CN101653769A - Chain automatic cleaner - Google Patents
Chain automatic cleaner Download PDFInfo
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- CN101653769A CN101653769A CN200910019032A CN200910019032A CN101653769A CN 101653769 A CN101653769 A CN 101653769A CN 200910019032 A CN200910019032 A CN 200910019032A CN 200910019032 A CN200910019032 A CN 200910019032A CN 101653769 A CN101653769 A CN 101653769A
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- water tank
- chain
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Abstract
The invention provides a chain automatic cleaner. The chain automatic cleaner comprises a water tank, a high pressure pump, a cleaning brush roller, a roller and a roller lifting device, wherein the front of the water tank is provided with a door, the bottom of the water tank is provided with a high pressure water spray pipe and a steam spray pipe which extend inside the water tank, the high pressure water spray pipe is connected with the high pressure pump, the steam spray pipe and the high pressure water spray pipe are provided with spray orifices, the upper part of the water tank is provided with a spray water pipe, the cleaning brush roller and the roller are arranged in the water tank, the ends of the cleaning brush roller and the roller extend out of the sidewall of the water tank, the cleaning brush roller and the roller are parallel to each other and arranged together, a transmission mechanism is arranged between the cleaning brush roller and the roller, the roller is arrangedon the roller lifting device and the roller is connected with a rotating motor. The chain automatic cleaner adopts the following structure: only one roller which can go up and down automatically so asto realize the installation and disassembly of the chain; the automatic cleaning of the chain can be realized by the following steps: steeping and cooking with hot water which is heated by steam, spraying and brushing with steam, spraying and brushing with high pressure water and cleaning with the brush roller; and the chain automatic cleaner has good cleaning effect and less water consumption.
Description
Technical field
The present invention relates to a kind of cleaning equipment that is used for tobacco cutting machine chain row, particularly a kind of chain automatic cleaner.
Background technology
Chopping chain row is the vitals of tobacco cutting technology key equipment filament cutter, is used for material is carried and compacting.In the work material is applied bigger extruding force, broken end in the material and tobacco tar are just surperficial attached to chain row, and enter into chain row's connecting axle place easily.If row is too dirty for chain, in the convey materials process, be easy to generate the material skidding, have influence on the chopping quality.Frequent shutdown be can cause simultaneously, chopping quality and operating efficiency directly influenced.So chain row needs cleaned at regular intervals, could guarantee normal performance, the assurance filament cutter chopping quality of equipment.
Summary of the invention
The invention provides the chain automatic cleaner that a kind of chain row installation and removal are convenient, cleaning effect is good, energy consumption is little.
The present invention adopts following technical solution:
Chain automatic cleaner comprises water tank, high-pressure pump, the free wool brush roll, roller and roller lowering or hoisting gear, the front of water tank is provided with door, water tank bottom is provided with water under high pressure jet pipe and the steam jet that inserts into the inner, the water under high pressure jet pipe is connected with high-pressure pump, steam jet and water under high pressure jet pipe are provided with spray orifice, water tank upper is provided with spray header, free wool brush roll and roller are in the water tank, the water tank sidewall is stretched out at both two ends, free wool brush roll and roller are installed in parallel in together, transmission mechanism is installed between the two, and roller is installed on the roller lowering or hoisting gear, and an end of roller is connected with a motor.
The front of water tank is provided with gap at door with upper/lower positions.
The bottom of water tank is provided with sewage draining exit, so that in time clean dirt.
The roller lowering or hoisting gear comprises lifting motor reductor, chain, drive sprocket, by movable sprocket and frame, drive sprocket is installed on the lifting motor reductor, passive sprocket shaft is installed on the frame, chain is connected drive sprocket and by between the movable sprocket.Roller is installed on the chain, by the mobile drive roller rising or the decline of chain.The roller lowering or hoisting gear also can adopt other forms such as band transmission, screw mandrel transmission.
The present invention adopts structure, one roller of automatic lifting only only is set, can realizes chain row installation and removal automatically, the spary of the digestion by steam-heated hot water, the spary of steam, water under high pressure and the cleaning of brush roll realize the automated cleaning to chain row, cleaning effect is good, and water consumption is few.
The present invention has following characteristics:
1. conserve space.Because water tank adopts flat structure, saved the installing space of equipment greatly.
