WO2024022347A1 - 自动喷码机 - Google Patents

自动喷码机 Download PDF

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Publication number
WO2024022347A1
WO2024022347A1 PCT/CN2023/109144 CN2023109144W WO2024022347A1 WO 2024022347 A1 WO2024022347 A1 WO 2024022347A1 CN 2023109144 W CN2023109144 W CN 2023109144W WO 2024022347 A1 WO2024022347 A1 WO 2024022347A1
Authority
WO
WIPO (PCT)
Prior art keywords
module
inkjet
jig
product
axis moving
Prior art date
Application number
PCT/CN2023/109144
Other languages
English (en)
French (fr)
Inventor
花小健
Original Assignee
领胜城科技（江苏）有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 领胜城科技（江苏）有限公司 filed Critical 领胜城科技（江苏）有限公司
Publication of WO2024022347A1 publication Critical patent/WO2024022347A1/zh

Links

Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J11/00—Devices or arrangements  of selective printing mechanisms, e.g. ink-jet printers or thermal printers, for supporting or handling copy material in sheet or web form
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J2/00—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
    • B41J2/005—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
    • B41J2/01—Ink jet
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J25/00—Actions or mechanisms not otherwise provided for
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J25/00—Actions or mechanisms not otherwise provided for
    • B41J25/304—Bodily-movable mechanisms for print heads or carriages movable towards or from paper surface
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J3/00—Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed
    • B41J3/407—Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed for marking on special material
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
    • B65G47/90—Devices for picking-up and depositing articles or materials
    • B65G47/91—Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers

Definitions

  • the present application relates to the technical field of inkjet printing, and in particular to an automatic inkjet printing machine.
  • a keyboard is an input device that has a top cover, a base, keys, elastic members and circuit devices.
  • the circuit device consists of a circuit board, a keyboard circuit membrane component and a connecting wire with a plug.
  • the keyboard circuit membrane assembly needs to be inkjet coded during the production process.
  • the product needs to be manually placed on the inkjet printer. After the inkjet printing is completed, the product is manually taken out, and the product is manually loaded and unloaded. This method results in low loading and unloading efficiency of the product, resulting in low equipment processing efficiency and high labor consumption.
  • This application aims to solve at least one of the technical problems existing in the prior art. To this end, this application proposes an automatic inkjet printer that can realize automatic loading and unloading of products, thereby improving the work efficiency of the equipment.
  • An automatic inkjet printer includes a placement frame, a single-axis moving module, a fixture, a positioning mechanism, an inkjet printing module and a manipulator.
  • the placement frame is provided with a material-to-be-material chamber and a finished product chamber;
  • the single-axis moving module It is set on one side of the placement frame, and has loading and unloading stations and inkjet coding stations in sequence along its conveying direction;
  • the inkjet coding module is set up in the inkjet printing station and is used to inkjet products;
  • the positioning mechanism is set on a single axis
  • the moving mechanism is provided with at least one positioning protrusion;
  • the fixture is provided with at least one positioning hole corresponding to the positioning protrusion, the fixture is provided on the positioning mechanism, and the positioning protrusion is plugged into the corresponding positioning hole;
  • the manipulator is provided with On one side of the placement frame, it is used to take materials from the material waiting cavity and transport them to the jig located at the loading
  • the jig in this application is first located at the loading and unloading station.
  • the manipulator takes the material from the material chamber and transports it to the jig.
  • the single-axis moving module drives the jig to the inkjet printing station to transport the product to the inkjet printing module.
  • the inkjet printing module inkjet codes the products.
  • the single-axis moving module drives the jig to the loading and unloading station.
  • the manipulator unloads the coded products in the jig into the finished product cavity, and places them into the finished product cavity.
  • the next product to be coded is placed in the jig; through the setting of the robot, automatic loading and unloading of the product can be realized, thereby improving the work efficiency of the equipment and reducing labor consumption; at the same time, through the setting of the single-axis moving module , can accurately transport the product to the bottom of the inkjet coding module, and assemble the fixture through the positioning mechanism Positioning to ensure the accurate placement of subsequent products, thereby ensuring the accuracy of printing; in addition, by arranging the material-to-be cavity and the finished product cavity in the same placement frame, the space occupied by the equipment is effectively reduced.
  • a plurality of suction assemblies are also included, and the suction components are arranged on the manipulator and are used to suction products.
