WO2024050879A1 - 一种振动激励器 - Google Patents

一种振动激励器 Download PDF

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Publication number
WO2024050879A1
WO2024050879A1 PCT/CN2022/120911 CN2022120911W WO2024050879A1 WO 2024050879 A1 WO2024050879 A1 WO 2024050879A1 CN 2022120911 W CN2022120911 W CN 2022120911W WO 2024050879 A1 WO2024050879 A1 WO 2024050879A1
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WO
WIPO (PCT)
Prior art keywords
vibration exciter
fixed
housing
positioning
column
Prior art date
Application number
PCT/CN2022/120911
Other languages
English (en)
French (fr)
Inventor
朱爱洁
华子旭
刘杰
胡九龙
Original Assignee
瑞声光电科技(常州)有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 瑞声光电科技(常州)有限公司 filed Critical 瑞声光电科技(常州)有限公司
Priority to US18/091,348 priority Critical patent/US20240088770A1/en
Publication of WO2024050879A1 publication Critical patent/WO2024050879A1/zh

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Classifications

    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K33/00Motors with reciprocating, oscillating or vibrating magnet, armature or coil system
    • H02K33/02Motors with reciprocating, oscillating or vibrating magnet, armature or coil system with armatures moved one way by energisation of a single coil system and returned by mechanical force, e.g. by springs
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K33/00Motors with reciprocating, oscillating or vibrating magnet, armature or coil system
    • H02K33/18Motors with reciprocating, oscillating or vibrating magnet, armature or coil system with coil systems moving upon intermittent or reversed energisation thereof by interaction with a fixed field system, e.g. permanent magnets

Definitions

  • the utility model belongs to the technical field of vibration exciters, and particularly relates to a vibration exciter.
  • the current vibration exciters mainly include components such as shells, magnets, and coils.
  • the coils and magnets are assembled in the vibration exciter to cooperate with each other in the vibration exciter.
  • the magnet vibrates, it cuts the magnetic field lines and generates an induced electromotive force, causing the coil and the counterweight fixed to it to vibrate up and down, providing a vibration sensation.
  • the coil of the vibration exciter in the related art is hollow-wound and is easily deformed during assembly, affecting the consistency of the coil shape. Therefore, it is necessary to provide a new vibration exciter to solve the above problems.
  • This utility model is to provide a vibration exciter that can surround the frame and column components when the coil is wound, is not easily deformed, and improves the consistency of the coil shape.
  • a vibration exciter including a shell with a receiving cavity, a stator assembly fixed in the shell, and a vibrator assembly accommodated in the receiving cavity and driven to vibrate by the stator assembly.
  • the stator assembly includes a stator assembly fixedly connected to the The pole core on the inside of the housing and the magnet fixedly connected to the side of the pole core away from the housing;
  • the vibrator assembly includes a skeleton received in the receiving cavity, a coil wound around the outside of the skeleton, and a counterweight fixed on the skeleton block, and a column group fixed to the end of the skeleton and elastically connected to the shell.
  • the skeleton is a solid structure.
  • the frame includes a support part in the middle and two fixed parts respectively connected to both ends of the support part.
  • the fixed parts protrude from the outer surface of the support part, and a gap is formed between the two fixed parts.
  • the coil is wound around the support part and is located at the gap. Inside.
  • the vibration exciter also includes a flexible circuit board with one end fixed to the assembly block and electrically connected to the coil. The other end of the flexible circuit board is led out to the outside of the housing.
  • the column group includes a column fixedly connected to the fixed part and elastically connected to the housing.
  • One end of the column is provided with a first positioning structure
  • the fixed part is provided with a second positioning structure
  • the first positioning structure and the second positioning structure are fixedly connected.
  • the first positioning structure includes a riveting bump provided at one end of the upright column
  • the second positioning structure includes a riveting groove provided at the fixing part, the riveting bump is riveted and connected to the riveting groove
  • the first positioning structure includes a riveting groove provided at one end of the column
  • the second positioning structure includes a riveting bump provided at the fixing part, the riveting bump is riveted and connected to the riveting groove
  • the first positioning structure includes an end face of the column
  • the second positioning structure includes a caulking groove provided on one side of the fixing part, and the end surface is attached to the bottom of the caulking groove and fixed by welding or bonding.
