CN218191218U

CN218191218U - Glass cleaning machine

Info

Publication number: CN218191218U
Application number: CN202222239309.9U
Authority: CN
Inventors: 刘立
Original assignee: Yiyang Sichuang Transmission Parts Manufacturing Co ltd
Current assignee: Yiyang Sichuang Transmission Parts Manufacturing Co ltd
Priority date: 2022-08-25
Filing date: 2022-08-25
Publication date: 2023-01-03
Anticipated expiration: 2032-08-25

Abstract

The utility model discloses a glass cleaning machine, which relates to the technical field of glass processing equipment and comprises a conveying roller arranged on a frame; a bracket is arranged above the rack; a box cover is arranged on the bracket; the inside of the box cover is divided into a cleaning area and an air knife area by a partition plate; a cleaning roller and a spray head are arranged in the cleaning area; an air knife is arranged in the air knife area; a water receiving tray is arranged on the rack and below the cleaning area; a water collecting tank is arranged below the drain hole on the bottom surface of the water receiving tray; the box cover, the water receiving tray and the water collecting tank are all of an integrally formed glass fiber reinforced plastic structure. The glass cleaning machine changes the water collecting tank, the water collecting tray, the tank cover and the like into a glass steel structure, thereby reducing the bending and welding processes, greatly reducing the production cost of the glass cleaning machine and simultaneously improving the service life of the glass cleaning machine.

Description

Glass cleaning machine

Technical Field

The utility model relates to a glass processing equipment technical field specifically is a glass cleaning machine.

Background

The glass cleaning machine is a special device for cleaning and drying the surface of glass in the pre-procedures of deep processing technologies such as glass making, vacuum coating, tempering, hot bending, hollow glass sheet combination and the like. The glass cleaning machine mainly comprises a transmission system, a brushing system, a clear water washing system, a pure water washing system, a cold and hot air drying system, an electric control system and the like. According to the requirements of users, the medium and large glass cleaning machine is also provided with a manual (pneumatic) glass turning trolley, an inspection light source and other systems.

At present, a water tank and a water receiving tray of the glass cleaning machine are both of stainless steel structures, a large number of bending and welding processes are needed during production, the production cost of the glass cleaning machine is increased, the weight of the glass cleaning machine is increased, meanwhile, the welding structure is unstable, and the phenomenon of water leakage and corrosion can occur after the glass cleaning machine is used for a long time.

SUMMERY OF THE UTILITY MODEL

To above problem, the utility model provides a glass cleaning machine, it changes glass cleaning machine's header tank and water collector into glass steel construction, has subtracted bending and welding process, greatly reduced glass cleaning machine's manufacturing cost, improved glass cleaning machine's life.

In order to achieve the above object, the utility model adopts the following technical scheme: a glass cleaning machine comprises a conveying roller arranged on a frame; a bracket is arranged above the rack; a box cover is arranged on the bracket; the inside of the box cover is divided into a cleaning area and an air knife area by a partition plate; a cleaning roller and a spray head are arranged in the cleaning area; an air knife is arranged in the air knife area; a water receiving tray is arranged on the rack and below the cleaning area; a water collecting tank is arranged below the drain hole on the bottom surface of the water receiving tray; the box cover, the water receiving tray and the water collecting tank are all of an integrally formed glass fiber reinforced plastic structure.

Compared with the prior art, the beneficial effect of this technical scheme is:

the glass cleaning machine changes the water collecting tank, the water receiving tray, the tank cover and the like into a glass steel structure, omits the bending and welding processes, greatly reduces the production cost of the glass cleaning machine, and can also improve the service life of the glass cleaning machine.

As a further improvement of the technical scheme, a plurality of groups of cleaning rollers are arranged in the cleaning area, each group of cleaning rollers comprises two cleaning rollers which are distributed up and down, the cleaning rollers above the cleaning rollers are arranged on the support, and the cleaning rollers below the cleaning rollers are arranged on the frame.

The beneficial effect of the improvement is as follows: the glass cup conveying roller is conveyed to enter between the upper cleaning roller and the lower cleaning roller, and is cleaned by the upper cleaning roller and the lower cleaning roller simultaneously, so that the front surface and the back surface of the glass are cleaned.

