WO2022262128A1 - Production process and device for environmentally friendly expansion-type steel structure fireproof coating - Google Patents

Production process and device for environmentally friendly expansion-type steel structure fireproof coating Download PDF

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Publication number
WO2022262128A1
WO2022262128A1 PCT/CN2021/117572 CN2021117572W WO2022262128A1 WO 2022262128 A1 WO2022262128 A1 WO 2022262128A1 CN 2021117572 W CN2021117572 W CN 2021117572W WO 2022262128 A1 WO2022262128 A1 WO 2022262128A1
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WIPO (PCT)
Prior art keywords
grinding
raw materials
stirring
hopper
steel structure
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PCT/CN2021/117572
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French (fr)
Chinese (zh)
Inventor
邹可兴
汪肖英
徐群波
胡颖梅
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浙江宏电环保股份有限公司
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Publication of WO2022262128A1 publication Critical patent/WO2022262128A1/en

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C2/00—Crushing or disintegrating by gyratory or cone crushers
    • B02C2/02—Crushing or disintegrating by gyratory or cone crushers eccentrically moved
    • B02C2/04—Crushing or disintegrating by gyratory or cone crushers eccentrically moved with vertical axis
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C23/00—Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
    • B02C23/08—Separating or sorting of material, associated with crushing or disintegrating
    • B02C23/10—Separating or sorting of material, associated with crushing or disintegrating with separator arranged in discharge path of crushing or disintegrating zone
    • B02C23/12—Separating or sorting of material, associated with crushing or disintegrating with separator arranged in discharge path of crushing or disintegrating zone with return of oversize material to crushing or disintegrating zone

Definitions

  • the invention relates to the technical field of fireproof coatings, in particular to a production process and production equipment of an environmentally friendly intumescent steel structure fireproof coating.
  • fire retardant coatings are fire retardant.
  • some fire retardant materials are added to the paint, and these fire retardant materials need to be added before adding to the paint base liquid. After fully stirring, it is ground to tiny particles, and then added to the paint base liquid.
  • several raw materials are first stirred in a mixer for a long time, and then poured into the grinder for grinding , so the processing procedures are complicated, and the handling is time-consuming and labor-intensive when the equipment is changed.
  • the invention provides a production process and production equipment of an environmentally friendly intumescent steel structure fireproof coating.
  • a production process of an environmentally friendly intumescent steel structure fireproof coating the process steps are as follows:
  • a production equipment for environmentally friendly intumescent steel structure fireproof coatings including a base, a feeding device, a stirring device, an auger device grinding device, a finished product hopper assembly and an upper and lower Floating device
  • the feeding device is located at the top of the equipment, after the raw material reaches the set quality value, it is opened and entered into the stirring device at the same time, so that it can be fed evenly, so that it can be better stirred evenly.
  • the stirring device is set On the base, there is a grinding device below it. The grinding device is used to grind the incoming raw materials. Its rotation is set on the up and down floating device.
  • the grinding device can slide up and down when rotating, and a sieving disc for sieving the particle size after grinding is arranged between the grinding device and the stirring device, and the particles that meet the requirements enter the finished product hopper assembly through the sieving disc, Particles that do not meet the requirements are re-entered into the stirring device for stirring and grinding through the auger device arranged on the side.
  • the floating device and the finished product hopper assembly are both arranged on the base and connected with each other.
  • Its beneficial effect is that it can automatically control and evenly feed materials for stirring at the same time, and can grind while stirring, and can slide up and down when grinding, so that the raw materials accumulated in the stirring device can directly enter the sieve plate without grinding, and pass through The auger device returns to the top of the stirring device again for stirring and grinding again.
  • the feeding device includes a hopper, a discharge port and a hopper guide column, the hopper is slidably arranged on the hopper guide post, and is located above the discharge port, and the bottom of the hopper is provided with a switch for controlling the bottom of the hopper.
  • the sliding door is provided with an electromagnet behind the sliding door, and the electromagnet controls the sliding of the sliding door to realize the switch at the bottom of the hopper.
  • the beneficial effect is that the feeding device can be automatically closed after the raw materials in the hopper reach the set value, and the electromagnet at the bottom is turned on simultaneously after several kinds of raw materials reach the set value.
  • the stirring device includes a stirring blade, a stirring motor and an outer cover, the stirring blade is arranged on the stirring motor, the stirring motor is arranged on the top plate of the outer cover, the outer cover is arranged on the base, and the The hopper guide column and the material blanking port on the feeding device are arranged on the top plate of the outer cover.
  • the beneficial effect is that the raw materials are fully stirred.
  • the up and down floating device includes an eccentric wheel mechanism, a transition gear, a jacking rack, a supporting chassis, a power mechanism and a sliding mechanism, and the sliding mechanism is arranged to slide up and down on the supporting chassis.
  • the jacking rack is slidably arranged on the support chassis, located below the sliding mechanism, and meshed with the transition gear.
  • the transition gear is arranged on the support chassis.
  • There is an eccentric wheel the bottom surface of the sliding mechanism presses against the round wall of the eccentric wheel, the power mechanism and the supporting chassis are arranged on the base, and a transition gear set is arranged between the power mechanism and the eccentric wheel mechanism.
  • the grinding device includes a grinding disc, a bump shaft and a second gear, the second gear is arranged at the lower end of the bump shaft and meshed with the power mechanism, and the center of the bump shaft
  • a rotating lug is provided, a sliding groove is arranged in the middle of the sliding mechanism, and the lug shaft is arranged in the sliding groove of the sliding mechanism by rotating the lug, and the grinding disc is arranged on the top of the lug shaft, so A grinding chamber is arranged on the outer cover, and the grinding disc is matched with the grinding chamber.
  • the beneficial effect is that the sliding mechanism can be lifted up by the eccentric wheel mechanism during grinding, and then fall back by its own gravity, so as to realize the purpose of driving the grinding disc to slide up and down.
  • the finished product hopper assembly includes a finished product hopper, and a first rack and a ratchet rack are arranged on the finished product hopper, and the first rack is mated and connected with the transition gear.
  • the feeding device is provided with several groups, and a feeding spring is arranged below each group of feeding device, and the elasticity of each group of feeding spring is arranged in cooperation with the quality of the raw material needed.
  • the present invention can automatically control the feeding of raw materials, and then automatically carry out mixing and stirring, and the raw materials at the bottom enter the floating grinder for grinding during stirring, and after a certain amount of grinding, enter the bottom for sieving In the frame, the large particles return to the top of the mixer through the auger transmission channel for mixing.
  • the grinding body can also adjust the height of the upper and lower activities according to the amount of grinding, so as to better grind the raw materials and improve the grinding efficiency. The whole process will be stirred and ground at the same time Carrying out, fewer processes improve work efficiency, further save production time and reduce production costs.
  • Fig. 1 is a schematic diagram of the present invention.
  • Fig. 2 is a first sectional view of the present invention.
  • Fig. 3 is a second sectional view of the present invention.
  • Fig. 4 is a schematic diagram of the feeding device of the present invention.
  • Fig. 5 is a schematic diagram of the up and down floating device of the present invention.
  • Fig. 6 is a schematic diagram of the screening tray of the present invention.
  • Fig. 7 is a schematic diagram of the cleaning circle of the present invention.
  • Fig. 8 is a schematic diagram of the finished product hopper of the present invention.
  • Fig. 9 is a schematic diagram of the locking device of the present invention.
  • a production equipment for environmentally friendly intumescent steel structure fireproof coatings including a base 6, a feeding device 1, a stirring device 2, an auger device 5, a grinding device 7, a finished product hopper assembly 3 and an up and down floating device 4,
  • the feeding device 1 includes a hopper 11, a discharge port 17, a hopper guide post 13 and a feed spring 12, the hopper 11 is slidably arranged on the hopper guide post 13, and is located above the discharge port 17, and the feed spring 12 is slidably provided on the On the hopper guide column 13, the upper end touches the bottom surface of the discharge opening 17, and the lower end touches the upper plane of the stirring device 2.
  • the bottom of the hopper 11 is provided with a sliding door 16 for controlling the switch at the bottom of the hopper.
  • An electromagnet 15 is provided, and several feeding devices 1 are arranged on the upper plane of the stirring device 2, and the raw materials in the feeding devices 1 are transmitted from the outside through a belt, and when the raw materials in the feeding device 1 reach the set When the quality is high, the pressure of the hopper 11 touches the upper surface of the discharge port 17. At this time, the external belt stops feeding. When the raw materials in several feeding devices 1 on the upper plane of the stirring device 2 reach the set value , the electromagnet 15 below the feeding device 1 starts to drive the sliding door 16 to move away, so that the raw materials in several hoppers 11 fall into the stirring device 2 evenly.