  • the suction assembly includes a connecting plate and a plurality of suction heads.
  • the connecting plate is provided on the manipulator, and the suction heads are provided on the connecting plate.
  • the connecting plate is provided with a plurality of adjustment holes, and the connection end of the suction head is inserted into the adjustment hole and can move horizontally along the aperture direction of the adjustment hole.
  • the single-axis moving module includes a driving component, a transmission component and a sliding component.
  • the transmission component connects the driving component and the sliding component.
  • the jig is provided on the sliding component.
  • the driving component drives the transmission component to drive the sliding component, thereby Drive the movement of the fixture in the horizontal direction.
  • a protective box is also included.
  • the single-axis moving module is arranged in the protective box, and the sliding component is partially exposed on the top surface of the protective box.
  • both ends of the top surface of the jig protrude upward to form limiting bumps.
  • a plurality of limiting grooves that match the protrusions on both sides of the product are respectively opened on the opposite side between the two limiting protrusions.
  • a bracket and an adjustment module are also included.
  • the adjustment module is arranged on the bracket, and the inkjet printing module is arranged on the adjustment module.
  • the adjustment module is used to adjust the position of the inkjet printing module.
  • the inkjet coding module includes a clamping part and an inkjet gun.
  • the clamping part is provided on the adjustment module and is used to hold the inkjet gun.
  • the inkjet gun is arranged above the fixture and is used to Products are spray coded.
  • Figure 1 is a schematic structural diagram of an automatic inkjet printer according to an embodiment of the present application.
  • Figure 2 is a schematic structural diagram of the manipulator shown in Figure 1;
  • Figure 3 is a schematic structural diagram of the fixture, coding module and single-axis moving module shown in Figure 1;
  • Figure 4 is a schematic structural diagram of the fixture, inkjet coding module and single-axis moving module shown in Figure 1 from another angle;
  • Figure 5 is a schematic structural diagram of the fixture shown in Figure 1.
  • the automatic inkjet printer of this embodiment includes a placement frame 100, a single-axis moving module 200, a fixture 300, a positioning mechanism 600, an inkjet printing module 400 and a robot 500.
  • the placement frame 100 is equipped with a The material chamber 110 and the finished product chamber 120;
  • the single-axis moving module 200 is arranged on one side of the placement frame 100; and there are loading and unloading stations and inkjet coding stations in sequence along its conveying direction;
  • the inkjet coding module 400 is arranged at the inkjet coding station , and used for inkjet coding of products;
  • the positioning mechanism 600 is provided on the single-axis moving mechanism 200, and is provided with at least one positioning protrusion 610;
  • the jig 300 is provided with at least one positioning hole 310 corresponding to the positioning protrusion 610.
  • the tool 300 is arranged on the positioning mechanism 600, and the positioning protrusion 610 is inserted into the corresponding positioning hole 310; the manipulator 500 is arranged on one side of the placement frame 100, and is used to take the product from the material chamber 110 and transport it to the loading and unloading position.
  • the jig 300 of the work station it is used to unload the products that have been spray-coded in the jig 300 of the loading and unloading station to the finished product cavity 120 .
  • the single-axis moving module 200 is used to drive the fixture 300 to move in a linear direction to ensure that the product can be accurately transported to the bottom of the inkjet printing module 400; at the same time, the single-axis moving module 200 can drive The jig 300 reciprocates between the loading and unloading station and the coding station; specifically, when loading or unloading is required, the single-axis movement module 200 drives the jig 300 to be placed at the loading and unloading station, and when printing is required At this time, the single-axis moving module 200 drives the fixture 300 to be placed at the inkjet printing station.
  • the positioning mechanism 600 is configured as a positioning plate, and at least one positioning protrusion 610 is provided on its top surface.
  • the jig 300 is placed on the top surface of the positioning plate, and the positioning protrusion 610 is plugged into the positioning plate.
  • Positioning holes 300 to accurately assemble the jig 200; at the same time, the product is also provided with positioning holes 330 that match the positioning protrusions 610.
  • the positioning holes 330 on the product are in contact with the positioning protrusions 610.
  • the protrusions 610 are matched and plugged in to position the product, thereby ensuring accurate placement of the product and ensuring the accuracy of subsequent printing.
  • the jig 300 is first located at the loading and unloading station.
