CN101284597B

CN101284597B - Unscrambling method and unscrambler utilizing the unscrambling method

Info

Publication number: CN101284597B
Application number: CN 200810067101
Authority: CN
Inventors: 杨晖伟
Original assignee: Individual
Current assignee: Individual
Priority date: 2008-05-08
Filing date: 2008-05-08
Publication date: 2013-03-13
Anticipated expiration: 2028-05-08
Also published as: CN101284597A

Abstract

The invention discloses a bottle arranging method and a bottle arranging machine thereof; a pump (201) is used for pumping liquid at the tail part of a liquid cell (200), a conveying pipe is used for conveying the liquid to the front end of the liquid cell for forming circular flowing stable liquid flow in the liquid cell; open-ended glass bottles (800) to be arranged are randomly arranged in the liquid cell; after the glass bottles are poured with certain amount of liquid, bottle openings automatically face up and lead the bottles to float on the liquid, the bottles are carried by the liquid flow to a track lane mechanism (300) and automatically array orderly into a plurality of lines; a bottle raising mechanism (400) raises the bottles from the front end of the track lane mechanism line by line and carries the bottles to a liquid poring mechanism; the liquid in the bottle is poured out; the glass bottles are reversed to enable the bottle opening to turn vertically or obliquely upwards and vertically fall on a transitional board so as to be linked up with the next working procedure. As stable liquid flow is adopted, the glass bottles can stably float and the liquid pouring is more stable, thus better ensuring the bottle openings to vertically turn upward and float, reducing sinking, avoiding disordered collision of the glass bottles as well as reducing damage; moreover, the labor intensity and the cost are greatly reduced and the efficiency is improved.

Description

A kind of bottle cleaning method and utilize the bottle managing machine of this bottle cleaning method

Technical field

The present invention relates to a kind of bottle cleaning method and utilize the bottle managing machine of this method, especially relate to bottle cleaning method and the bottle managing machine thereof of the floating and then reason bottle of a kind of glass bottle automatic upright that utilizes liquid stream to make opening.

Background technology

The reason bottle mode of existing beer glass bottle generally is artificial reason bottle, and labour intensity is high, and cost is high, and breakage rate is high, and efficient is low.On March 28th, 2007, Chinese patent application disclosed, that publication number is CN1935624A disclosed a kind of " Buoancy verticle-bottle type bottle managing machine ", be connected on the flow production line front to beer glass bottle reason bottle, the realization employing of its Buoancy verticle-bottle is divided into by nozzle row group at bottle lowering platform and is become the surfing drift to send bottle, establish by spray nozzle plate and the bubbling bubbling and wave raising bottole erecting device that forms of grouping bottle blocking device at the leading portion of circulating water channel, establish by cylinder-piston assembly and bottle blocking plate in the stage casing of circulating water channel and form bottle collector and many bottles of partitions.This Buoancy verticle-bottle type bottle managing machine, owing to utilize splash, bubbling, emerging method for wave to come to pour water and carry to bottle, fluid is disorderly and wave is arranged, disorderly, bottle is poured water easily and is excessively sunk to bottom land so that bottle is poured water anxious.

Summary of the invention

The technical problem to be solved in the present invention provides a kind of bottleneck floating arrangement up of glass bottle, the flexible bottle cleaning method of liquid that is difficult for sinking to the bottom, and a kind of bottle managing machine that utilizes this bottle cleaning method is provided.

For addressing the above problem, the invention provides a kind of bottle cleaning method, it is characterized in that, comprise the steps: step 1. with the liquid of pump extracting liquid pond afterbody, and utilize delivery pipe to be transported to the liquid cell head end, in liquid cell, form the steady liquid stream that circulates; Step 2. open glass bottle that will be to be put in order is arbitrarily put into described liquid stream, and glass bottle is filled with behind certain quantity of fluid, and bottleneck floats on liquid automatically up, and drifts about in track separation mechanism with liquid stream, and automatically in the interval, shunting marshalling be some row; Step 3. rise bottle mechanism from the track separation mechanism front end line by line bottle, and glass bottle is transported to the liquid pouring machine structure; Step 4. the liquid pouring machine structure removes the liquid in the bottle; Step 5. the glass bottle behind the pouring liquids is turned to bottleneck up or tilts up; Step 6. glass bottle is erectly fallen on the rebound so that and next process linking.

Described pulsation-free liquid stream is as main liquid stream take laminar condition; Described glass bottle is 500 milliliters to 640 milliliters beer bottle; Liquid in the described liquid cell is water or akaline liquid or the acidic liquid that soaks glass bottle.

Described step 3, by the first chain drive of electric machine rotation drive cycle rotation, first bottle of hook on it passes the breach of below, interval, shunting and the glass bottle bottom triggered and a bottle line by line.

The present invention also provides a kind of bottle managing machine that utilizes described bottle cleaning method, comprise housing, control box, liquid cell, pump and delivery pipe to carrying liquid to flow to form the circulating hydrodynamic in the liquid cell, it is characterized in that the liquid stream in the described liquid cell is pulsation-free liquid stream, described bottle managing machine also comprises:

A. track separation mechanism is located at the tail end in the liquid cell, and it has interval, some shuntings, and each interval, shunting can hold the some upright glass bottle that forms a line and pass through;

B. play a bottle mechanism, be arranged at the track separation mechanism outside, from the track separation mechanism front end line by line bottle and transport glass bottle;

C. the liquid pouring machine structure is undertaken in described bottle mechanism, and bottleneck is tilted to lower pouring liquids;

D. bottle reversal mechanism is connected with the liquid pouring machine structure, glass bottle is translated into mouth up or tilted up;

E. bottle mechanism that falls, front end is connected with bottle reversal mechanism, end is connected an operation behind the reason bottle.

