CN101392466A - Method for producing bast fiber carpet reactive dyes printing - Google Patents
Method for producing bast fiber carpet reactive dyes printing Download PDFInfo
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- CN101392466A CN101392466A CNA2008101215912A CN200810121591A CN101392466A CN 101392466 A CN101392466 A CN 101392466A CN A2008101215912 A CNA2008101215912 A CN A2008101215912A CN 200810121591 A CN200810121591 A CN 200810121591A CN 101392466 A CN101392466 A CN 101392466A
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- fiber carpet
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Abstract
The invention discloses a manufacture method for printing pattern on bast fiber rugs with reactive dye, which is characterized by at least comprising the following steps : (1) utilizing dye printing equipment to print the flower pattern on the bast fiber rug with reactive dye; (2) fixing the color of the reactive dye on the bast fiber rug with dye-fixing equipment; (3) removing the reactive dye in the floating solution on the rug surface which is hydrolyzed but not color-fixed and the impurities; (4) spraying fixing agent on the jute rug surface by using a spray system; and (5) drying the bast fiber rug with a baking device. The technical step of the invention is reasonable, the bast fiber rug produced by the invention is bright and has sufficient color development, and rubbing fastness can reach class III at least, thus obtaining good technical effect.
Description
Technical field:
The present invention relates to a kind of printing processing method and technology of carpet, be mainly used in bast fiber carpet and adopt REACTIVE DYES to carry out method for printing and technology.
Background technology:
The crudefiber crop drugget is in the drugget product, and is very rare.This is because the carpet stamp carries out on the carpet that materials such as nylon, wool, terylene chemical fibre are made usually.Because the characteristic and the above material carpet of bast fiber carpet have tangible difference, adopt original printing processing method, color development is poor, and the old degree of friction is low, so original printing technology can not adapt to the needs of bast fiber carpet stamp.
Summary of the invention:
Technical problem to be solved by this invention provides the preparation method of a kind of COLOR FASTNESS height, the measured bast fiber carpet reactive dyes printing of matter.
The technical scheme that the present invention solves the problems of the technologies described above is: a kind of preparation method of bast fiber carpet reactive dyes printing is characterized in that may further comprise the steps at least:
(1), utilize printing equipment that design is printed on the bast fiber carpet with REACTIVE DYES;
(2), utilize dye fixing equipment that the REACTIVE DYES on the bast fiber carpet is carried out fixation;
(3), remove the hydrolysis that contains in the laitance on bast fiber carpet surface but the not REACTIVE DYES of fixation and impurity;
(4), utilize spray equipment at bast fiber carpet surface spraying color-fixing agent;
(5), utilize and to bake device bast fiber carpet is dried.
The present invention utilizes printing equipment that design is printed on bast fiber carpet with REACTIVE DYES and goes forward, and by spray equipment printing and dyeing assistant is sprayed in the bast fiber carpet surface earlier.
Printing and dyeing assistant of the present invention is urea and soda ash mixed liquor, and wherein urea accounts for 10～50% of mixed liquor weight, and soda ash accounts for 2～10% of mixed liquor weight, and all the other are water, spray flux be 100 the gram～200 the gram/square metre.
Printing equipment of the present invention is digit printing equipment or wire mark printing equipment or roller printing equipment.
Dye fixing equipment of the present invention is the dry heating method baker.
Dye fixing equipment of the present invention is the wet heating rapid steamer.
Dye fixing equipment of the present invention is the equipment combination of dry heating method baker, wet heating rapid steamer.
Wet heating rapid steamer of the present invention evaporate temperature at 100～102 ℃, the time of evaporating is 8～10 minutes.
The present invention remove the hydrolysis that contains in the laitance on bast fiber carpet surface but not the device of the REACTIVE DYES of fixation and impurity be a vaccum suction pipe device.
The present invention remove the hydrolysis that contains in the laitance on bast fiber carpet surface but not the device of the REACTIVE DYES of fixation and impurity also comprise a hand washed wool brush device.
Color-fixing agent in the step of the present invention (4) is a kind of binder solution, and in the described binder solution 5～40% of binder constitutes binder solution weight, all the other are water.
Color-fixing agent in the step of the present invention (4) is a kind of cross-linking agent solution, and crosslinking agent accounts for 1～8% of cross-linking agent solution weight in the described cross-linking agent solution, and all the other are water.
In the step of the present invention (5) bast fiber carpet is dried the xeothermic method that bakes of employing, the temperature that bakes is at 130～150 ℃, and the time that bakes was at 5～8 minutes.