  • the manipulator 500 takes the material from the material waiting chamber 110 and transports it to the jig 300.
  • the single-axis moving module 200 drives the jig 300 to move to the inkjet printer. position to transport the product under the coding module 400, and then the coding module 400 performs coding on the product.
  • the single-axis moving module 200 drives the jig 300 to move to the loading and unloading station, and the robot 500 moves the jig 300 to the loading and unloading station.
  • the product that has been internally coded is unloaded into the finished product cavity 120, and the next product to be coded is placed in the jig 300; through the setting of the manipulator 500, automatic loading and unloading of products can be realized, thereby improving the equipment Improve work efficiency and reduce labor consumption; at the same time, through the setting of the single-axis moving module 200, the product can be accurately transported to the bottom of the inkjet printing module 400.
  • the positioning mechanism 600 is used to position the assembly of the jig 300 to ensure subsequent The accurate placement of the product ensures the accuracy of inkjet printing; in addition, by arranging the material waiting chamber 110 and the finished product chamber 120 in the same placement frame 100, the space occupied by the equipment is effectively reduced.
  • the automatic inkjet printer also includes a plurality of suction components 510.
  • the suction components 510 are provided on the manipulator 500 and are used to suck products; specifically, in this embodiment, the suction components 510 are
  • the assembly 510 is provided with two groups, and the two groups of suction assemblies 510 are driven by the manipulator 500 to rotate and transpose; specifically, after the first group of suction assemblies 510 absorbs the products to be printed from the material chamber 110, the manipulator 500 first drives the second group of suction assemblies 510.
  • the first group of suction components 510 reaches the top of the jig 300, and the second group of suction components 510 suctions the products that have been printed in the jig 300.
  • the manipulator 500 drives the first group of suction components 510 and the second group of suction components 510 to rotate and transpose.
  • a set of suction components 510 places the products to be coded in the jig 300, thereby achieving synchronous loading and unloading of the products, thereby improving processing efficiency.
  • the suction components 510 may also be provided with three or four groups, and the number thereof is not limited here.
  • the material can also be picked up by clamping; specifically, multiple clamping arms can be provided on the manipulator 210, and the products are clamped by the clamping arms.
  • the suction assembly 510 includes a connecting plate 511 and a plurality of suction heads 512.
  • the connecting plate 511 is provided on the manipulator 500, and the suction heads 512 are provided on the connecting plate 511; specifically,
  • the suction head 512 is connected to a vacuum generator; when the product needs to be sucked, the vacuum generator is turned on so that the suction head 512 can adsorb the product; when the product needs to be put down, the vacuum generator is turned off so that the suction head 512 can release the product.
  • a plurality of adjustment holes 513 are provided on the connecting plate 511, and the connection ends of the suction heads 512 are inserted into the adjustment holes 513 and can be moved along the adjustment holes 513.
  • the aperture direction of the adjustment hole 513 moves horizontally; specifically, by adjusting the position of the suction head 512 in the adjustment hole 513, the distance between the plurality of suction heads 512 is adjusted, so that the suction assembly 510 can meet the suction of products of different sizes. need.
  • the connecting end of the suction head 512 can be locked to the adjustment hole 513 through the fixing nut 514; specifically, the fixing nut 514 is threadedly connected to the connecting end of the suction head 512 and It is arranged above the connecting plate 511.
  • the fixing nut 514 is rotated so that the bottom surface of the fixing nut 514 abuts the top surface of the connecting plate 511, thereby moving the suction head 512 Fixed; when it is necessary to adjust the position of the suction head 512, loosen the fixing nut 514, and then adjust the suction head 512 to the desired position, and then tighten the fixing nut 514; through the setting of the fixing nut 514, the suction head 512 is connected to the connecting plate 511 can be stably connected to ensure the stability of the subsequent suction head 512 when absorbing the product.
  • the single-axis movement module 200 includes a driving component 210, a transmission component 220 and a sliding component 230.
  • the transmission component 220 connects the driving component 210 and the sliding component 230.
  • the fixture 300 is configured For the sliding assembly 230, the driving assembly 210 drives the transmission assembly 220 to drive the sliding assembly 230, thereby driving the fixture 300 to move in a linear direction; specifically, the single-axis moving module 200 drives the fixture 300 to move in a linear direction, so that the fixture 300 is driven to move in a linear direction.
