WO2023134423A1 - 一种带钢丝胶料的自动续料装置 - Google Patents

一种带钢丝胶料的自动续料装置 Download PDF

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Publication number
WO2023134423A1
WO2023134423A1 PCT/CN2022/141176 CN2022141176W WO2023134423A1 WO 2023134423 A1 WO2023134423 A1 WO 2023134423A1 CN 2022141176 W CN2022141176 W CN 2022141176W WO 2023134423 A1 WO2023134423 A1 WO 2023134423A1
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WO
WIPO (PCT)
Prior art keywords
steel wire
head
tail
conveying unit
rubber
Prior art date
Application number
PCT/CN2022/141176
Other languages
English (en)
French (fr)
Inventor
杨慧丽
段全心
谢刚
侯东云
Original Assignee
软控股份有限公司
青岛软控机电工程有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 软控股份有限公司, 青岛软控机电工程有限公司 filed Critical 软控股份有限公司
Publication of WO2023134423A1 publication Critical patent/WO2023134423A1/zh

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H19/00—Changing the web roll
    • B65H19/10—Changing the web roll in unwinding mechanisms or in connection with unwinding operations
    • B65H19/18—Attaching, e.g. pasting, the replacement web to the expiring web
    • B65H19/1842—Attaching, e.g. pasting, the replacement web to the expiring web standing splicing, i.e. the expiring web being stationary during splicing contact
    • B65H19/1852—Attaching, e.g. pasting, the replacement web to the expiring web standing splicing, i.e. the expiring web being stationary during splicing contact taking place at a distance from the replacement roll
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2701/00—Handled material; Storage means
    • B65H2701/10—Handled articles or webs
    • B65H2701/19—Specific article or web
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2801/00—Application field
    • B65H2801/93—Tyres

Definitions

  • the present application relates to the technical field of forming machines, and more specifically, relates to an automatic material feeding device with steel wire rubber.
  • the present application provides an automatic feeding device with steel wire rubber to solve the problem that the steel wire rubber feeding affects production efficiency during the tire building process.
  • An automatic feeding device for rubber with steel wire comprising a frame, on which a clamping component, a template component and a sewing component are arranged; the clamping component is used to clamp the head of rubber with steel wire and The material head can be transported to the template assembly;
  • the template assembly includes a material head conveying unit and a material tail conveying unit, and the beginning end of the material head conveying unit is used to receive the material head delivered by the clamping assembly, so The terminal of the material head conveying unit is connected with the beginning of the material tail conveying unit; when the material tail conveying unit transports the material tail of rubber with steel wire to the designated position toward the material head, the material tail conveying unit Stop conveying and wait for the material to be continued; when the material head conveying unit transports the material head towards the material tail to the designated position, the material head conveying unit stops conveying and waits for sewing; the sewing assembly is used for Carry out rolling sewing to the material head and the material tail at the specified position.
  • the clamping assembly includes a swing mechanism and a clamping mechanism
  • the swing mechanism is rotatably arranged on the frame through a horizontally arranged swing shaft;
  • the clamping mechanism is arranged at the swing end of the swing mechanism, the clamping mechanism can clamp and release the material head, and the rotation of the swing mechanism around the swing axis can drive the material head to move to The starting end of the head conveying unit.
  • the frame is provided with a mechanical edge fixing assembly
  • the steel wire rubber material needs to pass through the mechanical edge fixing assembly and then arrive at the material head conveying unit
  • the mechanical edge fixing assembly is located at the material head
  • the starting end of the conveying unit is capable of edge-fixing the rubber material with steel wire.
  • the mechanical side fixing assembly includes a side fixing bracket, on which a support roller, a first fixed plate and a first moving plate are arranged, and the support roller is used to support the steel wire
  • the rubber material passes through, the first moving plate is arranged opposite to the first fixed plate, and the first moving plate can approach and move away from the first fixed plate so as to adjust the edge of the steel wire rubber material.
  • both the first fixed plate and the first moving plate are provided with centering rollers, and the centering rollers are used for rolling cooperation with the edges of the rubber with steel wire conveyed forward.
  • a pressing assembly is provided above the material head conveying unit, the pressing material assembly can allow the material head to pass through and can press-fit the steel wire rubber to the material head conveying unit, In order to make the rubber with steel wire convey forward along with the head conveying unit.
  • the pressing assembly includes a pressing frame, and the pressing frame is provided with a pressing roller and a secondary edge fixing assembly, and the secondary edge fixing assembly is arranged oppositely on the pressing frame.
  • a second fixed plate and a second movable plate, the second movable plate can be moved closer to and farther away from the second fixed plate to edge-fix the edge of the rubber with steel wire.
  • the first moving plate and the second moving plate are respectively used to cooperate with different side edges of the rubber with steel wire.
  • the stitching assembly includes a stitching wheel disposed above the template assembly and a driving mechanism for driving the stitching wheel to perform a stitching action.
  • the material end conveying unit includes a material end driving roller, a material end passive roller, and a material end driving belt sleeved on the outside of the material end driving roller and the material end driven roller;
  • the material tail conveying unit includes The material tail driving roller, the material tail passive roller and the material tail driving belt sleeved on the outside of the material tail driving roller and the material tail passive roller.
  • the head drive belt includes a first narrow belt and a first wide belt that are sheathed side by side on the outside of the head driving roller and the head driven roller, and the linear speed of the first narrow belt is greater than The linear speed of the first wide belt;
  • the tail transmission belt includes a second narrow belt and a second wide belt that are sheathed side by side on the outside of the tail driving roller and the tail passive roller, and the second the linear velocity of the narrow belt is greater than the linear velocity of said second wider belt;
  • the second narrow belt is directly connected to the first narrow belt
  • the second wide belt is directly connected to the first wide belt
  • the material tail conveying unit further includes a magnetic attraction assembly located below the material tail transmission belt, and the magnetic attraction assembly is used to magnetically fix the material head and material tail at the specified position.
  • the magnetic assembly includes a material tail magnetic attraction mechanism and a material head magnetic attraction mechanism.
  • the material tail magnetic attraction mechanism includes a material tail cylinder and a material tail magnet arranged at the telescopic end of the material tail cylinder.
  • the material head magnetic suction mechanism includes a material head cylinder and a telescopic end arranged on the material head cylinder The material head magnet at the end, when the material head needs to be fixed, the telescopic end of the material head cylinder stretches out and is magnetically fixed with the material head.
  • a transition plate is further provided at the position where the head conveying unit connects with the tail conveying unit, and the top surface of the transition plate is provided with an air blowing hole capable of blowing gas obliquely upward.
  • the above-mentioned automatic feeding device with steel wire rubber includes a frame on which a clamping component, a template component and a sewing component are arranged; the clamping component is used to clamp the steel wire rubber
  • the material head can be transported to the template assembly; the template assembly includes a material head conveying unit and a material tail conveying unit.
  • the starting end of the tail conveying unit is connected; when the tail conveying unit conveys the tail of the steel wire rubber material towards the material head to the designated position, the tail conveying unit stops conveying and waits for the refill; when the material end conveying unit moves the material head towards the material When the tail is conveyed to the designated position, the head conveying unit stops conveying and waits for sewing; the sewing assembly is used to roll and sew the head and tail at the designated position.
