CN201390532Y - Automatic chain row cleaner - Google Patents
Automatic chain row cleaner Download PDFInfo
- Publication number
- CN201390532Y CN201390532Y CN200920019322U CN200920019322U CN201390532Y CN 201390532 Y CN201390532 Y CN 201390532Y CN 200920019322 U CN200920019322 U CN 200920019322U CN 200920019322 U CN200920019322 U CN 200920019322U CN 201390532 Y CN201390532 Y CN 201390532Y
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- roller
- water tank
- water
- chain
- high pressure
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Abstract
The utility model provides an automatic chain row cleaner which comprises a water tank, a high-pressure pump, a cleaning brush roller, a roller and a roller elevating gear, wherein a door is arranged on the front surface of the water tank, a high-pressure water spraying pipe and a steam spraying pipe which extend into the water rank are arranged on the bottom of the water tank; the high-pressure water spraying pipe is connected with the high-pressure pump; spraying holes are arranged on the steam spraying pipe and the high-pressure water spraying pipe; a sprinkling water pipe is arranged at the upper part of the water tank; the cleaning brush roller and the roller are arranged in the water tank; both ends of the cleaning brush roller and the roller extend out of the side walls of the water tank; the cleaning brush roller and the roller are arranged in parallel, and a gear is arranged between the cleaning brush roller and the roller; and the roller is arranged on the roller elevating gear and is connected with a rotating motor. Only one roller capable of automatically lifting and falling is adopted, by using the automatic chain row cleaner, the chain row can be mounted and demounted, being immersed and steamed by hot water which is heated by steam, sprayed by steam and high-pressure water, and swept by the brush roller, the cleaner can automatically clean the chain row with good cleaning effect and less water.
Description
Technical field
The utility model relates to a kind of cleaning equipment that is used for tobacco cutting machine chain row, particularly a kind of chain automatic cleaner.
Background technology
Chopping chain row is the vitals of tobacco cutting technology key equipment filament cutter, is used for material is carried and compacting.In the work material is applied bigger squeese pressure, broken end in the material and tobacco tar are just surperficial attached to chain row, and enter into chain row's adapter shaft place easily.If row is too dirty for chain, in the convey materials process, be easy to generate the material skidding, have influence on the chopping quality.Frequent shutdown be can cause simultaneously, chopping quality and work efficiency directly influenced.So chain row needs cleaned at regular intervals, could guarantee normal performance, the assurance filament cutter chopping quality of equipment.
Summary of the invention
The utility model provides the chain automatic cleaner that a kind of chain row Assembly ﹠Disassembly is convenient, cleaning effect is good, energy consumption is little.
The utility model adopts following technical solution:
Chain automatic cleaner comprises water tank, high pressure pump, the free wool brush roll, roller and roller jacking system, the front of water tank is provided with door, water tank bottom is provided with high pressure water jet pipe and the steam jet that inserts into the inner, the high pressure water jet pipe is connected with high pressure pump, steam jet and high pressure water jet pipe are provided with spray orifice, water tank upper is provided with spray header, free wool brush roll and roller are in the water tank, the water tank sidewall is stretched out at both two ends, free wool brush roll and roller are installed in parallel in together, transmission device is installed between the two, and roller is installed on the roller jacking system, and an end of roller is connected with a motor.
The front of water tank is provided with spillway at door with upper/lower positions.
The bottom of water tank is provided with sewage draining exit, so that in time clean dirt.
The roller jacking system comprises lifting motor reductor, chain, drive sprocket, by movable sprocket and frame, drive sprocket is installed on the lifting motor reductor, passive sprocket shaft is installed on the frame, chain is connected drive sprocket and by between the movable sprocket.Roller is installed on the chain, by the mobile drive roller rising or the decline of chain.The roller jacking system also can adopt other forms such as strap drive, screw mandrel transmission.
The utility model adopts structure, one roller of automatic lifting only only is set, can realizes that chain arranges automatic Assembly ﹠Disassembly, the spary of the digestion by steam-heated hot water, the spary of steam, high pressure water and the cleaning of brush roll realize the automated cleaning to chain row, cleaning effect is good, and water consumption is few.
The utlity model has following characteristics:
1. conserve space.Because water tank adopts flat structure, saved the installing space of equipment greatly.
2. be convenient to chain row's dismounting operation.Owing to realized the lifting of roller, when the Assembly ﹠Disassembly chain is arranged, can reduce to roller minimum.Reduced operation height, need not, the dismounting that people just can the row's of realization chain with special-purpose adaptor union and stay cord.
3. comformability is strong, at the chain of different length, and the height that the roller liftable is different.
4. using water wisely.Because water storage space is less, uses less clean water.
Description of drawings
Fig. 1 is a structural representation of the present utility model.
Fig. 2 is the inner structure scheme drawing of water tank in the utility model.
Fig. 3 is the structural representation of roller jacking system in the utility model.