As a further improvement of the technical scheme, the spray head is arranged on the side of the cleaning roller, spray holes of the upper spray head face downwards, and spray holes of the lower spray head face upwards.

The beneficial effect of the improvement is as follows: the shower nozzle blowout washing liquid cooperates with the cleaning roller, washs the glass tow sides and sprays and clean, improves the cleaning efficiency.

As a further improvement of the technical scheme, side cover plates for shielding the driving mechanism are arranged on two sides of the rack; the side cover plate is of an integrally formed glass fiber reinforced plastic material structure.

The beneficial effect of the improvement is as follows: can shelter from the rotatory transmission assembly of protection drive cleaning roller and conveying roller through the side shroud board, adopt glass steel matter can prevent the corrosion.

As a further improvement of the technical scheme, the air knife area comprises a longitudinal air knife parallel to the conveying roller and an inclined air knife arranged at an included angle with the conveying roller.

The beneficial effect of the improvement is as follows: through the cooperation of the longitudinal air knife and the oblique air knife, the drying speed of the glass can be improved.

As a further improvement of the technical scheme, the top surface of the box cover is provided with an openable cover plate.

The beneficial effect of the improvement is as follows: the cover plate is opened to overhaul the spray head, the cleaning roller, the air knife and other parts in the inner cavity of the box cover, and the cover plate is changed into a transparent cover plate to be convenient for observing the running state of the mechanism in the box cover.

As a further improvement of the technical scheme, the bottom surface of the water receiving tray is provided with an installation pipe; the lower end of the mounting pipe penetrates through the bottom surface of the water receiving tray; the spray head is arranged on the water distribution pipe; the lower end of the water distribution pipe penetrates through the installation pipe and then is communicated with the water collection tank.

The beneficial effect of the improvement is as follows: the water distribution pipe penetrates through the water receiving tray and then is communicated with the water collecting tank through the mounting pipe, and meanwhile, the normal water receiving of the water receiving tray is not influenced.

As a further improvement of the technical proposal, the bottom surface of the water collecting tank is provided with a heater.

The beneficial effect of the improvement is as follows: through heating the water in the header tank, form the warm water, improve the efficiency to glass cleaning.

As a further improvement of the technical scheme, the side wall of the water collecting tank is filled with heat preservation and insulation cotton.

The beneficial effect of the improvement is as follows: the heat preservation effect of the water in the water collection tank is improved through the heat preservation and insulation cotton.

As a further improvement of the technical scheme, the end shafts of the conveying roller and/or the cleaning roller are driven to rotate by an angle bevel gear; the bevel gear is made of glass fiber reinforced plastic.

The beneficial effect of the improvement is as follows: the bevel gear is made of glass steel, so that the corrosion can be prevented, and the service life is prolonged.

Drawings

Fig. 1 is a schematic view of the internal structure of the cleaning machine.

Fig. 2 is a schematic top view of the box cover.

Fig. 3 is a schematic top view of the frame.

Fig. 4 is a schematic sectional end view of the washer.

Fig. 5 is a schematic structural view of the water pan.

Fig. 6 is a sectional structure view of the water collecting tank.

Fig. 7 is a schematic top view of the water collecting tank.

Fig. 8 is a schematic structural view of the frame and the bracket.

Fig. 9 is a schematic view of a driving mechanism for driving the support to ascend and descend by the screw rod.

Fig. 10 is a schematic structural view of a distributor nozzle.

In the figure: 1. supporting legs; 2. a first drive shaft; 3. a lifting drive motor; 4. a box cover; 5. a frame; 6. a screw rod; 7. a conveying roller; 8. a cover plate; 9. an inclined air knife; 10. a support; 11. a longitudinal air knife; 12. cleaning the roller; 13. a spray head; 14. a water pan; 15. a water distribution pipe; 16. a partition plate; 17. a water collection tank; 18. glass; 19. a bearing seat; 20. a helical gear; 21. a first drive motor; 22. a second drive shaft; 23. a second drive motor; 24. a side cover plate; 25. a third drive shaft; 26. a third drive motor; 141. an upper convex surface; 142. installing a pipe; 143. a drain hole; 144. reinforcing ribs; 145. mounting grooves; 171. heat preservation and insulation cotton; 172. folding edges; 173. a drain hole; 174. a heater; 175. a wavy surface; 61. a screw nut.