Described liquid cell head end is provided with a liquid separatnig plate, to locate a pool wall parallel relative with this for it, and be connected with the both sides pool wall and consist of lead channel, described liquid separatnig plate height is lower than liquid level in the pond, and the liquid outlet of delivery pipe is positioned at this lead channel, is the steady liquid stream that laminar condition is the master in the pond so that the torrent of liquid outlet buffering also overflows to reposefully.

The sense of motion that described liquid cell floats on liquid according to glass bottle comprises the zone of following connection in turn: the liquid input area, fall the bottle district, provide the enough drift strokes of glass bottle to become upright floating vertical bottle district, to allow shallow buffer zone, the shunting district that liquid stream accelerates and the drawing liquid district that is undertaken on liquid pouring machine structure below; Be higher than at the bottom of the pond in described vertical bottle district at the bottom of the pond of described shallow buffer zone; The drawing liquid mouth of pipe of pump is located at the drawing liquid district, and delivery pipe is communicated with described liquid input area; Described liquid cell is square or is designed to meander configuration according to factory building and manufacturing line free space.

For further solving the reliable technical matters that plays bottle, described track separation mechanism comprises a base plate that keeps flat, the interval arranges some upright minute guidance tapes on the described base plate, forms interval, described shunting between the per two minutes guidance tapes, and the base plate front end under each interval, shunting is provided with breach; Described bottle mechanism comprises the first chain drive of motor, the first slide rail and cycle rotation operation under driven by motor, connecting some groups on described the first chain drive is parallel to each other and first bottle of shank group of equi-spaced apart, the spacing of adjacent two first bottles of shank groups is greater than the height of glass bottle, on each bottle shank group the interval connecting under some and the interval, shunting breach one by one corresponding, can pass described breach from bottom to top with first bottle of hook at the bottom of catching on bottle; Some the first slide rails that are parallel to each other are respectively in described bottle hook both sides, collude next glass bottle in order to accept first bottle of hook from track separation mechanism, and the interval between per two adjacent the first slide rails is less than the diameter of glass bottle body.

Beneficial effect of the present invention is as follows: because the present invention adopts pulsation-free liquid stream, so that comparatively reposefully float of glass bottle, it is more steady to fill with liquid in the process, can guarantee better that decentralization bottleneck uprightly floats with the increase of filling with liquid for it up, thereby having reduced glass bottle sinks to the bottom, steadily the glass bottle in the liquid stream is difficult for chaotic collision, because of the flexible damage that has reduced glass bottle of liquid.

A large amount of test results show, 500 milliliters to 640 milliliters the glass bottle that meets standard GB/T 4544-1996 " beer bottle ", arbitrarily it is concentrated or single infusion fluid pond in, progress into along with liquid in the process of bottle, larger body bottom direction moves center of gravity to the space gradually, decentralization sinks the body bottom, when the feed liquor amount account for body part cavity volume about 1/3 the time, the buoyancy that the bottle discharging liquid produces equals the bottle deadweight and adds in the bottle the feed liquor scale of construction, bottleneck and bottleneck upwarp, therefore the consistent state up of bottleneck and bottleneck emersion occurs regularly, and flow towards the liquid flow path direction of design; Test results also shows: the glass bottle automatic upright that the liquid stream of pulsation-free liquid flowing ratio disorder is more suitable for above-mentioned stated limit floats, and especially laminar flow is effective more a lot of than turbulent flow, and above-mentioned bottle sinks to the bottom easily in the disorderly liquid stream.

Further in the technical scheme, adopt lead channel and liquid separatnig plate with the torrent fluid cushion of delivery pipe input, and pulsation-free evenly overflows to the reason bottle district pond in along its length, flow thereby form take laminar condition as main pulsation-free liquid with simple structure actv..The shunting of further adopting, play bottle, fall liquid, turn over bottle, bottle mechanism that falls, simple and ingenious structure, reliability are high, have realized efficient automatic bottle-setting.

Description of drawings

Below in conjunction with the drawings and specific embodiments the present invention is described in further detail:

Fig. 1 is the three-dimensional outside drawing of bottle managing machine of the present invention.

Fig. 2 is the whole exploded perspective view of bottle managing machine.

Fig. 3 has been bottle action scheme drawing.

Fig. 4 is bottle movement travel scheme drawing.

Fig. 5 be remove shunting behind the housing, play bottle, fall liquid, turn over bottle, bottle mechanism's block diagram falls.

Fig. 6 is chain drive and housing annexation figure.

Fig. 7 is the slide rail block diagram.

Fig. 8 is bottle mechanism's exploded drawings that falls.

Fig. 9 is L shaped bottle hook and bottle annexation block diagram of shank group on the chain.

Figure 10 is the graph of a relation of nearly triangle bottle hook and bottle shank group and bottle.

The specific embodiment

Shown in Fig. 1,2,5, bottle managing machine of the present invention comprises control box (not shown), liquid cell 200, pump 201 and the delivery pipe to carrying liquid to flow to form the circulating hydrodynamic in the liquid cell of housing 100, control motor 41 and pump 201, the tail end of liquid cell is connected with housing, joining place is provided with track separation mechanism 300, the outer end of track separation mechanism has been bottle mechanism 400, liquid pouring machine structure, bottle reversal mechanism 600 successively, bottle mechanism 700 falls, wherein, housing 100 is formed by steel plate and supporting structure, and the bottom is provided with the leg that places ground; Liquid in the liquid cell can be water, and the degree of depth can be more than 2 times of bottle height, and for the bottle-washing of giving next step is prepared, described liquid can also be alkali lye or the Acidic Liquid that soaks bottle.

