WO2022127356A1 - 一种色母粒加工高效混合装置 - Google Patents

一种色母粒加工高效混合装置 Download PDF

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Publication number
WO2022127356A1
WO2022127356A1 PCT/CN2021/125161 CN2021125161W WO2022127356A1 WO 2022127356 A1 WO2022127356 A1 WO 2022127356A1 CN 2021125161 W CN2021125161 W CN 2021125161W WO 2022127356 A1 WO2022127356 A1 WO 2022127356A1
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Prior art keywords
fixedly connected
box
turbine blade
drying
drying box
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PCT/CN2021/125161
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English (en)
French (fr)
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罗杰
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罗杰
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Publication of WO2022127356A1 publication Critical patent/WO2022127356A1/zh

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B7/00—Mixing; Kneading
    • B29B7/02—Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type
    • B29B7/06—Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type with movable mixing or kneading devices
    • B29B7/10—Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type with movable mixing or kneading devices rotary
    • B29B7/12—Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type with movable mixing or kneading devices rotary with single shaft
    • B29B7/16—Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type with movable mixing or kneading devices rotary with single shaft with paddles or arms
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B08—CLEANING
    • B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B15/00—Preventing escape of dirt or fumes from the area where they are produced; Collecting or removing dirt or fumes from that area
    • B08B15/007—Fume suction nozzles arranged on a closed or semi-closed surface, e.g. on a circular, ring-shaped or rectangular surface adjacent the area where fumes are produced
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B08—CLEANING
    • B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto 
    • B08B9/08—Cleaning containers, e.g. tanks
    • B08B9/087—Cleaning containers, e.g. tanks by methods involving the use of tools, e.g. brushes, scrapers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B13/00—Conditioning or physical treatment of the material to be shaped
    • B29B13/06—Conditioning or physical treatment of the material to be shaped by drying
    • B29B13/065—Conditioning or physical treatment of the material to be shaped by drying of powder or pellets
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B7/00—Mixing; Kneading
    • B29B7/02—Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type
    • B29B7/06—Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type with movable mixing or kneading devices
    • B29B7/10—Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type with movable mixing or kneading devices rotary
    • B29B7/18—Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type with movable mixing or kneading devices rotary with more than one shaft
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B7/00—Mixing; Kneading
    • B29B7/02—Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type
    • B29B7/22—Component parts, details or accessories; Auxiliary operations
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B7/00—Mixing; Kneading
    • B29B7/02—Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type
    • B29B7/22—Component parts, details or accessories; Auxiliary operations
    • B29B7/26—Component parts, details or accessories; Auxiliary operations for discharging, e.g. doors
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B7/00—Mixing; Kneading
    • B29B7/80—Component parts, details or accessories; Auxiliary operations
    • B29B7/802—Constructions or methods for cleaning the mixing or kneading device

Definitions

  • the invention relates to the technical field of color masterbatch processing machinery, in particular to a high-efficiency mixing device for color masterbatch processing.
  • color masterbatch also known as color species, also known as pigment preparation.
  • Color masterbatch is mainly used in plastics.
  • Color masterbatch is composed of three basic elements: pigment or dye, carrier and additive.
  • the aggregate obtained by uniformly loading the pigment in the resin can be called pigment concentrate, so its tinting strength is higher than that of the pigment itself.
  • pigment concentrate so its tinting strength is higher than that of the pigment itself.
  • a small amount of color masterbatch and uncolored resin can be mixed to achieve the design pigment. Concentrations of colored resins or articles.
  • the existing color masterbatch raw material mixing device is usually only equipped with a one-way stirring device to mix the raw materials, which easily leads to uneven stirring of the raw materials and low efficiency. It affects the product quality and processing efficiency, and after mixing, the masterbatch raw materials need to be transported to other equipment for drying, which consumes time and increases the labor intensity of the work.
  • the purpose of the present invention is to solve the problem of uneven stirring in the existing device, and it needs to be moved to other equipment for drying after mixing, which is time-consuming and labor-intensive, and proposes a high-efficiency mixing device for color masterbatch processing.
