WO2022131179A1 - Glass molding device - Google Patents
Glass molding device Download PDFInfo
- Publication number
- WO2022131179A1 WO2022131179A1 PCT/JP2021/045707 JP2021045707W WO2022131179A1 WO 2022131179 A1 WO2022131179 A1 WO 2022131179A1 JP 2021045707 W JP2021045707 W JP 2021045707W WO 2022131179 A1 WO2022131179 A1 WO 2022131179A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- force
- molded body
- point
- arm member
- glass
- Prior art date
Links
- 238000000465 moulding Methods 0.000 title claims abstract description 97
- 239000011521 glass Substances 0.000 title claims abstract description 39
- 238000003825 pressing Methods 0.000 claims abstract description 99
- 239000011449 brick Substances 0.000 claims abstract description 97
- 230000007246 mechanism Effects 0.000 claims abstract description 53
- 239000006060 molten glass Substances 0.000 claims abstract description 17
- 238000007500 overflow downdraw method Methods 0.000 claims abstract description 6
- 230000005484 gravity Effects 0.000 claims description 4
- 238000007496 glass forming Methods 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 description 6
- 230000004048 modification Effects 0.000 description 6
- 238000012986 modification Methods 0.000 description 6
- MCMNRKCIXSYSNV-UHFFFAOYSA-N Zirconium dioxide Chemical compound O=[Zr]=O MCMNRKCIXSYSNV-UHFFFAOYSA-N 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000002093 peripheral effect Effects 0.000 description 2
- 239000013585 weight reducing agent Substances 0.000 description 2
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 1
- 230000003321 amplification Effects 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 239000005357 flat glass Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000003199 nucleic acid amplification method Methods 0.000 description 1
- 238000004904 shortening Methods 0.000 description 1
- 229910052845 zircon Inorganic materials 0.000 description 1
- GFQYVLUOOAAOGM-UHFFFAOYSA-N zirconium(iv) silicate Chemical compound [Zr+4].[O-][Si]([O-])([O-])[O-] GFQYVLUOOAAOGM-UHFFFAOYSA-N 0.000 description 1
Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B17/00—Forming molten glass by flowing-out, pushing-out, extruding or drawing downwardly or laterally from forming slits or by overflowing over lips
- C03B17/06—Forming glass sheets
- C03B17/064—Forming glass sheets by the overflow downdraw fusion process; Isopipes therefor
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B17/00—Forming molten glass by flowing-out, pushing-out, extruding or drawing downwardly or laterally from forming slits or by overflowing over lips
- C03B17/06—Forming glass sheets
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B17/00—Forming molten glass by flowing-out, pushing-out, extruding or drawing downwardly or laterally from forming slits or by overflowing over lips
- C03B17/06—Forming glass sheets
- C03B17/068—Means for providing the drawing force, e.g. traction or draw rollers
Definitions
- This disclosure relates to glass molding equipment.
- Patent Document 1 discloses an example of a manufacturing facility capable of executing the overflow downdraw method.
- Patent Document 1 The manufacturing equipment disclosed in Patent Document 1 includes a wedge-shaped molded body for molding a glass ribbon (sheet glass plate SG in the same document) from molten glass, and one end side and the other end side of the molded body in the longitudinal direction thereof.
- a pair of supporting bricks (the first supporting member 410 and the second supporting member 420 in the same document) and a pressing device that presses one of the pair of supporting bricks toward the molded body (in the same document). It is equipped with a pressurizing device 422).
- the technical problem to be solved in view of the above circumstances is to provide a manufacturing facility capable of suppressing creep deformation even when the molded body is large.
- the glass molding device for solving the above problems is a molded body that molds a glass ribbon from molten glass by an overflow down draw method, and a molded body that supports the molded body from the side while supporting the end portion in the longitudinal direction of the molded body from below. It is a device including a supporting brick for pressing, a pressing device for pressing the supporting brick toward the molded body, and a molding furnace for accommodating the molded body inside, and the pressing device amplifies the force applied to the force point. It has a lever mechanism that acts on the point of action and a source of force applied to the point of action, and is characterized in that it is configured to press the supporting brick using the force that acts on the point of action.
- the pressing device that presses the supporting brick toward the molded body has a lever mechanism that amplifies the force applied to the force point and exerts it on the point of action, and has a source of the force applied to the force point.
- the supporting brick is pressed using the force acting on the point. From this, when the molded body is large, even if it is necessary to apply a large force to the point of action in order to suppress creep deformation, the force to be applied to the point of action for this purpose is amplified by the lever mechanism. It will be smaller as much as it is. Therefore, the output of the source of the force to be applied (for example, the output of the actuator) can also be small. As a result, even when the compact is large, it is possible to suppress creep deformation.
- the forming furnace is formed with an opening that connects the inside and outside of the furnace, and the lever mechanism is a part that receives the force applied from the source of the force and is a part corresponding to the point of force, and a pressure receiving part.
- An arm member having a pressing portion which is a portion for pressing the supporting brick and a portion corresponding to the point of action, and a holding member for holding the arm member in a state where the arm member is allowed to swing around the fulcrum.