Such as Fig. 1, Fig. 2, this liquid cell is formed by framework and pool wall steel plate, and the sense of motion that floats on liquid according to bottle comprises the zone of six connections in turn: liquid input area 21, fall bottle district 22, vertical bottle district 23, shallow buffer zone 24, shunting district 25 and be undertaken on the drawing liquid district 26 that pours liquid the mechanism below.Described liquid input area 21 is being communicated with the mouth of delivery pipe, in order in liquid cell, to form pulsation-free liquid stream, this zone is provided with one and locates the parallel relative liquid separatnig plate 211 of a pool wall with this, consist of lead channel with the welding of both sides pool wall, the mouth of pipe of described delivery pipe is positioned at this lead channel, liquid level is higher than the liquid separatnig plate height in when bottle reason pond, so that liquid by described lead channel and liquid separatnig plate, overflows in the pond along its length reposefully with the torrent fluid cushion of delivery pipe input and from the liquid separatnig plate top.Described bottle district 22 is this liquid input area and then, the staff only needs the random herein open glass bottle to be put in order 800 of falling down, no matter the bottle mouth up, mouth down, still enter sidewards liquid stream all can, in the present embodiment for 500 milliliters to 640 milliliters the glass bottle that meets GB4544-1996 " beer bottle ".The bottle district 22 liquid areas that fall adapt with a bottle number in the infusion fluid, minimum be used for accepting into liquid fall bottle district 22 liquid surface area greater than bottle at the bottom of the product of the area of a circle and bottle quantity, make bottle being unlikely to excessive compression and sinking into liquid.Described vertical bottle district is down the extension in bottle district, liquid depth is identical, this zone is in order to provide bottle enough drift strokes, make floating bottle in the drift process, pour into gradually liquid, larger body bottom direction moves center of gravity to the space gradually, decentralization sinks the body bottom, impels the erectility of bottleneck and bottleneck emersion liquid level.Height is higher than height at the bottom of the pond in vertical bottle district at the bottom of the pond of described shallow buffer zone, thereby liquid stream suitably reduces by the flow channel cross-section that the vertical bottle district enters shallow buffer zone, thereby realizes that liquid stream accelerates, and makes the glass bottle that uprightly swims in the liquid stream accelerate to enter the zone, shunting; In addition, at the bottom of the pond height change form step-like so that the refuses such as fragment by " interception " in the vertical bottle district.Shunting district 25 is used for placing track separation mechanism, and the track separation mechanism below is liquid, is being communicated with drawing liquid district 26, and the drawing liquid district is provided with the drawing liquid mouth of pipe of pump 201.Described liquid cell can be for square, and the various indentations that also can design according to factory building and manufacturing line free space are indentation shown in the figure, and weld with circular arc steel plate 27 turning point, to reduce the resistance to liquid stream, weakens turbulent factor.

Consult Fig. 3 and Fig. 5, track separation mechanism 300, comprise a base plate that keeps flat 31, the interval is welded with some upright minute guidance tapes 32 on the described base plate, form the interval, shunting between the per two minutes guidance tapes, interval width is slightly larger than the body diameter, can pass through for the some upright bottle that forms a line, and the base plate front center under each interval, shunting is provided with breach 311.The compartment of terrain is connected with two strut bars 33 below the base plate, and the two ends of described strut bar are welded in the housing two side.

Such as Fig. 5, shown in Figure 6, a bottle mechanism 400 and the liquid pouring machine structure of present embodiment arrange together, play a bottle mechanism 400, are positioned at the track separation mechanism outside, comprise motor 41 and retarder 411 thereof, the first chain drive 42, the first slide rail 43.Described motor and retarder thereof are installed in the lateral wall of housing by support 412; Described the first chain drive 42 is positioned at housing, comprise the imput shaft 421 that is connected in the retarder mouth, first driven shaft 422 parallel with described imput shaft, the second driven shaft 423, the two ends of these three axles all are sheathed on housing sidewall rotationally by bearing, described the second driven shaft is positioned at the outside of shunting base plate, described the first driven shaft then is positioned at the eminence away from track separation mechanism, described imput shaft is away from the first driven shaft and the second driven shaft, height is between the two, imput shaft, first, the second driven shaft both ends are provided with sprocket wheel 424, cover has the first hollow chain 425 of a pair of bipatch on it, because the arrangement of main driven shaft is so that every chain is nearly triangular shape circular flow.Article two, vertically connecting some groups between the first symmetrical chain is parallel to each other and first bottle of shank group of equi-spaced apart, the spacing of adjacent two first bottles of shank groups is slightly larger than the height of glass bottle, described bottle shank group is two parallel bottle shanks 426, and the two ends of described bottle shank are arranged in two adjacent hollow positions on the chain; Some first bottle of hooks are connected on bottle shank evenly and at intervals, as shown in Figure 9, described bottle hook can be a L shaped rod member 427, be that the first connecting portion 4271, another side are the first hook portion 4272 on one side, described the first connecting portion is provided with two holes, be located in respectively on two bottle shanks, described the first hook portion top is level and smooth, to the distance of turning point greater than bottle at the bottom of radius; The first hook portion 4272 of the bottle hook on each group bottle shank group outwards, corresponding the breach 311 of track separation mechanism one by one, when the first chain drive circular flow, described the first hook portion can be moved from bottom to top and pass described breach, upwards collude at the bottom of the bottle, the position (fulcrum) that guarantees bottle end that collude on the first hook portion top during installation surpasses a bottle center, the end (consulting Fig. 3, Figure 10), and namely bottle center, the end is between bottle connecting portion and top, the first hook part that collude.Some the first slide rail 43 fixed housings that are connected in that are parallel to each other, and be positioned at the first chain top, every slide rail is tilted to from the track separation mechanism below, extend to the first driven shaft top, tilt to extend downward again the imput shaft top, and be respectively in described bottle hook both sides, be that each row bottle hook both sides has a slide rail respectively, interval between per two adjacent the first slide rails is less than the body diameter of glass bottle, because first bottle of hook colludes and surpasses bottle center, the end, bottle can that rolls tiltedly towards the bottle hook, thereby leans against on two adjacent the first slide rails, upwards by the holder of bottle hook and transports, arrive the first slide rail top, owing to the gravity reason, bottle becomes bottleneck and is tilted to down, begins down liquid, simultaneously down landing one segment distance until bottleneck withstand and stop to slide behind the bottle hook of front and continue to fall liquid, the bottle hook is driven by driver train and continues to move ahead, and treats to continue at the bottom of back bottle hook operation comes to catch on bottle descending, and the liquid in the bottle continues to flow out simultaneously, until liquid is clean, the liquid of pouring out flows in the liquid cell of below.