  • the movement of 300 is more stable and can ensure that the jig 300 is transported to the required position more accurately, so that the product can be accurately transported to the bottom of the inkjet printing module 400 to ensure the accuracy of inkjet printing.
  • the driving component 210 can be in the form of a motor to drive the transmission component; the transmission component 220 can be driven by a screw drive; the sliding component 230 can be matched with the slider through a slide rail.
  • the motor is connected to one end of the screw, and the slider is connected to the screw nut of the screw. The motor drives the screw to rotate, thereby driving the screw nut to move, thereby driving the slider on the slide rail. Slide, thereby driving the fixture 300 to move in the horizontal direction to transport the product.
  • a protective box 900 is also included.
  • the single-axis moving module 200 is disposed in the protective box 900, and the sliding component 230 is partially exposed on the top surface of the protective box 900; Specifically, in this embodiment , the slider exposes the top surface of the protective box 900, so that the positioning mechanism 600 and the jig 300 can expose the top surface of the protective box 900; wherein, through the setting of the protective box 900, the movement of the single-axis moving module 200 is effectively avoided The operator accidentally touches it and causes injury to the operator.
  • both ends of the top surface of the fixture 300 protrude upward to form limiting bumps 310; specifically, the placement of the product is performed through the limiting bumps 310. Limit the position to ensure the precise positioning of the product, thereby ensuring the accuracy of subsequent printing.
  • protrusions there are a plurality of protrusions protruding outward on both sides of the product.
  • this embodiment also includes a bracket 700 and an adjustment module 800.
  • the adjustment module 800 is arranged on the bracket 700.
  • the inkjet printing module 400 is arranged on the adjustment module 800.