- the force source and holding member are arranged outside the forming furnace, and the supporting brick or arm member is arranged so as to straddle the inside and outside of the forming furnace through the opening.
- both the force generating source and the holding member are arranged outside the molding furnace, it is possible to avoid the occurrence of a situation in which both are damaged by heat.
- the force generating source, the arm member, and the holding member can move integrally with the molding furnace.
- the force generation source is fixed to the pressure receiving part so that the force generation source is arranged between the outer surface of the molding furnace and the pressure receiving part, and the output part of the force generating part is the molding furnace. As the outer surface is pushed, it is preferable that the reaction force is used to exert a force on the pressure receiving portion.
- the reaction force is used to act on the pressure receiving part of the arm member, and the force received by the pressure receiving part is a brick. It is a force that presses the support brick after being amplified by the mechanism (the force that the pressing portion of the arm member presses the support brick). Further, in this configuration, since the force generation source is fixed to the pressure receiving portion of the arm member, for example, it is not necessary to install the force generation source in the molding furnace, and the structure of the equipment can be simplified.
- the pressure receiving portion of the arm member is arranged above the pressing portion and the center of gravity of the force generation source is located on the side opposite to the outer surface of the molding furnace with the fulcrum as a reference.
- the weight of the force source can be effectively used to press the supporting brick. That is, (1) the pressure receiving portion of the arm member is arranged above the pressing portion, and (2) the center of gravity of the force generation source is located on the opposite side of the outer surface of the molding furnace with respect to the fulcrum. Therefore, it is possible to press the supporting brick by using the moment of the force around the fulcrum due to the own weight of the force generation source.
- the pressing portion can rotate around an axis extending parallel to the central axis of the swing of the arm member.
- the pressing portion can rotate around an axis extending parallel to the central axis of the swing of the arm member, the pressing portion swings as the arm member swings, and the pressing portion and the supporting brick It is possible to suitably maintain the contact state with.
- the source of force is located above the supporting brick.
- the supporting bricks are arranged on both one end side and the other end side in the longitudinal direction of the molded body so that the pressing device presses only one supporting brick of both supporting bricks. It is preferable that the other supporting brick of both supporting bricks is made immovable with respect to the forming furnace.
- the structure of the equipment can be further simplified because the pressing device is configured to press only one of the supporting bricks out of both supporting bricks.
- the molded body is provided with a supply pipe that supplies molten glass from one end in the longitudinal direction thereof, and the pressing device is arranged on the side opposite to the supply pipe in the longitudinal direction of the molded body.
- the pressing device is arranged on the side opposite to the supply pipe in the longitudinal direction of the molded body, it is possible to prevent the pressing device from being damaged by the heat from the supply pipe and shortening the life. Further, if the pressing device and the supply pipe are arranged on the same side in the longitudinal direction of the molded body, the structure of the equipment may be complicated, but the arrangement on the opposite side ensures such a fear. It is possible to eliminate it. Further, in this configuration, of both of the above-mentioned supporting bricks, from the same side as the other supporting brick which is immovable with respect to the molding furnace (the same side in the longitudinal direction of the molded body) to the molded body through the supply pipe. It will supply molten glass. Therefore, it is possible to prevent the occurrence of a situation in which a gap is generated between the molded body and the supply pipe and the molten glass leaks out.
- the force generation source is an actuator.
- the pressing device may include two or more of the lever mechanisms.
- the force applied to the force point can be further amplified, and the pressing force applied to the supporting brick can be increased.
- the glass molding apparatus According to the glass molding apparatus according to the present disclosure, it is possible to suppress creep deformation even when the molded body is large.
- the glass molding apparatus 1 As shown in FIG. 1, the glass molding apparatus 1 according to the first embodiment (hereinafter, simply referred to as a molding apparatus 1) is a molded body 4 for molding a glass ribbon 3 from a molten glass 2 and a molded body 4 formed of molten glass.
- a pair of support bricks 6 and 7 that support the supply pipe 5 that supplies 2 and the molded body 4 in a state of being sandwiched between one end side and the other end side in the longitudinal direction (X direction), and both support bricks 6, It is provided with a pressing device 8 for pressing the supporting brick 6 out of 7 toward the molded body 4, and a molding furnace 9 for accommodating the molded body 4 and the like inside.
- the molding furnace 9 has a metal frame 10 holding both supporting bricks 6 and 7, a refractory brick wall (not shown) for surrounding the molded body 4 arranged inside the frame 10, and a beam of the frame 10. It is provided with a heating device (not shown, for example, a panel heater) arranged between the frame 10 and the refractory brick wall in a state of being attached to the frame.
- a heating device not shown, for example, a panel heater
- the molding furnace 9 is formed with an opening 9a that connects the inside and outside of the furnace.
- the opening 9a is formed at a position corresponding to the support brick 6, and the opening 9a is in a state where a part of the surface of the support brick 6 is exposed.
- the molded body 4 is a molded body for the overflow down draw method having a wedge-shaped cross-sectional shape (shape of a cross section orthogonal to the X direction).
- the molded body 4 is made of refractory bricks such as dense zircon, alumina-based, and zirconia-based.