Detailed Description

In order to make the technical solution of the present invention better understood, the present invention is described in detail below with reference to the accompanying drawings, and the description of the present invention is only exemplary and explanatory, and should not be construed as limiting the scope of the present invention.

Referring to fig. 1 to 10, in one embodiment, a glass cleaning machine includes a feeding roller 7 disposed on a frame 5; a bracket 10 is arranged above the frame 5; the bracket 10 is provided with a box cover 4; the inside of the box cover 4 is divided into a cleaning area and a wind knife area by a clapboard 16; a cleaning roller 12 and a spray head 13 are arranged in the cleaning area; an air knife is arranged in the air knife area; a water receiving tray 14 is arranged on the frame 5 and below the cleaning area; a water collecting tank 17 is arranged below the water discharging hole on the bottom surface of the water receiving tray 14; the box cover 4, the water receiving tray 14 and the water collecting tank 17 are all of an integrally formed glass fiber reinforced plastic material structure.

Specifically, two ends of the upper cleaning roller 12 are mounted on the bracket 10 through a bearing seat 19; the two ends of the lower cleaning roller 12 are arranged on the frame 5 through bearing blocks 19; the end shafts of the cleaning rollers 12 are all provided with 45-degree bevel gears; the 45 DEG helical gear is meshed with a corresponding helical gear on the second driving shaft 22; the cleaning roller 12 is driven to rotate by the rotation of the second drive shaft 22; the second driving shaft 22 is connected with a corresponding second driving motor 23; the end of the second driving shaft 22 can be provided with a chain wheel and is connected with a corresponding second driving motor 23 through chain transmission of the chain wheel; two second driving shafts 22 can be arranged, one is arranged on the bracket 10, and the other is arranged on the frame 5; the second driving motor 23 may be provided in two sets, one set being mounted on the support 10 and the other set being mounted on the frame 5.

Specifically, two ends of the conveying roller 7 are mounted on the frame 5 through bearing blocks 19; one end of each conveying roller 7 is provided with a 45-degree helical gear, the 45-degree helical gear is meshed with a helical gear on the third driving shaft 25, and all the conveying rollers 7 are driven to synchronously rotate through the rotation of the third driving shaft 25; the third driving shaft 25 is connected with a third driving motor 26; the third driving motor 26 is mounted on the frame 5; the end of the third driving shaft 25 is provided with a chain wheel, and is connected with a third driving motor 26 through chain transmission of the chain wheel.

Specifically, two air knife areas are arranged, two air knives which are longitudinally arranged are arranged in one air knife area, and one air knife which forms an included angle with the conveying roller is arranged in the other air knife area, so that the inclined air knife is formed.

Specifically, 1-3 cleaning areas can be arranged; each zone is provided with a group of cleaning rollers and a group of water distribution pipe spray head mechanisms.

Specifically, two ends of the water pan 14 are mounted on the frame 5 through bolts; and mounting grooves 145 matched with the cleaning rollers or the conveying rollers are formed at two ends of the water pan 14.

Specifically, the box cover 5 is a box body structure, the lower end of the box cover is open, the upper end of the box cover is open, the box cover is internally divided into a plurality of cavities through partition plates, a plurality of windows are formed at the upper end ports of the box body, and each window is provided with a corresponding cover plate; the lower end of the clapboard is higher than the bottom surface of the box cover 5; the baffle and the box cover 5 are made of glass fiber reinforced plastic materials, and the baffle and the box cover 5 are of an integrated structure.

As shown in fig. 1, based on the above embodiment, a plurality of sets of cleaning rollers 12 are disposed in the cleaning area, each set of cleaning rollers 12 includes two cleaning rollers which are distributed up and down, the upper cleaning roller 12 is mounted on the bracket 10, and the lower cleaning roller 12 is mounted on the frame 5.