  • the material tail of the steel wire rubber material is transported to the designated position toward the material head through the material tail conveying unit, and the material tail conveying unit is controlled to stop waiting;
  • the material component clamps the material head of the new material roll to the beginning of the material head conveying unit, and conveys the material head toward the end of the material to the designated position through the material head conveying unit and controls the material head conveying unit to stop waiting for sewing;
  • the head and tail of the material are rolled and stitched.
  • the automatic feeding device performs the whole process of automatic feeding of rubber with steel wire, which is mainly completed by the automatic feeding device itself, so that the feeding time is greatly shortened, and the downtime of the whole machine is shortened, which greatly improves the degree of automation and production. efficiency.
  • Fig. 1 is a schematic structural view of the forward feeding of the automatic feeding device provided by the embodiment of the present application;
  • Fig. 2 is a schematic structural view of the clamping assembly provided by the embodiment of the present application.
  • Fig. 3 is a schematic structural view of the mechanical edge fixing assembly provided by the embodiment of the present application.
  • FIG. 4 is a schematic structural view of the pressing assembly provided in the embodiment of the present application.
  • FIG. 5 is a schematic structural diagram of a template component provided in an embodiment of the present application.
  • FIG. 6 is a schematic structural diagram of a suturing assembly provided in an embodiment of the present application.
  • Fig. 7 is a schematic diagram of the relative movement of the material head and the material tail provided by the embodiment of the present application.
  • Fig. 8 is a structural schematic diagram of the reverse feeding of the automatic feeding device provided by the embodiment of the present application.
  • Material head driven roller 501 First narrow belt 502, first wide belt 503, magnet 504, stop roller 505, hand wheel 506, drive assembly 507, transition plate 508, sensor 509, sensor 510, hand wheel 511, magnet 512, Magnet 513, pressing plate 514, handwheel 515, rib 516, baffle plate 517, second narrow belt 518, material tail driven roller 519, tension pulley 520, magnet frame 521, material head magnet 522, material head cylinder 523, material Tail magnet 524, material tail cylinder 525, second wide belt 526 (hidden in the figure), drive assembly 527.
  • the core of the present application is to provide an automatic feeding device for rubber with steel wire to solve the problem that the feeding of rubber with steel wire affects production efficiency in the tire building process.
  • the embodiment of the present application provides an automatic feeding device with steel wire glue, including a frame 7, on which a clipping assembly 2, a template assembly 5 and a sewing assembly 6 are arranged;
  • the material component 2 is used to clamp the material head of rubber with steel wire and can transport the material head to the formwork assembly 5;
  • the formwork assembly 5 includes a material end conveying unit and a material tail conveying unit, and the beginning end of the material end conveying unit is used to receive the clamped material
  • the terminal of the material head conveying unit is connected with the beginning of the material tail conveying unit; when the material tail conveying unit conveys the material tail of the rubber with steel wire towards the material head to the designated position, the material tail conveying unit stops conveying And wait for the material to be continued; when the material head conveying unit transports the material head towards the material tail to the designated position, the material head conveying unit stops conveying and waits for sewing;
  • the stitching component 6 is used to roll and sew the material head and the
  • the material tail of the steel wire rubber material is transported to the designated position toward the material head through the material tail conveying unit, and the material tail conveying unit is controlled to stop waiting;
  • the material component 2 clamps the material head of the new material roll to the beginning of the material head conveying unit, conveys the material head toward the end of the material to the designated position through the material head conveying unit, and controls the material head conveying unit to stop waiting for sewing; finally, through the sewing assembly 6 pairs The material head and material tail at the specified position are rolled and stitched.
  • the automatic feeding device performs the whole process of automatic feeding of rubber with steel wire, which is mainly completed by the automatic feeding device itself, so that the feeding time is greatly shortened, and the downtime of the whole machine is shortened, which greatly improves the degree of automation and production. efficiency.
  • the automatic feeding device can also include an AGV trolley and a guide trolley 1 for deriving the rubber with steel wire;
  • the derailing trolley 1 in the best state is transported away, and the next decoupling trolley 1 loaded with steel wire rubber material is transported to the position where it is connected with the clamping assembly 2.
  • the AGV trolley will automatically consign the guide trolley in the empty state, and the next guide trolley loaded with steel wire rubber Consign it to the corresponding position of the feeding equipment for the steel wire rubber on the conveyor belt, that is, the position where the clamping components 2 are connected, and then guide the steel wire rubber to the position where the clamping components 2 connect.
  • the AGV trolley and matching guide trolley with guide belt steel wire rubber the operation of manual transfer material trucks is avoided, and the entire operation can be automated, which greatly improves the degree of intelligence and helps to improve work efficiency.
  • the AGV trolley is an intelligent consignment trolley, which belongs to the prior art, and no more specific description will be made here.
  • the control of the AGV car can be completed through the control system equipped with the automatic feeding device.
  • the AGV car will be controlled to guide the car.
  • a corresponding photoelectric switch assembly can be arranged on the guide trolley, and whether the rubber material on the guide trolley is guided through the photoelectric switch assembly can be monitored.
  • the guiding trolley 1 specifically realizes the structural form of stripping the rubber material with steel wire, and may be provided with a coil device, a guiding device and a stripping device on the guiding trolley, wherein the coil device is used to load the rubber material coil with steel wire , the guide device is used to transport the tape with steel wire rubber material roll to the stripping device; Material components 2 are connected.
  • the coil device is used to load the rubber material coil with steel wire
  • the guide device is used to transport the tape with steel wire rubber material roll to the stripping device; Material components 2 are connected.
  • the above-mentioned clamping assembly 2 may specifically include a swing mechanism and a clamping mechanism; wherein, the swing mechanism is rotatably arranged on the frame 7 through a horizontally arranged swing shaft 217; the clamping mechanism is arranged on At the swing end of the swing mechanism, the clamping mechanism can hold and release the material head, and the rotation of the swing mechanism around the swing axis can drive the material head to move to the beginning of the material head conveying unit.
  • the clamping mechanism may include an upper clamping plate 201, a lower clamping plate 202, a material head detection switch 203, an upper clamping plate cylinder 204, a lower clamping plate cylinder 205, and a clamping plate swing cylinder 206 and clamping plate moving cylinder 207,208;
  • Swing mechanism can comprise proximity switch 210, induction plate 211, limit bolt 212, bearing 213, drive assembly 214, swing support 215, move cylinder 216, swing shaft 217, wherein A swing arm 209 is arranged on the swing bracket 215, the swing arm 209 is rotatably connected to the swing bracket 215 through a swing shaft 217, and the moving cylinder 216 is used to drive the swing bracket 215 to move in translation.
  • the cylinders 204 and 205 of the upper and lower clamping plates drive the upper and lower clamping plates
  • the lower splint clamps the material head with steel wire rubber
  • the swing arm 209 and the swing shaft 217 can be connected by a key
  • the swing shaft 217 and the swing bracket 215 are connected by a bearing 213
  • the drive assembly 214 drives the swing shaft 217
  • the rotation drives the swing arm 209 to swing to the vertical position.
  • the proximity switch 210 can be set on the swing bracket 215, and the induction plate 211 is set on the swing arm 209 to know the position, and the swing bracket 215 can also be provided with a device for limiting The limit bolt 212 that continues to rotate after the swing arm 209 rotates to this position;
  • the cylinder 208 drives the material clamp to move downward for a certain distance, and the moving cylinder 216 drives the swing bracket 215 to move horizontally, so that the material head moves to the position of the template assembly 5
  • the clamps (upper and lower clamping plates 201, 202) are driven to continue moving downward by the moving cylinder 207 of the clamping plate. .