  • Described stirring device 2 comprises stirring blade 22, stirring motor 21 and outer cover 23, and described stirring blade 22 is arranged on the stirring motor 21, and described stirring motor 21 is arranged on the top plate of outer cover 23, and described outer cover is arranged on the base 6
  • the hopper guide column 13 and the discharge port 17 on the feeding device 1 are all arranged on the top plate of the outer cover 23, the bottom of the outer cover 23 is provided with a grinding chamber 231, and the grinding device 7 includes a grinding disc 71, a bump Shaft 73 and second gear 72, described grinding disc 71 is arranged on the top of bump shaft 73, and second gear 72 is arranged on the lower end of bump shaft 73, and described grinding disc 71 is connected with grinding cavity 231, and described grinding cavity
  • the bottom of 231 is provided with a screening disc 9 for screening, and the screening disc 9 is provided with a gauze, and the raw material reaching the set particle size enters the finished product hopper assembly 3 below through the gauze, and the outer wall of the grinding disc 71 is The upper slide is provided with a
  • the cleaning ring 74 is limited up and down and rotated on the screening disc 9.
  • the grinding disc 71 rotates, it drives the cleaning ring 74 to rotate, so the set value will not be reached during grinding.
  • the up and down floating device 4 includes an eccentric wheel mechanism 45, a transition gear 41, a jacking rack 42, a transition gear set 43, a support chassis 46, a power mechanism 44 and
  • the sliding mechanism 47 includes a sliding groove 471, a third guide shaft 472, a third spring 473 and a top contact block 474, and the sliding mechanism 47 is slidably arranged on the supporting chassis 46 through the third guiding shaft 472 , and a third spring 473 is provided on the third guide shaft 472 for assisting in the downward reset, and the grinding device 7 is set in the sliding groove 471 of the sliding mechanism 47 through the upper and lower limit rotation of the rotating protrusion 731, so
  • the jacking rack 42 is slidably arranged on the support chassis 46, and the upper end of the jacking rack 42 touches the lower end surface of the sliding mechanism 47, and the transition gear 41 meshes with the jacking rack 42, and the rotation is
  • the eccentric wheel mechanism 45 includes an eccentric wheel 451, an eccentric wheel shaft 452 and a first bevel gear 453, and the eccentric wheel mechanism 45 is arranged on the support chassis 46 through the rotation of the eccentric wheel shaft 452, and the top of the sliding mechanism 47
  • the lower end surface of the contact block 474 is pressed against the outer wall of the eccentric wheel 451.
  • the power mechanism 44 includes a third gear 441 and a power motor 442. Two gears 72 mesh.
  • the transition gear set 43 includes a second bevel gear 431, a transition bevel gear shaft 432 and a fourth gear 433, and the transition gear set 43 is arranged on the support chassis 46 through the transition bevel gear shaft 432.
  • the second bevel gear 431 It meshes with the first bevel gear 453, and the fourth gear 433 meshes with the third gear 441, so the power mechanism 44 transmits the power to the grinding device 7 and transmits it to the eccentric wheel mechanism 45, so that it drives the sliding mechanism 47 to slide up and down, so that The grinding disc 71 slides up and down while rotating.
  • the third gear 441 starts to rotate, thereby driving the fourth gear 433 and the second gear 72 to rotate, the second gear 72 rotates to drive the grinding disc 71 to rotate, and the fourth gear 433 rotates to transmit power
  • the second bevel gear 431 is transferred to the first bevel gear 453, and the first bevel gear 453 drives the eccentric wheel 451 to rotate. Touch on the outer wall of the eccentric wheel 451, so the rotation of the eccentric wheel 451 drives the sliding mechanism 47 to slide up and down.
  • the sliding mechanism 47 While sliding up and down, the grinding device 7 is driven to slide up and down, so that the distance between the grinding disc 71 and the grinding chamber 231 changes, so that the grinding disc 71 grinds a part of raw materials, and a part of large particle raw materials pass through the grinding disc 71 and fall on the sieving disc 9
  • the grinding disc 71 since the grinding disc 71 rotates, it drives the cleaning ring 74 to rotate, so bulky raw materials can be cleaned into the auger device 5, and the auger device 5 circulates into the stirring device 2, so that the raw materials are fully stirred.
  • the finished product hopper assembly 3 includes a finished product hopper 31, on which a first rack 33, a ratchet rack 34 and a second guide shaft 32 are arranged, and the first rack 33 is mated with the transition gear 41,
  • the second guide shaft 32 is slidably arranged on the support chassis 46, and a second spring 35 is slidably arranged on the second guide shaft 32, and the two ends of the second spring 35 respectively touch the bottom surface of the hopper 31 and the support The upper plane of the chassis 46.
  • the entire finished product hopper 31 slides downward due to gravity, so that the first rack 33 drives the transition gear 41 to rotate, because the other side of the transition gear 41 and the jacking rack 42 meshes, so when the first rack 33 slides down, the jacking rack 42 slides upwards, because the top of the jacking rack 42 touches the lower surface of the sliding mechanism 47 in the initial state, and at this time also It is the lowest point where the sliding mechanism 47 falls, so when the jacking rack 42 slides upward, the lowest point of the sliding mechanism 47 begins to lift upwards, so that the distance change between the grinding disc 71 and the grinding chamber 231 is reduced, so that The improved grinding efficiency reduces the raw materials in the mixing device 2 and grinds the remaining materials faster, so that the grinding speed can be automatically adjusted according to the amount of materials, so that the phenomenon of material accumulation and insufficient mixing does not occur inside the machine.
  • the base 6 is also provided with a locking device 8, the locking device 8 includes a ratchet block 83, a locking slide shaft 81, a handle 84 and a fifth spring 82, and the ratchet block 83 is arranged on one end of the locking slide shaft 81 , the other end is provided with a handle 84, and the ratchet block 83 touches on the ratchet rack 34 so that it can only descend but not rise, and the locking slide shaft 81 is slidably arranged on the raised plate of the base 6, the The return spring 82 is slidably disposed on the locking sliding shaft 81 and is located between the ratchet block 83 and the protruding plate.
  • the locking device 8 includes a ratchet block 83, a locking slide shaft 81, a handle 84 and a fifth spring 82, and the ratchet block 83 is arranged on one end of the locking slide shaft 81 , the other end is provided with a handle 84, and the ratchet
  • a locking device 8 is provided to ensure that after the jacking rack 42 slides upwards for a certain distance, when large particles appear, a larger thrust will be generated to the grinding disc 71.
  • the locking device 8 locks the ratchet rack 34, thereby Lock the finished product hopper 31 so that it can only go down and cannot go up, and when the grinding disc 71 is under pressure, the jacking rack 42 will slide down and pass through the transition gear 41 to make the first rack 33 rise, and the first rack 33 is set at On the hopper 31, at this time, the hopper 31 can only be lowered and cannot be raised, thereby playing the role of locking the grinding disc 71, so that large particles can be ground smoothly, and the grinding efficiency is improved.
  • the raw material in the feeding device 1 is transmitted from the outside through the belt.
  • the pressure of the hopper 11 touches the upper surface of the discharge port 17, triggering the external belt to stop the supply.
  • the electromagnet 15 below the feeding device 1 is activated, driving the sliding door 16 to move away, so that several hoppers The raw materials in 11 fall into the stirring device 2 at the same time.
  • the stirring blade 22 in the stirring device 2 starts to rotate, and the power mechanism 44 provides power simultaneously, and the third gear 441 starts to rotate, which drives the fourth gear 433 and the second gear 72 to rotate, and the second gear 72 rotates to drive the grinding disc 71 to rotate, and then Grind the raw materials flowing into the grinding chamber 231 in the stirring device 2, the fourth gear 433 rotates, and transmits the power to the second bevel gear 431, and the second bevel gear 431 is transferred to the first bevel gear 453, and the first bevel gear 453 Drive the eccentric wheel 451 to rotate, because the lower end surface of the top contact block 474 of the sliding mechanism 47 is pressed against the outer wall of the eccentric wheel 451, so the rotation of the eccentric wheel 451 drives the sliding mechanism 47 to slide up and down, thereby driving the grinding device 7 to slide up and down, so that the grinding The distance between the disc 71 and the grinding chamber 231 changes.
  • the raw material When the distance between the grinding disc 71 and the grinding chamber 231 is small, the raw material is ground. 2. Raw materials fall on the grinding and screening disc 9. Since the grinding disc 71 rotates, it drives the cleaning ring 74 to rotate, so the raw materials that have been ground can be dropped into the finished product hopper 31, and the raw materials that have not reached the set value are cleaned into the auger. In the device 5, the auger device 5 flows into the stirring device 2 again from the top of the stirring device 2, and then circulates stirring and grinding again, so that the raw materials are fully stirred.
