Summary of the invention
The objective of the invention is to be innovated at the shortcoming and defect in the background technology, provide a kind of can produce required glass bottle automatically, the free of losses water floatation bottle arranging machine of glass bottle to the automatic streamline manufacturing line on the ground.
Technical scheme of the present invention is: construct a kind of buoyancy of water that utilizes bottle is made in order, ajust and stand in the bottle managing machine that flowing water is reached the standard grade, it comprises belt transportation mechanism, bottle waterpower decentralized institution, bottle is flapped toward mechanism, the bottle track, bottle nest mechanism, a bottle mechanism falls, bottle load-transfer device mechanism, wherein belt transportation mechanism is located at the prow of whole bottle managing machine, glass bottle is transported to bottle waterpower decentralized institution by belt transportation mechanism, bottle waterpower decentralized institution is a tank, the bottle of from belt transportation mechanism, sending here fall into tank floating and downstream stream flow to bottle and be flapped toward mechanism, bottle is put neat back bottle roll into the bottle track, bottle nest mechanism, a round-shaped bottle nest mechanism sends bottle into a bottle mechanism successively, and bottle mechanism that falls is provided with to be fallen track bottle Final Station is stood on the load-transfer device of bottle load-transfer device mechanism.
The present invention utilizes the effect of current to be aided with other mechanism again can realize going up automatically bottle, improve production line efficiency greatly, also greatly reduce working strength of workers, the workman is freed from this heavy manual labor, really make the beer packing manufacturing line realize mechanization, automation.
Description of drawings
Fig. 1 is a general assembly drawing of the present invention
Fig. 2 is Fig. 1 birds-eye view
Fig. 3 is a belt transportation mechanism scheme drawing among Fig. 1
Fig. 4 is Fig. 3 birds-eye view
Fig. 5 is a bottle waterpower decentralized institution scheme drawing among Fig. 1
Fig. 6 is Fig. 5 birds-eye view
Fig. 7 is that bottle is flapped toward structural scheme of mechanism among Fig. 1
Fig. 8 is Fig. 7 birds-eye view
Fig. 9 is bottle track among Fig. 1, bottle nest structural scheme of mechanism
Figure 10 is Fig. 1 bottle mechanism's front view that declines
Figure 11 is Figure 10 left view
Figure 12 is a bottle load-transfer device structural scheme of mechanism among Fig. 1
Figure 13 is that horizontal bottle is flapped toward scheme drawing.
Figure 14 is that the inclination bottle is flapped toward scheme drawing
Figure 15 is that vertical bottle is flapped toward scheme drawing
Figure 16 is the bottleneck bottle bottle scheme drawing that falls to the right
Figure 17 is the bottleneck bottle bottle scheme drawing that falls left
The specific embodiment
By Fig. 1,2 as can be known, the present invention includes belt transportation mechanism (1), bottle waterpower decentralized institution (2), bottle is flapped toward mechanism (3), the bottle track, bottle nest mechanism (4), a bottle mechanism (5) falls, bottle load-transfer device mechanism (6), wherein belt transportation mechanism (1) is located at the prow of whole bottle managing machine, glass bottle is transported to bottle waterpower decentralized institution (2) by belt transportation mechanism (1), bottle waterpower decentralized institution (2) is a tank, the bottle of from belt transportation mechanism (1), sending here fall into tank floating and downstream stream flow to bottle and be flapped toward mechanism (3), bottle is put neat back bottle roll into the bottle track, bottle nest mechanism (4), a round-shaped bottle nest mechanism sends bottle into a bottle mechanism (5) successively, and bottle mechanism (5) that falls is provided with to be fallen track bottle Final Station is stood on the load-transfer device of bottle load-transfer device mechanism (6).