  • the vibration exciter further includes a spring piece fixed on one end of the column away from the fixing part, and the edge of the spring piece is fixed on the housing.
  • the spring piece includes a number of positioning holes, and an end of the column away from the fixed part is provided with a number of positioning bumps.
  • the spring piece and the column are snap-fitted and connected through the positioning holes and positioning bumps; and/or the spring piece includes a fixing hole, and the column is away from the fixing part.
  • One end of the fixing part is provided with a fixing groove, and bolts or rivets pass through the fixing hole and are embedded in the fixing groove.
  • the vibration exciter also includes bolts or rivets that pass through the fixing hole and are fixedly connected to the fixing groove; and/or, The spring leaf and the column are fixed by welding or bonding.
  • the vibration exciter also includes a counterweight block disposed in the receiving cavity and spaced apart from the shell.
  • the counterweight block is provided with a perforation, and the upright column is embedded in the perforation and is fixedly connected to the counterweight block.
  • the housing includes a shell, a first cover plate snap-fitted to one end of the shell, and a second cover snap-fastened to the other end of the shell to jointly enclose the receiving cavity;
  • the first cover plate includes a A positioning plug-in piece is formed extending toward the shell, and the shell is provided with a positioning opening corresponding to the positioning plug-in piece.
  • the inner side of the housing protrudes toward the receiving cavity to form a flange, and an assembly groove for assembling the pole core is provided on the side of the flange away from the housing.
  • the skeleton and the column assembly By arranging the skeleton and the column assembly in the utility model, when the coil is wound, it is surrounded by the skeleton and the column assembly, which is not easily deformed, improves the consistency of the coil shape, and ensures the stability of the overall structure of the vibration exciter. This reduces the use of metal materials such as magnets and coils, saving production costs, and the provided frame and column components allow the parts of the vibration exciter to be tightly arranged, improving space utilization.
  • Figure 1 is a schematic diagram of the overall structure of the vibration exciter of the present utility model
  • Figure 2 is a schematic cross-sectional view of the vibration exciter of the present invention in the direction A-A in Figure 1;
  • Figure 3 is a three-dimensional exploded structural diagram of the vibration exciter of the present utility model
  • Figure 4 is a schematic three-dimensional structural diagram of the housing of the vibration exciter of the present invention.
  • Figure 5 is a schematic structural diagram of the welding (B) and riveting (C) of the frame and column group of the vibration exciter of the present invention.
  • the present utility model provides a vibration exciter, which includes a housing 1 with a receiving cavity 14, a stator assembly 3 fixed in the housing 1, and a stator assembly 3 received in the receiving cavity 14.
  • the vibrator component 2 that drives vibration, the stator component 3 includes a pole core 31 fixedly connected to the inside of the housing 1 and a magnet 32 fixedly connected to the side of the pole core 31 away from the housing 1; the vibrator component 2 includes a The skeleton 21 in the cavity 14, the coil 22 wound around the outside of the skeleton 21, the counterweight 24 fixed to the skeleton 21, and the column group 23 fixed to the end of the skeleton 21 and elastically connected to the housing 1, the skeleton 21 It is a solid structure.
  • the vibration exciter provided by the utility model is generally widely used in electronic products such as mobile phones and tablet computers. When receiving messages or incoming calls, the electronic product will vibrate according to the settings.
  • the vibration exciter is set in the electronic product to achieve the vibration effect.
  • by arranging the skeleton 21 and the column group in the present utility model when the coil 22 is wound, the skeleton 21 and the column group 23 are surrounded, which is not easy to deform, improves the consistency of the shape of the coil 22, and ensures the vibration exciter
  • the stability of the overall structure also reduces the use of metal materials such as magnets 32 and coils 22, saving production costs, and the provided frame 21 and 23 column groups enable the parts of the vibration exciter to be closely arranged, improving space utilization. Rate.
  • the frame 21 includes a support part 211 in the middle and two fixed parts 212 respectively connected to both ends of the support part 211.
  • the fixed parts 212 protrude from the outer surface of the support part 211, and a gap is formed between the two fixed parts 212.
  • the coil 22 is wound around The support part 211 is located in the interval.
  • the cross section of the frame 21 is in an "I" shape, and the coil 22 cooperates with the stator assembly 3 in the energized state, so that the frame 21 and the shell 1 vibrate together.