  • the entire finished product hopper 31 slides downward due to gravity, so that the first rack 33 drives the transitional gear 41 to rotate, because the other side of the transitional gear 41 and the jacking rack 42 Engagement, so when the first rack 33 slides downward, the jacking rack 42 slides upwards, because in the initial state, the top of the jacking rack 42 touches the lower surface of the sliding mechanism 47, and at this time also It is the lowest point where the sliding mechanism 47 falls, so when the jacking rack 42 slides upwards, the lowest falling position of the sliding mechanism 47 begins to lift upwards, so that the distance change between the grinding disc 71 and the grinding chamber 231 is reduced. While the raw materials in the stirring device 2 are reduced, the remaining raw materials are ground faster, realizing automatic adjustment of the grinding speed according to the amount of materials, improving the grinding efficiency, and preventing the phenomenon of material accumulation and insufficient stirring inside the machine.
  • a locking device 8 is provided to ensure that after the jacking rack 42 slides upward for a certain distance, when large particles appear, a relatively large thrust will be generated on the grinding disc 71. At this time, the locking device 8 will lock the ratchet rack 34, thereby locking
  • the finished product hopper 31 can only go down but not up, and when the grinding disc 71 is under pressure, the lifting rack 42 will slide down, and the first rack 33 will rise through the transmission of the transition gear 41, and the first rack 33 is set in the hopper. 31, and at this time, the hopper 31 can only be lowered and cannot be raised, thereby playing the role of locking the grinding disc 71, so that large particles are also smoothly ground, and the grinding efficiency is improved.

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  • Engineering & Computer Science (AREA)
  • Food Science & Technology (AREA)
  • Mechanical Engineering (AREA)
  • Filling Or Emptying Of Bunkers, Hoppers, And Tanks (AREA)
  • Mixers Of The Rotary Stirring Type (AREA)

Abstract

A production process and device for an environmentally friendly expansion-type steel structure fireproof coating, the production device comprising a base, feeding apparatuses, a stirring apparatus, an auger apparatus, a grinding apparatus, a finished product hopper assembly, and an up-down floating apparatus, wherein the feeding apparatuses are located at the topmost end of the device, and after raw materials reach a set quality value, the feeding apparatuses are opened at the same time to allow the raw materials to enter the stirring apparatus, such that the raw materials are uniformly fed, and are stirred more uniformly. According to the present invention, during stirring, the raw materials at the bottom enter a floating grinding machine for grinding; after a certain type of grinding, the raw materials enter a bottom screening frame; the raw materials of large particles return to the top of a stirrer through an auger conveying channel for stirring; the up-and-down movement height of a grinding body can also be adjusted according to the completion amount of grinding, such that the raw materials are better ground, and the grinding efficiency is improved; and during the whole process, stirring and grinding are performed at the same time, such that the procedures are reduced, the working efficiency is improved, the production time is further saved on, and the production cost is reduced.

Description

一种环保膨胀型钢结构防火涂料的生产工艺及生产设备A production process and production equipment of an environmentally friendly intumescent steel structure fireproof coating 技术领域technical field
本发明涉及防火涂料技术领域，尤其是一种环保膨胀型钢结构防火涂料的生产工艺及生产设备。The invention relates to the technical field of fireproof coatings, in particular to a production process and production equipment of an environmentally friendly intumescent steel structure fireproof coating.
背景技术Background technique
防火涂料由于具有防火性，被广泛应用于各行各业中，而防火涂料之所以具有防火性实为在涂料内加入一些防火性质的材料，而这些防火性质的材料在加入到涂料基液之前需要充分搅拌后研磨至微小颗粒，再加入到涂料基液中，而在现有的生产中均为先将几种原料在一个搅拌器内搅拌很长时间，然后在倒入到研磨机内进行研磨，这样加工工序繁杂，在设备转换的时候搬运费时费力。Due to its fire resistance, fire retardant coatings are widely used in various industries. The reason why fire retardant coatings are fire retardant is that some fire retardant materials are added to the paint, and these fire retardant materials need to be added before adding to the paint base liquid. After fully stirring, it is ground to tiny particles, and then added to the paint base liquid. In the existing production, several raw materials are first stirred in a mixer for a long time, and then poured into the grinder for grinding , so the processing procedures are complicated, and the handling is time-consuming and labor-intensive when the equipment is changed.
发明内容Contents of the invention
本发明针对现有技术中的不足，提供了一种环保膨胀型钢结构防火涂料的生产工艺及生产设备。Aiming at the deficiencies in the prior art, the invention provides a production process and production equipment of an environmentally friendly intumescent steel structure fireproof coating.
一种环保膨胀型钢结构防火涂料的生产工艺，其工艺步骤如下：A production process of an environmentally friendly intumescent steel structure fireproof coating, the process steps are as follows:
S1:将几种原料自动流入制备设备的料斗内，在每种原料达到比例重量时关闭进料；S1: Automatically flow several raw materials into the hopper of the preparation equipment, and close the feeding when each raw material reaches the proportional weight;
S2:在几种原料都达到比例重量时，同时打开各自料斗的出料口，进入到搅拌机内；S2: when several kinds of raw materials have reached the proportional weight, open the outlets of the respective hoppers at the same time, and enter into the mixer;
S3：几种原料在搅拌机内一边搅拌一边进入到下方的研磨机内，研磨机内的研磨体转动，且在研磨的时候能上下运动，使得原料不会堆积在研磨口处从而得到更好的研磨；S3: Several kinds of raw materials enter into the grinder below while stirring in the mixer. The grinding body in the grinder rotates and can move up and down during grinding, so that the raw materials will not accumulate at the grinding port and get better grinding;
S4：研磨达到要求的颗粒通过筛网进入到收集斗，没有达到要求的通过绞龙再从搅拌机上部进入到搅拌机内，再进行搅拌研磨；S4: The particles that have been ground to meet the requirements enter the collection hopper through the screen, and the particles that do not meet the requirements enter the mixer from the upper part of the mixer through the auger, and then stir and grind;
S5:在达到要求的颗粒进入到收集斗内后，收集斗控制研磨体减小运动高度，对原料进行更有效的研磨，且原料的搅拌一直进行；S5: After the particles that meet the requirements enter the collection bucket, the collection bucket controls the grinding body to reduce the movement height, and the raw materials are ground more effectively, and the stirring of the raw materials is carried out all the time;
S6:最终研磨体达到一定的高度后，只进行转动不再发生上下运动，此时为进入的原料都研磨完成。S6: After the final grinding body reaches a certain height, it only rotates and does not move up and down. At this time, all the incoming raw materials are ground.
为解决上述技术问题，本发明通过下述技术方案得以解决：一种环保膨胀型钢结构防火涂料的生产设备，包括底座、进料装置、搅拌装置、绞龙装置研磨装置、成品料斗总成和上下浮动装置，所述进料装置位于设备的最顶端，其在原料达到设定质量值之后，同时打开进入到搅拌装置内，使其均匀入料，使其更好搅拌均匀，所述搅拌装置设置在底座上，且在其下方配合设置有研磨装置，所述研磨装置用于将进入的原料进行研磨，其转动设置在上下浮动装置上，所述上下浮动装置设置在底座上，通过上下浮动装置使研磨装置可以实现转动时能上下滑动，所述研磨装置与搅拌装置之间设置有用于筛分研磨后颗粒度的筛分盘，达到要求的颗粒通过筛分盘进入到成品料斗总成内，未达到要求的颗粒通过设置在边上的绞龙装置使其重新进入搅拌装置进行搅拌研磨，所述上下浮动装置和成品料斗总成均设置在底座上，且两者之间配合连接。In order to solve the above technical problems, the present invention is solved by the following technical solutions: a production equipment for environmentally friendly intumescent steel structure fireproof coatings, including a base, a feeding device, a stirring device, an auger device grinding device, a finished product hopper assembly and an upper and lower Floating device, the feeding device is located at the top of the equipment, after the raw material reaches the set quality value, it is opened and entered into the stirring device at the same time, so that it can be fed evenly, so that it can be better stirred evenly. The stirring device is set On the base, there is a grinding device below it. The grinding device is used to grind the incoming raw materials. Its rotation is set on the up and down floating device. The grinding device can slide up and down when rotating, and a sieving disc for sieving the particle size after grinding is arranged between the grinding device and the stirring device, and the particles that meet the requirements enter the finished product hopper assembly through the sieving disc, Particles that do not meet the requirements are re-entered into the stirring device for stirring and grinding through the auger device arranged on the side. The floating device and the finished product hopper assembly are both arranged on the base and connected with each other.