- the molten glass 2 overflowing from the groove on both sides is transferred to the pair of side surfaces 4b, 4b (not shown) of the molded body 4.
- FIG. 1 only one of the pair is displayed), and each of them flows down.
- the molten glass 2 flowing down the both side surfaces 4b and 4b is merged at the lower end portion 4c of the molded body 4.
- the glass ribbon 3 is formed from the molten glass 2 merged at the lower end portion 4c.
- the dimensions of the molded body 4 along the longitudinal direction are, for example, 1500 mm to 6000 mm. Since the molding apparatus 1 is particularly effective when the large molded body 4 is provided, the preferable lower limit of the dimensions along the longitudinal direction of the molded body 4 is 2000 mm or more, 2500 mm or more, 3000 mm or more, 3500 mm or more, Especially, it is 4000 mm or more.
- the supply pipe 5 supplies the molten glass 2 to the molded body 4 from one end in the longitudinal direction thereof.
- Each of the pair of supporting bricks 6 and 7 presses the molded body 4 from the side while supporting the end portion of the molded body 4 in the longitudinal direction from below. Specifically, both ends of the upper portion of the molded body 4 in the longitudinal direction are placed on the upper surfaces of the pair of supporting bricks 6 and 7, so that the molded body 4 is supported in a state of being bridged. Further, each of the pair of support bricks 6 and 7 has a pressing surface S for pressing the molded body 4, and the pressing surface S is in surface contact with the end surface 4d in the longitudinal direction in the lower portion of the molded body 4. Below, the molded body 4 is pressed from the side.
- the pressing surface S of the support bricks 6 and 7 and the end surface 4d of the molded body 4 are both vertical planes, but may be inclined surfaces or may include curved surfaces.
- the supporting brick 7 is fixed in position so as to be immovable with respect to the forming furnace 9.
- the support brick 6 can be moved to the molded body 4 side by being pressed by the pressing device 8. More specifically, the support brick 7 is fixed to the frame 10, and the support brick 6 is held by the frame 10 so as to be movable along the longitudinal direction of the molded body 4.
- the pressing device 8 is arranged on the side opposite to the supply pipe 5 in the longitudinal direction of the molded body 4.
- the pressing device 8 presses only the supporting brick 6 out of the pair of supporting bricks 6 and 7. Then, as the pressing device 8 presses the supporting brick 6, the compressive stress in the longitudinal direction is applied to the molded body 4 sandwiched between the supporting bricks 6 and 7. As a result, creep deformation caused by the weight of the molded body 4 and the like is suppressed.
- the pressing device 8 has a lever mechanism 11 that amplifies the force applied to the force point P1 and exerts it on the action point P2, and an air cylinder 12 as an actuator that is a source of the force applied to the force point P1. Then, the pressing device 8 presses the support brick 6 by utilizing the force acting on the point of action P2.
- an air cylinder 12 which is an actuator is used as a force generation source, but the present invention is not limited to this.
- another actuator for example, a hydraulic cylinder
- a force generation source a mechanical jack, a screw mechanism, or the like may be used.
- the lever mechanism 11 includes an arm member 13 having a pressure receiving portion 13a and a pressing portion 13b, and a holding member 14 for holding the arm member 13 in a state where the arm member 13 is allowed to swing around the fulcrum P3. ..
- the arm member 13 is a member that extends vertically and is long in one direction.
- the pressure receiving portion 13a located on the lower end side of the arm member 13 is a portion that receives a force generated by the air cylinder 12 and is a portion corresponding to the force point P1.
- the pressing portion 13b located on the upper end side of the arm member 13 is a portion for pressing the support brick 6 and a portion corresponding to the point of action P2.
- the pressing portion 13b of the arm member 13 contacts the supporting brick 6 in the form of point contact or line contact.
- the distance L1 from the fulcrum P3 to the force point P1 is longer than the distance L2 from the fulcrum P3 to the action point P2.
- the distance L1 may be, for example, 1.2 to 3.0 times the distance L2, whereby the force due to the air cylinder 12 can be amplified 1.2 to 3.0 times and applied to the support brick 6.
- the holding member 14 is fixed to the side portion of the molding furnace 9 (the side portion of the frame 10).
- the holding member 14 has a rod body 14a that penetrates the arm member 13 in a state of extending in the Y direction, and the rod body 14a serves as a central axis for the swing of the arm member 13 and also serves as a fulcrum P3 of the lever mechanism 11. Become.
- the air cylinder 12 is installed on an L-shaped installation member 15 fixed below the molding furnace 9 (below the frame 10).
- the air cylinder 12 presses the pressure receiving portion 13a of the arm member 13 as it operates.
- the piston rod provided in the air cylinder 12 presses the pressure receiving portion 13a in a direction away from the molded body 4.
- the force applied to the force point P1 is amplified by the lever mechanism 11 and then acts on the action point P2.
- the pressing portion 13b of the arm member 13 presses the support brick 6 by the amplified force.
- the holding member 14 provided in the lever mechanism 11 and the air cylinder 12 are arranged outside the molding furnace 9.
