CN102152956B - Automatic vertical-bottle type bottle unscrambler - Google Patents

Automatic vertical-bottle type bottle unscrambler Download PDF

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Publication number
CN102152956B
CN102152956B CN 201110081057 CN201110081057A CN102152956B CN 102152956 B CN102152956 B CN 102152956B CN 201110081057 CN201110081057 CN 201110081057 CN 201110081057 A CN201110081057 A CN 201110081057A CN 102152956 B CN102152956 B CN 102152956B
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China
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bottle
conveyer chain
folder
guided way
slope
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CN 201110081057
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CN102152956A (en
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周飞
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Individual
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Individual
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Abstract

The invention discloses an automatic vertical-bottle type bottle unscrambler which comprises a transmission wheel and multiple transmission chains, wherein the transmission wheel is driven by an electromotor; the transmission chains are driven by the transmission wheel; each transmission chain comprises multiple upper-layer bottle distance separation bevel positioning transmission chains, multiple lower-layer bottle clamping transmission chains and multiple counter-weight falling bottle straighteners; the counter-weight falling bottle straighteners are arranged between the upper-layer transmission chains and the lower-layer transmission chains; the lower-layer bottle clamping transmission chains are arranged on two parallel guide rails; the two sides of the front section of each guide rail are provided with bottle clamping positioning devices; the middle section of each guide rail is provided with an uplink slope and a downlink slope which are symmetrically arranged in the anterior-posterior direction; the guide rails return to horizontal operation along the height and direction of the slopes; the two sides of the rear section of each guide rail are provided with auxiliary bottle straightening devices; the outer side of each auxiliary bottle straightening device is provided with a bottle discharge transmission chain; and a vertical-bottle outlet end of the bottle discharge transmission chain is provided with a straight bottle receiving/delivery transmission chain. The invention has the advantages that the bottle separation positioning is consistent, the bottle falling is stable, the bottle clamping positioning is neat, the left and right fast bottle straightening is realized, the bottle discharge time is reasonable, and the bottle discharge is smooth, thereby ensuring energy conservation and environmental protection, saving the labor, and improving the production efficiency and the economic benefits.