2. be convenient to chain row's dismounting operation.Owing to realized the lifting of roller, when installation and removal chain row, can reduce to roller minimum.Reduced operation height, need not, the dismounting that people just can the row's of realization chain with special-purpose connector and stay cord.
3. adaptability is strong, at the chain of different length, and the height that the roller liftable is different.
4. using water wisely.Because water storage space is less, uses less clean water.
Description of drawings
Fig. 1 is a structural representation of the present invention.
Fig. 2 is the internal structure schematic diagram of water tank among the present invention.
Fig. 3 is the structural representation of roller lowering or hoisting gear among the present invention.
Wherein: 1, roller lowering or hoisting gear, 2, chain row, 3, rotary electric machine, 4, water tank, 5, free wool brush roll, 6, spray header, 7, roller, 8, the water under high pressure jet pipe, 9, high-pressure pump, 10, steam jet, 11, door, 12, clean water, 13, gap, 14, sewage draining exit, 15, drive sprocket, 16, the lifting motor reductor, 17, chain, 18, rolling wheel support, 19, by movable sprocket, 20, frame.
The specific embodiment
As depicted in figs. 1 and 2, chain automatic cleaner of the present invention comprises water tank 4, free wool brush roll 5, roller 7 and roller lowering or hoisting gear 1.Water tank 4 adopts flat structure, and the water storage space of clean water 12 only accounts for the sub-fraction of whole box body bottom.Most of space, top is used for suspended chain row 2.The length of filament cutter lower arrayed chain (filament cutter lower arrayed chain will the row's of being longer than chain) has determined the height of water tank 4.Simultaneously, the front of water tank 4 is provided with door 11, conveniently to be used for operation such as demolition, installation rows chain.Water tank 4 bottoms are provided with water under high pressure jet pipe 8 and the steam jet 10 that inserts into the inner, and water under high pressure jet pipe 8 is connected with the high-pressure pump 9 of water tank outside, and water under high pressure jet pipe 8 is positioned at more than the water surface of clean water 12.Steam jet 10 is provided with the spray orifice of arranging along chain row 2 chain link direction.Also be provided with spray orifice on the water under high pressure jet pipe 8.The top of water tank 4 is provided with spray header 6.The front of water tank 4 is provided with the gap 13 of being with screen pack at door 11 with upper/lower positions, and the bottom of water tank 4 is provided with the sewage draining exit 14 of band screen pack, so that in time clean dirt.
The structure of water tank 4 also can be designed to two parts up and down, and the bottom accounts for small part, the little water tank that is used to be filled with water; And top is case, accounts for major part, and what be used for preventing in cleaning course clean water spatters excessive with steam outward.This need be provided with deflector around encloser inner wall, the water on the encloser inner wall is flowed in the little water tank in bottom.
The present invention comprises two and overlaps independently transmission system.One cover is to be used for realizing that roller lowering or hoisting gear 1, one cover of roller 7 liftings is the tumblers that are used for realizing roller 7 and 5 rotations of free wool brush roll.Tumbler adopts rotary electric machine 3, and an end of roller 7 is connected with rotary electric machine 3, and roller 7 is provided with and can arranges 2 flute profiles that are meshed with chain.Free wool brush roll 5 and roller 7 are installed in parallel in up and down together, and transmission mechanism is installed between the two, and this transmission mechanism can be chain transmission, band transmission or gear drive.Drive bottom roller 7 and free wool brush roll 5 at rotary electric machine 3 rotate simultaneously together.Free wool brush roll 5 and roller 7 are installed in the water tank 4, and water tank 4 sidewalls are stretched out at its two ends, and the side wall upper part of water tank 4 has free wool brush roll 5 and roller 7 rises or the groove of decline.Roller lowering or hoisting gear 1 can adopt structure shown in Figure 3, comprise lifting motor reductor 16, chain 17, drive sprocket 15, by movable sprocket 19 and frame 20, roller 7 is installed on the chain 17 by rolling wheel support 18, drive sprocket 15 is installed on the lifting motor reductor 16, is installed in the top of the frame 20 among Fig. 1 by movable sprocket 19.Lifting motor reductor 16 drives chain 17 and moves up or down, and chain 17 drives roller 7 again and rises or descend.Roller lowering or hoisting gear 1 also can adopt other various ways, as band transmission, screw mandrel transmission etc.No matter adopt which kind of form, all will reach the two ends synchronization lifting of roller 7.