  • a high-efficiency mixing device for color masterbatch processing includes a stirring box, a first motor is fixedly connected to the top of the stirring box, and a drive shaft is fixedly connected to the output end of the first motor, and the drive shaft is arranged in sequence from top to bottom
  • a first gear, a stirring rod, a first turbine blade and a second turbine blade are fixedly connected, a first ring is fixedly connected to the mixing box, a rotating shaft is slidably connected to the first ring, and the rotating shaft is fixed
  • a second gear is connected, a gear ring is fixedly connected in the stirring box, the first gear is meshed with the second gear, the second gear is meshed with the gear ring, the rotating shaft is fixedly connected with a rectangular plate, the The rectangular plate is attached to the inner wall of the stirring box, the second ring is fixedly connected in the stirring box, the bottom of the rotating shaft is slidably connected to the second ring, the stirring rod is rotatably connected in the stirring box, and the first ring is connected to
  • a turbine blade is attached to the inner wall of the mixing box, a drying box is fixedly connected to the bottom of the mixing box, a conveying cylinder is fixedly connected to the drying box, the second turbine blade is rotatably connected to the conveying cylinder, and the second turbine blade is rotatably connected to the conveying cylinder.
  • the turbine sheet is attached to the inner wall of the conveying cylinder, a drying box is fixedly connected to the drying box, a filter screen is fixedly connected to the drying box, an installation box is fixedly connected to the drying box, and the installation box is
  • a second motor is fixedly connected, the output end of the second motor is fixedly connected with a connecting shaft, the connecting shaft is fixedly connected with a blade, the blade is rotatably connected in the drying box, and the drying box passes through the through hole It is communicated with the installation box, and the drying box is fixedly connected with a dust removal pipe.
  • a feeding door is rotatably connected to the stirring box, and a discharging door is rotatably connected to the drying box.
  • the top of the rotating shaft is fixedly connected with a first rotating ring
  • the bottom of the rotating shaft is fixedly connected with a second rotating ring
  • the first circular ring is provided with an annular chute that cooperates with the first rotating ring
  • the first rotating ring is
  • the second ring is provided with an annular chute matched with the second rotating ring.
  • an installation frame is fixedly connected to the stirring box, and the drive shaft is rotatably connected to the installation frame.
  • a mounting rod is fixedly connected to the drying box, and the conveying cylinder is fixedly connected to the mounting rod.
  • the number of the drying boxes is specifically two groups, and the two groups of drying boxes are symmetrically distributed on both sides of the drying box.
  • the number of the rotating shafts is specifically two groups, and the two groups of the rotating shafts are symmetrically rotatably connected on both sides of the drive shaft.
  • the diameter of the first turbine blade is larger than the diameter of the second turbine blade, and the rotation direction of the first turbine blade is opposite to the rotation direction of the second turbine blade.
  • a support column is fixedly connected to the bottom of the drying box, and a seat plate is fixedly connected to the bottom of the support column.
  • the support column, the drying box and the stirring box are located on the same axis.
  • the present invention provides a high-efficiency mixing device for color masterbatch processing, which has the following beneficial effects:
  • This high-efficiency mixing device for masterbatch processing.
  • the raw materials are put into the mixing box, and the feeding door is closed to start the first motor to rotate in the forward direction.
  • the drive shaft rotates clockwise and is fixedly connected to the drive shaft.
  • the stirring rod stirs the input raw materials, the first gear on the drive shaft rotates, at this time the first gear will drive the second gear to rotate, the rotating shaft also rotates when the second gear rotates, and the rotating shaft revolves around the drive shaft At this time, the rectangular plate fixedly connected on the rotating shaft also rotates along with it.
  • the rectangular plate When the rectangular plate rotates, it not only scrapes off the raw materials adhering to the inner wall of the stirring box, but also disturbs and mixes the raw materials in the stirring box in the opposite direction of the rotation of the stirring rod. , to increase the mixing effect.
  • the first turbine blade always rotates. When the drive shaft rotates in the forward direction, the transmission direction of the first turbine blade is upward, so that the raw materials being stirred will not fall off due to uneven mixing. occur.
  • the high-efficiency mixing device for masterbatch processing controls the first motor to reverse after stirring for a fixed time.
  • the transmission direction of the first turbine blade fixedly connected to the drive shaft is downward, so that the mixed masterbatch is Transfer it to the drying box, start the second motor while controlling the first motor to reverse, at this time, the second motor controls the rotation of the connecting shaft, so that the blades also start to rotate, and the fallen masterbatches are blown by the blades for drying , and then the color masterbatch falls to the bottom of the drying box, and the second turbine blade rotates together when the drive shaft is reversed.
