WO2024066662A1 - 一种仓储*** - Google Patents

一种仓储*** Download PDF

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Publication number
WO2024066662A1
WO2024066662A1 PCT/CN2023/106747 CN2023106747W WO2024066662A1 WO 2024066662 A1 WO2024066662 A1 WO 2024066662A1 CN 2023106747 W CN2023106747 W CN 2023106747W WO 2024066662 A1 WO2024066662 A1 WO 2024066662A1
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WO
WIPO (PCT)
Prior art keywords
storage
station
guide platform
human
materials
Prior art date
Application number
PCT/CN2023/106747
Other languages
English (en)
French (fr)
Inventor
刘伟伟
王永康
张焕淮
高建东
Original Assignee
深圳晶泰科技有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 深圳晶泰科技有限公司 filed Critical 深圳晶泰科技有限公司
Publication of WO2024066662A1 publication Critical patent/WO2024066662A1/zh

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G1/00Storing articles, individually or in orderly arrangement, in warehouses or magazines
    • B65G1/02Storage devices
    • B65G1/04Storage devices mechanical
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G1/00Storing articles, individually or in orderly arrangement, in warehouses or magazines
    • B65G1/02Storage devices
    • B65G1/04Storage devices mechanical
    • B65G1/137Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed

Definitions

  • the present application relates to the technical field of mechanical equipment, and in particular to a storage system.
  • Warehousing systems are mainly used for the storage of materials. In actual applications, it is found that most warehousing systems still use manual manpower to carry materials in and out of the warehouse. This not only requires a lot of labor costs, but also manual operations are prone to errors and low material transportation efficiency.
  • the purpose of this application is to provide a warehousing system that can efficiently transfer materials, reduce labor costs, and has a high degree of automation.
  • a first aspect of the present application provides a storage system, comprising: a first guide platform, a storage cabinet, a storage storage piece, a material transfer station and a first grasping device;
  • the storage cabinet is located on a first side of the first guide platform, the storage cabinet is provided with a storage bin and a first opening connected to the storage bin, the first opening faces the first guide platform;
  • the storage storage piece is arranged in the storage bin and can be exposed from the first opening, the storage storage piece is used to store materials;
  • the material transfer station is located on a second side of the first guide platform, the second side and the first side are the same side or different sides of the first guide platform;
  • the material transfer station is used to temporarily store materials that need to be transferred;
  • the first grasping device is slidably connected to the first guide platform and can move on the first guide platform;
  • the first grasping device is used to transfer materials in the storage storage piece to the material transfer station, and/or, transfer materials in the material transfer station to the storage storage piece.
  • the warehousing system also includes a first human-machine interaction station, which is located on the third side of the first guide platform, and the third side and the first side are the same side or different sides of the first guide platform; the first human-machine interaction station is used to store materials and isolate the experimenter and the first grasping device; the first grasping device is also used to transfer materials in the first human-machine interaction station to the storage storage unit, and/or, transfer materials from the storage storage unit to the first human-machine interaction station.
  • a first human-machine interaction station which is located on the third side of the first guide platform, and the third side and the first side are the same side or different sides of the first guide platform; the first human-machine interaction station is used to store materials and isolate the experimenter and the first grasping device; the first grasping device is also used to transfer materials in the first human-machine interaction station to the storage storage unit, and/or, transfer materials from the storage storage unit to the first human-machine interaction station.
  • the storage cabinet is further provided with a second opening communicating with the storage bin, and the storage organizer can move between the first opening and the second opening; the second opening and the first opening are located on the same side or different sides of the storage cabinet.
  • the second opening and the first opening are located on different sides of the storage cabinet;
  • the storage system further includes a second guide platform, a second gripping device, and a second human-machine interaction station;
  • the second human-machine interaction station is used to store materials;
  • the second guide platform is located on a side of the storage cabinet where the second opening is provided, the second gripping device is slidably connected to the second guide platform, and can move on the second guide platform;
  • the second human-machine interaction station is located on one side of the second guide platform, the second human-machine interaction station is used to store materials and isolate the experimenter from the second gripping device; when the storage storage unit moves to the second opening, the second gripping device is used to hold the second
  • the materials in the human-machine interaction station are transferred to the storage and collection part, and/or the materials in the storage and collection part are transferred to the second human-machine interaction station.
  • the second gripping device when the storage organizer moves to the second opening, the second gripping device is further used to transfer the materials in the storage organizer to the material transfer station, and/or transfer the materials in the material transfer station to the storage organizer.
  • first side and the second side are two opposite sides of the first guide stage; the first side and the third side are two adjacent sides of the first guide stage.
  • the storage storage components include: a storage pallet and a storage rack; the storage rack is fixed on the storage pallet; a plurality of storage stations are provided on the storage rack, and the storage stations are used to place material carriers containing materials; each storage station is provided with a storage positioning component, and the storage positioning component is used to position the material carrier.
  • a plurality of storage units are spaced apart on the storage pallet, and each storage unit is provided with at least one storage rack.
  • the storage system further includes at least one first position detection device; the first position detection device is installed in the storage bin, and the first position detection device is used to determine the position of the storage unit.
  • the first grasping device includes a robotic arm, a clamp and a second position detection device
  • the robotic arm is slidably connected to the first guide platform, and the clamp is fixedly connected to the robotic arm;
  • the second position detection device is installed on the robotic arm; the second position detection device is used to determine the position of materials stored in the storage unit.
  • the material transfer station includes a transfer seat and multiple placement plates
  • the transfer seat includes a base plate, a first support plate and a second support plate, the first support plate and the second support plate are fixed on the transfer base plate at intervals; multiple placement plates are arranged between the first support plate and the second support plate, and the opposite ends of the placement plates are fixedly connected to the first support plate and the second support plate respectively; multiple transfer stations are provided on the placement plates, and the transfer stations are used to hold material carriers to be transferred.
  • the material transfer station also includes a positioning component, which is fixed on the transfer seat; the positioning component is used for other equipment to locate the material transfer station; the positioning component includes a three-axis calibration bracket, three identification code calibration plates and three identification codes, and the three-axis calibration bracket is installed on the transfer seat; the three-axis calibration bracket includes an X-axis connecting plate, a Y-axis connecting plate and a Z-axis connecting plate that are perpendicular to each other, one end of the Y-axis connecting plate is fixedly connected to the X-axis connecting plate, and the other end of the Y-axis connecting plate is fixedly connected to one end of the Z-axis connecting plate; the three identification code calibration plates are respectively located at both ends of the X-axis connecting plate and the other end of the Z-axis connecting plate; each identification code calibration plate has an identification code built in, and the identification code is located on the side away from the first guide platform, and the identification code is used for other equipment to locate the material transfer station.
  • the first guide platform includes a frame, a driving component and a slide; the driving component is fixedly connected to the frame, and the slide is slidably connected to the driving component; the first grasping device is fixedly connected to the slide; the driving component can drive the first grasping device to move along the first guide platform through the slide.
  • the first guide platform further includes a drag chain installed on the platform, and the drag chain is used to install a cable connected to the first grabbing device; when the first grabbing device slides along the first guide platform, the drag chain moves with the first grabbing device.
  • the first human-computer interaction station includes: a support base, a storage rack, a protective door and a drive assembly; the storage rack is installed on the support base, and the storage rack is used to store materials; the protective door is located on at least one side of the storage rack, and the protective door is used to isolate the experimenter who needs to take and place materials on the storage rack from the first grasping device; the drive assembly is connected to the protective door, and the drive assembly is used to drive the protective door to move relative to the storage rack to cover or expose the storage rack.
  • the protective door is installed on a side of the storage rack facing the first grabbing device. And/or, the protective door is installed on a side of the storage rack facing away from the first grabbing device.
  • the first human-machine interaction station further comprises a safety grating, which is mounted on the storage rack;
  • the light barrier is used to detect whether an experimenter or a first gripping device is taking or placing materials on the storage rack.
  • the first human-machine interaction station further includes a transmission assembly, which is connected to the protective door and is in transmission connection with the drive assembly, and the drive assembly drives the transmission assembly to operate so that the transmission assembly drives the protective door to move relative to the storage rack.
  • the storage rack includes two oppositely arranged mounting plates and a plurality of storage partitions arranged at intervals, and the two mounting plates are fixed on a support base at intervals; the storage partition is located between the two mounting plates, and the opposite ends of the storage partition are respectively fixedly connected to the two mounting plates; the transmission assembly is installed on the side of the mounting plate away from the storage partition, and the drive assembly is installed on the support base or the mounting plate; one side of the protective door is connected to the transmission assembly to cover or expose the storage partition.
  • the storage partition includes a storage board, the storage board is located between the two mounting plates, and the two mounting plates are fixedly connected at opposite ends of the storage board; a plurality of storage stations are arranged at intervals on the storage board, and the storage stations are used to store materials.
  • the storage partition also includes a storage positioning member installed on each storage station, and the storage positioning member is used to limit the material to the storage station.
  • the storage partition also includes a detection sensor, an indicator light and a controller; the detection sensor and the indicator light are electrically connected to the controller respectively; each storage station is provided with a detection area, the detection sensor is installed in the detection area, and the indicator light is installed around the detection area; the detection sensor is used to detect whether there are materials placed at the storage station and the placement status of the materials; the controller is used to receive the induction signal fed back by the detection sensor, and control the indicator light to send a corresponding indication signal according to the induction signal.
  • the first human-computer interaction station further includes a display screen, which is mounted on a support base or a storage rack, and is used to display the state of the first human-computer interaction station and/or to provide operation for the experimenter.
  • the first human-computer interaction station further includes a code scanning device, which is installed on a support base or a storage rack, and is used to scan an identification code of a material to be stored to obtain information about the material to be stored.
  • a code scanning device which is installed on a support base or a storage rack, and is used to scan an identification code of a material to be stored to obtain information about the material to be stored.
  • the warehousing system further includes a mobile robot, which is located on a side of the material transfer station away from the first guide platform, and is used to pick up and place materials at the material transfer station.
  • the first grabbing device moves on the first guide platform, and then transfers materials between the material transfer station and the storage cabinet.
  • the degree of automation is high, and manual participation is reduced as much as possible, which is conducive to reducing labor costs and error rates.
  • the efficiency of material warehousing and outbound transportation is high.
  • FIG1 is a schematic diagram of the structure of a storage system provided in an embodiment of the present application.
  • FIG2 is a schematic structural diagram of the storage system shown in FIG1 from another perspective
  • FIG3 is a schematic diagram of the structure of a storage storage component of the storage system shown in FIG1 ;
  • FIG4 is a schematic structural diagram of a material transfer station of the storage system shown in FIG1 ;
  • FIG5 is a schematic structural diagram of a first guide platform and a first grasping device of the storage system shown in FIG1 ;
  • FIG6 is an enlarged schematic diagram of point A in FIG5 ;
  • FIG. 7 is a schematic structural diagram of the first human-machine interaction station of the warehousing system shown in FIG. 1 in a first state;
  • FIG. 8 is a schematic structural diagram of the first human-machine interaction station of the warehousing system shown in FIG. 1 in a second state;
  • FIG9 is a partial structural schematic diagram of the first human-computer interaction station shown in FIG7 ;
  • FIG10 is a schematic diagram of another part of the structure of the first human-computer interaction station shown in FIG7;
  • FIG11 is a partially enlarged schematic diagram of the first human-computer interaction station shown in FIG8 ;
  • FIG12 is a partial enlarged schematic diagram of a part of the structure of the first human-computer interaction station shown in FIG7;
  • FIG13 is a partial enlarged schematic diagram of another part of the structure of the first human-computer interaction station shown in FIG7;
  • FIG. 14 is a partially enlarged schematic diagram of a partial structure of the first human-machine interaction station shown in FIG. 10 .
  • the warehousing system provided in the embodiment of the present application includes: a first guide platform 6000 , a storage cabinet 2000 , a storage storage unit 3000 , a material transfer station 4000 and a first gripping device 5000 .
  • the storage cabinet 2000 is located on the first side of the first guide platform 6000.
  • the storage cabinet 2000 is provided with a storage bin 2200 and a first opening 2100 communicating with the storage bin 2200.
  • the first opening 2100 faces the first guide platform 6000.
  • the storage and storage component 3000 is disposed in the storage bin 2200 and can be exposed from the first opening 2100.
  • the storage and storage component 3000 is used to store materials.
  • the material transfer station 4000 is located on the second side of the first guide platform 6000.
  • the second side and the first side are the same side or different sides of the first guide platform 6000.
  • the material transfer station 4000 is used to temporarily store materials that need to be transferred.
  • the first grasping device 5000 is slidably connected to the first guide platform 6000 and can move on the first guide platform 6000; the first grasping device 5000 is used to transfer the materials in the storage and storage unit 3000 to the material transfer station 4000, and/or transfer the materials in the material transfer station 4000 to the storage and storage unit 3000.
  • the storage and storage member 3000 is exposed from the first opening 2100.
  • the storage and storage member 3000 is located inside the storage bin 2200, but is visible relative to the first opening 2100 and is not blocked by other components.
  • the storage and storage member 3000 may also extend from the first opening 2100 to outside the storage bin 2200.
  • the first guide platform 6000 may be linear, U-shaped, T-shaped, I-shaped, L-shaped, or a rounded rectangle.
  • the first grasping device 5000 when it is necessary to transfer the materials in the storage and storage part 3000 to the material transfer station 4000, the first grasping device 5000 is moved along the first guide platform 6000 to the storage and storage part 3000, and then the first grasping device 5000 grasps the materials on the storage and storage part 3000, and then the first grasping device 5000 is moved to the material transfer station 4000, and then the materials in the storage and storage part 3000 are transferred to the material transfer station 4000; the mobile robots such as AGV carts or experimenters will take the materials away from the material transfer station 4000 to facilitate the use of the materials.
  • the first grasping device 5000 takes and places the materials in the storage and storage part 3000, it is also relatively close to the material transfer station 4000, so the materials can be directly placed in the material transfer station 4000 without moving.
  • One or more material transfer stations 4000 can be set up. When multiple material transfer stations 4000 are set up, multiple material transfer stations 4000 can be arranged side by side. This not only improves the transfer capacity, but also enables materials to be classified and stored. For example, different material transfer stations 4000 can be used to place different types of materials.
  • the first grabbing device 5000 moves close to the material transfer station 4000, and then the first grabbing device 5000 grabs the materials on the material transfer station 4000, and then the first grabbing device 5000 moves close to the storage storage unit 3000, and then places the grabbed materials on the storage storage unit 3000.
  • the first grabbing device 5000 is used to move on the first guide platform 6000 to transfer materials between the material transfer station 4000 and the storage cabinet 2000.
  • the degree of automation is high, and no manual participation is required.
  • the transmission efficiency is higher.
  • the storage cabinet 2000 is three-dimensional, including a storage top plate 2300, a storage bottom plate 2400, two first storage side plates 2500, and two second storage side plates 2600.
  • the two first storage side plates 2500 and the two second storage side plates 2600 are connected to the storage top plate 2300 and the storage bottom plate 2400 at opposite ends, respectively, and the two first storage side plates 2500 are arranged opposite to each other, and the two second storage side plates 2600 are arranged opposite to each other.
  • One of the first storage side plates 2500 faces the first guide platform 6000, and the first opening 2100 is arranged on the first storage side plate 2500 facing the first guide platform 6000.
  • the storage system further includes a first human-machine interaction station 1000, the first human-machine interaction station 1000 is located on the third side of the first guide platform 6000, the third side and the first side are the same side or different sides of the first guide platform 6000; the first human-machine interaction station 1000 is used to store materials and isolate the experimenter and the first grabbing device 5000; the first grabbing device 5000 is also used to transfer the materials of the first human-machine interaction station 1000 to the storage storage unit 3000. And/or, transfer the materials of the storage storage unit 3000 to the first human-machine interaction station 1000.
  • one or more first human-machine interaction stations 1000 can be set, and when multiple first human-machine interaction stations 1000 are set, multiple first human-machine interaction stations 1000 can be set side by side. In this way, not only the transfer capacity can be improved, but also the materials can be classified and stored, for example, different first human-machine interaction stations 1000 can place different types of materials.
  • the first human-machine interaction station 1000 is used for manual placement and/or picking up of materials. After the materials are manually placed at the first human-machine interaction station 1000, the first grabbing device 5000 moves close to the first human-machine interaction station 1000, and then grabs the materials at the first human-machine interaction station 1000. Then, the first grabbing device 5000 moves close to the first opening 2100 of the storage cabinet 2000, and then places the grabbed materials at the storage storage unit 3000. The first grabbing device 5000 can also grab the materials at the storage storage unit 3000 and transfer them to the first human-machine interaction station 1000 for manual picking up.
  • the first human-machine interaction station 1000 can also be used for a mobile robot such as an AGV to place and/or take materials. That is, the AGV can take or place materials at the first human-machine interaction station 1000, and the first gripping device 5000 can take or place materials at the first human-machine interaction station 1000.
  • a mobile robot such as an AGV to place and/or take materials. That is, the AGV can take or place materials at the first human-machine interaction station 1000, and the first gripping device 5000 can take or place materials at the first human-machine interaction station 1000.
  • the first human-machine interaction station 1000, the storage cabinet 2000 and the material transfer station 4000 are arranged around the first guide platform 6000.
  • the first guide platform 6000 is a linear guide platform and is installed on the ground.
  • the X-axis direction is defined as the length direction of the first guide platform 6000
  • the Y-axis direction is defined as the width direction of the first guide platform 6000
  • the Z-axis direction is defined as the height direction of the first guide platform 6000.
  • the X-axis, the Y-axis and the Z-axis are perpendicular to each other.
  • the storage cabinet 2000 is located on the first side of the first guide platform 6000
  • the material transfer station 4000 is located on the second side of the first guide platform 6000
  • the first human-machine interaction station 1000 is located on the third side of the first guide platform 6000.
  • the first side and the second side are two opposite sides of the first guide platform 6000.
  • the length direction of the first opening 2100 and the length direction of the material transfer station 4000 are parallel to the length direction of the first guide platform 6000.
  • the first side and the third side are two adjacent sides of the first guide platform 6000, that is, the third side is adjacent to the first side and the second side.
  • the length direction of the first human-machine interaction station 1000 is parallel to the width direction of the first guide platform 6000.
  • FIG1 shows a linear first guide platform 6000, a first human-machine interaction station 1000 and three material transfer stations 4000, and the three material transfer stations 4000 are arranged side by side, so that there is no need to design a complicated first guide platform 6000, so that the movement of the first grabbing device 5000 is simple and convenient for positioning.
  • the first human-machine interaction station 1000, the storage cabinet 2000 and the material transfer station 4000 are all arranged around the linear first guide platform 6000, so that the arrangement is compact and the site space is saved.
  • the side of the first human-machine interaction station 1000 away from the first guide platform 6000 is defined as a personnel activity area