Such as Fig. 7, described the first slide rail 43 is the comparatively smooth pipe in surface, four be parallel to each other and perpendicular to slide rail axially, the fixed link 431 that arranges of interval couples together each bar slide rail, and fixed link is the sidewall that square steel, two ends are welded on housing, wherein three fixed links are positioned at the first slide rail top, are connected with slide rail by pipe link 432, and and leave distance between each slide rail, can allow bottle pass through; Also have a fixed link to be directly connected in an end of slide rail, this end is positioned at the track separation mechanism below.

As shown in figure 10, described bottle hook can also be a nearly leg-of-mutton rod member 428, the second connecting portion 4281 that comprises one, the second hook portion 4282 and limiting section 4283, described the second connecting portion is provided with two holes, be through respectively on two bottle shanks, described the second hook portion and limiting section stretch out from the second connecting portion two ends respectively, end is connected together and is nearly triangle, and the end of described the second hook portion is provided with the oblique hook 4284 at the bottom of the hook bottle of being used for of protrusion, its to the distance of the second connecting portion greater than bottle at the bottom of radius, when bottle has just been transferred to when descending by up, owing to the gravity reason, bottle glides, and the platform 4285 of limiting section end blocks the bottleneck end, gives the bottle of the back that glides spacing.

Such as Fig. 5～7, the purpose of described bottle reversal mechanism 600 is to be tilted to lower bottle and to translate into bottleneck and be tilted to falling behind the liquid bottleneck, and this mechanism comprises that some the second slide rails 61 reach the second chain drive 62 of above it circular flow.Described the second chain drive comprises to be located on the described imput shaft 421, a driving gear 621 between retarder mouth and the sprocket wheel, the first driven gear 622 is engaged in the outer oblique upper of this driving gear, and be arranged in an end of the 3rd driven shaft 623, be provided with parallel with the 3rd driven shaft away from the outside of liquid pouring machine structure and be the 4th driven shaft 624 that triangular pattern is arranged at the 3rd driven shaft, the 5th driven shaft 625, described the 4th driven shaft is positioned at the 3rd, eminence between the 5th driven shaft, above-mentioned three axle two ends all are sheathed on the described housing 100 rotationally by bearing, in housing, described each driven shaft both ends are by the second chain 626 of the sheathed a pair of transmission of sprocket wheel, near leg-of-mutton the second chain drive that so forms, the synchronous and backcycling operation with described the first chain drive.Connecting some bottles of shank groups and bottle hook in the compartment of terrain of two the second symmetrical chains, be called second bottle of shank group 627 and second bottle of hook 628, because of the second chain rotation direction, the installation direction of described second bottle of hook is different from the installation direction of described first bottle of hook, as shown in Figure 6, but the structure of second bottle of shank group and second bottle of hook and interrelation and described first bottle of shank and first bottle of hook are basic identical, and described each second bottle of hook position is corresponding one by one with each first bottle of hook, repeats no more.61 continued accesses of described every second slide rail are from every described first slide rail 43, in the terminal bending of the first slide rail and tilt to extend upwardly near described the 5th driven shaft, delivery wheel outer rim place below the 5th driven shaft (but not hindering delivery wheel to rotate), the below of the second slide rail directly is connected with perpendicular to its axial the second fixed link 611, described the second fixed link interval and arranges, make with angle steel, its two ends all are welded in the two side of described housing.Bottle is shifted onto on the second slide rail by the first slide rail by first bottle of hook, the hook portion of first bottle of hook up herein, and bottleneck transfers to and being tilted to, under the first chain drive drives, at the bottom of leaving bottle, first bottle of hook down transfer, just at this moment, second bottle of hook turns to get off from top to bottom, its hook portion is just in time colluded at the bottom of the bottle down, and then the promotion bottle continues to climb at the second slide rail.