  • the transmission direction of the second turbine blade is upward.
  • the masterbatch is transported upward by the second turbine sheet through the conveying cylinder.
  • the high-efficiency mixing device for masterbatch processing is connected to the installation box through the through hole through the drying box.
  • the number of drying boxes is specifically two groups, and the two groups of drying boxes are symmetrically distributed on both sides of the drying box.
  • the number is specifically two groups, and the two groups of rotating shafts are symmetrically connected on both sides of the drive shaft.
  • the two groups of drying boxes can increase the blowing range of the color masterbatch, thereby improving the drying effect, and the two groups of drying boxes can produce larger
  • the drying box is connected with the installation box.
  • Both sets of rotating shafts are fixed on A rectangular plate is connected to enhance the mixing effect of turbulence, and at the same time, the inner wall of the mixing box can be scraped more cleanly.
  • the high-efficiency mixing device for masterbatch processing is fixedly connected to a mounting frame through the stirring box, the drive shaft is rotatably connected to the mounting frame, the drying box is fixedly connected to a mounting rod, and the conveying cylinder is fixedly connected to the mounting rod.
  • the diameter of the turbine blade is larger than the diameter of the second turbine blade, the rotation direction of the first turbine blade is opposite to the rotation direction of the second turbine blade, the bottom of the drying box is fixedly connected with a support column, the bottom of the support column is fixedly connected with a seat plate, the support column,
  • the drying box and the mixing box are located on the same axis, and the support column elevates the drying box and the mixing box, so that the discharge door can be opened enough to facilitate the discharge, and the seat plate increases the contact area with the ground and increases the equipment running time. Stability, the support column, drying box and mixing box are on the same axis, thus reducing the swing of the equipment when the equipment is running.
  • Fig. 1 is the structural representation of the front view of a kind of color masterbatch processing high-efficiency mixing device proposed by the present invention
  • Fig. 2 is the structural representation of part A in Fig. 1 of a kind of color masterbatch processing high-efficiency mixing device proposed by the present invention
  • Fig. 3 is the structural representation of part B in Fig. 1 of a kind of color masterbatch processing high-efficiency mixing device proposed by the present invention
  • FIG. 4 is a perspective view of a stirring box in a high-efficiency mixing device for processing color masterbatches proposed by the present invention.
  • a high-efficiency mixing device for color masterbatch processing includes a stirring box 1, a first motor 2 is fixedly connected to the top of the stirring box 1, and a drive shaft 201 is fixedly connected to the output end of the first motor 2, and the drive shaft 201
  • a first gear 2011, a stirring rod 2012, a first turbine blade 2013 and a second turbine blade 2014 are fixedly connected in sequence from top to bottom, and a first ring 101 is fixedly connected to the mixing box 1, and the first ring 101 slides on it
  • a rotating shaft 3 is connected, a second gear 302 is fixedly connected to the rotating shaft 3, a gear ring 102 is fixedly connected in the stirring box 1, the first gear 2011 meshes with the second gear 302, the second gear 302 meshes with the gear ring 102, and the rotating shaft 3
  • a rectangular plate 301 is fixedly connected to the top, the rectangular plate 301 is attached to the inner wall of the stirring box 1, a second ring 103 is fixedly connected in the stirring box 1, the bottom of the rotating shaft 3 is s
  • the diameter of the first turbine blade 2013 is larger than the diameter of the second turbine blade 2014 , and the rotation direction of the first turbine blade 2013 is opposite to the rotation direction of the second turbine blade 2014
  • the rectangular plate 301 When the rectangular plate 301 rotates, it not only scrapes off the raw material adhering to the inner wall of the stirring box 1, but also rotates in the opposite direction to the stirring rod 2012. The raw materials in the mixing box 1 are disturbed and mixed to increase the mixing effect.
  • the first turbine blade 2013 always rotates.
  • the driving shaft 201 rotates in the forward direction
  • the transmission direction of the first turbine blade 2013 is upward.
  • the raw material will not drop due to uneven stirring.
  • the first motor 2 After stirring for a fixed time, the first motor 2 is controlled to reverse. At this time, the first turbine blade 2013 fixedly connected to the drive shaft 201 is transported downward, and the stirring is completed.