- the arm member 13 provided in the lever mechanism 11 is arranged so as to straddle the inside and outside of the furnace through the opening 9a of the molding furnace 9. Specifically, in the pressure receiving portion 13a of the arm member 13, the entire pressure receiving portion 13a exists outside the molding furnace 9, whereas in the pressing portion 13b of the arm member 13, at least the portion corresponding to the point of action P2 is inside the molding furnace 9. Is entering.
- a part of the support brick 6 is squeezed out of the molding furnace 9 through the opening 9a of the molding furnace 9, and the squeezed out portion is pressed by the pressing portion 13b of the arm member 13. May be configured to press. In this case, the entire arm member 13 is present outside the molding furnace 9.
- the position of the molding furnace 9 can be adjusted during operation.
- the air cylinder 12, the arm member 13, and the holding member 14 can be moved integrally with the molding furnace 9. As a result, the molding furnace 9 can be easily moved.
- the pressing device 8 that presses the support brick 6 toward the molded body 4 has a lever mechanism 11 that amplifies the force applied to the force point P1 and exerts the force on the action point P2, and the force applied to the force point P1.
- It has an air cylinder 12 that is a source of the above, and presses the support brick 6 by utilizing the force acting on the point of action P2. Therefore, when the molded body 4 is large, even if it is necessary to apply a large force to the action point P2 in order to suppress creep deformation, the force to be applied to the force point P1 for this purpose is the lever mechanism 11. It will be smaller by the amount of amplification. Therefore, the output of the air cylinder 12, which is the source of the force to be applied, can also be small. As a result, even when the molded body 4 is large, it is possible to suppress creep deformation.
- the main difference between the molding apparatus 1 according to the second embodiment and the molding apparatus 1 according to the first embodiment is that the pressing portion 13b of the arm member 13 is a plate-shaped member.
- the point to be configured the point where the pressing portion 13b comes into contact with the supporting brick 6 in the form of surface contact, the point where the pressing portion 13b is rotatable around the shaft 16, and the arm member 13 for weight reduction. It is a point where the opening 13c is formed.
- the arm member 13 includes an intermediate portion 13d for inserting the rod body 14a provided in the holding member 14, an upper portion arm 13e for holding the pressing portion 13b connected above the intermediate portion 13d, and an intermediate portion 13d. It is provided with a lower partial arm 13f which is connected downward and has a pressure receiving portion 13a at the lower end.
- the intermediate portion 13d is directly held by the holding member 14 via the rod body 14a.
- the upper partial arm 13e has a pair of plate bodies 13ea and 13ea arranged at intervals in the Y direction.
- a rectangular opening 13c is formed in each of the two plates 13ea and 13ea.
- the opening 13c is formed in an area sufficient to avoid damage to the arm member 13 due to insufficient strength.
- the shaft 16 extends in the Y direction and is bridged over the upper ends of both plate bodies 13ea and 13ea.
- the shaft 16 penetrates the pressing portion 13b.
- the pressing portion 13b is rotatably held between the two plates 13ea and 13ea.
- the shaft 16 extends in parallel with the rod body 14a.
- the pressing portion 13b is a rectangular plate-shaped member.
- the end face of the plate-shaped member constituting the pressing portion 13b comes into surface contact with the support brick 6. Since the pressing portion 13b is rotatable around the shaft 16, even if the arm member 13 swings, the surface contact between the pressing portion 13b and the supporting brick 6 can be suitably maintained.
- a rectangular opening 13c is formed in the lower partial arm 13f.
- the opening 13c is formed in an area sufficient to avoid damage to the arm member 13 due to insufficient strength.
- the pressing portion 13b may have any shape as long as it can be surface-contacted with the supporting brick 6 and is rotatable around the shaft 16. , It may be a member other than a plate shape. Further, as a member constituting the upper portion arm 13e and the lower portion arm 13f, a hollow pipe, a ceramic porous body, or the like may be used for weight reduction.
- the main difference between the molding apparatus 1 according to the third embodiment and the molding apparatus 1 according to the first embodiment is that the arrangement of the air cylinder 12 is different, and the arm.
- the pressing portion 13b of the member 13 has a convex curved surface that comes into direct contact with the supporting brick 6, the pressing portion 13b can swing around the shaft 17, and the pressure receiving portion 13a of the arm member 13 has a rectangular parallelepiped shape. It is a point composed of members and a point where the pressure receiving portion 13a is rotatable around the shaft 18.
- the air cylinder 12 is fixed above the molding furnace 9 (above the frame 10). That is, the air cylinder 12 is arranged above the supporting brick 6. As a result, the positional relationship between the force point P1 and the action point P2 in the vertical direction is opposite to that of the first embodiment and the second embodiment.
- the arm member 13 includes a lower portion arm 13g for holding the pressing portion 13b and an upper portion arm 13h for holding the pressure receiving portion 13a.
- a shaft 17 is provided at the lower end of the lower arm 13g.
- the shaft 17 penetrates the pressing portion 13b.
- the pressing portion 13b is held in a state where the swing is allowed at the lower end portion of the lower portion arm 13g.
