CN202163100U - Steam-free and washing-free reactive dye printing and dyeing transfer device - Google Patents
Steam-free and washing-free reactive dye printing and dyeing transfer device Download PDFInfo
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- CN202163100U CN202163100U CN2011202484970U CN201120248497U CN202163100U CN 202163100 U CN202163100 U CN 202163100U CN 2011202484970 U CN2011202484970 U CN 2011202484970U CN 201120248497 U CN201120248497 U CN 201120248497U CN 202163100 U CN202163100 U CN 202163100U
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- scraper
- drying cylinder
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Abstract
The utility model relates to a steam-free and washing-free reactive dye printing and dyeing transfer device which is applicable to transfer printing machines in dyeing and finishing industry. The transfer device comprises a tension-free transferring guide belt and a tension regulation guide roller set, any shell fabric is fed to a repetitive moisturizing liquid trough device with a scraper, the moisturized shell fabric enters a transfer printing press roller set and a first drying cylinder set, and then the shell fabric receives color fixation treatment through a reticulated concave roller and a press roller color fixing set of a color fixing liquid trough with a scraper, meanwhile softening agent is added to the shell fabric after color fixation treatment, and the shell fabric enters a second drying cylinder set, and products from the second drying cylinder set is wound. The steam-free and washing-free reactive dye printing and dyeing transfer device adopts the water-soluble transfer printing technology, is energy-saving and is low in investment, realizes completely color fixation after once hot-pressing transfer with the maximum temperature of 100 DEG C and baking, further, no wastes and gases are generated, the water washing is avoided, and the products are live up to the ecological textile standard 100.
Description
Technical field
The utility model relates to the machinery of trans-printing in the dyeing and finishing industry.
Background technology
To be dyeing and finishing industry transfer to the dye transfer of environmental protection aspect from past tradition dye transfer in transfer printing, the therefore river on the dye transfer factory limit that has, and the motley sewage of full river was converted to the appearance that a clear water is arranged slightly by the past; Environmental protection has had progress; The transfer printing type all has quite a few kinds, and therefore related Machine Type also has quite a few types, and a kind of " the roller-type transfer device ZL20072002965.7 of cold-transfer printing machine " wherein arranged, and it is through three breaker roll formula transfer printing devices; Before its cold-transfer printing technological process; The pretreating device of waiting to print fabric is arranged, after its cold-transfer printing technological process, the spool of transfer printing fabric is arranged.According to the patent introduction, this machine can adapt to the cold-transfer printing of various natural fabrics.Though this type of machine of China has the remarkable progress part, the cold dome method is mainly used in natural fiber transfer printing in the market, before transfer, needs through alkali; Sodium alginate and urea dip, and shift the moving fixation purpose that reaches of not stall after the clot again; Wash, quality is unstable behind the finished product, occurs water mark phenomenon easily again; Have a large amount of alkali on the cloth, the sodium alginate and the dyestuff of fixation not must clean by water.A large amount of sewage is discharged in the source of consuming energy simultaneously again.Scratch in the influence dried, on pattern was indeformable, the three wastes also all had such or such weak point, caused on product quality, in environmental protection, all existed undesirable part.
Summary of the invention
The purpose of the utility model provides a kind of active dye printing transfer device of exempting from decatize, washing, and it can adopt water miscible transfering printing technology, and is energy-conservation; The low throwing only shifted 100 ℃ of hot pressing through once paramount, cures again; Just make the complete set of color, no waste material does not have washing; No waste gas meets ecological textile standard 100.
The technical solution of the utility model is that follow procedure is following:
There is a no tension force to transmit conduction band and adjustment of tonicity guide roller set; Said this group is sent to any lining the repeatedly fountain solution slot device of band scraper; Wetting first group of transfer printing pressure roller group, the drying cylinder that afterwards get into of said lining; After the recessed roller of reticulate pattern and the pressure roller fixation group fixation of the fixation liquid bath of band scraper, get into second group of drying cylinder more subsequently, the product that comes out gets into the product volume.