Description

Automatic vertical-bottle type bottle unscrambler
Technical field
The present invention relates to the beer glass bottle bottle managing machine, particularly relate to a kind of fast automatic verticle-bottle type bottle managing machine.
Background technology
The new and old glass bottle of Domestic Beer, alcohol industry all adopts bale packing at present, when glass bottle enters reason bottle operating line, manufacturing enterprise will drop into a lot of work and carry out manual operations reason bottle, each glass bottle taken out in the gunnysack reinstall in the plastic box, then be carried on the defeated punch-out equipment, unload bottle by bottle discharging machine, enter again conveyor line.At home and abroad there is no at present beer glass bottle is erected the automatic bottle-setting machine that automatically ranks off automatically, rely on manually the hand labour operation of taking out beer glass bottle in the gunnysack bag to expend the workman many, labour intensity is large, production efficiency is low, poor working environment, safety is one of long-term insurmountable technical matters of beer producers without ensureing.CN201231973Y and CN201376779Y are a kind of water tank suspension bottle erecting device, their common defectives be when existing beer bottle to enter the tank inner suspension at the bottom of the bottle up, complete bottle sinks to the bottom, the vertical bottle rate is low, running velocity is slow, the reason bottle smooth problem such as accumulation not.
Summary of the invention
The present invention is directed to the problem of above-mentioned existence, design a kind of vertical bottle structure that does not adopt water tank to suspend, invent a kind of folder bottle rotation chain automatic bottle standing structure, realize automatically quick verticle-bottle type bottle managing machine on the reason bottle formula conveyor line.
Technical solution of the present invention is: automatic vertical-bottle type bottle unscrambler, it comprises by motor-operated power wheel and roll shaft, some conveyer chains by the power wheel drive, and be located at some counterweights between the levels conveyer chain bottle aligner that falls, described conveyer chain comprises that some separating bottles that are located at the upper strata are apart from contour localization conveyer chain and some folder bottle conveyer chains that are located at lower floor, it is characterized in that described lower floor folder bottle conveyer chain is located on two parallel guided ways, folder bottle registration device is established in described guided way leading portion both sides, up slope and the descending slope of symmetry before and after described guided way interlude is established, described guided way is just walked to return backward level run according to the slope, by up slope, descending slope, the folder bottle conveyer chain that is located at the guided way on the up-downgoing slope and is located on the guided way forms the slope bottle erecting device, the both sides of described guided way back segment are established and are helped a bottle bottle support device, the described bottle bottle support device outside that helps sets out a bottle conveyer chain, and the vertical bottle exit end of described bottle outlet conveyer chain is established and picked upright bottle conveyer chain.
Described folder bottle conveyer chain is composed in series mutually by some folder bottle carrier bars, and the elastic clamping piece is established at the interval above the folder bottle carrier bar, and the guided way groove with the movable fit of described guided way is established at folder bottle carrier bar two ends.
Described guided way is two groups of parallel folder bottle conveyer chain guide rails, and folder bottle conveyer chain is driven by main follower on the body frame and moves ahead on guided way, returns folder bottle conveyer chain under the guided way and supports circulation by support roller and return above the guided way and move.
The described bottle aligner that falls is the counterweight bottle supporting seesaw that rises and falls in the same way more than two, and a bottle outlet checks the counter weight type portable plate, is located at the front upper place of lower floor's folder bottle registration device and corresponding apart from the bottleneck that falls of contour localization conveyer chain with the upper strata separating bottle.The counterweight bottle supporting seesaw that rises and falls in the same way differs beer bottle pipe reducer heavy and light, and the bottle that falls is corrected as level when not steady and falls, smooth and easy entering in the folder bottle conveyer chain.
Described folder bottle registration device is by the hanger bar and the adapter plate that are located at guided way leading portion one side, the hanger bar of opposite side and oscillating deck and fixedly the fixed frame of hanger bar form, a folder bottle registration device is erected at guided way leading portion two sides and is parallel to each other with a folder bottle conveyer chain.
Described up slope is connected by the hypotenuse of front and back symmetry and is combined into, described descending slope is connected by the hypotenuse of front and back symmetry and is combined into, symmetrical up-downgoing slope before and after the square edge of left and right sides right-angled triangle connects and consists of.
The described bottle bottle support device that helps holds up a bottle riser to form by being suspended on corresponding under the fixed frame two, holds up a bottle riser front end to establish arc and connects bottle and collude, and the rear end is established and helped bottle counterweight ring and move a bottle device, does not fall bottle when guaranteeing bottle outlet.
Described vertical bottle conveyer chain is comprised of the outside, vertical bottle slope transmission chain and sprocket and the roll shaft that advances parallel with guided way in the middle of being located at described guided way.