其有益效果在于，能自动控制同时均匀进料进行搅拌，在搅拌的同时能进行研磨，且研磨的时候能上下滑动，使堆积在搅拌装置的原料不经过研磨直接进入到筛分盘上，通过绞龙装置再次回到搅拌装置上方，进行再一次的搅拌研磨。Its beneficial effect is that it can automatically control and evenly feed materials for stirring at the same time, and can grind while stirring, and can slide up and down when grinding, so that the raw materials accumulated in the stirring device can directly enter the sieve plate without grinding, and pass through The auger device returns to the top of the stirring device again for stirring and grinding again.
上述方案中，优选的，所述进料装置包括料斗、落料口和料斗导柱，所述料斗滑动设置在料斗导柱上，且位于落料口上方，料斗底部设置有用于控制料斗底部开关的滑动门，滑动门后设置有电磁铁，电磁铁控制滑动门滑动实现料斗底部的开关。In the above solution, preferably, the feeding device includes a hopper, a discharge port and a hopper guide column, the hopper is slidably arranged on the hopper guide post, and is located above the discharge port, and the bottom of the hopper is provided with a switch for controlling the bottom of the hopper. The sliding door is provided with an electromagnet behind the sliding door, and the electromagnet controls the sliding of the sliding door to realize the switch at the bottom of the hopper.
其有益效果在于，料斗内原料达到设置值后，可以自动关闭进料装置，在几种原料都达到设定值后，同时打开底部的电磁铁。The beneficial effect is that the feeding device can be automatically closed after the raw materials in the hopper reach the set value, and the electromagnet at the bottom is turned on simultaneously after several kinds of raw materials reach the set value.
上述方案中，优选的，所述搅拌装置包括搅拌叶片、搅拌电机和外罩，所述搅拌叶片设置在搅拌电机上，所述搅拌电机设置在外罩的顶板上，所述外罩设置在底座上，所述进料装置上的料斗导柱和落料口设置在外罩的顶板上。In the above solution, preferably, the stirring device includes a stirring blade, a stirring motor and an outer cover, the stirring blade is arranged on the stirring motor, the stirring motor is arranged on the top plate of the outer cover, the outer cover is arranged on the base, and the The hopper guide column and the material blanking port on the feeding device are arranged on the top plate of the outer cover.
其有益效果在于，将原料进行充分的搅拌。The beneficial effect is that the raw materials are fully stirred.
上述方案中，优选的，所述上下浮动装置包括偏心轮机构、过度齿轮、顶升齿条、支撑底架、动力机构和滑动机构，所述滑动机构上下滑动设置在支撑底架上，所述顶升齿条滑动设置在支撑底架上，位于滑动机构的下方，且与过度齿轮啮合，过度齿轮设置在支撑底架上，所述偏心轮机构转动设置在支撑底架上，且其上设置有偏心轮，所述滑动机构底面压触在偏心轮的圆壁上，所述动力机构和支撑底架设置在底座上，所述动力机构与偏心轮机构之间设置有过度齿轮组。In the above solution, preferably, the up and down floating device includes an eccentric wheel mechanism, a transition gear, a jacking rack, a supporting chassis, a power mechanism and a sliding mechanism, and the sliding mechanism is arranged to slide up and down on the supporting chassis. The jacking rack is slidably arranged on the support chassis, located below the sliding mechanism, and meshed with the transition gear. The transition gear is arranged on the support chassis. There is an eccentric wheel, the bottom surface of the sliding mechanism presses against the round wall of the eccentric wheel, the power mechanism and the supporting chassis are arranged on the base, and a transition gear set is arranged between the power mechanism and the eccentric wheel mechanism.
上述方案中，优选的，所述研磨装置包括研磨盘、凸块轴和第二齿轮，所述第二齿轮设置在凸块轴的低端，且与动力机构啮合连接，所述凸块轴中间设置有转动凸块，所述滑动机构中间设置有滑动凹槽，所述凸块轴通过转动凸块转动设置在滑动机构的滑动凹槽内，所述研磨盘设置在凸块轴的顶端，所述外罩上设置有研磨腔，所述研磨盘与研磨腔配合连接。In the above solution, preferably, the grinding device includes a grinding disc, a bump shaft and a second gear, the second gear is arranged at the lower end of the bump shaft and meshed with the power mechanism, and the center of the bump shaft A rotating lug is provided, a sliding groove is arranged in the middle of the sliding mechanism, and the lug shaft is arranged in the sliding groove of the sliding mechanism by rotating the lug, and the grinding disc is arranged on the top of the lug shaft, so A grinding chamber is arranged on the outer cover, and the grinding disc is matched with the grinding chamber.
其有益效果在于，在研磨的时候能够通过偏心轮机构将滑动机构顶升，之后再由自身的重力回落，实现带动研磨盘上下滑动的目的。The beneficial effect is that the sliding mechanism can be lifted up by the eccentric wheel mechanism during grinding, and then fall back by its own gravity, so as to realize the purpose of driving the grinding disc to slide up and down.
上述方案中，优选的，所述成品料斗总成包括成品料斗，在成品料斗上设置有第一齿条和棘轮齿条，所述第一齿条与过度齿轮配合连接。In the above solution, preferably, the finished product hopper assembly includes a finished product hopper, and a first rack and a ratchet rack are arranged on the finished product hopper, and the first rack is mated and connected with the transition gear.
上述方案中，优选的，所述进料装置设置有若干组，且每组进料装置下方 设置有进料弹簧，每组进料弹簧的弹性与需要此种原料的质量配合设置。In the above scheme, preferably, the feeding device is provided with several groups, and a feeding spring is arranged below each group of feeding device, and the elasticity of each group of feeding spring is arranged in cooperation with the quality of the raw material needed.
本发明的有益效果是：本发明能自动控制原料的进料，之后自动进行混合配料搅拌，在搅拌时底部的原料进入到浮动研磨机内进行研磨，进行一定的研磨后，进入到底部筛分框内，大颗粒的通过绞龙传送通道回到搅拌机顶部进行搅拌，研磨体也能根据研磨完成的量调节上下活动高度，进而更好对原料进行研磨，提升研磨效率，整个过程将搅拌研磨同时进行，较少了工序提升了工作效率，进一步节省了生产时间，降低了生产成本。The beneficial effects of the present invention are: the present invention can automatically control the feeding of raw materials, and then automatically carry out mixing and stirring, and the raw materials at the bottom enter the floating grinder for grinding during stirring, and after a certain amount of grinding, enter the bottom for sieving In the frame, the large particles return to the top of the mixer through the auger transmission channel for mixing. The grinding body can also adjust the height of the upper and lower activities according to the amount of grinding, so as to better grind the raw materials and improve the grinding efficiency. The whole process will be stirred and ground at the same time Carrying out, fewer processes improve work efficiency, further save production time and reduce production costs.
附图说明Description of drawings
图1为本发明示意图。Fig. 1 is a schematic diagram of the present invention.
图2为本发明第一剖视图。Fig. 2 is a first sectional view of the present invention.
图3为本发明第二剖视图。Fig. 3 is a second sectional view of the present invention.
图4为本发明进料装置示意图。Fig. 4 is a schematic diagram of the feeding device of the present invention.
图5为本发明上下浮动装置示意图。Fig. 5 is a schematic diagram of the up and down floating device of the present invention.
图6为本发明筛分盘示意图。Fig. 6 is a schematic diagram of the screening tray of the present invention.
图7为本发明清扫圈示意图。Fig. 7 is a schematic diagram of the cleaning circle of the present invention.
图8为本发明成品料斗示意图。Fig. 8 is a schematic diagram of the finished product hopper of the present invention.
图9为本发明锁定装置示意图。Fig. 9 is a schematic diagram of the locking device of the present invention.
