WO2024053441A1 - Splice device and method - Google Patents

Splice device and method Download PDF

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Publication number
WO2024053441A1
WO2024053441A1 PCT/JP2023/030874 JP2023030874W WO2024053441A1 WO 2024053441 A1 WO2024053441 A1 WO 2024053441A1 JP 2023030874 W JP2023030874 W JP 2023030874W WO 2024053441 A1 WO2024053441 A1 WO 2024053441A1
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WO
WIPO (PCT)
Prior art keywords
web
pad
pass line
cutter
roll
Prior art date
Application number
PCT/JP2023/030874
Other languages
French (fr)
Japanese (ja)
Inventor
飛鳥 南
Original Assignee
株式会社瑞光
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 株式会社瑞光 filed Critical 株式会社瑞光
Publication of WO2024053441A1 publication Critical patent/WO2024053441A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H21/00Apparatus for splicing webs

Definitions

  • the present invention relates to a (raw) web splicing device and method.
  • Patent Document 1 In order to continuously supply the raw web to the processing line, a splice is performed in which the starting end of the new web is overlapped and joined to the terminal end of the old web (Patent Document 1).
  • the web in order to make a non-stretchable web stretchable, the web may be stretched between a pair of gear-shaped stretching machines (Patent Document 2).
  • Patent Document 2 the boundary between the joint portions may break.
  • the end of the web is cut diagonally to the width direction of the web, and the diagonally cut end is
  • the sections may be connected using tape, etc.
  • old and new webs are conveyed from their respective supply rolls to one common discharge roll, so that they are inclined to each other.
  • the pad suctions and clamps the inclined raw web from the width direction, the pad does not contact the web in parallel, which causes wrinkles in the web.
  • an object of the present invention is to provide a splicing device and method that does not easily cause wrinkles in the web during splicing.
  • the splicing device of the present invention is a splicing device that joins the webs by overlapping the starting end S of the waiting web 11R on the terminal end E of the preceding web 11L, a first pass line 1L along which the first web 11L is conveyed from the first supply roll 5L along the discharge roll 6; a second pass line 1R along which the second web 11R is conveyed from the second supply roll 5R along the discharge roll 6; a first cutter 21L extending obliquely across the width direction of the first web 11L on the first pass line 1L; a second cutter 21R extending obliquely across the width direction of the second web 11R on the second pass line 1R; A first pad 31L that extends diagonally along the first cutter 21L and holds the terminal end E of the first web 11L downstream of the first cutter 21L; Downstream of the second cutter 21R, it extends obliquely along the second cutter 21R, holds the starting end S of the second web 11R, and joins the webs with the
  • the splicing method of the present invention is a splicing method in which the starting end S of the waiting web 11R is overlapped with the terminal end E of the preceding web 11L to join the webs together, a first conveyance step in which the first web 11L is conveyed from the first supply roll 5L to the first pass line 1L along the discharge roll 6; a second conveyance step in which the second web 11R is conveyed from the second supply roll 5R to the second pass line 1R along the discharge roll 6; a first cutting step of cutting the first web 11L on the first pass line 1L so as to diagonally cross the width direction of the first web 11L; a second cutting step of cutting the second web 11R on the second pass line 1R so as to diagonally cross the width direction of the second web 11R; a starting end holding step of holding the starting end S of the second web 11R on a second pad 31R; After the first conveyance step, the terminal end E of the first web 11L and the starting end S of the second web 11R is overlapped with
  • a first overlapping step of overlapping the part S a first joining step of joining the starting end S and the ending end E and joining the second web 11R to the first web 11L;
  • the discharge roll 6 is changed to a first roll so that the pass line of the web is changed to the second pass line 1R parallel to the first pass line 1L. and a first displacement step of displacing the roll from the position P1 to the second roll position P2.
  • the position of the discharge roll is displaced so that the first pass line and the second pass line are parallel to each other. Therefore, when holding the first web and the second web with each pad and cutting them, the surface (adsorption surface) of each pad is parallel to each web, facing directly (facing directly), and the webs are cut. There is no risk of wrinkles occurring in the web when it is adsorbed with a pad.
  • the path line means a path along which the web passes.
  • FIG. 1 shows one embodiment of the splicing device of the present invention, and is a front view of the device in a state in which a first web is being supplied to a processing line.
  • FIG. 2 is a side view showing the left unit of the device.
  • FIG. 3 is a front view of the splicing device with the left and right units closed.
  • FIG. 4 is a front view of the device showing a pair of webs sandwiched between a pair of pads.
  • FIG. 5 is a front view of the apparatus showing a state in which the discharge roll has moved from the first roll position to the second roll position after cutting the first web.
  • FIG. 6 is a front view of the same apparatus in a state in which the second web is being supplied to the processing line.
  • FIGS. 7A, 7B, and 7C are partially sectional front views of the left and right units in a closed state, respectively.
  • FIG. 8A is a schematic front view showing a stretching device
  • FIG. 8B is an enlarged sectional view of the same stretching device showing a stretching method.
  • FIG. 9A is a perspective view showing the first and second webs before splicing
  • FIG. 9B is a plan view showing the first and second webs after splicing.
  • FIG. 10 is a front view showing an example of a conventional splicing device.
  • FIGS. 11A and 11B are enlarged front views showing an example of a conventional joining method.
  • the splicing device 10 includes a first winding portion 12L in which a first web 11L is wound in a roll shape, and a second web 11R, which is a reserve for the first web 11L, is wound in a roll shape.
  • the second winding part 12R to be rotated, the bracket part 13 supporting the first and second winding parts 12L, 12R, and the bracket part 13 near the first and second winding parts 12L, 12R.
  • a cutting section 20 provided downstream of the first and second webs 11L and 11R, a splice section 30 that joins the first and second webs 11L and 11R, and a splice section 30 provided downstream of the splice section 30.
  • a tension control section 40 that controls the tension of the running web; an accumulation section 50 that is provided at the most downstream and accumulates the web in use; and a large number of parts that guide the running of the first and second webs 11L and 11R.
  • a guide roller is provided.
  • the first and second webs 11L and 11R are, for example, flexible webs such as nonwoven fabrics, the first web 11L is wound around the first winding portion 12L, and the second web 11R is It is wound around the second winding portion 12R. Adhesive tape is attached to the tip ends of the first and second webs 11L and 11R for joining with a spare web. Further, the web used here is, for example, a nonwoven fabric such as a top sheet, back sheet, gathered sheet, etc. used for disposable diapers.
  • the first and second winding portions 12L and 12R have rotating shafts, and are provided with roll-shaped first and second webs 11L and 11R wound around a winding core.
  • the first and second winding portions 12L and 12R are provided on the bracket portion 13 at a distance such that the first and second webs 11L and 11R do not come into contact with each other.
  • the remaining amount detection units 14L and 14R detect the remaining amounts of the first and second webs 11L and 11R wound around the first and second winding portions 12L and 12R, and determine which windings are used in a predetermined state. Outputs a detection signal to switch the circuit.
  • the first and second drive rollers 15L, 15R are rotationally driven by a drive motor (not shown).
  • Nip rollers 16L, 16R are provided adjacent to each drive roller 15L, 15R.
  • Each drive roller 15L, 15R nip and convey the first and second webs 11L, 11R with nip rollers 16L, 16R.
  • Each drive roller 15L, 15R detects the running speed of the first and second webs 11L, 11R, respectively, by a drive control mechanism (not shown), and rotates the first and second winding portions 12L, 12R so as to reach a predetermined speed. Control each air brake.
  • the first drive roller 15L is provided upstream of the first supply roll 5L.
  • the second drive roller 15R is provided upstream of the second supply roll 5R.
  • the cutting section 20 includes a first cutter 21L provided at a position close to the pass line (first pass line) of the first web 11L on the downstream side of the first and second supply rolls 5L, 5R, and a second web 11L.
  • a second cutter 21R is provided at a position close to the pass line (second pass line) of 11R.
  • the first and second cutters 21L and 21R have a width larger than the width of the first and second webs 11L and 11R so that they can cut the first and second webs 11L and 11R, respectively.
  • the first cutter 21L is connected to an air cylinder mechanism (not shown) which is a drive mechanism, and moves in a direction approaching the first web 11L when cutting the first web 11L.
  • the second cutter 21R is also connected to an air cylinder mechanism (not shown) which is a drive mechanism, and moves in a direction approaching the second web 11R when cutting the second web 11R.
  • the splice portion 30 is provided on the downstream side near the cutting portion 20, and includes a first pad 31L provided at a position along the path line of the first web 11L and a position along the path line of the second web 11R. , a first drive mechanism 32L that moves the first pad 31L, and a second drive mechanism 32R that moves the second pad 31R.
  • the first and second pads 31L and 31R are provided with suction means for suctioning and holding the first and second webs 11L and 11R.
  • the first and second drive mechanisms 32L and 32R are constituted by air cylinder mechanisms and the like, and move the first and second pads 31L and 31R in a direction toward each other.
  • the first and second pads 31L, 31R move toward each other while suctioning and holding the respective webs 11L, 11R, bring them into pressure contact, and prepare a spare web.
  • the two are joined via the adhesive tape provided at the tip.
  • the tension control unit 40 is provided downstream of the splice unit 30 via a guide roller, and includes a tension roller 41 that controls the tension of the running web, and a rotating arm 42 that has the tension roller 41 attached to one end. have The tension control unit 40 keeps the tension of the running first and second webs 11L and 11R constant by swinging.
  • the storage section 50 is provided downstream of the tension control section 40.
  • the storage unit 50 includes a plurality of fixed rollers 51, a plurality of movable rollers 52 that move close to and away from the fixed roller 51, and a drive mechanism 53 that moves the movable rollers 52.
  • the fixed rollers 51 are arranged substantially in a line.
  • the movable roller 52 is provided apart from the fixed roller 51.
  • the movable roller 52 swings toward and away from the fixed roller 51 by a drive mechanism 53 configured with an air cylinder mechanism.
  • the web in use is alternately wound around a fixed roller 51 and a movable roller 52.
  • the storage part 50 moves in a direction in which the movable roller 52 moves away from the fixed roller 51 and runs.
  • the first web 11L or the second web 11R is accumulated.
  • the cutting section 20 is cutting and splicing either the first web 11L or the second web 11R, that is, when no web is being supplied to the downstream line, the movable roller 52 approaches the fixed roller 51.
  • the web is fed to the downstream line by a driving means (not shown).
  • a splicing method that uses the splicing device 10 configured as described above to continuously feed the first and second webs 11L and 11R will be described.
  • the first web 11L is used, and a case will be described in which the second web 11R, which is a spare web, is joined to the first web 11L.
  • the first web 11L is moved along the production (processing) line downstream of the storage section 50 along the route while the tension and running speed of the first web 11L are controlled by the drive roller 15L and the tension control section 40.
  • the first and second cutters 21L and 21R of the cutting section 20 and the first pad 31L are spaced apart from the first and second webs 11L and 11R of the pass line.
  • the storage unit 50 is in a state where the movable roller 52 is the most distant from the fixed roller 51, and the first web 11L in use is stored. Furthermore, the starting end of the second web 11R is suction-held by the second pad 31R.
  • the remaining amount detection section 14L detects that the remaining amount of the first web 11L has become less than a predetermined amount
  • the first winding section 12L and the left drive roller 15L stop the first web 11L from running. Stop.
  • the storage section 50 moves the movable roller 52 in a direction approaching the fixed roller 51 to remove the wound web. Continue to feed the web to the downstream side.
  • the first pad 31L of the splice portion 30 attracts and holds the first web 11L, which is not running. Then, the first cutter 21L of the cutting section 20 moves in a direction approaching the first web 11L held by the first pad 31L, and cuts the first web 11L, as shown in FIG. 11A. As shown in FIG. 11B, the first pad 31L holding the cut first web 11L and the second pad 31R holding the second web 11R move toward each other and touch the first web 11L. The starting end of the spare second web 11R is joined via an adhesive tape.
  • the drive roller 15R on the right side in FIG. 10 starts conveying the second web 11R. Further, the accumulation section 50 moves the movable roller 52 in a direction away from the fixed roller 51 and starts accumulating the second web 11R.
  • the first web 11L before being attracted by the first pad 31L is in a non-parallel state that is inclined with respect to the attraction surface of the first pad 31L. Therefore, when the first pad 31L adsorbs the first web 11L, wrinkles are likely to occur in the first web 11L.
  • this splicing device 10 overlaps the starting end S (FIG. 7B) of the waiting web 11R with the terminal end E (FIG. 7B) of the preceding web 11L, thereby splicing the web.
  • It is a splicing device that joins each other, and includes a pair of left and right first and second units U1 and U2 and first and second receiving portions 22L and 22R in the center.
  • the pair of first and second units U1 and U2 have a structure that is plane symmetrical (mirror symmetrical) to each other, and the devices such as actuators that drive each unit are also horizontally symmetrical. It is located in
  • the first and second units U1, U2 alternately stand upright and convey the first and second webs, respectively.
  • the second and first units U2 and U1 are configured so that they can be alternately tilted and opened to set the starting ends of the second and first webs.
  • the first unit U1 is composed of the first supply roll 5L, the first cover 23L (FIG. 7A), the first cutter 21L, the first pad 31L, and the first rotating frame 2L.
  • a second unit U2 is configured by the second supply roll 5R, second cover 23R (FIG. 7A), second cutter 21R, second pad 31R, and second rotating frame 2R.
  • the other of the first or second covers 23L, 23R is separated from the other of the first or second receiving parts 22L, 22R in FIG. 6, and the other of the first or second units U1, U2 is set in an open state. It is configured so that it can be
  • the first and second covers 23L and 23R may be set to face the first and second receiving portions 22L and 22R, respectively. It is configured so that it can be done.
  • the fixed frame 1 supports the first receiving part 22L and the second receiving part 22R in a fixed state.
  • the first rotation frame 2L supports the first supply roll 5L, the first cover 23L, the first cutter 21L, and the first pad 31L.
  • the second rotating frame 2R supports the second supply roll 5R, second cover 23R, second cutter 21R, and second pad 31R.
  • the first rotation frame 2L is moved around the first hinge 3L by the first actuator so that the first supply roll 5L is separated from the second supply roll 5R and the first rotation frame 2L is opened. 4L rotates.
  • the second rotation frame 2R is rotated around the second hinge 3R so that the second supply roll 5R is separated from the first supply roll 5L and the second rotation frame 2R is opened. 2 actuator 4R rotates.
  • the present splicing apparatus 10 includes a first pass line 1L in which the first web 11L is conveyed from the first supply roll 5L in FIG. It includes a second pass line 1R along which the second web 11R is conveyed.
  • the first cutter 21L extends obliquely across the width direction of the first web 11L on the first pass line 1L.
  • the second cutter 21R also extends obliquely across the width direction of the second web 11R on the second pass line 1R. Note that the first cutter 21L and the second cutter 21R are inclined in the same direction.
  • the first pad 31L extends obliquely and parallel to the first cutter 21L downstream of the first cutter 21L, and attracts and holds the terminal end E of the first web 11L in FIG. 7B.
  • the second pad 31R also extends obliquely and parallel to the second cutter 21R downstream of the second cutter 21R, and holds the starting end S of the second web 11R in FIG. 7A.