  • a protruding assembly block 2121 is provided on the outside of a fixed part 212.
  • the vibration exciter also includes a flexible circuit board 5 with one end fixed to the assembly block 2121 and electrically connected to the coil 22. The other end of the flexible circuit board 5 is led out to the housing 1 outside.
  • the housing 1 includes a housing 12 , a first cover 11 snap-connected to one end of the housing 12 , and a second cover 13 snap-fastened to the other end of the housing 12 to jointly enclose a receiving cavity 14 .
  • the first cover 11 includes a positioning plug-in piece 111 extending from its edge toward the housing 12.
  • the housing 12 is provided with a positioning opening 121 corresponding to the positioning plug-in piece 111.
  • the shape of the positioning plug-in piece 111 is the same as the shape of the positioning opening 121.
  • the positioning plug-in piece 111 is plugged into the positioning opening 121 and fixed.
  • the positioning plug-in piece 111 is not completely Sealingly connected with the positioning opening 121, the length of the positioning plug-in piece 111 is shorter than the length of the positioning opening 121, leaving an assembly gap on the housing 12 of the vibration exciter.
  • the first cover 11 , the second cover 13 and the shell 12 are combined to form a cylindrical shell 1 structure.
  • the shell 1 can be made of metal such as copper, which can prevent Magnetic leakage prevents magnetic field signals from flowing out and ensures the normal and effective operation of the vibration exciter.
  • the flexible circuit board 5 includes a first bending part and a second bending part.
  • the first bending part is fixedly attached to the assembly block 2121
  • the second bending part extends to the shell 12 through the assembly gap opened on the shell 12 . outside.
  • the bending angle produced by the first bending part and the second bending part is the same as the spatial angle between the assembly block 2121 and the housing 1 .
  • the coil 22 is wound around the frame 21 , the coil 22 is electrically connected to the flexible circuit board 5 .
  • the vibration exciter is electrically connected to the outside through the flexible circuit board 5 .
  • the second cover plate 13 and the first cover plate 11 are combined with the outer shell 12 in a snap-fit manner to form the shell 1, which makes the installation process of the vibration exciter more convenient. It is also easy to disassemble.
  • the column group 23 includes a column fixedly connected to the fixed part 212 and elastically connected to the housing 1. One end of the column is provided with a first positioning structure 233, the fixed part 212 is provided with a second positioning structure 2122, the first positioning structure 233 and the second positioning structure 2122 fixed connection.
  • the first positioning structure 233 includes a riveting bump provided at one end of the column.
  • the second positioning structure 2122 includes a riveting groove provided at the fixing part 212.
  • the riveting bump is riveted and connected to the riveting groove.
  • the first positioning structure 233 includes a riveting groove provided at one end of the column
  • the second positioning structure 2122 includes a riveting bump provided at the fixing portion 212
  • the riveting bump is riveted and connected to the riveting groove
  • the first positioning structure 233 includes the end surface of the upright column
  • the second positioning structure 2122 includes a caulking groove provided on one side of the fixing part 212. The end surface is attached to the bottom of the caulking groove and fixed by welding or bonding.
  • the upright column includes a first upright column 231 and a second upright column 232.
  • the first upright column 231 and the second upright column 232 are respectively fixedly connected to the two fixing parts 212 of the frame 21.
  • the first upright column 231 and the second upright column 232 are connected to the frame. 21 jointly supports the winding of the coil 22, and at the same time makes the overall structure of the vibration exciter more stable.
  • one or more groups of columns may be used to work together with the frame 21 .
  • the coil 22 can be stably supported and the vibration exciter can operate normally.
  • multiple coils 22 can also be provided, and a corresponding number of skeletons 21 and columns and other components can be provided accordingly.
  • the vibration exciter also includes a spring piece 4 fixed on one end of the column away from the fixing part 212 , and the edge of the spring piece 4 is fixed on the housing 1 .
  • the spring piece 4 includes a number of positioning holes, and the end of the column away from the fixed part 212 is provided with a number of positioning bumps.