  • the color masterbatch is transferred into the drying box 4, and the second motor 5011 is started while controlling the first motor 2 to reverse.
  • the second motor 5011 controls the rotation of the connecting shaft 502, so that the blades 5021 also start to rotate, and the The fallen color masterbatch is blown by the blade 5021 for drying, and then the color masterbatch falls to the bottom of the drying box 4.
  • the second turbine blade 2014 rotates together.
  • the conveying direction of the turbine sheet 2014 is upward, so that the color masterbatch dropped at the bottom of the drying box 4 is transported upward by the second turbine sheet 2014 through the conveying cylinder 403, and when the masterbatch is conveyed to the top of the conveying cylinder 403 and falls, it is transported by the blade 5021.
  • the drying box 5 is communicated with the installation box 501 through the through hole 5012, the number of drying boxes 5 is specifically two groups, and the two groups of drying boxes 5 are symmetrically distributed on both sides of the drying box 4, the number of rotating shafts 3 is specifically two groups, and the two groups of rotating shafts 3 are symmetrically connected to both sides of the drive shaft 201.
  • the two groups of drying boxes 5 can increase the air blowing range for the color masterbatch, thereby improving the drying effect, and the two groups of drying boxes 5 can generate a larger air volume, so that the dust and the color masterbatch are separated, and the drying box 5 and the color masterbatch are separated at the same time.
  • the installation box 501 is connected, and when the blade 5021 rotates, the heat generated by the second motor 5011 is absorbed and transferred to the drying box 4 to enhance the drying effect.
  • the two sets of rotating shafts 3 are fixedly connected with a rectangular plate 301 to enhance the turbulent mixing effect. , and at the same time make the inner wall of the mixing box 1 scrape more cleanly.
  • a mounting frame 105 is fixedly connected to the stirring box 1
  • the drive shaft 201 is rotatably connected to the mounting frame 105
  • the drying box 4 is fixedly connected to a mounting rod 4031.
  • the conveying cylinder 403 is fixedly connected to the mounting rod 4031
  • the diameter of the first turbine blade 2013 is larger than the diameter of the second turbine blade 2014
  • the rotation direction of the first turbine blade 2013 is opposite to the rotation direction of the second turbine blade 2014
  • the drying box 4 A support column 6 is fixedly connected to the bottom
  • a seat plate 601 is fixedly connected to the bottom of the support column 6, and the support column 6, the drying box 4 and the stirring box 1 are located on the same axis.
  • the support column 6 elevates the drying box 4 and the mixing box 1, so that the discharge door 402 can be opened enough to facilitate the discharge of materials.
  • the seat plate 601 increases the contact area with the ground and increases the stability of the equipment during operation.
  • the drying box 4 and the stirring box 1 are on the same axis, so as to reduce the swing of the equipment when the equipment is running.
  • the feeding door 104 is opened, the raw materials are put into the mixing box 1, and the feeding door 104 is closed to start the first motor 2 to rotate in the forward direction.
  • the driving shaft 201 rotates clockwise and is fixedly connected to the driving shaft 201.
  • the stirring rod 2012 stirs the input raw materials, the first gear 2011 on the drive shaft 201 rotates, at this time the first gear 2011 will drive the second gear 302 to rotate, and the rotating shaft 3 also rotates when the second gear 302 rotates, And the rotating shaft 3 revolves around the driving shaft 201, and the rectangular plate 301 fixedly connected on the rotating shaft 3 also rotates along with it. 2012 rotates in the opposite direction, and disturbs and mixes the raw materials in the mixing box 1 to increase the mixing effect.
  • the first turbine blade 2013 always rotates.
  • the transmission of the first turbine blade 2013 The direction is upward, so that the raw materials being stirred will not fall off due to uneven stirring.
  • the first motor 2 is controlled to reverse.
  • the first turbine blade 2013 fixedly connected to the drive shaft 201 is transported.
  • the direction is downward, so that the agitated color masterbatch is transferred to the drying box 4, and the second motor 5011 is started while controlling the first motor 2 to reverse. It also starts to rotate.
  • the dropped color masterbatch is blown by the blade 5021 for drying, and then the color masterbatch falls to the bottom of the drying box 4.
  • the second turbine blade 2014 rotates together.