Beer glass bottle falls in the folder bottle piece of folder bottle conveyer chain from bottle aligner that falls, through folder bottle registration device the time, if not mutually alignment of bottleneck end and bottle bottom, counterweight oscillating deck gravity via folder bottle registration device is pushed, be limited between adapter plate and the counter weight type portable plate and move forward in the scope, after making each beer glass bottle by folder bottle registration device, reach substantially alignment all around, and move ahead along guided way, the folder bottle chain of clamping glass bottle is when arriving the slope protruding point, because of beer glass bottle pipe reducer action of gravitation, force beer glass bottle to move ahead along the guided way on the slope, front and back and reach simultaneously vertical bottle purpose of front and back.The bottle end, drop on the advancing bottle outlet conveyer chain automatically, just in time inserted between the elastic clip bottle piece that presss from both sides on the bottle conveyer chain by the prominent face of bottle arc of riser front end that protects that helps bottle bottle support device, rely on the turning effort of folder bottle conveyer chain and the active conveying bottle power of bottle outlet conveyer chain, to push the prominent face of arc at the beer glass bottle that folder bottle conveyer chain is rotated further under the power effect, beer glass bottle is transported out by the vertical bottle conveyer chain along protecting bottle riser.Thereby high efficiency left and right sides vertical bottle, the quick technical matters of bottle outlet have been solved.
Beneficial effect of the present invention is, the reason bottle is unobstructed, and the sub-bottle location is consistent, falls bottle steadily, and folder bottle location is neat, about quick vertical bottle, put bottle time reasonable, bottle outlet is smooth and easy, energy-conserving and environment-protective are saved manually, enhance productivity and strengthen economic benefit.
Description of drawings
Fig. 1 is basic structure schematic diagram of the present invention.
Fig. 1 a represents that separating bottle is apart from the gradient on inclined-plane, location.
Fig. 2 is Fig. 1 birds-eye view.
Fig. 3 is the A-A section-drawing of Fig. 1.
Fig. 4 is that the B of Fig. 1 is to view.
Fig. 5 a is folder bottle conveyer chain constructional drawing, and Fig. 5 b is folder bottle link plate structure figure, and Fig. 5 c is Fig. 5-b birds-eye view, and Fig. 5-d is Fig. 5-b left view.
Fig. 6 a is a folder bottle registration device left view, and Fig. 6 b is the c-c cutaway view of Fig. 6 a.
Fig. 7 a is vertical bottle slope and guided way structural representation, and Fig. 7 b is vertical bottle slope and guided way structure birds-eye view.
Fig. 8 a is one and helps a bottle bottle support device left view, and Fig. 8 b is the left view of Fig. 8-a, and Fig. 8-c is for helping bottle to protect a bottle framework birds-eye view.
Fig. 9 a is inclined-plane slope guided way vertical bottle schematic diagram, and Fig. 9 b is Fig. 9 a birds-eye view, and Fig. 9 c is the M-M section-drawing of Fig. 9 b, and Fig. 9 d is the N-N section-drawing of Fig. 9 b.
Fig. 9 e is the S-S section-drawing of Fig. 9 b, and Fig. 9 f is the P-P section-drawing of Fig. 9 b.
Fig. 9 g is the T-T section-drawing of Fig. 9 b, and Fig. 9 h is the E-E section-drawing of Fig. 9 a.
Figure 10 a is major diameter bottle vertical bottle schematic diagram, and Figure 10 b is the O-O cutaway view of Figure 10 a, and Figure 10 c is minor diameter bottle vertical bottle schematic diagram, and Figure 10 d is the K-K cutaway view of Figure 10 c.
The specific embodiment
Shown in Fig. 1~4, the present invention includes and be located at the upper strata separating bottle apart from bottle aligner 1 that falls between location inclined-plane conveyer chain 11 and the lower floor's folder bottle conveyer chain, wherein Fig. 1 a represents to locate the gradient on inclined-plane 111, the folder bottle conveyer chain that is located at lower floor comprises and is located at guided way 2 and establishes thereon folder bottle conveyer chain 3, establish a folder bottle registration device 4 in the front end both sides of the guided way 2 of lower floor, the 5 descending slopes 6, up slope of symmetry before and after the guided way interlude is established, guided way 2 arranges according to the bevel altitude variation by the 5 descending slopes 6, up slope of front and back symmetry.The guided way 2 that is located on the up-downgoing slope by 5 descending slopes 6, up slope forms the slope bottle erecting device with the folder bottle conveyer chain 3 that is located on the guided way.The folder bottle conveyer chain 3 that returns under the guided way returns circular flow by support roller 12 supports.The back segment both sides of guided way 2 are established and are helped bottle bottle support device 7, help the outside of bottle bottle support device 7 to establish bottle outlet conveyer chain 8 in parallel, with bottle outlet conveyer chain 8 exit end perpendicular pick upright bottle conveyer chain 9.
Shown in Fig. 5 a~5c, folder bottle conveyer chain 3 is composed in series by some folder bottle carrier bars 31.The interval arranges elastic clip bottle piece 32 above the folder bottle carrier bar 31, and clamp is fixed by press strip 34 and folder bottle carrier bar 31.Folder bottle carrier bar 31 left sides are established two little axle permanent seats 310, right sides and are established a tapered sleeve 311 with bipyramid hole 313, two blocks of folder bottle carrier bars 31 are connected little axle permanent seat 310 by the little axle 35 of rotation with two-taper ferrule 311, make between two blocks of folder bottle carrier bars 31 and have rotation space 315, guided way groove 314 is established in the both sides of every block of folder bottle carrier bar 31, the folder bottle conveyer chain 3 that forms after folder bottle carrier bar 31 is connected makes folder bottle conveyer chain 3 energy left-right rotation flexible.Slide at upper strata guided way 21 by guided way groove 314.
Folder bottle registration device 4, be provided in a side of as shown in Figure 1 two guided ways 2 and folder bottle conveyer chain 3 leading portions and suspension gear in parallel, folder bottle registration device 4 is hung two blocks of corresponding parallel plates above two guided way 2 both sides as shown in Figure 2, shown in Fig. 6 a~6b, folder bottle registration device 4 is by the hanger bar 45 and the adapter plate 41 that are located at two guided ways, 2 leading portions, one side, the hanger bar 45 of opposite side and oscillating deck 42 and fixedly the framework 46 of hanger bar form, adapter plate 41 hangs a side that is fixed on folder bottle conveyer chain 3, oscillating deck 42 is by swinging bush 44 and swing the opposite side that rotating shaft 43 is movably connected in clamping plate conveyer chain 3, height parallel to each other is consistent mutually corresponding, counterweight forces by oscillating deck 42 swings the glass bottle 10 that advances to lying low on the folder bottle conveyer chain 3 adjusting of dynamically aliging, be limited on the paralleled path that is formed by oscillating deck 42 and adapter plate 41, make glass bottle 10 lateral alignment, for glass bottle 10 climbing vertical bottles are prepared.