  • the adjustment module 800 is used to adjust the The position of the coding module 400 is described; specifically, in this embodiment, the adjustment module 800 drives the coding module 400 to move along the X-axis and Y-axis directions to fine-tune the position of the coding module 400, thereby ensuring that the coding module accuracy.
  • the adjustment module 800 can use a fine-tuning slide table to adjust the inkjet printing module 400; wherein, an X-axis adjustment mechanism and a Y-axis adjustment mechanism are provided on the fine-tuning slide table, and the X-axis adjustment mechanism is set on the Y Axis adjustment mechanism, the bracket 700 is arranged on the Y-axis adjustment mechanism; specifically, the X-axis adjustment mechanism and the Y-axis adjustment mechanism both include a slide rail, a slide block and a knob. The slide block is slidingly connected to the slide rail, and the knob is connected to the slide block.
  • the inkjet coding module 400 includes a clamping member 410 and an inkjet coding gun 420.
  • the clamping member 410 is provided on the adjustment module 800 and is used to clamp the inkjet coding gun 420.
  • the inkjet gun 420 is disposed above the fixture 300 and is used to inkjet the product; specifically, in this embodiment, by opening the clamp 410, the position of the inkjet gun 420 in the vertical direction can be adjusted to
  • the coding gun 420 can be at an optimal coding height, and the coding gun 420 can be adapted to the coding requirements of products with different thicknesses.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Coating Apparatus (AREA)

Abstract

一种自动喷码机，包括放置框（100）、单轴移动模块（200）、治具（300）、定位机构（600）、喷码模块（400）和机械手（500），放置框（100）内设置有待料腔（110）和成品腔（120）；单轴移动模块（200）设置于放置框（100）的一侧，且沿其输送方向依次设置有上下料工位和喷码工位；喷码模块（400）设置于喷码工位，并用于对产品进行喷码；定位机构（600）设置于单轴移动模块（200），且设置有至少一个定位凸起（610）；治具（300）设置有至少一个与定位凸起（610）相对应的定位孔（330），治具（300）设置于定位机构（600），且定位凸起（610）插接于相应的定位孔（330）内；机械手（500）设置于放置框（100）的一侧，并用于从待料腔（110）内取产品后输送至位于上下料工位的治具（300）内，且将位于上下料工位的治具（300）内喷码完成的产品下料至成品腔（120）。

Description

自动喷码机 技术领域
本申请涉及喷码技术领域，特别是涉及一种自动喷码机。
背景技术
键盘是一种输入设备，具有上盖、底座、按键、弹力件和电路装置。其中，电路装置由电路板、键盘电路膜组件及带有插头的连接线组成。其中，键盘电路膜组件在生产过程中需要对其进行喷码，现有技术中，需要通过人工将产品放置在喷码机上，待喷码完成后，再人工将产品取出，通过人工上下料的方式导致产品的上下料效率较低，从而使设备加工效率低下，且劳动力消耗大。
发明内容
本申请旨在至少解决现有技术中存在的技术问题之一。为此，本申请提出一种自动喷码机，能够实现产品的自动上下料，从而提高设备的工作效率。