The above one no tension force transmits conduction band and adjustment of tonicity guide roller set and comprises and put yardage roll that no tension force transmits conduction band, 4 ~ 6 tension force deflector rolls compositions.
The repeatedly fountain solution slot device of the said band scraper of the utility model, this device includes wetting liquid bath, in wetting liquid bath, is fixed with the recessed roller of reticulate pattern; One side at this recessed roller is fixed with scraper; At this recessed roller top a pressure roller is arranged, have two deflector rolls can lining steadily be delivered between recessed roller of reticulate pattern and the pressure roller and carry out dewing, or the sprayer dewing; Dye and can pass through a pair of rubber roller after the wet liquid again and prick and press, on dye.
The above transfer printing pressure roller group comprises puts film device, receives film device, and said synthetic resin film and paper frame pass rubber rollers between wherein and have between the knurling rolls of METAL HEATING PROCESS on this two film device, and carry out transfer printing to lining.
The utility model drying cylinder has 4 ~ 7 of drying cylinders for first group.
The recessed roller of reticulate pattern and the pressure roller fixation group of the fixation liquid bath of the band scraper of above the utility model include the fixation liquid bath; In this liquid bath, be fixed with the recessed roller of reticulate pattern; Be fixed with pressure roller at this recessed roller upper top; Be fixed with scraper in the recessed roller of this reticulate pattern appropriate location, have three deflector rolls can the lining level be sent between recessed roller of reticulate pattern and the pressure roller, perhaps also can directly use sprayer.
The utility model drying cylinder comprises 4 ~ 7 drying cylinders for second group, and lining transmits along the drying cylinder face.
A kind of active dye printing transfer method of exempting from decatize, washing of the utility model, follow procedure is following:
(1), has or not tension force to transmit conduction band and have the tension force deflector roll steadily to go into machine to various soft, hard cloth matter clothes;
(2), subsequently with the repeatedly fountain solution slot device of scraper, because of the fountain solution thickness and the uniformity on the scraper adjustment cloth matter lining arranged, solve imbibition; The recessed roller of reticulate pattern is pressed at the pressure roller of 60 ~ 85 hardness with 20 ~ 80 order reticulate patterns or pattern and is forwarded on the cloth, or available atomizing or foam type give fountain solution on cloth, and fountain solution is for there being alcohol 5 ~ 8%; Sodium acid carbonate 1 ~ 3%; Bleeding agent 1 ~ 2%, all the other are water, for transfer printing is got ready.
(3), there are the synthetic resin film that is loaded with decalcomania or dye solutions at different levels or paper to place in transfer printing pressure roller group to put film device, receive on the film device; This film pressurizes through rubber rollers and the knurling rolls that the METAL HEATING PROCESS shell is arranged in the middle of two film devices; Carry out the operation of transfer printing to the lining; The pressure of knurling rolls is at 1 ~ 3kg, and temperature is 40 ~ 100 ℃, perhaps colds pressing;
(4), prepare fixation after the transfer printing operation before, carry out drying procedure earlier, first group of metal drying cylinder adopted in oven dry; Drying cylinder is that 5 drying cylinders divide two rows for first group, and lining is around the operation of drying cylinder surface, 60 ~ 100 ℃ of drying tube temperatures; Drying cylinder heat energy is by electrical heating, and perhaps oil heats, perhaps Steam Heating; Heating, drying is dry and comfortable to cloth cover, can fixation;
(5), fixation is carried out at recessed roller of the reticulate pattern of fixation liquid bath and pressure roller fixation group; It has in this fixation liquid bath the fixing recessed roller of reticulate pattern in the fixation liquid bath with on color-fixing agent and softening agent; This agent is through scraper its thickness of adjustment and the uniformity, and this lining is delivered to drying, the also available spraying fixation of fixation after the calendering of recessed roller of reticulate pattern and pressure roller; The foam fixation is pricked and is pressed solidly look;
(6), drying is second group of drying cylinder, includes 4 ~ 7 drying cylinders, lining prolongs the operation of drying cylinder face, dry back be a product, advances product and rolls up.
