CN103815761A - Manufacturing process of mosquito-dispelling floor mat - Google Patents
Manufacturing process of mosquito-dispelling floor mat Download PDFInfo
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- CN103815761A CN103815761A CN201410071521.6A CN201410071521A CN103815761A CN 103815761 A CN103815761 A CN 103815761A CN 201410071521 A CN201410071521 A CN 201410071521A CN 103815761 A CN103815761 A CN 103815761A
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Abstract
The invention relates to the technical field of floor mat machining, in particular to a manufacturing process of a mosquito-dispelling floor mat. The manufacturing process comprises floor mat printing, color fixing, water washing, water absorbing vacuum, foaming, drying, inspecting and packing to obtain a finished product. The foaming and drying processes comprise the following steps: foaming through a foaming device; adjusting the pH to 5 by using citric acid, wherein the ratio of liquid to vapor is 1:40, and the foam mass is 25g/L; foaming at a speed 1.3-1.7 meters per minute, wherein 100g of foam is applied to every square meter of floor mat, and the liquid content is 10 percent; extruding through a pressure roller under the pressure of 1.5-2Pa, uniformly coating the surface of the floor mat with the foam, and drying the floor mat at the temperature of 80-130 DEG C. The manufacturing process has the beneficial effects that an insect-resistant agent and a reinforcing agent NanoPU with certain pH are added in the manufacturing process of the floor mat, so that the mosquito-dispelling rate of the floor mat is increased effectively; the liquid-vapor ratio during foaming, the mass of applied foam, the adding amount, the liquid content and the rolling-drying process of the foam are controlled strictly, so that the mosquito-dispelling rate of the floor mat is increased to over 98 percent, and remarkable progress is made.
Description
Technical field
The present invention relates to carpet processing technique field, more specifically a kind of preparation technology of mosquito dispersing carpet.
Background technology
Along with the continuous rising of Global Temperature, the population of mosquito and quantity all will significantly improve, and just day by day threaten the mankind's health.Mosquito sucks blood, harasses sleep except directly stining thorn, more seriously propagates various diseases.The mosquito of China passes disease malaria, Filariasis, Japanese Type-B encephalitis and dengue fever (or dengue hemorrhagic fever) four classes, and mosquito passes more important virosis and also has yellow fever and various equine encephalitis etc.The research of current various mosquito proof products, as the mosquito-repelling function of anti-mosquito cloth, but is accompanied by the raising along with people's living standard, and carpet has more and more been applied to hotel, aviation, hotel, office building, the industry-by-industries such as household.Carpet, as a kind of pavement, has the advantage of its uniqueness, and noise is little, and comfortable foot feeling absorbs dust, attractive in appearance etc., but also has its some shortcomings, for example, be difficult for arranging.In carpet, add insect-proof agent, have efficient protective action, for example all kinds of mosquitoes, flea, ant, cockroach, housefly, acarid, bedbug, flat lice, carpet beetle etc. has obvious avoidance effect, even can drive away house pet parasite with it, makes pet avoid the invasion of disease and pest.And this product has water-fastness and dry-cleaning, heat-resistant stability is good, can remove in waste water treatment plant, to advantages such as people are harmless.So add insect-proof agent for preventing that parasitic existence from being necessary in carpet, but the vermins-proof effect of carpet is undesirable at present, and is not suitable for promoting the use of.
Summary of the invention
Goal of the invention of the present invention is for deficiency of the prior art, and the mosquito dispersing carpet that a kind of mosquito repelling rate is high is provided.
The present invention is achieved by the following technical solutions:
A preparation technology for mosquito dispersing carpet, comprises carpet printing, fixation, washing, vacuum dehydration, Shi Pao, oven dry, check, packing, finished product.