- the shaft 17 extends in parallel with the rod body 14a provided on the holding member 14.
- the convex curved surface provided on the pressing portion 13b is formed as a cylindrical surface or a spherical surface. In this way, the pressing portion 13b is held in a state where the swing is allowed, and the convex curved surface is provided on the pressing portion 13b, so that the corner portion of the pressing portion 13b is supported by the supporting brick 6 as the arm member 13 swings. It is possible to prevent the supporting brick 6 from being worn by biting into the brick.
- the upper partial arm 13h has a pair of plate bodies 13ha and 13ha arranged at intervals in the Y direction.
- the shaft 18 extends in the Y direction and is bridged over the upper ends of both plates 13ha and 13ha.
- the shaft 18 penetrates the pressure receiving portion 13a.
- the pressure receiving portion 13a is rotatably held between the two plates 13ha and 13ha.
- the shaft 18 extends in parallel with the rod body 14a in the same manner as the shaft 17.
- One surface of the rectangular parallelepiped member constituting the pressure receiving portion 13a comes into contact with the piston rod of the air cylinder 12. Since the pressure receiving portion 13a can rotate around the shaft 18, even if the arm member 13 swings, the piston rod can be suitably maintained in a state of being vertical with respect to one surface of the rectangular parallelepiped member. There is.
- the main difference between the molding apparatus 1 according to the fourth embodiment and the molding apparatus 1 according to the first embodiment is that the air cylinder 12 is fixed to the pressure receiving portion 13a of the arm member 13.
- the end of the air cylinder 12 (the end located on the side opposite to the tip of the piston rod) is fixed to the pressure receiving portion 13a of the arm member 13.
- the air cylinder 12 is arranged above the rod body 14a (fulcrum P3) provided on the holding member 14 between the pressure receiving portion 13a of the arm member 13 and the outer surface 9b (side portion of the frame 10) of the molding furnace 9. Has been done.
- the piston rod of the air cylinder 12 is in contact with the outer surface 9b of the molding furnace 9.
- the piston rod extends in a direction orthogonal to the longitudinal direction of the arm member 13, and its tip (a portion in direct contact with the outer surface 9b of the molding furnace 9) is formed on a convex curved surface.
- the center of gravity of the air cylinder 12 is located on the side opposite to the outer surface 9b of the molding furnace 9 with respect to the rod body 14a (fulcrum P3) in the X direction. As a result, the air cylinder 12 generates a moment of a clockwise (clockwise in FIG. 6) force around the rod body 14a due to its own weight.
- the piston rod which is the output unit thereof, pushes the outer surface 9b of the molding furnace 9.
- the reaction force at this time is used to act on the pressure receiving portion 13a of the arm member 13.
- the force received by the pressure receiving portion 13a is amplified by the lever mechanism 11 and then becomes a force for pressing the support brick 6.
- the support brick 6 is further pressed by utilizing the moment of the force due to the weight of the air cylinder 12 described above.
- the shaft 19 is provided at the lower end of the arm member 13. This shaft 19 serves as the rotation center of the disk body constituting the pressing portion 13b. As described above, the pressing portion 13b is rotatably held at the lower end portion of the arm member 13. The shaft 19 extends in parallel with the rod body 14a provided on the holding member 14.
- the lever mechanism 11 of the pressing device 8 is the upper first lever mechanism.
- the point is that it is composed of 21 and the lower second lever mechanism 22.
- the first lever mechanism 21 includes a first arm member 23 provided with an air cylinder 12 and a pressure receiving portion 13a (including a first force point P1a) at the upper end thereof.
- the second lever mechanism 22 includes a second arm member 24 provided with a pressing portion 13b (including a second action point P2b) at the lower end thereof via a shaft 19.
- the first fulcrum P3a of the first lever mechanism 21 is composed of a shaft convex portion 25 fixed to the lower end portion of the first arm member 23, and is arranged above the holding member 14.
- the shaft protrusion 25 does not penetrate the second arm member 24.
- the first point of action P2a of the first lever mechanism 21 is composed of a rod shaft 27 supported by the vertical intermediate portion of the first arm member 23, and is formed at the upper end portion of the second arm member 24. It is inserted through the long hole 26.
- the second fulcrum P3b of the second lever mechanism 22 is composed of a rod shaft 28 arranged under the holding member 14, and supports the vertical intermediate portion of the second arm member 24. Further, the second force point P1b of the second lever mechanism 22 is composed of the shaft 27 of the rod body described above. Therefore, the shaft 27 of the rod body is configured to serve as both the first action point P2a of the first lever mechanism 21 and the second force point P1b of the second lever mechanism 22.
- the first arm member 23 of the first lever mechanism 21 includes two first arm plates 23a arranged in parallel with a first predetermined interval.
- the shaft 27 of the rod body which also serves as the first action point P2a and the second force point P1b is fixed across the two first arm plates 23a.
- the axial convex portion 25 constituting the first fulcrum P3a is projected from the outer surface 23aa of the two first arm plates 23a, respectively.
- Each of these shaft protrusions 25 is supported by a shaft hole 29 formed in the upper part of the holding member 14.