Conclusion: reach ecological, environmental protective, reduce cost, raise the efficiency, promote quality
1, go for the wide spectrum natural fiber, cotton textiles, fiber crops are cotton, wool, cashmere, real silk, nylon, fur, corium.
2, use water-soluble vehicle to substitute organic solvent, inexpensive, nontoxic, do not burn, dyestuff shifts thoroughly.
3, processing temperature is 25 ~ 100 ℃, does not damage fabric intensity.
The utility model has the advantages that and adopt water miscible transfering printing technology, energy-conservation, the low throwing only shifted 100 ℃ of hot pressing through once paramount, cures again, just makes the complete set of color, and no waste material does not have washing, and no waste gas meets ecological textile standard 100.
Description of drawings
Fig. 1 is the organigram of the utility model.
The specific embodiment
According to shown in Figure 1, the utility model has a no tension force to transmit conduction band and adjustment of tonicity guide roller set, and it comprises puts yardage roll 1; No tension force transmits 2,5 tension force deflector rolls 3 of conduction band, and it can be sent to any lining the repeatedly fountain solution slot device of band scraper; Said this device includes wetting liquid bath 4; In wetting liquid bath 4, be fixed with the recessed roller 6 of reticulate pattern, be fixed with scraper 5, a pressure roller 7 is arranged at the recessed roller of this reticulate pattern 6 tops in one side of the recessed roller 6 of this reticulate pattern; Have two deflector rolls can lining steadily be delivered between recessed rod 6 of reticulate pattern and the pressure roller 7 and carry out dewing, or with sprayer 8 dewing.Dye and to pass through a pair of rubber roller 9 after the wet liquid again and prick to press and dye.Said transfer printing nip roll group comprises puts film device 10, receives film device 11, and said synthetic resin film and paper frame are done on these two film devices; Wherein pass rubber rollers and have METAL HEATING PROCESS knurling rolls 12 between; And carry out transfer printing to lining, and getting into first group of the drying cylinder of drying stage then, drying cylinder is the metal drying cylinder for first group 13; Have five to be that two row are arranged, lining transmits along the drying cylinder face.The lining of warp drying is the recessed roller of reticulate pattern and the pressure roller fixation group fixation of the fixation liquid bath of warp band scraper again; Said this fixation group is that fixation liquid bath 14 is arranged, and in fixation liquid bath 14, is fixed with the recessed roller 15 of reticulate pattern, is fixed with pressure roller 17 at these recessed roller 15 upper tops; Be fixed with scraper 16 in the recessed roller of this reticulate pattern 15 appropriate locations; There are three deflector rolls can the lining level be sent between recessed roller 15 of reticulate pattern and the pressure roller 17, or also can be directly with getting into second group of dry section of drying cylinder after 19 pairs of lining fixation of sprayer, this dry section has 6 of drying cylinder 18; Lining transmits along the drying cylinder face, promptly is that dry and comfortable product advances the product volume after seeing off.
A kind of active dye printing transfer method of exempting from decatize, washing of the utility model, follow procedure is following:
(1), have or not tension force to transmit conduction band and have the tension force deflector roll steadily to go into machine to various soft, hard cloth matter clothes, particularly thin,tough silk matter real silk material must not have the tension force conveyer belt and sends into machine.
(2), cloth gets into the repeatedly fountain solution slot device of band scraper subsequently, because of the fountain solution thickness and the uniformity on the scraper 5 adjustment linings arranged, solves imbibition; The recessed roller 6 of reticulate pattern is with 20 ~ 80 order reticulate pattern or patterns, if or impression case not, only be to go up dye solutions at different levels to press at the pressure roller 7 of 60 ~ 85 hardness and forward on the cloth; Or available atomizing or foam type will moisten dye liquor and give on cloth; Fountain solution is for having alcohol 5 ~ 8% (being with the different increases and decreases to some extent of cloth matter lining), sodium acid carbonate 1 ~ 3%, bleeding agent 1 ~ 2% (such as the bleeding agent AEO); All the other are water, for transfer printing is got ready.