具体实施方式detailed description
下面结合附图与具体实施方式对本发明作进一步详细描述：参见图1-图9，The present invention will be further described in detail below in conjunction with accompanying drawings and specific embodiments: Referring to Fig. 1-Fig. 9,
一种环保膨胀型钢结构防火涂料的生产设备，包括底座6、进料装置1、搅拌装置2、绞龙装置5、研磨装置7、成品料斗总成3和上下浮动装置4，所述进料装置1包括料斗11、落料口17、料斗导柱13和进料弹簧12，所述料斗11滑动设置在料斗导柱13上，且位于落料口17上方，所述进料弹簧12滑动设 置在料斗导柱13上，上端顶触在落料口17的底面，下端顶触在搅拌装置2的上平面上，所述料斗11底部设置有用于控制料斗底部开关的滑动门16，滑动门16后设置有电磁铁15，所述搅拌装置2的上平面上设置有若干个进料装置1，所述进料装置1内的原料由外界通过皮带传输过来，在进料装置1的原料达到设定质量时，料斗11的压触在落料口17的上表面上，此时外界的皮带停止供料，当搅拌装置2的上平面上若干个进料装置1内的原料都达到设定值时，所述进料装置1下方的电磁铁15启动，带动滑动门16移开，使若干个料斗11内的原料均匀的落入搅拌装置2内。A production equipment for environmentally friendly intumescent steel structure fireproof coatings, including a base 6, a feeding device 1, a stirring device 2, an auger device 5, a grinding device 7, a finished product hopper assembly 3 and an up and down floating device 4, the feeding device 1 includes a hopper 11, a discharge port 17, a hopper guide post 13 and a feed spring 12, the hopper 11 is slidably arranged on the hopper guide post 13, and is located above the discharge port 17, and the feed spring 12 is slidably provided on the On the hopper guide column 13, the upper end touches the bottom surface of the discharge opening 17, and the lower end touches the upper plane of the stirring device 2. The bottom of the hopper 11 is provided with a sliding door 16 for controlling the switch at the bottom of the hopper. Behind the sliding door 16 An electromagnet 15 is provided, and several feeding devices 1 are arranged on the upper plane of the stirring device 2, and the raw materials in the feeding devices 1 are transmitted from the outside through a belt, and when the raw materials in the feeding device 1 reach the set When the quality is high, the pressure of the hopper 11 touches the upper surface of the discharge port 17. At this time, the external belt stops feeding. When the raw materials in several feeding devices 1 on the upper plane of the stirring device 2 reach the set value , the electromagnet 15 below the feeding device 1 starts to drive the sliding door 16 to move away, so that the raw materials in several hoppers 11 fall into the stirring device 2 evenly.
所述搅拌装置2包括搅拌叶片22、搅拌电机21和外罩23，所述搅拌叶片22设置在搅拌电机21上，所述搅拌电机21设置在外罩23的顶板上，所述外罩设置在底座6上，所述进料装置1上的料斗导柱13和落料口17均设置在外罩23的顶板上，所述外罩23底部设置有研磨腔231，所述研磨装置7包括研磨盘71、凸块轴73和第二齿轮72，所述研磨盘71设置在凸块轴73的顶端，第二齿轮72设置在凸块轴73下端，所述研磨盘71与研磨腔231配合连接，所述研磨腔231底部设置有用于筛分的筛分盘9，所述筛分盘9上设置有纱网，达到设定粒度的原料通过纱网进入到下方的成品料斗总成3，所述研磨盘71外壁上滑动设置有清扫圈74，所述清扫圈74上下限位且转动设置在筛分盘9上，所述研磨盘71转动的时候带动清扫圈74转动，因此在研磨的时候将未达到设置值的原料清扫到与研磨腔231连通的绞龙装置5内，所述绞龙装置5内设置有绞龙51，绞龙51的上端设置圆锥块53，便于将绞龙51传上来的原料流入到通道52内，所述通道52的另一端连接在外罩23的顶板上，使原料反流到搅拌装置2内，这样一直循环，将研磨达到要求的颗粒收集到成品料斗总成3内，未达到要求的继续循环搅拌研磨。Described stirring device 2 comprises stirring blade 22, stirring motor 21 and outer cover 23, and described stirring blade 22 is arranged on the stirring motor 21, and described stirring motor 21 is arranged on the top plate of outer cover 23, and described outer cover is arranged on the base 6 The hopper guide column 13 and the discharge port 17 on the feeding device 1 are all arranged on the top plate of the outer cover 23, the bottom of the outer cover 23 is provided with a grinding chamber 231, and the grinding device 7 includes a grinding disc 71, a bump Shaft 73 and second gear 72, described grinding disc 71 is arranged on the top of bump shaft 73, and second gear 72 is arranged on the lower end of bump shaft 73, and described grinding disc 71 is connected with grinding cavity 231, and described grinding cavity The bottom of 231 is provided with a screening disc 9 for screening, and the screening disc 9 is provided with a gauze, and the raw material reaching the set particle size enters the finished product hopper assembly 3 below through the gauze, and the outer wall of the grinding disc 71 is The upper slide is provided with a cleaning ring 74. The cleaning ring 74 is limited up and down and rotated on the screening disc 9. When the grinding disc 71 rotates, it drives the cleaning ring 74 to rotate, so the set value will not be reached during grinding. Clean the raw materials into the auger device 5 connected with the grinding chamber 231, the auger device 5 is provided with an auger 51, and the upper end of the auger 51 is provided with a conical block 53, so that the raw materials passed by the auger 51 flow into the In the passage 52, the other end of the passage 52 is connected to the top plate of the outer cover 23, so that the raw materials flow back into the stirring device 2, so that the circulation continues, and the particles that have been ground to the requirements are collected in the finished product hopper assembly 3. Continue to circulate stirring and grinding as required.
所述凸块轴73中间设置有转动凸块731，所述上下浮动装置4包括偏心轮机构45、过度齿轮41、顶升齿条42、过度齿轮组43、支撑底架46、动力机构44和滑动机构47，所述滑动机构47包括滑动凹槽471、第三导向轴472、第三弹簧473和顶触块474，所述滑动机构47通过第三导向轴472滑动设置在支撑底架46上，且在第三导向轴472上设置有第三弹簧473，用于辅助向下复位，所述研磨装置7通过转动凸块731上下限位转动设置在滑动机构47的滑动凹槽471内，所述顶升齿条42滑动设置在支撑底架46上，且顶升齿条42上端顶触在滑动机构47下端面上，过度齿轮41与顶升齿条42啮合，且转动设置在支撑底架46上，所述偏心轮机构45包括偏心轮451、偏心轮轴452和第一锥齿轮453，所述偏心轮机构45通过偏心轮轴452转动设置在支撑底架46上，所述滑动机构47的顶触块474下端面压触在偏心轮451外壁上，所述动力机构44包括第三齿轮441和动力电机442，所述第三齿轮441设置在动力电机442上，且与研磨装置7上的第二齿轮72啮合。In the middle of the lug shaft 73, a rotating lug 731 is arranged, and the up and down floating device 4 includes an eccentric wheel mechanism 45, a transition gear 41, a jacking rack 42, a transition gear set 43, a support chassis 46, a power mechanism 44 and The sliding mechanism 47, the sliding mechanism 47 includes a sliding groove 471, a third guide shaft 472, a third spring 473 and a top contact block 474, and the sliding mechanism 47 is slidably arranged on the supporting chassis 46 through the third guiding shaft 472 , and a third spring 473 is provided on the third guide shaft 472 for assisting in the downward reset, and the grinding device 7 is set in the sliding groove 471 of the sliding mechanism 47 through the upper and lower limit rotation of the rotating protrusion 731, so The jacking rack 42 is slidably arranged on the support chassis 46, and the upper end of the jacking rack 42 touches the lower end surface of the sliding mechanism 47, and the transition gear 41 meshes with the jacking rack 42, and the rotation is arranged on the support chassis. 46, the eccentric wheel mechanism 45 includes an eccentric wheel 451, an eccentric wheel shaft 452 and a first bevel gear 453, and the eccentric wheel mechanism 45 is arranged on the support chassis 46 through the rotation of the eccentric wheel shaft 452, and the top of the sliding mechanism 47 The lower end surface of the contact block 474 is pressed against the outer wall of the eccentric wheel 451. The power mechanism 44 includes a third gear 441 and a power motor 442. Two gears 72 mesh.
所述过度齿轮组43包括第二锥齿轮431、过度锥齿轮轴432和第四齿轮433，所述过度齿轮组43通过过度锥齿轮轴432转动设置在支撑底架46上，第二锥齿轮431与第一锥齿轮453啮合，第四齿轮433与第三齿轮441啮合，因此动力机构44将动力传输给研磨装置7的同时传递给偏心轮机构45，使其带动滑动机构47上下滑动，从而使研磨盘71在转动的同时上下滑动。The transition gear set 43 includes a second bevel gear 431, a transition bevel gear shaft 432 and a fourth gear 433, and the transition gear set 43 is arranged on the support chassis 46 through the transition bevel gear shaft 432. The second bevel gear 431 It meshes with the first bevel gear 453, and the fourth gear 433 meshes with the third gear 441, so the power mechanism 44 transmits the power to the grinding device 7 and transmits it to the eccentric wheel mechanism 45, so that it drives the sliding mechanism 47 to slide up and down, so that The grinding disc 71 slides up and down while rotating.