  • the object The side of the material transfer station 4000 away from the first guide platform 6000 is designated as an automated experimental area.
  • the arrangement shown in FIG1 can effectively isolate the automated experimental area and the personnel activity area, which can not only reduce the experimental interference coefficient, but also improve the safety factor of the experimenters.
  • the experimenters in the personnel activity area can put the materials that need to be stored into the first human-machine interaction station 1000, and the first grasping device 5000 takes the materials from the first human-machine interaction station 1000 and puts them into the storage and receiving part 3000.
  • the first grasping device 5000 can take the materials from the storage and receiving part 3000 and put them into the material transfer station 4000, and the mobile robot located in the automated experimental area can take the materials from the material transfer station 4000 for experiments.
  • the number of material transfer stations 4000 may be one, two, or four, etc.
  • the number of first human-machine interaction stations 1000 may be two, three, or four, etc., and those skilled in the art may set them according to actual needs.
  • the shape of the first guide platform 6000 may be adaptively designed according to the number and arrangement position of the first human-machine interaction station 1000 and the material transfer station 4000. For example, when the number of the first human-machine interaction station 1000 and the material transfer station 4000 are both three, and they are arranged side by side on opposite sides of the first guide platform 6000, and the storage cabinet 2000 is arranged on the other side of the first guide platform 6000, the first guide platform 6000 may be designed into an " ⁇ " shape.
  • the first grabbing device 5000 can transfer the material at the first human-machine interaction station 1000 to the storage and storage unit 3000, and can transfer the material on the storage and storage unit 3000 to the material transfer station 4000.
  • the materials described in the embodiments of the present application can all be contained in a material carrier, and the material carrier means: a containing device loaded with materials required for the experiment, for example, a container containing solvents or powders (such as a test tube, a solvent bottle, a silicon disk, etc.), a tray containing multiple containers containing materials (such as a test tube tray, a solvent bottle tray, a silicon disk tray, etc.), and the like.
  • the first human-machine interaction station 1000, the storage cabinet 2000 and the material transfer station 4000 are arranged around the first guide platform 6000.
  • the first grasping device 5000 is slidably connected to the first guide platform 6000, and the first grasping device 5000 can reciprocate along the first guide platform 6000.
  • the first guide platform 6000 is a linear guide platform.
  • the physical space occupied is small, saving the space occupied by the warehousing system.
  • the first grasping device 5000 can be quickly moved to the first human-machine interaction station 1000, the storage cabinet 2000 and the material transfer station 4000, so that materials can be stored and retrieved quickly and efficiently, thereby improving the efficiency of material transportation.
  • the storage cabinet 2000 is located on the first side of the first guide platform 6000
  • the material transfer station 4000 is located on the second side of the first guide platform 6000
  • the first human-machine interaction station 1000 is located on the third side of the first guide platform 6000.
  • the second side and the third side are the same side of the first guide platform 6000, that is, the material transfer station 4000 and the first human-machine interaction station 1000 are located side by side on the same side of the first guide platform 6000.
  • the first side is the other side of the first guide platform 6000, and is opposite to the second side and the third side.
  • the length direction of the first opening 2100 of the storage cabinet 2000, the length direction of the material transfer station 4000, and the length direction of the first human-machine interaction station 1000 are all parallel to the length direction of the first guide platform 6000.
  • one material transfer station 4000 and one first human-machine interaction station 1000 can be set side by side, and two material transfer stations 4000 and one first human-machine interaction station 1000 can also be set side by side, without limitation.
  • the storage cabinet 2000 is located on the first side of the first guide platform 6000
  • the material transfer station 4000 is located on the second side of the first guide platform 6000
  • the first human-machine interaction station 1000 is located on the third side of the first guide platform 6000.
  • the first side and the third side are opposite sides, and the second side is adjacent to both the first side and the third side.
  • the length direction of the storage cabinet 2000 and the length direction of the first human-machine interaction station 1000 are parallel to the length direction of the first guide platform 6000
  • the length direction of the material transfer station 4000 is parallel to the width direction of the first guide platform 6000.
  • the storage cabinet 2000 is located on the first side of the first guide platform 6000
  • the material transfer station 4000 is located on the second side of the first guide platform 6000
  • the first human-machine interaction station 1000 is located on the third side of the first guide platform 6000.
  • the second side and the third side are on the same side of the first guide platform 6000
  • the first side is adjacent to the second side. That is, the material transfer station 4000 and the first human-machine interaction station 1000 are located side by side on the same side of the first guide platform 6000, and the storage cabinet 2000 is adjacent to the material transfer station 4000 or the first human-machine interaction station 1000.
  • the length direction of the storage cabinet 2000 is parallel to the length direction of the first guide platform 6000
  • the length directions of the material transfer station 4000 and the first human-machine interaction station 1000 are both parallel to the width direction of the first guide platform 6000.
  • the storage cabinet 2000 is located on the first side of the first guide platform 6000
  • the material transfer station 4000 is located on the second side of the first guide platform 6000
  • the first human-machine interaction station 1000 is located on the third side of the first guide platform 6000.
  • the second side and the third side are two opposite sides of the first guide platform 6000, and the first side is adjacent to both the second side and the third side.
  • the length direction of the storage cabinet 2000 is parallel to the length direction of the first guide platform 6000
  • the length directions of the material transfer station 4000 and the first human-machine interaction station 1000 are parallel to the width direction of the first guide platform 6000.
  • the first human-machine interaction station 1000, the storage cabinet 2000 and the material transfer station 4000 are arranged around the first guide platform 6000, and the arrangement is relatively compact, occupying a small physical space, thereby saving the space occupied by the storage system.
  • the first grabbing device 5000 can quickly move to the first human-machine interaction station 1000, the storage cabinet 2000 and the material transfer station 4000, so that materials can be stored and taken out quickly and efficiently, thereby improving the efficiency of material transportation.
  • the first side, the second side and the third side are all on the same side of the first guide platform 6000, and the storage cabinet 2000 is located between the first human-machine interaction station 1000 and the material transfer station 4000.
  • the length direction of the storage cabinet 2000, the length direction of the material transfer station 4000 and the length direction of the first human-machine interaction station 1000 are all parallel to the length direction of the first guide platform 6000.
  • the length direction of the storage cabinet 2000, the length direction of the material transfer station 4000 and the length direction of the first human-machine interaction station 1000 are all parallel to the width direction of the first guide platform 6000.
  • the first grabbing device 5000 can be quickly moved to the first human-machine interaction station 1000, the storage cabinet 2000 and the material transfer station 4000, and then the materials can be quickly and efficiently stored and taken out, which improves the efficiency of material transportation; the horizontal arrangement can also save the site space well, and can also better divide the personnel activity area and the experimental area.
  • the storage cabinet 2000 is further provided with a second opening communicating with the accommodating bin 2200, and the storage organizer 3000 can move between the first opening 2100 and the second opening; the second opening and the first opening 2100 are located on the same side or different sides of the storage cabinet 2000. Specifically, the first opening 2100 and the second opening are located on different sides of the storage cabinet 2000, and the first opening 2100 and the second opening are located on two adjacent or opposite sides of the storage cabinet 2000.
  • the first opening 2100 and the second opening are located at different sides of the storage cabinet 2000. Specifically, the first opening 2100 is located at the first storage side plate 2500 facing the first guide platform 6000, and the second opening is located at any second storage side plate 2600, or the second opening is located at the first storage side plate 2500 away from the first guide platform 6000.
  • the first opening 2100 can be used to mechanically take materials through the first gripping device 5000, and the second opening can be used to manually place materials.
  • the second opening and the first opening 2100 are located on the same side of the storage cabinet 2000, that is, the first opening 2100 and the second opening are both located on the first storage side plate 2500 facing the first guide platform 6000, and the first opening 2100 and the second opening are arranged along the Z-axis direction or along the X-axis direction. At this time, the first opening 2100 and the second opening can be physically isolated or connected to each other.
  • One of the first opening 2100 and the second opening is used by the first grabbing device 5000 to grab the storage organizer 3000.
  • the first grabbing device 5000 takes the material, and the other one is for the first grabbing device 5000 to place the material taken from the material transfer station 4000 or the first human-machine interaction station 1000 and other equipment on the storage storage unit 3000.
  • taking materials and placing materials are divided into different windows, which can increase the efficiency of transferring materials.
  • the second opening and the first opening 2100 are located on different sides of the storage cabinet 2000.
  • the storage system also includes a second guide platform, a second gripping device and a second human-machine interaction station; the second human-machine interaction station is used to store materials.
  • the second guide platform is located on the side of the storage cabinet 2000 where the second opening is provided, and the second gripping device is slidably connected to the second guide platform and can move on the second guide platform; the second human-machine interaction station is located on one side of the second guide platform, and the second human-machine interaction station is used to store materials and isolate the experimenter from the second gripping device.
  • the second gripping device is used to transfer the materials of the second human-machine interaction station to the storage storage unit 3000, and/or, transfer the materials of the storage storage unit 3000 to the second human-machine interaction station.
  • the first gripping device 5000 transfers materials between the material transfer station 4000 and the storage cabinet 2000 using the first opening 2100.
  • the second gripping device transfers materials between the second human-machine interaction station and the storage cabinet 2000 using the second opening.
  • both the first opening 2100 and the second opening can realize machine transfer of materials, which can improve the efficiency of material transfer.
  • the materials in the storage and storage unit 3000 are transferred to the second human-machine interaction station.
  • the second gripping device is also used to transfer the materials in the storage and storage unit 3000 to the material transfer station 4000, and can be used to transfer the materials in the material transfer station 4000 to the storage and storage unit 3000. Thereby, the material transfer efficiency is further improved.
  • the first gripping device 5000 and the second gripping device share the same material transfer station 4000, the first opening 2100 and the second opening are located on two adjacent sides of the storage cabinet 2000, and the material transfer station 4000 can be set between the two gripping devices, so that the structure is more compact.
  • the storage storage unit 3000 includes: a storage tray 3100 and a storage rack 3200; the storage rack 3200 is fixed to a side surface of the storage tray 3100; the storage rack 3200 is provided with a plurality of storage stations 3210, and the storage stations 3210 are used to place material carriers containing materials.
  • Each storage station 3210 is provided with a storage positioning member 3220, and the storage positioning member 3220 is used to position the material carrier.
  • the material carrier can be a container (such as a test tube, a solvent bottle, etc.), or a tray for placing a container (such as a test tube tray, a solvent bottle tray, etc.).
  • the storage positioning member 3220 may be a positioning pin, and the positioning pin is used to cooperate with the positioning hole at the bottom of the pallet so that the position of the pallet is consistent each time it is stored.
  • the positioning pin may be arranged at intervals on the storage station 3210, and the two positioning pins cooperate with the two positioning holes at the bottom of the pallet.
  • the storage positioning member 3220 may be an elastic member, such as a metal elastic sheet or a plastic elastic member; the storage station 3210 is a positioning groove, and the elastic member is arranged in the positioning groove; the positioning groove and the elastic member cooperate to store and position materials such as test tubes and solvent bottles; in addition, the compatibility of the positioning groove can also be improved to be compatible with containers of different sizes.
  • the storage station 3210 is provided with a storage positioning member 3220; the storage station 3210 is used to store material carriers, and the storage positioning member 3220 is used to position the material carriers so that the position of the material carriers is more accurate and will not shift.
  • a plurality of storage units are arranged at intervals on the storage tray 3100, and each storage unit is provided with At least one storage rack 3200 is provided.
  • the storage capacity can be increased and more material carriers can be stored.
  • materials can be stored in partitions, for example, one storage unit stores one type of material, so that different types of materials can be managed in partitions, making material management more intelligent.
  • the storage and storage component 3000 includes two storage units, and each storage unit includes four storage racks 3200. In this way, a large number of material carriers can be stored.
  • the storage and storage component 3000 may include only one storage unit, or may include three storage units, four storage units, and so on.
  • each storage unit includes two storage racks, three storage racks, five storage racks, and so on. The number of storage units and storage racks of the storage and storage component 3000 can be set according to actual needs, and this application is not limited thereto.
  • the storage unit further includes a first connecting plate 3300 and a second connecting plate 3400.
  • the first connecting plate 3300 and the second connecting plate 3400 are fixed to a side surface of the storage tray 3100 at intervals along the X-axis direction.
  • the storage rack 3200 is in the shape of a strip plate, and a plurality of storage racks 3200 are fixed to a side of the first connecting plate 3300 and the second connecting plate 3400 away from the storage tray 3100 at intervals along the Y-axis direction.
  • the storage system further includes at least one first position detection device; the first position detection device is installed in the containing bin 2200 , and the first position detection device is used to determine the position of the storage organizer 3000 .
  • the storage organizer 3000 also includes one or more positioning marking points; the positioning marking points can be set on the first connecting plate 3300 and/or the second connecting plate 3400, or can be directly set on the storage pallet 3100, and the position of the positioning marking points relative to the storage pallet 3100 is fixed; the first position detection device can determine the position of the storage pallet 3100 by identifying the position of the positioning marking points, that is, determining the position of the storage organizer 3000.
  • the first grasping device 5000 includes a mechanical arm 5100, a clamping claw 5200 and a second position detection device, wherein the mechanical arm 5100 is slidably connected to the first guide platform 6000, and the clamping claw 5200 is fixedly connected to the mechanical arm 5100.
  • the mechanical arm 5100 is a six-axis manipulator, which can rotate and move along six directions: the negative direction of the X axis, the positive direction of the Y axis, the negative direction of the Y axis, the positive direction of the Z axis and the negative direction of the Z axis.
  • the clamping claw 5200 is fixedly connected to the mechanical arm 5100, and the mechanical arm 5100 can drive the clamping claw 5200 to rotate and move along the above six directions, so that the clamping claw 5200 can clamp the material carrier on the first human-machine interaction station 1000, the storage and storage unit 3000 and the material transfer station 4000.
  • the second position detection device is used to detect the position of the material stored in the storage and storage unit 3000.
  • the material transfer station 4000 includes a transfer seat 4100 and a plurality of storage plates 4200.
  • the transfer seat 4100 includes a transfer bottom plate 4110, a first support plate 4120, a second support plate 4130 and a transfer cross bar 4140.
  • the first support plate 4120 and the second support plate 4130 are fixed to a side surface of the transfer bottom plate 4110 at intervals;
  • the transfer cross bar 4140 is connected to the first support plate 4120 and the second support plate 4130 at opposite ends, and is located on the top side of the transfer seat 4100.
  • a plurality of storage plates 4200 are installed between the first support plate 4120 and the second support plate 4130, and the opposite ends of the storage plates 4200 are fixedly connected to the first support plate 4120 and the second support plate 4130, respectively.
  • a plurality of transfer stations 4210 are provided on the storage plates 4200, and the transfer stations 4210 are provided with two transfer positioning members 4220.
  • Each transfer station 4210 can store a material carrier. When the material carrier is placed in the transfer station 4210, the transfer positioning member 4220 cooperates with the material carrier to position the material carrier to prevent the material carrier from shifting.
  • the material carrier can be a tray, a test tube, a solvent bottle, etc.
  • the transfer positioning member 4220 when the transfer station 4210 is used to store a tray, the transfer positioning member 4220 may be a positioning pin, which is used to cooperate with the positioning hole at the bottom of the tray so that the tray is placed in the same position each time.
  • the transfer positioning member 4220 when the transfer station 4210 is used to store containers, the transfer positioning member 4220 is an elastic member, such as a metal It is an elastic sheet or a plastic elastic part, etc.; the transfer station 4210 is a positioning groove, and the elastic part is arranged in the positioning groove; the positioning groove and the elastic part cooperate to store and position materials such as test tubes and solvent bottles; in addition, the compatibility of the positioning groove can also be improved to be compatible with containers of different sizes.
  • the material transfer station 4000 further includes a positioning assembly 4300.
  • the positioning assembly 4300 is fixed on the transfer seat 4100, and the positioning assembly 4300 is used for other equipment to position the material transfer station 4000.
  • the positioning assembly 4300 may include: a three-axis calibration bracket and three identification code calibration plates.
  • the three-axis calibration bracket is arranged on the transfer crossbar 4140.
  • the three-axis calibration bracket includes an X-axis connecting plate, a Y-axis connecting plate and a Z-axis connecting plate which are arranged perpendicular to each other.
  • One end of the Y-axis connecting plate is connected to the X-axis connecting plate, and the other end of the Y-axis connecting plate is connected to one end of the Z-axis connecting plate.
  • each identification code calibration plate has an identification code built in, and the identification code is located on the side away from the first guide platform 6000.
  • the identification code is used to enable other external devices (such as a mobile robot) to locate the material transfer station 4000, so as to facilitate other devices to take and place materials in the material transfer station 4000.
  • the three-axis calibration bracket can also be arranged on the first support plate 4120, the second support plate 4130 or the transfer bottom plate 4110.
  • the identification code may be a QR code, a bar code, a character code, etc.
  • the X-axis connecting plate may be parallel to the length direction of the material transfer station 4000 (or the storage plate 4200), the Y-axis connecting plate may be parallel to the width direction of the material transfer station 4000, and the Z-axis connecting plate may be parallel to the height direction of the material transfer station 4000.
  • the X-axis connecting plate may be parallel to the height direction of the material transfer station 4000, the Y-axis connecting plate may be parallel to the width direction of the material transfer station 4000, and the Z-axis connecting plate may be parallel to the length direction of the material transfer station 4000, which is not limited in this application.
  • the first guide platform 6000 includes a horizontal adjustment member 6100, a platform 6200, a driving component 6300 and a slide 6400.
  • the platform 6200 is in the shape of a cube, and a control component is installed inside.
  • the horizontal adjustment member 6100 includes a horizontal adjustment plate 6110 and a horizontal adjustment nut 6120.
  • the horizontal adjustment plate 6110 is fixedly connected to the bottom of the platform 6200, and the horizontal adjustment nut 6120 is threadedly connected to the horizontal adjustment plate 6110.
  • the horizontal adjustment nut 6120 can be extended and retracted relative to the horizontal adjustment plate 6110, thereby realizing the horizontal support of the platform 6200 by the horizontal adjustment nut 6120.
  • the driving component 6300 includes a linear body and a slider, and the linear body is in the shape of a long strip, and the linear body can drive the slider to reciprocate along the length direction of the linear body.
  • a guide groove 6310 extending in the extension direction is provided on the top of the linear body, and the slide 6400 at least partially extends into the guide groove 6310 and is fixedly connected to the slider of the driving component 6300.
  • Another part of the slide 6400 is located outside the guide groove 6310 and is fixedly connected to the mechanical arm 5100 of the first grasping device 5000.
  • the first guide platform 6000 further includes a drag chain 6500, which is mounted on the support platform 6320 outside the platform 6200, and one end of the drag chain 6500 is fixedly connected to the support platform 6320.
  • the rest of the drag chain 6500 can be bent and moved freely.
  • a connecting cable is provided inside the drag chain 6500, and one end of the connecting cable passes through the drag chain 6500 and then extends into the platform 6200 to connect with the control component.
  • the other end of the connecting cable passes through the drag chain 6500 and then extends into the driving component 6300, and one end of the connecting cable extending into the driving component 6300 is connected to the driving component 6300, the mechanical arm 5100 and the clamping claw 5200.
  • the control component is electrically connected to the mechanical arm 5100, so that the control component can control the mechanical arm 5100 and provide electrical energy to the mechanical arm 5100.
  • the slide 6400 drives the robot 5100 to move, and the drag chain 6500 moves with the movement of the robot 5100, thereby providing power to the robot 5100 in real time and better controlling the robot 5100.