(3), in transfer printing pressure roller group synthetic resin film or the paper that is loaded with decalcomania is arranged; Can place and put film device 10, receive on the film device 11; This film through rubber rollers and the knurling rolls that the METAL HEATING PROCESS shell is arranged 12 pressurizations, is carried out the operation of transfer printing to the lining in the middle of two film devices, and the pressure of knurling rolls 12 is at 1 ~ 3kg; Temperature is 40 ~ 100 ℃, perhaps colds pressing.
(4), prepare fixation after the transfer printing operation before, carry out drying procedure earlier, oven dry is adopted the metal drying cylinder first group 13; Drying cylinder is that 5 drying cylinders divide two rows for first group, and lining is around the operation of drying cylinder surface, 60 ~ 100 ℃ of drying tube temperatures; Drying cylinder heat energy is by electrical heating, and perhaps oil heats, perhaps Steam Heating; Heating, drying is dry and comfortable to cloth cover, can fixation.
(5), fixation is carried out at recessed roller of the reticulate pattern of fixation liquid bath and pressure roller fixation group; It has in this fixation liquid bath 14 the fixing recessed roller 15 of reticulate pattern in the fixation liquid bath 14 with on color-fixing agent and softening agent; Color-fixing agent has cetylpyridinium chloride; Polyamines condensation body (silk fixative LA) multiple, different cloth matter is different.This agent is through scraper 16 its thickness of adjustment and the uniformitys, and this lining delivers to drying after the calendering of recessed roller of reticulate pattern and pressure roller, the also available spraying fixation of fixation, and the foam fixation is pricked and is pressed solidly look, adds softening agent during fixation simultaneously.
(6), drying is second group 18 of drying cylinder, includes 4 ~ 7 drying cylinders, lining prolongs the operation of drying cylinder face, dry back be a product, advances product and rolls up.
The utility model is in Nikkei Guangzhou textile garment research institute textile inspection center numbering (NO) in April in 2011 1: 11102063 examining reports, its qualified information is: cotton transfer printing cloth, color white background stamp, sample size: 30cm * fabric width.The specification requirement of detection and judgment basis GB/T21295-2007 clothes physicochemical property, GB18401-2010 country textile product basic security technical specification.Interventions Requested: color fastness to washing, the color fastness of anti-dry friction the, and PERSPIRATION COLOR FASTNESS, color fastness to light, content of formaldehyde, pH value can be separated aromatic amine dyestuff (forbidding azo dyes) for all meeting.
Claims (7)
1. active dye printing transfer device of exempting from decatize, washing; It is characterized in that having a no tension force to transmit conduction band and adjustment of tonicity guide roller set; Said this group is sent to any lining the repeatedly fountain solution slot device of band scraper; The wetting back of said lining and get into first group of transfer printing pressure roller group, drying cylinder gets into second group of drying cylinder subsequently again after the recessed roller of reticulate pattern of the fixation liquid bath of band scraper and pressure roller fixation group fixation, the product that comes out gets into product and rolls up.
2. a kind of active dye printing transfer device of exempting from decatize, washing according to claim 1 is characterized in that a no tension force transmits conduction band and adjustment of tonicity guide roller set and comprises and put yardage roll that no tension force transmits conduction band, 4 ~ 6 tension force deflector rolls compositions.
3. a kind of active dye printing transfer device of exempting from decatize, washing according to claim 1; It is characterized in that the repeatedly fountain solution slot device with scraper, this device includes wetting liquid bath, in wetting liquid bath, is fixed with the recessed roller of reticulate pattern; One side at this recessed roller is fixed with scraper; At this recessed roller top a pressure roller is arranged, have two deflector rolls can lining steadily be delivered between recessed roller of reticulate pattern and the pressure roller and carry out dewing, or the sprayer dewing; Dye and can pass through a pair of rubber roller after the wet liquid again and prick and press, on dye.