  • the conveying direction of the second turbine sheet 2014 is upward, so that the color masterbatch dropped at the bottom of the drying box 4 is transported upward by the second turbine sheet 2014 through the conveying cylinder 403.
  • the color masterbatch is conveyed to the top of the conveying cylinder 403 After falling, it is blown by the blade 5021 for drying, and the color masterbatch is dried in this cycle. It is not necessary to take the mixed color masterbatch out of the transfer equipment for drying, thus saving time, and the color masterbatch is being dried.
  • the two sets of drying boxes 5 can increase the air blowing range for the color masterbatch, thereby improving drying. In addition, the two sets of drying boxes 5 can generate a larger air volume, so that the dust is separated from the color masterbatch.
  • the drying box 5 is connected with the installation box 501, and the heat generated by the second motor 5011 is absorbed when the blades 5021 rotate. And transfer it to the drying box 4 to strengthen the drying effect.
  • the shaft 3 is fixedly connected with a rectangular plate 301, which enhances the effect of turbulence and mixing, and at the same time makes the inner wall of the mixing box 1 more clean.
  • the opening is large enough to facilitate discharging.
  • the seat plate 601 increases the contact area with the ground and increases the stability of the equipment during operation.
  • the support column 6, the drying box 4 and the mixing box 1 are on the same axis, thereby reducing the equipment during operation. swing.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Drying Of Solid Materials (AREA)
  • Mixers Of The Rotary Stirring Type (AREA)

Abstract

本发明公开了一种色母粒加工高效混合装置，属于色母粒加工机械技术领域。一种色母粒加工高效混合装置，包括搅拌箱，搅拌箱顶部固定连接有第一电机，第一电机的输出端固定连接有驱动轴，驱动轴从上到下依次固定连接有第一齿轮、搅拌杆、第一涡轮片和第二涡轮片，搅拌箱底部固定连接有干燥箱，干燥箱内固定连接有输送筒，第二涡轮片转动连接在输送筒内，安装箱内固定连接有第二电机，第二电机的输出端固定连接有连接轴，连接轴上固定连接有叶片，叶片转动连接在烘干箱内，干燥箱上固定连接有除尘管；本发明搅拌效率高，搅拌均匀，不需要将混合后的色母粒转移至其他设备进行烘干，直接搅拌后进行烘干，提高加工效果。