  • the frame 7 is also provided with a mechanical edge-fixing assembly, and the rubber material with steel wire needs to pass through the mechanical edge-fixing assembly and then arrives at the head conveying unit.
  • the mechanical edge-fixing assembly is located at the beginning of the material head conveying unit and can Edge-fixing of steel wire rubber material. The conveying direction of rubber with steel wire can be adjusted through the mechanical edge fixing component, so that the matching of the head and the tail of the follow-up material is more precise.
  • the mechanical side fixing assembly may specifically include a side fixing bracket 305, on which a supporting roller, a first fixed plate 302 and a first moving plate 310 are arranged, and the supporting roller is used
  • the first moving plate 310 is arranged opposite to the first fixed plate 302, and the first moving plate 310 can approach and move away from the first fixed plate 302 to fix the edge of the steel wire rubber material. side.
  • the driving mode of the first moving plate 310 can drive the pulley 306 to rotate through the drive motor 304, and then the power is transmitted to the lead screw 303 by the synchronous belt 307 and the synchronous pulley 308, and the lead screw 303 is threadedly matched with the screw nut 309, And the screw nut 309 is fixed on the first moving plate 310, so the rotation of the leading screw 303 can drive the first moving plate 310 to move linearly along the axis where the leading screw 303 is located, and then realize the movement of the first moving plate 310 to the first fixed plate 302 Move closer and farther away.
  • the driving method of the first moving plate 310 through the lead screw is only an example of the embodiment of the present application, and other driving methods can also be used in the actual application process, and no more specific limitation is made here.
  • both the first fixed plate 302 and the first moving plate 310 can be provided with a centering roller 301, and the centering roller 301 is used to roll and cooperate with the edge of the rubber material with steel wire conveyed forward, so that It can reduce the frictional resistance of the forward conveying of rubber material with steel wire, and the conveying is smoother.
  • a pressing assembly 4 may also be provided above the above-mentioned material head conveying unit, and the pressing material assembly 4 can allow the material head to pass through and can press the strip steel wire rubber to the material head conveying unit, so that The rubber material with steel wire is conveyed forward with the head conveying unit.
  • the conveying of the rubber material with steel wire on the head conveying unit can be made more stable and reliable.
  • the pressing assembly 4 may specifically include a pressing frame, on which a pressing roller 401 and a secondary edge fixing assembly are arranged, and the secondary edge fixing assembly includes a second edge fixing assembly oppositely arranged on the pressing frame.
  • Two fixed plates and a second moving plate 404 , the second moving plate 404 can approach and move away from the second fixed plate to edge-fix the edge of the steel wire rubber material.
  • the driving mode of the second moving plate 404 can be similar to the driving mode of the first moving plate 310, specifically, the motor 405 drives the screw 409 to rotate through the synchronous pulley 406, the synchronous belt 407 and the synchronous pulley 408, and then The second moving plate 404 on which the screw nut 410 is fixed moves along the axial direction of the lead screw 409 .
  • first moving plate 310 and the second moving plate 404 are preferably designed to cooperate with different side trims of the steel wire rubber, respectively. Arranged in this way, it is more convenient to locate the positions of the two edges of the rubber with steel wire.
  • the suture assembly 6 may specifically include a suture wheel 601 disposed above the template assembly 5 and a driving mechanism for driving the suture wheel 601 to perform a suture action.
  • the driving mechanism may specifically include a cylinder 602 and a linear driver 603, wherein the cylinder 602 is used to drive the sewing wheel 601 to move vertically, so that the driving sewing wheel 601 contacts the stitching position of the material head and the material tail, and the linear driver 603 is used to drive the stitching
  • the wheel 601 moves from the middle of the joint to both sides, thereby realizing stitching of the head and the tail of the material.
  • the specific structure of the stitching wheel 601 can be a stitching hob, and the stitching hob can include two symmetrically oblique meshing face gears, the tooth shape is similar to the sprocket structure on a zipper, and has the force of gathering and moving closer.
  • the stretching mechanism drives the sewing hobs to be pressed at the joint seam position of the material head and the material tail, and then the linear driver 603 drives the sewing hobs to roll back and forth along the joint gap to realize the sewing of the two.
  • the rubber with steel wire cannot be overlapped, otherwise it will affect the dynamic balance of the tire and can only be butt jointed.
  • the seam between the material head and the material tail can make the two butt joints realize sewing.
  • the angle of the linear driver 603 can be designed to be adjustable, specifically, it can be fixed on the frame 7 through the sewing bracket, and the linear driver 603 can be horizontally swiveled.
  • the method is set on the suture support, and the suture support is provided with a swing-guided dial 604 and a locking handle 605. After the linear driver 603 is adjusted to swing to the desired position, it can be locked by the locking handle 605.
  • the above-mentioned material head conveying unit may specifically include a material head driving roller, a material head driven roller 501 and a material head driving belt sleeved on the outside of the material head driving roller and the material head driven roller 501, wherein, the material head driving roller can be specifically driven by the driving assembly 507; the material tail conveying unit includes a material tail driving roller, a material tail passive roller 519 and a material tail transmission belt sleeved on the outside of the material tail driving roller and the material tail passive roller 519, wherein The tail driving roller can be driven by a driving assembly 527 .
  • the above-mentioned head drive belt may specifically include a first narrow belt 502 and a first wide belt 503 that are sheathed side by side on the outside of the head driving roller and the head driven roller 501, and the linear speed of the first narrow belt 502 Greater than the linear speed of the first wide belt 503, the specific implementation method can be that the matching diameter of the first narrow belt 502, the material head driving roller and the material head driven roller 501 is larger than the first wide belt 503, the material head driving roller and the material head passive roller The matching diameter of 501; in the same way, the material tail transmission belt includes the second narrow belt 518 and the second wide belt 526 (hidden in the figure) that are set side by side on the outside of the material tail driving roller and the material tail driven roller 519, and the second narrow belt The linear velocity of 518 is greater than the linear velocity of the second wide belt 526, and the specific implementation method can adopt the matching diameter of the second narrow belt 518 and the material tail driving roller and the material tail driven roller 519 to be larger than the
  • a tension pulley 520 may also be arranged on the narrow belt.
  • the side of the material end conveying unit can also be arranged with a retaining roller 505, and the edge of the material with steel wire is in contact with the retaining roller 505;
  • a magnet 504 can also be arranged on the side of the unit, and the magnet 504 has a certain magnetic force on the rubber with steel wire, so that the rubber with steel wire can not deviate.
  • the side of the material head conveying unit can also be provided with a first side adjustment bracket, a magnet 504 and a stopper.
  • the rollers 505 are all arranged on the first side adjusting bracket, and the first side bracket is also provided with a hand wheel 504 for adjusting the position of the magnet 504 and the blocking roller 505 .
  • the hand wheel 511 is linked with the magnet frame 521 through a lead screw, screw nut, and joint bearing, and the angle of the magnet frame 521 can be adjusted by turning the hand wheel 511 .
  • the magnet 512 is installed on the sidewall 516, and the magnet 512 attracts the material tail to the sidewall 516 through magnetic force.