  • both webs are sandwiched and joined to the first pad 31L.
  • the first pad 31L and the second pad 31R face each other in the same direction and at the same angle so that they can put their palms together.
  • the first receiving portion 22L receives the blade of the first cutter 21L when the first cutter 21L cuts the first web 11L.
  • the second receiving portion 22R receives the blade of the second cutter 21R when the second cutter 21R cuts the second web 11R.
  • a first pass line 1L is set between the first receiving portion 22L and the first cutter 21L in FIG. 7A.
  • a second pass line 1R is set between the second receiving portion 22R and the second cutter 21R.
  • the first cover 23L prevents the first web 11L from contacting the first cutter 21L when the first cutter 21L is retracted to the non-cutting position P of the first web 11L.
  • the second cover 23R prevents the second web 11R from contacting the second cutter 21R when the second cutter 21R is retracted to the non-cutting position P of the second web 11R.
  • the first pass line 1L is formed such that the first web 11L passes between the first cover 23L and the first receiving portion 22L.
  • a second pass line 1R is formed such that the second web 11R passes between the second cover 23R and the second receiving portion 22R.
  • the present splicing device 10 is configured so that the discharge roll is arranged so that the first pass line 1L along which the first web 11L in FIG. 1 passes and the second pass line 1R along which the second web 11R in FIG. 6 passes are parallel to each other (see FIG. 7A).
  • a displacement device 60 is provided, which is configured to be able to displace six positions.
  • the first pass line 1L and the second pass line 1R are both set parallel to each other along a vertical plane.
  • the displacement device 60 in FIG. 1 is constituted by, for example, a hydraulic cylinder, and can selectively arrange the discharge roll 6 in a first roll position P1 in FIG. 1 and a second roll position P2 in FIG. 6.
  • the discharge roll 6 in FIG. 1 is in the first roll position P1
  • the first web 11L passes along the first pass line 1L along one vertical plane.
  • the discharge roll 6 in FIG. 6 is at the second roll position P2
  • the second web 11R passes along a second pass line 1R along another vertical plane.
  • the first web 11L in FIG. 1 extends from the first supply roll 5L to the first pad 31L along a plane parallel to the suction surface 31f (FIG. 7A) of the first pad 31L. Therefore, when the first pad 31L adsorbs the first web 11L, wrinkles are less likely to occur in the first web 11L.
  • the first cutter 21L and the second cutter 21R shown in FIGS. 7A and 7B may both have a main blade 21M and a sub blade 21S.
  • Each of the blades 21M and 21S protrudes through the through hole 23O of the first or second cover 23L, 23R until it reaches the through hole 22O of the first or second receiving portion 22L, 22R.
  • a storage section (not shown) similar to the storage section 50 of the above-mentioned known example may be provided downstream of the discharge roll 6 in FIG. 1. Further, a processing line downstream of the storage section may be provided with a well-known stretching device 7 shown in FIGS. 8A and 8B that performs stretching on the first web 11L and/or the second web 11R.
  • the joining of the web is performed in a first conveyance process in which the first web 11L is conveyed from the first supply roll 5L in FIG. This is performed between the second conveyance step in which the second web 11R is conveyed along the second pass line 1R along the discharge roll 6.
  • web splicing will be described as a representative case in which the second web 11R is spliced after the first web 11L in FIG. 1 is conveyed.
  • the end of the first web 11L on the first pass line 1L (FIG. 1) is diagonally crossed in the width direction of the first web 11L.
  • a first cutting step of cutting the second web 11R and a second cutting step of cutting the starting end of the second web 11R on the second pass line 1R (FIG. 6) diagonally across the width direction of the second web 11R are performed. Ru.
  • the first pad 31L suction-holds the end portion E of the first web 11L on the first pass line 1L.
  • the web is spliced as follows.
  • the second unit U2 is opened as shown in FIG. 1 while the first web 11L is being transported along the first pass line 1L in the first transport process shown in FIG.
  • a holding step is performed in which the starting end S (FIG. 7A) of the second web 11R is sucked and held by the second pad 31R.
  • An adhesive tape is provided on the starting end S on the side facing the first web 11L.
  • the second unit U2 is closed. Thereafter, when the remaining amount of the first web 11L being conveyed becomes less than a predetermined amount, the movement (conveyance) of the first web 11L on the first pass line 1L is stopped.
  • the web accumulated in the accumulation section 50 is released. Thereafter, the first web 11L is suctioned and held by the first pad 31L in FIG. 7A, and the first web 11L is cut by the first cutter 21L in FIG. 7A. After cutting the first web 11L, the terminal end E of the first web 11L and the starting end S of the second web 11R in FIG. 7B are sandwiched between the first pad 31L and the second pad 31R, and the terminal end E and the starting end are A first overlapping process of overlapping the parts S and a first joining process of joining the starting end S and the terminal end E and joining the second web 11R to the first web 11L are performed. Specifically, the first overlapping process and the first joining process are performed as follows.
  • the second pad 31R is displaced toward the first pad 31L, so that the first While the adsorption surface 31f of the pad 31L and the first web 11L on the first pass line 1L remain parallel to each other, both webs are sandwiched between the first pad 31L and the second pad 31R, and the first A splicing process is performed.
  • the suction surfaces of the first and second pads are always along a vertical plane, parallel to each other, and also parallel to the web on the first or second pass line.
  • Both pads 31L and 31R reciprocate along a horizontal axis perpendicular to the webs, and sandwich both webs while maintaining the above-mentioned geometrical relationship with the webs.
  • an adhesive is provided at the starting end S colored in gray in FIG. 9A, and both webs are joined by sandwiching the webs.
  • the discharge roll 6 in FIG. 4 is moved to the first pass line 1R in FIG.
  • a first displacement step of displacing the roll from the roll position P1 to the second roll position P2 in FIG. 5 is executed. Note that, prior to this first displacement step, the suction of each pad in FIG. 7B is released, and the second pad 31R returns to the original position where it was evacuated from the second pass line.
  • the discharge roll 6 is arranged at the first roll position P1 so as to hold the first web 11L on the first pass line 1L.
  • the discharge roll 6 is arranged at the second roll position P2 so as to hold the second web 11R on the second pass line 1R. In this way, since each web is held on each pass line along the vertical plane, the web is always parallel to the suction surface 31f of each pad, and therefore there is no risk of wrinkles occurring in the web during suction.
  • the discharge roll 6 is moved from the second roll position P2 to the first pass line in FIG. 1 so as to change from the second pass line 1R in FIG.
  • a second displacement step of displacing the roller to the roll position P1 again is executed.
  • the discharge roll 6 is arranged at the second roll position P2 so as to hold the second web 11R in FIG. 6 on the second pass line 1R. Thereafter, in the first conveyance step of FIG. 1, the discharge roll 6 is arranged at the first roll position P1 so as to hold the first web 11L on the first pass line 1L.
  • the splicing device 10 is not limited to the order of the cutting process and the splicing process, as long as the webs can be spliced together in the end.
  • the splicing apparatus 10 may perform the cutting process and the joining process at the same time, or may cut the web after the splicing process.
  • a splicing process may be performed after the cutting process.
  • it may be preferable to suction and hold the end of the web with a pad. For example, immediately after the first web 11L in FIG. 7A stops on the first pass line 1L, the first pad 31L sucks and holds the part that will become the terminal end E of the first web, and then the first web 11L in FIG. It is preferable to cut the first web 11L with the cutter 21L.
  • the first web 11L is maintained on the first pass line 1L because the discharge roll 6 in FIG. 1 is in the first roll position. That is, from the first supply roll 5L to the discharge roll 6, the first web 11L extends along a plane parallel to the suction surface of the first pad 31L. Therefore, the first web 11L is always arranged parallel to the suction surface 31f of the first pad 31L in FIG. can be prevented from occurring.
  • the timing of movement of the discharge roll 6 may be any timing after adsorption of the preceding web. For example, after adsorbing the portion that will become the terminal end E of the first web 11L in FIG. 7A, the displacement from the first roll position P1 to the second roll position P2 in FIG. 1 occurs before cutting the first web 11L. You may let them. Further, after this suction, the discharge roll 6 may be displaced before the overlapping and splicing process shown in FIG. 7B.
  • the first pad 31L has already adsorbed and held the first web 11L, and it is considered that there is a low possibility that wrinkles will occur in the terminal end E.
  • a first receiving portion 22L that receives the blade of the first cutter 21L when the first cutter 21L cuts the first web 11L; further comprising a second receiving portion 22R that receives the blade of the second cutter 21R when the second cutter 21R cuts the second web 11R;
  • the first pass line 1L is set between the first receiving part 22L and the first cutter 21L
  • the second pass line 1R is set between the second receiving portion 22R and the second cutter 21R.
  • the web can be accurately cut into a desired shape.
  • a first cover 23L that prevents the first web 11L from contacting the first cutter 21L when the first cutter 21L is retracted to a non-cutting position P of the first web 11L; further comprising a second cover 23R that prevents the second web 11R from contacting the second cutter 21R when the second cutter 21R is retracted to the non-cutting position P of the second web 11R;
  • the first pass line 1L is formed such that the first web 11L passes between the first cover 23L and the first receiving part 22L
  • the second pass line 1R is formed such that the second web 11R passes between the second cover 23R and the second receiving portion 22R.
  • first and second pass lines are thus formed between the receiving portion and the cover, the pass lines of the pair of webs are stabilized.
  • first and second covers 23L and 23R can be set to face the first and second receiving parts 22L and 22R, respectively.
  • a fixed frame 1 that supports the first receiving part 22L and the second receiving part 22R in a fixed state; a first rotating frame 2L that supports the first supply roll 5L, the first cover 23L, the first cutter 21L, and the first pad 31L; a second rotating frame 2R that supports the second supply roll 5R, the second cover 23R, the second cutter 21R, and the second pad 31R; a first actuator 4L that rotates the first rotating frame 2L around a first hinge 3L so that the first supply roll 5L separates from the second supply roll 5R and the first rotating frame 2L opens; and, a second actuator 4R that rotates the second rotation frame 2R around a second hinge 3R so that the second supply roll 5R separates from the first supply roll 5L and the second rotation frame 2R opens; It further comprises:
  • a first unit U1 is configured by the first supply roll 5L, the first cover 23L, the first cutter 21L, the first pad 31L, and the first rotating frame 2L
  • a second unit U2 is configured by the second supply roll 5R, the second cover 23R, the second cutter 21R, the second pad 31R, and the second rotation frame 2R, one of the first or second covers faces one of the first or second receiving parts 22L, 22R, and one of the first or second units U1, U2 is closed; The other of the first or second covers is separated from the other of the first or second receiving parts, and the other of the first or second units U1, U2 can be set in an open state. There is.
  • the first pass line 1L and the second pass line 1R are both set parallel to each other along a vertical plane.
  • the web can be stably attracted and cut, and wrinkles can be reliably prevented.
  • the first cutter 21L and the second cutter 21R both have a main blade 21M and a sub blade 21S.
  • the web can be cut reliably.
  • a stretching device 7 for stretching the first web 11L and/or the second web 11R may be provided downstream of the discharge roll 6.
  • the present splicing method preferably further includes a terminal end holding step of holding the terminal end E of the first web 11L with the first pad 31L, In the terminal end holding step, the discharge roll 6 is arranged at the first roll position P1 so that the first web 11L is maintained on the first pass line 1L, In the second conveyance step, the discharge roll 6 is arranged at the second roll position P2 so that the second web 11R passes through the second pass line 1R.
  • each web is along its own path line, so that each web and the surface (suction surface) of each pad are in a parallel state facing each other. Therefore, there is no risk of wrinkles occurring in the web during suction.
  • the second pad 31R is displaced toward the first pad 31L, so that the While the suction surface 31f of the first pad 31L and the first web 11L on the first pass line 1L remain parallel to each other, both webs are sandwiched between the first pad 31L and the second pad 31R. It will be done.
  • the terminal end E of the second web 11R and the starting end S of the first web 11L are sandwiched between the first pad 31L and the second pad 31R, and these terminal ends are a second overlapping step of overlapping E and the starting end S; a second joining step of joining the starting end S and the ending end E and joining the first web 11L to the second web 11R;
  • the discharge roll 6 is moved to the second roll position P2 so as to change the web pass line from the second pass line 1R to the first pass line 1L. and a second displacement step of displacing the roll from the first roll position P1 to the first roll position P1.
  • Wrinkles are less likely to occur in the web when the first web is joined to the second web.
  • the method further includes a terminal end holding step of holding the terminal end E of the second web 11R with the second pad 31R,
  • the discharge roll 6 is arranged at the second roll position P2 so that the second web 11R is maintained on the second pass line 1R,
  • the discharge roll 6 is arranged at the first roll position P1 so that the first web 11L passes over the first pass line 1L.
  • each web and the suction surface of each pad are in a parallel state facing each other before and after joining each web, and therefore there is no possibility that wrinkles will occur in the web during suction.
  • the first pad 31L is displaced toward the second pad 31R, so that the While the suction surface 31f of the second pad 31R and the second web 11R on the second pass line 1R remain parallel to each other, both webs are sandwiched between the first pad 31L and the second pad 31R. It will be done.
  • the present invention can be applied to splicing webs such as diaper-type and pant-type disposable wearing articles.

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  • Replacement Of Web Rolls (AREA)

Abstract

This splice device, for superposing a starting end section S of a waiting web 11R on a terminal end section E of a leading web 11L and connecting the webs, comprises: a first pad 31L that extends obliquely and parallel to a first cutter 21L and holds the terminal end section E of the first web 11L downstream from the first cutter 21L; a second pad 31R that extends obliquely and parallel to a second cutter 21R and holds the starting end section S of a second web 11R downstream from the second cutter 21R, and that joins both webs with the webs interposed between the first pad 31L and the second pad 31R; and a displacement device 60 that is configured so as to be capable of displacing the position of a discharge roll 6 so that a first pass line 1L of the first web 11L and a second pass line 1R of the second web 11R are parallel to each other.

Description

スプライス装置および方法Splicing equipment and method
 本発明は(原反)ウェブのスプライス装置および方法に関する。 The present invention relates to a (raw) web splicing device and method.
 原反ウェブを連続的に加工ラインに供給するために、旧原反ウェブの終端部に新原反の始端部を重ね合わせて接合する、スプライスが行なわれる(特許文献1)。 In order to continuously supply the raw web to the processing line, a splice is performed in which the starting end of the new web is overlapped and joined to the terminal end of the old web (Patent Document 1).
一方、非伸縮性のウェブに伸縮性を発現させるために、一対のギヤ状の延伸加工機にウェブを挟んで延伸させる場合がある(特許文献2)。この場合に、両ウェブが重なる継ぎ部がウェブの幅方向に平行に延びていると、継ぎ部の境目が破断することがある。 On the other hand, in order to make a non-stretchable web stretchable, the web may be stretched between a pair of gear-shaped stretching machines (Patent Document 2). In this case, if the joint portion where both webs overlap extends parallel to the width direction of the webs, the boundary between the joint portions may break.