Wherein: 1, roller jacking system, 2, chain row, 3, rotary electric machine, 4, water tank, 5, free wool brush roll, 6, spray header, 7, roller, 8, the high pressure water jet pipe, 9, high pressure pump, 10, steam jet, 11, door, 12, clean water, 13, spillway, 14, sewage draining exit, 15, drive sprocket, 16, the lifting motor reductor, 17, chain, 18, rolling wheel support, 19, by movable sprocket, 20, frame.
The specific embodiment
As depicted in figs. 1 and 2, chain automatic cleaner of the present utility model comprises water tank 4, free wool brush roll 5, roller 7 and roller jacking system 1.Water tank 4 adopts flat structure, and the water storage space of clean water 12 only accounts for the sub-fraction of whole box body bottom.Most of space, top is used for suspended chain row 2.The length of filament cutter lower arrayed chain (filament cutter lower arrayed chain will the row's of being longer than chain) has determined the height of water tank 4.Simultaneously, the front of water tank 4 is provided with door 11, conveniently to be used for operation such as demolition, installation rows chain.Water tank 4 bottoms are provided with high pressure water jet pipe 8 and the steam jet 10 that inserts into the inner, and high pressure water jet pipe 8 is connected with the exterior high pressure pump 9 of water tank, and high pressure water jet pipe 8 is positioned at more than the water surface of clean water 12.Steam jet 10 is provided with the spray orifice of arranging along chain row 2 chain link direction.Also be provided with spray orifice on the high pressure water jet pipe 8.The top of water tank 4 is provided with spray header 6.The front of water tank 4 is provided with the spillway 13 of being with filtering net at door 11 with upper/lower positions, and the bottom of water tank 4 is provided with the sewage draining exit 14 of band filtering net, so that in time clean dirt.
The structure of water tank 4 also can be designed to two parts up and down, and the bottom accounts for small part, the little water tank that is used to be filled with water; And top is case, accounts for major part, and what be used for preventing in cleaning course clean water spatters excessive with steam outward.This need be provided with deflecting plate around encloser inner wall, the water on the encloser inner wall is flowed in the little water tank in bottom.
The utility model comprises two and overlaps independently driving system.One cover is to be used for realizing that roller jacking system 1, one cover of roller 7 liftings is the wheel words that are used for realizing roller 7 and 5 rotations of free wool brush roll.Wheel word adopts rotary electric machine 3, and an end of roller 7 is connected with rotary electric machine 3, and roller 7 is provided with and can arranges 2 mating teeth types with chain.Free wool brush roll 5 and roller 7 are installed in parallel in up and down together, and transmission device is installed between the two, and this transmission device can be chain-driving, strap drive or gear transmission.Drive bottom roller 7 and free wool brush roll 5 at rotary electric machine 3 rotate simultaneously together.Free wool brush roll 5 and roller 7 are installed in the water tank 4, and water tank 4 sidewalls are stretched out at its two ends, and the side wall upper part of water tank 4 has free wool brush roll 5 and roller 7 rises or the groove of decline.Roller jacking system 1 can adopt structure shown in Figure 3, comprise lifting motor reductor 16, chain 17, drive sprocket 15, by movable sprocket 19 and frame 20, roller 7 is installed on the chain 17 by rolling wheel support 18, drive sprocket 15 is installed on the lifting motor reductor 16, is installed in the top of the frame 20 among Fig. 1 by movable sprocket 19.Lifting motor reductor 16 drives chain 17 and moves up or down, and chain 17 drives roller 7 again and rises or descend.Roller jacking system 1 also can adopt other various ways, as strap drive, screw mandrel transmission etc.No matter adopt which kind of form, all will reach the two ends synchronization lifting of roller 7.
By roller jacking system 1 roller 7 is adjusted to the convenient position that chain row 2 is installed earlier, the chain row 2 that serial connection is good is placed on the roller 7, can be when roller 7 rises, rotation roller 7, the junction of the row's of making chain is in bottom, and makes roller be increased to the height that can immerse bottom after chain row connects in the clean water 12.After connecting chain row 2, roller 7 is realized rotating by rotary electric machine 3.The chain row 2 rotation campaigns with roller 7 are finished cleaning by the combined action of free wool brush roll 5, high-pressure water spraying, steam spary and clean water.The high pressure water that is produced by high pressure pump 9 pressurizations cleans chain row 2 by 8 injections of high pressure water jet pipe.Except clean water 12 is heated, also be that the steam bubble that utilizes steam to produce comes tobacco tar and dirt in the slit between chain row 2 the chain link are cleared up by the steam that sprays on the steam jet 10 in water.Cleaning finishes, bleed off clean water after, can be by the further flushing of the 6 pairs of chains of spray header row surface, and the row of making chain is lowered the temperature the dismounting of the row's of being beneficial to chain.
The utility model can adopt the PLC master mode, or simple relay logic control, realize the start and stop of high pressure pump 9 and roller 7 rotating, stop and rising and descend.