  • Rib 516 is fixed on the baffle plate 517, and threaded hole is arranged on baffle plate 517, and handwheel 515 cooperates with the threaded hole on the baffle plate 517 by screw mandrel, thereby rotating handwheel 515 can adjust the tail position.
  • Pressing plate 514 is fixed on the sidewall 516, is higher than material tail, prevents material tail from arching.
  • the magnet 513 is fixed on the magnet frame 521 to absorb the material tail.
  • the above-mentioned material tail conveying unit further includes a magnetic attraction assembly located under the material tail transmission belt, and the magnetic attraction assembly is used to magnetically fix the material head and material tail at a designated position.
  • a magnetic attraction assembly located under the material tail transmission belt, and the magnetic attraction assembly is used to magnetically fix the material head and material tail at a designated position.
  • the magnetic assembly includes a material tail magnetic suction mechanism and a material head magnetic suction mechanism.
  • the material tail magnetic suction mechanism includes a material tail cylinder 525 and a material tail magnet 524 arranged at the telescopic end of the material tail cylinder 525.
  • the telescopic end of the material tail cylinder 525 stretches out and is fixed with the magnetic suction of the material tail;
  • the telescopic end of the material head cylinder 523 stretches out and is magnetically fixed with the material head.
  • the material tail is driven by the driving assembly 527 through the second narrow belt 518 and the second wide belt 526 to move the steel wire rubber material backwards.
  • the driving assembly 527 stops immediately, and the material tail cylinder 525 stretches out.
  • the material tail magnet 524 is fixed on the protruding end of the material tail cylinder 525, so the material tail magnet 524 moves upward under the action of the material tail cylinder 525, because the steel wire rubber material has its own steel wire, so the material tail is on the material tail magnet 524 It is fixed in an accurate position under the action of magnetic force. In the same way, after the material head passes the sensor 509, it continues to move forward for a certain distance to dock with the material tail.
  • the material head cylinder 523 drives the material head magnet 522 to stretch out, and the material head is fixed under the magnetic force of the material head magnet 522.
  • both the material head magnet 522 and the material tail magnet 524 can be arranged on the magnet frame 521 , and the magnet frame 521 can be fixed on the frame 7 .
  • a transition plate 508 may also be provided at the position where the material head conveying unit and the material tail conveying unit connect, and the top surface of the transition plate 508 is provided with an air blowing hole capable of blowing gas obliquely upward.
  • the terms “a”, “an”, “an” and/or “the” do not refer to the singular and may include the plural unless the context clearly indicates an exception.
  • the terms “comprising” and “comprising” only suggest the inclusion of clearly identified steps and elements, and these steps and elements do not constitute an exclusive list, and the method or device may also contain other steps or elements.
  • An element qualified by the phrase “comprising a" does not preclude the presence of additional identical elements in the process, method, article, or apparatus that includes the element.