- the second arm member 24 of the second lever mechanism 22 includes two second arm plates 24a arranged in parallel with a second predetermined interval smaller than the first predetermined interval. Long holes 26 long in the vertical direction are formed at the upper ends of these two second arm plates 24a, respectively.
- the shaft 27 of the rod body described above is inserted through these elongated holes 26.
- the axis 27 of the rod body is allowed to move relative to the longitudinal direction of the elongated hole 26 and is restricted from moving relative to the width direction orthogonal to the long hole 26.
- Shaft holes 30 are formed in the vertical intermediate portions of the two second arm plates 24a, respectively.
- the shaft 28 of the rod body constituting the second fulcrum P3b supported under the holding member 14 is fitted into these shaft holes 30.
- the distance L1a from the first fulcrum P3a to the first force point P1a in the first lever mechanism 21 is, for example, 1.5 to 10 times the distance L2a from the first fulcrum P3a to the first action point P2a.
- the distance L1b from the second fulcrum P3b to the second force point P1b in the second lever mechanism 22 varies slightly with the rotational movement of the first arm member 23.
- the distance to P2b is 1.5 to 10 times the distance L2b.
- the piston rod which is the output unit thereof, pushes the outer surface 9b of the molding furnace 9.
- the reaction force at this time is utilized to act on the pressure receiving portion 13a (first force point P1a of the first lever mechanism 21) provided at the upper end of the first arm member 23.
- the force received by the pressure receiving portion 13a is amplified by the first lever mechanism 21, and the moment of the clockwise force is around the shaft convex portion 25 (the first fulcrum P3a of the first lever mechanism 21) of the rod body. It acts on the shaft 27 (first point of action P2a of the first lever mechanism 21).
- the force acting on the first force point P1a due to the operation of the air cylinder 12 is amplified 1.5 to 10 times by the first lever mechanism 21, and further 1.5 to 10 times by the second lever mechanism 22. It is amplified to the support brick 6 from the second point of action P2b. Therefore, according to the molding apparatus 1 according to the fifth embodiment, a stronger pressing force can be applied to the support brick 6 as compared with the case where a single lever mechanism is provided.
- lever mechanisms 21 and 22 are provided, but three or more lever mechanisms may be provided.
- the arm member 13 is configured to extend vertically, but the present invention is not limited to this.
- the arm member 13 may be configured to extend horizontally, or may be configured to extend vertically or diagonally with respect to a horizontal plane.
- the pressing device 8 is configured to press only the supporting brick 6 out of the pair of supporting bricks 6 and 7, but this is not the case.
- the pressing device 8 may be configured to press only the supporting brick 7, or the pressing device 8 (two pressing devices 8) may be arranged corresponding to each of the pair of supporting bricks 6 and 7. It may be configured to press both of the pair of supporting bricks 6 and 7.
- the pressing device 8 is fixed to the molding furnace 9, but this is not the case.
- the holding member 14 of the pressing device 8 and the force generating source (air cylinder 12) may be fixed to the building.
Abstract
Description
図1に示すように、第一実施形態に係るガラス成形装置1(以下、単に成形装置1と表記)は、溶融ガラス2からガラスリボン3を成形する成形体4と、成形体4に溶融ガラス2を供給する供給パイプ5と、成形体4をその長手方向(X方向)の一方端側と他方端側とから挟んだ状態で支持する一対の支持煉瓦6,7と、両支持煉瓦6,7のうちの支持煉瓦6を成形体4側に押圧する押圧装置8と、成形体4等を内部に収容する成形炉9とを備えている。 <First Embodiment>
As shown in FIG. 1, the
図2及び図3に示すように、第二実施形態に係る成形装置1が、第一実施形態に係る成形装置1と相違する主な点は、アーム部材13の押圧部13bが板状部材で構成される点、押圧部13bが支持煉瓦6と面接触の形態で接触する点、押圧部13bが軸16の周りで回転自在になっている点、及び、アーム部材13に軽量化のための開口部13cが形成されている点である。 <Second embodiment>
As shown in FIGS. 2 and 3, the main difference between the