  • the driving component 6300 can be a linear motor, a pneumatic component, a hydraulic component, etc., which are not limited here.
  • the structure of the second gripping device may be the same as that of the first gripping device 5000. In other embodiments, other types of structures may also be used.
  • the structure of the second guide platform may be the same as that of the first guide platform 6000. In other embodiments, other types of structures may also be used.
  • the structure of the second human-machine interaction station may be the same as that of the first human-machine interaction station 1000. In other embodiments, other types of structures may also be used.
  • first opening 2100 only the first opening 2100 may be provided, and the first gripping device 5000, the first guide platform 6000 and the material transfer station 4000 may be provided on the side of the first opening 2100.
  • a first human-machine interaction station 1000 may also be provided on the side of the first opening 2100.
  • a second opening may be added.
  • a second gripping device, a second guide platform and a second human-machine interaction station may be provided on the side of the second opening.
  • the first human-machine interaction station 1000 may be provided only on the side of the first opening 2100, the second human-machine interaction station may be provided only on the side of the second opening, or the first human-machine interaction station 1000 may be provided on the side of the first opening 2100 and the second human-machine interaction station may be provided on the side of the second opening.
  • a material transfer station may also be provided on the side of the second opening, which is not limited here.
  • the first human-machine interaction station 1000 includes a support base 100, a storage rack 200, a protective door 300 and a drive assembly 500.
  • the storage rack 200 is mounted on the support base 100, and the storage rack 200 is used to store materials.
  • the protective door 300 is located on one side of the storage rack 200, and the protective door 300 is used to separate the personnel who need to take and place materials on the storage rack 200 from the first gripping device 5000.
  • the drive assembly 500 is connected to the protective door 300, and the drive assembly 500 is used to drive the protective door 300 to move relative to the storage rack 200 to cover or expose the storage rack 200.
  • the personnel who need to take and place materials are separated from the first grasping device 5000 that needs to take and place materials by setting a protective door 300.
  • the first grasping device 5000 is restricted from taking and placing materials on the storage rack 200.
  • the personnel are restricted from taking and placing materials on the storage rack 200.
  • it is possible to ensure that the personnel and the first grasping device 5000 are isolated in time and space. In this way, the first grasping device 5000 can be prevented from harming personnel, ensuring the personal safety of personnel. It can also prevent personnel from interfering with the first grasping device 5000, reducing experimental interference factors.
  • the first gripping device 5000 generally does not enter the personnel activity area, and personnel generally do not enter the first gripping device 5000 activity area.
  • the first human-machine interaction station 1000 is located between the personnel activity area and the first gripping device 5000 activity area. Therefore, the first gripping device 5000 located in the automated experiment area and the personnel located in the personnel activity area can be physically isolated by the first human-machine interaction station 1000, thereby reducing the experimental interference coefficient and improving the safety factor of the experimenter.
  • the protective door 300 is installed on the side of the storage rack 200 away from the first grabbing device 5000, that is, the protective door 300 is installed on the side of the storage rack 200 facing the personnel activity area. Therefore, when a person needs to take or place materials on the storage rack 200, the protective door 300 is opened to expose the storage rack 200 relative to the person, so that the person can take or place materials on the storage rack 200. At the same time, it is necessary to restrict the first grabbing device 5000 from taking or placing materials on the storage rack 200. When the person finishes taking or placing materials, the protective door 300 is closed to shield the storage rack 200 relative to the person. At this time, the first grabbing device 5000 can take or place materials on the storage rack 200.
  • the protective door 300 is in a closed state, and the protective door 300 will make the storage rack 200 in a shielded state relative to the personnel.
  • the first grasping device 5000 can place or take materials on the side of the storage rack 200 away from the protective door 300.
  • the storage rack 200 is exposed from the shielding state relative to the personnel, so that the experimenter can take or place materials on the storage rack 200.
  • the first grabbing device 5000 is restricted from placing or taking materials on the storage rack 200. In this way, the first grabbing device 5000 can be prevented from hurting the experimenter, ensuring the personal safety of the experimenter and improving the safety factor. It can also prevent personnel from interfering with the first grabbing device 5000, reducing experimental interference factors.
  • the protective door 300 is installed on the side of the storage rack 200 facing the first grabbing device 5000. Therefore, when a person operates on the storage rack 200, the protective door 300 is in a closed state to separate the storage rack 200 and the first grabbing device 5000, and the first grabbing device 5000 cannot operate on the storage rack 200. After the person completes the operation on the storage rack 200, the protective door 300 is opened to expose the storage rack 200, so that the first grabbing device 5000 can operate on the storage rack 200.
  • a protective door 300 is provided on the side of the storage rack 200 facing the first grabbing device 5000, and a protective door 300 is also provided on the side of the storage rack 200 facing away from the first grabbing device 5000.
  • the protective door 300 on the side facing away from the first grabbing device 5000 is opened to expose the storage rack 200 relative to the personnel activity area, so that the person can take or place materials; at the same time, the protective door 300 on the side facing the first grabbing device 5000 is closed so that the protective door 300 separates the storage rack 200 from the first grabbing device 5000, thereby ensuring the safety of the person.
  • the drive assembly 500 controls the opening and closing of the protective door 300. It is understandable that when the protective door 300 is arranged on the side of the storage rack 200 away from the first grabbing device 5000, the drive assembly 500 may not be arranged, and the protective door 300 may be opened or closed manually by personnel.
  • the first human-machine interaction station 1000 further includes a safety grating, which is installed on the storage rack 200; the safety grating is used to detect whether a person or the first grabbing device 5000 is taking or placing materials on the storage rack 200.
  • the safety grating is used to detect whether a person or the first grabbing device 5000 is taking or placing materials on the storage rack 200.
  • the signal of the safety grating changes and is fed back to the controller, and the controller issues an instruction, which is used to control the first grabbing device 5000 so that the first grabbing device 5000 cannot take or place materials on the storage rack 200.
  • the safety grating it is ensured that the first grabbing device 5000 will not approach the storage rack 200 when a person is taking or placing materials on the storage rack 200, thereby ensuring the personal safety of the person.
  • the first grabbing device 5000 is controlled by detecting whether the protective door 300 is opened. Specifically, when the protective door 300 is exposed from the storage rack 200, when the controller receives a signal indicating that the protective door 300 is opened, the first grabbing device 5000 is controlled not to operate on the storage rack 200.
  • the controller restricts the opening of the protective door 300 based on the signal change of the safety light barrier, and restricts the first grabbing device 5000 from taking or placing materials on the storage rack 200.
  • the signal of the safety light barrier changes and is fed back to the controller, and the controller issues an instruction, which is used to control the first grabbing device 5000 so that the first grabbing device 5000 cannot take or place materials on the storage rack 200, and controls the protective door 300 to remain closed.
  • the safety light barrier By setting the safety light barrier, it is ensured that the first grabbing device 5000 will not be opened when someone is taking or placing materials on the storage rack 200.
  • the signal of the safety grating changes and is fed back to the controller, and the controller issues a command, which is used to control the alarm to sound an alarm to remind personnel not to take or place materials on the storage rack 200.
  • the first human-computer interaction station 1000 also includes a transmission assembly 400, a drive assembly 500 is connected to the transmission assembly 400, and the transmission assembly 400 is connected to the protective door 300; the drive assembly 500 is used to drive the transmission assembly 400 to move, so that the transmission assembly 400 drives the protective door 300 to move relative to the storage rack 200 to cover or expose the storage rack 200.
  • the protective door 300, the transmission assembly 400 and the driving assembly 500 are all installed on the storage rack 200.
  • the protective door 300 is slidably connected to the storage rack 200
  • the driving assembly 500 is transmission-connected to the transmission assembly 400
  • the transmission assembly 400 is connected to the protective door 300.
  • the driving assembly 500 drives the transmission assembly 400 to move, so that the transmission assembly 400 drives the protective door 300 to slide along the height direction of the support base 100, so that the protective door 300 can cover or expose the storage rack 200.
  • the protective door 300 can slide along the width direction of the support base 100.
  • one side of the protective door 300 is connected to the storage rack 200 through a hinge, and the other side of the protective door 300 can rotate relative to the storage rack 200, thereby realizing the exposure or shielding of the storage rack 200.
  • the protective door 300 includes two opposite door panels, one side of which is hinged to one side of the storage rack 200 and the other side can rotate relative to the storage rack 200; one side of the other door panel is hinged to the other side of the storage rack 200 and the other side can rotate relative to the storage rack 200.
  • the protective door 300 may also be installed on the support base 100.
  • a door frame is provided on the support base 100, and the protective door 300, the transmission assembly 400 and the driving assembly 500 may all be provided on the door frame, and the driving assembly 500 drives the transmission assembly 400 to operate, so as to drive the protective door 300 to move relative to the door frame.
  • the storage rack 200 includes two mounting plates arranged opposite to each other and a plurality of storage partitions 200A arranged at intervals.
  • the two mounting plates are fixed on the support base 100 at intervals.
  • the transmission assembly 400 is installed on the mounting plates, and the drive assembly 500 is installed on the support base 100 or the mounting plates.
  • the storage partition 200A is located between the two mounting plates, and the opposite ends of the storage partition 200A are respectively fixedly connected to the two mounting plates; the opposite sides of the protective door 300 are respectively slidably connected to one side of the two mounting plates to cover or expose the storage partition 200A.
  • the two mounting plates are respectively the first mounting plate 141 and the second mounting plate 151.
  • a transmission assembly 400 is provided on a side of at least one mounting plate (ie, the first mounting plate 141 and/or the second mounting plate 151 ) facing away from the storage partition 200A.
  • the transmission assembly 400 includes a first track 401 and a sliding block 406.
  • the first track 401 is fixed on the surface of the mounting plate away from the storage partition 200A.
  • the length direction of the first track 401 is parallel to the height direction of the support base 100, that is, parallel to the length direction of the mounting plate.
  • the sliding block 406 is slidably connected to the first track 401 and fixedly connected to one side of the protective door 300.
  • the driving assembly 500 is used to drive the sliding block 406 to move along the first track 401.
  • the sliding block 406 drives the protective door 300 to slide along the height direction of the support base 100, so that the protective door 300 can cover or expose the storage rack 200.
  • the transmission assembly 400 further includes a first synchronous wheel 403, a second synchronous wheel 404, a conveyor belt 405 and a clamping plate 407.
  • the first synchronous wheel 403 and the second synchronous wheel 404 are both rotatably connected to the surface of the mounting plate away from the storage partition 200A, and are spaced apart along the length direction of the first track 401.
  • the conveyor belt 405 is wound around the first synchronous wheel 403 and the second synchronous wheel 404; the clamping plate 407 is fixedly connected to the sliding block 406, and at least part of the conveyor belt 405 is fixedly connected to the clamping plate 407; the second synchronous wheel 404 is connected to the driving assembly 500, and the driving assembly 500 is used to drive the second synchronous wheel 404 to rotate so as to move the conveyor belt 405, and the conveyor belt 405 causes the first synchronous wheel 403 and the second synchronous wheel 404 to rotate synchronously, and causes the clamping plate 407 and the sliding block 406 to move along the first track 401. Furthermore, the protective door 300 connected to the sliding block 406 moves along the first track 401.
  • the support base 100 slides in the height direction.
  • the transmission assembly further comprises a second track 402, a sliding wheel, a counterweight block 408 and a counterweight traction rope.
  • the second track 402 is fixed to the surface of the mounting plate away from the storage partition 200A, and the length direction of the second track 402 is parallel to the height direction of the support seat 100; the sliding wheel is rotatably connected to the surface of the mounting plate away from the storage partition 200A, and is coaxial with the first synchronous wheel 403.
  • the counterweight block 408 is slidably connected to the second track 402, one end of the counterweight traction rope is fixedly connected to the counterweight block 408, and the other end of the counterweight traction rope is fixedly connected to the clamping plate 407 after passing through the sliding wheel.
  • the clamping plate 407 moves along the first track 401
  • the clamping plate 407 enables the counterweight traction rope to drive the counterweight block 408 to move along the second track 402
  • the moving directions of the clamping plate 407 and the counterweight block 408 are opposite, that is, the moving directions of the protective door 300 and the counterweight block 408 are opposite.
  • the sliding wheel can be a single pulley, which can be installed on the same rotating shaft as the first synchronous wheel 403, or it can be not coaxial with the first synchronous wheel 403, and the first synchronous wheel 403 is connected to the sliding wheel through a connecting member, so that the sliding wheel can rotate synchronously with the first synchronous wheel 403.
  • the sliding wheel can also be a pulley block composed of at least two pulleys, and the pulleys are connected by a traction rope, wherein at least one pulley can be connected to the first synchronous wheel 403 or the second synchronous wheel 404, so that the pulley block can rotate with the first synchronous wheel 403 or the second synchronous wheel 404.
  • the sliding wheel is coaxially arranged with the first synchronous wheel 403, which can save installation space and make the structure compact, and only a single sliding wheel can be used to realize the movement of the counterweight 408, thereby reducing costs.
  • the weight of the counterweight block 408 is slightly less than the sum of the weights of the protective door 300 and the sliding block 406.
  • the driving assembly 500 outputs an upward thrust to push the protective door 300 up, and at the same time, the counterweight block 408 drops to achieve a counterweight effect.
  • the driving assembly 500 outputs a downward pulling force to pull the protective door 300 down, and at the same time, the counterweight block 408 rises to achieve a counterweight effect.
  • the counterweight block 408 is added, which greatly increases the safety of use and the convenience of maintenance.
  • the driving assembly 500 can reduce the power required for the driving assembly 500 to drive, reduce the volume of the driving assembly 500, and make the structure more compact; on the other hand, it can prevent the risk of the protective door 300 suddenly falling in the event of an accidental power outage, and achieve safety interlocking in the event of an accidental power outage, and it can be manually lifted lightly during maintenance, which is easy to operate.
  • the first track 401 and the second track 402 are both long strips and fixed to the mounting plate.
  • the first track 401 and the second track 402 are parallel to each other and there is a gap between them.
  • the length direction of the first track 401 and the second track 402 are parallel to the height direction of the support base 100.
  • the first track 401 and the second track 402 can be fixed to the mounting plate by fasteners such as bolts, or by welding or the like.
  • the first synchronous wheel 403 is rotatably connected to the mounting plate.
  • the mounting plate is fixed with a first connecting shaft
  • the first synchronous wheel 403 is mounted on the first connecting shaft and can rotate around the first connecting shaft.
  • the second synchronous wheel 404 is rotatably connected to the second mounting plate 151.
  • the second mounting plate 151 is fixed with a second connecting shaft
  • the second synchronous wheel 404 is mounted on the second connecting shaft and can rotate around the second connecting shaft.
  • the driving assembly 500 is connected to the second connecting shaft, and the driving assembly 500 drives the second connecting shaft to rotate, and the second connecting shaft drives the second synchronous wheel 404 to rotate.
  • the first synchronous wheel 403 and the second synchronous wheel 404 are arranged at intervals along the height direction of the support seat 100, and the first synchronous wheel 403 is located on the upper side of the second synchronous wheel 404.
  • the conveyor belt 405 is a closed ring, and the conveyor belt 405 is wound around the first synchronous wheel 403 and the second synchronous wheel 404.
  • the first synchronous wheel 403 and the second synchronous wheel 404 are located between the first track 401 and the second track 402, so that the conveyor belt 405 is located between the first track 401 and the second track 402.
  • the sliding block 406 is a rectangular plate, and the sliding block 406 is installed on the first track 401 and can Sliding along the first track 401, the sliding block 406 is provided with a downwardly recessed mounting groove 406a, and the mounting groove 406a is used to install the clamping plate 407.
  • the clamping plate 407 includes a fixed block 407a and a clamping block 407b, both of which are rectangular plates, and one side surface of the clamping block 407b is fixedly connected to one side end surface of the fixed block 407a.
  • the clamping block 407b is provided with a clamping groove 407c and a connecting groove 407d, and the clamping groove 407c penetrates the clamping block 407b along the height direction of the support seat 100 for the conveyor belt 405 to pass through, and the connecting groove 407d is used to connect the counterweight traction rope.
  • the fixed block 407a is installed in the mounting groove 406a of the sliding block 406, and is fixedly connected to the sliding block 406; the fixed block 407a can be fixed in the mounting groove 406a by fasteners such as bolts or welding.
  • At least a portion of the conveyor belt 405 is located in the clamping groove 407c and is fixed in the clamping groove 407c; at least a portion of the conveyor belt 405 is fixedly connected to the clamping plate 407 via fasteners such as bolts.
  • the sliding wheel is rotatably connected to the mounting plate.
  • the sliding wheel is specifically installed on the first connecting shaft and can rotate synchronously with the first synchronous wheel 403.
  • the counterweight block 408 is installed on the second track 402 and can slide along the second track 402.
  • the counterweight traction rope is wound around the sliding wheel.
  • One end of the counterweight traction rope is fixedly connected to the counterweight block 408, and the other end of the counterweight traction rope is fixed in the connection groove 407d of the clamping block 407b after passing around the sliding wheel.
  • the counterweight traction rope is specifically a steel wire rope.
  • the second synchronous wheel 404 drives the conveyor belt 405 to move clockwise
  • the conveyor belt 405 drives the first synchronous wheel 403 and the sliding wheel to rotate clockwise.
  • the clamping plate 407 connected to the conveyor belt 405 moves upward with the movement of the conveyor belt 405, and the clamping plate 407 drives the sliding block 406 to move upward, and the sliding block 406 drives the protective door 300 to move upward through the connecting member 409.
  • the protective door 300 moves upward, the sliding wheel rotates clockwise, and when the clamping plate 407 moves upward, it can drive the counterweight traction rope to move clockwise, thereby causing the counterweight block 408 to move downward under the action of gravity. In this way, the opening of the protective door 300 is achieved.
  • the driving assembly 500 drives the second synchronous wheel 404 to rotate counterclockwise
  • the second synchronous wheel 404 drives the conveyor belt 405 to move counterclockwise
  • the conveyor belt 405 drives the first synchronous wheel 403 and the sliding wheel to rotate counterclockwise.
  • the clamping plate 407 connected to the conveyor belt 405 moves downward with the movement of the conveyor belt 405, and the clamping plate 407 drives the sliding block 406 to move downward, and the sliding block 406 drives the protective door 300 to move upward through the connecting piece 409.
  • the protective door 300 moves downward
  • the sliding wheel rotates counterclockwise, and when the clamping plate 407 moves downward, it can drive the counterweight traction rope to move counterclockwise, thereby causing the counterweight block 408 to move upward. In this way, the closing of the protective door 300 is achieved.
  • the driving assembly 500 includes a driving shaft and a driving member 505; the driving member 505 is mounted on the support seat 100; the driving shaft is mounted between two mounting plates; the end of the driving shaft passes through the mounting plate and is fixedly connected to the second synchronous wheel 404; the driving member 505 is connected to the driving shaft, and the driving member 505 is used to rotate the driving shaft so that the driving shaft drives the second synchronous wheel 404 to rotate.
  • the driving member 505 can be a motor, a cylinder, or other components.
  • the driving member 505 is a motor, which includes a body and an output shaft, and the output shaft is connected to the drive shaft through a coupling. After the motor is started, the body of the motor drives the output shaft to start rotating, thereby driving the drive shaft to rotate, and the drive shaft drives the second synchronous wheel 404 to rotate.
  • the driving assembly 500 further includes a first driving wheel 506, a second driving wheel 507, and a driving belt 508.
  • the first driving wheel 506 is fixedly connected to the output shaft of the driving member 505; the second driving wheel 507 is fixedly connected to the driving shaft, and the driving belt 508 is wound around the first driving wheel 506 and the second driving wheel 507.
  • the driving member 505 drives the first driving wheel 506 to rotate so that the driving belt 508 moves, the driving belt 508 rotates the second driving wheel 507, and the second driving wheel 507 rotates the driving shaft.
  • the motor body drives the output shaft to start rotating, driving the first driving wheel 506 to rotate, and the first driving wheel 506 rotates the second driving wheel 507 through the driving belt 508.
  • the second driving wheel 507 drives the driving shaft to rotate, and the driving shaft drives the second synchronous wheel 404 to rotate.
  • the number of transmission assemblies 400 is two, and the two transmission assemblies 400 are respectively arranged on the side of the two mounting plates (the first mounting plate 141 and the second mounting plate 151) away from the storage partition 200A, and the two transmission assemblies 400 are respectively connected to the opposite sides of the protective door 300.