  • first and second are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance or implicitly specifying the quantity of indicated technical features. Thus, a feature defined as “first” and “second” may explicitly or implicitly include one or more of these features.
  • a flow chart is used in the present application, the flow chart is used to illustrate the operations performed by the system according to the embodiment of the present application. It should be understood that the preceding or following operations are not necessarily performed in the exact order. Instead, various steps may be processed in reverse order or simultaneously. At the same time, other operations can be added to these procedures, or a certain step or steps can be removed from these procedures.

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Abstract

一种带钢丝胶料的自动续料装置，包括机架（7），机架（7）上设置有夹料组件（2）、模板组件（5）和缝合组件（6）；夹料组件（2）用于夹持带钢丝胶料的料头并能够将料头输送至模板组件（5）；模板组件（5）包括料头输送单元和料尾输送单元，料头输送单元的始端用于接收夹料组件（2）输送的料头，料头输送单元的终端与料尾输送单元的始端衔接；缝合组件（6）用于对指定位置的料头与料尾进行滚压缝合。该自动续料装置执行带钢丝胶料自动续料的整个过程主要由自动续料装置本身来完成，使得续料时间大大缩短，继而整机停机时间变短，大大提升了自动化程度和生产效率。

Description

一种带钢丝胶料的自动续料装置
本申请要求于2022年01月14日提交至中国国家知识产权局、申请号为202210041721.1，发明名称为“一种带钢丝胶料的自动续料装置”的专利申请的优先权，其全部内容通过引用结合在本申请中。
技术领域
本申请涉及成型机技术领域，更具体地说，涉及一种带钢丝胶料的自动续料装置。
背景技术
轮胎成型过程中，带钢丝胶料(比如，带束层)没料后，需要停机，由人工将空小车推出，将装满带钢丝胶料的小车推入，并将带钢丝胶料的料头和料尾对接在一起。由于整个过程需要人工完成，停机时间较长，自动化程度不高，影响到轮胎的生产效率。
综上所述，如何解决轮胎成型过程中带钢丝胶料续料影响生产效率的问题已经成为本领域技术人员亟待解决的问题。
发明内容
有鉴于此，本申请提供了一种带钢丝胶料的自动续料装置，以解决轮胎成型过程中带钢丝胶料续料影响生产效率的问题。
为实现上述目的，本申请提供如下技术方案：
一种带钢丝胶料的自动续料装置，包括机架，所述机架上设置有夹料组件、模板组件和缝合组件；所述夹料组件用于夹持带钢丝胶料的料头并能够将所述料头输送至所述模板组件；所述模板组件包括料头输送单元和料尾输送单元，所述料头输送单元的始端用于接收所述夹料组件输送的料头，所述料头输送单元的终端与所述料尾输送单元的始端衔接；当所述料尾输送单元将带钢丝胶料的料尾朝向所述料头输送至指定位置时，所述料尾输送单元停止输送并等待续料；当所述料头输送单元将所述料头朝向所述料尾输送至所述指定位置时，所述料头输送单元停止输送并等待缝合；所述缝合组件用于对所述指定位置的料头与料尾进行滚压缝合。
可选地，所述夹料组件包括摆转机构和夹持机构；
所述摆转机构通过横向布置的摆轴可转动的设置于所述机架；
所述夹持机构设置于所述摆转机构的摆动端，所述夹持机构能够夹持和释放所述料头，所述摆转机构绕所述摆轴转动能够带动所述料头运动至所述料头输送单元的始端。
可选地，所述机架上设置有机械定边组件，所述带钢丝胶料需通过所述机械定边组件后到达所述料头输送单元，所述机械定边组件位于所述料头输送单元的始端且能够对所述带钢丝胶料进行定边。
可选地，所述机械定边组件包括定边支架，所述定边支架上设置有承托辊、第一固定板和第一移动板，所述承托辊用于承托所述带钢丝胶料通过，所述第一移动板与所述第一固定板相对布置，且所述第一移动板能够相对所述第一固定板靠近和远离以对所述带钢丝胶料的料边进行定边。
可选地，所述第一固定板和所述第一移动板上均设置有定中辊，所述定中辊用于与向前输送的所述带钢丝胶料的料边滚动配合。
可选地，所述料头输送单元的上方还设置有压料组件，所述压料组件能够允许所述料头通过且能够将所述带钢丝胶料压合于所述料头输送单元，以使所述带钢丝胶料随所述料头输送单元向前输送。
可选地，所述压料组件包括压料架，所述压料架上设置有压料辊和二次定边组件，所述二次定边组件包括在所述压料架上呈相对布置的第二固定板和第二移动板，所述第二移动板能够相对所述第二固定板靠近和远离以对所述带钢丝胶料的料边进行定边。
可选地，所述第一移动板和所述第二移动板分别用于与所述带钢丝胶料的不同侧料边配合。
可选地，所述缝合组件包括设置在所述模板组件上方的缝合轮和用于驱动所述缝合轮执行缝合动作的驱动机构。
可选地，所述料头输送单元包括料头主动辊、料头被动辊和套设于所述料头主动辊与所述料头被动辊外侧的料头传动带；所述料尾输送单元包括料尾主动辊、料尾被动辊和套设于所述料尾主动辊与所述料尾被动辊外侧的料尾传动带。
可选地，所述料头传动带包括并排套设于所述料头主动辊与所述料头被动辊外侧的第一窄皮带和第一宽皮带，且所述第一窄皮带的线速度大于所述第一宽皮带的线速度；所述料尾传动带包括并排套设于所述料尾主动辊与所述料尾被动辊外侧的第二窄皮带和第二宽皮带，且所述第二窄皮带的线速度大于所述第二宽皮带的线速度；
其中，所述第二窄皮带与所述第一窄皮带正对衔接，所述第二宽皮带与所述第一宽皮带正对衔接。
可选地，所述料尾输送单元还包括位于所述料尾传动带下方的磁吸组件，所述磁吸组件用于对位于所述指定位置的料头及料尾磁吸固定。
可选地，所述磁吸组件包括料尾磁吸机构和料头磁吸机构，所述料尾磁吸机构包括料尾气缸和设置于所述料尾气缸的伸缩端的料尾磁铁，当需要对所述料尾进行固定时，所述料尾气缸的伸缩端伸出并与所述料尾磁吸固定；所述料头磁吸机构包括料头气缸和设置于所述料头气缸的伸缩端的料头磁铁，当需要对所述料头进行固定时，所述料头气缸的伸缩端伸出并与所述料头磁吸固定。
可选地，所述料头输送单元与所述料尾输送单元衔接的位置还设置有过渡板，且所述过渡板的顶面设置有能够斜向上吹出气体的吹气孔。
相比于背景技术介绍内容，上述带钢丝胶料的自动续料装置，包括机架，机架上设置有夹料组件、模板组件和缝合组件；夹料组件用于夹持带钢丝胶料的料头并能够将料头输送至模板组件；模板组件包括料头输送单元和料尾输送单元，料头输送单元的始端用于接收夹料组件输送的料头，料头输送单元的终端与料尾输送单元的始端衔接；当料尾输送单元将带钢丝胶料的料尾朝向料头输送至指定位置时，料尾输送单元停止输送并等待续料；当料头输送单元将料头朝向料尾输送至指定位置时，料头输送单元停止输送并等待缝合；缝合组件用于对指定位置的料头与料尾进行滚压缝合。实际应用过程中，当需要执行带钢丝胶料的续料操作时，通过料尾输送单元将带钢丝胶料的料尾朝向料头输送至指定位置并控制料尾输送单元停止等待；然后通过夹料组件夹持新料卷的料头至料头输送单元的始端，通过料头输送单元将料头朝向料尾输送至指定位置并控制料头输送单元停止等待缝合；最后通过缝合组件对指定位置的料头与料尾进行滚压缝合操作。该自动续料装置在执行带钢丝 胶料自动续料的整个过程，主要由自动续料装置本身来完成，使得续料时间大大缩短，继而整机停机时间变短，大大提升了自动化程度和生产效率。