図4及び図5に示すように、第三実施形態に係る成形装置1が、第一実施形態に係る成形装置1と相違する主な点は、エアシリンダー12の配置が異なっている点、アーム部材13の押圧部13bが支持煉瓦6と直接に接触する凸湾曲面を有する点、押圧部13bが軸17を中心として揺動が可能である点、アーム部材13の受圧部13aが直方体状の部材で構成される点、及び、受圧部13aが軸18の周りで回転自在になっている点である。 <Third embodiment>
As shown in FIGS. 4 and 5, the main difference between the
図6に示すように、第四実施形態に係る成形装置1が、第一実施形態に係る成形装置1と相違する主な点は、アーム部材13の受圧部13aに対してエアシリンダー12が固定されている点、受圧部13aと押圧部13bとの上下方向における位置関係が逆転して受圧部13aが押圧部13bよりも上方に配置されている点、押圧部13bが軸19の周りで回転自在な円盤体で構成される点である。 <Fourth Embodiment>
As shown in FIG. 6, the main difference between the
図7に示すように、第五実施形態に係る成形装置1が、第四実施形態に係る成形装置1と相違する主な点は、押圧装置8の梃子機構11が、上側の第一梃子機構21と、下側の第二梃子機構22とから構成されている点である。第一梃子機構21は、上端にエアシリンダー12及び受圧部13a(第一力点P1aを含む)が設けられた第一アーム部材23を備える。また、第二梃子機構22は、下端に軸19を介して押圧部13b(第二作用点P2bを含む)が設けられた第二アーム部材24を備える。 <Fifth Embodiment>
As shown in FIG. 7, the main difference between the
2 溶融ガラス
3 ガラスリボン
4 成形体
5 供給パイプ
6 支持煉瓦
7 支持煉瓦
8 押圧装置
9 成形炉
9a 開口部
9b 外面
11 梃子機構
12 エアシリンダー(力の発生源)
13 アーム部材
13a 受圧部
13b 押圧部
14 保持部材
16 軸
P1 力点
P2 作用点
P3 支点
21 第一梃子機構
22 第二梃子機構
23 第一アーム部材
24 第二アーム部材
25 軸凸部
27 軸
28 軸
P1a 第一力点
P1b 第二力点
P2a 第一作用点
P2b 第二作用点
P3a 第一支点
P3b 第二支点 1
13
Claims (11)
- オーバーフローダウンドロー法により溶融ガラスからガラスリボンを成形する成形体と、
前記成形体の長手方向における端部を下方から支持しながら前記成形体を側方から押圧する支持煉瓦と、
前記支持煉瓦を前記成形体側に押圧する押圧装置と、
前記成形体を内部に収容する成形炉と、
を備えたガラス成形装置であって、
前記押圧装置が、力点に加えられた力を増幅させて作用点に働かせる梃子機構と、前記力点に加えられる力の発生源とを有し、
前記作用点に働く力を利用して前記支持煉瓦を押圧するように構成されていることを特徴とするガラス成形装置。 A molded body that molds a glass ribbon from molten glass by the overflow down draw method,
A supporting brick that presses the molded body from the side while supporting the end portion in the longitudinal direction of the molded body from below.
A pressing device that presses the supporting brick toward the molded body, and
A molding furnace that houses the molded body inside, and
It is a glass molding device equipped with
The pressing device has a lever mechanism that amplifies the force applied to the force point and exerts it on the point of action, and a source of the force applied to the force point.
A glass molding apparatus configured to press the supporting brick by utilizing the force acting on the point of action. - 前記成形炉に、炉の内外を連続させる開口部が形成され、
前記梃子機構が、
前記力の発生源から加えられる力を受ける部位であり且つ前記力点に対応する部位である受圧部、及び、前記支持煉瓦を押圧する部位であり且つ前記作用点に対応する部位である押圧部、を有するアーム部材と、
支点を中心とした前記アーム部材の揺動を許容した状態で前記アーム部材を保持する保持部材と、を備え、
前記力の発生源および前記保持部材が、前記成形炉の外に配置され、
前記支持煉瓦または前記アーム部材が、前記開口部を通じて前記成形炉の内外に跨るように配置されることを特徴とする請求項1に記載のガラス成形装置。 An opening is formed in the molding furnace to make the inside and outside of the furnace continuous.
The lever mechanism
A pressure receiving portion that receives a force applied from the force generation source and corresponds to the force point, and a pressing portion that presses the supporting brick and corresponds to the action point. With an arm member
A holding member that holds the arm member in a state where the arm member is allowed to swing around a fulcrum is provided.
The force generation source and the holding member are arranged outside the molding furnace.
The glass molding apparatus according to claim 1, wherein the supporting brick or the arm member is arranged so as to straddle the inside and outside of the molding furnace through the opening. - 前記力の発生源、前記アーム部材、及び前記保持部材が、前記成形炉と一体に移動可能であることを特徴とする請求項2に記載のガラス成形装置。 The glass molding apparatus according to claim 2, wherein the force generation source, the arm member, and the holding member can move integrally with the molding furnace.
- 前記成形炉の外面と前記受圧部との相互間に前記力の発生源が配置されるように、前記受圧部に前記力の発生源が固定され、
前記力の発生源の出力部が前記成形炉の外面を押すのに伴い、その反力を利用して前記受圧部に力を作用させるように構成されていることを特徴とする請求項2又は3に記載のガラス成形装置。 The force generation source is fixed to the pressure receiving portion so that the force generation source is arranged between the outer surface of the molding furnace and the pressure receiving portion.
2. 3. The glass molding apparatus according to 3. - 前記アーム部材の前記受圧部が、前記押圧部よりも上方に配置され、
前記支点を基準として前記成形炉の外面とは反対側に前記力の発生源の重心が位置している請求項4に記載のガラス成形装置。 The pressure receiving portion of the arm member is arranged above the pressing portion, and the pressure receiving portion is arranged above the pressing portion.