The present invention can utilize unwinding device that bast fiber carpet is delivered on the printing equipment, utilizes wrap-up with the carpet rolling.
Step of the present invention (5) back also is provided with step (6) and step (7), and the color-fixing agent in the step (4) is a kind of binder solution, and in the described binder solution 5～40% of binder constitutes binder solution weight, all the other are water; In the step (5) bast fiber carpet is dried the xeothermic method that bakes of employing, the temperature that bakes is at 130～150 ℃, and the time that bakes was at 5～8 minutes; Step (6) is the second road fixation spray, utilizes spray equipment at bast fiber carpet surface spraying cross-linking agent solution, and crosslinking agent accounts for 1～8% of cross-linking agent solution weight in the described cross-linking agent solution, and all the other are water; Step (7) is that second road bakes, and utilization bakes device dries bast fiber carpet, and the xeothermic method that bakes is adopted in oven dry, and the temperature that bakes is at 130～150 ℃, and the time that bakes was at 5～8 minutes.
The present invention makes the bast fiber carpet product that adopts this preparation method to produce by the appropriate design processing step, and color development is abundant, beautiful, and crock fastness reaches more than 3 grades, has obtained the good technical effect.
Description of drawings:
Fig. 1 is the flow chart of the embodiment of the invention.
The specific embodiment:
Referring to Fig. 1, the preparation method of embodiment of the invention bast fiber carpet reactive dyes printing may further comprise the steps at least:
(1), use the printing equipment stamp, promptly utilize printing equipment that design is printed on the bast fiber carpet with REACTIVE DYES;
(2), fixation, promptly utilize dye fixing equipment that the REACTIVE DYES on the bast fiber carpet is carried out fixation;
(3), remove laitance, impurity, promptly remove the hydrolysis that contains in the laitance on bast fiber carpet surface but the not REACTIVE DYES of fixation and impurity;
(4), the spray color-fixing agent, promptly utilize spray equipment at bast fiber carpet surface spraying color-fixing agent;
(5), bake, promptly utilize to bake device bast fiber carpet is dried.
Spray printing and dyeing assistant step can be set before embodiment of the invention step (1) digit printing, promptly printing and dyeing assistant be sprayed in the bast fiber carpet surface by spray equipment.Described printing and dyeing assistant is urea and soda ash mixed liquor, and wherein urea accounts for 10～50% of mixed liquor weight, and soda ash accounts for 2～10% of mixed liquor weight, and all the other are water, spray flux be 100 the gram～200 the gram/square metre.
The printing equipment of the embodiment of the invention is digit printing equipment or wire mark printing equipment or roller printing equipment.
The dye fixing equipment of the embodiment of the invention can be dry heating method baker or wet heating rapid steamer, also can be the equipment combination of dry heating method baker, wet heating rapid steamer.
Embodiment of the invention wet heating rapid steamer evaporate temperature at 100～102 ℃, the time of evaporating is 8～10 minutes.
The device of embodiment of the invention washing can adopt a vaccum suction pipe device, and a hand washed wool brush device perhaps is set on the vaccum suction pipe device basic again.
Color-fixing agent in the step of the present invention (4) can adopt binder solution, and in the described binder solution 5～40% of binder constitutes binder solution weight, all the other are water.As a kind of special case, adhesive can adopt silicon third adhesive, 10～30% of the silicon third binder constitutes binder solution weight, and all the other are water.
Color-fixing agent in the step of the present invention (4) can adopt cross-linking agent solution, and crosslinking agent accounts for 1～8% of cross-linking agent solution weight in the described cross-linking agent solution, and all the other are water.As a kind of special case, crosslinking agent (crock fastness promoting agent) can adopt MCG-2, and crosslinking agent accounts for 3～5% of cross-linking agent solution weight, and all the other are water.
In the step of the present invention (5) bast fiber carpet is dried the xeothermic method that bakes of employing, the temperature that bakes is at 130～150 ℃, and the time that bakes was at 5～8 minutes.
The present invention can utilize unwinding device that bast fiber carpet is delivered on the printing equipment, utilizes wrap-up with the carpet rolling.