JP2005-298162A(要約)JP2005-298162A (summary) JP2019-26942A(図2,図3)JP2019-26942A (Figure 2, Figure 3)
 前記継ぎ部の破断を防止するために、両原反を接続する際に、原反ウェブの端部を原反の幅方向に対して斜めに原反ウェブを切断し、その斜めに切断した端部をテープ等により接続する場合がある。 In order to prevent the joint from breaking, when connecting the two webs, the end of the web is cut diagonally to the width direction of the web, and the diagonally cut end is The sections may be connected using tape, etc.
従来、例えば前記特許文献1の発明では、新旧の原反ウェブは、それぞれの供給ロールから共通の1つの排出ロールに搬送されるため、互いに傾斜している。この傾斜した原反ウェブに幅方向からパッドでウェブを吸引・挟持する際に、パッドがウェブに平行に接触しないため、ウェブに皺が生じるという問題があった。 Conventionally, for example, in the invention of Patent Document 1, old and new webs are conveyed from their respective supply rolls to one common discharge roll, so that they are inclined to each other. When the pad suctions and clamps the inclined raw web from the width direction, the pad does not contact the web in parallel, which causes wrinkles in the web.
 したがって、本発明の目的は、スプライスする際にウェブに皺が生じにくいスプライス装置および方法を提供することである。 Therefore, an object of the present invention is to provide a splicing device and method that does not easily cause wrinkles in the web during splicing.
本発明のスプライス装置は、先行のウェブ11Lの終端部Eに待機中のウェブ11Rの始端部Sを重ね合わせてウェブ同士を継ぐスプライス装置であって、
 第1供給ロール5Lから排出ロール6に沿って第1ウェブ11Lが搬送される第1パスライン1Lと、
 第2供給ロール5Rから前記排出ロール6に沿って第2ウェブ11Rが搬送される第2パスライン1Rと、
 前記第1パスライン1L上の前記第1ウェブ11Lの幅方向に斜めに横断するように延びる第1カッタ21Lと、
 前記第2パスライン1R上の前記第2ウェブ11Rの幅方向に斜めに横断するように延びる第2カッタ21Rと、
 前記第1カッタ21Lの下流において、前記第1カッタ21Lに沿って斜めに延び前記第1ウェブ11Lの終端部Eを保持する第1パッド31Lと、
 前記第2カッタ21Rの下流において、前記第2カッタ21Rに沿って斜めに延び前記第2ウェブ11Rの始端部Sを保持し、前記第1パッド31Lとの間で前記両ウェブを挟んで接合する第2パッド31Rと、
前記第1パスライン1Lと前記第2パスライン1Rとが互いに平行となるように前記排出ロール6の位置を変位させることができるように構成されている変位装置60を備える。
The splicing device of the present invention is a splicing device that joins the webs by overlapping the starting end S of the waiting web 11R on the terminal end E of the preceding web 11L,
a first pass line 1L along which the first web 11L is conveyed from the first supply roll 5L along the discharge roll 6;
a second pass line 1R along which the second web 11R is conveyed from the second supply roll 5R along the discharge roll 6;
a first cutter 21L extending obliquely across the width direction of the first web 11L on the first pass line 1L;
a second cutter 21R extending obliquely across the width direction of the second web 11R on the second pass line 1R;
A first pad 31L that extends diagonally along the first cutter 21L and holds the terminal end E of the first web 11L downstream of the first cutter 21L;
Downstream of the second cutter 21R, it extends obliquely along the second cutter 21R, holds the starting end S of the second web 11R, and joins the webs with the first pad 31L by sandwiching both webs therebetween. A second pad 31R,
A displacement device 60 configured to be able to displace the position of the discharge roll 6 so that the first pass line 1L and the second pass line 1R become parallel to each other is provided.
一方、本発明のスプライス方法は、先行のウェブ11Lの終端部Eに待機中のウェブ11Rの始端部Sを重ね合わせてウェブ同士を継ぐスプライス方法であって、
 第1供給ロール5Lから排出ロール6に沿った第1パスライン1Lを第1ウェブ11Lが搬送される第1搬送工程と、
 第2供給ロール5Rから前記排出ロール6に沿った第2パスライン1Rを第2ウェブ11Rが搬送される第2搬送工程と、
 前記第1パスライン1L上の第1ウェブ11Lを第1ウェブ11Lの幅方向に斜めに横断するように切断する第1切断工程と、
 前記第2パスライン1R上の第2ウェブ11Rを第2ウェブ11Rの幅方向に斜めに横断するように切断する第2切断工程と、
 前記第2ウェブ11Rの始端部Sを第2パッド31Rに保持させる始端部保持工程と、
 前記第1搬送工程後に前記第1ウェブ11Lの終端部Eと前記第2ウェブ11Rの始端部Sとを第1パッド31Lと前記第2パッド31Rとの間で挟んで前記終端部Eと前記始端部Sとを重ね合わせる第1の重ね合わせ工程と、
 前記始端部Sと前記終端部Eとを接合して第1ウェブ11Lに第2ウェブ11Rを継ぐ第1の継ぎ工程と、
前記第1の重ね合わせ工程および前記第1の継ぎ工程の後に前記第1パスライン1Lに平行な前記第2パスライン1Rにウェブのパスラインを変更させるように前記排出ロール6を第1のロール位置P1から第2のロール位置P2に変位させる第1変位工程とを備える。
On the other hand, the splicing method of the present invention is a splicing method in which the starting end S of the waiting web 11R is overlapped with the terminal end E of the preceding web 11L to join the webs together,
a first conveyance step in which the first web 11L is conveyed from the first supply roll 5L to the first pass line 1L along the discharge roll 6;
a second conveyance step in which the second web 11R is conveyed from the second supply roll 5R to the second pass line 1R along the discharge roll 6;
a first cutting step of cutting the first web 11L on the first pass line 1L so as to diagonally cross the width direction of the first web 11L;
a second cutting step of cutting the second web 11R on the second pass line 1R so as to diagonally cross the width direction of the second web 11R;
a starting end holding step of holding the starting end S of the second web 11R on a second pad 31R;
After the first conveyance step, the terminal end E of the first web 11L and the starting end S of the second web 11R are sandwiched between the first pad 31L and the second pad 31R, and the terminal end E and the starting end are sandwiched between the first pad 31L and the second pad 31R. a first overlapping step of overlapping the part S;
a first joining step of joining the starting end S and the ending end E and joining the second web 11R to the first web 11L;
After the first overlapping process and the first piecing process, the discharge roll 6 is changed to a first roll so that the pass line of the web is changed to the second pass line 1R parallel to the first pass line 1L. and a first displacement step of displacing the roll from the position P1 to the second roll position P2.
本発明によれば、第1パスラインと第2パスラインとが互いに平行となるように、排出ロールの位置を変位させる。そのため、第1ウェブおよび第2ウェブを各パッドで保持して切断する際に、各パッドの表面(吸着面)が各ウェブに平行となった状態で正対(真正面から向き合う)し、ウェブをパッドで吸着する際に、ウェブに皺の生じるおそれがない。 According to the present invention, the position of the discharge roll is displaced so that the first pass line and the second pass line are parallel to each other. Therefore, when holding the first web and the second web with each pad and cutting them, the surface (adsorption surface) of each pad is parallel to each web, facing directly (facing directly), and the webs are cut. There is no risk of wrinkles occurring in the web when it is adsorbed with a pad.
なお、本発明において、パスラインとはウェブが通る経路を意味する。 Note that in the present invention, the path line means a path along which the web passes.
図1は本発明のスプライス装置の一実施形態を示し、第1ウェブを加工ラインに供給している状態の同装置の正面図である。FIG. 1 shows one embodiment of the splicing device of the present invention, and is a front view of the device in a state in which a first web is being supplied to a processing line. 図2は同装置の左側のユニットを示す側面図である。FIG. 2 is a side view showing the left unit of the device. 図3は左右のユニットが閉じた状態で示すスプライス装置の正面図である。FIG. 3 is a front view of the splicing device with the left and right units closed. 図4は一対のパッドで一対のウェブを挟んだ状態を示す同装置の正面図ある。FIG. 4 is a front view of the device showing a pair of webs sandwiched between a pair of pads. 図5は第1ウェブの切断後に排出ロールが第1のロール位置から第2のロール位置に移動した状態を示す同装置の正面図である。FIG. 5 is a front view of the apparatus showing a state in which the discharge roll has moved from the first roll position to the second roll position after cutting the first web. 図6は第2ウェブを加工ラインに供給している状態の同装置の正面図である。FIG. 6 is a front view of the same apparatus in a state in which the second web is being supplied to the processing line.
図7A、図7Bおよび図7Cは、それぞれ、閉じた状態の左右のユニットを一部断面して示す正面図である。FIGS. 7A, 7B, and 7C are partially sectional front views of the left and right units in a closed state, respectively. 図8Aは延伸加工装置を示す概略正面図、図8Bは延伸加工の方法を示す同延伸加工装置の拡大断面図である。FIG. 8A is a schematic front view showing a stretching device, and FIG. 8B is an enlarged sectional view of the same stretching device showing a stretching method. 図9Aはスプライス前の第1および第2ウェブを示す斜視図、図9Bはスプライス後の第1および第2ウェブを示す平面図である。FIG. 9A is a perspective view showing the first and second webs before splicing, and FIG. 9B is a plan view showing the first and second webs after splicing. 図10は従来のスプライス装置の一例を示す正面図である。FIG. 10 is a front view showing an example of a conventional splicing device. 図11Aおよび図11Bは従来の継ぎ方法の一例を示す拡大正面図である。FIGS. 11A and 11B are enlarged front views showing an example of a conventional joining method.
 以下、本発明の実施形態の説明に先立って、公知のスプライス装置の一例を図10、図11Aおよび図11Bを参照して説明する。 Hereinafter, prior to describing the embodiments of the present invention, an example of a known splicing device will be described with reference to FIGS. 10, 11A, and 11B.
スプライス装置10は、図10に示すように、第1ウェブ11Lがロール状に巻回された第1の巻回部12Lと、第1ウェブ11Lの予備となる第2ウェブ11Rがロール状に巻回される第2の巻回部12Rと、第1および第2の巻回部12L,12Rを支持するブラケット部13と、第1および第2の巻回部12L,12R近傍のブラケット部13に取り付けられた残量検出部14L,14Rと、第1および第2ウェブ11L,11Rを第1および第2の巻回部12L,12Rから引き出し所定速度で走行させる駆動ローラ15L,15Rと、駆動ローラ15L,15Rの下流に設けられ第1および第2ウェブ11L,11Rを切断する切断部20と、第1および第2ウェブ11L,11Rを接合するスプライス部30と、スプライス部30の下流側に設けられ、走行するウェブのテンションを制御するテンション制御部40と、最下流に設けられ、使用中のウェブを蓄積する蓄積部50と、第1および第2ウェブ11L,11Rの走行をガイドする多数のガイドローラとを備える。 As shown in FIG. 10, the splicing device 10 includes a first winding portion 12L in which a first web 11L is wound in a roll shape, and a second web 11R, which is a reserve for the first web 11L, is wound in a roll shape. The second winding part 12R to be rotated, the bracket part 13 supporting the first and second winding parts 12L, 12R, and the bracket part 13 near the first and second winding parts 12L, 12R. The attached remaining amount detection parts 14L, 14R, the drive rollers 15L, 15R that pull out the first and second webs 11L, 11R from the first and second winding parts 12L, 12R and run them at a predetermined speed, and the drive rollers. A cutting section 20 provided downstream of the first and second webs 11L and 11R, a splice section 30 that joins the first and second webs 11L and 11R, and a splice section 30 provided downstream of the splice section 30. a tension control section 40 that controls the tension of the running web; an accumulation section 50 that is provided at the most downstream and accumulates the web in use; and a large number of parts that guide the running of the first and second webs 11L and 11R. A guide roller is provided.
 第1および第2ウェブ11L,11Rは、例えば、不織布のような可撓性を有するウェブであり、第1ウェブ11Lは、第1の巻回部12Lに巻回され、第2ウェブ11Rは、第2の巻回部12Rに巻回されている。第1および第2ウェブ11L,11Rの先端部には、予備のウェブと接合するための接着テープが貼り付けられている。また、ここで使用されるウェブは、例えば、紙おむつに使用されるトップシート、バックシート、ギャザーシート等の不織布である。 The first and second webs 11L and 11R are, for example, flexible webs such as nonwoven fabrics, the first web 11L is wound around the first winding portion 12L, and the second web 11R is It is wound around the second winding portion 12R. Adhesive tape is attached to the tip ends of the first and second webs 11L and 11R for joining with a spare web. Further, the web used here is, for example, a nonwoven fabric such as a top sheet, back sheet, gathered sheet, etc. used for disposable diapers.
第1および第2の巻回部12L,12Rは、回転軸を有し、巻芯に巻回されたロール状の第1および第2ウェブ11L,11Rが設置されている。第1および第2の巻回部12L,12Rは、第1および第2ウェブ11L,11Rが互いに接触しない程度に離間してブラケット部13に設けられている。 The first and second winding portions 12L and 12R have rotating shafts, and are provided with roll-shaped first and second webs 11L and 11R wound around a winding core. The first and second winding portions 12L and 12R are provided on the bracket portion 13 at a distance such that the first and second webs 11L and 11R do not come into contact with each other.
 残量検出部14L,14Rは、第1および第2の巻回部12L,12Rに巻回された第1および第2ウェブ11L,11Rの残量を検出して、所定の状態で使用する巻回部を切り換えるための検出信号を出力する。 The remaining amount detection units 14L and 14R detect the remaining amounts of the first and second webs 11L and 11R wound around the first and second winding portions 12L and 12R, and determine which windings are used in a predetermined state. Outputs a detection signal to switch the circuit.
第1および第2駆動ローラ15L,15Rは、図示しない駆動モータによって回転駆動される。各駆動ローラ15L,15Rには、近接してニップローラ16L,16Rが設けられている。各駆動ローラ15L,15Rは、第1および第2ウェブ11L,11Rをニップローラ16L,16Rとで挟持して搬送する。各駆動ローラ15L,15Rは、図示しない駆動制御機構によって、それぞれ第1および第2ウェブ11L,11Rの走行速度を検出し、所定速度になるよう第1および第2の巻回部12L,12Rのそれぞれのエアブレーキを制御する。第1駆動ローラ15Lは、第1供給ロール5Lの上流側に設けられている。第2駆動ローラ15Rは、第2供給ロール5Rの上流側に設けられている。    The first and second drive rollers 15L, 15R are rotationally driven by a drive motor (not shown). Nip rollers 16L, 16R are provided adjacent to each drive roller 15L, 15R. Each drive roller 15L, 15R nip and convey the first and second webs 11L, 11R with nip rollers 16L, 16R. Each drive roller 15L, 15R detects the running speed of the first and second webs 11L, 11R, respectively, by a drive control mechanism (not shown), and rotates the first and second winding portions 12L, 12R so as to reach a predetermined speed. Control each air brake. The first drive roller 15L is provided upstream of the first supply roll 5L. The second drive roller 15R is provided upstream of the second supply roll 5R.   