附图说明
为了更清楚地说明本申请实施例或现有技术中的技术方案，下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍，显而易见地，下面描述中的附图仅仅是本申请的一些实施例，对于本领域普通技术人员来讲，在不付出创造性劳动的前提下，还可以根据这些附图获得其他的附图。
图1为本申请实施例提供的自动续料装置的正向上料的结构示意图；
图2为本申请实施例提供的夹料组件的结构示意图；
图3为本申请实施例提供的机械定边组件的结构示意图；
图4为本申请实施例提供的压料组件的结构示意图；
图5为本申请实施例提供的模板组件的结构示意图；
图6为本申请实施例提供的缝合组件的结构示意图；
图7为本申请实施例提供的料头与料尾相对运动的示意图；
图8为本申请实施例提供的自动续料装置的反向上料的结构示意图。
图1和图8中：
导开小车1，夹料组件2，机械定边组件3，压料组件4，模板组件5，缝合组件6，机架7。
图2中：
上夹料板201，下夹料板202，料头检测开关203，上夹料板气缸204，下夹料板气缸205，夹料板摆转气缸206，夹料板移动气缸207、208，摆臂209， 接近开关210，感应板211，限位螺栓212，轴承213，驱动组件214，摆转支架215，移动气缸216，摆轴217。
图3中：
定中辊301，第一固定板302，丝杠303，驱动电机304，定边支架305，带轮306，同步带307，同步带轮308，丝母309，第一移动板310。
图4中：
压辊401，气缸402，气缸安装板403，第二移动板404，电机405，同步带轮406，同步带407，同步带轮408，丝杠409，丝母410。
图5中：
料头被动辊501，第一窄皮带502，第一宽皮带503，磁铁504，挡辊505，手轮506，驱动组件507，过渡板508，传感器509，传感器510，手轮511，磁铁512，磁铁513，压板514，手轮515，挡边516，挡板517，第二窄皮带518，料尾被动辊519，张紧轮520，磁铁架521，料头磁铁522，料头气缸523，料尾磁铁524，料尾气缸525，第二宽皮带526(图中隐藏)，驱动组件527。
图6中：
缝合轮601，气缸602，直线驱动器603，刻度盘604，锁紧手柄605。
具体实施方式
本申请的核心在于提供一种带钢丝胶料的自动续料装置，以解决轮胎成型过程中带钢丝胶料续料影响生产效率的问题。
下面将结合本申请实施例中的附图，对本申请实施例中的技术方案进行清楚、完整地描述，显然，所描述的实施例仅仅是本申请一部分实施例，而 不是全部的实施例。基于本申请中的实施例，本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例，都属于本申请保护的范围。
请参阅图1-图8，本申请实施例提供一种带钢丝胶料的自动续料装置，包括机架7，机架7上设置有夹料组件2、模板组件5和缝合组件6；夹料组件2用于夹持带钢丝胶料的料头并能够将料头输送至模板组件5；模板组件5包括料头输送单元和料尾输送单元，料头输送单元的始端用于接收夹料组件2输送的料头，料头输送单元的终端与料尾输送单元的始端衔接；当料尾输送单元将带钢丝胶料的料尾朝向料头输送至指定位置时，料尾输送单元停止输送并等待续料；当料头输送单元将料头朝向料尾输送至指定位置时，料头输送单元停止输送并等待缝合；缝合组件6用于对指定位置的料头与料尾进行滚压缝合。
实际应用过程中，当需要执行带钢丝胶料的续料操作时，通过料尾输送单元将带钢丝胶料的料尾朝向料头输送至指定位置并控制料尾输送单元停止等待；然后通过夹料组件2夹持新料卷的料头至料头输送单元的始端，通过料头输送单元将料头朝向料尾输送至指定位置并控制料头输送单元停止等待缝合；最后通过缝合组件6对指定位置的料头与料尾进行滚压缝合操作。
该自动续料装置在执行带钢丝胶料自动续料的整个过程，主要由自动续料装置本身来完成，使得续料时间大大缩短，继而整机停机时间变短，大大提升了自动化程度和生产效率。
需要说明的是，本领域技术人员都应该能够理解的是，该自动续料装置，还可以包括AGV小车和用于导出带钢丝胶料的导开小车1；AGV小车用于将处于空料状态的导开小车1运走，并将下一载有带钢丝胶料的导开小车1运至与夹料组件2相衔接的位置。当带钢丝胶料的供料设备上的导开小车处于 空料状态时，AGV小车会自动将处于空料状态的导开小车托运走，并将下一载有带钢丝胶料的导开小车托运至输送带钢丝胶料的供料设备的对应位置，也即夹料组件2相衔接的位置，然后通过导开小车导出带钢丝胶料至夹料组件2相衔接的位置。通过AGV小车并匹配具有导开带钢丝胶料的导开小车，避免了人工转运料车的操作，整个操作均可以实现自动化，大大提升了智能化程度，且有助于提升工作效率。
需要说明的是，AGV小车是一种智能的托运小车，属于现有技术，在此不做更具体的描述。AGV小车的控制可以通过自动续料装置所配备的控制***来完成操作，当带钢丝胶料的供料设备上的导开小车上的带钢丝胶料导空后，控制AGV小车将导开小车托走，并将新的载有带钢丝胶料的导开小车托运至带钢丝胶料的供料设备所需的位置。其中导开小车上可以设置有对应的光电开关组件，通过光电开关组件可以监控导开小车上的胶料是否导空。
其中，导开小车1具体实现带钢丝胶料导开的结构形式，可以是导开小车上设置有料卷装置、导开装置和剥离装置，其中，料卷装置用于装载带钢丝胶料料卷，导开装置用于将带钢丝胶料料卷的料带输送至剥离装置；剥离装置用于将带钢丝胶料料卷的带钢丝胶料与衬布剥离，且剥离装置的出料端与夹料组件2衔接。当然可以理解的是，上述仅仅是本实用新型实施例对于导开小车结构形式的具体举例，实际应用过程中，还可以采用本领域技术人员常用的其他结构形式，在此不做更具体的描述。
在一些具体的实施方案中，上述夹料组件2具体可以包括摆转机构和夹持机构；其中，摆转机构通过横向布置的摆轴217可转动的设置于机架7；夹持机构设置于摆转机构的摆动端，夹持机构能够夹持和释放料头，摆转机构绕摆轴转动能够带动料头运动至料头输送单元的始端。
具体地，参照图2，夹持机构可以包括上夹料板201，下夹料板202，料头检测开关203，上夹料板气缸204，下夹料板气缸205，夹料板摆转气缸206和夹料板移动气缸207、208；摆转机构可以包括接近开关210，感应板211，限位螺栓212，轴承213，驱动组件214，摆转支架215，移动气缸216，摆轴217，其中，摆转支架215上设置有摆臂209，该摆臂209通过摆轴217与摆转支架215可转动连接，移动气缸216用于驱动摆转支架215平移运动。实际工作过程中，当带钢丝胶料的料头进入上、下夹料板201、202之间，料头检测开关203检测到料头后，上、下夹料板气缸204和205带动上、下夹板夹紧带钢丝胶料的料头，摆臂209与摆轴217之间可以通过键连接，摆轴217与摆转支架215之间通过轴承213转动连接，驱动组件214通过驱动摆轴217转动带动摆臂209摆动到竖直位置，具体可以通过在摆转支架215上设置接近开关210，摆臂209上设置感应板211来获知该位置，且摆转支架215上还可以设置有用于限制摆臂209转动至该位置后继续转动的限位螺栓212；接下来，气缸208带动料夹向下移动一定距离，移动气缸216带动摆转支架215水平移动，使料头运动至模板组件5的上方某一设定位置，然后通过夹料板移动气缸207带动料夹(上、下夹料板201，202)继续向下移动，此时带钢丝胶料的料头运动至模板组件的输送面。
在一些具体的实施方案中，机架7上还设置有机械定边组件，带钢丝胶料需通过机械定边组件后到达料头输送单元，机械定边组件位于料头输送单元的始端且能够对带钢丝胶料进行定边。通过该机械定边组件能够调节带钢丝胶料的输送方向，从而使得后续料头与料尾对拼更加精准。