Specifically, two ends of the upper cleaning roller 12 are mounted at the bottom of the bracket 10 through bearing blocks 19; two ends of the lower cleaning roller 12 are arranged at the upper end of the frame 5 through a bearing seat 19; the surface of the cleaning roller 12 is a brush surface.

As shown in FIG. 1, the spray heads 13 are further optimized on the basis of the above embodiment, the spray heads 13 are arranged on the side of the cleaning roller 12, the spray holes of the upper spray heads 13 face downwards, and the spray holes of the lower spray heads 13 face upwards.

Specifically, the nozzles 13 are distributed on the water distribution pipes 15, the water distribution pipes 15 are distributed in a vertically staggered manner, the ends of the water distribution pipes 15 are bent and downwards penetrate through the water receiving tray and then are connected into the water collecting tank, the water distribution pipes 15 are provided with water pumps, and high pressure in the water collecting tank is pumped into the water distribution pipes 15 through the water pumps and is sprayed out from the nozzles 13; the ends of the upper and lower water distribution pipes 15 can be connected with each other.

Based on the above embodiment, further optimization is performed, and the two sides of the frame 5 are provided with side cover plates 24 for shielding the driving mechanism; the side cover plate 24 is of an integrally formed glass fiber reinforced plastic material structure.

Specifically, as shown in fig. 4, the side cover plates 24 are mounted on the side edges of the frame 5 through bolts, and completely cover the transmission mechanisms on both sides of the frame 5 and both sides of the support 10; the end of the skirt panel 24 is L-shaped in cross-section.

On the basis of the above embodiment, the air knife area comprises a longitudinal air knife 11 parallel to the conveying roller 7 and an oblique air knife 9 arranged at an included angle with the conveying roller 7.

Further optimized on the basis of the above embodiment, the top surface of the box cover 4 is provided with an openable cover plate 8.

On the basis of the above embodiment, further optimization is performed, and the bottom surface of the water pan 14 is provided with a mounting pipe 142; the lower end of the mounting pipe penetrates through the bottom surface of the water receiving tray 14; the spray head 13 is arranged on the water distribution pipe 15; the lower end of the water distribution pipe 15 passes through the mounting pipe 142 and then is communicated with the water collection tank 17. The mounting tube 142 is integral with the drip tray 14.

Further optimized on the basis of the above embodiment, the bottom surface of the water collecting tank 17 is provided with a heater 174. The heater 174 is an electric heater. The bottom surface of the water collection tank 17 may be a wavy surface 175, forming a continuous structure of depressions and protrusions, which may improve the strength of the water collection tank 17. The side wall of the water collecting tank 17 has three layers, the middle is heat-preservation and heat-insulation cotton 171, and the two sides are made of glass fiber reinforced plastic materials. The heat preservation and insulation cotton can be glass fiber heat preservation cotton.

Further optimized on the basis of the above embodiment, the end shafts of the conveying roller 7 and/or the cleaning roller 12 are driven to rotate by 45-degree bevel gears; the bevel gear is made of glass fiber reinforced plastic.

In order to adapt to the cleaning of glass with different thicknesses, the lifting driving motor 3 drives the screw nut 61 to rotate, the screw nut 61 drives the screw rod 6 to lift up and down, and the distance between the upper cleaning roller and the lower cleaning roller is adjusted.

The screw nut 61 is in threaded connection with the screw rod 6, and the surface of the screw nut 61 and the first driving shaft 2 are driven through a worm gear mechanism. The lifting motor 3 drives the first driving shaft 2 to rotate.

The utility model discloses concrete theory of operation:

after entering the cleaning machine, the glass 18 is conveyed by the conveying roller 7 to move forwards and enter a cleaning area in the box cover 4; water pump in the water-collecting tank is gone into in the water-distributing pipe to the water pump, water in the water-distributing pipe washes glass, shower nozzle 13 blowout washing liquid in the washing district washes glass, cleaning roller 12 cleans glass upper and lower surface simultaneously, set up three cleaning roller 12 in the washing district, under three washing 12's of group washing, glass upper and lower surface is by the sanitization, glass continues to be carried forward by conveying roller 7, get into the air knife district, the vertical air knife 11 and the oblique air knife 9 in the air knife district blow off hot-blastly, carry out quick drying to glass, the rethread conveying roller 7 is carried forward out after the stoving.