Shown in Fig. 7 a and 7b, guided way 2 is that four one steel rails are by parallel vertical to being rotated into, consist of cyclic track by corresponding upper strata guided way 21 and lower floor guiding support roller 12 and power wheel and roll shaft, upper strata guided way 21, between are connected with the guided way permanent seat to connect by guide rail crosspiece 24 and support.The front end edge level of upper strata guided way 2 proceeds to the stage casing and moves forward through up-downgoing slope vertical bottle, the plane that 25 pairs of two guided ways of rail carriage 2 form during up lofty perch is vertical with the horizontal angle of cut, and two guided ways 2 are returned to level attitude through behind the descending slope 6.
Referring to Fig. 2, shown in Fig. 7 a and Fig. 9 b, the slope bottle erecting device, comprise former and later two slopes, symmetrical inclined-plane, the right-angled triangle of symmetry before and after each slope, inclined-plane comprises two pairs at least, two short square edges of this two diabolo are connected, two hypotenuses are symmetrical to lower inclined plane before and after connecting and consisting of, about two hypotenuse intersection lines form slope, the inclined-plane back of projections, article two, guided way 2 progressively climbs with the back height from the slope, inclined-plane of horizontal alignment projection back both sides, during to the high point of oblique line, plane and the horizontal surface angle of intersection that two guided ways 2 form are perpendicular, and beginning is parallel on horizon along slope, inclined-plane back two guided ways 2 of going down hill to the sloping back nadir in inclined-plane.Guide groove 314 sliding block joints under the folder bottle conveyer chain 3 folder bottle carrier bars 31 on the guided way 2 drive bottle outlet conveyer chain 8 by folder bottle transmission sprocket wheel 430.
Shown in Fig. 8 a, 8b and 8c, help bottle bottle support device 7, for being located at the back segment of two guided ways 2, hang two parallel risers of correspondence above two guided way 2 both sides.Comprise and hold up bottle fixed mount 73, be suspended on and hold up being suspension rod 70 and being suspended on and holding up bottle riser 72 under the suspending rod under bottle fixed mount, the front end of holding up bottle riser 72 is that curved arc colludes 71 in the steel of little garden, hold up the outside of bottle riser 72 rear ends to establish one and help bottle counterweight ring 75 and move bottle device 74, contact on the inclined-plane that moves bottle device 74 of two corresponding rear ends of holding up bottle riser 72 with vertically setting.
Fig. 2 represents three or many vertical bottle pipeline organization schematic diagrams, also establishing a retaining bottle board 76 and bottle outlet conveyer chain 8 parallel being fixed between two vertical bottle guided ways and the folder bottle conveyer chain between two vertical bottle conveyor lines, falling down when preventing upright glass bottle 10 high-speed operation or hit.Retaining bottle board 76 structures shown in Figure 10 a and Figure 10 b, retaining bottle board 76 is fixed on and hangs in the middle of two bottle outlet conveyer chains 8, for adapting to the major diameter glass bottle, shown in Figure 10 c and Figure 10 d, retaining bottle board 76 both sides are established and are thickened cage plate 76a and 76b, set the thickness that thickens cage plate according to the beer glass diameter, can change at any time.
Shown in Fig. 1~2, bottle outlet conveyer chain 8, be located at up- downgoing slope 5,6 and the outside and folder bottle conveyer chain 3 parallel advancing that help bottle bottle support device 7, transmit sprocket wheel 430 by vertical bottle and drive and receive the upright beer glass bottle 10 that breaks away from folder bottle conveyer chains 3, be handover to vertical with bottle outlet conveyer chain 8 picked upright bottle chain 9 and entered on the lower road conveyor line.
Shown in Fig. 9 a, the beer glass bottle 10 that falls from bottle aligner 1 that falls no matter for bottleneck forward or bottleneck backwards, can both drop in the elastic clip bottle piece middle 32 of folder bottle conveyer chain 3, the M-M position of Fig. 9 b and Fig. 9 c represent that glass bottle 10 is the level level state of lying, bottle becomes to line up to line up in the front on up slope 5 through the alignment adjustment of folder bottle registration device 4, for preparing by the slope projection.Fig. 9 d is that the N-N section represents that a folder bottle conveyer chain has been clamped beer glass bottle 10 after no matter bottleneck enters horizon forward or backwards, and the rising guided way 2 by projection because left and right sides sub-bottle is played in the variation of ramp angles, begins to transmit down at the bottom of making bottle.Fig. 9 e is illustrated in the guided way 2 that advances on up slope 5 to be continued upwards to creep along ramp height, increases gradually with horizontal angle, and the bottle end of glass beer glass bottle 10 further down.The P-P of Fig. 9 f is illustrated in the guided way 2 that advances on up slope 5 near vertex, and beer glass bottle 10 and horizon angle are near vertical.Held also attitude close to the vertical shape of glass bottle 10 at folder bottle conveyer chain 3, the bottle end of glass bottle 10, fall into out on the travel line of vertical bottle conveyer chain 8 soon.Fig. 9 g represent guided way 2 and a folder bottle carrier bar 31,32 and horizon in vertical state, beer glass bottle 10 is subject to the self gravitation effect and falls to bottle outlet conveyer chain 8, glass bottle 10 is except being subject to the contacting at the bottom of the bottle the drawing force of gravity own and bottle outlet conveyer chain 8, centnifugal force when also having folder bottle chain to rotate and the turning effort when helping the front end arc of bottle bottle support device 7 to collude the arc outer wall of 71 contact beer glass bottles 10, glass bottle is brought out in folder bottle piece 32, make glass bottle 10 break away from folder bottle piece 32, stand in fully above the bottle outlet conveyer chain 8.Fig. 9 h represents that glass bottle 10 stand in above the bottle outlet conveyer chain 8 fully, and 3 circular flows of folder bottle conveyer chain are helping bottle ring 75 and holding up that upright beer glass bottle 10 advances fast under the support of bottle plate 72, and prevents that inertial collision from falling.Change over to and pick upright beer glass bottle to the upright bottle conveyer chain 9 smooth and easy lower road conveyor lines that enter of multiple row by moving bottle device 74 when holding up the outlet of delivering to bottle outlet conveyer chain 8.