Above-mentionedly execute bubble, stoving process is, first with foam device foaming, obtain solution, and with citric acid regulate PH to 5, liquid-vapour ratio is 1:40, output foam quality is 25g/L, then execute bubble, 100 grams of foams of every square of carpet, liquid carrying rate 10%, speed: 1.3-1.7m/min, finally push by pressure roller, pressure is: 1.5-2pa, crushes foam to be coated in uniformly carpet surface, then carpet enters four joint oven for drying, bake out temperature 80-130 ℃ under guipure drives.
In above-mentioned foam device, solution used comprises:
Insect-proof agent 50-100g/L
Blowing agent 5g/L
Blowing agent is applied to foam process does the foaming agent of rear arrangement processing, buys producer: chemistry is received in holder, constituent: organic and inorganic salt solution, and containing triethanolamine, alkylbenzene sulfonate, model blowing agent SBL.
Reinforcing agent Nano PU 100g/L is polyurethane BAYPRET Nano PU.
Above-mentioned color fixing process is specially: temperature 128 is spent, and is incubated 3 minutes.
Above-mentioned washing process is specially: after printed carpet color fixation, carry out spray washing, water temperature 35 is spent.
Above-mentioned vacuum dehydration: vacuum pump pressure 3-5Pa, the drugget blanket face after washing siphons away water by vacuum water absorber;
Above-mentioned carpet enters four joint oven for drying under guipure drives, and the speed of guipure is: 1.3-1.7m/min.
The constituent of above-mentioned insect-proof agent by volume mark comprises 50% butyldiglycol, 10% Permethrin, 20% aryl benzene polyoxy diene ether and 20% water.
The structural formula of aryl benzene polyoxy diene ether:
Wherein the scope of n is 50-200, and molecular weight is 1000-4000.
The invention has the beneficial effects as follows: the present invention by suitably adding insect-proof agent and the reinforcing agent Nano PU of certain PH in the preparation technology of carpet, effectively promote the mosquito repelling rate of carpet, and by strict liquid-vapour ratio while controlling foaming, execute the roll extrusion stoving process of quality, addition, liquid carrying rate and the foam of the foam of bubble, the mosquito repelling rate of carpet of the present invention is brought up to more than 98%, there is obvious progress.
The specific embodiment
Below in conjunction with specific embodiment, the present invention will be further described, so that those skilled in the art can better understand the present invention, but therefore do not limit the present invention.
Embodiment 1
100% nylon printing carpet, grammes per square metre 1000 Ke/㎡, the preparation technology of this mosquito dispersing carpet is as follows:
Ink-jet printed: the speed of a motor vehicle is 1.7m/mim;
Fixation: steam box temperature is 128 ℃;
Washing: 35 ℃ of water temperatures;
Pressure roll pressure: 2Pa;
Vacuum pump pressure: 3Pa;
Oven temperature: the temperature of first and second joint is 80 ℃, 130 ℃ of third and fourth joint temperature;
In foam device, mosquito dispersing solution used comprises:
Insect-proof agent SPA 80g/L
Blowing agent SBL 5g/L
Reinforcing agent Nano PU 100g/L
Executing bubble technique is, first with foam device foaming, obtain solution, and use citric acid to regulate PH to 5, and setting liquid-vapour ratio is 1:40, output foam quality is 25g/L, then execute bubble by executing bulb apparatus, be uniformly coated on carpet surface, when coating (100 grams of foams of every square of carpet), liquid carrying rate 10%, speed: 1.6m/min, finally pushes by pressure roller, and pressure is: 1.5-2pa, foam is crushed and is coated in uniformly carpet surface, and then carpet enters four joint oven for drying under guipure drives.
The scattering ratio of nylon printing carpet after treatment reaches 98.3%, and cyclic washing 33 times is constant without breakage and mosquito-repelling effect.