根据本申请实施例的一种自动喷码机，包括有放置框、单轴移动模块、治具、定位机构、喷码模块和机械手，放置框内设置有待料腔和成品腔；单轴移动模块设置于放置框的一侧，且沿其输送方向依次设置有上下料工位和喷码工位；喷码模块设置于喷码工位，并用于对产品进行喷码；定位机构设置于单轴移动机构，且设置有至少一个定位凸起；治具设置有至少一个与定位凸起相对应的定位孔，治具设置于定位机构，且定位凸起插接于相应的定位孔内；机械手设置于放置框的一侧，并用于从待料腔内取料后输送至位于上下料工位的治具，且将位于上下料工位的治具内喷码完成的产品下料至成品腔。
根据本申请实施例的自动喷码机，至少具有如下有益效果：
本申请中的治具先位于上下料工位，机械手从待料腔内取料然后输送至治具内，然后单轴移动模块驱动治具运动至喷码工位，以将产品输送喷码模块下方，然后喷码模块对产品进行喷码，喷码完成后，单轴移动模块驱动治具运动至上下料工位，机械手将治具内喷码完成的产品下料至成品腔内，并将下一个待喷码的产品置于治具内；通过机械手的设置，能够实现产品的自动上料和下料，从而提高设备的工作效率，且减少劳动力消耗；同时，通过单轴移动模块的设置，能够将产品精准输送至喷码模块下方，且通过定位机构对治具的组装进行 定位，以保证后续产品的准确放置，从而保证喷码的精确度；此外，通过将待料腔和成品腔设置在同一放置框内，有效减少设备的占用空间。
根据本申请的一些实施例，还包括有多个吸取组件，吸取组件设置于机械手，并用于吸取产品。
根据本申请的一些实施例，吸取组件包括有连接板和多个吸头，连接板设置于机械手，吸头设置于连接板。
根据本申请的一些实施例，连接板设置有多个调节孔，吸头的连接端插设于调节孔内并可沿调节孔的孔径方向水平移动。
根据本申请的一些实施例，单轴移动模块包括有驱动组件、传动组件和滑动组件，传动组件连接驱动组件和滑动组件，治具设置于滑动组件，驱动组件驱动传动组件以驱动滑动组件，从而驱动治具在水平方向上的移动。
根据本申请的一些实施例，还包括有防护箱体，单轴移动模块设置于防护箱体内，且滑动组件部分露出防护箱体的顶面。
根据本申请的一些实施例，治具的顶面两端向上凸出形成有限位凸块。
根据本申请的一些实施例，两个限位凸块之间相对的一面上分别开设有多个与产品两侧面的凸起相配合的限位凹槽。
根据本申请的一些实施例，还包括有支架和调节模块，调节模块设置于支架，喷码模块设置于调节模块，调节模块用于调整所述喷码模块的位置。
根据本申请的一些实施例，喷码模块包括有夹持件和喷码枪，夹持件设置于调节模块，并用于夹持喷码枪，喷码枪设置于治具上方，且用于对产品进行喷码。
本申请的附加方面和优点将在下面的描述中部分给出，部分将从下面的描述中变得明显，或通过本申请的实践了解到。
附图说明
本申请的上述和/或附加的方面和优点从结合下面附图对实施例的描述中将变得明显和容易理解，其中：
图1为本申请实施例的自动喷码机的结构示意图；
图2为图1中所示机械手的结构示意图；
图3为图1中所示治具、喷码模块和单轴移动模块的结构示意图；
图4为图1中所示治具、喷码模块和单轴移动模块另一角度的结构示意图；
图5为图1中所示治具的结构示意图。
附图标记：
放置框100、待料腔110、成品腔120、单轴移动模块200、驱动组件210、传动组件220、
滑动组件230、治具300、限位凸块310、限位凹槽320、定位孔330、喷码模块400、夹持件410、喷码枪420、机械手500、吸取组件510、连接板511、吸头512、调节孔513、固定螺母514、定位机构600、定位凸起610、支架700、调节模块800、防护箱体900。
具体实施方式
下面详细描述本申请的实施例，实施例的示例在附图中示出，其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施例是示例性的，仅用于解释本申请，而不能理解为对本申请的限制。
在本申请的描述中，需要理解的是，涉及到方位描述，例如上、下、左、右、前、后等指示的方位或位置关系为基于附图所示的方位或位置关系，仅是为了便于描述本申请和简化描述，而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作，因此不能理解为对本申请的限制。
在本申请的描述中，如果有描述到第一、第二只是用于区分技术特征为目的，而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量或者隐含指明所指示的技术特征的先后关系。
本申请的描述中，除非另有明确的限定，设置、安装、连接等词语应做广义理解，所属技术领域技术人员可以结合技术方案的具体内容合理确定上述词语在本申请中的具体含义。
以下参照附图1至附图5，描述本申请实施例的自动喷码机。
参照图1至图5，本实施例的自动喷码机，包括有放置框100、单轴移动模块200、治具300、定位机构600、喷码模块400和机械手500，放置框100内设置有待料腔110和成品腔120；单轴移动模块200设置于放置框100的一侧；且沿其输送方向依次设置有上下料工位和喷码工位；喷码模块400设置于喷码工位，并用于对产品进行喷码；定位机构600设置于单轴移动机构200，且设置有至少一个定位凸起610；治具300设置有至少一个与定位凸起610相对应的定位孔310，治具300设置于定位机构600，且定位凸起610插接于相应的定位孔310内；机械手500设置于放置框100的一侧，并用于从待料腔110内取产品后输送至位于上下料工位的治具300内，且用于将位于上下料工位的治具300内喷码完成的产品下料至成品腔120。