  • the first mounting plate 141 and the second mounting plate 151 are both connected to the transmission assembly 400.
  • the driving assembly 500 also includes two brackets 501 and a coupling 504.
  • the driving shaft includes a first driving shaft 502 and a second driving shaft 503; the two brackets 501 are fixed between the two mounting plates (the first mounting plate 141 and the second mounting plate 151).
  • one end of a bracket 501 is fixed on the support base 100, and the other end is rotatably connected to the first drive shaft 502, so as to support the first drive shaft 502 and prevent the first drive shaft 502 from bending and deformation;
  • one end of another bracket 501 is fixed on the support base 100, and the other end is rotatably connected to the second drive shaft 503, so as to support the second drive shaft 503 and prevent the second drive shaft 503 from bending and deformation.
  • the two ends of the coupling 504 are respectively connected to one end of the first drive shaft 502 and one end of the second drive shaft 503; the other end of the first drive shaft 502 passes through a mounting plate (first mounting plate 141) and is fixedly connected to the second synchronous wheel 404 of one of the transmission assemblies 400; the other end of the second drive shaft 503 passes through another mounting plate (second mounting plate 151) and is fixedly connected to the second synchronous wheel 404 of another transmission assembly 400.
  • the motor body driving output shaft starts to rotate in the first direction to drive the first driving wheel 506 to rotate, and the first driving wheel 506 rotates the second driving wheel 507 through the driving belt 508.
  • the second driving wheel 507 drives the second driving shaft 503 to rotate.
  • the second driving shaft 503 drives the first driving shaft 502 to rotate through the coupling 504.
  • the first drive shaft 502 and the second drive shaft 503 are integrally formed into a drive shaft, one end of which passes through the first mounting plate 141 and is fixedly connected to the second synchronous wheel 404 of one of the transmission assemblies 400.
  • the other end of the drive shaft passes through the second mounting plate 151 and is fixedly connected to the second synchronous wheel 404 of another transmission assembly 400.
  • the motor is running, and the output shaft of the motor drives the drive shaft to rotate, so that the drive shaft drives the two second synchronous wheels 404 to rotate synchronously.
  • the width of the storage rack 200 is set larger, that is, the spacing between the two mounting plates is wider.
  • two driving assemblies 500 may be provided to drive the two transmission assemblies 400 to operate one-to-one.
  • the clock synchronization of the two driving assemblies 500 is required.
  • the driving assembly 500 only includes a driving member and a driving shaft, the driving member is fixed to a side of the mounting plate close to the storage partition 200A, one end of the driving shaft is connected to the driving member, and the other end of the driving shaft passes through the mounting plate and is connected to the second synchronous wheel 404.
  • the storage rack 200 further includes two guard plates, which are respectively connected to one side of the two mounting plates facing away from the storage partition 200A; the guard plates and the mounting plates enclose an installation space, and the transmission assembly 400 is located in the installation space.
  • the two guard plates are respectively a first guard plate 142 and a second guard plate 152.
  • the first mounting plate 141 and the first guard plate 142 are connected to form a first support column 140.
  • the first mounting plate 141 and the first guard plate 142 are both L-shaped plates.
  • the first mounting plate 141 and the first guard plate 142 are fixedly connected and enclose a first installation space 143.
  • the first installation space 143 is used to install a transmission assembly 400.
  • the second mounting plate 151 and the second guard plate 152 are connected to form the second support column 150.
  • the second mounting plate 151 and the second guard plate 152 are both L-shaped plates.
  • the second mounting plate 151 and the second guard plate 152 are fixedly connected to form a second mounting space 153.
  • the second mounting space 153 is used to install another transmission assembly 400.
  • the first support column 140 and the second support column 150 are both fixedly connected to the storage partition 200A.
  • the storage partition 200A includes a storage board 210, which is a rectangular plate body, and a plurality of storage stations 250 are arranged on the storage board 210 at intervals, and the storage board 210 is located between two mounting plates (a first mounting plate 141 and a second mounting plate 151), and the two mounting plates are fixedly connected at opposite ends of the storage board 210.
  • Each storage station 250 can be placed with at least one container such as a test tube or a solvent bottle for holding a sample, or a tray (such as a test tube tray, a solvent bottle tray, etc.) containing the container and other materials.
  • the storage partition 200A also includes storage locators 220 installed on each storage station 250. Two storage locators 220 are installed at intervals on each storage station 250. In some specific embodiments, when the storage station 250 is used to store trays, the storage locators 220 can be locating pins, which are used to cooperate with the locating holes at the bottom of the tray so that the position of the tray is consistent each time it is stored.
  • the storage locators 220 can be elastic parts, such as metal elastic sheets or plastic elastic parts; the storage station 250 is a positioning groove, and the elastic part is arranged in the positioning groove; the positioning groove and the elastic part cooperate to store and position materials such as test tubes and solvent bottles; in addition, the compatibility of the positioning groove can also be improved to be compatible with containers of different sizes.
  • a detection sensor 230 In some embodiments, a detection sensor 230, an indicator light 240 and a controller are provided on the storage partition 200A.
  • Each storage station 250 is provided with a detection area 260, and the indicator light 240 is located around the detection area 260.
  • At least one detection sensor 230 is installed in each detection area 260.
  • the detection area 260 is a groove, and the detection sensor 230 is located in the groove; or the detection sensor 230 is arranged at both ends outside the groove.
  • the detection sensor 230 is used to detect whether there is material placed at the corresponding storage station 250.
  • the controller controls the corresponding indicator light 240 to light up to prompt the experimenter.
  • the controller controls the indicator light 240 to go out to prompt the experimenter.
  • the different colors of the indicator light 240 can also be used to indicate whether there is material.
  • two indicator lights 240 are installed at each storage station 250, one of which is red and the other is green. When the red indicator light 240 is on, it means that there is material stored in the storage station 250.
  • the green indicator light 240 When the green indicator light 240 is on, it means that there is no material stored in the storage station 250. It can be understood that the indicator light 240 is located on the side of the storage board 210 facing the protective door 300, so that after the protective door 300 is opened, the experimenter can see the state of the indicator light 240. Of course, an indicator light 240 can also be installed at each storage station 250. When the indicator light 240 emits light of different colors, it represents whether there is material at the storage station 250.
  • the detection sensor 230 is also used to detect the placement state of the material, for example, whether the material is flat. Specifically, two detection sensors 230 are provided. After the detection sensor 230 detects a signal, the control indicator light 240 sends a signal to indicate whether the material is flat. After the material is flat, it is easy for the first gripping device 5000 to grip it, thereby improving the accuracy of gripping the material and further improving the efficiency of material transfer.
  • the multiple storage partitions 200A are all installed between the first mounting plate 141 and the second mounting plate 151. Specifically, one end of the storage plate 210 is fixedly connected to the first mounting plate 141, and the other end of the storage plate 210 is fixedly connected to the second mounting plate 151.
  • the multiple storage plates 210 are arranged between the first mounting plate 141 and the second mounting plate 151 at intervals along the height direction of the support base 100. Multiple storage partitions 200A can store more materials.
  • the support base 100 includes a base 110, an adjustment foot 120 and a roller 130.
  • the adjustment foot 120 and the roller 130 are installed at the bottom of the base 110.
  • the adjustment foot 120 supports the base 110, and the roller 130 can facilitate the movement of the first human-computer interaction station 1000.
  • the base 110 is in a cubic shape, including a bottom plate 111, a support plate 112 and a plurality of side plates 123.
  • the bottom plate 111 is located below the support plate 112.
  • the support plate 112 is used to support the structure located thereon.
  • the opposite sides of the plurality of side plates 123 are respectively connected to the bottom plate 111 and the support plate 112.
  • the bottom plate 111, the support plate 112 and the plurality of side plates 123 enclose a receiving chamber 124.
  • the receiving chamber 124 can be used to place the electrical control equipment (such as various controllers and power supply devices, etc.) of the first human-computer interaction station 1000.
  • the receiving chamber 124 can also be used to place a radiator, etc.
  • the two sides of some of the side plates 123 are respectively fixedly connected to the bottom plate 111 and the support plate 112, and the other side plates 123 are detachably connected to the bottom plate 111 and the support plate 112.
  • an interactive door may be provided on the side panel 123 on the side close to people, and the interactive door may be opened to expose the accommodating chamber 124 , thereby facilitating the inspection and/or replacement of components installed in the accommodating chamber 124 .
  • the adjusting foot 120 includes a circular support block 121 and an adjusting bolt 122. There are four adjusting feet 120, and the four adjusting feet 120 are respectively installed at the four corners of the base plate 111. One end of the adjusting bolt 122 is threadedly connected to the base plate 111, and the support block 121 is fixedly connected to the end of the adjusting bolt 122 away from the base plate 111.
  • the adjusting foot 120 is used to support the base 110, and when the adjusting bolt 122 is screwed, it can be extended or shortened relative to the base plate 111. Therefore, even on an uneven ground, the base 110 can be kept level by adjusting the length of the four adjusting bolts 122 relative to the base plate 111.
  • the number of the adjusting feet 120 can be two, three, five, etc., and the adjusting feet 120 can be installed at any position of the base plate 111, and the present application is not limited thereto.
  • the number of rollers 130 is four, and the four rollers 130 are respectively installed at the four corners of the bottom plate 111.
  • the rollers 130 can facilitate the movement of the first human-computer interaction station 1000. It can be understood that when the first human-computer interaction station 1000 does not need to be moved, the extension length of the adjusting bolt 122 relative to the bottom plate 111 is made longer, so that the roller 130 cannot roll along the ground. When the first human-computer interaction station 1000 needs to be moved, the adjusting bolt 122 is screwed so that the adjusting bolt 122 is shortened relative to the bottom plate 111, so that the support block 121 does not contact the ground, and the roller 130 is in contact with the ground at this time, so as to facilitate the movement of the first human-computer interaction station 1000.
  • the number of rollers 130 can be three, five, six, etc., and the roller 130 can be installed in other positions such as the middle area of the bottom plate 111, and the present application is not limited thereto.
  • the first installation space 143 and the second installation space 153 are both provided with transmission assemblies 400, and the driving assembly 500 drives the two transmission assemblies 400 to move simultaneously.
  • the driving member 505 is installed in the accommodating chamber 124 of the base 110.
  • the first driving wheel 506 is located in the accommodating chamber 124 of the base 110, and the first driving wheel 506 is fixedly connected to the output shaft of the motor.
  • the second driving wheel 507 is fixedly connected to the second driving shaft 503.
  • a portion of the driving belt 508 is located in the accommodating chamber 124 of the base 110 and is wound around the first driving wheel 506, and another portion of the driving belt 508 passes through the support plate 112 and is wound around the second driving wheel 507.
  • the motor body drives the output shaft to start rotating in the first direction to drive the first driving wheel 506 to rotate, and the first driving wheel 506 drives the second driving wheel 507 to rotate through the driving belt 508.
  • the second driving wheel 507 drives the second driving shaft 503 to rotate.
  • the second driving shaft 503 drives the first driving shaft 502 to rotate through the coupling 504.
  • the first drive shaft 502 After the first drive shaft 502 rotates, it drives the second synchronous wheel 404 in the first installation space 143 to rotate clockwise.
  • the second synchronous wheel 404 drives the conveyor belt 405 to move clockwise, and the conveyor belt 405 drives the first synchronous wheel 403 and the sliding wheel to move clockwise.
  • the needle rotates.
  • the clamping plate 407 connected to the conveyor belt 405 moves upward with the movement of the conveyor belt 405, and the clamping plate 407 drives the sliding block 406 to move upward, and the sliding block 406 drives the protective door 300 to move upward through the connecting piece 409.
  • the protective door 300 moves upward, the sliding wheel rotates clockwise, and while the clamping plate 407 moves upward, it can drive the counterweight traction rope to move clockwise, thereby causing the counterweight block 408 to move downward under the action of gravity.
  • the working principle of the transmission assembly 400 in the second installation space 153 is the same as the working principle of the transmission assembly 400 in the first installation space 143, which will not be repeated.
  • the coupling 504 enables the first drive shaft 502 and the second drive shaft 503 to rotate synchronously, so the second synchronous wheel 404 of the transmission assembly 400 in the first installation space 143 and the second synchronous wheel 404 of the transmission assembly 400 in the second installation space 153 rotate synchronously, thereby making the conveyor belts 405 of the two transmission assemblies 400 move synchronously, and the sliding blocks 406 of the two transmission assemblies 400 move synchronously, and finally achieving synchronous movement of both sides of the protective door 300, which can make the movement of the protective door 300 more stable.
  • the motor stops working.
  • the gravity of the counterweight block 408 becomes a pulling force acting on the protective door 300 through the counterweight traction rope, so that the protective door 300 remains in a state of exposing the storage rack 200.
  • the experimenter can place or take materials or test tubes on the storage rack 200.
  • the motor body drives the output shaft to start rotating along the second direction, one of the first direction and the second direction is clockwise, and the other is counterclockwise.
  • the output shaft rotates to drive the first drive wheel 506 to rotate, and the first drive wheel 506 rotates the second drive wheel 507 through the drive belt 508.
  • the second drive wheel 507 drives the second drive shaft 503 to rotate.
  • the second drive shaft 503 drives the first drive shaft 502 to rotate through the coupling 504.
  • the first drive shaft 502 rotates, it drives the second synchronous wheel 404 in the first installation space 143 to rotate counterclockwise.
  • the second synchronous wheel 404 drives the conveyor belt 405 to move counterclockwise, and the conveyor belt 405 drives the first synchronous wheel 403 and the sliding wheel to rotate counterclockwise.
  • the clamping plate 407 connected to the conveyor belt 405 moves downward with the movement of the conveyor belt 405, and the clamping plate 407 drives the sliding block 406 to move downward, and the sliding block 406 drives the protective door 300 to move upward through the connecting piece 409.
  • the protective door 300 moves downward, the sliding wheel rotates counterclockwise, and when the clamping plate 407 moves downward, it can drive the counterweight traction rope to move counterclockwise, thereby causing the counterweight block 408 to move upward.
  • the protective door 300 is in the shape of a rectangular thin plate. One side of the protective door 300 is fixedly connected to a connector 409 extending from the first installation space 143. The other side of the protective door 300 is fixedly connected to a connector 409 extending from the second installation space 153.
  • the protective door 300 can be transparent or translucent, or a visual window can be provided on the protective door 300, so that personnel can intuitively view the operation of the first grabbing device 5000 on the storage rack 200.
  • the protective door 300 can be made of flame-retardant non-metallic material, specifically V0-grade fireproof PC (Polycarbonate).
  • the connecting member 409 is fixedly connected to the sliding block 406 and at least partially extends out of the first installation space 143.
  • the portion of the connecting member 409 extending out of the first installation space 143 is used to connect the protective door 300.
  • the transmission assembly 400 installed in the second installation space 153 includes a connecting member 409 that at least partially extends out of the second installation space 153 to connect the protective door 300.
  • the sliding block 406 is fixedly connected to one side of the connecting member 409. When the sliding block 406 slides, the protective door 300 is driven to slide through the connecting member 409, that is, the sliding block 406, the connecting member 409 and the protective door 300 slide synchronously.
  • the controller is installed in the receiving chamber 124 of the base 110.
  • the controller is electrically connected to the detection sensor 230, the indicator light 240 and the motor, and controls the detection sensor 230, the indicator light 240 and the motor.
  • the first human-machine interaction station 1000 further includes a display screen 600, which is mounted on a storage rack. 200, and is electrically connected to the controller.
  • the display screen 600 can be a touch display screen 600, and the experimenter can directly operate on the touch display screen 600 to realize the control of the first human-machine interaction station 1000, for example, click the open option on the touch display screen 600, so that the controller controls the motor to work, so that the protective door 300 is opened, and the storage rack 200 is exposed. Or directly click the close option on the touch display screen 600, so that the motor controller controls the motor to work, so that the protective door 300 is closed, and the storage rack 200 is blocked.
  • the display screen 600 can also be a non-touch display screen 600, at which time the experimenter can control it through a remote control to realize the selection of the protective door 300 to open or close on the display screen 600.
  • the display screen 600 and the protective door 300 are located on the same side of the storage rack 200, so that the experimenter can operate.
  • the display screen 600 can be fixed on the support base 100.
  • the display screen 600 can also display the specific conditions of the materials stored in the storage rack 200, such as basic information of each material (such as name, capacity, storage location, etc.), idle status of each storage station, etc.
  • the experimenter can also manually input or modify the information of the stored materials on the display screen 600.
  • the first human-computer interaction station 1000 also includes a code scanning device 700, which is fixed on the support plate 112.
  • the code scanning device 700 can also be fixed on components such as the side panel 123 or the storage rack 200, or the code scanning device 700 can also be handheld, which is not limited in this application.
  • the code scanning device 700 is electrically connected to the controller.
  • the identification code on the material is aligned with the code scanning device 700 so that the code scanning device 700 scans the code, and the code scanning signal is transmitted to the controller. After the controller receives the code scanning signal from the code scanning device 700, it records the entry or exit of the material.
  • the identification code can be a QR code, a bar code, a character code, etc.
  • the transmission assembly 400 includes a transmission rack and a transmission gear.
  • the transmission rack is in the shape of a long strip and is fixedly connected to one side of the protective door 300 along the height direction of the support seat 100.
  • the transmission gear is mounted on the first mounting plate 141 and meshes with the transmission rack. When the transmission gear rotates, the transmission rack moves along the height direction of the support seat 100.
  • the driving assembly 500 includes a motor and a driving gear.
  • the motor includes a body and a driving shaft. The body is mounted on the first mounting plate 141.
  • the driving gear is fixedly connected to the driving shaft, and the driving gear meshes with the transmission gear. After the motor is started, the driving shaft drives the driving gear to rotate, and the driving gear drives the transmission gear to rotate.
  • the driving transmission rack drives the protective door 300 to move along the height direction of the support seat 100.
  • the area on the side of the first human-machine interaction station 1000 away from the first grabbing device 5000 is the personnel activity area.
  • the area where the first human-machine interaction station 1000, the storage cabinet 2000, the material transfer station 4000, the first guide platform 6000 and the first grabbing device 5000 are located is the automation experiment area.
  • the protective door 300 is located on the side of the storage rack 200 away from the automation experiment area.
  • the first grabbing device 5000 can communicate with the electrical controller of the first human-machine interaction station 1000.
  • the control system will automatically correspond the code of the material carrier to the code of the storage station occupied by the material carrier on the storage rack 200. Then click the close option on the touch display screen 600, the electrical controller controls the motor to work, and the protective door 300 is closed to cover the storage rack 200. Then the first gripping device 5000 moves along the first guide platform 6000 toward the first human-machine interaction station 1000 , and then the first gripping device 5000 grips the material carrier placed on the storage rack of the first human-machine interaction station 1000 .
  • the first grasping device 5000 can be prevented from harming the experimenter, thus improving the safety factor.
  • the protective door 300 is provided, and the protective door 300 can be moved up and down along the height direction of the support base 100, so as to achieve that the protective door 300 blocks or exposes the storage rack 200.
  • the external equipment such as the first grabbing device 5000 is controlled not to place or take materials on the storage rack 200. Only when the protective door 300 blocks the storage rack 200, the first grabbing device 5000 and the like can place or take materials on the storage rack 200, thereby preventing the robot arm 5100 from injuring the experimenter and improving the safety factor.
  • the protective door 300 can cover or expose the storage rack 200.
  • the first grabbing device 5000 is controlled not to place or take materials on the storage rack 200. Only when the protective door 300 covers the storage rack 200, the first grabbing device 5000 can place or take materials on the storage rack 200, thereby preventing the robot arm from injuring the experimenter and improving the safety factor.
  • the controller controls the motor to work and opens the protective door 300 to expose the storage rack 200 relative to the first grabbing device 5000.
  • the first grabbing device 5000 can go to the storage rack 200 to place or take materials.
  • the controller controls the motor to work and close the protective door 300 to block the storage rack 200 relative to the first grabbing device 5000, thereby preventing the robot arm from injuring the experimenter and improving the safety factor. It can also prevent personnel from interfering with the first grabbing device 5000 and affecting the operating accuracy of the first grabbing device 5000.