Shown in Fig. 3,4, belt transportation mechanism of the present invention (1) is by load-transfer device (10), carrying roller (11), driving wheel (12), later wheel (13) is formed, wherein load-transfer device (10) is centered around driving wheel (12) and later takes turns (13) on every side, driving wheel (12) is located at the front portion of belt transportation mechanism (1), later wheel (13) is located at the rear portion, and carrying roller (11) is bearing in the bottom of load-transfer device (10).
Shown in Fig. 5,6, bottle waterpower decentralized institution of the present invention (2) comprises tank (20), chain scraper (21), base plate (22), little tank (23), water-circulating pump (24), wherein tank (20) is a casing, be provided with chain scraper (21) in the casing, base plate (22) is located at the top of little tank (23), and a water-circulating pump (24) is established in the bottom of little tank (23).The main effect of this mechanism: gently a large amount of bottles is spread out, and all bottles are come on the same horizontal surface.Operating personal carries the vessel port of filling empty bottle of coming to open (also can utilize special entity to open container automatically) belt transportation mechanism, glass bottle falls into " casing one ", because the casing the inside has been filled water and has been circulated, the empty bottle that is put into scatter under the effect of waterpower, major part floats on the surface and moves forward, and sinks individually or the bottle of the vertical floating water surface is scraped on the horizonal base plate by " chain scraper system " and moves forward.Because the buffer action of water, this process have been avoided mutual fierce collision and rubbing between the glass bottle, so glass bottle can be not damaged.The hole that a certain size is arranged on horizonal base plate, it is separated that broken bottle and glass slag are fallen into bottom half at this.The main effect of casing one, casing two and water pump provides circulating water flow.Described little tank (23) bottom is provided with water pipe and leads to tank (20), and casing one side of tank (20) has the bend pipe of circulation waterway, and little tank (23) bottom water pipe is established an arm and led to base plate (23).
Shown in Fig. 7,8,13,14,15, bottle of the present invention is flapped toward mechanism (3) and comprises horizontal belt (31), vertical strap (32), sloping baffle (33), wherein horizontal belt (31) is located at the tail end that is flapped toward mechanism, vertical strap (32) is located at a side of horizontal belt (31), and sloping baffle (33) is located on the base plate (22).The main effect of this mechanism: the disorderly and unsystematic bottle that swims on the water surface is fitly arranged in orbit, and made it enter bottle track, bottle nest mechanism.Because the separation of sloping baffle, water flow section is long-pending to diminish gradually, and therefore, water velocity is accelerated gradually, and with all bottle swaies.If necessary, water distribution system also is housed on the horizonal base plate, by the size that regulates the valves, can be more along the moving direction of bottle increased water flow speed gradually, the bottle that road mechanism drift is in the past come quickens to travel forward, and draws back certain distance between bottle and the bottle and is convenient to bottle is flapped toward.Being flapped toward mechanism is one group of belt system (comprising horizontal belt and vertical strap), and its operating speed is faster than water velocity.When bottle moves to " being flapped toward belt system ", from the orientation of bottle three kinds of possible cases are arranged, the glass bottle floating with which kind of direction all can become laterally with the combined action bottom of belt system in waterpower, and is arranged on the track, the bottleneck that just has left, the bottleneck that has to the right and oneself.
As shown in Figure 9, bottle track of the present invention, bottle nest mechanism (4) comprise that bottle roller track (41), bottle keep off positive plate (42), bottle nest (43), protect a bottle plate (44), wherein bottle roller track (41) is obliquely installed, bottle keeps off positive plate (42) and is located at the high-end of bottle roller track (41), bottle nest (43) is located at the low side arc of roller track (41), protects a bottle plate (44) and covers on bottle nest (43) top.The main effect of this mechanism: the glass bottle of deposit some, and make glass bottle keep correct orientation, for glass bottle is successfully fallen the ready work of load-transfer device.The bottle track becomes certain angle of inclination with level; bottle relies on the effect of gravity to compress mutually and rolls forward; bottle enters the bottle nest that aligns with track at the end of track; because the effect of bottle nest makes each bottle can both keep correct orientation; the bottle nest that bottle is turned round under the protection of protecting bottle plate takes certain height to; and enter the top of bottle mechanism, for bottle correctly falls ready.