Embodiment of the invention step (5) back also can be provided with step (6) and step (7), and the color-fixing agent in the step (4) is a kind of binder solution, and in the described binder solution 5～40% of binder constitutes binder solution weight, all the other are water; In the step (5) bast fiber carpet is dried the xeothermic method that bakes of employing, the temperature that bakes is at 130～150 ℃, and the time that bakes was at 5～8 minutes; Step (6) is the second road fixation spray, utilizes spray equipment at bast fiber carpet surface spraying cross-linking agent solution, and crosslinking agent accounts for 1～8% of cross-linking agent solution weight in the described cross-linking agent solution, and all the other are water; Step (7) is that second road bakes, and utilization bakes device dries bast fiber carpet, and the xeothermic method that bakes is adopted in oven dry, and the temperature that bakes is at 130～150 ℃, and the time that bakes was at 5～8 minutes.
Add the crudefiber crop drugget that makes after the second road fixation spray and second road bake, crock fastness is higher.
Equipment in the embodiment of the invention is prior art, and color-fixing agent, adhesive, crosslinking agent are existing product.
The embodiment of the invention adopts the testing result of European Union's textiles examination criteria (wherein crock fastness adopts IS0 105X12, and light adopts IS0105B02) as follows:
Dry fastness 4-5 level
Fastness to wet rubbing 3-4 level
3 grades of lights are more than 3 grades
5 grades of light 4-5 levels.
Claims (16)
1, a kind of preparation method of bast fiber carpet reactive dyes printing is characterized in that:
At least may further comprise the steps:
(1), utilize printing equipment that design is printed on the bast fiber carpet with REACTIVE DYES;
(2), utilize dye fixing equipment that the REACTIVE DYES on the bast fiber carpet is carried out fixation;
(3), remove the hydrolysis that contains in the laitance on bast fiber carpet surface but the not REACTIVE DYES of fixation and impurity;
(4), utilize spray equipment at bast fiber carpet surface spraying color-fixing agent;
(5), utilize and to bake device bast fiber carpet is dried.
2, the preparation method of bast fiber carpet reactive dyes printing according to claim 1, it is characterized in that: utilize printing equipment that design is printed on bast fiber carpet with REACTIVE DYES and go forward, by spray equipment printing and dyeing assistant is sprayed in the bast fiber carpet surface earlier.
3, the preparation method of bast fiber carpet reactive dyes printing according to claim 2, it is characterized in that: described printing and dyeing assistant is urea and soda ash mixed liquor, wherein urea accounts for 10～50% of mixed liquor weight, soda ash accounts for 2～10% of mixed liquor weight, all the other are water, spray flux be 100 the gram～200 the gram/square metre.
4, the preparation method of bast fiber carpet reactive dyes printing according to claim 1 is characterized in that: described printing equipment is digit printing equipment or wire mark printing equipment or roller printing equipment.
5, the preparation method of bast fiber carpet reactive dyes printing according to claim 1 is characterized in that: described dye fixing equipment is the dry heating method baker.
6, the preparation method of bast fiber carpet reactive dyes printing according to claim 1 is characterized in that: described dye fixing equipment is the wet heating rapid steamer.
7, the preparation method of bast fiber carpet reactive dyes printing according to claim 1 is characterized in that: described dye fixing equipment is the equipment combination of dry heating method baker, wet heating rapid steamer.
8, according to the preparation method of claim 6 or 7 described bast fiber carpet reactive dyes printings, it is characterized in that: the wet heating rapid steamer evaporate temperature at 100～102 ℃, the time of evaporating is 8～10 minutes.
9, the preparation method of bast fiber carpet reactive dyes printing according to claim 1 is characterized in that: remove the hydrolysis that contains in the laitance on bast fiber carpet surface but not the device of the REACTIVE DYES of fixation and impurity be a vaccum suction pipe device.
10, the preparation method of bast fiber carpet reactive dyes printing according to claim 9 is characterized in that: remove the hydrolysis that contains in the laitance on bast fiber carpet surface but not the device of the REACTIVE DYES of fixation and impurity also comprise a hand washed wool brush device.
11, the preparation method of bast fiber carpet reactive dyes printing according to claim 1 is characterized in that: the color-fixing agent in the step (4) is a kind of binder solution, and in the described binder solution 5～40% of binder constitutes binder solution weight, all the other are water.
12, the preparation method of bast fiber carpet reactive dyes printing according to claim 1 is characterized in that: the color-fixing agent in the step (4) is a kind of cross-linking agent solution, and crosslinking agent accounts for 1～8% of cross-linking agent solution weight in the described cross-linking agent solution, and all the other are water.