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Abstract

本申请公开了一种仓储***,包括:第一导向台、仓储柜、仓储收纳件、物料中转站和第一抓取装置;仓储柜位于第一导向台的第一侧,仓储柜设有容纳仓以及与容纳仓连通的第一开口,第一开口朝向第一导向台;仓储收纳件设置于容纳仓内,且能够从第一开口露出;物料中转站位于第一导向台的第二侧,第二侧与第一侧为第一导向台的同一侧或不同侧;第一抓取装置滑动连接第一导向台,且能够在第一导向台上移动;第一抓取装置用于将仓储收纳件内的物料转移至物料中转站,和/或,将物料中转站内的物料转移至仓储收纳件。第一抓取装置可以快速移动至仓储柜和物料中转站处,进而可以快速高效的取出物料,提升了物料运输的效率。

Description

一种仓储***
本申请要求于2022年09月30日提交中国专利局、申请号为2022112324129、申请名称为“一种仓储***”的中国专利申请的优先权,其全部内容通过引用结合在本申请中。
技术领域
本申请涉及机械设备技术领域,尤其涉及一种仓储***。
背景技术
当前,仓储***在各行各业的应用越来越广泛,仓储***主要用于物料的存放。在实际应用中发现,目前大多数仓储***还是采用人力手动搬运物料进行物料的入库和出库。这样不仅需要大量的人工成本,且人工操作容易失误,物料的运输效率低下。
发明内容
本申请的目的在于提供一种仓储***,能够高效的转运物料,降低人工成本,自动化程度高。
本申请第一方面提供一种仓储***,包括:第一导向台、仓储柜、仓储收纳件、物料中转站和第一抓取装置;仓储柜位于第一导向台的第一侧,仓储柜设有容纳仓以及与容纳仓连通的第一开口,第一开口朝向第一导向台;仓储收纳件设置于容纳仓内,且能够从第一开口露出,仓储收纳件用于存储物料;物料中转站位于第一导向台的第二侧,第二侧与第一侧为第一导向台的同一侧或不同侧;物料中转站用于暂存需要中转的物料;第一抓取装置滑动连接第一导向台,且能够在第一导向台上移动;第一抓取装置用于将仓储收纳件内的物料转移至物料中转站,和/或,将物料中转站内的物料转移至仓储收纳件。
在一些实施例中,仓储***还包括第一人机交互站,第一人机交互站位于第一导向台的第三侧,第三侧和第一侧为第一导向台的同一侧或不同侧;第一人机交互站用于存放物料且将实验人员和第一抓取装置隔离开;第一抓取装置还用于将第一人机交互站中的物料转移至仓储收纳件,和/或,将仓储收纳件的物料转移至第一人机交互站。
在一些实施例中,仓储柜还设有与容纳仓连通的第二开口,仓储收纳件能够在第一开口与第二开口之间移动;第二开口与第一开口位于仓储柜的同一侧或不同侧。
在一些实施例中,第二开口和第一开口位于仓储柜的不同侧;仓储***还包括第二导向台、第二抓取装置和第二人机交互站;第二人机交互站用于存放物料;第二导向台位于仓储柜设有第二开口的一侧,第二抓取装置滑动连接第二导向台,且能够在第二导向台上移动;第二人机交互站位于第二导向台的一侧,第二人机交互站用于存放物料且将实验人员和第二抓取装置隔离开;在仓储收纳件移动至第二开口处时,第二抓取装置用于将第二 人机交互站的物料转移至仓储收纳件,和/或,将仓储收纳件的物料转移至第二人机交互站。
在一些实施例中,在仓储收纳件移动至第二开口处时,第二抓取装置还用于将仓储收纳件内的物料转移至物料中转站,和/或,将物料中转站内的物料转移至仓储收纳件。
在一些实施例中,第一侧和第二侧为第一导向台相对的两侧;第一侧和第三侧为第一导向台相邻的两侧。
在一些实施例中,仓储收纳件包括:仓储托盘和仓储架;仓储架固定于仓储托盘上;仓储架上设有多个仓储工位,仓储工位用于放置盛放有物料的物料承载件;每个仓储工位设有仓储定位件,仓储定位件用于对物料承载件进行定位。
在一些实施例中,仓储托盘上间隔设置有多个存储单元,每个存储单元设置有至少一个仓储架。
在一些实施例中,仓储***还包括至少一个第一位置检测装置;第一位置检测装置安装于容纳仓内,第一位置检测装置用于确定仓储收纳件的位置。
在一些实施例中,第一抓取装置包括机械臂、夹爪和第二位置检测装置,机械臂滑动连接第一导向台,夹爪固定连接机械臂;第二位置检测装置安装于机械臂上;第二位置检测装置用于确定仓储收纳件中存放的物料的位置。
在一些实施例中,物料中转站包括中转座和多个置物板,中转座包括底板、第一支撑板和第二支撑板,第一支撑板和第二支撑板间隔固定于中转底板上;多个置物板间隔设置于第一支撑板和第二支撑板之间,置物板的相对两端分别固定连接第一支撑板和第二支撑板;置物板上设有多个中转工位,中转工位用于盛放待中转的物料承载件。
在一些实施例中,物料中转站还包括定位组件,定位组件固定于中转座上;定位组件用于供其它设备定位物料中转站;定位组件包括三轴标定支架、三个识别码标定板和三个识别码,三轴标定支架安装于中转座上;三轴标定支架包括两两相互垂直的X向连接板、Y向连接板和Z向连接板,Y向连接板的一端固定连接X向连接板,Y向连接板的另一端固定连接Z向连接板的一端;三个识别码标定板分别位于X向连接板的两端以及Z向连接板的另一端上;每个识别码标定板内置有识别码,且识别码位于背离第一导向台的一侧,识别码用于供其它设备定位物料中转站。
在一些实施例中,第一导向台包括台架、驱动部件和滑台;驱动部件固定连接台架,滑台滑动连接驱动部件;第一抓取装置固定连接滑台;驱动部件能够通过滑台驱动第一抓取装置沿第一导向台移动。
在一些实施例中,第一导向台还包括拖链,拖链安装于台架上,拖链用于安装连接第一抓取装置的线缆;在第一抓取装置沿第一导向台滑动时,拖链跟随第一抓取装置移动。
在一些实施例中,第一人机交互站包括:支撑座、储物架、防护门和驱动组件;储物架安装于支撑座上,储物架用于存放物料;防护门位于储物架的至少一侧,防护门用于将需要在储物架上取放物料的实验人员和第一抓取装置隔离开;驱动组件连接防护门,驱动组件用于驱动防护门相对储物架移动,以遮挡或者露出储物架。
在一些实施例中,防护门安装于储物架朝向第一抓取装置的一侧。和/或,防护门安装于储物架背离第一抓取装置的一侧。
在一些实施例中,第一人机交互站还包括安全光栅,安全光栅安装于储物架上;安全 光栅用于检测是否有实验人员或第一抓取装置在储物架上取放物料。
在一些实施例中,第一人机交互站还包括传动组件,传动组件连接防护门,且传动组件与驱动组件传动连接,驱动组件驱动传动组件运作,以使传动组件带动防护门相对储物架移动。
在一些实施例中,储物架包括两块相对设置的安装板和多块间隔设置的储物隔挡,两块安装板间隔固定于支撑座上;储物隔挡位于两块安装板之间,储物隔挡的相对两端分别固定连接两块安装板;传动组件安装于安装板背离储物隔挡的一侧,驱动组件安装于支撑座或安装板;防护门的一侧与传动组件连接,以遮挡或露出储物隔挡。
在一些实施例中,储物隔挡包括储物板,储物板位于两个安装板之间,储物板的相对两端分别固定连接两个安装板;储物板上间隔设有多个存放工位,存放工位用于存放物料。储物隔挡还包括安装于各存放工位上的储物定位件,储物定位件用于将物料限位于存放工位。
在一些实施例中,储物隔挡还包括检测传感器、指示灯和控制器;检测传感器和指示灯分别与控制器电连接;各存放工位对应设有检测区域,检测传感器安装于检测区域内,指示灯安装于检测区域周围;检测传感器用于检测存放工位是否放置有物料以及物料的放置状态;控制器用于接收检测传感器反馈的感应信号,并根据感应信号控制指示灯发出相应的指示信号。
在一些实施例中,第一人机交互站还包括显示屏,显示屏安装于支撑座或储物架上,显示屏用于显示第一人机交互站的状态和/或供实验人员操作。
在一些实施例中,第一人机交互站还包括扫码装置,扫码装置安装于支撑座或储物架上,扫码装置用于扫描待存储的物料的标识码,以获取待存储的物料的信息。
在一些实施例中,仓储***还包括移动机器人,移动机器人位于物料中转站背离第一导向台的一侧,移动机器人用于在物料中转站取放物料。
本申请中,第一抓取装置在第一导向台上移动,进而在物料中转站与仓储柜之间转运物料,自动化程度较高,尽可能地减少人工参与,有利于降低人工成本及失误率,物料入库和出库运输的效率较高。
附图说明
图1是本申请实施例提供的仓储***的结构示意图;
图2是图1中所示仓储***另一视角的结构示意图;
图3是图1中所示仓储***的仓储收纳件的结构示意图;
图4是图1中所示仓储***的物料中转站的结构示意图;
图5是图1中所示仓储***的第一导向台和第一抓取装置的结构示意图;
图6是图5的A处放大示意图;
图7是图1中所示仓储***的第一人机交互站处于第一种状态的结构示意图;
图8是图1中所示仓储***的第一人机交互站处于第二种状态的结构示意图;
图9是图7中所示第一人机交互站的部分结构示意图;
图10是图7中所示第一人机交互站的另一部分结构示意图;
图11是图8中所示第一人机交互站的局部放大示意图;
图12是图7中所示第一人机交互站的部分结构的局部放大示意图;
图13是图7中所示第一人机交互站的另一部分结构的局部放大示意图;
图14是图10中所示第一人机交互站的部分结构的局部放大示意图。
具体实施方式
下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行清楚、完整地描述。
参考图1和图2,本申请实施例提供的仓储***,仓储***包括:第一导向台6000、仓储柜2000、仓储收纳件3000、物料中转站4000和第一抓取装置5000。
所述仓储柜2000位于所述第一导向台6000的第一侧,所述仓储柜2000设有容纳仓2200以及与所述容纳仓2200连通的第一开口2100,所述第一开口2100朝向所述第一导向台6000。所述仓储收纳件3000设置于所述容纳仓2200内,且能够从所述第一开口2100露出,所述仓储收纳件3000用于存储物料。所述物料中转站4000位于所述第一导向台6000的第二侧,所述第二侧与所述第一侧为所述第一导向台6000的同一侧或不同侧;所述物料中转站4000用于暂存需要中转的物料。所述第一抓取装置5000滑动连接所述第一导向台6000,且能够在所述第一导向台6000上移动;所述第一抓取装置5000用于将所述仓储收纳件3000内的物料转移至所述物料中转站4000,和/或,将所述物料中转站4000内的物料转移至所述仓储收纳件3000。
仓储收纳件3000从第一开口2100露出,可以为仓储收纳件3000位于容纳仓2200内部,但是相对第一开口2100处于可视且未被其他部件遮挡状态。也可以为仓储收纳件3000从第一开口2100伸出容纳仓2200之外。第一导向台6000可以为直线形、U形,T形、工形、L形或者圆角矩形等等。
本实施例中,需要将仓储收纳件3000内的物料转移至物料中转站4000时,使第一抓取装置5000沿第一导向台6000移动至靠近仓储收纳件3000,然后第一抓取装置5000抓取仓储收纳件3000上的物料,接着第一抓取装置5000移动至靠近物料中转站4000,然后将仓储收纳件3000内的物料转移至物料中转站4000内;后续AGV小车等移动机器人或实验人员会将物料从物料中转站4000取走,以便于使用物料。当然,可以理解,当第一抓取装置5000在仓储收纳件3000取放物料后,距离物料中转站4000也比较近,则可以无需移动直接将物料放置在物料中转站4000内。物料中转站4000可以设置一个或多个,当设置多个时,多个物料中转站4000可以并排设置,这样不仅可以提高转运容量,还能够对物料进行分类存放,例如不同物料中转站4000放置不同类型的物料。
需要将物料中转站4000的物料转移至仓储收纳件3000内时,第一抓取装置5000移动至靠近物料中转站4000,然后第一抓取装置5000抓取物料中转站4000上的物料,接着第一抓取装置5000移动至靠近仓储收纳件3000,然后将抓取的物料放置在仓储收纳件3000上。
本实施例中,使用第一抓取装置5000在第一导向台6000上移动,进而在物料中转站4000与仓储柜2000之间转运物料,自动化程度较高,无需人工参与,物料入库和出库运 输的效率较高。
本实施例中,参考图1,仓储柜2000为立体状,包括仓储顶板2300、仓储底板2400、两个第一仓储侧板2500和两个第二仓储侧板2600。两个第一仓储侧板2500和两个第二仓储侧板2600的相对两端分别与仓储顶板2300及仓储底板2400连接,两个第一仓储侧板2500相对设置,两个第二仓储侧板2600相对设置。其中一个第一仓储侧板2500朝向第一导向台6000,第一开口2100设置于该朝向第一导向台6000的第一仓储侧板2500上。
一些实施例中,所述仓储***还包括第一人机交互站1000,所述第一人机交互站1000位于所述第一导向台6000的第三侧,所述第三侧和所述第一侧为所述第一导向台6000的同一侧或不同侧;所述第一人机交互站1000用于存放物料且将实验人员和所述第一抓取装置5000隔离开;所述第一抓取装置5000还用于将所述第一人机交互站1000的物料转移至所述仓储收纳件3000。和/或,将所述仓储收纳件3000的物料转移至所述第一人机交互站1000。其中,第一人机交互站1000可以设置一个或多个,当设置多个时,多个第一人机交互站1000可以并排设置。这样不仅可以提高转运容量,还能够对物料进行分类存放,例如不同第一人机交互站1000放置不同类型的物料。
第一人机交互站1000用于供人工放置和/或拿取物料。在人工将物料放置在第一人机交互站1000之后,第一抓取装置5000移动至靠近第一人机交互站1000,然后抓取第一人机交互站1000的物料,接着第一抓取装置5000移动至靠近仓储柜2000的第一开口2100,然后将抓取的物料放置在仓储收纳件3000处。第一抓取装置5000还可以将仓储收纳件3000的物料抓取后,转移至第一人机交互站1000处,以供人工拿取。
可以理解,第一人机交互站1000也可以用于供AGV小车等移动机器人放置和/或拿取物料。也即,AGV小车可以拿取或者放置物料至第一人机交互站1000,第一抓取装置5000可以在第一人机交互站1000拿取或者放置物料。
以下列举更具体的实施方式,参考图1和图2,第一人机交互站1000、仓储柜2000和物料中转站4000围绕第一导向台6000设置。第一导向台6000为直线形导向台,且安装于地面上,为便于描述,定义X轴方向为第一导向台6000的长度方向,Y轴方向为第一导向台6000的宽度方向,Z轴方向为第一导向台6000的高度方向。X轴、Y轴和Z轴两两之间相互垂直。
具体的,仓储柜2000位于第一导向台6000的第一侧,物料中转站4000位于第一导向台6000的第二侧,第一人机交互站1000位于第一导向台6000的第三侧。其中,第一侧和第二侧为第一导向台6000相对的两侧,此时,第一开口2100的长度方向和物料中转站4000的长度方向均平行于第一导向台6000的长度方向。第一侧和第三侧为第一导向台6000相邻的两侧,即第三侧与第一侧、第二侧均相邻,此时第一人机交互站1000的长度方向与第一导向台6000的宽度方向平行。此处平行允许加工误差和公差的存在。图1中示意出了直线形的第一导向台6000、一个第一人机交互站1000和三个物料中转站4000,且三个物料中转站4000并排设置,这样无需设计复杂的第一导向台6000,使得第一抓取装置5000的移动方式简单,方便定位。第一人机交互站1000、仓储柜2000和物料中转站4000均围绕直线形的第一导向台6000设置,使得排布紧凑、节省场地空间。
举例来说,第一人机交互站1000背离第一导向台6000的一侧划定为人员活动区,物 料中转站4000背离第一导向台6000的一侧划定为自动化实验区。采用图1所示的排布方式,能够有效的隔离开自动化实验区和人员活动区,这样不仅能降低实验干扰系数,也能提升实验人员的安全系数。位于人员活动区内的实验人员可以将需要存储的物料放入第一人机交互站1000,第一抓取装置5000从第一人机交互站1000中取走物料放入仓储收纳件3000中。第一抓取装置5000可以从仓储收纳件3000中取出物料放入物料中转站4000中,位于自动化实验区内的移动机器人可以从物料中转站4000中取走物料进行实验。
其他具体实施方式中,物料中转站4000的数量也可以为一个、两个或者四个等等,第一人机交互站1000的数量也可以是两个、三个或四个等等,本领域技术人员可以根据实际需要进行设置。相应地,第一导向台6000的形状可以根据第一人机交互站1000和物料中转站4000的数量和排布位置进行适应性设计。例如,当第一人机交互站1000和物料中转站4000的数量均为三个,且并排设置在第一导向台6000相对的两侧,仓储柜2000设置在第一导向台6000的另一侧时,第一导向台6000可以设计成“工”形。
第一抓取装置5000能够将第一人机交互站1000处的物料转移至仓储收纳件3000上,以及能够将仓储收纳件3000上的物料转移至物料中转站4000。需要说明的是,本申请实施例中所述的物料均可以盛放在物料承载件中,物料承载件意指:装载有实验所需物料的盛放装置,例如,盛放有溶剂或粉末的容器(如试管、溶剂瓶、硅盘等)、装载盛放有物料的多个容器的托盘(如试管托盘、溶剂瓶托盘、硅盘托盘等)等等。
本具体实施方式提供的仓储***,第一人机交互站1000、仓储柜2000和物料中转站4000围绕第一导向台6000设置。第一抓取装置5000滑动连接第一导向台6000,第一抓取装置5000可沿着第一导向台6000做往复运动。第一导向台6000为直线形导向台。由此,占用的物理空间较小,节省了仓储***占用的空间。且第一抓取装置5000可以快速移动至第一人机交互站1000、仓储柜2000和物料中转站4000处,进而可以快速高效的存储和取出物料,提升了物料运输的效率。
在其他具体实施方式中,仓储柜2000位于第一导向台6000的第一侧,物料中转站4000位于第一导向台6000的第二侧,第一人机交互站1000位于第一导向台6000的第三侧。其中,第二侧和第三侧为第一导向台6000的同一侧,也即,物料中转站4000和第一人机交互站1000并排的位于第一导向台6000的同一侧。第一侧为第一导向台6000的另一侧,且与第二侧和第三侧相对。此时,仓储柜2000的第一开口2100的长度方向、物料中转站4000的长度方向以及第一人机交互站1000的长度方向均平行于第一导向台6000的长度方向。其中,可以设置一个物料中转站4000和一个第一人机交互站1000并排,也可以设置两个物料中转站4000和一个第一人机交互站1000并排,在此不设限。
在其他具体实施方式中,仓储柜2000位于第一导向台6000的第一侧,物料中转站4000位于第一导向台6000的第二侧,第一人机交互站1000位于第一导向台6000的第三侧。其中,第一侧和第三侧为相对的两侧,第二侧与第一侧和第三侧均相邻。且此时,仓储柜2000的长度方向以及第一人机交互站1000的长度方向均平行于第一导向台6000的长度方向,物料中转站4000的长度方向平行于第一导向台6000的宽度方向。
在其他具体实施方式中,仓储柜2000位于第一导向台6000的第一侧,物料中转站4000位于第一导向台6000的第二侧,第一人机交互站1000位于第一导向台6000的第三侧。其 中,第二侧和第三侧为第一导向台6000同一侧,第一侧与第二侧相邻。也即,物料中转站4000和第一人机交互站1000并排的位于第一导向台6000的同一侧,仓储柜2000与物料中转站4000或第一人机交互站1000相邻。此时,仓储柜2000的长度方向平行于第一导向台6000的长度方向,物料中转站4000的长度方向以及第一人机交互站1000的长度方向均平行于第一导向台6000的宽度方向。
在其他具体实施方式中,仓储柜2000位于第一导向台6000的第一侧,物料中转站4000位于第一导向台6000的第二侧,第一人机交互站1000位于第一导向台6000的第三侧。其中,第二侧和第三侧为第一导向台6000相对的两侧,第一侧与第二侧和第三侧均相邻。且此时,仓储柜2000的长度方向平行于第一导向台6000的长度方向,物料中转站4000的长度方向以及第一人机交互站1000的长度方向均平行于第一导向台6000的宽度方向。
上述几种具体实施方式中,第一人机交互站1000、仓储柜2000和物料中转站4000环绕第一导向台6000排布,排布比较紧凑,占用的物理空间较小,进而节省了仓储***占用的空间。且无论哪种排布方式,第一抓取装置5000均可以快速移动至第一人机交互站1000、仓储柜2000和物料中转站4000处,进而可以快速高效的存储和取出物料,提升了物料运输的效率。
在其他具体实施方式中,第一侧、第二侧和第三侧均为第一导向台6000的同一侧,且仓储柜2000位于第一人机交互站1000和物料中转站4000之间。且此时,仓储柜2000的长度方向、物料中转站4000的长度方向以及第一人机交互站1000的长度方向均平行于第一导向台6000的长度方向。或者是,仓储柜2000的长度方向、物料中转站4000的长度方向以及第一人机交互站1000的长度方向均平行于第一导向台6000的宽度方向。由此,第一抓取装置5000均可以快速移动至第一人机交互站1000、仓储柜2000和物料中转站4000处,进而可以快速高效的存储和取出物料,提升了物料运输的效率;横向排布也能够较好的节省场地空间,还可以较好的划分人员活动区域和实验区域。
一些实施例中,所述仓储柜2000还设有与所述容纳仓2200连通的第二开口,所述仓储收纳件3000能够在所述第一开口2100与所述第二开口之间移动;所述第二开口与所述第一开口2100位于所述仓储柜2000的同一侧或不同侧。第一开口2100和第二开口位于仓储柜2000的不同侧具体可以为,第一开口2100和第二开口位于仓储柜2000相邻或者相对的两侧。
第一开口2100和第二开口位于仓储柜2000的不同侧具体为,第一开口2100位于朝向第一导向台6000的第一仓储侧板2500,第二开口位于任一个第二仓储侧板2600,或者第二开口位于背离第一导向台6000的第一仓储侧板2500。当第一开口2100用于拿取物料,第二开口用于放置物料时,第一开口2100可以通过第一抓取装置5000实现机器拿取物料,第二开口可以是人工放置物料。
第二开口与第一开口2100位于仓储柜2000的相同侧,也即,第一开口2100和第二开口均位于朝向第一导向台6000的第一仓储侧板2500上,第一开口2100和第二开口沿Z轴方向排布或者沿X轴方向排布。此时,第一开口2100和第二开口可以物理隔离开或相互连通。
第一开口2100和第二开口中的其中一个供第一抓取装置5000在仓储收纳件3000上拿 取物料,其中另一个供第一抓取装置5000将从物料中转站4000或者第一人机交互站1000等设备拿取的物料放置在仓储收纳件3000上。由此,拿取物料和放置物料分不同的窗口,可以增加转运物料的效率。当然,也可以在第一开口2100和第二开口均实现物料拿取和放置,这样能够进一步提升转运效率。