其中在动力机构44提供动力的时候，第三齿轮441开始转动，从而带动第四齿轮433和第二齿轮72转动，第二齿轮72转动带动研磨盘71转动，第四齿轮433转动，将动力传递给第二锥齿轮431，再有第二锥齿轮431转递给第一锥齿轮453，再有第一锥齿轮453带动偏心轮451转动，由于所述滑动机构47的顶触块474下端面压触在偏心轮451外壁上，因此偏心轮451转动带动滑动机 构47上下滑动，由于研磨装置7通过转动凸块731上下限位转动设置在滑动机构47的滑动凹槽471内，因此在滑动机构47上下滑动的同时带动研磨装置7上下滑动，从而使研磨盘71与研磨腔231之间的距离发生变化，使得研磨盘71研磨一部分原料，放一部分大颗粒原料通过研磨盘71落在筛分盘9上，由于研磨盘71转动的时候带动清扫圈74转动，因此能将大块的原料清扫进绞龙装置5内，通过绞龙装置5在循环到搅拌装置2内，使得原料得到充分的搅拌。When the power mechanism 44 provides power, the third gear 441 starts to rotate, thereby driving the fourth gear 433 and the second gear 72 to rotate, the second gear 72 rotates to drive the grinding disc 71 to rotate, and the fourth gear 433 rotates to transmit power To the second bevel gear 431, the second bevel gear 431 is transferred to the first bevel gear 453, and the first bevel gear 453 drives the eccentric wheel 451 to rotate. Touch on the outer wall of the eccentric wheel 451, so the rotation of the eccentric wheel 451 drives the sliding mechanism 47 to slide up and down. Since the grinding device 7 is set in the sliding groove 471 of the sliding mechanism 47 through the upper and lower limit rotation of the rotating protrusion 731, the sliding mechanism 47 While sliding up and down, the grinding device 7 is driven to slide up and down, so that the distance between the grinding disc 71 and the grinding chamber 231 changes, so that the grinding disc 71 grinds a part of raw materials, and a part of large particle raw materials pass through the grinding disc 71 and fall on the sieving disc 9 Above, since the grinding disc 71 rotates, it drives the cleaning ring 74 to rotate, so bulky raw materials can be cleaned into the auger device 5, and the auger device 5 circulates into the stirring device 2, so that the raw materials are fully stirred.
所述成品料斗总成3包括成品料斗31，在成品料斗31上设置有第一齿条33、棘轮齿条34和第二导向轴32，所述第一齿条33与过度齿轮41配合连接，所述第二导向轴32滑动设置在支撑底架46上，且在第二导向轴32上滑动设置有第二弹簧35，所述第二弹簧35两端分别顶触在料斗31的底面和支撑底架46的上平面。The finished product hopper assembly 3 includes a finished product hopper 31, on which a first rack 33, a ratchet rack 34 and a second guide shaft 32 are arranged, and the first rack 33 is mated with the transition gear 41, The second guide shaft 32 is slidably arranged on the support chassis 46, and a second spring 35 is slidably arranged on the second guide shaft 32, and the two ends of the second spring 35 respectively touch the bottom surface of the hopper 31 and the support The upper plane of the chassis 46.
其中在成品料斗31内慢慢收集有成品料时，整个成品料斗31由于重力的原因向下滑动，从而使第一齿条33带动过度齿轮41转动，由于过度齿轮41另一边与顶升齿条42啮合，故在第一齿条33向下滑动的同时，顶升齿条42向上滑动，由于在开始状态时顶升齿条42的顶部顶触在滑动机构47的下表面，而此时也为滑动机构47下落的最低点，因此在顶升齿条42向上滑动时，滑动机构47的下落最低点开始往上抬升，从而使得研磨盘71与研磨腔231之间的距离变化减小，使得研磨效率提高，使搅拌装置2内原料减少的同时，剩余的物料得到更快速研磨，实现根据物料的多少自动调节研磨速度，使得机器内部不发生积料的现象，及搅拌不充分的现象。When the finished product hopper 31 slowly collects the finished material, the entire finished product hopper 31 slides downward due to gravity, so that the first rack 33 drives the transition gear 41 to rotate, because the other side of the transition gear 41 and the jacking rack 42 meshes, so when the first rack 33 slides down, the jacking rack 42 slides upwards, because the top of the jacking rack 42 touches the lower surface of the sliding mechanism 47 in the initial state, and at this time also It is the lowest point where the sliding mechanism 47 falls, so when the jacking rack 42 slides upward, the lowest point of the sliding mechanism 47 begins to lift upwards, so that the distance change between the grinding disc 71 and the grinding chamber 231 is reduced, so that The improved grinding efficiency reduces the raw materials in the mixing device 2 and grinds the remaining materials faster, so that the grinding speed can be automatically adjusted according to the amount of materials, so that the phenomenon of material accumulation and insufficient mixing does not occur inside the machine.
所述底座6上还设置有锁定装置8，所述锁定装置8包括棘轮块83、锁紧滑动轴81、手柄84和第五弹簧82，所述棘轮块83设置在锁紧滑动轴81一端上，另一端设置有手柄84，所述棘轮块83顶触在棘轮齿条34上，使其只能下 降不能上升，所述锁紧滑动轴81滑动设置在底座6的凸起板上，所述复位弹簧82滑动设置在锁紧滑动轴81上，且位于棘轮块83与凸起板之间。The base 6 is also provided with a locking device 8, the locking device 8 includes a ratchet block 83, a locking slide shaft 81, a handle 84 and a fifth spring 82, and the ratchet block 83 is arranged on one end of the locking slide shaft 81 , the other end is provided with a handle 84, and the ratchet block 83 touches on the ratchet rack 34 so that it can only descend but not rise, and the locking slide shaft 81 is slidably arranged on the raised plate of the base 6, the The return spring 82 is slidably disposed on the locking sliding shaft 81 and is located between the ratchet block 83 and the protruding plate.
其中设置有锁定装置8保证在顶升齿条42向上滑动一段距离后，出现大颗粒料时，对研磨盘71会产生一个较大的推力，此时锁定装置8将棘轮齿条34锁定，从而锁定成品料斗31使其只能下降不能上升，而研磨盘71受到压力时，使顶升齿条42下滑，通过过度齿轮41传递，使第一齿条33上升，而第一齿条33设置在料斗31上，而此时料斗31只能下降不能上升，从而起到锁定研磨盘71的作用，使得大颗粒料也顺利的被研磨，提升研磨效率。Wherein, a locking device 8 is provided to ensure that after the jacking rack 42 slides upwards for a certain distance, when large particles appear, a larger thrust will be generated to the grinding disc 71. At this time, the locking device 8 locks the ratchet rack 34, thereby Lock the finished product hopper 31 so that it can only go down and cannot go up, and when the grinding disc 71 is under pressure, the jacking rack 42 will slide down and pass through the transition gear 41 to make the first rack 33 rise, and the first rack 33 is set at On the hopper 31, at this time, the hopper 31 can only be lowered and cannot be raised, thereby playing the role of locking the grinding disc 71, so that large particles can be ground smoothly, and the grinding efficiency is improved.
其工作原理或工艺如下：Its working principle or process is as follows:
首先进料装置1内的原料由外界通过皮带传输过来，在进料装置1的原料达到设定质量时，料斗11的压触在落料口17的上表面上，触发控制外界的皮带停止供料，当搅拌装置2的上平面上若干个进料装置1内的原料都达到设定值时，所述进料装置1下方的电磁铁15启动，带动滑动门16移开，使若干个料斗11内的原料同时落入搅拌装置2内。First, the raw material in the feeding device 1 is transmitted from the outside through the belt. When the raw material in the feeding device 1 reaches the set quality, the pressure of the hopper 11 touches the upper surface of the discharge port 17, triggering the external belt to stop the supply. When the raw materials in several feeding devices 1 on the upper plane of the stirring device 2 reach the set value, the electromagnet 15 below the feeding device 1 is activated, driving the sliding door 16 to move away, so that several hoppers The raw materials in 11 fall into the stirring device 2 at the same time.