进一步的实施方案中，参照图3，该机械定边组件具体可以包括定边支架305，定边支架305上设置有承托辊、第一固定板302和第一移动板310，承 托辊用于承托带钢丝胶料通过，第一移动板310与第一固定板302相对布置，且第一移动板310能够相对第一固定板302靠近和远离以对带钢丝胶料的料边进行定边。其中，第一移动板310的驱动方式，可以通过驱动电机304驱动带轮306转动，然后通过同步带307、同步带轮308将动力传动至丝杠303，丝杠303与丝母309螺纹配合，而丝母309有固定在第一移动板310上，因此丝杠303转动能够带动第一移动板310沿丝杠303所在轴线做直线运动，继而实现第一移动板310向第一固定板302的靠近及远离运动。当然可以理解的是，通过丝杠实现第一移动板310的驱动方式，仅仅是本申请实施例的举例而已，实际应用过程中，还可以采用其他驱动形式，在此不做更具体的限定。
更进一步的实施方案中，第一固定板302和第一移动板310上均可以设置有定中辊301，定中辊301用于与向前输送的带钢丝胶料的料边滚动配合，从而能够减小带钢丝胶料向前输送的摩擦阻力，输送更加顺畅。
在一些具体的实施方案中，上述料头输送单元的上方还可以设置有压料组件4，压料组件4能够允许料头通过且能够将带钢丝胶料压合于料头输送单元，以使带钢丝胶料随料头输送单元向前输送。通过压料组件4能够使得带钢丝胶料在料头输送单元上的输送更加稳定可靠。
进一步的实施方案中，压料组件4具体可以包括压料架，压料架上设置有压料辊401和二次定边组件，二次定边组件包括在压料架上呈相对布置的第二固定板和第二移动板404，第二移动板404能够相对第二固定板靠近和远离以对带钢丝胶料的料边进行定边。其中，该第二移动板404的驱动方式，可以类似于第一移动板310的驱动方式，具体地，电机405通过同步带轮406、 同步带407和同步带轮408带动丝杠409转动，继而使得固定有丝母410的第二移动板404沿丝杠409的轴线方向运动。
进一步的实施方案中，该第一移动板310和第二移动板404优选设计成分别用于与带钢丝胶料的不同侧料边配合。这样布置，能够更加方便的对带钢丝胶料的两个料边位置进行定位。
在一些具体的实施方案中，参照图6，上述缝合组件6具体可以包括设置在模板组件5上方的缝合轮601和用于驱动缝合轮601执行缝合动作的驱动机构。该驱动机构具体可以包括气缸602和直线驱动器603，其中气缸602用于驱动缝合轮601竖直运动，以使驱动缝合轮601与料头及料尾的缝合位置接触，直线驱动器603用于驱动缝合轮601从接头处中间向两边运动，从而实现料头和料尾缝合。其中缝合轮601的具体结构形式可以为缝合滚齿，缝合滚齿可以包括两个对称倾斜啮合的面齿轮，齿形类似于拉链上的链齿结构，具有聚拢靠拢的作用力。缝合过程中，通过伸缩机构驱动缝合滚齿压合在料头与料尾的对拼接缝位置，然后通过直线驱动器603驱动缝合滚齿沿对拼缝隙前后滚压实现二者的缝合。需要说明的是，本领域技术人员都应该能够理解的是，带钢丝胶料不能搭接，否则会影响轮胎的动平衡，只能对接，带钢丝胶料本身具有较强的粘性，通滚压料头与料尾的接缝即可使得二者对接实现缝合。
此外，为了方便实现不同倾斜角度的料头、料尾缝合缝隙，直线驱动器603的角度可以设计成可调节的，具体可以通过缝合支架固定于机架7上，直线驱动器603以可水平摆转的方式设置于缝合支架，且缝合支架上设置有摆转导向的刻度盘604及锁紧手柄605，当调节直线驱动器603摆转至所需位置后，通过锁紧手柄605进行锁紧即可。
在一些具体的实施方案中，参照图5，上述料头输送单元具体可以包括料头主动辊、料头被动辊501和套设于料头主动辊与料头被动辊501外侧的料头传动带，其中，料头主动辊具体可以通过驱动组件507驱动；料尾输送单元包括料尾主动辊、料尾被动辊519和套设于料尾主动辊与料尾被动辊519外侧的料尾传动带，其中料尾主动辊可以通过驱动组件527驱动。当然可以理解的是，通过传动带的方式实现料头、料尾输送的方式仅仅是本申请实施例的优选举例而已，实际应用过程中，还可以采用其他输送机构的结构形式，比如紧密排布的输送辊的结构形式等，在此不做更具体的限定。
进一步的实施方案中，上述料头传动带具体可以包括并排套设于料头主动辊与料头被动辊501外侧的第一窄皮带502和第一宽皮带503，且第一窄皮带502的线速度大于第一宽皮带503的线速度，具体实现方式可以采用第一窄皮带502与料头主动辊及料头被动辊501的配合直径大于第一宽皮带503与料头主动辊及料头被动辊501的配合直径；同理，料尾传动带包括并排套设于料尾主动辊与料尾被动辊519外侧的第二窄皮带518和第二宽皮带526(图中隐藏)，且第二窄皮带518的线速度大于第二宽皮带526的线速度，具体实现方式可以采用第二窄皮带518与料尾主动辊及料尾被动辊519的配合直径大于第二宽皮带526与料尾主动辊及料尾被动辊519的配合直径；其中，第二窄皮带与第一窄皮带正对衔接，第二宽皮带与第一宽皮带正对衔接。通过上述布置方式，带钢丝胶料在输送中一部分与窄皮带接触，一部分与宽皮带接触，因此带钢丝胶料在输送中靠近模板组件5上用于与带钢丝胶料的料边接触的边侧运动，有助于防止带钢丝胶料跑偏。另外需要说明的是，一般为了保证窄皮带的张紧力，窄皮带上还可以布置有张紧轮520。
为了使得料头输送单元输送更加顺畅，料头输送单元的边侧还可以布置挡辊505，带钢丝胶料的料边与挡辊505接触；另外由于带钢丝胶料自带钢丝，料头输送单元的边侧还可以布置磁铁504，通过磁铁504对带钢丝胶料有一定的磁力，从而能够使得带钢丝胶料不跑偏。此外，为了方便对料头输送单元上用于与带钢丝胶料的料边接触的边侧的位置进行调节，料头输送单元的边侧还可以设置第一边侧调节支架，磁铁504和挡辊505均设置在该第一边侧调节支架上，并且第一边侧支架上还设置有用于调节磁铁504及挡辊505的位置的手轮504。
同理，料尾输送单元的边侧也可以布置类似的结构。
具体地，图5中，手轮511通过丝杠、丝母、关节轴承与磁铁架521链接，通过转动手轮511来调整磁铁架521的角度。磁铁512安装在挡边516上，磁铁512通过磁力吸料尾到挡边516。挡边516固定在挡板517上，挡板517上有螺纹孔，手轮515通过丝杆与挡板517上的螺纹孔配合，从而旋转手轮515可以调整料尾位置。压板514固定在挡边516上，高于料尾，防止料尾起拱。磁铁513固定在磁铁架521上，吸附料尾。
进一步的实施方案中，上述料尾输送单元还包括位于料尾传动带下方的磁吸组件，磁吸组件用于对位于指定位置的料头及料尾磁吸固定。当然可以理解的是，采用上述磁吸组件进行固定的方式，仅仅是本申请实施例的优选举例而已，实际应用过程中，还可以采用本领域技术人员常用的其他固定方式，比如压紧机构压紧的方式等。
进一步的实施方案中，磁吸组件包括料尾磁吸机构和料头磁吸机构，料尾磁吸机构包括料尾气缸525和设置于料尾气缸525的伸缩端的料尾磁铁524，当需要对料尾进行固定时，料尾气缸525的伸缩端伸出并与料尾磁吸固 定；料头磁吸机构包括料头气缸523和设置于料头气缸523的伸缩端的料头磁铁522，当需要对料头进行固定时，料头气缸523的伸缩端伸出并与料头磁吸固定。
具体地，料尾在驱动组件527通过第二窄皮带518和第二宽皮带526带动带钢丝胶料向后移动，传感器510感应到料尾后，驱动组件527立即停止，料尾气缸525伸出，由于料尾磁铁524固定在料尾气缸525的伸出端，因此料尾磁铁524在料尾气缸525的作用下向上运动，由于带钢丝胶料自带钢丝，因此料尾在料尾磁铁524磁力的作用下固定在一准确的位置。同理，料头经过传感器509后，继续向前移动一定的距离与料尾对接，此时料头气缸523带动料头磁铁522伸出，料头在料头磁铁522的磁力作用下固定。需要说明的是，料头磁铁522和料尾磁铁524均可以布置在磁铁架521上，该磁铁架521可以固定在机架7上。
在一些更具体的实施方案中，上述料头输送单元与料尾输送单元衔接的位置还可以设置有过渡板508，且过渡板508的顶面设置有能够斜向上吹出气体的吹气孔。通过上述布置方式，使得带钢丝胶料经过过渡板508时因吹气作用不会卡滞。