一些实施例中,所述第二开口和所述第一开口2100位于所述仓储柜2000的不同侧。所述仓储***还包括第二导向台、第二抓取装置和第二人机交互站;所述第二人机交互站用于存放物料。所述第二导向台位于所述仓储柜2000设有所述第二开口的一侧,所述第二抓取装置滑动连接所述第二导向台,且能够在所述第二导向台上移动;所述第二人机交互站位于所述第二导向台的一侧,所述第二人机交互站用于存放物料且将实验人员和所述第二抓取装置隔离开。在所述仓储收纳件3000移动至所述第二开口处时,所述第二抓取装置用于将所述第二人机交互站的物料转移至所述仓储收纳件3000,和/或,将所述仓储收纳件3000的物料转移至所述第二人机交互站。
也即,第一抓取装置5000利用第一开口2100在物料中转站4000和仓储柜2000之间转移物料。第二抓取装置利用第二开口在第二人机交互站和仓储柜2000之间转移物料。由此,第一开口2100和第二开口均可以实现机器转移物料,可以提高物料转移的效率。
一些实施例中,将所述仓储收纳件3000的物料转移至所述第二人机交互站。所述第二抓取装置还用于将所述仓储收纳件3000内的物料转移至所述物料中转站4000,以及可以用于将所述物料中转站4000内的物料转移至所述仓储收纳件3000。由此,使得物料转移效率进一步提高。此时,第一抓取装置5000和第二抓取装置共用同一个物料中转站4000,第一开口2100和第二开口位于仓储柜2000相邻的两侧,物料中转站4000可以设置在两个抓取装置之间,从而使得结构更为紧凑。
一些实施例中,参考图3,所述仓储收纳件3000包括:仓储托盘3100和仓储架3200;所述仓储架3200固定于所述仓储托盘3100的一侧表面;所述仓储架3200上设有多个仓储工位3210,所述仓储工位3210用于放置盛放有物料的物料承载件。每个所述仓储工位3210设有仓储定位件3220,所述仓储定位件3220用于对所述物料承载件进行定位。物料承载件可以为容器(如试管、溶剂瓶等),也可以是放置容器的托盘(如试管托盘、溶剂瓶托盘等)。
一些具体实施方式中,当仓储工位3210用于存放托盘时,仓储定位件3220可以为定位销,定位销用于与托盘底部的定位孔配合,以使托盘每次存放时的位置均一致。例如,仓储工位3210上可以间隔设置两个定位销,两个定位销与托盘底部的两个定位孔配合。另一些具体实施方式中,当仓储工位3210用于存放容器时,仓储定位件3220可以为弹性件,例如金属弹性片或塑料弹性件等;仓储工位3210为定位凹槽,弹性件设于定位凹槽内;定位凹槽和弹性件配合,以用于存放和定位试管、溶剂瓶等物料;此外,还可以提高定位凹槽的兼容性,以兼容不同尺寸大小的容器。
仓储工位3210设有仓储定位件3220;仓储工位3210用于存放物料承载件,仓储定位件3220用于对物料承载件进行定位,以使物料承载件的位置比较准确,且不会发生移位情况。
一些实施例中,所述仓储托盘3100上间隔设置有多个存储单元,每个所述存储单元设 置有至少一个所述仓储架3200。由此,可以增加存储容量,存储更多的物料承载件。此外,通过设置多个存储单元,可以对物料进行分区存储,例如一个存储单元对应存储一种类型的物料,这样可以对不同类型的物料进行分区管理,使得物料管理更为智能化。
本实施例中,仓储收纳件3000包括两个存储单元,每个存储单元包括四个仓储架3200。由此,可以存储较多数量的物料承载件。在其他实施例中,仓储收纳件3000可以仅包括一个存储单元,也可以包括三个存储单元、四个存储单元等等。在其他实施例中,每个存储单元包括两个仓储架、三个仓储架、五个仓储架等等。仓储收纳件3000的存储单元和存储架的个数均可以根据实际需要进行设置,本申请不做局限。
存储单元还包括第一连接板3300和第二连接板3400。其中每个存储单元中,第一连接板3300和第二连接板3400沿X轴方向间隔的固定于仓储托盘3100的一侧表面上。仓储架3200为条形板状,多个仓储架3200沿Y轴方向间隔的固定于第一连接板3300和第二连接板3400背离仓储托盘3100的一侧。
一些实施例中,所述仓储***还包括至少一个第一位置检测装置;所述第一位置检测装置安装于所述容纳仓2200内,所述第一位置检测装置用于确定所述仓储收纳件3000的位置。
一些实施例中,仓储收纳件3000还包括一个或多个定位标记点;定位标记点可以设于第一连接板3300和/或第二连接板3400上,也可以直接设置在仓储托盘3100上,定位标记点相对于仓储托盘3100的位置固定不变;第一位置检测装置可以通过识别定位标记点的位置来确定仓储托盘3100的位置,即确定了仓储收纳件3000的位置。
一些实施例中,参考图5和图6,第一抓取装置5000包括机械臂5100、夹爪5200和第二位置检测装置,机械臂5100滑动连接第一导向台6000,夹爪5200固定连接机械臂5100。机械臂5100为六轴机械手,可以沿着X轴负方向、Y轴正方向、Y轴负方向、Z轴正方向和Z轴负方向六个方向旋转和移动。夹爪5200固定连接机械臂5100,机械臂5100可以带动夹爪5200沿着上述的六个方向旋转和移动,以便于夹爪5200在第一人机交互站1000、仓储收纳件3000和物料中转站4000上夹取物料承载件。第二位置检测装置用于检测仓储收纳件3000中存放的物料的位置。
一些实施例中,参考图4,物料中转站4000包括中转座4100、多个置物板4200,中转座4100包括中转底板4110、第一支撑板4120、第二支撑板4130和中转横杆4140,第一支撑板4120和第二支撑板4130间隔固定于中转底板4110的一侧表面;中转横杆4140的相对分别连接第一支撑板4120和第二支撑板4130,且位于中转座4100的顶侧。多个置物板4200安装于第一支撑板4120和第二支撑板4130之间,置物板4200的相对两端分别固定连接第一支撑板4120和第二支撑板4130。置物板4200上设有多个中转工位4210,中转工位4210设有两个中转定位件4220。每个中转工位4210可以存放一个物料承载件,在物料承载件放置于中转工位4210时,中转定位件4220与物料承载件配合,以对物料承载件进行定位,防止物料承载件移位。物料承载件可以为托盘、试管和溶剂瓶等。
一些具体实施方式中,当中转工位4210用于存放托盘时,中转定位件4220可以为定位销,定位销用于与托盘底部的定位孔配合,以使托盘每次存放时的位置均一致。另一些具体实施方式中,当中转工位4210用于存放容器时,中转定位件4220为弹性件,例如金 属弹性片或塑料弹性件等;中转工位4210为定位凹槽,弹性件设于定位凹槽内;定位凹槽和弹性件配合,以用于存放和定位试管、溶剂瓶等物料;此外,还可以提高定位凹槽的兼容性,以兼容不同尺寸大小的容器。
一些实施例中,物料中转站4000还包括定位组件4300。定位组件4300固定于所述中转座4100上,所述定位组件4300用于供其它设备定位所述物料中转站4000。
定位组件4300可以包括:三轴标定支架和三个识别码标定板,三轴标定支架设置于中转横杆4140,三轴标定支架包括两两相互垂直设置的X向连接板、Y向连接板和Z向连接板,Y向连接板的一端与X向连接板相连接,Y向连接板的另一端与Z向连接板的一端相连接。三个识别码标定板中的其中两个识别码标定板分设于X向连接板的两端,另一个识别码标定板设置于Z向连接板的另一端;其中,每个识别码标定板内置有识别码,识别码位于背离第一导向台6000的一侧,识别码用于使外部其它设备(如移动机器人)定位物料中转站4000,以便于其它设备在物料中转站4000中取放物料。当然,也可以将三轴标定支架设置于第一支撑板4120、第二支撑板4130或者中转底板4110上。其中,识别码可以是二维码、条形码、字符码等等。一种实施方式中,X向连接板可以是与物料中转站4000(或置物板4200)的长度方向平行,Y向连接板与物料中转站4000的宽度方向平行,Z向连接板与物料中转站4000的高度方向平行。另一种实施方式中,X向连接板可以是与物料中转站4000的高度方向平行,Y向连接板与物料中转站4000的宽度方向平行,Z向连接板与物料中转站4000的长度方向平行,本申请不作限定。
一些实施例中,参考图5,第一导向台6000包括水平调整件6100、台架6200、驱动部件6300和滑台6400。台架6200为立方体状,内部安装有控制组件。水平调整件6100包括水平调整板6110和水平调整螺母6120。水平调整板6110固定连接台架6200的底部,水平调整螺母6120螺纹连接水平调整板6110。通过转动水平调整螺母6120,以使水平调整螺母6120相对水平调整板6110伸缩,进而实现水平调整螺母6120对台架6200的水平支撑。驱动部件6300包括直线机体和滑块,直线机体为长条状,直线机体可以驱动滑块沿直线机体的长度方向往复移动。直线机体的顶部设有延长方向延伸的导向槽6310,滑台6400至少部分伸进导向槽6310内,且与驱动部件6300的滑块固定连接。滑台6400的另一部分位于导向槽6310之外,且与第一抓取装置5000的机械臂5100固定连接。
一些实施例中,第一导向台6000还包括拖链6500,拖链6500安装于台架6200的外部的支撑台6320上,拖链6500的一端与支撑台6320固定连接。拖链6500的其余部分可以自由弯曲和移动。拖链6500内部设有连接线缆,连接线缆的一端穿出拖链6500后伸入台架6200内部与控制组件连接。连接线缆的另一端穿出拖链6500后伸至驱动部件6300内,连接线缆伸至驱动部件6300内的一端与驱动部件6300、机械臂5100和夹爪5200连接。进而实现控制组件与机械臂5100的电连接,使得控制组件可以控制机械臂5100,以及为机械臂5100提供电能。在驱动部件6300启动后,滑台6400带动机械臂5100移动,拖链6500会跟随机械臂5100的移动而移动,进而可以实时为机械臂5100供电以及较好的控制机械臂5100。使用拖链6500安装线缆,既能防止线缆外露,避免发生安全事故,又能使得机械臂5100良好接电以及被控制。其中,驱动部件6300可以是直线电机、气动部件或液压部件等等,这里不做限定。
一些实施例中,第二抓取装置的结构可以与第一抓取装置5000的结构相同。其他实施例中,也可以采用其他类型的结构。第二导向台的结构可以与第一导向台6000的结构相同。其他实施例中,也可以为其他类型的结构。第二人机交互站的结构可以与第一人机交互站1000的结构相同。其他实施例中,也可以采用其他类型的结构。
本申请实施例中,可以仅设置第一开口2100,在第一开口2100侧设置第一抓取装置5000、第一导向台6000和物料中转站4000。可选的,在第一开口2100侧还可以设置第一人机交互站1000。在上述基础上,可以增设第二开口。可选的,在第二开口侧可以设置第二抓取装置、第二导向台和第二人机交互站。也即是说,可以仅在第一开口2100侧设置第一人机交互站1000,可以仅在第二开口侧设置第二人机交互站,还可以既在第一开口2100侧设置第一人机交互站1000,又在第二开口侧设置第二人机交互站。此外,在第二开口侧,也可以设置物料中转站,在此不作限定。
本实施例中,参考图7至图10,第一人机交互站1000包括支撑座100、储物架200、防护门300和驱动组件500。储物架200安装于支撑座100上,储物架200用于存放物料。防护门300位于储物架200的一侧,防护门300用于将需要在储物架200上取放物料的人员和第一抓取装置5000隔离开。驱动组件500连接防护门300,驱动组件500用于驱动防护门300相对储物架200移动,以遮挡或者露出储物架200。
第一人机交互站1000中,通过设置防护门300将需要取放物料的人员和需要取放物料的第一抓取装置5000隔离开。确保人员在储物架200上取放物料时,限制第一抓取装置5000在储物架200上取放物料。第一抓取装置5000在储物架200上取放物料时,限制人员在储物架200上取放物料。这样使得在第一人机交互站1000上进行取放物料时,能够保证人员与第一抓取装置5000在时间和空间上进行隔离。由此,可以防止第一抓取装置5000伤害到人员,确保人员的人身安全。也能够防止人员干涉第一抓取装置5000,减少实验干扰因素。
可以理解,在实验室内,划分有人员活动区域和第一抓取装置5000活动区域,第一抓取装置5000一般不会进入人员活动区域,人员一般也不会进入第一抓取装置5000活动区域。其中第一人机交互站1000位于人员活动区域和第一抓取装置5000活动区域之间。由此,通过第一人机交互站1000可以将位于自动化实验区域的第一抓取装置5000和位于人员活动区域的人员物理隔离开,从而能够降低实验干扰系数,并且还能提高实验人员的安全系数。
一些实施例中,防护门300安装于储物架200背离第一抓取装置5000的一侧,也即,防护门300安装于储物架200朝向人员活动区域的一侧。由此,在有人员需要在储物架200上取放物料时,防护门300打开,以使储物架200相对人员处于露出状态,以便于人员在储物架200上取放物料,同时,需要限制第一抓取装置5000在储物架200上取放物料。当人员取放物料完成后,防护门300关闭,以使储物架200相对人员处于遮挡状态,此时,第一抓取装置5000可以在储物架200上取放物料。
图7中所示第一人机交互站1000中,防护门300处于关闭状态,防护门300将使储物架200相对于人员而言处于被遮挡状态,此时第一抓取装置5000可以在储物架200上背离防护门300的一侧放置或者拿取物料。图8中所示第一人机交互站1000中,防护门300处 于打开状态,使得储物架200相对人员而言从遮挡状态成为露出状态,以便于实验人员在储物架200上拿取或者放置物料,此时限制第一抓取装置5000在储物架200上放置或者拿取物料。由此,可以防止第一抓取装置5000伤害到实验人员,确保了实验人员的人身安全,提升了安全系数。也能够防止人员干涉第一抓取装置5000,减少实验干扰因素。
其他实施例中,防护门300安装于储物架200朝向第一抓取装置5000的一侧。由此,当人员在储物架200上进行操作时,防护门300处于关闭状态,以将储物架200和第一抓取装置5000隔开,第一抓取装置5000不能在储物架200上进行操作。人员在储物架200操作完成后,防护门300打开以露出储物架200,使得第一抓取装置5000可以在储物架200上进行操作。
其他实施例中,储物架200朝向第一抓取装置5000的一侧设有防护门300,储物架200背离第一抓取装置5000的一侧也设有防护门300。当有人员需要在储物架200上取放物料时,打开背离第一抓取装置5000一侧的防护门300,使得储物架200相对人员活动区域露出,以便于人员取放物料;同时,关闭朝向第一抓取装置5000一侧的防护门300,以使该防护门300将储物架200和第一抓取装置5000隔离开,进而确保人员的安全。当人员取放物料完成后,关闭背离第一抓取装置5000一侧的防护门300,使得储物架200相对人员活动区域被遮挡;打开朝向第一抓取装置5000一侧的防护门300,以使该储物架200相对第一抓取装置5000处于露出状态,以便于第一抓取装置5000取放物料,同时确保第一抓取装置5000取放物料时,人员不能进行操作,确保人员的安全。
驱动组件500控制防护门300的开启和关闭。可以理解的是,当防护门300设置于储物架200背离第一抓取装置5000的一侧时,可以不设置驱动组件500,改由人员手动打开或关闭防护门300。
一些实施例中,第一人机交互站1000还包括安全光栅,安全光栅安装于储物架200上;安全光栅用于检测是否有人员或第一抓取装置5000在储物架200上取放物料。防护门300安装于储物架200背离第一抓取装置5000的一侧的情况下,当防护门300露出储物架200,且安全光栅检测到有人员在储物架200上取放物料时,控制器基于安全光栅的信号变化,限制第一抓取装置5000在储物架200上取放物料。具体为,安全光栅的信号发生变化并反馈给控制器,控制器发出指令,该指令用于控制第一抓取装置5000,以使第一抓取装置5000不能在储物架200上取放物料。通过设置安全光栅,确保第一抓取装置5000不会当人员在储物架200上取放物料时靠近储物架200,确保了人员的人身安全。其他实施例中,防护门300安装于储物架200背离第一抓取装置5000的一侧时,通过检测防护门300是否打开来控制第一抓取装置5000。具体的,当防护门300露出储物架200时,控制器接收到防护门300打开的信号时,则控制第一抓取装置5000不能在储物架200上进行操作。
防护门300安装于储物架200朝向第一抓取装置5000的一侧的情况下,当防护门300遮挡储物架200,且安全光栅检测到有人员在储物架200上取放物料时,控制器基于安全光栅的信号变化,限制防护门300开启,并限制第一抓取装置5000在储物架200上取放物料。具体为,安全光栅的信号发生变化并反馈给控制器,控制器发出指令,该指令用于控制第一抓取装置5000,以使第一抓取装置5000不能在储物架200上取放物料,以及控制防护门300保持关闭状态。通过设置安全光栅,确保第一抓取装置5000不会当人员在储物 架200上取放物料时靠近储物架200,确保了人员的人身安全。当防护门300打开,第一抓取装置5000在储物架200上取放物料时,安全光栅的信号发生变化并反馈给控制器,控制器发出指令,该指令用于控制报警器报警,以提示人员不要在储物架200上取放物料。
一些实施例中,第一人机交互站1000还包括传动组件400,驱动组件500传动连接传动组件400,传动组件400连接防护门300;驱动组件500用于驱动传动组件400动作,以使传动组件400带动防护门300相对储物架200移动,以遮挡或者露出储物架200。
一些实施例中,防护门300、传动组件400和驱动组件500均安装于储物架200上。具体的,防护门300滑动连接储物架200,驱动组件500传动连接传动组件400,传动组件400连接防护门300。驱动组件500驱动传动组件400动作,以使传动组件400带动防护门300沿支撑座100的高度方向滑动,以使防护门300可以遮挡或者露出储物架200。
其他实施例中,防护门300可以沿着支撑座100的宽度方向滑动。或者是,防护门300的一侧通过铰链与储物架200连接,防护门300的另一侧可以相对储物架200旋转,进而实现储物架200的露出或遮挡。或者是,防护门300包括两扇对开的门板,其中一个门板的一侧与储物架200的一侧铰接,另一侧可以相对储物架200旋转;另一个门板的一侧与储物架200的另一侧铰接,另一侧可以相对储物架200旋转。
其他实施例中,防护门300也可以安装在支撑座100上。例如,在支撑座100上设置门架,防护门300、传动组件400和驱动组件500均可以设置于门架上,通过驱动组件500驱动传动组件400运作,以带动防护门300相对门架进行移动。
一些实施例中,储物架200包括两个相对设置的安装板和多个间隔设置的储物隔挡200A,两个安装板间隔固定于支撑座100上;传动组件400安装于安装板,驱动组件500安装于支撑座100或安装板。储物隔挡200A位于两个安装板之间,储物隔挡200A的相对两端分别固定连接两个安装板;防护门300的相对两侧分别滑动连接两个安装板的一侧,以遮挡或露出储物隔挡200A。两个安装板分别为第一安装板141和第二安装板151。
本申请中,至少一个安装板(也即第一安装板141和/或第二安装板151)背离储物隔挡200A的一侧设有传动组件400。
同时参考图9和图12,传动组件400包括第一轨道401和滑动块406,第一轨道401固定于安装板背离储物隔挡200A的表面上,第一轨道401的长度方向与支撑座100的高度方向平行,即与安装板的长度方向平行;滑动块406滑动连接第一轨道401,且固定连接防护门300的一侧;驱动组件500用于驱动滑动块406沿第一轨道401移动。驱动组件500驱动滑动块406沿第一轨道401滑动时,滑动块406带动防护门300沿着支撑座100的高度方向滑动,进而使得防护门300可以遮挡或者露出储物架200。
一些实施例中,传动组件400还包括第一同步轮403、第二同步轮404、传送带405和夹持板407。第一同步轮403、第二同步轮404均转动连接安装板背离储物隔挡200A的表面,且沿第一轨道401的长度方向间隔设置。传送带405绕设于第一同步轮403和第二同步轮404上;夹持板407固定连接滑动块406,传送带405的至少部分固定连接夹持板407;第二同步轮404与驱动组件500相连接,驱动组件500用于驱动第二同步轮404转动,以使传送带405移动,传送带405使第一同步轮403与第二同步轮404同步转动,以及使夹持板407和滑动块406沿第一轨道401移动。进而,与滑动块406连接的防护门300沿着 支撑座100的高度方向滑动。
一些实施例中,传动组件还包括第二轨道402、滑动轮、配重块408和配重牵引绳。第二轨道402固定于安装板背离储物隔挡200A的表面上,第二轨道402的长度方向与支撑座100的高度方向平行;滑动轮转动连接安装板背离储物隔挡200A的表面,且与第一同步轮403同轴。
配重块408滑动连接第二轨道402,配重牵引绳的一端固定连接配重块408,配重牵引绳的另一端绕过滑动轮后,与夹持板407固定连接。夹持板407沿第一轨道401移动时,夹持板407使配重牵引绳带动配重块408沿第二轨道402移动,且夹持板407和配重块408的移动方向相反,即防护门300和配重块408的移动方向相反。
滑动轮可以是一个单滑轮,其可以与第一同步轮403安装在同一转动轴上,也可以不与第一同步轮403共轴,而通过连接件将第一同步轮403与滑动轮连接,使得滑动轮可以随第一同步轮403同步转动。滑动轮也可以是至少两个滑轮组成的滑轮组,滑轮之间通过牵引绳连接,其中至少一个滑轮可以与第一同步轮403或第二同步轮404连接,使得滑轮组可以随第一同步轮403或第二同步轮404转动。本实施例中将滑动轮与第一同步轮403共轴设置,既可以节省安装空间,使得结构紧凑,又可以只采用单个滑动轮来实现配重块408的移动,降低成本。
其中,配重块408的重量略小于防护门300与滑动块406的重量之和。防护门300开启时,驱动组件500输出向上的推力推动防护门300上升,同时,配重块408下降,达到配重效果。反之,防护门300关闭时,驱动组件500输出向下的拉力拉动防护门300下降,同时,配重块408上升,达到配重效果。出于安全以及断电情况下可手动操作的考虑,增加了配重块408,大大增加了使用的安全性以及维护的便利性。一方面,可减少驱动组件500驱动时需要的功率,减少了驱动组件500的体积,使结构更为紧凑;另一方面,可防止意外断电的情况下,防护门300突然掉落的风险,实现了在意外断电情况下做到安全互锁,而且维护时手动轻轻抬起即可,便于操作。
一些实施例中,第一轨道401、第二轨道402均为长条形,且均固定于安装板上,第一轨道401和第二轨道402相互平行且二者之间具有间隔,第一轨道401和第二轨道402的长度方向均与支撑座100的高度方向平行。第一轨道401和第二轨道402均可以通过螺栓等紧固件固定于安装板上,也可以通过焊接等方式固定于安装板上。