  • the spring piece 4 and the column are snap-fitted and connected through the positioning holes and positioning bumps; and/or the spring piece 4 includes a fixed Hole 43, the end of the column away from the fixed part 212 is provided with a fixing groove, bolts 44 or rivets pass through the fixing hole 43 and are embedded in the fixing groove, the vibration exciter also passes through the fixing hole 43 and is fixedly connected to the fixing groove. bolts 44 or rivets; and/or, the spring leaf 4 and the column are fixed by welding or bonding.
  • a bolt washer 441 is provided between the bolt and the column to protect the spring leaf 4 and the column structure, and at the same time increase the size of the spring leaf 4
  • the contact area with the column improves the stability of the fixed connection.
  • the bolt gasket 441 can be made of rubber or the same metal as the bolt 44 or rivet.
  • the spring piece 4 includes a first spring piece 41 and a second spring piece 42, which are respectively fixedly connected to the ends of the two upright columns away from the fixing part 212.
  • the spring leaf 4 adopts a hollow spiral leaf design.
  • the rivet or bolt 44 can also pass through the central hollow part of the spring leaf 4 to connect with the column.
  • no additional fixing holes 43 are needed, making the production process simpler; on the other hand, the weight of the vibration exciter can be reduced, making the overall structure of the vibration exciter lighter.
  • the stator assembly 3 drives the housing 1 to vibrate synchronously in the axial direction through the spring leaf 4 .
  • other types of elastic members may also be used to replace the spring pieces 4 .
  • the vibration exciter also includes a counterweight block 24 disposed in the receiving cavity 14 and spaced apart from the shell 12.
  • the counterweight block 24 is provided with a through hole 241 for the column group 23 to pass through.
  • the column is embedded in the through hole 241 and connected with the counterweight block. 24 fixed connections.
  • the counterweight block 24 can be configured in a cylindrical shape that is compatible with the housing 12, and at the same time, the counterweight block 24 is provided with a recessed portion for easy assembly.
  • the intensity of the vibration can be controlled by setting the weight of the counterweight block 24 according to different usage needs.
  • the counterweight block 24 is generally made of a metal material with a relatively high density, such as copper, tungsten or other alloys. After the coil 22 is energized, an alternating current is generated, and the magnetic induction lines of the cutting magnet 32 generate an induced electromotive force, causing the coil 22 frame 21 and the column group 23 as well as the two counterweights 24 fixedly connected to the frame 21 and the column group 23 to vibrate up and down. , providing vibration.
  • the inner side of the housing 12 protrudes toward the receiving cavity 14 to form a flange 122 .
  • the side of the flange 122 away from the housing 12 is provided with an assembly groove 123 for assembling the pole core 31 .
  • two sets of stator assemblies 3 are arranged on opposite side walls of the accommodation cavity 14 to generate a higher magnetic field density and higher vibration efficiency.
  • one side of the pole core 31 is fixedly connected to the magnetic steel 32 by bonding or welding, and the other side of the pole core 31 is fixedly connected to the flange 122 by bonding or welding.
  • magnetic glue can be used as a bonding tool to reduce magnetic medium loss caused during vibration.
  • the flange 122 also provides a certain buffer space within the receiving cavity 14 when the counterweight 24 vibrates.
  • the counterweight 24 provides the vibration amount for the vibration process
  • the housing 1 is used to fix the stator assembly 3 to ensure that the vibration system receives a reciprocating driving force in the vertical direction.
  • the vibration directions and frequencies generated by the two counterweights 24 are the same.