其次搅拌装置2内的搅拌叶片22开始转动，同时动力机构44提供动力，第三齿轮441开始转动，带动第四齿轮433和第二齿轮72转动，第二齿轮72转动带动研磨盘71转动，进而对搅拌装置2内流入研磨腔231内的原料进行研磨，第四齿轮433转动，将动力传递给第二锥齿轮431，第二锥齿轮431转递给第一锥齿轮453，第一锥齿轮453带动偏心轮451转动，由于所述滑动机构47的顶触块474下端面压触在偏心轮451外壁上，因此偏心轮451转动带动滑动机构47上下滑动，从而带动研磨装置7上下滑动，使研磨盘71与研磨腔231之间的距离发生变化，在研磨盘71与研磨腔231距离小时，进行研磨原料，在研磨盘71与研磨腔231距离大时，变成一个通道，将堆积在搅拌装置2的原料 落在研筛分盘9上，由于研磨盘71转动的时候带动清扫圈74转动，因此能将研磨完成的原料落入到成品料斗31内，未达到设置值的原料清扫进绞龙装置5内，通过绞龙装置5再次从搅拌装置2的上方流入到搅拌装置2内，进而再一次进行循环搅拌研磨，这样使得原料得到充分的搅拌。Next, the stirring blade 22 in the stirring device 2 starts to rotate, and the power mechanism 44 provides power simultaneously, and the third gear 441 starts to rotate, which drives the fourth gear 433 and the second gear 72 to rotate, and the second gear 72 rotates to drive the grinding disc 71 to rotate, and then Grind the raw materials flowing into the grinding chamber 231 in the stirring device 2, the fourth gear 433 rotates, and transmits the power to the second bevel gear 431, and the second bevel gear 431 is transferred to the first bevel gear 453, and the first bevel gear 453 Drive the eccentric wheel 451 to rotate, because the lower end surface of the top contact block 474 of the sliding mechanism 47 is pressed against the outer wall of the eccentric wheel 451, so the rotation of the eccentric wheel 451 drives the sliding mechanism 47 to slide up and down, thereby driving the grinding device 7 to slide up and down, so that the grinding The distance between the disc 71 and the grinding chamber 231 changes. When the distance between the grinding disc 71 and the grinding chamber 231 is small, the raw material is ground. 2. Raw materials fall on the grinding and screening disc 9. Since the grinding disc 71 rotates, it drives the cleaning ring 74 to rotate, so the raw materials that have been ground can be dropped into the finished product hopper 31, and the raw materials that have not reached the set value are cleaned into the auger. In the device 5, the auger device 5 flows into the stirring device 2 again from the top of the stirring device 2, and then circulates stirring and grinding again, so that the raw materials are fully stirred.
之后在成品料斗31内慢慢收集有成品料后，整个成品料斗31由于重力的原因向下滑动，使第一齿条33带动过度齿轮41转动，由于过度齿轮41另一边与顶升齿条42啮合，故在第一齿条33向下滑动的同时，顶升齿条42向上滑动，由于在开始状态时，顶升齿条42的顶部顶触在滑动机构47的下表面，而此时也为滑动机构47下落的最低点，因此在顶升齿条42向上滑动时，滑动机构47的最低下落位置开始往上抬升，从而使得研磨盘71与研磨腔231之间的距离变化减小，在搅拌装置2内原料减少的同时，剩余的原料得到更快的研磨，实现根据物料的多少自动调节研磨速度，提升研磨效率，更使得机器内部不发生积料的现象，及搅拌不充分的现象。Afterwards, after the finished material is slowly collected in the finished product hopper 31, the entire finished product hopper 31 slides downward due to gravity, so that the first rack 33 drives the transitional gear 41 to rotate, because the other side of the transitional gear 41 and the jacking rack 42 Engagement, so when the first rack 33 slides downward, the jacking rack 42 slides upwards, because in the initial state, the top of the jacking rack 42 touches the lower surface of the sliding mechanism 47, and at this time also It is the lowest point where the sliding mechanism 47 falls, so when the jacking rack 42 slides upwards, the lowest falling position of the sliding mechanism 47 begins to lift upwards, so that the distance change between the grinding disc 71 and the grinding chamber 231 is reduced. While the raw materials in the stirring device 2 are reduced, the remaining raw materials are ground faster, realizing automatic adjustment of the grinding speed according to the amount of materials, improving the grinding efficiency, and preventing the phenomenon of material accumulation and insufficient stirring inside the machine.
设置有锁定装置8保证在顶升齿条42向上滑动一段距离后，出现大颗粒料时，对研磨盘71会产生一个较大的推力，此时锁定装置8将棘轮齿条34锁定，从而锁定成品料斗31使其只能下降不能上升，而研磨盘71受到压力时，使顶升齿条42下滑，通过过度齿轮41传递，使第一齿条33上升，而第一齿条33设置在料斗31上，而此时料斗31只能下降不能上升，从而起到锁定研磨盘71的作用，使得大颗粒料也顺利的被研磨，提升研磨效率。A locking device 8 is provided to ensure that after the jacking rack 42 slides upward for a certain distance, when large particles appear, a relatively large thrust will be generated on the grinding disc 71. At this time, the locking device 8 will lock the ratchet rack 34, thereby locking The finished product hopper 31 can only go down but not up, and when the grinding disc 71 is under pressure, the lifting rack 42 will slide down, and the first rack 33 will rise through the transmission of the transition gear 41, and the first rack 33 is set in the hopper. 31, and at this time, the hopper 31 can only be lowered and cannot be raised, thereby playing the role of locking the grinding disc 71, so that large particles are also smoothly ground, and the grinding efficiency is improved.
以上实施例仅用以说明本发明的技术方案，而非对其限制；尽管参照前述实施例对本发明进行了详细的说明，本领域的普通技术人员应当理解：其依然可以对前述各实施例所记载的技术方案进行修改，或者对其中部分技术特征进行等同替换；而这些修改或者替换，并不使相应技术方案的本质脱离本发明各 实施例技术方案的精神和范围。The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit them; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: it can still be described in the foregoing embodiments Modifications are made to the recorded technical solutions, or equivalent replacements are made to some of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present invention.

Claims (8)

  1. 一种环保膨胀型钢结构防火涂料的生产工艺，其特征在于：A production process of an environmentally friendly intumescent steel structure fireproof coating, characterized in that:
    S1:将几种原料自动流入制备设备的料斗内，在每种原料达到比例重量时关闭进料；S1: Automatically flow several raw materials into the hopper of the preparation equipment, and close the feeding when each raw material reaches the proportional weight;
    S2:在几种原料都达到比例重量时，同时打开各自料斗的出料口，进入到搅拌机内；S2: when several kinds of raw materials have reached the proportional weight, open the outlets of the respective hoppers at the same time, and enter into the mixer;
    S3：几种原料在搅拌机内一边搅拌一边进入到下方的研磨机内，研磨机内的研磨体转动，且在研磨的时候能上下运动，使得原料不会堆积在研磨口处从而得到更好的研磨；S3: Several kinds of raw materials enter into the grinder below while stirring in the mixer. The grinding body in the grinder rotates and can move up and down during grinding, so that the raw materials will not accumulate at the grinding port and get better grinding;
    S4：研磨达到要求的颗粒通过筛网进入到收集斗，没有达到要求的通过绞龙再从搅拌机上部进入到搅拌机内，再进行搅拌研磨；S4: The particles that have been ground to meet the requirements enter the collection hopper through the screen, and the particles that do not meet the requirements enter the mixer from the upper part of the mixer through the auger, and then stir and grind;
    S5:在达到要求的颗粒进入到收集斗内后，收集斗控制研磨体减小运动高度，对原料进行更有效的研磨，且原料的搅拌一直进行；S5: After the particles that meet the requirements enter the collection bucket, the collection bucket controls the grinding body to reduce the movement height, and the raw materials are ground more effectively, and the stirring of the raw materials is carried out all the time;
    S6:最终研磨体达到一定的高度后，只进行转动不再发生上下运动，此时为进入的原料都研磨完成。S6: After the final grinding body reaches a certain height, it only rotates and does not move up and down. At this time, all the incoming raw materials are ground.