第一同步轮403转动连接安装板。具体为安装板固定有第一连接轴,第一同步轮403安装于第一连接轴上,且可以环绕第一连接轴转动。第二同步轮404转动连接第二安装板151。具体为第二安装板151固定有第二连接轴,第二同步轮404安装于第二连接轴上,且可以环绕第二连接轴转动。驱动组件500与第二连接轴连接,驱动组件500驱动第二连接轴转动,第二连接轴带动第二同步轮404转动。第一同步轮403和第二同步轮404沿支撑座100的高度方向间隔排布,且第一同步轮403位于第二同步轮404的上侧。传送带405为封闭的环形,传送带405缠绕于第一同步轮403和第二同步轮404上,第一同步轮403和第二同步轮404位于第一轨道401和第二轨道402之间,使得传送带405位于第一轨道401和第二轨道402之间。
一并参考图13,滑动块406为矩形板体,滑动块406安装于第一轨道401上,且可以 沿着第一轨道401滑动,滑动块406设有向下凹陷的安装槽406a,安装槽406a用于安装夹持板407。夹持板407包括固定块407a和夹持块407b,固定块407a和夹持块407b均为矩形板体,夹持块407b的一侧表面固定连接固定块407a的一侧端面。夹持块407b设有夹持槽407c和连接槽407d,夹持槽407c沿支撑座100的高度方向贯穿夹持块407b,以用于供传送带405穿过,连接槽407d用于连接配重牵引绳。固定块407a安装于滑动块406的安装槽406a内,且固定连接滑动块406;固定块407a可以通过螺栓等紧固件或者是焊接方式固定于安装槽406a内。传送带405的至少部分位于夹持槽407c内,且被固定在夹持槽407c内;传送带405的至少部分具体通过螺栓等紧固件与夹持板407固定连接。
滑动轮转动连接安装板,滑动轮具体安装于第一连接轴,且可以与第一同步轮403同步转动。配重块408安装于第二轨道402上,且可以沿着第二轨道402滑动。配重牵引绳缠绕于滑动轮上。配重牵引绳的一端固定连接配重块408,配重牵引绳的另一端绕过滑动轮后,固定于夹持块407b的连接槽407d内。配重牵引绳具体为钢丝绳。
一些实施例中,驱动组件500驱动第二同步轮404顺时针转动时,第二同步轮404带动传送带405顺时针运动,传送带405带动第一同步轮403和滑动轮顺时针转动。此时,与传送带405连接的夹持板407随着传送带405的运动向上移动,夹持板407带动滑动块406向上移动,滑动块406通过连接件409带动防护门300向上移动。防护门300向上移动的同时,滑动轮顺时针转动,以及夹持板407向上移动的同时,可以带动配重牵引绳顺时针移动,进而使得配重块408在重力作用下向下移动。由此,实现防护门300的打开。
驱动组件500驱动第二同步轮404逆时针转动时,第二同步轮404带动传送带405逆时针运动,传送带405带动第一同步轮403和滑动轮逆时针转动。此时,与传送带405连接的夹持板407随着传送带405的运动向下移动,夹持板407带动滑动块406向下移动,滑动块406通过连接件409带动防护门300向上移动。防护门300向下移动的同时,滑动轮逆时针转动,以及夹持板407向下移动的同时,可以带动配重牵引绳逆时针移动,进而使得配重块408向上移动。由此,实现防护门300的关闭。
一些实施例中,参考图10,驱动组件500包括驱动轴和驱动件505;驱动件505安装于支撑座100;驱动轴安装于两个安装板之间;驱动轴的端部穿过安装板与第二同步轮404固定连接;驱动件505与驱动轴连接,驱动件505用于使驱动轴转动,以使驱动轴带动第二同步轮404转动。驱动件505可以为电机、气缸等部件。
一些实施例中,驱动件505为电机,电机包括机体和输出轴,输出轴通过联轴器与驱动轴相连接。电机启动后,电机的机体驱动输出轴开始转动,以带动驱动轴转动,驱动轴带动第二同步轮404转动。
一些实施例中,驱动组件500还包括第一驱动轮506、第二驱动轮507和驱动带508。第一驱动轮506固定连接驱动件505的输出轴;第二驱动轮507固定连接驱动轴,驱动带508绕设于第一驱动轮506和第二驱动轮507。驱动件505驱动第一驱动轮506转动,以使驱动带508移动,驱动带508使第二驱动轮507转动,第二驱动轮507使驱动轴转动。
电机启动后,电机的机体驱动输出轴开始转动,以带动第一驱动轮506转动,第一驱动轮506通过驱动带508使第二驱动轮507转动。第二驱动轮507带动驱动轴转动,驱动轴带动第二同步轮404转动。
一些实施例中,传动组件400的数量为两个,两个传动组件400分别设于两个安装板(第一安装板141和第二安装板151)背离储物隔挡200A的一侧,两个传动组件400分别连接防护门300的相对两侧。换句话说,第一安装板141和第二安装板151均连接有传动组件400。此时,驱动组件500还包括两个支架501和联轴器504。驱动轴包括第一驱动轴502和第二驱动轴503;两个支架501均固定于两个安装板(第一安装板141和第二安装板151)之间。具体的,一个支架501的一端固定在支撑座100上,另一端转动连接第一驱动轴502,起到支撑第一驱动轴502的作用,防止第一驱动轴502弯曲变形;另一个支架501的一端固定在支撑座100上,另一端转动连接第二驱动轴503,起到支撑第二驱动轴503的作用,防止第二驱动轴503弯曲变形。联轴器504的两端分别连接第一驱动轴502的一端和第二驱动轴503的一端;第一驱动轴502的另一端穿过一个安装板(第一安装板141),且与其中一个传动组件400的第二同步轮404固定连接;第二驱动轴503的另一端穿过另一个安装板(第二安装板151),且与另一个传动组件400的第二同步轮404固定连接。
由此,电机启动后,电机的机体驱动输出轴开始沿第一方向转动,以带动第一驱动轮506转动,第一驱动轮506通过驱动带508使第二驱动轮507转动。第二驱动轮507带动第二驱动轴503转动。第二驱动轴503通过联轴器504带动第一驱动轴502转动。防护门300的两侧分别与一个传动组件400连接,使得防护门300的两侧可以同步被带动,使得防护门300的滑动比较平稳。
在其他实施例中,第一驱动轴502和第二驱动轴503一体成型为一个驱动轴,该驱动轴的一端穿过第一安装板141,且与其中一个传动组件400的第二同步轮404固定连接。该驱动轴的另一端穿过第二安装板151,且与其中另一个传动组件400的第二同步轮404固定连接。此时,电机运行,电机的输出轴带动驱动轴转动,使得驱动轴带动两个第二同步轮404同步转动。考虑到储物架200的容量,将储物架200的宽度设置较大,即两个安装板之间的间距较宽,如采用一根完整的驱动轴连接两个安装板,较细的驱动轴容易变形弯曲,较粗的驱动轴又需要增大驱动件505的输出功率。因此,设置两根驱动轴且通过联轴器进行连接,既能避免出现过长的驱动轴容易发生变形的问题,又能适当降低驱动件505的输出功率。
可以理解的是,可以设置两个驱动组件500,分别一对一驱动两个传动组件400运作。为保证防护门300平稳移动,需要保证两个驱动组件500的时钟同步。
在其他实施例中,仅有一个安装板(第一安装板141或第二安装板151)连接有传动组件400。此时,驱动组件500仅包括驱动件和驱动轴,驱动件固定于安装板靠近储物隔挡200A的一侧,驱动轴的一端与驱动件连接,驱动轴的另一端穿过安装板与第二同步轮404连接。
一些实施例中,储物架200还包括两块护板,两块护板分别与两块安装板背离储物隔挡200A的一侧连接;护板与安装板围合成安装空间,传动组件400位于安装空间内。
具体的,两块护板分别为第一护板142和第二护板152,第一安装板141和第一护板142连接构成第一支撑柱140,第一安装板141和第一护板142均为L形板体,第一安装板141和第一护板142固定连接,且合围成第一安装空间143。第一安装空间143用于安装一个传动组件400。
第二安装板151和第二护板152连接构成第二支撑柱150,第二安装板151和第二护板152均为L形板体,第二安装板151和第二护板152固定连接,且合成第二安装空间153。第二安装空间153用于安装另一个传动组件400。第一支撑柱140和第二支撑柱150均固定连接储物隔挡200A。
一些实施例中,参考图11,储物隔挡200A包括储物板210,储物板210为矩形板体,储物板210上间隔设有多个存放工位250,储物板210位于两个安装板(第一安装板141和第二安装板151)之间,储物板210的相对两端分别固定连接两个安装板。每个存放工位250可以放置至少一个用于盛放样品的试管、溶剂瓶等容器,或者装有该容器的托盘(如试管托盘、溶剂瓶托盘等)等物料。
一些实施例中,储物隔挡200A还包括安装于各个存放工位250上的储物定位件220。每个存放工位250间隔安装有两个储物定位件220。一些具体实施方式中,当存放工位250用于存放托盘时,储物定位件220可以为定位销,定位销用于与托盘底部的定位孔配合,以使托盘每次存放时的位置均一致。另一些具体实施方式中,当存放工位250用于存放容器时,储物定位件220可以为弹性件,例如金属弹性片或塑料弹性件等;存放工位250为定位凹槽,弹性件设于定位凹槽内;定位凹槽和弹性件配合,以用于存放和定位试管、溶剂瓶等物料;此外,还可以提高定位凹槽的兼容性,以兼容不同尺寸大小的容器。
一些实施例中,储物隔挡200A上设有检测传感器230、指示灯240和控制器。每个存放工位250设有检测区域260,指示灯240位于检测区域260周围。每个检测区域260内均安装有至少一个的检测传感器230。一种具体实施方式中,检测区域260为凹槽,检测传感器230位于凹槽内;或者是检测传感器230设置于凹槽外的两端。
检测传感器230用于检测对应的存放工位250处是否放置有物料,在检测传感器230检测到存放工位250存放有物料时,控制器控制对应的指示灯240可以亮灯,以提示实验人员。反之,当检测传感器230检测到存放工位250没有存放物料时,控制器控制指示灯240灭掉,以提示实验人员。当然也可以利用指示灯240的不同颜色表示是否有物料的存在,例如每个存放工位250安装两个指示灯240,其中一个为红色,另一个为绿色,当红色指示灯240亮时,表示存放工位250存放有物料。当绿色指示灯240亮时,表示存放工位250没有存放物料。可以理解,指示灯240位于储物板210朝向防护门300的一侧,以便于防护门300打开后,实验人员能够看到指示灯240的状态。当然也可以在每个存放工位250安装一个指示灯240,指示灯240发出不同颜色的光时,代表存放工位250处是否有物料。
检测传感器230还用于检测物料的放置状态,例如检测物料是否放平等。具体的,设置两个检测传感器230,在检测传感器230检测到信号后,控制指示灯240发出信号,以提示物料是否放平。物料放平后,可以便于第一抓取装置5000夹取,提高物料夹取的精度,进而提高物料转移效率。
储物隔挡200A的数量为多个,多个储物隔挡200A均安装于第一安装板141和第二安装板151之间。具体的,储物板210的一端固定连接第一安装板141,储物板210的另一端固定连接第二安装板151。多个储物板210沿支撑座100的高度方向间隔排布于第一安装板141和第二安装板151之间。多个储物隔挡200A可以存储更多数量的物料。
一些实施例中,支撑座100包括底座110、调节支脚120和滚轮130,调节支脚120和滚轮130安装于底座110的底部,调节支脚120对底座110进行支撑,滚轮130可以便于第一人机交互站1000的移动。
底座110为立方体状,包括底板111、支撑板112和多个侧板123,底板111位于支撑板112的下方,支撑板112用于支撑位于其上的结构,多个侧板123的相对两侧分别连接底板111和支撑板112。底板111、支撑板112和多个侧板123围合成容纳腔室124,容纳腔室124可以用于放置第一人机交互站1000的电控设备(如各种控制器和供电装置等);此外,容纳腔室124还可以用于放置散热器等。其中部分侧板123的两侧分别固定连接底板111和支撑板112,另一部分侧板123可拆卸的与底板111和支撑板112连接。此外,在靠近人的一侧的侧板123上可以设置交互门,该交互门可以打开,以便于容纳腔室124露出,进而便于检修和/或更换安装于容纳腔室124内的部件。
调节支脚120包括圆形的支撑块121和调节螺栓122。调节支脚120的数量为四个,四个调节支脚120分别安装于底板111的四个角落。其中调节螺栓122的一端螺纹连接底板111,支撑块121固定连接调节螺栓122远离底板111的一端。调节支脚120用于支撑底座110,且调节螺栓122旋拧时,可相对底板111伸长或者缩短,由此,即使在不平整地面上,也可以通过调整四个调节螺栓122相对底板111的长短,进而使得底座110保持水平。在其他实施例中,调节支脚120的数量可以为两个、三个、五个等,调节支脚120可以安装于底板111的任意位置,本申请不做局限。
一些实施例中,滚轮130的数量为四个,四个滚轮130分别安装于底板111的四个角落。滚轮130可以便于第一人机交互站1000的移动。可以理解,第一人机交互站1000不需要移动时,使调节螺栓122相对底板111的伸出长度较长,进而使得滚轮130不能沿地面滚动。当需要移动第一人机交互站1000时,旋拧调节螺栓122,使得调节螺栓122相对底板111缩短,进而使得支撑块121不与地面接触,此时滚轮130与地面接触,以便于第一人机交互站1000的移动。在其他实施例中,滚轮130的数量可以为三个、五个、六个等等,滚轮130可以安装在底板111的中间区域等其他位置,本申请不做局限。
本申请附图中所示第一安装空间143和第二安装空间153内均设有传动组件400,驱动组件500同时驱动两个传动组件400动作。以下详述驱动组件500的安装情况,以及驱动组件500具体如何驱动两个传动组件400同时动作。
请同时参考图10和图14,驱动件505安装于底座110的容纳腔室124内。第一驱动轮506位于底座110的容纳腔室124内,且第一驱动轮506固定连接电机的输出轴。第二驱动轮507固定连接第二驱动轴503。驱动带508的一部分位于底座110的容纳腔室124内,且缠绕于第一驱动轮506上,驱动带508的另一部分穿过支撑板112,且缠绕于第二驱动轮507上。
电机启动后,电机的机体驱动输出轴开始沿第一方向转动,以带动第一驱动轮506转动,第一驱动轮506通过驱动带508使第二驱动轮507转动。第二驱动轮507带动第二驱动轴503转动。第二驱动轴503通过联轴器504带动第一驱动轴502转动。
第一驱动轴502转动后,带动第一安装空间143内的第二同步轮404顺时针转动。第二同步轮404带动传送带405顺时针运动,传送带405带动第一同步轮403和滑动轮顺时 针转动。此时,与传送带405连接的夹持板407随着传送带405的运动向上移动,夹持板407带动滑动块406向上移动,滑动块406通过连接件409带动防护门300向上移动。防护门300向上移动的同时,滑动轮顺时针转动,以及夹持板407向上移动的同时,可以带动配重牵引绳顺时针移动,进而使得配重块408在重力作用下向下移动。同理,第二驱动轴503转动后,带动第二安装空间153内的传动组件400工作原理与第一安装空间143内的传动组件400工作原理相同,不再赘述。
可以理解,联轴器504使得第一驱动轴502和第二驱动轴503同步转动,因此第一安装空间143内的传动组件400的第二同步轮404和第二安装空间153内的传动组件400的第二同步轮404同步转动,进而使得两个传动组件400各自的传送带405同步移动,两个传动组件400各自的滑动块406同步移动,最终实现防护门300的两侧同步移动,可以使得防护门300移动更加平稳。
当防护门300向上移动至整个储物架200均露出来之后,电机停止工作。此时,配重块408的重力通过配重牵引绳成为作用于防护门300的拉力,使得防护门300保持在露出储物架200的状态。此时,实验人员可以在储物架200上放置或取放物料或者试管等材料。
当实验人员放置或者拿取材料完成后,电机的机体驱动输出轴沿着第二方向开始旋转,第一方向和第二方向其中一个为顺时针方向,另一个为逆时针方向。输出轴转动以带动第一驱动轮506转动,第一驱动轮506通过驱动带508使第二驱动轮507转动。第二驱动轮507带动第二驱动轴503转动。第二驱动轴503通过联轴器504带动第一驱动轴502转动。
第一驱动轴502转动后,带动第一安装空间143内的第二同步轮404逆时针转动。第二同步轮404带动传送带405逆时针运动,传送带405带动第一同步轮403和滑动轮逆时针转动。此时,与传送带405连接的夹持板407随着传送带405的运动向下移动,夹持板407带动滑动块406向下移动,滑动块406通过连接件409带动防护门300向上移动。防护门300向下移动的同时,滑动轮逆时针转动,以及夹持板407向下移动的同时,可以带动配重牵引绳逆时针移动,进而使得配重块408向上移动。
一些实施例中,防护门300为矩形薄板状。防护门300的一侧与从第一安装空间143伸出的连接件409固定连接。防护门300的另一侧与从第二安装空间153伸出的连接件409固定连接。其中,防护门300可以是透明或半透明的,或者在防护门300上可以设置可视窗口,从而方便人员直观查看第一抓取装置5000在储物架200上的操作情况。防护门300可以采用阻燃非金属材质制成,具体可以为V0级防火PC(Po lycarbonate,聚碳酸酯)。
参考图9,连接件409固定连接滑动块406,且至少部分伸出第一安装空间143之外。连接件409伸出第一安装空间143之外的部分用于连接防护门300。可以理解,安装于第二安装空间153之内的传动组件400,其包括的连接件409至少部分伸出第二安装空间153之外,以连接防护门300。滑动块406与连接件409的一侧固定连接。滑动块406滑动时,通过连接件409带动防护门300滑动,也即,滑动块406、连接件409和防护门300同步滑动。
一些实施例中,控制器安装于底座110的容纳腔室124内。控制器与上述的检测传感器230、指示灯240和电机电连接。实现对检测传感器230、指示灯240和电机的控制。
参考图7和图8,第一人机交互站1000还包括显示屏600,显示屏600安装于储物架 200上,且与控制器电连接。显示屏600可以为触摸显示屏600,实验人员可以直接在触摸显示屏600上进行操作,以实现对第一人机交互站1000的控制,例如在触摸显示屏600上点击打开选项,以使控制器控制电机工作,进而使得防护门300打开,进而将储物架200裸露。或者是直接在触摸显示屏600上点击关闭选项,以使电机控制器控制电机工作,使得防护门300关闭,进而将储物架200遮挡。显示屏600也可以为非触摸式显示屏600,此时实验人员可以通过遥控器控制,实现在显示屏600上选择防护门300打开或者关闭。显示屏600和防护门300位于储物架200的同一侧,以便于实验人员进行操作。其他实施例中,显示屏600可以固定在支撑座100上。显示屏600还可以显示储物架200中存放的物料的具体情况,比如各物料的基本信息(如名称、容量、存放位置等)、各存放工位的空闲状态等等。实验人员也可以手动在显示屏600上输入或修改存放的物料的信息等。
第一人机交互站1000还包括扫码装置700,扫码装置700固定于支撑板112上。当然扫码装置700也可以固定于侧板123或储物架200等部件上,或者,扫码装置700还可以为手持式的,本申请不做局限。扫码装置700与控制器电连接。当实验人员需要放置或者拿走储物架200上的物料时,将物料上的标识码对准扫码装置700,以使扫码装置700进行扫码,且将扫码信号传输至控制器,控制器收到扫码装置700的扫码信号后,对物料的入库或者出库进行记录。标识码可以为二维码、条形码、字符码等。
其他实施例中,传动组件400包括传动齿条和传动齿轮,传动齿条为长条状,且与防护门300沿支撑座100的高度方向的一侧边固定连接。传动齿轮安装于第一安装板141,且与传动齿条啮合,传动齿轮转动时,使传动齿条沿支撑座100的高度方向移动。驱动组件500包括电机和驱动齿轮,电机包括机体和驱动轴,机体安装于第一安装板141,驱动齿轮固定连接驱动轴,且驱动齿轮啮合传动齿轮。电机启动后,驱动轴带动驱动齿轮转动,驱动齿轮带动传动齿轮转动,传动齿轮环绕自身轴向时,驱动传动齿条沿支撑座100的高度方向移动。进而使得传动齿条带动防护门300沿着支撑座100的高度方向移动。
本实施例中,实验室内,位于第一人机交互站1000背离第一抓取装置5000一侧的区域为人员活动区域。第一人机交互站1000、仓储柜2000、物料中转站4000、第一导向台6000和第一抓取装置5000所在区域为自动化实验区域。且防护门300位于储物架200背离自动化实验区域的一侧。
第一抓取装置5000可与第一人机交互站1000的电气控制器实现通信。利用本实施例提供的仓储***存储物料时,首先准备好物料承载件。在触摸显示屏600上点击打开选项,电气控制器控制电机工作,且使得防护门300打开以露出储物架200时,第一抓取装置5000会同步获得防护门300打开的信号。此时第一抓取装置5000不会去储物架200处放置或者拿取物料承载件。然后利用扫码装置700将物料承载件一一扫码后对应放置于第一人机交互站1000的储物架200上,此时,控制***会自动将物料承载件的编码和物料承载件在储物架200上所占用储物工位的编码一一对应。接着在触摸显示屏600上点击关闭选项,电气控制器控制电机工作,使防护门300关闭,以遮挡储物架200。然后第一抓取装置5000沿着第一导向台6000朝向第一人机交互站1000移动,接着第一抓取装置5000抓取放置在第一人机交互站1000的储物架上的物料承载件。
由此,可以避免第一抓取装置5000伤害实验人员,提升了安全系数。也就是说,本实 施例中,通过设置防护门300,且使得防护门300可以沿着支撑座100的高度方向上下移动,进而实现防护门300遮挡或者露出储物架200。在防护门300露出储物架200的情况下,控制第一抓取装置5000等外部设备不能在储物架200上放置或者拿取物料。仅有防护门300遮挡储物架200的情况下,第一抓取装置5000等才可以在储物架200上放置或者拿取物料,避免了机械臂5100伤害实验人员,提升了安全系数。
也就是说,一些实施例中,通过设置防护门300,且使得防护门300可以沿着支撑座100的移动,进而实现防护门300遮挡或者露出储物架200。在防护门300露出储物架200的情况下,控制第一抓取装置5000不能在储物架200上放置或者拿取物料。仅有防护门300遮挡储物架200的情况下,第一抓取装置5000才可以在储物架200上放置或者拿取物料,避免了机械臂伤害实验人员,提升了安全系数。
防护门300位于储物架200朝向第一抓取装置5000一侧时。控制器控制电机工作,且使得防护门300打开,以使储物架200相对第一抓取装置5000露出,此时第一抓取装置5000可以去储物架200处放置或者拿取物料。当有人员需要在储物架200上取放物料时,控制器控制电机工作,使得防护门300关闭,以使储物架200相对第一抓取装置5000处于遮挡状态,避免了机械臂伤害实验人员,提升了安全系数。也能够防止人员干涉第一抓取装置5000,影响第一抓取装置5000的操作精度。
以上对本申请实施例进行了详细介绍,本文中应用了具体个例对本申请的原理及实施方式进行了阐述,以上实施例的说明只是用于帮助理解本申请的方法及其核心思想。