Embodiment 2
50% wool 50% nylon blending drugget, grammes per square metre 1000 Ke/㎡, the preparation technology of this mosquito dispersing carpet is as follows:
Ink-jet printed: the speed of a motor vehicle is 1.5m/mim;
Fixation: steam box temperature is 128 ℃;
Washing: 35 ℃ of water temperatures;
Pressure roll pressure: 2.5Pa;
Vacuum pump pressure: 4Pa;
Oven temperature: the temperature of first and second joint is 100 ℃, 130 ℃ of third and fourth joint temperature;
In foam device, mosquito dispersing solution used comprises:
Insect-proof agent SPA 50g/L
Blowing agent SBL 5g/L
Reinforcing agent Nano PU 100g/L
Executing bubble technique is, first with foam device foaming, obtain solution, and use citric acid to regulate PH to 5, and setting liquid-vapour ratio is 1:40, output foam quality is 25g/L, then execute bubble by executing bulb apparatus, be uniformly coated on carpet surface, when coating (100 grams of foams of every square of carpet), liquid carrying rate 10%, speed: 1.4m/min, finally pushes by pressure roller, and pressure is: 1.5-2pa, foam is crushed and is coated in uniformly carpet surface, and then carpet enters four joint oven for drying under guipure drives.
The scattering ratio of nylon blending drugget after treatment reaches 98.5%, and cyclic washing 38 times is constant without breakage and mosquito-repelling effect.
The preparation method of above-mentioned scattering ratio: at the lab space of three 2 squares, be respectively 1 group of experiment, test 2 groups and control group, (test 1 group of corresponding embodiment 1, test 2 groups of corresponding embodiment 2) and experimental group and control group are put into respectively to the laboratory without extraneous interference by insects, experimental group and control group are all controlled at 25 ℃ of temperature by temperature and humidity controller by temperature, relative humidity 45%, in experimental group, lay carpet of the present invention, and control group adds the carpet that does not add insect-proof agent and reinforcing agent Nano PU of making by the inventive method, respectively to mosquito, flea, ant, cockroach, housefly, bedbug, flat lice, carpet beetle carries out class test, respectively 1, 5, 10, 15, in 24 hours, count, detect data in table 1.
Show that by table 1 all kinds of insects are at the scattering ratio of each time period, and draw table 2.
Scattering ratio is (putting into quantity-volume residual)/put into quantity.
From table 1 and table 2, the deworming rates of mosquito dispersing carpet of the present invention can reach more than 98%, and within 5 hours, can reach and approach 80%, 10 hour and can reach more than 90%, expelling parasite efficiency is high, and can reach 100% for the expeling rate of mosquito, flea, cockroach, bedbug, flat lice and carpet beetle.
Claims (8)
1. a preparation technology for mosquito dispersing carpet, comprises carpet printing, fixation, washing, vacuum dehydration, Shi Pao, oven dry, check, packing, finished product.
2. the preparation technology of a kind of mosquito dispersing carpet according to claim 1, it is characterized in that: described in execute bubble, stoving process is, first foam with foam device, obtain solution, and use citric acid to regulate PH to 5, liquid-vapour ratio is 1:40, output foam quality is 25g/L, then execute bubble, 100 grams of foams of every square of carpet, liquid carrying rate 10%, speed: 1.3-1.7m/min, finally push by pressure roller, pressure is: 1.5-2pa, foam is crushed and is coated in uniformly carpet surface, then carpet enters four joint oven for drying under guipure drives, bake out temperature 80-130 ℃.
3. the preparation technology of a kind of mosquito dispersing carpet according to claim 2, is characterized in that: in described foam device, solution used comprises:
Insect-proof agent 50-100g/L
Blowing agent 5g/L
Reinforcing agent Nano PU 100g/L.
4. the preparation technology of a kind of mosquito dispersing carpet according to claim 1, is characterized in that: described color fixing process is specially: temperature 128 is spent, and is incubated 3 minutes.
5. the preparation technology of a kind of mosquito dispersing carpet according to claim 1, is characterized in that: described washing process is specially: after printed carpet color fixation, carry out spray washing, water temperature 35 is spent.
6. the preparation work of a kind of mosquito dispersing carpet according to claim 1, is characterized in that: described vacuum dehydration: vacuum pump pressure 3-5Pa, the drugget blanket face after washing siphons away water by vacuum water absorber.