Claims (5)

1. automatic vertical-bottle type bottle unscrambler, it comprises by motor-operated power wheel and roll shaft, some conveyer chains by the power wheel drive, and be located at some counterweights between the levels conveyer chain bottle aligner that falls, described conveyer chain comprises that some separating bottles that are located at the upper strata are apart from contour localization conveyer chain and some folder bottle conveyer chains that are located at lower floor, it is characterized in that lower floor's folder bottle conveyer chain is located on two parallel guided ways, folder bottle registration device is established in described guided way leading portion both sides, up slope and the descending slope of symmetry before and after described guided way interlude is established, described guided way is just walked to return backward level run according to the slope, by up slope, descending slope, the folder bottle conveyer chain that is located at the guided way on the up-downgoing slope and is located on the guided way forms the slope bottle erecting device, the both sides of described guided way back segment are established and are helped a bottle bottle support device, the described bottle bottle support device outside that helps sets out a bottle conveyer chain, and the bottle outlet end of described bottle outlet conveyer chain is established and picked upright bottle conveyer chain; Described folder bottle conveyer chain is composed in series mutually by some folders bottle carrier bars, and the elastic clamping piece is established at the interval above the folder bottle carrier bar, and the guided way groove with described guided way activity fit is established at two ends under the folder bottle carrier bar; The described bottle aligner that falls is that counterweight seesaw and a bottle outlet of rising and falling in the same way more than two check the counter weight type portable plate, is located at the front upper place of lower floor's folder bottle registration device and corresponding apart from the bottleneck that falls of contour localization conveyer chain with the upper strata separating bottle; Described folder bottle registration device is by the hanger bar and the adapter plate that are located at guided way leading portion one side, the hanger bar of opposite side and oscillating deck and fixedly the fixed frame of hanger bar form, a folder bottle registration device is erected at guided way leading portion two sides and is parallel to each other with a folder bottle conveyer chain; Describedly help bottle bottle support device to be suspended on corresponding under the fixed frame two to hold up bottle riser to form, hold up a bottle riser front end to establish arc and connect bottle and collude, the rear end is established and is helped bottle counterweight ring and move a bottle device.
2. automatic vertical-bottle type bottle unscrambler according to claim 1 is characterized in that described guided way (2) is two parallel folder bottle conveyer chain guide rails, and folder bottle conveyer chain is driven by main follower on the body frame and moves ahead on guided way (2).
3. automatic vertical-bottle type bottle unscrambler according to claim 1 is characterized in that the folder bottle conveyer chain (3) that returns under the guided way (2) is returned by support roller (12) support circulation.
4. automatic vertical-bottle type bottle unscrambler according to claim 1, it is characterized in that described up slope (5) is connected by the hypotenuse of front and back symmetry is combined into, described descending slope (6) is connected by the hypotenuse of front and back symmetry and is combined into, symmetrical up-downgoing slope before and after the square edge of left and right sides right-angled triangle connects and consists of.
5. automatic vertical-bottle type bottle unscrambler according to claim 1 is characterized in that described vertical bottle conveyer chain (8) forms by being located at described guided way (2) intermediate ramp bottle erecting device outside transmission chain and sprocket and the roll shaft that advances parallel with guided way (2).
CN 201110081057 2011-04-01 2011-04-01 Automatic vertical-bottle type bottle unscrambler Expired - Fee Related CN102152956B (en)