By roller lowering or hoisting gear 1 roller 7 is adjusted to the convenient position that chain row 2 is installed earlier, the chain row 2 that serial connection is good is placed on the roller 7, can be when roller 7 rises, rotation roller 7, the junction of the row's of making chain is in bottom, and makes roller be increased to the height that can immerse bottom after chain row connects in the clean water 12.After connecting chain row 2, roller 7 is realized rotating by rotary electric machine 3.The chain row 2 rotation campaigns with roller 7 are finished cleaning by the comprehensive function of free wool brush roll 5, high-pressure water spraying, steam spary and clean water.The water under high pressure that is produced by high-pressure pump 9 pressurizations cleans chain row 2 by 8 injections of water under high pressure jet pipe.Except clean water 12 is heated, also be that the steam bubble that utilizes steam to produce comes tobacco tar and dirt in the slit between chain row 2 the chain link are cleared up by the steam that sprays on the steam jet 10 in water.Cleaning finishes, bleed off clean water after, can be by the further flushing of the 6 pairs of chains of spray header row surface, and the row of making chain is lowered the temperature the dismounting of the row's of being beneficial to chain.
The present invention can adopt the PLC control model, or simple relay logic control, realize the start and stop of high-pressure pump 9 and roller 7 rotating, stop and rising and descend.
Claims (4)
1. chain automatic cleaner, comprise water tank, high-pressure pump, the free wool brush roll, roller and roller lowering or hoisting gear, the front of water tank is provided with door, it is characterized in that: water tank bottom is provided with water under high pressure jet pipe and the steam jet that inserts into the inner, the water under high pressure jet pipe is connected with high-pressure pump, steam jet and water under high pressure jet pipe are provided with spray orifice, water tank upper is provided with spray header, free wool brush roll and roller are in the water tank, the water tank sidewall is stretched out at both two ends, and free wool brush roll and roller are installed in parallel in together, and transmission mechanism is installed between the two, roller is installed on the roller lowering or hoisting gear, and an end of roller is connected with a rotary electric machine.
2. chain automatic cleaner according to claim 1 is characterized in that: the front of described water tank is provided with gap at door with upper/lower positions.
3. chain automatic cleaner according to claim 1 is characterized in that: the bottom of described water tank is provided with sewage draining exit.
4. chain automatic cleaner according to claim 1, it is characterized in that: described roller lowering or hoisting gear comprises lifting motor reductor, chain, drive sprocket, by movable sprocket and frame, drive sprocket is installed on the lifting motor reductor, be installed on the frame by movable sprocket, chain is connected drive sprocket and by between the movable sprocket.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN2009100190325A CN101653769B (en) | 2009-09-27 | 2009-09-27 | Chain automatic cleaner |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN2009100190325A CN101653769B (en) | 2009-09-27 | 2009-09-27 | Chain automatic cleaner |
Publications (2)
Publication Number | Publication Date |
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CN101653769A true CN101653769A (en) | 2010-02-24 |
CN101653769B CN101653769B (en) | 2010-12-29 |
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN2009100190325A Expired - Fee Related CN101653769B (en) | 2009-09-27 | 2009-09-27 | Chain automatic cleaner |
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CN (1) | CN101653769B (en) |
Cited By (12)
Publication number | Priority date | Publication date | Assignee | Title |