The air knife end is connected with an air heater through a pipeline, an electric heating wire is arranged at the air outlet of the air heater, the air force blown out by the air heater is heated by the electric heating wire and then blown out from the air knife, and the hot air dries the water-bearing glass and then is conveyed out through a conveying roller.

After glass is cleaned by water sprayed from the water distribution pipe, the water flows into the water receiving tray and then flows back into the water collecting tank, and impurities are filtered by the filter and then are reused for cleaning.

The water collecting tray, the water collecting tank and the tank cover are all made of glass fiber reinforced plastic integrated forming structures, a traditional metal plate bending welding process is not needed, the product is improved while the machining cost is reduced, especially after the water collecting tank and the water collecting tray are integrally formed, water leakage is avoided, the service life is longer, and the stability is better.

It should be noted that, in this document, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.

The principles and embodiments of the present invention have been explained herein using specific examples, which are presented only to assist in understanding the methods and their core concepts. The foregoing is only a preferred embodiment of the present invention, and it should be noted that there are objectively infinite specific structures due to the limited character expressions, and it will be apparent to those skilled in the art that a plurality of modifications, decorations or changes can be made without departing from the principle of the present invention, and the above technical features can be combined in a proper manner; the application of these modifications, variations or combinations, or the application of the concepts and solutions of the present invention in other contexts without modification, is not intended to be considered as a limitation of the present invention.

Claims

1. A glass cleaning machine comprises a conveying roller (7) arranged on a frame (5); the device is characterized in that a bracket (10) is arranged above the rack (5); a box cover (4) is arranged on the bracket (10); the inside of the box cover (4) is divided into a cleaning area and an air knife area by a clapboard (16); a cleaning roller (12) and a spray head (13) are arranged in the cleaning area; an air knife is arranged in the air knife area; a water receiving tray (14) is arranged on the frame (5) and below the cleaning area; a water collecting tank (17) is arranged below the drain hole on the bottom surface of the water receiving tray (14); the box cover (4), the water receiving tray (14) and the water collecting tank (17) are all of an integrally formed glass fiber reinforced plastic material structure.

2. The glass cleaning machine according to claim 1, characterized in that a plurality of groups of cleaning rollers (12) are arranged in the cleaning area, each group of cleaning rollers (12) comprises two cleaning rollers which are distributed up and down, the upper cleaning roller (12) is arranged on the bracket (10), and the lower cleaning roller (12) is arranged on the frame (5).

3. The glass cleaning machine according to claim 1, wherein the spray heads (13) are mounted on the side of the cleaning roller (12), the upper spray head (13) spraying downwardly and the lower spray head (13) spraying upwardly.

4. A glass cleaning machine according to claim 1, characterized in that the frame (5) is provided on both sides with side shield plates (24) for shielding the drive mechanism; the side cover plate (24) is of an integrally formed glass fiber reinforced plastic material structure.

5. A glass cleaning machine according to claim 1, characterized in that the air knife zone comprises a longitudinal air knife (11) parallel to the conveyor roller (7) and an oblique air knife (9) arranged at an angle to the conveyor roller (7).

6. A glass cleaning machine according to claim 1, characterized in that the top side of the box cover (4) is provided with an openable cover plate (8).

7. A glass cleaning machine according to claim 1, characterized in that the water pan (14) is provided with a mounting tube (142) on the bottom; the lower end of the mounting pipe penetrates through the bottom surface of the water receiving tray (14); the spray head (13) is arranged on the water distribution pipe (15); the lower end of the water distribution pipe (15) penetrates through the mounting pipe (142) and then is communicated with the water collecting tank (17).

8. A glass cleaning machine according to claim 1, characterized in that the bottom of the water collection tank (17) is provided with a heater (174).

9. A glass cleaning machine according to claim 1, characterized in that the side wall of the water collection tank (17) is filled with heat insulation cotton (171).

10. A glass cleaning machine according to claim 1, characterized in that the end shafts of the conveyor rolls (7) and/or cleaning rolls (12) are driven in rotation by means of 45 ° bevel gears; the bevel gear is made of glass fiber reinforced plastic.