  2. 一种环保膨胀型钢结构防火涂料的生产设备，其特征在于：包括底座(6)、进料装置(1)、搅拌装置(2)、绞龙装置(5)、研磨装置(7)、成品料斗总成(3)和上下浮动装置(4)，所述进料装置(1)位于设备的最顶端，其在原料达到设定质量值之后，同时打开进入到搅拌装置(2)内，使其均匀入料，使其更好搅拌均匀，所述搅拌装置(2)设置在底座(6)上，且在其下方配合设置有研磨装置(7)，所述研磨装置(7)用于将进入的原料进行研磨，其转动设置在上下浮动装置(4)上，所述上下浮动装置(4)设置在底座(6)上，通过上下浮动装置(4)使研磨装置(7)可以实现转动时能上下滑动，所述研磨装置(7)与搅拌装置(2)之间设置有用于筛分研磨后颗粒度的筛分盘(9)，达到 要求的颗粒通过筛分盘(9)进入到成品料斗总成(3)内，未达到要求的颗粒通过设置在边上的绞龙装置(5)使其重新进入搅拌装置(2)进行搅拌研磨，所述上下浮动装置(4)和成品料斗总成(3)均设置在底座(6)上，且两者之间配合连接。A production equipment for environmentally friendly intumescent steel structure fireproof coatings, characterized in that it includes a base (6), a feeding device (1), a stirring device (2), an auger device (5), a grinding device (7), and a finished product hopper assembly (3) and up and down floating device (4), the feeding device (1) is located at the top of the equipment, and it opens into the stirring device (2) at the same time after the raw material reaches the set quality value, so that it Feed evenly to make it evenly stirred, the stirring device (2) is arranged on the base (6), and a grinding device (7) is arranged below it, and the grinding device (7) is used to mix the incoming The raw material is ground, and its rotation is set on the up and down floating device (4), and the up and down floating device (4) is arranged on the base (6), and the grinding device (7) can realize the rotation through the up and down floating device (4). Can slide up and down, a sieving disc (9) for sieving the particle size after grinding is set between the grinding device (7) and the stirring device (2), and the particles that meet the requirements enter the finished product through the sieving disc (9) In the hopper assembly (3), the particles that do not meet the requirements pass through the auger device (5) arranged on the side to make it re-enter the stirring device (2) for stirring and grinding. The components (3) are all arranged on the base (6), and the two are matched and connected.
  3. 根据权利要求2所述的一种环保膨胀型钢结构防火涂料的生产设备，其特征在于：所述进料装置(1)包括料斗(11)、落料口(17)和料斗导柱(13)，所述料斗(11)滑动设置在料斗导柱(13)上，且位于落料口(17)上方，料斗(11)底部设置有用于控制料斗底部开关的滑动门(16)，滑动门(16)后设置有电磁铁(15)，电磁铁(15)控制滑动门(16)滑动实现料斗(11)底部的开关。The production equipment of an environmentally friendly intumescent steel structure fireproof coating according to claim 2, characterized in that: the feeding device (1) includes a hopper (11), a discharge port (17) and a hopper guide column (13) , the hopper (11) is slidably arranged on the hopper guide column (13), and is located above the discharge opening (17), the bottom of the hopper (11) is provided with a sliding door (16) for controlling the switch at the bottom of the hopper, and the sliding door ( 16) An electromagnet (15) is arranged behind, and the electromagnet (15) controls the sliding door (16) to slide to realize the switch at the bottom of the hopper (11).
  4. 根据权利要求3所述的一种环保膨胀型钢结构防火涂料的生产设备，其特征在于：所述搅拌装置(2)包括搅拌叶片(22)、搅拌电机(21)和外罩(23)，所述搅拌叶片(22)设置在搅拌电机(21)上，所述搅拌电机(21)设置在外罩(23)的顶板上，所述外罩设置在底座(6)上，所述进料装置(1)上的料斗导柱(13)和落料口(17)设置在外罩(23)的顶板上。A kind of production equipment of environment-friendly intumescent steel structure fireproof coating according to claim 3, it is characterized in that: described agitating device (2) comprises agitating blade (22), agitating motor (21) and outer cover (23), described Stirring blade (22) is arranged on the stirring motor (21), and described stirring motor (21) is arranged on the top plate of outer cover (23), and described outer cover is arranged on the base (6), and described feeding device (1) The upper hopper guide column (13) and the discharge opening (17) are arranged on the top plate of the outer cover (23).
  5. 根据权利要求4所述的一种环保膨胀型钢结构防火涂料的生产设备，其特征在于：所述上下浮动装置(4)包括偏心轮机构(45)、过度齿轮(41)、顶升齿条(42)、支撑底架(46)、动力机构(44)和滑动机构(47)，所述滑动机构(47)上下滑动设置在支撑底架(46)上，所述顶升齿条(42)滑动设置在支撑底架(46)上，位于滑动机构(47)的下方，且与过度齿轮(41)啮合，过度齿轮设置在支撑底架(46)上，所述偏心轮机构(45)转动设置在支撑底架(46)上，且其上设置有偏心轮(451)，所述滑动机构(47)底面压触在偏心轮(451)的圆壁上，所述动力机构(44)和支撑底架(46)设置在底座(6) 上，所述动力机构(44)与偏心轮机构(45)之间设置有过度齿轮组(43)。According to claim 4, the production equipment of an environmentally friendly intumescent steel structure fireproof coating is characterized in that: the up and down floating device (4) includes an eccentric wheel mechanism (45), a transition gear (41), a jacking rack ( 42), support chassis (46), power mechanism (44) and slide mechanism (47), described slide mechanism (47) slides up and down and is arranged on the support chassis (46), and described jacking rack (42) Slidingly arranged on the support chassis (46), located below the sliding mechanism (47), and meshed with the transition gear (41), the transition gear is arranged on the support chassis (46), and the eccentric wheel mechanism (45) rotates It is arranged on the support chassis (46), and an eccentric wheel (451) is arranged on it, and the bottom surface of the sliding mechanism (47) is pressed against the round wall of the eccentric wheel (451), and the power mechanism (44) and The support chassis (46) is arranged on the base (6), and a transition gear set (43) is arranged between the power mechanism (44) and the eccentric wheel mechanism (45).
  6. 根据权利要求5所述的一种环保膨胀型钢结构防火涂料的生产设备，其特征在于：所述研磨装置(7)包括研磨盘(71)、凸块轴(73)和第二齿轮(72)，所述第二齿轮(72)设置在凸块轴(73)的低端，且与动力机构(44)啮合连接，所述凸块轴(73)中间设置有转动凸块(731)，所述滑动机构(47)中间设置有滑动凹槽(471)，所述凸块轴(73)通过转动凸块(731)转动设置在滑动机构(47)的滑动凹槽(471)内，所述研磨盘(71)设置在凸块轴(73)的顶端，所述外罩(23)上设置有研磨腔(231)，所述研磨盘(71)与研磨腔(231)配合连接。The production equipment of an environmentally friendly intumescent steel structure fireproof coating according to claim 5, characterized in that: the grinding device (7) includes a grinding disc (71), a bump shaft (73) and a second gear (72) , the second gear (72) is arranged at the lower end of the lug shaft (73), and is engaged with the power mechanism (44), and a rotating lug (731) is arranged in the middle of the lug shaft (73), so A sliding groove (471) is arranged in the middle of the sliding mechanism (47), and the lug shaft (73) is rotated and arranged in the sliding groove (471) of the sliding mechanism (47) through the rotating lug (731). The grinding disc (71) is arranged on the top of the bump shaft (73), and the outer cover (23) is provided with a grinding chamber (231), and the grinding disc (71) is mated and connected with the grinding chamber (231).
  7. 根据权利要求5所述的一种环保膨胀型钢结构防火涂料的生产设备，其特征在于：所述成品料斗总成(3)包括成品料斗(31)，在成品料斗(31)上设置有第一齿条(33)和棘轮齿条(34)，所述第一齿条(33)与过度齿轮(41)配合连接。According to claim 5, the production equipment of an environmentally friendly intumescent steel structure fireproof coating is characterized in that: the finished product hopper assembly (3) includes a finished product hopper (31), and the finished product hopper (31) is provided with a first The rack (33) and the ratchet rack (34), the first rack (33) is matingly connected with the transition gear (41).
  8. 根据权利要求7所述的一种环保膨胀型钢结构防火涂料的生产设备，其特征在于：所述进料装置(1)设置有若干组，且每组进料装置(1)下方设置有进料弹簧(12)，每组进料弹簧(12)的弹性与需要此种原料的质量配合设置。The production equipment of an environmentally friendly intumescent steel structure fireproof coating according to claim 7, characterized in that: the feeding device (1) is provided with several groups, and each group of feeding device (1) is provided with a feeding Spring (12), the elasticity of every group of feed spring (12) and needs the quality coordination setting of this kind of raw material.
PCT/CN2021/117572 2021-06-16 2021-09-10 Production process and device for environmentally friendly expansion-type steel structure fireproof coating WO2022262128A1 (en)

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CN117551370A (en) * 2023-11-23 2024-02-13 东营博邦泰晟新材料科技有限公司 Degradable composite barrier coating applied to film-based material and production equipment thereof
CN117583094A (en) * 2023-12-31 2024-02-23 佳木斯大学 Traditional chinese medicine grinder of coronary heart disease
CN117583094B (en) * 2023-12-31 2024-05-10 佳木斯大学 Traditional chinese medicine grinder of coronary heart disease
CN117816022A (en) * 2024-03-05 2024-04-05 江苏九众九自动化科技有限公司 Nutrient solution preparation facilities for soybean sprout seedling culture

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