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Apparatuses For Generation Of Mechanical Vibrations (AREA)
  • Reciprocating, Oscillating Or Vibrating Motors (AREA)

Abstract

一种振动激励器,包括具有收容腔(14)的壳体(1)、固定于壳体(1)内的定子组件(3)以及收容于收容腔(14)内由定子组件(3)驱动振动的振子组件(2),定子组件(3)包括固定连接于壳体(1)内侧的极芯(31)和固定连接于极芯(31)的背离壳体(1)一侧的磁钢(32);振子组件(2)包括收容于收容腔(14)内的骨架(21)、绕设于骨架(21)外侧的线圈(22)、固定于骨架(21)的配重块(24)、以及固定于骨架(21)的端部且弹性连接于壳体(1)的立柱组(23),骨架(21)为实心结构。该振动激励器可以在线圈(22)进行绕线时,围绕骨架(21)和立柱组(23)进行环绕,不易变形,提高线圈(22)外形的一致性。

Description

一种振动激励器 技术领域
本实用新型属于振动激励器技术领域,尤其涉及一种振动激励器。
背景技术
随着科学技术的不断发展,振动激励器也逐渐成为电子设备中不可缺少的一部分,目前的振动激励器主要包括壳体、磁铁和线圈等部件,在振动激励器中装配线圈与磁铁配合以在磁铁振动时切割磁感线产生感应电动势使得线圈以及与之固定的配重块上下往复振动,提供振感。
相关技术中的振动激励器的线圈呈空心缠绕,在装配时容易变形,影响线圈外形的一致性。因此,有必要提供一种新的振动激励器,来解决上述问题。
技术问题
本实用新型的目的在于提供一种振动激励器,能够在线圈进行绕线时,围绕骨架和立柱组件进行环绕,不易变形,提高线圈外形的一致性。
技术解决方案
本实用新型的技术方案如下:一种振动激励器,包括具有收容腔的壳体、固定于壳体内的定子组件以及收容于收容腔内由定子组件驱动振动的振子组件,定子组件包括固定连接于壳体的内侧的极芯和固定连接于极芯的背离壳体的一侧的磁钢;振子组件包括收容于收容腔内的骨架、绕设于骨架的外侧的线圈、固定于骨架的配重块、以及固定于骨架的端部且弹性连接于壳体的立柱组,骨架为实心结构。
进一步地,骨架包括位于中部的支撑部以及分别连接于支撑部的两端的两固定部,固定部突出于支撑部的外表面,两固定部之间形成间隔,线圈绕设于支撑部且位于间隔内。
进一步地,一固定部的外侧设置有突出的装配块,振动激励器还包括一端固定于装配块且电连接于线圈的柔性电路板,柔性电路板的另一端引出至壳体的外侧。
进一步地,立柱组包括固定连接于固定部且弹性连接于壳体的立柱,立柱的一端设置第一定位结构,固定部设置第二定位结构,第一定位结构和第二定位结构固定连接。
进一步地,第一定位结构包括设置于立柱的一端的铆接凸块,第二定位结构包括设置于固定部的铆接凹槽,铆接凸块铆合连接于铆接凹槽;和/或,第一定位结构包括设置于立柱的一端的铆接凹槽,第二定位结构包括设置于固定部的铆接凸块,铆接凸块铆合连接于铆接凹槽;和/或,第一定位结构包括立柱的端面,第二定位结构包括设置于固定部的一侧的嵌槽,端面贴合于嵌槽的槽底且通过焊接或粘接固定。
进一步地,振动激励器还包括固定于立柱的远离固定部的一端的弹簧片,弹簧片的边缘固定于壳体。
进一步地,弹簧片包括若干定位孔,立柱远离固定部的一端设置有若干定位凸块,弹簧片与立柱通过定位孔和定位凸块扣合连接;和/或,弹簧片包括固定孔,立柱远离固定部的一端设置有固定凹槽,螺栓或铆钉穿过固定孔并卡嵌至固定凹槽,振动激励器还包括穿过固定孔并与固定凹槽固定连接的螺栓或铆钉;和/或,弹簧片和立柱通过焊接或粘接固定。
进一步地,振动激励器还包括设置于收容腔内且与外壳间隔的配重块,配重块开设有穿孔,立柱嵌置于穿孔并与配重块固定连接。