13, the preparation method of bast fiber carpet reactive dyes printing according to claim 1 is characterized in that: in the step (5) bast fiber carpet is baked the xeothermic method that bakes of employing, the temperature that bakes is at 130～150 ℃, and the time that bakes was at 5～8 minutes.
14, the preparation method of bast fiber carpet reactive dyes printing according to claim 1 is characterized in that: utilize unwinding device that bast fiber carpet is delivered on the printing equipment.
15, the preparation method of bast fiber carpet reactive dyes printing according to claim 1 is characterized in that: utilize wrap-up that carpet is carried out rolling.
16, the preparation method of bast fiber carpet reactive dyes printing according to claim 1, it is characterized in that: step (5) back also is provided with step (6) and step (7), color-fixing agent in the step (4) is a kind of binder solution, in the described binder solution 5～40% of binder constitutes binder solution weight, all the other are water; In the step (5) bast fiber carpet is dried the xeothermic method that bakes of employing, the temperature that bakes is at 130～150 ℃, and the time that bakes was at 5～8 minutes; Step (6) is the second road fixation spray, utilizes spray equipment at bast fiber carpet surface spraying cross-linking agent solution, and crosslinking agent accounts for 1～8% of cross-linking agent solution weight in the described cross-linking agent solution, and all the other are water; Step (7) is that second road bakes, and utilization bakes device dries bast fiber carpet, and the xeothermic method that bakes is adopted in oven dry, and the temperature that bakes is at 130～150 ℃, and the time that bakes was at 5～8 minutes.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNA2008101215912A CN101392466A (en) | 2008-10-15 | 2008-10-15 | Method for producing bast fiber carpet reactive dyes printing |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNA2008101215912A CN101392466A (en) | 2008-10-15 | 2008-10-15 | Method for producing bast fiber carpet reactive dyes printing |
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| CN101392466A true CN101392466A (en) | 2009-03-25 |
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| Application Number | Title | Priority Date | Filing Date |
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| CNA2008101215912A Pending CN101392466A (en) | 2008-10-15 | 2008-10-15 | Method for producing bast fiber carpet reactive dyes printing |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102444038A (en) * | 2011-10-14 | 2012-05-09 | 杭州宏华数码科技股份有限公司 | Circular immersion-cleaning method for carpet printing and immersion-cleaning equipment |
| CN103181710A (en) * | 2012-12-18 | 2013-07-03 | 吉林省天雅地毯有限公司 | Production technology for modified polyester fiber embossing carpet |
| CN103815761A (en) * | 2014-02-28 | 2014-05-28 | 滨州东方地毯有限公司 | Manufacturing process of mosquito-dispelling floor mat |
| CN104452339A (en) * | 2014-11-27 | 2015-03-25 | 山东黄河三角洲纺织科技研究院有限公司 | Production method for pigment ink-jet printing fabric |
| CN109572238A (en) * | 2018-12-22 | 2019-04-05 | 苏州高研纺织科技有限公司 | A kind of fully automatic digital printing machine |
| CN113249992A (en) * | 2021-05-31 | 2021-08-13 | 阳信金峰生态纤维有限公司 | Waterless printing production process for woven carpet |
-
2008
- 2008-10-15 CN CNA2008101215912A patent/CN101392466A/en active Pending
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102444038A (en) * | 2011-10-14 | 2012-05-09 | 杭州宏华数码科技股份有限公司 | Circular immersion-cleaning method for carpet printing and immersion-cleaning equipment |
| CN103181710A (en) * | 2012-12-18 | 2013-07-03 | 吉林省天雅地毯有限公司 | Production technology for modified polyester fiber embossing carpet |
| CN103815761A (en) * | 2014-02-28 | 2014-05-28 | 滨州东方地毯有限公司 | Manufacturing process of mosquito-dispelling floor mat |
| CN103815761B (en) * | 2014-02-28 | 2015-12-30 | 滨州东方地毯有限公司 | A kind of preparation technology of mosquito dispersing carpet |
| CN104452339A (en) * | 2014-11-27 | 2015-03-25 | 山东黄河三角洲纺织科技研究院有限公司 | Production method for pigment ink-jet printing fabric |
| CN109572238A (en) * | 2018-12-22 | 2019-04-05 | 苏州高研纺织科技有限公司 | A kind of fully automatic digital printing machine |
| CN113249992A (en) * | 2021-05-31 | 2021-08-13 | 阳信金峰生态纤维有限公司 | Waterless printing production process for woven carpet |
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Open date: 20090325 |