The purpose of the described bottle mechanism 700 that falls is upright the falling and be connected operation behind the reason bottle of bottle that the bottleneck that climbs is tilted to.Such as Fig. 5, shown in Figure 8, it comprises the 3rd driven gear, the 6th driven shaft, delivery wheel, quadric linkage, the 7th driven shaft, turnover panel, dividing plate, bottle guide rail that falls, reverse gear, the 4th driven gear, the 8th driven shaft, bottles pusher, rebound.In order to drive a bottle mechanism, be connected with second driven gear 701 at the end (left end shown in Figure 5) of described the 5th driven shaft 625; The 3rd driven gear 702 be positioned at described the second driven gear below and with its engagement, and be connected in an end of the 6th driven shaft 703, be arranged with some delivery wheels 71 that rotate with axle on the 6th driven shaft, described delivery wheel outer edge is positioned at described the second slide rail end, form groove-like clearance between the outer edge of two adjacent delivery wheels to accept the bottle from bottle reversal mechanism, delivery wheel rotates, the bottle of accepting further is fed forward to the inclination turnover panel 72 in the place ahead, described turnover panel is square, be connected on the 7th driven shaft 705, with this axle upset, described the 7th driven shaft is parallel with described the 6th driven shaft, and by quadric linkage 706 connection for transmissions, namely, an end that is connecting rocking bar 7061 at the 7th driven shaft one end, an end that is then connecting a crank 7062 at an end of the 6th driven shaft homonymy, then couple together by a connecting rod 7063 between crank and the rocking bar, when the 6th driven shaft 703 anticlockwise directions constantly rotate (seeing Fig. 5), can drive the 7th driven shaft reciprocating.Described each turnover panel both sides are provided with dividing plate 73, described the 7th driven shaft 705 passes described each dividing plate with gap, and described diaphragm housing ring is located on the adapter shaft 731, the two ends of described adapter shaft are provided with screw thread, be connected in housing by nut, between dividing plate, be equipped with some position-limiting tubes 732 of equal length on the described adapter shaft, so that the gap between the dividing plate is corresponding one by one with the delivery wheel gap that is connected mutually; Be welded with a pipe at each dividing plate near the latter half of that side of delivery wheel, this pipe is divided equally in the dividing plate both sides, is bottle guide rail 74 that falls for the bottle guiding that falls.

Direction shown in Figure 5, meshing a reverse gear 707 in the lower right of described the 3rd driven gear 702, it is socketed on its gear wheel shaft 7071, and the bearing 7072 of this gear wheel shaft by the housing both sides, jump ring 7073 and bearing seat 7074 be rotating to be connected in described housing.Below described the 3rd driven gear and reverse gear, be provided with the 4th driven gear 708, the 4th driven gear and reverse gear engagement, not with 702 engagements of the 3rd driven gear, thereby rotate in the same manner with the 3rd driven gear direction, described the 4th driven gear is connected to an end that is parallel to the 8th driven shaft 709 of described the 6th driven shaft 703, the other end of the 8th driven shaft is rotationally connected with described housing, below delivery wheel, be provided with one to one bottles pusher 75 of several and described turnover panel, the bottles pusher center is provided with polygonal hole, be set on described the 8th driven shaft, the cross-sectional plane of sheathed place axle is corresponding polygon, thereby bottles pusher rotates with the 8th driven shaft, described bottles pusher is the discoid of the L shaped breach 751 of marginal belt, L shaped breach is three, be located at evenly and at intervals its outer rim, be used for accepting, transport and stir the bottle that falls from turnover panel.The vertical square rebound 76 that is welding an integral body below all dividing plates 73, below the interval that two adjacent dividing plates form and approach to be provided with in the middle of the rebound of that side of bottle guide rail and push away bottle breach 761, corresponding one by one with described bottles pusher, when rotating, passes through in the breach since then bottles pusher, but this gap width less than bottle at the bottom of diameter, when the L shaped breach of bottles pusher is carrying bottle when pushing away bottle breach, bottle is stayed on the rebound.Follow-up and next bottle can be shifted the bottle of front onto on the device (for example belt conveyor) of subsequent handling.

Such as Fig. 4 and shown in Figure 8, all by bearing 102 rotating housing 100 both sides that are socketed at two ends, firm in order to guarantee, the junction of both sides housing wall all arranges reinforced plate 101 to all master and slave moving axis, and all gears are connected to outside the housing.

Consult Fig. 6, below the running orbit of described the first chain 425, be provided with the first chain track 4251 that is connected in housing; Divide operation track (namely from the 3rd driven shaft to the five driven shaft parts) to go up, be equipped with in the chain upper and lower sides the second chain track 6261 that is connected in housing in the bottom of described the second chain 626, top running orbit (namely from the 4th driven shaft to the five driven shaft parts) top then is provided with the tensioning plate 6262 of the adjustable chain tension degree that is connected in housing, be connected with several adjustment blocks 6263 on the described tensioning plate, described adjustment block is provided with slotted hole, comes the described chain of tensioning by the connection location of adjusting on the connecting bore with housing.

As a kind of embodiment, the transmitting ratio of driving gear and the first driven gear is 1: 1, the transmitting ratio of the second driven gear 701 and the 3rd driven gear 702 is 1: 2, when the 3rd driven gear 702 rotates a circle, crank 7062 rotations 1 circle of quadric linkage, make rocking bar 7061 swing 1 back and forth by connecting rod 7063, stir 1 time by the reprint 72 on axle 705 these axles 705 of drive of rocking bar, reverse gear 707 and the 3rd driven gear 702 transmitting ratios 1: 1, the transmitting ratio of the 4th driven gear 708 and reverse gear 707 is 1: 3, and the L shaped breach on the bottles pusher is 3 of well-distributeds.

Described chain, slide rail, bottle raker group and relevant link all adopt stainless steel, and the bottle hook can adopt aluminum alloy or plastic material, and delivery wheel and bottles pusher can adopt nylon or plastic material.