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Application Number Priority Date Filing Date Title
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CN102152956B true CN102152956B (en) 2013-01-16

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CN102601132B (en) * 2012-03-23 2014-07-23 二重集团(德阳)重型装备股份有限公司 Transporting device for tape volume
CN104444344A (en) * 2013-09-24 2015-03-25 桐乡市河山工艺玻璃器皿厂 Bottle standing mechanical arm
CN106542313B (en) * 2016-12-09 2018-10-16 华侨大学 A kind of plastic bottle automatic sequencing device
CN107235312B (en) * 2017-05-27 2023-10-13 杭州三星工艺玻璃有限公司 Glass bottle arranging machine
CN108582998A (en) * 2018-05-29 2018-09-28 江苏伊度医疗科技有限公司 A kind of medicine bottle baking automatic conveyor

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EP1081661A2 (en) * 1999-08-13 2001-03-07 Bevesys Oy Intake device of an automated redemption machine for returnable containers such as bottles, cans and the like
DE10054629A1 (en) * 2000-11-03 2002-05-08 Andreas Golding Machine for automatically turning bottles with differently-shaped bases upright and setting them down on conveyor has turning unit consisting of roller and counter-roller on either side of gap, through which bottles fall
CN201432976Y (en) * 2009-03-26 2010-03-31 周飞 Bottle straightening machine for beer bottle
CN201485062U (en) * 2009-08-28 2010-05-26 周飞 Rotary chain-plate standing type bottle strengthening machine

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Publication number Priority date Publication date Assignee Title
EP1081661A2 (en) * 1999-08-13 2001-03-07 Bevesys Oy Intake device of an automated redemption machine for returnable containers such as bottles, cans and the like
DE10054629A1 (en) * 2000-11-03 2002-05-08 Andreas Golding Machine for automatically turning bottles with differently-shaped bases upright and setting them down on conveyor has turning unit consisting of roller and counter-roller on either side of gap, through which bottles fall
CN201432976Y (en) * 2009-03-26 2010-03-31 周飞 Bottle straightening machine for beer bottle
CN201485062U (en) * 2009-08-28 2010-05-26 周飞 Rotary chain-plate standing type bottle strengthening machine

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