可以理解的是，在本实施例中，单轴移动模块200用于驱动治具300沿直线方向运动，以保证能够将产品精确输送到喷码模块400下方；同时，单轴移动模块200能够带动治具300在上下料工位和喷码工位之间往复运动；具体地，当需要上料或者下料时，单轴移动模块200驱动治具300置于上下料工位，当需要喷码时，单轴移动模块200驱动治具300置于喷码工位。
可以理解的是，在本实施例中，定位机构600设置为定位板，其顶面设置有至少一个定位凸起610，治具300置于定位板的顶面，且定位凸起610插接于定位孔300，以将治具200进行精准组装；同时，产品上也设置有与定位凸起610相配合的定位孔330，当产品放置在治具300内时，产品上的定位孔330与定位凸起610相配合插接，以对产品的放置进行定位，从而保证产品的精准放置，以保证后续喷码的精确度。
可以理解的是，在本实施例中，人工先将多个待喷码的产品放置于放置框100的待料腔110内，机械手500从待料腔110内取料并置于治具300内，且将喷码完成的产品下料至放置框100的成品腔120内。
具体地说，本申请中治具300先位于上下料工位，机械手500从待料腔110内取料然后输送至治具300上，然后单轴移动模块200驱动治具300运动至喷码工位，以将产品输送喷码模块400下方，然后喷码模块400对产品进行喷码，喷码完成后，单轴移动模块200驱动治具300运动至上下料工位，机械手500将治具300内喷码完成的产品下料至成品腔120内，并将下一个待喷码的产品置于治具300内；通过机械手500的设置，能够实现产品的自动上料和下料，从而提高设备的工作效率，且减少劳动力消耗；同时，通过单轴移动模块200的设置，能够将产品精准输送至喷码模块400下方，同时，通过定位机构600对治具300的组装进行定位，以保证后续产品的准确放置，从而保证喷码的精确度；此外，通过将待料腔110和成品腔120设置在同一放置框100内，有效减少设备的占用空间。
可以理解的是，参照图2，在本实施例中，自动喷码机还包括多个吸取组件510，吸取组件510设置于机械手500，并用于吸取产品；具体地，在本实施例中，吸取组件510设置有两组，且通过机械手500驱动两组吸取组件510旋转换位；具体地，第一组吸取组件510从待料腔110内吸取待喷码的产品后，机械手500先带动第二组吸取组件510到达治具300上方，第二组吸取组件510吸取治具300内喷码完成的产品，然后机械手500再驱动第一组吸取组件510和第二组吸取组件510旋转换位，第一组吸取组件510将待喷码的产品置于治具300内，从而实现产品的同步上下料，以此提高加工效率。此外，在其他的一些实施例中，吸取组件510也可以设置有三组或四组，在此不对其数量做限制。
此外，在其他的一些实施例中，也可以通过夹取的方式进行取料；具体地，可以设置在机械手210上设置多个夹手，通过夹手夹取产品。
可以理解的是，参照图2，在本实施例中，吸取组件510包括有连接板511和多个吸头512，连接板511设置于机械手500，吸头512设置于连接板511；具体地，吸头512连接真空发生器；当需要吸取产品时，真空发生器打开，使吸头512能够将产品吸附，当需要放下产品时，真空发生器关闭，使吸头512能够松开产品。
其中，为了调整吸头512之间的距离，参照图2，在本实施例中，连接板511上设置有多个调节孔513，吸头512的连接端插设于调节孔513内并可沿调节孔513的孔径方向水平移动；具体地，通过调节吸头512在调节孔513内的位置，以调整多个吸头512之间的距离，从而使吸取组件510能够满足不同尺寸的产品的吸取需求。
需说明的是，参照图2，在本实施例中，可以通过固定螺母514将吸头512的连接端锁紧于调节孔513；具体地，固定螺母514与吸头512的连接端螺纹连接并设置于连接板511的上方，当需要将吸头512锁紧于调节孔513内时，旋转固定螺母514，使固定螺母514的底面与连接板511的顶面相抵接，从而将吸头512进行固定；当需要调节吸头512位置时，松开固定螺母514，然后将吸头512调整至所需位置后，再锁紧固定螺母514；通过固定螺母514的设置，使吸头512与连接板511之间能够稳定连接，以保证后续吸头512吸取产品时的稳定性。
可以理解的是，参照图3，在本实施例中，单轴移动模块200包括有驱动组件210、传动组件220和滑动组件230，传动组件220连接驱动组件210和滑动组件230，治具300设置于滑动组件230，驱动组件210驱动传动组件220以驱动滑动组件230，从而驱动治具300在沿直线方向移动；具体地，通过单轴移动模块200驱动治具300沿直线方向移动，使得治具300的运动更加稳定，且能够保证治具300更加精准地输送到所需位置，从而使得产品能够精准地输送到喷码模块400下方，以此保证喷码的精确度。
具体地，参照图3，在本实施例中，驱动组件210可以采用电机的形式驱动传动组件；传动组件220可以采用丝杆传动方式进行传动；滑动组件230可以通过滑轨与滑块相配合的方式实现动作；具体地，电机与丝杆的一端相连接，滑块连接于丝杆的丝杆螺母，电机驱动丝杆转动，从而带动丝杆螺母运动，以此带动滑块在滑轨上的滑动，从而带动治具300在水平方向运动以输送产品。