需要说明的是，本说明书中的各个实施例均采用递进的方式描述，每个实施例重点说明的都是与其他实施例的不同之处，各个实施例之间相同相似的部分互相参见即可。
应当理解，本申请中如若使用了“***”、“装置”、“单元”和/或“模块”，仅是用于区分不同级别的不同组件、元件、部件、部分或装配的一种方法。然而，如果其他词语可实现相同的目的，则可通过其他表达来替换该词语。
如本申请和权利要求书中所示，除非上下文明确提示例外情形，“一”、“一个”、“一种”和/或“该”等词并非特指单数，也可包括复数。一般说来，术语“包括”与“包含”仅提示包括已明确标识的步骤和元素，而这些步骤和元素不构成一个排它性的罗列，方法或者设备也可能包含其它的步骤或元素。由语句“包括一个......”限定的要素，并不排除在包括要素的过程、方法、商品或者设备中还存在另外的相同要素。
其中，在本申请实施例的描述中，除非另有说明，“/”表示或的意思，例如，A/B可以表示A或B；本文中的“和/或”仅仅是一种描述关联对象的关联关系，表示可以存在三种关系，例如，A和/或B，可以表示：单独存在A，同时存在A和B，单独存在B这三种情况。另外，在本申请实施例的描述中，“多个”是指两个或多于两个。
以下，术语“第一”、“第二”仅用于描述目的，而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此，限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者更多个该特征。
本申请中如若使用了流程图，则该流程图是用来说明根据本申请的实施例的***所执行的操作。应当理解的是，前面或后面操作不一定按照顺序来精确地执行。相反，可以按照倒序或同时处理各个步骤。同时，也可以将其他操作添加到这些过程中，或从这些过程移除某一步或数步操作。
还需要说明的是，在本文中，诸如术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含，从而使得包括一系列要素的物品或者设备不仅包括那些要素，而且还包括没有明确列出的其他要素，或者是还包括为这种物品或者设备所固有的要素。在没有更多限制的情况下，由语句“包括一个......”限定的要素，并不排除在包括上述要素的物品或者设备中还存在另外的相同要素。
本文中应用了具体个例对本申请的原理及实施方式进行了阐述，以上实施例的说明只是用于帮助理解本申请的核心思想。应当指出，对于本技术领域的普通技术人员来说，在不脱离本申请原理的前提下，还可以对本申请进行若干改进和修饰，这些改进和修饰也落入本申请权利要求的保护范围内。

Claims (16)

  1. 一种带钢丝胶料的自动续料装置，包括机架，其特征在于，所述机架上设置有夹料组件、模板组件和缝合组件；
    所述夹料组件用于夹持带钢丝胶料的料头并能够将所述料头输送至所述模板组件；
    所述模板组件包括料头输送单元和料尾输送单元，所述料头输送单元的始端用于接收所述夹料组件输送的料头，所述料头输送单元的终端与所述料尾输送单元的始端衔接；当所述料尾输送单元将带钢丝胶料的料尾朝向所述料头输送至指定位置时，所述料尾输送单元停止输送并等待续料；当所述料头输送单元将所述料头朝向所述料尾输送至所述指定位置时，所述料头输送单元停止输送并等待缝合；
    所述缝合组件用于对所述指定位置的料头与料尾进行滚压缝合。
  2. 如权利要求1所述的带钢丝胶料的自动续料装置，其特征在于，所述夹料组件包括摆转机构和夹持机构；
    所述摆转机构通过横向布置的摆轴可转动的设置于所述机架；
    所述夹持机构设置于所述摆转机构的摆动端，所述夹持机构能够夹持和释放所述料头，所述摆转机构绕所述摆轴转动能够带动所述料头运动至所述料头输送单元的始端。
  3. 如权利要求2所述的带钢丝胶料的自动续料装置，其特征在于，所述机架上设置有机械定边组件，所述带钢丝胶料需通过所述机械定边组件后到达所述料头输送单元，所述机械定边组件位于所述料头输送单元的始端且能够对所述带钢丝胶料进行定边。
  4. 如权利要求3所述的带钢丝胶料的自动续料装置，其特征在于，所述机械定边组件包括定边支架，所述定边支架上设置有承托辊、第一固定板和第一移动板，所述承托辊用于承托所述带钢丝胶料通过，所述第一移动板与所述第一固定板相对布置，且所述第一移动板能够相对所述第一固定板靠近和远离以对所述带钢丝胶料的料边进行定边。
  5. 如权利要求4所述的带钢丝胶料的自动续料装置，其特征在于，所述第一固定板和所述第一移动板上均设置有定中辊，所述定中辊用于与向前输送的所述带钢丝胶料的料边滚动配合。
  6. 如权利要求4所述的带钢丝胶料的自动续料装置，其特征在于，所述料头输送单元的上方还设置有压料组件，所述压料组件能够允许所述料头通过且能够将所述带钢丝胶料压合于所述料头输送单元，以使所述带钢丝胶料随所述料头输送单元向前输送。
  7. 如权利要求6所述的带钢丝胶料的自动续料装置，其特征在于，所述压料组件包括压料架，所述压料架上设置有压料辊和二次定边组件，所述二次定边组件包括在所述压料架上呈相对布置的第二固定板和第二移动板，所述第二移动板能够相对所述第二固定板靠近和远离以对所述带钢丝胶料的料边进行定边。
  8. 如权利要求7所述的带钢丝胶料的自动续料装置，其特征在于，所述第一移动板和所述第二移动板分别用于与所述带钢丝胶料的不同侧料边配合。
  9. 如权利要求1所述的带钢丝胶料的自动续料装置，其特征在于，所述缝合组件包括设置在所述模板组件上方的缝合轮和用于驱动所述缝合轮执行缝合动作的驱动机构。
  10. 如权利要求1所述的带钢丝胶料的自动续料装置，其特征在于，所述料头输送单元包括料头主动辊、料头被动辊和套设于所述料头主动辊与所述料头被动辊外侧的料头传动带；所述料尾输送单元包括料尾主动辊、料尾被动辊和套设于所述料尾主动辊与所述料尾被动辊外侧的料尾传动带。
  11. 如权利要求10所述的带钢丝胶料的自动续料装置，其特征在于，所述料头传动带包括并排套设于所述料头主动辊与所述料头被动辊外侧的第一窄皮带和第一宽皮带，且所述第一窄皮带的线速度大于所述第一宽皮带的线速度；所述料尾传动带包括并排套设于所述料尾主动辊与所述料尾被动辊外侧的第二窄皮带和第二宽皮带，且所述第二窄皮带的线速度大于所述第二宽皮带的线速度；
    其中，所述第二窄皮带与所述第一窄皮带正对衔接，所述第二宽皮带与所述第一宽皮带正对衔接。
  12. 如权利要求10所述的带钢丝胶料的自动续料装置，其特征在于，所述料尾输送单元还包括位于所述料尾传动带下方的磁吸组件，所述磁吸组件用于对位于所述指定位置的料头及料尾磁吸固定。
  13. 如权利要求12所述的带钢丝胶料的自动续料装置，其特征在于，所述磁吸组件包括料尾磁吸机构和料头磁吸机构，所述料尾磁吸机构包括料尾气缸和设置于所述料尾气缸的伸缩端的料尾磁铁，当需要对所述料尾进行固定时，所述料尾气缸的伸缩端伸出并与所述料尾磁吸固定；所述料头磁吸机构包括料头气缸和设置于所述料头气缸的伸缩端的料头磁铁，当需要对所述料头进行固定时，所述料头气缸的伸缩端伸出并与所述料头磁吸固定。
  14. 如权利要求1所述的带钢丝胶料的自动续料装置，其特征在于，所述料头输送单元与所述料尾输送单元衔接的位置还设置有过渡板，且所述过渡板的顶面设置有能够斜向上吹出气体的吹气孔。
  15. 如权利要求1所述的带钢丝胶料的自动续料装置，其特征在于，所述料头输送单元和/或所述料尾输送单元的边侧设置有挡辊和磁铁，所述挡辊与所述带钢丝胶料的料边接触，所述磁铁通过磁力作用于所述带钢丝胶料，以对所述带钢丝胶料进行纠偏。
  16. 如权利要求15所述的带钢丝胶料的自动续料装置，其特征在于，所述料头输送单元和/或所述料尾输送单元的边侧还设置有第一边侧调节支架，所述磁铁和所述挡辊均设置在所述第一边侧调节支架上，并且所述第一边侧支架上还设置有用于调节所述磁铁及所述挡辊的位置的手轮。
PCT/CN2022/141176 2022-01-14 2022-12-22 一种带钢丝胶料的自动续料装置 WO2023134423A1 (zh)

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