切断部20は、第1および第2供給ロール5L,5Rの下流側において、第1ウェブ11Lのパスライン(第1パスライン)に近接する位置に設けられた第1カッタ21Lと、第2ウェブ11Rのパスライン(第2パスライン)に近接する位置に設けられた第2カッタ21Rを備える。第1および第2カッタ21L,21Rは、それぞれ、第1および第2ウェブ11L,11Rを切断することができるように、第1および第2ウェブ11L,11Rの幅よりも大きな幅を有している。第1カッタ21Lは、図示しないが駆動機構であるエアシリンダ機構に接続されており、第1ウェブ11Lを切断するとき、第1ウェブ11Lに接近する方向に移動する。また、第2カッタ21Rも、図示しないが駆動機構であるエアシリンダ機構に接続されており、第2ウェブ11Rを切断するとき、第2ウェブ11Rに接近する方向に移動する。 The cutting section 20 includes a first cutter 21L provided at a position close to the pass line (first pass line) of the first web 11L on the downstream side of the first and second supply rolls 5L, 5R, and a second web 11L. A second cutter 21R is provided at a position close to the pass line (second pass line) of 11R. The first and second cutters 21L and 21R have a width larger than the width of the first and second webs 11L and 11R so that they can cut the first and second webs 11L and 11R, respectively. There is. The first cutter 21L is connected to an air cylinder mechanism (not shown) which is a drive mechanism, and moves in a direction approaching the first web 11L when cutting the first web 11L. The second cutter 21R is also connected to an air cylinder mechanism (not shown) which is a drive mechanism, and moves in a direction approaching the second web 11R when cutting the second web 11R.
スプライス部30は、切断部20近傍の下流側に設けられ、第1ウェブ11Lのパスラインに沿うような位置に設けられた第1パッド31Lと、第2ウェブ11Rのパスラインに沿うような位置に設けられた第2パッド31Rと、第1パッド31Lを移動させる第1駆動機構32Lと、第2パッド31Rを移動させる第2駆動機構32Rとを備えている。第1および第2パッド31L,31Rは、第1および第2ウェブ11L,11Rを吸引保持するため吸着手段を備えている。また、第1および第2駆動機構32L,32Rは、エアシリンダ機構等で構成され、第1および第2パッド31L,31Rを互いに接近する方向に移動させる。第1および第2パッド31L,31Rは、第1および第2ウェブ11L,11Rを接合するとき、それぞれのウェブ11L,11Rを吸引保持しながら互いに近接する方向に移動し、圧接させ、予備のウェブの先端部に設けられている接着テープを介して両者を接合する。 The splice portion 30 is provided on the downstream side near the cutting portion 20, and includes a first pad 31L provided at a position along the path line of the first web 11L and a position along the path line of the second web 11R. , a first drive mechanism 32L that moves the first pad 31L, and a second drive mechanism 32R that moves the second pad 31R. The first and second pads 31L and 31R are provided with suction means for suctioning and holding the first and second webs 11L and 11R. Further, the first and second drive mechanisms 32L and 32R are constituted by air cylinder mechanisms and the like, and move the first and second pads 31L and 31R in a direction toward each other. When joining the first and second webs 11L, 11R, the first and second pads 31L, 31R move toward each other while suctioning and holding the respective webs 11L, 11R, bring them into pressure contact, and prepare a spare web. The two are joined via the adhesive tape provided at the tip.
テンション制御部40は、スプライス部30の下流側でガイドローラを介して設けられ、走行するウェブのテンションを制御するテンションローラ41と、一端部にテンションローラ41が取り付けられた回動アーム42とを有する。テンション制御部40は、揺動することによって、走行する第1および第2ウェブ11L,11Rのテンションを一定にする。 The tension control unit 40 is provided downstream of the splice unit 30 via a guide roller, and includes a tension roller 41 that controls the tension of the running web, and a rotating arm 42 that has the tension roller 41 attached to one end. have The tension control unit 40 keeps the tension of the running first and second webs 11L and 11R constant by swinging.
蓄積部50は、テンション制御部40の下流側に設けられている。蓄積部50は、複数の固定ローラ51と、固定ローラ51に対して近接離間する複数の可動ローラ52と、可動ローラ52を移動させる駆動機構53とから構成されている。固定ローラ51は、略一列に並んで配設されている。可動ローラ52は、固定ローラ51から離間して設けられている。可動ローラ52は、エアシリンダ機構で構成された駆動機構53によって固定ローラ51に近接離間する方向に揺動する。蓄積部50は、使用中のウェブが固定ローラ51と可動ローラ52に交互に巻き掛けられている。 The storage section 50 is provided downstream of the tension control section 40. The storage unit 50 includes a plurality of fixed rollers 51, a plurality of movable rollers 52 that move close to and away from the fixed roller 51, and a drive mechanism 53 that moves the movable rollers 52. The fixed rollers 51 are arranged substantially in a line. The movable roller 52 is provided apart from the fixed roller 51. The movable roller 52 swings toward and away from the fixed roller 51 by a drive mechanism 53 configured with an air cylinder mechanism. In the storage section 50, the web in use is alternately wound around a fixed roller 51 and a movable roller 52.
蓄積部50は、第1の巻回部12L、第2の巻回部12Rの一方からウェブが供給されているとき、可動ローラ52が固定ローラ51から離間する方向に移動しており、走行する第1ウェブ11L又は第2ウェブ11Rを蓄積する。一方、切断部20が第1ウェブ11L、第2ウェブ11Rの何れかを切断しスプライス中であるとき、すなわち下流側のラインにウェブが供給されていないとき、可動ローラ52が固定ローラ51に近接する方向に移動し、下流のラインに、図示しない駆動手段によってウェブを供給する。 When the web is being supplied from one of the first winding part 12L and the second winding part 12R, the storage part 50 moves in a direction in which the movable roller 52 moves away from the fixed roller 51 and runs. The first web 11L or the second web 11R is accumulated. On the other hand, when the cutting section 20 is cutting and splicing either the first web 11L or the second web 11R, that is, when no web is being supplied to the downstream line, the movable roller 52 approaches the fixed roller 51. The web is fed to the downstream line by a driving means (not shown).
 上述のような構成をしたスプライス装置10を用いた第1および第2ウェブ11L,11Rを連続的に送給できるようにするスプライス方法について説明する。なお、ここでは、説明の便宜上、第1ウェブ11Lが使用されており、予備のウェブである第2ウェブ11Rを第1ウェブ11Lに接合する場合について説明する。 A splicing method that uses the splicing device 10 configured as described above to continuously feed the first and second webs 11L and 11R will be described. Here, for convenience of explanation, the first web 11L is used, and a case will be described in which the second web 11R, which is a spare web, is joined to the first web 11L.
 通常運転中、第1ウェブ11Lは、駆動ローラ15L、テンション制御部40により、第1ウェブ11Lの張力や走行速度が制御されながら、経路に沿って蓄積部50の下流側の製造(加工)ラインに送給される。このとき、切断部20の第1および第2カッタ21L,21Rや第1パッド31Lは、パスラインの第1および第2ウェブ11L,11Rから離間している。また、蓄積部50は、可動ローラ52が固定ローラ51から最も離間した状態で、使用中の第1ウェブ11Lを蓄積した状態にある。さらに、第2ウェブ11Rは、その始端部が第2パッド31Rにより吸引保持されている。 During normal operation, the first web 11L is moved along the production (processing) line downstream of the storage section 50 along the route while the tension and running speed of the first web 11L are controlled by the drive roller 15L and the tension control section 40. will be sent to At this time, the first and second cutters 21L and 21R of the cutting section 20 and the first pad 31L are spaced apart from the first and second webs 11L and 11R of the pass line. Further, the storage unit 50 is in a state where the movable roller 52 is the most distant from the fixed roller 51, and the first web 11L in use is stored. Furthermore, the starting end of the second web 11R is suction-held by the second pad 31R.
次に、残量検出部14Lが第1ウェブ11Lの残量が所定量以下になったことを検出すると、第1の巻回部12Lと左側の駆動ローラ15Lは、第1ウェブ11Lの走行を停止する。第1の巻回部12Lからの第1ウェブ11Lの供給を停止した状態にあるとき、蓄積部50は、可動ローラ52を固定ローラ51に近接する方向に移動させ、巻回されているウェブを緩め下流側にウェブを供給し続ける。 Next, when the remaining amount detection section 14L detects that the remaining amount of the first web 11L has become less than a predetermined amount, the first winding section 12L and the left drive roller 15L stop the first web 11L from running. Stop. When the supply of the first web 11L from the first winding section 12L is stopped, the storage section 50 moves the movable roller 52 in a direction approaching the fixed roller 51 to remove the wound web. Continue to feed the web to the downstream side.
一方、スプライス部30の第1パッド31Lは、走行が停止している第1ウェブ11Lを吸引保持する。そして、切断部20の第1カッタ21Lは、図11Aに示すように、第1パッド31Lによって保持された第1ウェブ11Lに接近する方向に移動し、第1ウェブ11Lを切断する。切断された第1ウェブ11Lを保持した第1パッド31Lと、第2ウェブ11Rを保持した第2パッド31Rとは、図11Bに示すように、互いに接近する方向に移動し、第1ウェブ11Lに予備の第2ウェブ11Rの始端部を、接着テープを介して接合する。 On the other hand, the first pad 31L of the splice portion 30 attracts and holds the first web 11L, which is not running. Then, the first cutter 21L of the cutting section 20 moves in a direction approaching the first web 11L held by the first pad 31L, and cuts the first web 11L, as shown in FIG. 11A. As shown in FIG. 11B, the first pad 31L holding the cut first web 11L and the second pad 31R holding the second web 11R move toward each other and touch the first web 11L. The starting end of the spare second web 11R is joined via an adhesive tape.
その後、第2ウェブ11Rへのスプライスが完了すると、図10の右側の駆動ローラ15Rは、第2ウェブ11Rの搬送を開始する。また、蓄積部50は、可動ローラ52を固定ローラ51から離間する方向に移動し第2ウェブ11Rの蓄積を開始する。 Thereafter, when splicing to the second web 11R is completed, the drive roller 15R on the right side in FIG. 10 starts conveying the second web 11R. Further, the accumulation section 50 moves the movable roller 52 in a direction away from the fixed roller 51 and starts accumulating the second web 11R.
かかる従来のスプライス装置および方法では、図10から把握できるように、第1パッド31Lで吸着する前の第1ウェブ11Lが第1パッド31Lの吸着面に対し傾斜した非平行の状態となる。そのため、第1パッド31Lで第1ウェブ11Lを吸着する際に、第1ウェブ11Lにシワが生じ易い。 In such a conventional splicing device and method, as can be understood from FIG. 10, the first web 11L before being attracted by the first pad 31L is in a non-parallel state that is inclined with respect to the attraction surface of the first pad 31L. Therefore, when the first pad 31L adsorbs the first web 11L, wrinkles are likely to occur in the first web 11L.
つぎに、本発明の一実施形態を図面にしたがって説明する。図1~図9Aは同実施形態を示す。 Next, one embodiment of the present invention will be described according to the drawings. 1 to 9A show the same embodiment.
本スプライス装置10は、図1、図3~図7Bに示すように、先行のウェブ11Lの終端部E(図7B)に待機中のウェブ11Rの始端部S(図7B)を重ね合わせてウェブ同士を継ぐスプライス装置であって、左右一対の第1および第2ユニットU1,U2と中央の第1および第2受け部22L,22Rとを備える。 As shown in FIGS. 1, 3 to 7B, this splicing device 10 overlaps the starting end S (FIG. 7B) of the waiting web 11R with the terminal end E (FIG. 7B) of the preceding web 11L, thereby splicing the web. It is a splicing device that joins each other, and includes a pair of left and right first and second units U1 and U2 and first and second receiving portions 22L and 22R in the center.
図3に示すように、一対の第1および第2ユニットU1,U2は互いに面対称(鏡対称)の構造を有しており、また、各ユニットを駆動するアクチュエータ等の機器も左右に面対称に配置されている。 As shown in Fig. 3, the pair of first and second units U1 and U2 have a structure that is plane symmetrical (mirror symmetrical) to each other, and the devices such as actuators that drive each unit are also horizontally symmetrical. It is located in
図1および図6に示すように、第1および第2ユニットU1,U2は交互に直立して、各々、第1および第2ウェブを搬送する。一方、第2および第1ユニットU2,U1は交互に傾斜して開いて第2および第1ウェブの始端部等をセットできるように構成されている。 As shown in FIGS. 1 and 6, the first and second units U1, U2 alternately stand upright and convey the first and second webs, respectively. On the other hand, the second and first units U2 and U1 are configured so that they can be alternately tilted and opened to set the starting ends of the second and first webs.
図6において、第1供給ロール5L、第1カバー23L(図7A)、第1カッタ21L、第1パッド31Lおよび第1回動フレーム2Lとで、第1ユニットU1が構成されている。一方、図1において、第2供給ロール5R、第2カバー23R(図7A)、第2カッタ21R、第2パッド31Rおよび第2回動フレーム2Rとで、第2ユニットU2が構成されている。 In FIG. 6, the first unit U1 is composed of the first supply roll 5L, the first cover 23L (FIG. 7A), the first cutter 21L, the first pad 31L, and the first rotating frame 2L. On the other hand, in FIG. 1, a second unit U2 is configured by the second supply roll 5R, second cover 23R (FIG. 7A), second cutter 21R, second pad 31R, and second rotating frame 2R.
図1の第1または第2受け部22L,22Rの一方に対し、第1または第2カバー23L,23Rの一方が対面して第1または第2ユニットU1,U2の一方が閉じた状態と、図6の第1または第2受け部22L,22Rの他方に対し、第1または第2カバー23L,23Rの他方が離れて第1または第2ユニットU1,U2の他方が開いた状態とに設定することができるように構成されている。 A state in which one of the first or second covers 23L, 23R faces one of the first or second receiving parts 22L, 22R in FIG. 1, and one of the first or second units U1, U2 is closed; The other of the first or second covers 23L, 23R is separated from the other of the first or second receiving parts 22L, 22R in FIG. 6, and the other of the first or second units U1, U2 is set in an open state. It is configured so that it can be
また、図3~図5および図7Aに示すように、第1および第2受け部22L,22Rに対し、それぞれ、第1および第2カバー23L,23Rが対面した状態となるように設定することができるように構成されている。 Further, as shown in FIGS. 3 to 5 and 7A, the first and second covers 23L and 23R may be set to face the first and second receiving portions 22L and 22R, respectively. It is configured so that it can be done.
図1において、固定フレーム1は第1受け部22Lおよび第2受け部22Rを固定した状態で支持する。第1回動フレーム2Lは、第1供給ロール5L、第1カバー23L、第1カッタ21Lおよび第1パッド31Lを支持する。第2回動フレーム2Rは、第2供給ロール5R、第2カバー23R、第2カッタ21Rおよび第2パッド31Rを支持する。 In FIG. 1, the fixed frame 1 supports the first receiving part 22L and the second receiving part 22R in a fixed state. The first rotation frame 2L supports the first supply roll 5L, the first cover 23L, the first cutter 21L, and the first pad 31L. The second rotating frame 2R supports the second supply roll 5R, second cover 23R, second cutter 21R, and second pad 31R.