Consult Fig. 2,4,5, liquid in the liquid cell of the present invention can be water, present embodiment then take this area usually the low-concentration alkali liquor (hereinafter to be referred as alkali lye) in order to wash bottle be liquid, for making 500 milliliters to 640 milliliters beer glass bottle in order, working process is as follows:

To inject alkali lye in the described liquid cell, reach 2 times to the degree of depth of bottle height falling the bottle district, start pump at the control box place, the alkali lye of extracting liquid pond afterbody, and be transported to the lead channel of liquid cell head end by delivery pipe, alkali lye overflows in the pond quietly from the liquid separatnig plate top horizontal, forms pulsation-free liquid stream in liquid cell, preferably take laminar condition as main alkaline stream; Arbitrarily put into alkaline stream falling bottle district open glass bottle will be in a large number to be put in order, glass bottle in the vertical bottle district while drifting about into alkali lye, automatically bottleneck and bottleneck be up after advancing a certain amount of alkali lye, erectly float in the alkali lye, and drift about along the alkaline stream direction, uprise at the bottom of the pond when reaching shallow buffer zone, the cross section diminishes, alkaline stream accelerates, so that bottle drifts about in this zone post, arrive track separation mechanism through behind the LAP, each shunting interval width only holds a bottle, but have the length of holding several bottles, glass bottle just automatically in the interval, shunting marshalling be some row; At control box place starter motor, electric machine rotation, drive the first chain drive cycle rotation by the retarder mouth, on the first chain of track separation mechanism below one ranked first bottle hook and makes progress under alkali lye, pass the breach in base plate the place ahead, shunting and will be in the most front-seat glass bottle bottom and trigger, the position of catching on surpasses bottle center, the end, so that each glass bottle falls, is against between two adjacent the first slide rails in tilting, after this row's glass bottle was colluded away, the glass bottle of back was owing to the front end that is discharged to of alkaline stream drive glass bottle nature thereafter; The cycle rotation of described the first chain drive drives the operation of bottle hook, asking glass bottle up along the first slide rail, meanwhile, remaining first bottle is hooked under the first chain-driving, trigger by row and transportation of bottles, descending along the first slide rail again behind the up arrival of glass bottle summit, glass bottle some distances that glides, stop to slide after being withstood by the bottle hook rear end of front, at this moment bottleneck is tilted to down, alkali lye in the bottle is poured out, and flows to the liquid cell afterbody of its below, and the bottle hook is driven by driver train and continues to move ahead, treat to continue at the bottom of bottle hook operation in back comes to catch on bottle descending, terminal when arriving the first slide rail, after turning under first bottle of hook of front, glass bottle is promoted to climb up the second slide rail by the bottle hook of back; And, meanwhile, synchronous and the opposite sense circular flow of the second chain drive of bottle reversal mechanism and described the first chain drive, when glass bottle is shifted onto on the second slide rail of linking by first bottle of hook fully, at the bottom of this ranked first bottle hook and then leaves bottle, just at this moment, one ranked second hook colludes and turns over, at the bottom of catching on one by one bottle, promotion one row's bottle is tilted to along the second slide rail and runs to the second slide rail top, and further shifted onto one by second bottle of hook and arrange in the delivery wheel gap, feeding axle is coordinated to rotate with the second chain drive under gear-driven drive, delivery wheel and second bottle of hook jointly drive glass bottle and travel forward, in the time of at the bottom of second bottle of hook leaves bottle, delivery wheel continues to carry glass bottle, the bottle end, is when having arrived the delivery wheel front edge and being about to break away from delivery wheel, one row's turnover panel in the place ahead driven by quadric linkage and tip tilt to certain angle, glass bottle opening is transported to the gap between delivery wheel and the turnover panel outwardly, glass bottle drops on the L shaped breach of bottles pusher at the bottom of bottle guide rail that falls down, bottles pusher is rotated further, glass bottle is delivered to and stood on the rebound, and bottles pusher is rotated further and accepts the next row bottle; The bottle of follow-up and next bottle promotion front is advanced on the device of next process on the rebound.In the whole reason bottle process, pump is ceaselessly extracting the alkali lye of liquid cell afterbody, is transported in the lead channel of liquid cell, so that possess the steady liquid stream of circulating motion in the liquid cell, and the rotation of motor is driving each mechanism of coordinated operation, puts endlessly beer bottle in order.

Listed with table one, 500 milliliters to 640 milliliters the beer glass bottle (the bottleneck external diameter is 25mm) that meets standard GB/T 4544-1996 " beer bottle " is poured in the liquid cell liquid stream and is tested, and all can unanimously uprightly float on liquid level up by bottleneck.

Table one

This bottle managing machine has the series of products that satisfy different capacity ratings.For example: by per hour managing 40,000 bottle design of bottle, chain wheel speed 20r/min, pitch P=76.2mm. sprocket diameter=280mm, adjacent two bottles of shank group spacing=381mm on the design chain, designing every shank group has the individual bottle of N (N=15) hook, a reason bottle capacity rating be 41400 bottles/hour.Design the bottle hook of different chain wheel speeds and every shank group and count N, can design the series of products that satisfy different capacity ratings.

The artificial reason bottle mode of beer glass bottle, a manufacturing line of medium-scale commonly used needs 24 people to cooperate artificial reason bottle, could satisfy the needs of productive capacity.And utilize bottle managing machine of the present invention, only need 4 to 6 people that bottle is poured into liquid cell and operated bottle managing machine and get final product, significantly reduce labour intensity and cost, raise the efficiency.