可以理解的是，参照图1，在本实施例中，还包括有防护箱体900，单轴移动模块200设置于防护箱体900内，且滑动组件230部分露出防护箱体900的顶面；具体地，在本实施例 中，滑块露出防护箱体900的顶面，以使定位机构600和治具300能够露出防护箱体900的顶面；其中，通过防护箱体900的设置，有效避免单轴移动模块200动作时操作人员误碰而对操作人员造成伤害。
可以理解的是，参照图3和图5，在本实施例中，治具300的顶面两端向上凸出形成有限位凸块310；具体地，通过限位凸块310对产品的放置进行限位，以保证产品的精确定位，从而保证后续喷码的精确度。
可以理解的是，产品的两侧面上分别向外凸出设置有多个凸起，参照图3和图5，在本实施例中，两个限位凸块310之间相对的一面上分别开设有多个与产品两侧面的凸起相配合的限位凹槽320；具体地，通过限位凹槽320容纳产品的凸起，使得产品的放置更加稳定，避免产品在输送过程中出现晃动而影响后续喷码的精度性。
可以理解的是，参照图3，在本实施例中，还包括有支架700和调节模块800，调节模块800设置于支架700，喷码模块400设置于调节模块800，调节模块800用于调整所述喷码模块400的位置；具体地，在本实施例中，通过调节模块800带动喷码模块400沿X轴和Y轴方向移动，以对喷码模块400的位置进行微调，从而保证喷码的精确性。
具体地，在本实施例中，调节模块800可以采用微调滑台对喷码模块400进行调整；其中，微调滑台上设置有X轴调整机构和Y轴调整机构，X轴调整机构设置于Y轴调整机构，支架700设置于Y轴调整机构；具体地说，X轴调整机构和Y轴调整机构均包括有滑轨、滑块和旋钮，滑块滑动连接于滑轨，旋钮连接于滑块；手动旋转相应的旋钮，以带动相应的滑块沿X轴或Y轴方向移动，从而带动喷码模块400沿X轴或Y轴方向移动，从而对喷码模块400的位置进行调节，以保证喷码的精确度，且使喷码模块400能够满足不同位置的喷码需求。
可以理解的是，参照图3，在本实施例中，喷码模块400包括有夹持件410和喷码枪420，夹持件410设置于调节模块800，并用于夹持喷码枪420，喷码枪420设置于治具300上方，且用于对产品进行喷码；具体地，在本实施例中，打开夹持件410，可以调整喷码枪420在竖直方向上的位置，以使喷码枪420能够处于最佳的喷码高度，且能使喷码枪420适应不同厚度的产品的喷码需求。
尽管已经示出和描述了本申请的实施例，本领域的普通技术人员可以理解：在不脱离本申请的原理和宗旨的情况下可以对这些实施例进行多种变化、修改、替换和变型，本申请的范围由权利要求及其等同物限定。

Claims (10)

  1. 一种自动喷码机，其特征在于，包括：
    放置框，所述放置框内设置有待料腔和成品腔；
    单轴移动模块，所述单轴移动模块设置于所述放置框的一侧，且沿其输送方向依次设置有上下料工位和喷码工位；
    喷码模块，所述喷码模块设置于所述喷码工位，并用于对产品进行喷码；
    定位机构，所述定位机构设置于所述单轴移动机构，且设置有至少一个定位凸起；
    治具，所述治具设置有至少一个与所述定位凸起相对应的定位孔，所述治具设置于所述定位机构，且所述定位凸起插接于相应的所述定位孔内；
    机械手，所述机械手设置于所述放置框的一侧，并用于从所述待料腔内取产品后输送至位于所述上下料工位的所述治具内，且用于将位于所述上下料工位的所述治具内喷码完成的产品下料至所述成品腔。
  2. 根据权利要求1所述的一种自动喷码机，其特征在于，还包括有多个吸取组件，所述吸取组件设置于所述机械手，并用于吸取产品。
  3. 根据权利要求2所述的一种自动喷码机，其特征在于，所述吸取组件包括有连接板和多个吸头，所述连接板设置于所述机械手，所述吸头设置于所述连接板。
  4. 根据权利要求3所述的一种自动喷码机，其特征在于，所述连接板设置有多个调节孔，所述吸头的连接端插设于所述调节孔内并可沿所述调节孔的孔径方向水平移动。
  5. 根据权利要求1所述的一种自动喷码机，其特征在于，所述单轴移动模块包括有驱动组件、传动组件和滑动组件，所述传动组件连接所述驱动组件和所述滑动组件，所述治具设置于所述滑动组件，所述驱动组件驱动所述传动组件以驱动所述滑动组件，从而驱动所述治具在水平方向上的移动。
  6. 根据权利要求5所述的一种自动喷码机，其特征在于，还包括有防护箱体，所述单轴移动模块设置于所述防护箱体内，且所述滑动组件部分露出所述防护箱体的顶面。
  7. 根据权利要求1所述的一种自动喷码机，其特征在于，所述治具的顶面两端向上凸出形成有限位凸块。
  8. 根据权利要求7所述的一种自动喷码机，其特征在于，两个所述限位凸块之间相对的一面上分别开设有多个与产品两侧面的凸起相配合的限位凹槽。
  9. 根据权利要求1所述的一种自动喷码机，其特征在于，还包括有支架和调节模块，所述调节模块设置于所述支架，所述喷码模块设置于所述调节模块，所述调节模块用于调整所 述喷码模块的位置。
  10. 根据权利要求9所述的一种自动喷码机，其特征在于，所述喷码模块包括有夹持件和喷码枪，所述夹持件设置于所述调节模块，并用于夹持所述喷码枪，所述喷码枪设置于所述治具上方，且用于对产品进行喷码。
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