図6に示すように、第1供給ロール5Lが第2供給ロール5Rから離れ、かつ、第1回動フレーム2Lが開くように第1ヒンジ3Lを中心に第1回動フレーム2Lを第1アクチュエータ4Lが回転させる。
一方、図1に示すように、第2供給ロール5Rが第1供給ロール5Lから離れ、かつ、第2回動フレーム2Rが開くように第2ヒンジ3Rを中心に第2回動フレーム2Rを第2アクチュエータ4Rが回転させる。
As shown in FIG. 6, the first rotation frame 2L is moved around the first hinge 3L by the first actuator so that the first supply roll 5L is separated from the second supply roll 5R and the first rotation frame 2L is opened. 4L rotates.
On the other hand, as shown in FIG. 1, the second rotation frame 2R is rotated around the second hinge 3R so that the second supply roll 5R is separated from the first supply roll 5L and the second rotation frame 2R is opened. 2 actuator 4R rotates.
本スプライス装置10は、図1の第1供給ロール5Lから排出ロール6に沿って第1ウェブ11Lが搬送される第1パスライン1Lと、図6の第2供給ロール5Rから前記排出ロール6に沿って第2ウェブ11Rが搬送される第2パスライン1Rとを備える。 The present splicing apparatus 10 includes a first pass line 1L in which the first web 11L is conveyed from the first supply roll 5L in FIG. It includes a second pass line 1R along which the second web 11R is conveyed.
図2に示すように、第1カッタ21Lは第1パスライン1L上の前記第1ウェブ11Lの幅方向に斜めに横断するように延びる。また、図示していないが、第2カッタ21Rも第2パスライン1R上の第2ウェブ11Rの幅方向に斜めに横断するように延びる。なお、第1カッタ21Lと第2カッタ21Rとは、互いに同じ方向に傾斜している。 As shown in FIG. 2, the first cutter 21L extends obliquely across the width direction of the first web 11L on the first pass line 1L. Although not shown, the second cutter 21R also extends obliquely across the width direction of the second web 11R on the second pass line 1R. Note that the first cutter 21L and the second cutter 21R are inclined in the same direction.
図2において、第1パッド31Lは第1カッタ21Lの下流において、第1カッタ21Lに沿って平行に斜めに延び、図7Bの第1ウェブ11Lの終端部Eを吸着して保持する。同様に、図示していないが、第2パッド31Rも第2カッタ21Rの下流において、第2カッタ21Rに沿って平行に斜めに延び、図7Aの第2ウェブ11Rの始端部Sを保持し、図7Bのように、第1パッド31Lとの間で前記両ウェブを挟んで接合する。なお、第1パッド31Lと第2パッド31Rとは互いに合掌することができるように同じ方向に同じ角度傾斜で対面している。 In FIG. 2, the first pad 31L extends obliquely and parallel to the first cutter 21L downstream of the first cutter 21L, and attracts and holds the terminal end E of the first web 11L in FIG. 7B. Similarly, although not shown, the second pad 31R also extends obliquely and parallel to the second cutter 21R downstream of the second cutter 21R, and holds the starting end S of the second web 11R in FIG. 7A. As shown in FIG. 7B, both webs are sandwiched and joined to the first pad 31L. Note that the first pad 31L and the second pad 31R face each other in the same direction and at the same angle so that they can put their palms together.
図7Bにおいて、第1受け部22Lは第1カッタ21Lが第1ウェブ11Lを切断する際に第1カッタ21Lの刃を受ける。一方、図7Cにおいて、第2受け部22Rは第2カッタ21Rが第2ウェブ11Rを切断する際に前記第2カッタ21Rの刃を受ける。 In FIG. 7B, the first receiving portion 22L receives the blade of the first cutter 21L when the first cutter 21L cuts the first web 11L. On the other hand, in FIG. 7C, the second receiving portion 22R receives the blade of the second cutter 21R when the second cutter 21R cuts the second web 11R.
図7Aの第1受け部22Lと第1カッタ21Lとの間には第1パスライン1Lが設定されている。一方、第2受け部22Rと第2カッタ21Rとの間には第2パスライン1Rが設定されている。 A first pass line 1L is set between the first receiving portion 22L and the first cutter 21L in FIG. 7A. On the other hand, a second pass line 1R is set between the second receiving portion 22R and the second cutter 21R.
図7Aにおいて、第1カバー23Lは第1カッタ21Lが第1ウェブ11Lの非切断位置Pに退避した状態で第1ウェブ11Lが第1カッタ21Lに接触するのを防止する。同様に、第2カバー23Rは第2カッタ21Rが第2ウェブ11Rの非切断位置Pに退避した状態で第2ウェブ11Rが第2カッタ21Rに接触するのを防止する。 In FIG. 7A, the first cover 23L prevents the first web 11L from contacting the first cutter 21L when the first cutter 21L is retracted to the non-cutting position P of the first web 11L. Similarly, the second cover 23R prevents the second web 11R from contacting the second cutter 21R when the second cutter 21R is retracted to the non-cutting position P of the second web 11R.
本例の場合、第1カバー23Lと第1受け部22Lとの間を第1ウェブ11Lが通過するように第1パスライン1Lが形成されている。一方、第2カバー23Rと第2受け部22Rとの間を第2ウェブ11Rが通過するように第2パスライン1Rが形成されている。 In the case of this example, the first pass line 1L is formed such that the first web 11L passes between the first cover 23L and the first receiving portion 22L. On the other hand, a second pass line 1R is formed such that the second web 11R passes between the second cover 23R and the second receiving portion 22R.
本スプライス装置10は、図1の第1ウェブ11Lが通る第1パスライン1Lと図6の第2ウェブ11Rが通る第2パスライン1Rとが互いに平行(図7A参照)となるように排出ロール6の位置を変位させることができるように構成されている変位装置60を備える。本例の場合、第1パスライン1Lおよび第2パスライン1Rは、共に鉛直面に沿って互いに平行に設定されている。 The present splicing device 10 is configured so that the discharge roll is arranged so that the first pass line 1L along which the first web 11L in FIG. 1 passes and the second pass line 1R along which the second web 11R in FIG. 6 passes are parallel to each other (see FIG. 7A). A displacement device 60 is provided, which is configured to be able to displace six positions. In this example, the first pass line 1L and the second pass line 1R are both set parallel to each other along a vertical plane.
図1の変位装置60は例えば流体圧シリンダで構成され、排出ロール6を図1の第1のロール位置P1と図6の第2のロール位置P2とに選択的に配置できる。図1の排出ロール6が第1のロール位置P1にある場合、第1ウェブ11Lは1つの鉛直面に沿った第1パスライン1Lを通る。一方、図6の排出ロール6が第2のロール位置P2にある場合、第2ウェブ11Rは別の鉛直面に沿った第2パスライン1Rを通る。 The displacement device 60 in FIG. 1 is constituted by, for example, a hydraulic cylinder, and can selectively arrange the discharge roll 6 in a first roll position P1 in FIG. 1 and a second roll position P2 in FIG. 6. When the discharge roll 6 in FIG. 1 is in the first roll position P1, the first web 11L passes along the first pass line 1L along one vertical plane. On the other hand, when the discharge roll 6 in FIG. 6 is at the second roll position P2, the second web 11R passes along a second pass line 1R along another vertical plane.
このように、排出ロール6の位置が変位されるので、図7Aのように、第1ウェブ11Lを第1パッド31Lで吸着する以前(ウェブの搬送中)においても、また、図7Bおよび図7Cのように各ウェブが両パッドで挟まれている場合においても各ウェブに対し各パッドの吸着面31fは平行である。 Since the position of the discharge roll 6 is displaced in this way, as shown in FIG. 7A, even before the first web 11L is sucked by the first pad 31L (during conveyance of the web), as shown in FIGS. 7B and 7C, Even in the case where each web is sandwiched between both pads, the adsorption surface 31f of each pad is parallel to each web.
すなわち、各パッドの吸着面31fが各ウェブを吸着する直前から吸着した瞬間に至るまで、各パッドとこれに対面する各吸着面31fは平行である。したがって、吸着時にウェブに皺などが生じにくい。
たとえば、図1の第1ウェブ11Lは第1供給ロール5Lから第1パッド31Lに至るまで、第1パッド31Lの吸着面31f(図7A)に平行な面に沿って延びている。したがって、第1パッド31Lが第1ウェブ11Lを吸着する際に第1ウェブ11Lに皺などが生じにくい。
That is, from just before the suction surface 31f of each pad suctions each web to the moment when the suction surface 31f of each pad suctions the web, each pad and each suction surface 31f facing the same are parallel to each other. Therefore, wrinkles are less likely to occur in the web during suction.
For example, the first web 11L in FIG. 1 extends from the first supply roll 5L to the first pad 31L along a plane parallel to the suction surface 31f (FIG. 7A) of the first pad 31L. Therefore, when the first pad 31L adsorbs the first web 11L, wrinkles are less likely to occur in the first web 11L.
本例のように、図7Aおよび図7Bに示す第1カッタ21Lおよび第2カッタ21Rは、共にメインの刃21Mおよびサブの刃21Sを有していてもよい。各刃21Mおよび21Sは、第1または第2カバー23L,23Rの貫通孔23Oを通って、第1または第2受け部22L,22Rの貫通孔22Oに達するまで突出する。 As in this example, the first cutter 21L and the second cutter 21R shown in FIGS. 7A and 7B may both have a main blade 21M and a sub blade 21S. Each of the blades 21M and 21S protrudes through the through hole 23O of the first or second cover 23L, 23R until it reaches the through hole 22O of the first or second receiving portion 22L, 22R.
図1の排出ロール6の下流には前述の公知例の蓄積部50と同様の蓄積部(図示せず)が設けられていてもよい。また、当該蓄積部の下流の加工ラインには、第1ウェブ11Lおよび/または第2ウェブ11Rに延伸加工を施す図8Aおよび図8Bに示す周知の延伸加工装置7が設けられていてもよい。 A storage section (not shown) similar to the storage section 50 of the above-mentioned known example may be provided downstream of the discharge roll 6 in FIG. 1. Further, a processing line downstream of the storage section may be provided with a well-known stretching device 7 shown in FIGS. 8A and 8B that performs stretching on the first web 11L and/or the second web 11R.
つぎに、図9Aおよび図9Bのように、先行のウェブ11Lの終端部Eに待機中のウェブ11Rの始端部Sを重ね合わせてウェブ同士を継ぐスプライス方法について説明する。 Next, as shown in FIGS. 9A and 9B, a splicing method will be described in which the starting end S of the waiting web 11R is overlapped with the terminal end E of the preceding web 11L to join the webs together.
ウェブの継ぎ、つまりスプライスは図1の第1供給ロール5Lから排出ロール6に沿った第1パスライン1Lを第1ウェブ11Lが搬送される第1搬送工程と、図6の第2供給ロール5Rから排出ロール6に沿った第2パスライン1Rを第2ウェブ11Rが搬送される第2搬送工程との間において行われる。 The joining of the web, that is, the splice, is performed in a first conveyance process in which the first web 11L is conveyed from the first supply roll 5L in FIG. This is performed between the second conveyance step in which the second web 11R is conveyed along the second pass line 1R along the discharge roll 6.
以下、ウェブの継ぎについて、図1の第1ウェブ11Lの搬送後に第2ウェブ11Rを継ぐ場合を代表して説明する。 Hereinafter, web splicing will be described as a representative case in which the second web 11R is spliced after the first web 11L in FIG. 1 is conveyed.
図9Aの第1ウェブ11Lを第2ウェブ11Rに継ぐためには、第1パスライン1L(図1)上の第1ウェブ11Lの終端を第1ウェブ11Lの幅方向に斜めに横断するように切断する第1切断工程と、第2パスライン1R(図6)上の第2ウェブ11Rの始端を第2ウェブ11Rの幅方向に斜めに横断するように切断する第2切断工程とが実行される。図7Bにおいて、前記第1切断工程に先立って第1パスライン1L上の第1ウェブ11Lの終端部Eを第1パッド31Lが吸着保持する。 In order to join the first web 11L in FIG. 9A to the second web 11R, the end of the first web 11L on the first pass line 1L (FIG. 1) is diagonally crossed in the width direction of the first web 11L. A first cutting step of cutting the second web 11R and a second cutting step of cutting the starting end of the second web 11R on the second pass line 1R (FIG. 6) diagonally across the width direction of the second web 11R are performed. Ru. In FIG. 7B, prior to the first cutting step, the first pad 31L suction-holds the end portion E of the first web 11L on the first pass line 1L.
 本例では以下のようにウェブの継ぎを行う。
 図1の第1搬送工程において第1ウェブ11Lが第1パスライン1Lで搬送されている状態で、図1のように第2ユニットU2を開く。当該開いた第2ユニットU2において、第2ウェブ11Rの始端部S(図7A)を第2パッド31Rに吸着保持させる保持工程を実行する。前記始端部Sには第1ウェブ11Lと対面する側に接着テープが設けられている。
 その後、図3のように、第2ユニットU2を閉じる。
 その後、搬送中の第1ウェブ11Lの残量が所定量よりも少なくなった時点で、第1パスライン1Lにおける第1ウェブ11Lの移動(搬送)を止める。この際、前記蓄積部50に蓄積されたウェブを放出する。
 その後、図7Aの第1パッド31Lにより第1ウェブ11Lを吸着保持し、図7Aの第1カッタ21Lにより第1ウェブ11Lを切断する。
 第1ウェブ11Lの切断後、図7Bの第1ウェブ11Lの終端部Eと第2ウェブ11Rの始端部Sとを第1パッド31Lと第2パッド31Rとの間で挟んで終端部Eと始端部Sとを重ね合わせる第1の重ね合わせ工程と、始端部Sと終端部Eとを接合して第1ウェブ11Lに第2ウェブ11Rを継ぐ第1の継ぎ工程とを行う。具体的に、第1の重ね合わせ工程および第1の継ぎ工程は以下のように実行する。
In this example, the web is spliced as follows.
The second unit U2 is opened as shown in FIG. 1 while the first web 11L is being transported along the first pass line 1L in the first transport process shown in FIG. In the opened second unit U2, a holding step is performed in which the starting end S (FIG. 7A) of the second web 11R is sucked and held by the second pad 31R. An adhesive tape is provided on the starting end S on the side facing the first web 11L.
Then, as shown in FIG. 3, the second unit U2 is closed.
Thereafter, when the remaining amount of the first web 11L being conveyed becomes less than a predetermined amount, the movement (conveyance) of the first web 11L on the first pass line 1L is stopped. At this time, the web accumulated in the accumulation section 50 is released.
Thereafter, the first web 11L is suctioned and held by the first pad 31L in FIG. 7A, and the first web 11L is cut by the first cutter 21L in FIG. 7A.
After cutting the first web 11L, the terminal end E of the first web 11L and the starting end S of the second web 11R in FIG. 7B are sandwiched between the first pad 31L and the second pad 31R, and the terminal end E and the starting end are A first overlapping process of overlapping the parts S and a first joining process of joining the starting end S and the terminal end E and joining the second web 11R to the first web 11L are performed. Specifically, the first overlapping process and the first joining process are performed as follows.