7. the preparation technology of a kind of mosquito dispersing carpet according to claim 1, is characterized in that: the speed of described guipure is: 1.3-1.7m/min.
8. the preparation technology of a kind of mosquito dispersing carpet according to claim 3, is characterized in that: the constituent of described insect-proof agent by volume mark comprises 50% butyldiglycol, 10% Permethrin, 20% aryl benzene polyoxy diene ether and 20% water.
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| CN201410071521.6A CN103815761B (en) | 2014-02-28 | 2014-02-28 | A kind of preparation technology of mosquito dispersing carpet |
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| CN201410071521.6A CN103815761B (en) | 2014-02-28 | 2014-02-28 | A kind of preparation technology of mosquito dispersing carpet |
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| CN103815761B CN103815761B (en) | 2015-12-30 |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104924950A (en) * | 2015-06-08 | 2015-09-23 | 魏国营 | Broad-spectrum antibacterial anion automobile floor mat capable of repelling harmful mosquitos |
| CN104960451A (en) * | 2015-06-08 | 2015-10-07 | 魏国营 | Multilayer-structure non-woven mat structure special for car |
| CN105615586A (en) * | 2015-06-08 | 2016-06-01 | 魏国营 | Cortex meliae-containing carpet with function of purifying air |
| CN105815992A (en) * | 2016-05-09 | 2016-08-03 | 陈爱华 | Health carpet having anti-worm function |
| CN110722853A (en) * | 2019-10-29 | 2020-01-24 | 山东省寄生虫病防治研究所 | Compound layer rubber carpet for repelling mosquitoes and preparation method thereof |
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2014
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| FR2608368A1 (en) * | 1985-09-13 | 1988-06-24 | Ferraye Michel | Anti-flea and/or anti-tick mat for animals, and perfumed mat for cars and perfumed bath |
| CN101377057A (en) * | 2008-10-09 | 2009-03-04 | 东华大学 | High temperature and high pressure tidying method containing DDT mosquito-killing fiber |
| CN101392466A (en) * | 2008-10-15 | 2009-03-25 | 杭州宏华数码科技股份有限公司 | Method for producing bast fiber carpet reactive dyes printing |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104924950A (en) * | 2015-06-08 | 2015-09-23 | 魏国营 | Broad-spectrum antibacterial anion automobile floor mat capable of repelling harmful mosquitos |
| CN104960451A (en) * | 2015-06-08 | 2015-10-07 | 魏国营 | Multilayer-structure non-woven mat structure special for car |
| CN105615586A (en) * | 2015-06-08 | 2016-06-01 | 魏国营 | Cortex meliae-containing carpet with function of purifying air |
| CN105815992A (en) * | 2016-05-09 | 2016-08-03 | 陈爱华 | Health carpet having anti-worm function |
| CN110722853A (en) * | 2019-10-29 | 2020-01-24 | 山东省寄生虫病防治研究所 | Compound layer rubber carpet for repelling mosquitoes and preparation method thereof |
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| Publication number | Publication date |
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| CN103815761B (en) | 2015-12-30 |
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Effective date of registration: 20190402 Address after: 256600 497 Bohai 28 Road, Binzhou Development Zone, Shandong Province Patentee after: Shandong Unicos Technology Co., Ltd. Address before: 256600 497 Bohai 28 Road, Binzhou Development Zone, Shandong Province Patentee before: Binzhou Dongfang Carpet Co., Ltd. |
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Effective date of registration: 20200319 Address after: 256600 497 Bohai 28 Road, Binzhou Economic Development Zone, Shandong Province Patentee after: BINZHOU COC CARPET Co.,Ltd. Address before: 256600 No. 28, 497 Bohai Road, Binzhou Development Zone, Shandong, China Patentee before: SHANDONG YOUNI KESI TECHNOLOGY Co.,Ltd. |