The glass molding apparatus according to claim 4, wherein the center of gravity of the force generation source is located on the side opposite to the outer surface of the molding furnace with the fulcrum as a reference. - 前記押圧部が、前記アーム部材の揺動の中心軸と平行に延びる軸周りで回転可能であることを特徴とする請求項2~5のいずれかに記載のガラス成形装置。 The glass molding apparatus according to any one of claims 2 to 5, wherein the pressing portion can rotate around an axis extending parallel to the central axis of the swing of the arm member.
- 前記力の発生源が、前記支持煉瓦よりも上方に配置されていることを特徴とする請求項1~6のいずれかに記載のガラス成形装置。 The glass forming apparatus according to any one of claims 1 to 6, wherein the source of the force is arranged above the supporting brick.
- 前記支持煉瓦が、前記成形体の長手方向の一方端側と他方端側との両方に配置され、
前記押圧装置が、前記両方の支持煉瓦のうち、一方の支持煉瓦のみを押圧するように構成され、
前記両方の支持煉瓦のうち、他方の支持煉瓦が、前記成形炉に対して移動不能とされていることを特徴とする請求項1~7のいずれかに記載のガラス成形装置。 The supporting bricks are arranged on both one end side and the other end side in the longitudinal direction of the molded body.
The pressing device is configured to press only one of the two supporting bricks.
The glass molding apparatus according to any one of claims 1 to 7, wherein of the both support bricks, the other support brick is immovable with respect to the molding furnace. - 前記成形体にその長手方向の一端から溶融ガラスを供給する供給パイプを備え、
前記押圧装置が、前記成形体の長手方向において前記供給パイプとは反対側に配置されていることを特徴とする請求項8に記載のガラス成形装置。 The molded body is provided with a supply pipe for supplying molten glass from one end in the longitudinal direction thereof.
The glass molding device according to claim 8, wherein the pressing device is arranged on the side opposite to the supply pipe in the longitudinal direction of the molded body. - 前記力の発生源が、アクチュエータであることを特徴とする請求項1~9のいずれかに記載のガラス成形装置。 The glass molding apparatus according to any one of claims 1 to 9, wherein the source of the force is an actuator.
- 前記押圧装置が、前記梃子機構を2つ以上備えることを特徴とする請求項1~10のいずれかに記載のガラス成形装置。 The glass molding device according to any one of claims 1 to 10, wherein the pressing device includes two or more lever mechanisms.
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CN202180072741.9A CN116568643A (en) | 2020-12-16 | 2021-12-10 | Glass forming device |
JP2022569961A JPWO2022131179A1 (en) | 2020-12-16 | 2021-12-10 |
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US3437470A (en) * | 1966-06-17 | 1969-04-08 | Corning Glass Works | Constant force internal support for glass overflow wedge |
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JP4193115B2 (en) * | 2003-03-20 | 2008-12-10 | 日本電気硝子株式会社 | Sheet glass forming apparatus and sheet glass forming method |
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JP2010526761A (en) * | 2007-05-11 | 2010-08-05 | コーニング インコーポレイテッド | Isopipe sag control using improved end support conditions |
JP2012501289A (en) * | 2008-08-29 | 2012-01-19 | コーニング インコーポレイテッド | Isopipe with improved dimensional stability |
WO2012132309A1 (en) * | 2011-03-28 | 2012-10-04 | AvanStrate株式会社 | Production method for glass plate and glass plate production device |
JP2015147732A (en) * | 2013-03-29 | 2015-08-20 | AvanStrate株式会社 | Method of manufacturing glass plate |
JP2018503587A (en) * | 2014-12-19 | 2018-02-08 | コーニング インコーポレイテッド | Method and apparatus for isopipe support and deflection relief |
JP2020045261A (en) * | 2018-09-20 | 2020-03-26 | 日本電気硝子株式会社 | Molding device, and plate glass manufacturing method |
-
2021
- 2021-12-10 CN CN202180072741.9A patent/CN116568643A/en active Pending
- 2021-12-10 JP JP2022569961A patent/JPWO2022131179A1/ja active Pending
- 2021-12-10 KR KR1020237008811A patent/KR20230115289A/en unknown
- 2021-12-10 WO PCT/JP2021/045707 patent/WO2022131179A1/en active Application Filing
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US3437470A (en) * | 1966-06-17 | 1969-04-08 | Corning Glass Works | Constant force internal support for glass overflow wedge |
US3519411A (en) * | 1966-12-28 | 1970-07-07 | Corning Glass Works | Method and apparatus for supporting sheet glass forming device |
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JP2012501289A (en) * | 2008-08-29 | 2012-01-19 | コーニング インコーポレイテッド | Isopipe with improved dimensional stability |
WO2012132309A1 (en) * | 2011-03-28 | 2012-10-04 | AvanStrate株式会社 | Production method for glass plate and glass plate production device |
JP2015147732A (en) * | 2013-03-29 | 2015-08-20 | AvanStrate株式会社 | Method of manufacturing glass plate |
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JP2020045261A (en) * | 2018-09-20 | 2020-03-26 | 日本電気硝子株式会社 | Molding device, and plate glass manufacturing method |
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JPWO2022131179A1 (en) | 2022-06-23 |
KR20230115289A (en) | 2023-08-02 |
CN116568643A (en) | 2023-08-08 |
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