図7Bのように、第1ウェブ11Lの終端部Eと第2ウェブ11Rの始端部Sとを重ね合わせる工程においては、第2パッド31Rが第1パッド31Lに向って変位することで、第1パッド31Lの吸着面31fと第1パスライン1L上の第1ウェブ11Lとが互いに平行な状態のまま、第1パッド31Lと第2パッド31Rとの間に両ウェブが挟まれて前記第1の継ぎ工程が実行される。 As shown in FIG. 7B, in the process of overlapping the terminal end E of the first web 11L and the starting end S of the second web 11R, the second pad 31R is displaced toward the first pad 31L, so that the first While the adsorption surface 31f of the pad 31L and the first web 11L on the first pass line 1L remain parallel to each other, both webs are sandwiched between the first pad 31L and the second pad 31R, and the first A splicing process is performed.
 本例では、第1および第2パッドの吸着面は、常に鉛直面に沿っており、互いに平行で、かつ、第1または第2パスライン上のウェブに対しても、共に平行である。
 両パッド31L,31Rはウェブに直交する水平軸に沿って往復移動し、ウェブとの上記幾何学的関係が維持されたまま、両ウェブを挟み付ける。
本例では、図9Aのグレーで着色した始端部Sに接着剤が設けられており、前記ウェブの挟持により、両ウェブが接合される。
In this example, the suction surfaces of the first and second pads are always along a vertical plane, parallel to each other, and also parallel to the web on the first or second pass line.
Both pads 31L and 31R reciprocate along a horizontal axis perpendicular to the webs, and sandwich both webs while maintaining the above-mentioned geometrical relationship with the webs.
In this example, an adhesive is provided at the starting end S colored in gray in FIG. 9A, and both webs are joined by sandwiching the webs.
第1の重ね合わせ工程および第1の継ぎ工程の後に、図4の第1パスライン1Lに平行な図5の第2パスライン1Rに変更させるように、図4の排出ロール6を第1のロール位置P1から図5の第2のロール位置P2に変位させる第1変位工程を実行する。なお、この第1変位工程に先立って図7Bの各パッドの吸着を解除すると共に第2パッド31Rは第2パスラインから退避した原点位置に戻る。 After the first overlapping process and the first joining process, the discharge roll 6 in FIG. 4 is moved to the first pass line 1R in FIG. A first displacement step of displacing the roll from the roll position P1 to the second roll position P2 in FIG. 5 is executed. Note that, prior to this first displacement step, the suction of each pad in FIG. 7B is released, and the second pad 31R returns to the original position where it was evacuated from the second pass line.
図3および図4の第1の重ね合わせ工程および第1の継ぎ工程において、第1ウェブ11Lを第1パスライン1L上に保持するように排出ロール6が第1のロール位置P1に配置される。一方、図6の第2搬送工程において、排出ロール6が第2ウェブ11Rを第2パスライン1R上に保持するように第2のロール位置P2に配置される。このように、各ウェブは鉛直面に沿った各パスラインに保持されるので、ウェブは各パッドの吸着面31fに対し、常に平行であり、そのため、吸着時にウェブに皺の生じるおそれはない。 In the first overlapping step and first joining step in FIGS. 3 and 4, the discharge roll 6 is arranged at the first roll position P1 so as to hold the first web 11L on the first pass line 1L. . On the other hand, in the second conveyance step of FIG. 6, the discharge roll 6 is arranged at the second roll position P2 so as to hold the second web 11R on the second pass line 1R. In this way, since each web is held on each pass line along the vertical plane, the web is always parallel to the suction surface 31f of each pad, and therefore there is no risk of wrinkles occurring in the web during suction.
以上は第1ウェブ11Lに第2ウェブ11Rを継ぐ場合について説明した。第2ウェブ11Rに第1ウェブ11Lを継ぐ場合は、上述した場合と同様であるが、以下、簡単に説明する。 The case where the second web 11R is joined to the first web 11L has been described above. The case where the first web 11L is joined to the second web 11R is similar to the case described above, but will be briefly explained below.
この場合、図7Cのように、前述の第2搬送工程後に第2ウェブ11Rの終端部Eと第1ウェブ11Lの始端部Sとを第1パッド31Lと第2パッド31Rとの間で挟んで終端部Eと始端部Sとを重ね合わせる第2の重ね合わせ工程と、始端部Sと終端部Eとを接合して第2ウェブ11Rに第1ウェブ11Lを継ぐ第2の継ぎ工程とが実行される。 In this case, as shown in FIG. 7C, after the second conveyance step described above, the terminal end E of the second web 11R and the starting end S of the first web 11L are sandwiched between the first pad 31L and the second pad 31R. A second overlapping process of overlapping the terminal end E and the starting end S, and a second joining process of joining the starting end S and the terminal end E and joining the first web 11L to the second web 11R are performed. be done.
第2の重ね合わせ工程および第2の継ぎ工程の後に図6の第2パスライン1Rから第1パスライン1Lに変更させるように排出ロール6を第2のロール位置P2から図1の第1のロール位置P1に再び変位させる第2変位工程が実行される。 After the second overlapping process and the second joining process, the discharge roll 6 is moved from the second roll position P2 to the first pass line in FIG. 1 so as to change from the second pass line 1R in FIG. A second displacement step of displacing the roller to the roll position P1 again is executed.
第2の重ね合わせ工程および第2の継ぎ工程において、図6の第2ウェブ11Rを第2パスライン1R上に保持するように排出ロール6が第2のロール位置P2に配置される。その後、図1の第1搬送工程において、第1ウェブ11Lを第1パスライン1L上に保持するように排出ロール6が第1のロール位置P1に配置される。 In the second overlapping process and the second joining process, the discharge roll 6 is arranged at the second roll position P2 so as to hold the second web 11R in FIG. 6 on the second pass line 1R. Thereafter, in the first conveyance step of FIG. 1, the discharge roll 6 is arranged at the first roll position P1 so as to hold the first web 11L on the first pass line 1L.
図7Cにおいて、第2ウェブ11Rの終端部Eと第1ウェブ11Lの始端部Sとを重ね合わせる工程において、第1パッド31Lが第2パッド31Rに向かって変位することで、第2パッド31Rの吸着面31fと第2パスライン1R上の第2ウェブ11Rとが互いに平行な状態のまま、第1パッド31Lと第2パッド31Rとの間に両ウェブが挟まれる。 In FIG. 7C, in the process of overlapping the terminal end E of the second web 11R and the start end S of the first web 11L, the first pad 31L is displaced toward the second pad 31R, so that the second pad 31R While the suction surface 31f and the second web 11R on the second pass line 1R remain parallel to each other, both webs are sandwiched between the first pad 31L and the second pad 31R.
なお、スプライス装置10は、切断工程と継ぎ工程の順序は限定されず、最終的にウェブ同士をスプライスできればよく、例えば、切断工程と接合工程とを同時に行い、または、継ぎ工程の後にウェブを切断するものであってもよいし、切断工程後に継ぎ工程を行ってもよい。
但し、先行のウェブを切断する前に、当該ウェブの終端部をパッドで吸着保持するのが好ましいだろう。例えば、図7Aの第1ウェブ11Lが第1パスライン1L上で停止した直後に、第1パッド31Lで当該第1ウェブの終端部Eとなる部位を吸着保持し、その後、図7Bの第1カッタ21Lで第1ウェブ11Lを切断するのが好ましい。
Note that the splicing device 10 is not limited to the order of the cutting process and the splicing process, as long as the webs can be spliced together in the end.For example, the splicing apparatus 10 may perform the cutting process and the joining process at the same time, or may cut the web after the splicing process. Alternatively, a splicing process may be performed after the cutting process.
However, before cutting the preceding web, it may be preferable to suction and hold the end of the web with a pad. For example, immediately after the first web 11L in FIG. 7A stops on the first pass line 1L, the first pad 31L sucks and holds the part that will become the terminal end E of the first web, and then the first web 11L in FIG. It is preferable to cut the first web 11L with the cutter 21L.
これらの吸着保持および切断の際に、図1の排出ロール6が第1のロール位置にあることで、第1ウェブ11Lは第1パスライン1L上に維持される。すなわち、第1供給ロール5Lから排出ロール6に至るまで、第1ウェブ11Lは第1パッド31Lの吸着面に平行な面に沿って延びている。
そのため、第1パッド31Lの図7Bの吸着面31fに対し第1ウェブ11Lは、常に平行に配置されており、第1パッド31Lによる第1ウェブ11Lの吸着時に不用意に第1ウェブ11Lに皺が生じるのを防止できる。
During these suction holding and cutting operations, the first web 11L is maintained on the first pass line 1L because the discharge roll 6 in FIG. 1 is in the first roll position. That is, from the first supply roll 5L to the discharge roll 6, the first web 11L extends along a plane parallel to the suction surface of the first pad 31L.
Therefore, the first web 11L is always arranged parallel to the suction surface 31f of the first pad 31L in FIG. can be prevented from occurring.
一方、排出ロール6の移動のタイミングは、先行のウェブの吸着後であれば、いずれのタイミングでもよい。例えば、図7Aの第1ウェブ11Lの終端部Eとなる部位を吸着した後であれば、第1ウェブ11Lの切断前に図1の第1のロール位置P1から第2のロール位置P2に変位させてもよい。また、この吸着後であれば、図7Bの重ね合わせおよび継ぎ工程の前に前記排出ロール6の変位を実行してもよい。 On the other hand, the timing of movement of the discharge roll 6 may be any timing after adsorption of the preceding web. For example, after adsorbing the portion that will become the terminal end E of the first web 11L in FIG. 7A, the displacement from the first roll position P1 to the second roll position P2 in FIG. 1 occurs before cutting the first web 11L. You may let them. Further, after this suction, the discharge roll 6 may be displaced before the overlapping and splicing process shown in FIG. 7B.
こうした場合、第1パッド31Lは既に第1ウェブ11Lを吸着保持しており、終端部Eに皺の生じる可能性は低いと考えられる。 In such a case, the first pad 31L has already adsorbed and held the first web 11L, and it is considered that there is a low possibility that wrinkles will occur in the terminal end E.
その他の構成については、前述の公知例と同様であり、相当部分について同一符号を付して、その説明および図示を省略する。 The other configurations are the same as those of the above-mentioned known example, and corresponding parts are given the same reference numerals and their explanation and illustration are omitted.
以上の実施形態から把握される発明には、以下の実施態様が含まれる。 The invention understood from the above embodiments includes the following embodiments.
本スプライス装置において、好ましくは、前記第1カッタ21Lが前記第1ウェブ11Lを切断する際に前記第1カッタ21Lの刃を受ける第1受け部22Lと、
 前記第2カッタ21Rが前記第2ウェブ11Rを切断する際に前記第2カッタ21Rの刃を受ける第2受け部22Rとを更に備え、
 前記第1受け部22Lと前記第1カッタ21Lとの間に前記第1パスライン1Lが設定され、
前記第2受け部22Rと前記第2カッタ21Rとの間に前記第2パスライン1Rが設定されている。
In the present splicing device, preferably, a first receiving portion 22L that receives the blade of the first cutter 21L when the first cutter 21L cuts the first web 11L;
further comprising a second receiving portion 22R that receives the blade of the second cutter 21R when the second cutter 21R cuts the second web 11R;
The first pass line 1L is set between the first receiving part 22L and the first cutter 21L,
The second pass line 1R is set between the second receiving portion 22R and the second cutter 21R.
このように受け部を設けた場合、ウェブを所期の形状に正確に切断することができる。 When the receiving portion is provided in this manner, the web can be accurately cut into a desired shape.
より好ましくは、前記第1カッタ21Lが前記第1ウェブ11Lの非切断位置Pに退避した状態で前記第1ウェブ11Lが前記第1カッタ21Lに接触するのを防止する第1カバー23Lと、
 前記第2カッタ21Rが前記第2ウェブ11Rの非切断位置Pに退避した状態で前記第2ウェブ11Rが前記第2カッタ21Rに接触するのを防止する第2カバー23Rとを更に備え、
 前記第1カバー23Lと前記第1受け部22Lとの間を前記第1ウェブ11Lが通過するように前記第1パスライン1Lが形成され、
前記第2カバー23Rと前記第2受け部22Rとの間を前記第2ウェブ11Rが通過するように前記第2パスライン1Rが形成されている。
More preferably, a first cover 23L that prevents the first web 11L from contacting the first cutter 21L when the first cutter 21L is retracted to a non-cutting position P of the first web 11L;
further comprising a second cover 23R that prevents the second web 11R from contacting the second cutter 21R when the second cutter 21R is retracted to the non-cutting position P of the second web 11R;
The first pass line 1L is formed such that the first web 11L passes between the first cover 23L and the first receiving part 22L,
The second pass line 1R is formed such that the second web 11R passes between the second cover 23R and the second receiving portion 22R.
このように、第1および第2パスラインが受け部とカバーとの間に形成されていることで、一対のウェブのパスラインが安定する。 Since the first and second pass lines are thus formed between the receiving portion and the cover, the pass lines of the pair of webs are stabilized.
より好ましくは、前記第1および第2受け部22L,22Rに対し、それぞれ、前記第1および第2カバー23L,23Rが対面した状態となるように設定することができるように構成されている。 More preferably, the first and second covers 23L and 23R can be set to face the first and second receiving parts 22L and 22R, respectively.
この場合、受け部とカバーとが対面しているので、パスラインにおけるウェブの流れ等が安定する。 In this case, since the receiving portion and the cover face each other, the flow of the web in the pass line is stabilized.
更に好ましくは、前記第1受け部22Lおよび前記第2受け部22Rを固定した状態で支持する固定フレーム1と、
 前記第1供給ロール5L、前記第1カバー23L、前記第1カッタ21Lおよび前記第1パッド31Lを支持する第1回動フレーム2Lと、
 前記第2供給ロール5R、前記第2カバー23R、前記第2カッタ21Rおよび前記第2パッド31Rを支持する第2回動フレーム2Rと、
 前記第1供給ロール5Lが前記第2供給ロール5Rから離れ、かつ、前記第1回動フレーム2Lが開くように第1ヒンジ3Lを中心に前記第1回動フレーム2Lを回転させる第1アクチュエータ4Lと、
前記第2供給ロール5Rが前記第1供給ロール5Lから離れ、かつ、前記第2回動フレーム2Rが開くように第2ヒンジ3Rを中心に前記第2回動フレーム2Rを回転させる第2アクチュエータ4Rとを更に備える。
More preferably, a fixed frame 1 that supports the first receiving part 22L and the second receiving part 22R in a fixed state;
a first rotating frame 2L that supports the first supply roll 5L, the first cover 23L, the first cutter 21L, and the first pad 31L;
a second rotating frame 2R that supports the second supply roll 5R, the second cover 23R, the second cutter 21R, and the second pad 31R;
a first actuator 4L that rotates the first rotating frame 2L around a first hinge 3L so that the first supply roll 5L separates from the second supply roll 5R and the first rotating frame 2L opens; and,
a second actuator 4R that rotates the second rotation frame 2R around a second hinge 3R so that the second supply roll 5R separates from the first supply roll 5L and the second rotation frame 2R opens; It further comprises:
この場合、スプライスのオペレーションが容易になる。 In this case, the splice operation becomes easier.