Claims (25)

  1. 一种仓储***,其特征在于,包括:第一导向台、仓储柜、仓储收纳件、物料中转站和第一抓取装置;
    所述仓储柜位于所述第一导向台的第一侧,所述仓储柜设有容纳仓以及与所述容纳仓连通的第一开口,所述第一开口朝向所述第一导向台;
    所述仓储收纳件设置于所述容纳仓内,且能够从所述第一开口露出,所述仓储收纳件用于存储物料;
    所述物料中转站位于所述第一导向台的第二侧,所述第二侧与所述第一侧为所述第一导向台的同一侧或不同侧;所述物料中转站用于暂存需要中转的物料;
    所述第一抓取装置滑动连接所述第一导向台,且能够在所述第一导向台上移动;所述第一抓取装置用于将所述仓储收纳件内的物料转移至所述物料中转站,和/或,将所述物料中转站内的物料转移至所述仓储收纳件。
  2. 根据权利要求1所述的仓储***,其特征在于,所述仓储***还包括第一人机交互站,所述第一人机交互站位于所述第一导向台的第三侧,所述第三侧和所述第一侧为所述第一导向台的同一侧或不同侧;所述第一人机交互站用于存放物料且将实验人员和所述第一抓取装置隔离开;所述第一抓取装置还用于将所述第一人机交互站中的物料转移至所述仓储收纳件,和/或,将所述仓储收纳件的物料转移至所述第一人机交互站。
  3. 根据权利要求1所述的仓储***,其特征在于,所述仓储柜还设有与所述容纳仓连通的第二开口,所述仓储收纳件能够在所述第一开口与所述第二开口之间移动;所述第二开口与所述第一开口位于所述仓储柜的同一侧或不同侧。
  4. 根据权利要求3所述的仓储***,其特征在于,所述第二开口和所述第一开口位于所述仓储柜的不同侧;所述仓储***还包括第二导向台、第二抓取装置和第二人机交互站;
    所述第二导向台位于所述仓储柜设有所述第二开口的一侧,所述第二抓取装置滑动连接所述第二导向台,且能够在所述第二导向台上移动;所述第二人机交互站位于所述第二导向台的一侧,所述第二人机交互站用于存放物料且将实验人员和所述第二抓取装置隔离开;在所述仓储收纳件移动至所述第二开口处时,所述第二抓取装置用于将所述第二人机交互站中的物料转移至所述仓储收纳件,和/或,将所述仓储收纳件的物料转移至所述第二人机交互站。
  5. 根据权利要求4所述的仓储***,其特征在于,在所述仓储收纳件移动至所述第二开口处时,所述第二抓取装置还用于将所述仓储收纳件内的物料转移至所述物料中转站,和/或,将所述物料中转站内的物料转移至所述仓储收纳件。
  6. 根据权利要求2所述的仓储***,其特征在于,所述仓储柜还设有与所述容纳仓连通的第二开口,所述仓储收纳件能够在所述第一开口与所述第二开口之间移动;所述第二开口和所述第一开口位于所述仓储柜的不同侧;所述仓储***还包括第二导向台、第二抓取装置和第二人机交互站;
    所述第二导向台位于所述仓储柜设有所述第二开口的一侧,所述第二抓取装置滑动连接所述第二导向台,且能够在所述第二导向台上移动;所述第二人机交互站位于所述第二 导向台的一侧,所述第二人机交互站用于存放物料且将实验人员和所述第二抓取装置隔离开;在所述仓储收纳件移动至所述第二开口处时,所述第二抓取装置用于将所述第二人机交互站中的物料转移至所述仓储收纳件,和/或,将所述仓储收纳件的物料转移至所述第二人机交互站。
  7. 根据权利要求2所述的仓储***,其特征在于,所述第一侧和所述第二侧为所述第一导向台相对的两侧;所述第一侧和所述第三侧为所述第一导向台相邻的两侧。
  8. 根据权利要求1至7中任一项所述的仓储***,其特征在于,所述仓储收纳件包括:仓储托盘和仓储架;所述仓储架固定于所述仓储托盘上;所述仓储架上设有多个仓储工位,所述仓储工位用于放置盛放有物料的物料承载件;
    每个所述仓储工位设有仓储定位件,所述仓储定位件用于对所述物料承载件进行定位。
  9. 根据权利要求8所述的仓储***,其特征在于,所述仓储托盘上间隔设置有多个存储单元,每个所述存储单元设置有至少一个所述仓储架。
  10. 根据权利要求1至7中任一项所述的仓储***,其特征在于,所述仓储***还包括至少一个第一位置检测装置;所述第一位置检测装置安装于所述容纳仓内,所述第一位置检测装置用于确定所述仓储收纳件的位置。
  11. 根据权利要求1至7中任一项所述的仓储***,其特征在于,所述第一抓取装置包括机械臂、夹爪和第二位置检测装置,所述机械臂滑动连接所述第一导向台,所述夹爪固定连接所述机械臂;所述第二位置检测装置安装于所述机械臂上;所述第二位置检测装置用于确定所述仓储收纳件中存放的物料的位置。
  12. 根据权利要求1至7中任一项所述的仓储***,其特征在于,所述物料中转站包括中转座和多个置物板,所述中转座包括中转底板、第一支撑板和第二支撑板,所述第一支撑板和所述第二支撑板间隔固定于所述中转底板上;多个所述置物板间隔设置于所述第一支撑板和所述第二支撑板之间,所述置物板的相对两端分别固定连接所述第一支撑板和所述第二支撑板;
    所述置物板上设有多个中转工位,所述中转工位用于盛放待中转的物料承载件。
  13. 根据权利要求12所述的仓储***,其特征在于,所述物料中转站还包括定位组件,所述定位组件固定于所述中转座上;所述定位组件用于供其它设备定位所述物料中转站;
    所述定位组件包括三轴标定支架、三个识别码标定板和三个识别码,所述三轴标定支架安装于所述中转座上;
    所述三轴标定支架包括两两相互垂直的X向连接板、Y向连接板和Z向连接板,所述Y向连接板的一端固定连接所述X向连接板,所述Y向连接板的另一端固定连接所述Z向连接板的一端;三个所述识别码标定板分别位于所述X向连接板的两端以及所述Z向连接板的另一端上;
    每个所述识别码标定板内置有所述识别码,且所述识别码位于背离所述第一导向台的一侧,所述识别码用于供其它设备定位所述物料中转站。
  14. 根据权利要求1至7中任一项所述的仓储***,其特征在于,所述第一导向台包括台架、驱动部件和滑台;所述驱动部件固定连接所述台架,所述滑台滑动连接所述驱动部件;所述第一抓取装置固定连接所述滑台;所述驱动部件能够通过所述滑台驱动所述第 一抓取装置沿所述第一导向台移动。
  15. 根据权利要求14所述的仓储***,其特征在于,所述第一导向台还包括拖链,所述拖链安装于所述台架上,所述拖链用于安装连接所述第一抓取装置的线缆;在所述第一抓取装置沿所述第一导向台滑动时,所述拖链跟随所述第一抓取装置移动。
  16. 根据权利要求2所述的仓储***,其特征在于,其特征在于,所述第一人机交互站包括:支撑座、储物架、防护门和驱动组件;所述储物架安装于所述支撑座上,所述储物架用于存放物料;所述防护门位于所述储物架的至少一侧,所述防护门用于将需要在所述储物架上取放物料的实验人员和所述第一抓取装置隔离开;
    所述驱动组件连接所述防护门,所述驱动组件用于驱动所述防护门相对所述储物架移动,以遮挡或者露出所述储物架。
  17. 根据权利要求16所述的仓储***,其特征在于,所述防护门安装于所述储物架朝向所述第一抓取装置的一侧;和/或,所述防护门安装于所述储物架背离所述第一抓取装置的一侧。
  18. 根据权利要求16所述的仓储***,其特征在于,所述第一人机交互站还包括安全光栅,所述安全光栅安装于所述储物架上;所述安全光栅用于检测是否有实验人员或所述第一抓取装置在所述储物架上取放物料。
  19. 根据权利要求16所述的仓储***,其特征在于,所述第一人机交互站还包括传动组件,所述传动组件连接所述防护门,且所述传动组件与所述驱动组件传动连接,所述驱动组件驱动所述传动组件运作,以使所述传动组件带动所述防护门相对所述储物架移动。
  20. 根据权利要求19所述的仓储***,其特征在于,所述储物架包括两块相对设置的安装板和多块间隔设置的储物隔挡,两块所述安装板间隔固定于所述支撑座上;所述储物隔挡位于两块所述安装板之间,所述储物隔挡的相对两端分别固定连接两块所述安装板;
    所述传动组件安装于所述安装板背离所述储物隔挡的一侧,所述驱动组件安装于所述支撑座或所述安装板;所述防护门的一侧与所述传动组件连接,以遮挡或露出所述储物隔挡。
  21. 根据权利要求20所述的仓储***,其特征在于,所述储物隔挡包括储物板,所述储物板位于两个所述安装板之间,所述储物板的相对两端分别固定连接两个所述安装板;所述储物板上间隔设有多个存放工位,所述存放工位用于存放物料;
    所述储物隔挡还包括安装于各所述存放工位上的储物定位件,所述储物定位件用于将物料限位于所述存放工位。
  22. 根据权利要求21所述的仓储***,其特征在于,所述储物隔挡还包括检测传感器、指示灯和控制器;所述检测传感器和所述指示灯分别与所述控制器电连接;
    各所述存放工位对应设有检测区域,所述检测传感器安装于所述检测区域内,所述指示灯安装于所述检测区域周围;所述检测传感器用于检测所述存放工位是否放置有物料以及物料的放置状态;所述控制器用于接收所述检测传感器反馈的感应信号,并根据所述感应信号控制所述指示灯发出相应的指示信号。
  23. 根据权利要求16所述的仓储***,其特征在于,所述第一人机交互站还包括显示屏,所述显示屏安装于所述支撑座或所述储物架上,所述显示屏用于显示所述第一人机交 互站的状态和/或供实验人员操作。
  24. 根据权利要求16所述的仓储***,其特征在于,所述第一人机交互站还包括扫码装置,所述扫码装置安装于所述支撑座或所述储物架上,所述扫码装置用于扫描待存储的物料的标识码,以获取待存储的物料的信息。
  25. 根据权利要求1至7中任一项所述的仓储***,其特征在于,所述仓储***还包括移动机器人,所述移动机器人位于所述物料中转站背离所述第一导向台的一侧,所述移动机器人用于在所述物料中转站取放物料。
PCT/CN2023/106747 2022-09-30 2023-07-11 一种仓储*** WO2024066662A1 (zh)

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CN115676200A (zh) * 2022-09-30 2023-02-03 深圳晶泰科技有限公司 一种仓储***

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CN113233065A (zh) * 2021-04-15 2021-08-10 上海电气慧程智能***有限公司 用于氮气保护医疗样本单元的自动仓储库
WO2021176184A1 (fr) * 2020-03-04 2021-09-10 Scallog Système et procédé de transfert de contenants dans un entrepôt de stockage
CN214651097U (zh) * 2021-02-07 2021-11-09 广东科学技术职业学院 一种智能仓储装置
CN217050083U (zh) * 2021-08-19 2022-07-26 苏州派迅智能科技有限公司 一种物料盘储拣配智能一体化设备
CN115676200A (zh) * 2022-09-30 2023-02-03 深圳晶泰科技有限公司 一种仓储***
CN218478027U (zh) * 2022-09-30 2023-02-14 深圳晶泰科技有限公司 一种仓储***

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WO2021176184A1 (fr) * 2020-03-04 2021-09-10 Scallog Système et procédé de transfert de contenants dans un entrepôt de stockage
CN214651097U (zh) * 2021-02-07 2021-11-09 广东科学技术职业学院 一种智能仓储装置
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CN218478027U (zh) * 2022-09-30 2023-02-14 深圳晶泰科技有限公司 一种仓储***

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