4. a kind of active dye printing transfer device of exempting from decatize, washing according to claim 1; It is characterized in that transfer printing pressure roller group comprises puts film device, receives film device; Said synthetic resin film and paper frame are on this two film device; Pass rubber rollers wherein and have between the knurling rolls of METAL HEATING PROCESS, and carry out transfer printing to lining.
5. a kind of active dye printing transfer device of exempting from decatize, washing according to claim 1 is characterized in that first group of drying cylinder has 4 ~ 7 of drying cylinders.
6. a kind of active dye printing transfer device of exempting from decatize, washing according to claim 1; It is characterized in that including the fixation liquid bath with the recessed roller of reticulate pattern and the pressure roller fixation group of the fixation liquid bath of scraper; In this liquid bath, be fixed with the recessed roller of reticulate pattern; Be fixed with pressure roller at this recessed roller upper top, be fixed with scraper, have three deflector rolls can the lining level be sent into also available sprayer between recessed roller of reticulate pattern and the pressure roller in the recessed roller of this reticulate pattern appropriate location.
7. a kind of active dye printing transfer device of exempting from decatize, washing according to claim 1 is characterized in that second group of drying cylinder comprises 4 ~ 7 drying cylinders, and cloth cover transmits along the drying cylinder face.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN2011202484970U CN202163100U (en) | 2011-07-14 | 2011-07-14 | Steam-free and washing-free reactive dye printing and dyeing transfer device |
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CN2011202484970U CN202163100U (en) | 2011-07-14 | 2011-07-14 | Steam-free and washing-free reactive dye printing and dyeing transfer device |
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CN202163100U true CN202163100U (en) | 2012-03-14 |
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CN2011202484970U Expired - Fee Related CN202163100U (en) | 2011-07-14 | 2011-07-14 | Steam-free and washing-free reactive dye printing and dyeing transfer device |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102285210A (en) * | 2011-07-14 | 2011-12-21 | 邹恒余 | Device and method for printing and dyeing and transferring steaming-free water-scrubbing-free reactive dye |
CN105216469A (en) * | 2015-10-15 | 2016-01-06 | 邹杨 | A kind of exempt from decatize, washing reticulate pattern print, decoration method |
CN109610116A (en) * | 2018-12-12 | 2019-04-12 | 林高兴 | A kind of working method of weaving carry colouring equipment |
WO2021166587A1 (en) * | 2020-02-18 | 2021-08-26 | 株式会社ミマキエンジニアリング | Transfer printing method for fabric and transfer printing device for fabric |
-
2011
- 2011-07-14 CN CN2011202484970U patent/CN202163100U/en not_active Expired - Fee Related
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102285210A (en) * | 2011-07-14 | 2011-12-21 | 邹恒余 | Device and method for printing and dyeing and transferring steaming-free water-scrubbing-free reactive dye |
CN102285210B (en) * | 2011-07-14 | 2013-04-03 | 邹恒余 | Device and method for printing and dyeing and transferring steaming-free water-scrubbing-free reactive dye |
CN105216469A (en) * | 2015-10-15 | 2016-01-06 | 邹杨 | A kind of exempt from decatize, washing reticulate pattern print, decoration method |
CN109610116A (en) * | 2018-12-12 | 2019-04-12 | 林高兴 | A kind of working method of weaving carry colouring equipment |
CN109610116B (en) * | 2018-12-12 | 2021-07-30 | 威海三阳服饰有限公司 | Working method of hanging coloring equipment for spinning |
WO2021166587A1 (en) * | 2020-02-18 | 2021-08-26 | 株式会社ミマキエンジニアリング | Transfer printing method for fabric and transfer printing device for fabric |
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CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20120314 Termination date: 20140714 |
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EXPY | Termination of patent right or utility model |