更に好ましくは、前記第1供給ロール5L、前記第1カバー23L、前記第1カッタ21L、前記第1パッド31Lおよび前記第1回動フレーム2Lとで、第1ユニットU1が構成され、
 前記第2供給ロール5R、前記第2カバー23R、前記第2カッタ21R、前記第2パッド31Rおよび前記第2回動フレーム2Rとで、第2ユニットU2が構成され、
 前記第1または第2受け部22L,22Rの一方に対し、前記第1または第2カバーの一方が対面して第1または第2ユニットU1,U2の一方が閉じた状態と、
第1または第2受け部の他方に対し、第1または第2カバーの他方が離れて第1または第2ユニットU1,U2の他方が開いた状態とに設定することができるように構成されている。
More preferably, a first unit U1 is configured by the first supply roll 5L, the first cover 23L, the first cutter 21L, the first pad 31L, and the first rotating frame 2L,
A second unit U2 is configured by the second supply roll 5R, the second cover 23R, the second cutter 21R, the second pad 31R, and the second rotation frame 2R,
one of the first or second covers faces one of the first or second receiving parts 22L, 22R, and one of the first or second units U1, U2 is closed;
The other of the first or second covers is separated from the other of the first or second receiving parts, and the other of the first or second units U1, U2 can be set in an open state. There is.
この場合、スプライスのオペレーションが更に容易になる。 In this case, the splicing operation becomes easier.
好ましくは、前記第1パスライン1Lおよび前記第2パスライン1Rは、共に鉛直面に沿って互いに平行に設定されている。 Preferably, the first pass line 1L and the second pass line 1R are both set parallel to each other along a vertical plane.
この場合、ウェブの吸着や切断が安定して行なわれ、皺が生じるのを確実に防止し得る。 In this case, the web can be stably attracted and cut, and wrinkles can be reliably prevented.
好ましくは、前記第1カッタ21Lおよび前記第2カッタ21Rは、共にメインの刃21Mおよびサブの刃21Sを有する。 Preferably, the first cutter 21L and the second cutter 21R both have a main blade 21M and a sub blade 21S.
この場合、ウェブを確実に切断できる。 In this case, the web can be cut reliably.
本発明においては、前記排出ロール6の下流には前記第1ウェブ11Lおよび/または前記第2ウェブ11Rに延伸加工を施す延伸加工装置7が設けられていてもよい。 In the present invention, a stretching device 7 for stretching the first web 11L and/or the second web 11R may be provided downstream of the discharge roll 6.
延伸加工装置7でウェブが加工されても、斜めに切断された終端部および始端部は、加工により継ぎ部分が破断しにくい。 Even when the web is processed by the stretching device 7, the joining portions of the diagonally cut terminal and starting ends are unlikely to break due to processing.
本スプライス方法において、好ましくは、前記第1ウェブ11Lの終端部Eを前記第1パッド31Lで保持する終端部保持工程を更に備え、
 前記終端部保持工程において、前記第1ウェブ11Lが前記第1パスライン1L上に維持されるように前記排出ロール6が前記第1のロール位置P1に配置され、
前記第2搬送工程において、前記第2ウェブ11Rが前記第2パスライン1Rを通るように前記排出ロール6が前記第2のロール位置P2に配置される。
The present splicing method preferably further includes a terminal end holding step of holding the terminal end E of the first web 11L with the first pad 31L,
In the terminal end holding step, the discharge roll 6 is arranged at the first roll position P1 so that the first web 11L is maintained on the first pass line 1L,
In the second conveyance step, the discharge roll 6 is arranged at the second roll position P2 so that the second web 11R passes through the second pass line 1R.
この場合、各ウェブを継ぐ前および継ぐ際に、各ウェブが各々のパスラインに沿っており、そのため、各ウェブと各パッドの表面(吸着面)とが互いに正対した平行な状態となる。したがって、吸着時にウェブに皺の生じるおそれがない。 In this case, before and when splicing each web, each web is along its own path line, so that each web and the surface (suction surface) of each pad are in a parallel state facing each other. Therefore, there is no risk of wrinkles occurring in the web during suction.
更に好ましくは、前記第1ウェブ11Lの終端部Eと前記第2ウェブ11Rの始端部Sとを重ね合わせる工程において、前記第2パッド31Rが前記第1パッド31Lに向って変位することで、前記第1パッド31Lの吸着面31fと前記第1パスライン1L上の第1ウェブ11Lとが互いに平行な状態のまま、前記第1パッド31Lと前記第2パッド31Rとの間に前記両ウェブが挟まれる。 More preferably, in the step of overlapping the terminal end E of the first web 11L and the starting end S of the second web 11R, the second pad 31R is displaced toward the first pad 31L, so that the While the suction surface 31f of the first pad 31L and the first web 11L on the first pass line 1L remain parallel to each other, both webs are sandwiched between the first pad 31L and the second pad 31R. It will be done.
この場合、スプライス時にウェブに皺が生じるのを更に確実に防止できる。 In this case, it is possible to more reliably prevent wrinkles from forming in the web during splicing.
好ましくは、前記第2搬送工程後に前記第2ウェブ11Rの終端部Eと前記第1ウェブ11Lの始端部Sとを第1パッド31Lと前記第2パッド31Rとの間で挟んでこれらの終端部Eと始端部Sとを重ね合わせる第2の重ね合わせ工程と、
 これらの始端部Sと終端部Eとを接合して第2ウェブ11Rに第1ウェブ11Lを継ぐ第2の継ぎ工程と、
前記第2の重ね合わせ工程および前記第2の継ぎ工程の後に前記第2パスライン1Rから第1パスライン1Lにウェブのパスラインを変更させるように前記排出ロール6を前記第2のロール位置P2から前記第1のロール位置P1に変位させる第2変位工程とを備える。
Preferably, after the second conveyance step, the terminal end E of the second web 11R and the starting end S of the first web 11L are sandwiched between the first pad 31L and the second pad 31R, and these terminal ends are a second overlapping step of overlapping E and the starting end S;
a second joining step of joining the starting end S and the ending end E and joining the first web 11L to the second web 11R;
After the second overlapping process and the second piecing process, the discharge roll 6 is moved to the second roll position P2 so as to change the web pass line from the second pass line 1R to the first pass line 1L. and a second displacement step of displacing the roll from the first roll position P1 to the first roll position P1.
第2ウェブに第1ウェブを継ぐ際にもウェブに皺が生じにくい。 Wrinkles are less likely to occur in the web when the first web is joined to the second web.
好ましくは、前記第2ウェブ11Rの終端部Eを前記第2パッド31Rで保持する終端部保持工程を更に備え、
 この終端部保持工程において、前記第2ウェブ11Rが前記第2パスライン1R上に維持されるように前記排出ロール6が前記第2のロール位置P2に配置され、
前記第1搬送工程において、前記第1ウェブ11Lが前記第1パスライン1L上を通るように前記排出ロール6が前記第1のロール位置P1に配置される。
Preferably, the method further includes a terminal end holding step of holding the terminal end E of the second web 11R with the second pad 31R,
In this terminal end holding step, the discharge roll 6 is arranged at the second roll position P2 so that the second web 11R is maintained on the second pass line 1R,
In the first conveyance step, the discharge roll 6 is arranged at the first roll position P1 so that the first web 11L passes over the first pass line 1L.
この場合、前述と同様に、各ウェブを継ぐ前後において各ウェブと各パッドの吸着面とが互いに正対した平行な状態となり、そのため、吸着時にウェブに皺の生じるおそれがない。 In this case, as described above, each web and the suction surface of each pad are in a parallel state facing each other before and after joining each web, and therefore there is no possibility that wrinkles will occur in the web during suction.
更に好ましくは、前記第2ウェブ11Rの終端部Eと前記第1ウェブ11Lの始端部Sとを重ね合わせる工程において、前記第1パッド31Lが前記第2パッド31Rに向かって変位することで、前記第2パッド31Rの吸着面31fと前記第2パスライン1R上の第2ウェブ11Rとが互いに平行な状態のまま、前記第1パッド31Lと前記第2パッド31Rとの間に前記両ウェブが挟まれる。 More preferably, in the step of overlapping the terminal end E of the second web 11R and the starting end S of the first web 11L, the first pad 31L is displaced toward the second pad 31R, so that the While the suction surface 31f of the second pad 31R and the second web 11R on the second pass line 1R remain parallel to each other, both webs are sandwiched between the first pad 31L and the second pad 31R. It will be done.
第2ウェブに第1ウェブを継ぐ場合においても、ウェブに皺が生じるのを更に確実に防止できる。 Even when joining the first web to the second web, it is possible to more reliably prevent wrinkles from forming on the web.
1つの実施態様または好ましい各実施形態に関連して説明および/または図示した特徴は、1つまたはそれ以上の他の実施態様において同一または類似な形で、および/または他の実施態様と組み合わせて、または、その代わりに利用することができる。 Features described and/or illustrated in connection with one embodiment or each preferred embodiment may be used in the same or similar form in one or more other embodiments and/or in combination with other embodiments. , or can be used instead.
 以上のとおり、図面を参照しながら好適な実施形態を説明したが、当業者であれば本明細書を見て、自明な範囲で種々の変更および修正を容易に想定するであろう。
 たとえば、本装置は着用物品以外の製造ラインに組み込まれていてもよい。
 したがって、そのような変更および修正は、請求の範囲から定まる本発明の範囲内のものと解釈される。
As mentioned above, the preferred embodiments have been described with reference to the drawings, but those skilled in the art will easily assume various changes and modifications within the obvious range upon viewing this specification.
For example, the present device may be incorporated into a manufacturing line for products other than wearable articles.
It is therefore contemplated that such changes and modifications are within the scope of the invention as defined by the claims.
 本発明はオムツ型およびパンツ型の使い捨て着用物品などのウェブのスプライスに適用し得る。 The present invention can be applied to splicing webs such as diaper-type and pant-type disposable wearing articles.
1:固定フレーム
1L:第1パスライン 1R:第2パスライン
10:スプライス装置
11L:第1ウェブ 11R:第2ウェブ 
12L:第1の巻回部 12R:第2の巻回部 13:ブラケット部
14L,14R:残量検出部 15L,15R:駆動ローラ 16L,16R:ニップローラ
2L:第1回動フレーム 2R:第2回動フレーム
20:切断部
21L:第1カッタ 21R:第2カッタ 21M:メインの刃 21S:サブの刃
22L:第1受け部 22R:第2受け部 22O:貫通孔
23L:第1カバー 23R:第2カバー 23O:貫通孔
3L:第1ヒンジ 3R:第2ヒンジ  30:スプライス部
31L:第1パッド 31R:第2パッド 31f:吸着面
32L,32R:駆動機構
4L:第1アクチュエータ 4R:第2アクチュエータ
40:テンション制御部 41:テンションローラ 42:回動アーム
5L:第1供給ロール 5R:第2供給ロール
50:蓄積部 51:固定ローラ 52:可動ローラ 53:駆動機構
6:排出ロール  60:変位装置 7:延伸加工装置
E:終端部 S:始端部 
P:非切断位置 P1:第1のロール位置 P2:第2のロール位置
U1:第1ユニット U2:第2ユニット
1: Fixed frame 1L: First pass line 1R: Second pass line 10: Splice device 11L: First web 11R: Second web
12L: First winding part 12R: Second winding part 13: Bracket part 14L, 14R: Remaining amount detection part 15L, 15R: Drive roller 16L, 16R: Nip roller 2L: First rotation frame 2R: Second Rotating frame 20: Cutting section 21L: First cutter 21R: Second cutter 21M: Main blade 21S: Sub blade 22L: First receiving section 22R: Second receiving section 22O: Through hole 23L: First cover 23R: Second cover 23O: Through hole 3L: First hinge 3R: Second hinge 30: Splice portion 31L: First pad 31R: Second pad 31f: Adsorption surface 32L, 32R: Drive mechanism 4L: First actuator 4R: Second Actuator 40: Tension control section 41: Tension roller 42: Rotating arm 5L: First supply roll 5R: Second supply roll 50: Accumulation section 51: Fixed roller 52: Movable roller 53: Drive mechanism 6: Discharge roll 60: Displacement Equipment 7: Stretching equipment E: Terminal end S: Start end
P: Non-cutting position P1: First roll position P2: Second roll position U1: First unit U2: Second unit

Claims (15)

  1.  先行のウェブ11Lの終端部Eに待機中のウェブ11Rの始端部Sを重ね合わせてウェブ同士を継ぐスプライス装置であって、
     第1供給ロール5Lから排出ロール6に沿って第1ウェブ11Lが搬送される第1パスライン1Lと、
     第2供給ロール5Rから前記排出ロール6に沿って第2ウェブ11Rが搬送される第2パスライン1Rと、
     前記第1パスライン1L上の前記第1ウェブ11Lの幅方向に斜めに横断するように延びる第1カッタ21Lと、
     前記第2パスライン1R上の前記第2ウェブ11Rの幅方向に斜めに横断するように延びる第2カッタ21Rと、
     前記第1カッタ21Lの下流において、前記第1カッタ21Lに沿って斜めに延び前記第1ウェブ11Lの終端部Eを保持する第1パッド31Lと、
     前記第2カッタ21Rの下流において、前記第2カッタ21Rに沿って斜めに延び前記第2ウェブ11Rの始端部Sを保持し、前記第1パッド31Lとの間で前記両ウェブを挟んで接合する第2パッド31Rと、
     前記第1パスライン1Lと前記第2パスライン1Rとが互いに平行となるように前記排出ロール6の位置を変位させることができるように構成されている変位装置60と、を備える、スプライス装置。
    A splicing device that joins webs by overlapping a starting end S of a waiting web 11R on a terminal end E of a preceding web 11L,
    a first pass line 1L along which the first web 11L is conveyed from the first supply roll 5L along the discharge roll 6;
    a second pass line 1R along which the second web 11R is conveyed from the second supply roll 5R along the discharge roll 6;
    a first cutter 21L extending obliquely across the width direction of the first web 11L on the first pass line 1L;
    a second cutter 21R extending obliquely across the width direction of the second web 11R on the second pass line 1R;
    A first pad 31L that extends obliquely along the first cutter 21L and holds the terminal end E of the first web 11L downstream of the first cutter 21L;
    Downstream of the second cutter 21R, it extends diagonally along the second cutter 21R, holds the starting end S of the second web 11R, and joins the webs with the first pad 31L by sandwiching both webs therebetween. A second pad 31R,
    A splicing device comprising: a displacement device 60 configured to be able to displace the position of the discharge roll 6 so that the first pass line 1L and the second pass line 1R are parallel to each other.
  2.  請求項1において、
     前記第1カッタ21Lが前記第1ウェブ11Lを切断する際に前記第1カッタ21Lの刃を受ける第1受け部22Lと、
     前記第2カッタ21Rが前記第2ウェブ11Rを切断する際に前記第2カッタ21Rの刃を受ける第2受け部22Rとを更に備え、
     前記第1受け部22Lと前記第1カッタ21Lとの間に前記第1パスライン1Lが設定され、
     前記第2受け部22Rと前記第2カッタ21Rとの間に前記第2パスライン1Rが設定されている、スプライス装置。
    In claim 1,
    a first receiving portion 22L that receives the blade of the first cutter 21L when the first cutter 21L cuts the first web 11L;
    further comprising a second receiving portion 22R that receives the blade of the second cutter 21R when the second cutter 21R cuts the second web 11R;
    The first pass line 1L is set between the first receiving part 22L and the first cutter 21L,
    A splicing device in which the second pass line 1R is set between the second receiving portion 22R and the second cutter 21R.