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CN102225405A (en) * | 2011-05-03 | 2011-10-26 | 鑫海绳网制造有限公司 | Electronic steam net washing pool |
CN102392408A (en) * | 2011-11-07 | 2012-03-28 | 长沙理工大学 | Mud scraping and cleaning device for pressing wheel of road roller |
CN102670137A (en) * | 2012-05-20 | 2012-09-19 | 张光裕 | Automatic mopping machine |
CN103271433A (en) * | 2013-04-03 | 2013-09-04 | 红塔烟草(集团)有限责任公司 | Tobacco stem soaking device for tobacco stem washing machine |
CN103624026A (en) * | 2013-11-12 | 2014-03-12 | 浙江省三门县振华机械有限公司 | Multifunctional combined copper bar chain cleaning machine |
CN104320067A (en) * | 2014-11-20 | 2015-01-28 | 沈阳仪表科学研究院有限公司 | Automatic dirt and snow removing equipment for roof solar cell panel |
CN105195459A (en) * | 2015-09-16 | 2015-12-30 | 湖南中航精工有限公司 | Conveyor belt cleaning machine |
CN105478403A (en) * | 2015-12-16 | 2016-04-13 | 江苏杜氏环保科技有限公司 | Inwards-rotating type high-pressure grating flushing device |
CN105692127A (en) * | 2016-04-28 | 2016-06-22 | 河南中烟工业有限责任公司 | Cleaning equipment for conveying row chain of tobacco cutter |
CN108313668A (en) * | 2018-01-23 | 2018-07-24 | 湖州精恒机械有限公司 | A kind of chain drive transport device of suitable Arid Area |
CN109604213A (en) * | 2018-11-30 | 2019-04-12 | 遵义汇峰智能***有限责任公司 | A kind of Environment protection cleaning device for camera |
CN112371673A (en) * | 2020-11-30 | 2021-02-19 | 东莞市伟基再生资源集中处理中心有限公司 | Automatic belt cleaning device of printing ink bucket |
Family Cites Families (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5058728A (en) * | 1989-07-28 | 1991-10-22 | Continental Baking Company | Cleaning apparatus for wrapping machine conveyor |
CN100386156C (en) * | 2005-04-19 | 2008-05-07 | 山东中烟工业公司 | Row chain cleaning machine |
CN2794205Y (en) * | 2005-04-19 | 2006-07-12 | 将军烟草集团有限公司 | Row chain cleaning machine |
CN201080368Y (en) * | 2007-07-30 | 2008-07-02 | 山东中烟工业公司 | Cleaning machine for inserting type copper row chain |
CN201390532Y (en) * | 2009-02-17 | 2010-01-27 | 东莹 | Automatic chain row cleaner |
-
2009
- 2009-09-27 CN CN2009100190325A patent/CN101653769B/en not_active Expired - Fee Related
Cited By (14)
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CN102225405A (en) * | 2011-05-03 | 2011-10-26 | 鑫海绳网制造有限公司 | Electronic steam net washing pool |
CN102392408A (en) * | 2011-11-07 | 2012-03-28 | 长沙理工大学 | Mud scraping and cleaning device for pressing wheel of road roller |
CN102670137A (en) * | 2012-05-20 | 2012-09-19 | 张光裕 | Automatic mopping machine |
CN103271433B (en) * | 2013-04-03 | 2016-03-16 | 红塔烟草(集团)有限责任公司 | A kind of terrier wash machine leaching stalk device |
CN103271433A (en) * | 2013-04-03 | 2013-09-04 | 红塔烟草(集团)有限责任公司 | Tobacco stem soaking device for tobacco stem washing machine |
CN103624026A (en) * | 2013-11-12 | 2014-03-12 | 浙江省三门县振华机械有限公司 | Multifunctional combined copper bar chain cleaning machine |
CN104320067A (en) * | 2014-11-20 | 2015-01-28 | 沈阳仪表科学研究院有限公司 | Automatic dirt and snow removing equipment for roof solar cell panel |
CN105195459A (en) * | 2015-09-16 | 2015-12-30 | 湖南中航精工有限公司 | Conveyor belt cleaning machine |
CN105478403A (en) * | 2015-12-16 | 2016-04-13 | 江苏杜氏环保科技有限公司 | Inwards-rotating type high-pressure grating flushing device |
CN105692127A (en) * | 2016-04-28 | 2016-06-22 | 河南中烟工业有限责任公司 | Cleaning equipment for conveying row chain of tobacco cutter |
CN108313668A (en) * | 2018-01-23 | 2018-07-24 | 湖州精恒机械有限公司 | A kind of chain drive transport device of suitable Arid Area |
CN108313668B (en) * | 2018-01-23 | 2020-09-08 | 诸暨市蓟北机电科技有限公司 | Chain transmission conveying device suitable for dry areas |
CN109604213A (en) * | 2018-11-30 | 2019-04-12 | 遵义汇峰智能***有限责任公司 | A kind of Environment protection cleaning device for camera |
CN112371673A (en) * | 2020-11-30 | 2021-02-19 | 东莞市伟基再生资源集中处理中心有限公司 | Automatic belt cleaning device of printing ink bucket |
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Granted publication date: 20101229 Termination date: 20110927 |