进一步地,壳体包括外壳、扣合连接于外壳的一端的第一盖板和扣合于外壳的另一端以共同围合形成收容腔的第二盖板;第一盖板包括包括自其边缘处朝外壳延伸形成的定位插接片,外壳上开设有与定位插接片对应的定位开口。
进一步地,外壳的内侧朝向收容腔内突出形成凸缘,凸缘的背离外壳的一侧设置用于装配极芯的装配槽。
有益效果
本实用新型中的振动激励器与现有技术相比,有益效果在于:
通过在本实用新型中设置骨架和立柱组件,在线圈进行绕线时,围绕骨架和立柱组件进行环绕,不易变形,提高线圈外形的一致性,并且保证了振动激励器整体结构的稳定性,同时使得磁钢、线圈等金属材料的使用量降低,节省生产成本,且设置的骨架和立柱组件使得振动激励器的各零件排布紧密,提高空间利用率。
附图说明
图1为本实用新型振动激励器的整体结构示意图;
图2为本实用新型振动激励器在图1中A-A方向上的剖面示意图;
图3为本实用新型振动激励器的立体分解结构示意图;
图4为本实用新型振动激励器的外壳的立体结构示意图;
图5为本实用新型振动激励器的骨架和立柱组焊接(B)和铆接(C)的结构示意图。
本发明的实施方式
下面结合附图和实施方式对本实用新型作进一步说明。
请参阅图1和图2,本实用新型提供了一种振动激励器,包括具有收容腔14的壳体1、固定于壳体1内的定子组件3以及收容于收容腔14内由定子组件3驱动振动的振子组件2,定子组件3包括固定连接于壳体1的内侧的极芯31和固定连接于极芯31的背离壳体1的一侧的磁钢32;振子组件2包括收容于收容腔14内的骨架21、绕设于骨架21的外侧的线圈22、固定于骨架21的配重块24、以及固定于骨架21的端部且弹性连接于壳体1的立柱组23,骨架21为实心结构。
本实用新型提供的振动激励器一般广泛应用于手机、平板电脑等电子产品中,在接受消息或来电等情况下,电子产品会根据设置产生振动,在电子产品中设置振动激励器实现振动的效果,通过在本实用新型中设置骨架21和立柱组,在线圈22进行绕线时,围绕骨架21和立柱组23件进行环绕,不易变形,提高线圈22外形的一致性,并且保证了振动激励器整体结构的稳定性,同时使得磁钢32、线圈22等金属材料的使用量降低,节省生产成本,且设置的骨架21和立柱组23件使得振动激励器的各零件排布紧密,提高空间利用率。
骨架21包括位于中部的支撑部211以及分别连接于支撑部211的两端的两固定部212,固定部212突出于支撑部211的外表面,两固定部212之间形成间隔,线圈22绕设于支撑部211且位于间隔内。在本实施例中,当骨架21和立柱通过铆钉或螺栓44连接时,骨架21的剖面呈“工”字型,线圈22在通电状态下与定子组件3相互协作,以使骨架21以及壳体1共同振动。
一固定部212的外侧设置有突出的装配块2121,振动激励器还包括一端固定于装配块2121且电连接于线圈22的柔性电路板5,柔性电路板5的另一端引出至壳体1的外侧。
如图3所示,壳体1包括外壳12、扣合连接于外壳12的一端的第一盖板11和扣合于外壳12的另一端以共同围合形成收容腔14的第二盖板13;第一盖板11包括自其边缘处朝外壳12延伸形成的定位插接片111,外壳12上开设有与定位插接片111对应的定位开口121。具体的,定位插接片111的形状与定位开口121的形状相同,定位插接片111插接至定位开口121并固定,但在振动激励器的装配过程中,定位插接片111并不完全与定位开口121密封连接,定位插接片111的长度短于定位开口121的长度,在振动激励器的外壳12上留下装配缺口。
在本实施例中,第一盖板11、第二盖板13以及外壳12组合形成筒状的壳体1结构,此外,壳体1可以采用铜等金属材质作为壳体1的材质,可以防止漏磁,防止磁场信号流出,保障振动激励器正常有效工作。
柔性电路板5包括第一弯折部和第二弯折部,第一弯折部固定贴合于装配块2121,第二弯折部通过外壳12上开设的装配缺口弯折延伸至外壳12的外侧。第一弯折部和第二弯折部产生的弯折角度与装配块2121和壳体1的空间角度相同。在线圈22绕设于骨架21时,线圈22与柔性电路板5电连接,此外,振动激励器通过柔性电路板5与外部电连接。