Shown in Figure 10,11,16,17; bottle mechanism (5) that falls of the present invention comprise fall baffle plate (51), fall track (52), fender (53), baffle plate (54); wherein fall baffle plate (51) and be located at central authorities; fender is located at two ends; fall baffle plate (51) and fender (53) and respectively be provided with the middle space of leaving the station bottle, an inclined-plane; the inclined-plane that falls baffle plate (51) promptly is to fall track (52), and baffle plate (54) is located at the both sides of falling baffle plate and fender.The main effect of this mechanism: make bottle bottle of nest the inside fall to being put on the load-transfer device, and make the bottle bottom down, bottleneck upwards.As previously mentioned, the bottle of bottle nest the inside has only two kinds of situations: level left or level to the right, and keep strict orientation.When bottle was running to bottle and falls certain position above the positive mechanism, owing to there has not been to protect the protection of bottle plate suddenly, bottle by gravity level was fallen downwards.Bottle falls after certain distance and falls baffle plate and bumps against, owing to fall the obstruction of baffle plate, again because the inclined to one side bottom of center of gravity of bottle rotates so bottle centers on baffle plate in falling process, and makes all bottle bottoms down, and bottleneck upwards.Under the protection of falling track and fender, baffle plate, steadily drop on the rubber conveyer belt.
As shown in figure 12, bottle load-transfer device mechanism of the present invention (6) comprises driving wheel (61), follower (62), support (63), belt conveyor (64), wherein belt conveyor (64) circulation is around between driving wheel (61) and the follower (62), and support (63) is bearing in the space with driving wheel, follower and belt conveyor.
Principle of work of the present invention: the beer glass bottle is a kind of bottle of round glass container that type is elongated, bottleneck is less relatively, and is broken easily, not impact resistance and rubbing.Because bottleneck is little, add that there is air the bottle the inside, therefore be placed on empty bottle in the water and can swim in certain hour on the water surface and do not sink, the time that glass bottle capacious is kept afloat is longer relatively, and the time that the glass bottle that capacity is little is kept afloat is shorter relatively.Water floatation bottle arranging machine of glass bottle has utilized this phenomenon just, and simple working process is as follows: the first step, and utilize belt transporter glass bottle to be transported to the import of equipment; Second step, a large amount of glass bottles is put in the water, utilize buoyancy of water and other auxiliary mechanism that glass bottle is disperseed, arranges; The 3rd step, utilize " bottle is flapped toward mechanism " that the glass bottle that floats on the surface is flapped toward, make rambling bottle proper alignment in orbit; The 4th step made the bottle on the track enter a bottle nest, utilized the physical dimension of bottle nest to make all bottles keep correct orientation; The 5th step, according to the glass bottle center of gravity fact of bottom partially, utilize gravity to make bottle carry out deflection, make at the bottom of all bottle bottles down, bottleneck upwards and fall on the bottle load-transfer device; In the 6th step, utilize the bottle load-transfer device that bottle is delivered into the beer packing manufacturing line.
The present invention utilizes the effect of current to be aided with other mechanisms again can realize going up automatically bottle, improves production line efficiency greatly.The key link that restricts this equipment operation speed is the bottle floating velocity and bottle speed that falls, and learns that bottle correctly falls and not interactive time gap was about about 0.3 second by calculating.The work tempo of supposing this equipment is 0.5 second (being two bottles each second), and the water velocity that needs is about about 0.6 meter per second (can realize easily) that then the running velocity of this equipment is about 8000 bottles/hour.At present the beer production line of China mainly contains several specifications such as 20000 bottles/hour, 24000 bottles/hour, 36000 bottles/hour, 40000 bottles/hour, can be with above structure as a working cell, some working cells are combined into the manufacturing line needs that an equipment can satisfy different scales.