Claims

1. a bottle cleaning method is characterized in that, comprises the steps:

Step 1. with the liquid of pump extracting liquid pond afterbody, and utilize delivery pipe to be transported to the liquid cell head end, in liquid cell, form the steady liquid stream that circulates;

Step 2. open glass bottle that will be to be put in order is arbitrarily put into described liquid stream, and glass bottle is filled with behind certain quantity of fluid, and bottleneck floats on liquid automatically up, and drifts about in track separation mechanism with liquid stream, and automatically in the interval, shunting marshalling be some row;

Step 3. rise bottle mechanism from the track separation mechanism front end line by line bottle, and glass bottle is transported to the liquid pouring machine structure;

Step 4. the liquid pouring machine structure removes the liquid in the bottle;

Step 5. the glass bottle behind the pouring liquids is turned to bottleneck up or tilts up;

Step 6. glass bottle is erectly fallen on the rebound in order to be connected with next process;

2. bottle cleaning method according to claim 1 is characterized in that, described pulsation-free liquid stream is as main liquid stream take laminar condition; Described glass bottle is 500 milliliters to 640 milliliters beer bottle; Liquid in the described liquid cell is water or akaline liquid or the acidic liquid that soaks glass bottle.

3. bottle cleaning method according to claim 1 and 2, it is characterized in that, described step 3, by the first chain drive of electric machine rotation drive cycle rotation, first bottle of hook on it passes the breach of below, interval, shunting and the glass bottle bottom triggered and a bottle line by line.

4. bottle cleaning method according to claim 3, it is characterized in that, described glass bottle is against between adjacent two the first slide rails after being triggered bottle, and up then descending along it again along the first slide rail, so that bottleneck is tilted to down and the liquid in the bottle is poured out, and flow to the liquid cell afterbody of its below;

In the described step 5, described glass bottle is pulled on the second slide rail of linking after arriving liquid pouring machine structure end, synchronous and the backcycling operation of the second chain drive and described the first chain drive, at the bottom of second bottle of hook catches on bottle on it, be tilted to a row and the synchronous delivery wheel place that rotates of the second chain drive who runs to the bottle reversal mechanism top along the second slide rail, so that each glass bottle is between two adjacent conveyor wheels;

In the described step 6, the delivery wheel that rotates is transported to the turnover panel place in the top outwardly with glass bottle opening, transmission device is so that turnover panel direction upset at the bottom of the bottle, so that the gap of glass bottle between turnover panel and delivery wheel falls, at this moment, the L shaped breach of the bottles pusher that rotation is come is just accepted the glass bottle that falls and is rotated further, and glass bottle is stood on the fixed rebound in turnover panel below; The glass bottle of follow-up and next glass bottle promotion front is advanced on the device of next process on the rebound.

5. bottle managing machine that utilizes the described bottle cleaning method of claim 1, comprise housing, control box, liquid cell, pump and delivery pipe to carrying liquid to flow to form the circulating hydrodynamic in the liquid cell, it is characterized in that the liquid stream in the described liquid cell is pulsation-free liquid stream, described bottle managing machine also comprises:

E. bottle mechanism that falls, front end is connected with bottle reversal mechanism, end is connected an operation behind the reason bottle;

6. bottle managing machine according to claim 5, it is characterized in that the sense of motion that described liquid cell floats on liquid according to glass bottle comprises the zone of following connection in turn: the liquid input area, fall the bottle district, provide the enough drift strokes of glass bottle to become upright floating vertical bottle district, to allow shallow buffer zone, the shunting district that liquid stream accelerates and the drawing liquid district that is undertaken on liquid pouring machine structure below; Be higher than at the bottom of the pond in described vertical bottle district at the bottom of the pond of described shallow buffer zone; The drawing liquid mouth of pipe of pump is located at the drawing liquid district, and delivery pipe is communicated with described liquid input area; Described liquid cell is square or is designed to meander configuration according to factory building and manufacturing line free space.

7. according to claim 5 or 6 described bottle managing machines, it is characterized in that described track separation mechanism comprises a base plate that keeps flat, the interval arranges some upright minute guidance tapes on the described base plate, form interval, described shunting between the per two minutes guidance tapes, the base plate front end under each interval, shunting is provided with breach; Described bottle mechanism comprises the first chain drive of motor, the first slide rail and cycle rotation operation under driven by motor, connecting some groups on described the first chain drive is parallel to each other and first bottle of shank group of equi-spaced apart, the spacing of adjacent two first bottles of shank groups is greater than the height of glass bottle, on each bottle shank group the interval connecting under some and the interval, shunting breach one by one corresponding, can pass described breach from bottom to top with first bottle of hook at the bottom of catching on bottle; Some the first slide rails that are parallel to each other are respectively in described bottle hook both sides, collude next glass bottle in order to accept first bottle of hook from track separation mechanism, and the interval between per two adjacent the first slide rails is less than the diameter of glass bottle body.

8. bottle managing machine according to claim 7, it is characterized in that, described the first chain drive comprises: by the imput shaft of driven by motor, the driven shaft parallel with described imput shaft, described master and slave moving axis two ends all are sheathed on described housing sidewall rotationally, in housing, there is the first chain of a pair of transmission at described master and slave moving axis both ends by the chain wheel case, and described first bottle of shank group vertically is connected between two chains; Described the first slide rail is connected in housing and is positioned at described the first chain drive top, is obliquely installed abreast from track separation mechanism outer end and chain ascent stage.

9. bottle managing machine according to claim 8, it is characterized in that, described motor is positioned at outside the housing, described driven shaft comprises the first parallel driven shaft, the second driven shaft, described the second driven shaft is positioned at the outer lower side of shunting base plate, described the first driven shaft then is positioned at the eminence away from track separation mechanism, described imput shaft is in the first driven shaft outside, highly be positioned at first, between the second driven shaft, described every first chain also namely is nearly triangular shape, described the first slide rail tilts to extend upwardly to the first driven shaft top from the track separation mechanism outer end, tilt to extend downward again the imput shaft top, in order to allow glass bottle when it moves, outwell the interior liquid of bottle.