如图1所示,在本实施例中,第二盖板13和第一盖板11均与外壳12采用扣合连接的方式组合形成壳体1,使得振动激励器的安装过程更为便利,同时也方便拆卸。
立柱组23包括固定连接于固定部212且弹性连接于壳体1的立柱,立柱的一端设置第一定位结构233,固定部212设置第二定位结构2122,第一定位结构233和第二定位结构2122固定连接。
具体的,请参阅图5,第一定位结构233包括设置于立柱的一端的铆接凸块,第二定位结构2122包括设置于固定部212的铆接凹槽,铆接凸块铆合连接于铆接凹槽;和/或,第一定位结构233包括设置于立柱的一端的铆接凹槽,第二定位结构2122包括设置于固定部212的铆接凸块,铆接凸块铆合连接于铆接凹槽;和/或,第一定位结构233包括立柱的端面,第二定位结构2122包括设置于固定部212的一侧的嵌槽,端面贴合于嵌槽的槽底且通过焊接或粘接固定。
在本实施例中,立柱包括第一立柱231和第二立柱232,第一立柱231和第二立柱232分别固定连接于骨架21的两固定部212,第一立柱231和第二立柱232与骨架21共同支撑线圈22缠绕,同时使得振动激励器的整体结构更加稳定。在一些其他实施例中,也可以采用一组立柱或多组立柱与骨架21共同工作,在此不做限定,只要能达成稳定支撑线圈22并保障振动激励器正常运作即可。此外,在本申请的其他实施例中也可以设置多个线圈22,相应的设置对应数量的骨架21以及立柱等组件。
振动激励器还包括固定于立柱的远离固定部212的一端的弹簧片4,弹簧片4的边缘固定于壳体1。
具体的,弹簧片4包括若干定位孔,立柱远离固定部212的一端设置有若干定位凸块,弹簧片4与立柱通过定位孔和定位凸块扣合连接;和/或,弹簧片4包括固定孔43,立柱远离固定部212的一端设置有固定凹槽,螺栓44或铆钉穿过固定孔43并卡嵌至固定凹槽,振动激励器还包括穿过固定孔43并与固定凹槽固定连接的螺栓44或铆钉;和/或,弹簧片4和立柱通过焊接或粘接固定。在本实施例中,当弹簧片4与立柱通过螺栓44或铆钉连接时,分别在螺栓和立柱之间设置一个螺栓垫片441,用于保护弹簧片4和立柱结构,同时增大弹簧片4与立柱之间的接触面积,提高固定连接的稳定性,螺栓垫片441可以采用橡胶或与螺栓44或铆钉材质相同的金属制成。
在本实施例中,弹簧片4包括第一弹簧片41和第二弹簧片42,分别与两立柱远离固定部212的一端固定连接。弹簧片4采用镂空的螺旋片状设计,一方面,当弹簧片4和立柱采用铆钉连接或螺纹连接的方式固定连接时,铆钉或螺栓44也可以穿过弹簧片4的中心镂空部与立柱连接,不用额外开设固定孔43,使生产过程更加简便;另一方面可以减轻振动激励器的重量,使得振动激励器的整体结构更加轻便。在线圈22通电的情况下,定子组件3通过弹簧片4带动壳体1沿轴向方向同步振动。在本申请的其他实施例中,也可以采用其他类型的弹性件代替弹簧片4。
振动激励器还包括设置于收容腔14内且与外壳12间隔的配重块24,配重块24上开设有供立柱组23穿过的穿孔241,立柱嵌置于穿孔241并与配重块24固定连接。配重块24可以设置为与外壳12相适应的圆柱状,同时配重块24上设置有方便装配的凹陷部。
具体的,可以根据不同的使用需要,通过设置配重块24的重量来控制振动的强度,此外,配重块24一般使用密度较大的,例如铜、钨或其他合金等金属材质。通过线圈22通电后产生交变电流,切割磁钢32磁感线产生感应电动势,使得线圈22骨架21和立柱组23以及与骨架21和立柱组23固定连接的两配重块24产生上下往复振动,提供振感。
请参阅图4,外壳12的内侧朝向收容腔14内突出形成凸缘122,所述凸缘122的背离所述外壳12的一侧设置用于装配所述极芯31的装配槽123。
在本实施例中,设置两组分布在收容腔14内相对两侧壁的定子组件3,产生的磁场密度更高,振动效率也更高。在本实施例中,极芯31的一面和磁钢32采用粘接或焊接的方式固定连接,极芯31的另一面与凸缘122粘接或焊接固定连接。在极芯31和磁钢32、以及极芯31和凸缘122之间采用粘接的方式进行固定时,可以采用磁胶作为粘接工具,减少在振动过程中造成的磁介质损耗。凸缘122也为配重块24在振动时,在收容腔14内提供一定的缓冲空间。