Description

一种色母粒加工高效混合装置 技术领域
本发明涉及色母粒加工机械技术领域，尤其涉及一种色母粒加工高效混合装置。
背景技术
色母的全称叫色母粒，也叫色种，亦称颜料制备物，色母主要用在塑料上，色母由颜料或染料、载体和添加剂三种基本要素所组成，是把超常量的颜料均匀载附于树脂之中而制得的聚集体，可称颜料浓缩物，所以它的着色力高于颜料本身，加工时用少量色母料和未着色树脂掺混，就可达到设计颜料浓度的着色树脂或制品。
在利用原料制备色母粒时需要对其进行混合，现有的色母粒原料混合装置通常只设有单向的搅拌装置对原料进行混合，容易导致原料搅拌不均匀，且效率不高，从而影响产品质量和加工效率，且混合后还需要将色母粒原料输送到其他的设备上进行干燥，如此一来消耗了时间，增加了工作的劳动强度。
发明内容
本发明的目的是为了解决现有装置搅拌不均匀，混合后还需要移动至其他设备进行干燥，费时费力的问题，而提出的一种色母粒加工高效混合装置。
为了实现上述目的，本发明采用了如下技术方案：
一种色母粒加工高效混合装置，包括搅拌箱，所述搅拌箱顶部固定连接有第一电机，所述第一电机的输出端固定连接有驱动轴，所述 驱动轴上从上到下依次固定连接有第一齿轮、搅拌杆、第一涡轮片和第二涡轮片，所述搅拌箱上固定连接有第一圆环，所述第一圆环上滑动连接有转轴，所述转轴上固定连接有第二齿轮，所述搅拌箱内固定连接有齿环，所述第一齿轮与第二齿轮啮合，所述第二齿轮与齿环啮合，所述转轴上固定连接有矩形板，所述矩形板与搅拌箱的内壁贴合，所述搅拌箱内固定连接有第二圆环，所述转轴底部滑动连接在第二圆环上，所述搅拌杆转动连接在搅拌箱内，所述第一涡轮片与搅拌箱的内壁贴合，所述搅拌箱底部固定连接有干燥箱，所述干燥箱内固定连接有输送筒，所述第二涡轮片转动连接在输送筒内，所述第二涡轮片与输送筒内壁贴合，所述干燥箱上固定连接有烘干箱，所述烘干箱上固定连接有滤网，所述烘干箱上固定连接有安装箱，所述安装箱内固定连接有第二电机，所述第二电机的输出端固定连接有连接轴，所述连接轴上固定连接有叶片，所述叶片转动连接在烘干箱内，所述烘干箱通过通孔与安装箱相连通，所述干燥箱上固定连接有除尘管。
优选的，所述搅拌箱上转动连接有投料门，所述干燥箱上转动连接有排料门。
优选的，所述转轴顶部固定连接有第一转环，所述转轴底部固定连接有第二转环，所述第一圆环上开设有与第一转环配合的环形滑槽，所述第二圆环上开设有与第二转环配合的环形滑槽。
优选的，所述搅拌箱内固定连接有安装架，所述驱动轴转动连接在安装架上。
优选的，所述干燥箱内固定连接有安装杆，所述输送筒固定连接 在安装杆上。
优选的，所述烘干箱的数量具体为两组，且两组所述烘干箱对称分布在干燥箱两侧。
优选的，所述转轴的数量具体为两组，且两组所述转轴对称转动连接在驱动轴两侧。
优选的，所述第一涡轮片的直径大于第二涡轮片的直径，所述第一涡轮片的旋向与第二涡轮片的旋向相反。
优选的，所述干燥箱底部固定连接有支撑柱，所述支撑柱底部固定连接有座板。
优选的，所述支撑柱、干燥箱和搅拌箱位于同一轴线上。
与现有技术相比，本发明提供了一种色母粒加工高效混合装置，具备以下有益效果：
1、该色母粒加工高效混合装置，通过打开投料门，将原料投入至搅拌箱内，关闭投料门启动第一电机正向转动，此时驱动轴顺时针转动，固定连接在驱动轴上的搅拌杆对投入的原料进行搅拌，驱动轴上的第一齿轮转动，此时第一齿轮便会带动第二齿轮进行转动，第二齿轮转动时转轴也发生转动，并且转轴围绕驱动轴再作转动，此时转轴上固定连接的矩形板也跟随转动，矩形板在转动时不仅将粘附在搅拌箱内壁的原料刮掉，同时与搅拌杆转动的方向相反，对搅拌箱内的原料进行扰动混合，增加混合效果，在进行混合过程中第一涡轮片始终进行转动，当驱动轴正向转动时第一涡轮片的传送方向向上，从而正在搅拌的原料不会出现搅拌不均匀就掉落的现象发生。
2、该色母粒加工高效混合装置，通过搅拌至固定时间之后控制第一电机反转，此时固定连接在驱动轴上的第一涡轮片传送方向向下，从而搅拌完成的色母粒被传送到干燥箱内，在控制第一电机反转的同时启动第二电机，此时第二电机控制连接轴转动，从而叶片也开始转动，此时掉落的色母粒被叶片吹动进行干燥，之后色母粒掉落至干燥箱底部，驱动轴反转的同时第二涡轮片跟随共同转动，在驱动轴反转时第二涡轮片的传送方向向上，从而掉落在干燥箱底部的色母粒被第二涡轮片经输送筒向上输送，当色母粒输送至输送筒顶部掉落之后又被叶片吹动进行干燥，依此循环对色母粒进行干燥，不需要在将混合完成的色母粒取出转移设备进行烘干，从而节约了时间，而色母粒在被不断推送并掉落吹动的过程中产生出粉尘，在除尘管处接入抽风装置，从而产生的粉尘也被收集走，既简便又高效，干燥完成之后打开排料门并且控制第一电机正转，此时色母粒便被排出，驱动轴正转时第一涡轮片传送方向向上，第二涡轮片传送方向向下，从而输送筒内的色母粒也被排出，此时打开投料门继续添加原料进行搅拌原料也不会从搅拌箱内掉落至干燥箱内。