10. bottle managing machine according to claim 8, it is characterized in that, described bottle reversal mechanism comprises the second chain drive of some the second slide rails and above it circular flow, synchronous and the inverted running of described the second chain drive and described the first chain drive, compartment of terrain is connecting some second bottle of shank groups on it, the spacing of adjacent two second bottles of shank groups is greater than the height of glass bottle body, on described each bottle shank group the interval connecting some and described first bottle of hook one by one corresponding, be used for colluding second bottle of hook fetching from the glass bottle of liquid pouring machine structure; Described the second slide rail extends from described the first slide rail, terminal bending and tilt to extend upward.

11. bottle managing machine according to claim 10, it is characterized in that, described the second chain drive comprises a driving gear of being located on the described imput shaft, the first driven gear is engaged in the outer oblique upper of driving gear, and be arranged in an end of the 3rd driven shaft, be provided with parallel with the 3rd driven shaft away from the outside of liquid pouring machine structure and be the 4th driven shaft that triangular pattern is arranged at the 3rd driven shaft, the 5th driven shaft, described the 4th driven shaft is positioned at the 3rd, eminence between the 5th driven shaft, described three driven shaft two ends all are sheathed on the described housing rotationally, in housing, above-mentioned three driven shaft both ends are by the second chain of the sheathed a pair of transmission of sprocket wheel; Described the second slide rail end extends near described the 5th driven shaft.

12. bottle managing machine according to claim 11, it is characterized in that the described bottle mechanism that falls comprises the 3rd driven gear, the 6th driven shaft, delivery wheel, quadric linkage, the 7th driven shaft, turnover panel, dividing plate, bottle guide rail that falls, reverse gear, the 4th driven gear, the 8th driven shaft, bottles pusher, rebound;

Be equipped with second driven gear in described the 5th driven shaft outer end; The 3rd driven gear be positioned at described the second driven gear below and with its engagement, and be arranged in an end of the 6th driven shaft, be arranged with some delivery wheels that rotate with axle on the 6th driven shaft, described delivery wheel outer edge is positioned at described the second slide rail end, forms the gap of accepting from the glass bottle of bottle reversal mechanism between the outer edge of two adjacent delivery wheels;

Be provided with some inclination turnover panels of accepting glass bottle in the described delivery wheel outside, described turnover panel be connected to one parallel with described the 6th driven shaft and with on quadric linkage and the 7th driven shaft that the 6th driven shaft is connected, turnover panel falls at the bottom of making the bottle bottle with the axle upset down, described each turnover panel both sides are provided with dividing plate, the 7th driven shaft passes each dividing plate with gap, and described diaphragm housing ring is located at adapter shaft, and the two ends of adapter shaft are connected in housing, are equipped with on the described adapter shaft to make one to one position-limiting tube of spacer gap and delivery wheel gap between dividing plate; Below turnover panel, connect bottle guide rail that falls of the promising glass bottle guiding that falls in the rear end of each dividing plate;

One side of described the 3rd driven gear is meshing a reverse gear that is rotationally connected with described housing, below described the 3rd driven gear and reverse gear, be provided with the 4th driven gear that meshes with reverse gear, the 4th driven gear is sheathed on an end that is parallel to the 8th driven shaft of described the 6th driven shaft, the other end is rotationally connected with described housing, be arranged with on described the 8th driven shaft and somely rotate with axle, and with described turnover panel one by one corresponding connect the bottle bottles pusher, described bottles pusher is in the form of annular discs, and its outer rim interval is provided with the L shaped breach of accepting and promoting glass bottle uniformly; Below dividing plate, the bottom of bottle guide rail that falls is provided with the rebound of accepting glass bottle, described rebound near that end of bottle reversal mechanism be provided with for described bottles pusher one by one corresponding pass through push away a bottle breach.

13. bottle managing machine according to claim 10, it is characterized in that, described slide rail is more smooth pipe, above the slide rail of described the first slide rail, be provided with some perpendicular to the axial fixed link of described the first slide rail, distance between described the first slide rail and the described fixed link is greater than the maximum gauge of glass bottle, link together by pipe link between described fixed link and each the first slide rail, and the fixed link two ends are connected in the housing two side; Vertically be connected with the second fixed link below described the second slide rail, the two ends of the second fixed link are connected in the housing two side.

14. bottle managing machine according to claim 8, described the first chain is hollow chain, and described bottle shank group is two parallel bottle shanks, and the two ends of bottle shank are located in the hollow position of chain; Described bottle hook is a L shaped rod member or nearly triangle rod member; Described L shaped rod member is comprised of the first L-shaped connecting portion and the first hook portion, and the first connecting portion is provided with two holes, is located in respectively on two bottle shanks, described the first hook portion top is level and smooth, to the distance of turning point greater than bottle at the bottom of radius; Described nearly triangle rod member comprises the second connecting portion, the second hook portion and the limiting section of one, described the second connecting portion is provided with two holes, be through respectively on two bottle shanks, described the second hook portion and limiting section stretch out from the second connecting portion two ends respectively, end is connected together, and the oblique hook of protrusion at the bottom of the end of described the second hook portion is provided with to collude bottle, its to the distance of the second connecting portion greater than bottle at the bottom of radius, the end of described limiting section is provided with when pouring liquid to the spacing platform of back bottleneck, and the plane parallel of described platform is in the plane of described the second hook portion.