在本实施例中,配重块24为振动过程提供振动量,壳体1用来固定定子组件3,以此保证震动***受到竖直方向往复驱动力。此外,两配重块24产生的振动方向和频率相同。
以上所述的仅是本实用新型的实施方式,在此应当指出,对于本领域的普通技术人员来说,在不脱离本实用新型创造构思的前提下,还可以做出改进,但这些均属于本实用新型的保护范围。

Claims (10)

  1. 一种振动激励器,包括具有收容腔的壳体、固定于所述壳体内的定子组件以及收容于所述收容腔内由所述定子组件驱动振动的振子组件,其特征在于,所述定子组件包括固定连接于所述壳体的内侧的极芯和固定连接于所述极芯的背离所述壳体的一侧的磁钢;所述振子组件包括收容于所述收容腔内的骨架、绕设于所述骨架的外侧的线圈、固定于所述骨架的配重块、以及固定于所述骨架的端部且弹性连接于所述壳体的立柱组,所述骨架为实心结构。
  2. 根据权利要求1所述的一种振动激励器,其特征在于,所述骨架包括位于中部的支撑部以及分别连接于所述支撑部的两端的两固定部,所述固定部突出于所述支撑部的外表面,两所述固定部之间形成间隔,所述线圈绕设于所述支撑部且位于所述间隔内。
  3. 根据权利要求2所述的一种振动激励器,其特征在于,一所述固定部的外侧设置有突出的装配块,所述振动激励器还包括一端固定于所述装配块且电连接于所述线圈的柔性电路板,所述柔性电路板的另一端引出至所述壳体的外侧。
  4. 根据权利要求2所述的一种振动激励器,其特征在于,所述立柱组包括固定连接于所述固定部且弹性连接于所述壳体的立柱,所述立柱的一端设置第一定位结构,所述固定部设置第二定位结构,所述第一定位结构和所述第二定位结构固定连接。
  5. 根据权利要求4所述的一种振动激励器,其特征在于,所述第一定位结构包括设置于所述立柱的一端的铆接凸块,所述第二定位结构包括设置于所述固定部的铆接凹槽,所述铆接凸块铆合连接于所述铆接凹槽;和/或,
    所述第一定位结构包括设置于所述立柱的一端的铆接凹槽,所述第二定位结构包括设置于所述固定部的铆接凸块,所述铆接凸块铆合连接于所述铆接凹槽;和/或,
    所述第一定位结构包括所述立柱的端面,所述第二定位结构包括设置于所述固定部的一侧的嵌槽,所述端面贴合于所述嵌槽的槽底且通过焊接或粘接固定。
  6. 根据权利要求4所述的一种振动激励器,其特征在于,所述振动激励器还包括固定于所述立柱的远离所述固定部的一端的弹簧片,所述弹簧片的边缘固定于所述壳体。
  7. 根据权利要求6所述的一种振动激励器,其特征在于,所述弹簧片包括若干定位孔,所述立柱远离所述固定部的一端设置有若干定位凸块,所述弹簧片与所述立柱通过所述定位孔和所述定位凸块扣合连接;和/或,
    所述弹簧片包括固定孔,所述立柱远离所述固定部的一端设置有固定凹槽,所述振动激励器还包括穿过所述固定孔并与所述固定凹槽固定连接的螺栓或铆钉;和/或,
    所述弹簧片和所述立柱通过焊接或粘接固定。
  8. 根据权利要求1所述的一种振动激励器,其特征在于,所述振动激励器还包括设置于所述收容腔内且与所述外壳间隔的配重块,所述配重块开设有穿孔,所述立柱嵌置于所述穿孔并与所述配重块固定连接。
  9. 根据权利要求1所述的一种振动激励器,其特征在于,所述壳体包括外壳、扣合连接于所述外壳的一端的第一盖板和扣合于所述外壳的另一端以共同围合形成所述收容腔的第二盖板;所述第一盖板包括自其边缘处朝所述外壳延伸形成的定位插接片,所述外壳上开设有与所述定位插接片对应的定位开口。
  10. 根据权利要求9所述的一种振动激励器,所述外壳的内侧朝向收容腔内突出形成凸缘,所述凸缘的背离所述外壳的一侧设置用于装配所述极芯的装配槽。
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