  3.  請求項2において、
     前記第1カッタ21Lが前記第1ウェブ11Lの非切断位置Pに退避した状態で前記第1ウェブ11Lが前記第1カッタ21Lに接触するのを防止する第1カバー23Lと、
     前記第2カッタ21Rが前記第2ウェブ11Rの非切断位置Pに退避した状態で前記第2ウェブ11Rが前記第2カッタ21Rに接触するのを防止する第2カバー23Rとを更に備え、
     前記第1カバー23Lと前記第1受け部22Lとの間を前記第1ウェブ11Lが通過するように前記第1パスライン1Lが形成され、
     前記第2カバー23Rと前記第2受け部22Rとの間を前記第2ウェブ11Rが通過するように前記第2パスライン1Rが形成されている、スプライス装置。
    In claim 2,
    a first cover 23L that prevents the first web 11L from contacting the first cutter 21L when the first cutter 21L is retracted to a non-cutting position P of the first web 11L;
    further comprising a second cover 23R that prevents the second web 11R from contacting the second cutter 21R when the second cutter 21R is retracted to the non-cutting position P of the second web 11R;
    The first pass line 1L is formed such that the first web 11L passes between the first cover 23L and the first receiving part 22L,
    A splicing device in which the second pass line 1R is formed such that the second web 11R passes between the second cover 23R and the second receiving portion 22R.
  4.  請求項3において、
     前記第1および第2受け部22L,22Rに対し、それぞれ、前記第1および第2カバー23L,23Rが対面した状態となるように設定することができるように構成されている、スプライス装置。
    In claim 3,
    A splicing device configured to be able to set the first and second covers 23L and 23R to face the first and second receiving portions 22L and 22R, respectively.
  5.  請求項4において、
     前記第1受け部22Lおよび前記第2受け部22Rを固定した状態で支持する固定フレーム1と、
     前記第1供給ロール5L、前記第1カバー23L、前記第1カッタ21Lおよび前記第1パッド31Lを支持する第1回動フレーム2Lと、
     前記第2供給ロール5R、前記第2カバー23R、前記第2カッタ21Rおよび前記第2パッド31Rを支持する第2回動フレーム2Rと、
     前記第1供給ロール5Lが前記第2供給ロール5Rから離れ、かつ、前記第1回動フレーム2Lが開くように第1ヒンジ3Lを中心に前記第1回動フレーム2Lを回転させる第1アクチュエータ4Lと、
     前記第2供給ロール5Rが前記第1供給ロール5Lから離れ、かつ、前記第2回動フレーム2Rが開くように第2ヒンジ3Rを中心に前記第2回動フレーム2Rを回転させる第2アクチュエータ4Rとを更に備える、スプライス装置。
    In claim 4,
    a fixed frame 1 that supports the first receiving part 22L and the second receiving part 22R in a fixed state;
    a first rotating frame 2L that supports the first supply roll 5L, the first cover 23L, the first cutter 21L, and the first pad 31L;
    a second rotating frame 2R that supports the second supply roll 5R, the second cover 23R, the second cutter 21R, and the second pad 31R;
    a first actuator 4L that rotates the first rotating frame 2L around a first hinge 3L so that the first supply roll 5L separates from the second supply roll 5R and the first rotating frame 2L opens; and,
    a second actuator 4R that rotates the second rotation frame 2R around a second hinge 3R so that the second supply roll 5R separates from the first supply roll 5L and the second rotation frame 2R opens; A splicing device further comprising:
  6.  請求項5において、
     前記第1供給ロール5L、前記第1カバー23L、前記第1カッタ21L、前記第1パッド31Lおよび前記第1回動フレーム2Lとで、第1ユニットU1が構成され、
     前記第2供給ロール5R、前記第2カバー23R、前記第2カッタ21R、前記第2パッド31Rおよび前記第2回動フレーム2Rとで、第2ユニットU2が構成され、
     前記第1または第2受け部22L,22Rの一方に対し、前記第1または第2カバーの一方が対面して第1または第2ユニットU1,U2の一方が閉じた状態と、
     第1または第2受け部の他方に対し、第1または第2カバーの他方が離れて第1または第2ユニットU1,U2の他方が開いた状態とに設定することができるように構成されている、スプライス装置。
    In claim 5,
    A first unit U1 is configured by the first supply roll 5L, the first cover 23L, the first cutter 21L, the first pad 31L, and the first rotating frame 2L,
    A second unit U2 is configured by the second supply roll 5R, the second cover 23R, the second cutter 21R, the second pad 31R, and the second rotation frame 2R,
    one of the first or second covers faces one of the first or second receiving parts 22L, 22R, and one of the first or second units U1, U2 is closed;
    The other of the first or second covers is separated from the other of the first or second receiving parts, and the other of the first or second units U1, U2 can be set in an open state. There is a splicing device.
  7.  請求項1~6のいずれか1項において、
     前記第1パスライン1Lおよび前記第2パスライン1Rは、共に鉛直面に沿って互いに平行に設定されている、スプライス装置。
    In any one of claims 1 to 6,
    In the splicing device, the first pass line 1L and the second pass line 1R are both set parallel to each other along a vertical plane.
  8.  請求項1~6のいずれか1項において、
     前記第1カッタ21Lおよび前記第2カッタ21Rは、共にメインの刃21Mおよびサブの刃21Sを有する、スプライス装置。
    In any one of claims 1 to 6,
    The first cutter 21L and the second cutter 21R both have a main blade 21M and a sub blade 21S, a splicing device.
  9.  請求項1~6のいずれか1項において、
     前記排出ロール6の下流には前記第1ウェブ11Lおよび/または前記第2ウェブ11Rに延伸加工を施す延伸加工装置7が設けられている、スプライス装置。
    In any one of claims 1 to 6,
    A splicing device is provided downstream of the discharge roll 6 with a stretching device 7 for stretching the first web 11L and/or the second web 11R.
  10.  先行のウェブ11Lの終端部Eに待機中のウェブ11Rの始端部Sを重ね合わせてウェブ同士を継ぐスプライス方法であって、
     第1供給ロール5Lから排出ロール6に沿った第1パスライン1Lを第1ウェブ11Lが搬送される第1搬送工程と、
     第2供給ロール5Rから前記排出ロール6に沿った第2パスライン1Rを第2ウェブ11Rが搬送される第2搬送工程と、
     前記第1パスライン1L上の第1ウェブ11Lを前記第1ウェブ11Lの幅方向に斜めに横断するように切断する第1切断工程と、
     前記第2パスライン1R上の第2ウェブ11Rを前記第2ウェブ11Rの幅方向に斜めに横断するように切断する第2切断工程と、
     前記第2ウェブ11Rの始端部Sを第2パッド31Rに保持させる始端部保持工程と、
     前記第1搬送工程後に前記第1ウェブ11Lの終端部Eと前記第2ウェブ11Rの始端部Sとを第1パッド31Lと前記第2パッド31Rとの間で挟んで前記終端部Eと前記始端部Sとを重ね合わせる第1の重ね合わせ工程と、
     前記始端部Sと前記終端部Eとを接合して第1ウェブ11Lに第2ウェブ11Rを継ぐ第1の継ぎ工程と、
    前記第1の重ね合わせ工程および前記第1の継ぎ工程の後に前記第1パスライン1Lに平行な前記第2パスライン1Rにウェブのパスラインを変更させるように前記排出ロール6を第1のロール位置P1から第2のロール位置P2に変位させる第1変位工程とを備える、スプライス方法。
    A splicing method in which the starting end S of the waiting web 11R is overlapped with the ending end E of the preceding web 11L to join the webs together,
    a first conveyance step in which the first web 11L is conveyed from the first supply roll 5L to the first pass line 1L along the discharge roll 6;
    a second conveyance step in which the second web 11R is conveyed from the second supply roll 5R to the second pass line 1R along the discharge roll 6;
    a first cutting step of cutting the first web 11L on the first pass line 1L so as to diagonally cross the width direction of the first web 11L;
    a second cutting step of cutting the second web 11R on the second pass line 1R so as to diagonally cross the width direction of the second web 11R;
    a starting end holding step of holding the starting end S of the second web 11R on a second pad 31R;
    After the first conveyance process, the terminal end E of the first web 11L and the starting end S of the second web 11R are sandwiched between the first pad 31L and the second pad 31R, and the terminal end E and the starting end are sandwiched between the first pad 31L and the second pad 31R. a first overlapping step of overlapping the part S;
    a first joining step of joining the starting end S and the ending end E and joining the second web 11R to the first web 11L;
    After the first overlapping process and the first piecing process, the discharge roll 6 is changed to a first roll so that the web pass line is changed to the second pass line 1R parallel to the first pass line 1L. and a first displacement step of displacing the roll from position P1 to a second roll position P2.
  11.  請求項10において、
     前記第1ウェブ11Lの終端部Eを前記第1パッド31Lで保持する終端部保持工程を更に備え、
     前記終端部保持工程において、前記第1ウェブ11Lが前記第1パスライン1L上に維持されるように前記排出ロール6が前記第1のロール位置P1に配置され、
     前記第2搬送工程において、前記第2ウェブ11Rが前記第2パスライン1Rを通るように前記排出ロール6が前記第2のロール位置P2に配置される、スプライス方法。
    In claim 10,
    further comprising a terminal end holding step of holding a terminal end E of the first web 11L with the first pad 31L,
    In the terminal end holding step, the discharge roll 6 is arranged at the first roll position P1 so that the first web 11L is maintained on the first pass line 1L,
    In the second conveyance step, the discharge roll 6 is arranged at the second roll position P2 so that the second web 11R passes through the second pass line 1R.
  12.  請求項10もしくは11において、
     前記第1ウェブ11Lの終端部Eと前記第2ウェブ11Rの始端部Sとを重ね合わせる工程において、前記第2パッド31Rが前記第1パッド31Lに向って変位することで、前記第1パッド31Lの吸着面31fと前記第1パスライン1L上の第1ウェブ11Lとが互いに平行な状態のまま、前記第1パッド31Lと前記第2パッド31Rとの間に前記両ウェブが挟まれる、スプライス方法。
    In claim 10 or 11,
    In the step of overlapping the terminal end E of the first web 11L and the starting end S of the second web 11R, the second pad 31R is displaced toward the first pad 31L, so that the first pad 31L A splicing method in which both the webs are sandwiched between the first pad 31L and the second pad 31R while the suction surface 31f and the first web 11L on the first pass line 1L remain parallel to each other. .
  13.  請求項10において、
     前記第2搬送工程後に前記第2ウェブ11Rの終端部Eと前記第1ウェブ11Lの始端部Sとを第1パッド31Lと前記第2パッド31Rとの間で挟んでこれらの終端部Eと始端部Sとを重ね合わせる第2の重ね合わせ工程と、
     これらの始端部Sと終端部Eとを接合して第2ウェブ11Rに第1ウェブ11Lを継ぐ第2の継ぎ工程と、
    前記第2の重ね合わせ工程および前記第2の継ぎ工程の後に前記第2パスライン1Rから第1パスライン1Lにウェブのパスラインを変更させるように前記排出ロール6を前記第2のロール位置P2から前記第1のロール位置P1に変位させる第2変位工程とを備える、スプライス方法。
    In claim 10,
    After the second conveyance step, the terminal end E of the second web 11R and the starting end S of the first web 11L are sandwiched between the first pad 31L and the second pad 31R, and the terminal end E and the starting end are separated. a second overlapping step of overlapping the part S;
    a second joining step of joining the starting end S and the ending end E and joining the first web 11L to the second web 11R;
    After the second overlapping process and the second piecing process, the discharge roll 6 is moved to the second roll position P2 so as to change the web pass line from the second pass line 1R to the first pass line 1L. and a second displacement step of displacing the roll from P1 to the first roll position P1.
  14.  請求項13において、
     前記第2ウェブ11Rの終端部Eを前記第2パッド31Rで保持する終端部保持工程を更に備え、
     この終端部保持工程において、前記第2ウェブ11Rが前記第2パスライン1R上に維持されるように前記排出ロール6が前記第2のロール位置P2に配置され、
     前記第1搬送工程において、前記第1ウェブ11Lが前記第1パスライン1L上を通るように前記排出ロール6が前記第1のロール位置P1に配置される、スプライス方法。
    In claim 13,
    further comprising a terminal end holding step of holding the terminal end E of the second web 11R with the second pad 31R,
    In this terminal end holding step, the discharge roll 6 is arranged at the second roll position P2 so that the second web 11R is maintained on the second pass line 1R,
    In the first conveyance step, the discharge roll 6 is arranged at the first roll position P1 so that the first web 11L passes over the first pass line 1L.
  15.  請求項13もしくは14において、
     前記第2ウェブ11Rの終端部Eと前記第1ウェブ11Lの始端部Sとを重ね合わせる工程において、前記第1パッド31Lが前記第2パッド31Rに向かって変位することで、前記第2パッド31Rの吸着面31fと前記第2パスライン1R上の第2ウェブ11Rとが互いに平行な状態のまま、前記第1パッド31Lと前記第2パッド31Rとの間に前記両ウェブが挟まれる、スプライス方法。
    In claim 13 or 14,
    In the step of overlapping the terminal end E of the second web 11R and the start end S of the first web 11L, the first pad 31L is displaced toward the second pad 31R, so that the second pad 31R A splicing method in which both webs are sandwiched between the first pad 31L and the second pad 31R while the suction surface 31f and the second web 11R on the second pass line 1R remain parallel to each other. .
PCT/JP2023/030874 2022-09-05 2023-08-28 Splice device and method WO2024053441A1 (en)

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5311694A (en) * 1976-07-19 1978-02-02 Yoshitsuka Seiki Kk Automatic continuous film feeder
JP2006143351A (en) * 2004-11-16 2006-06-08 Shin Nippon Koki Co Ltd Film splicing device
WO2016002530A1 (en) * 2014-06-30 2016-01-07 株式会社瑞光 Sheet delivery system and sheet delivery method using same
JP2017075036A (en) * 2015-10-15 2017-04-20 株式会社テクノスマート Web splicing method and web splicing device
JP2017160057A (en) * 2012-05-23 2017-09-14 株式会社ニコン Substrate switching device

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5311694A (en) * 1976-07-19 1978-02-02 Yoshitsuka Seiki Kk Automatic continuous film feeder
JP2006143351A (en) * 2004-11-16 2006-06-08 Shin Nippon Koki Co Ltd Film splicing device
JP2017160057A (en) * 2012-05-23 2017-09-14 株式会社ニコン Substrate switching device
WO2016002530A1 (en) * 2014-06-30 2016-01-07 株式会社瑞光 Sheet delivery system and sheet delivery method using same
JP2017075036A (en) * 2015-10-15 2017-04-20 株式会社テクノスマート Web splicing method and web splicing device

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