Claims (4)
1. chain automatic cleaner, comprise water tank, high pressure pump, the free wool brush roll, roller and roller jacking system, the front of water tank is provided with door, it is characterized in that: water tank bottom is provided with high pressure water jet pipe and the steam jet that inserts into the inner, the high pressure water jet pipe is connected with high pressure pump, steam jet and high pressure water jet pipe are provided with spray orifice, water tank upper is provided with spray header, free wool brush roll and roller are in the water tank, the water tank sidewall is stretched out at both two ends, and free wool brush roll and roller are installed in parallel in together, and transmission device is installed between the two, roller is installed on the roller jacking system, and an end of roller is connected with a rotary electric machine.
2. chain automatic cleaner according to claim 1 is characterized in that: the front of described water tank is provided with spillway at door with upper/lower positions.
3. chain automatic cleaner according to claim 1 is characterized in that: the bottom of described water tank is provided with sewage draining exit.
4. chain automatic cleaner according to claim 1, it is characterized in that: described roller jacking system comprises lifting motor reductor, chain, drive sprocket, by movable sprocket and frame, drive sprocket is installed on the lifting motor reductor, be installed on the frame by movable sprocket, chain is connected drive sprocket and by between the movable sprocket.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200920019322U CN201390532Y (en) | 2009-02-17 | 2009-02-17 | Automatic chain row cleaner |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200920019322U CN201390532Y (en) | 2009-02-17 | 2009-02-17 | Automatic chain row cleaner |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201390532Y true CN201390532Y (en) | 2010-01-27 |
Family
ID=41597354
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN200920019322U Expired - Lifetime CN201390532Y (en) | 2009-02-17 | 2009-02-17 | Automatic chain row cleaner |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN201390532Y (en) |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101863374A (en) * | 2010-06-11 | 2010-10-20 | 天津成科传动机电技术股份有限公司 | Conveying belt cleaning maintainer and application method thereof |
| CN101653769B (en) * | 2009-09-27 | 2010-12-29 | 东莹 | Chain automatic cleaner |
| CN102987543A (en) * | 2012-10-12 | 2013-03-27 | 安徽蓝德仪表有限公司 | Device for eliminating tobacco hemp thread |
| CN103611698A (en) * | 2013-12-11 | 2014-03-05 | 广州莱因自动化设备有限公司 | Cleaning device for chain of spiral tower |
| CN103693413A (en) * | 2013-12-24 | 2014-04-02 | 三一重型装备有限公司 | Heading machine and first conveyor thereof |
| CN104826836A (en) * | 2015-05-21 | 2015-08-12 | 河南中烟工业有限责任公司 | Cleaning dolly, compression band using cleaning dolly and filament cutter |
| CN113424983A (en) * | 2021-05-07 | 2021-09-24 | 红塔烟草(集团)有限责任公司 | Filament cutter chain dismounting auxiliary device |
-
2009
- 2009-02-17 CN CN200920019322U patent/CN201390532Y/en not_active Expired - Lifetime
Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101653769B (en) * | 2009-09-27 | 2010-12-29 | 东莹 | Chain automatic cleaner |
| CN101863374A (en) * | 2010-06-11 | 2010-10-20 | 天津成科传动机电技术股份有限公司 | Conveying belt cleaning maintainer and application method thereof |
| CN101863374B (en) * | 2010-06-11 | 2011-07-27 | 天津成科传动机电技术股份有限公司 | Conveying belt cleaning maintainer and application method thereof |
| CN102987543A (en) * | 2012-10-12 | 2013-03-27 | 安徽蓝德仪表有限公司 | Device for eliminating tobacco hemp thread |
| CN102987543B (en) * | 2012-10-12 | 2015-09-30 | 安徽蓝德仪表有限公司 | One grows tobacco hemp thread rejecting equipment |
| CN103611698A (en) * | 2013-12-11 | 2014-03-05 | 广州莱因自动化设备有限公司 | Cleaning device for chain of spiral tower |
| CN103693413A (en) * | 2013-12-24 | 2014-04-02 | 三一重型装备有限公司 | Heading machine and first conveyor thereof |
| CN103693413B (en) * | 2013-12-24 | 2016-02-10 | 三一重型装备有限公司 | Development machine and first conveyor thereof |
| CN104826836A (en) * | 2015-05-21 | 2015-08-12 | 河南中烟工业有限责任公司 | Cleaning dolly, compression band using cleaning dolly and filament cutter |
| CN104826836B (en) * | 2015-05-21 | 2017-02-01 | 河南中烟工业有限责任公司 | Cleaning dolly, compression band using cleaning dolly and filament cutter |
| CN113424983A (en) * | 2021-05-07 | 2021-09-24 | 红塔烟草(集团)有限责任公司 | Filament cutter chain dismounting auxiliary device |
| CN113424983B (en) * | 2021-05-07 | 2022-10-21 | 红塔烟草(集团)有限责任公司 | Filament cutter chain dismounting auxiliary device |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20100127 Effective date of abandoning: 20090217 |