3、该色母粒加工高效混合装置，通过烘干箱通过通孔与安装箱相连通，烘干箱的数量具体为两组，且两组烘干箱对称分布在干燥箱两侧，转轴的数量具体为两组，且两组转轴对称转动连接在驱动轴两侧，两组烘干箱能提升对色母粒的吹风范围，从而提升烘干效果，且两组烘干箱能产生更大的风量，使得粉尘与色母粒分离，同时烘干箱与安装箱相连通，在叶片转动时将第二电机产生的热量吸附并传送至 干燥箱内，加强干燥效果，两组转轴上均固定连接有矩形板，加强扰流混合效果，同时使得搅拌箱的内壁刮的更干净。
4、该色母粒加工高效混合装置，通过搅拌箱内固定连接有安装架，驱动轴转动连接在安装架上，干燥箱内固定连接有安装杆，输送筒固定连接在安装杆上，第一涡轮片的直径大于第二涡轮片的直径，第一涡轮片的旋向与第二涡轮片的旋向相反，干燥箱底部固定连接有支撑柱，支撑柱底部固定连接有座板，支撑柱、干燥箱和搅拌箱位于同一轴线上，支撑柱将干燥箱和搅拌箱垫高，从而使得排料门能打开足够的大，促进排料，座板增加与地面的接触面积，增加设备运行时的稳定性，支撑柱、干燥箱和搅拌箱在同一轴线上，从而在设备运行时减轻设备的摆动。
附图说明
图1为本发明提出的一种色母粒加工高效混合装置主视的结构示意图；
图2为本发明提出的一种色母粒加工高效混合装置图1中A部分的结构示意图；
图3为本发明提出的一种色母粒加工高效混合装置图1中B部分的结构示意图；
图4为本发明提出的一种色母粒加工高效混合装置中搅拌箱的立体图。
图中：1、搅拌箱；101、第一圆环；102、齿环；103、第二圆环；104、投料门；105、安装架；2、第一电机；201、驱动轴；2011、第 一齿轮；2012、搅拌杆；2013、第一涡轮片；2014、第二涡轮片；3、转轴；301、矩形板；3011、第一转环；3012、第二转环；302、第二齿轮；4、干燥箱；401、除尘管；402、排料门；403、输送筒；4031、安装杆；5、烘干箱；501、安装箱；5011、第二电机；5012、通孔；502、连接轴；5021、叶片；503、滤网；6、支撑柱；601、座板。
具体实施方式
下面将结合本发明实施例中的附图，对本发明实施例中的技术方案进行清楚、完整地描述，显然，所描述的实施例仅仅是本发明一部分实施例，而不是全部的实施例。
在本发明的描述中，需要理解的是，术语“上”、“下”、“前”、“后”、“左”、“右”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系，仅是为了便于描述本发明和简化描述，而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作，因此不能理解为对本发明的限制。
实施例1：
参照图1-4，一种色母粒加工高效混合装置，包括搅拌箱1，搅拌箱1顶部固定连接有第一电机2，第一电机2的输出端固定连接有驱动轴201，驱动轴201上从上到下依次固定连接有第一齿轮2011、搅拌杆2012、第一涡轮片2013和第二涡轮片2014，搅拌箱1上固定连接有第一圆环101，第一圆环101上滑动连接有转轴3，转轴3上固定连接有第二齿轮302，搅拌箱1内固定连接有齿环102，第一齿 轮2011与第二齿轮302啮合，第二齿轮302与齿环102啮合，转轴3上固定连接有矩形板301，矩形板301与搅拌箱1的内壁贴合，搅拌箱1内固定连接有第二圆环103，转轴3底部滑动连接在第二圆环103上，搅拌杆2012转动连接在搅拌箱1内，第一涡轮片2013与搅拌箱1的内壁贴合，搅拌箱1底部固定连接有干燥箱4，干燥箱4内固定连接有输送筒403，第二涡轮片2014转动连接在输送筒403内，第二涡轮片2014与输送筒403内壁贴合，干燥箱4上固定连接有烘干箱5，烘干箱5上固定连接有滤网503，烘干箱5上固定连接有安装箱501，安装箱501内固定连接有第二电机5011，第二电机5011的输出端固定连接有连接轴502，连接轴502上固定连接有叶片5021，叶片5021转动连接在烘干箱5内，干燥箱4上固定连接有除尘管401，搅拌箱1上转动连接有投料门104，干燥箱4上转动连接有排料门402，转轴3顶部固定连接有第一转环3011，转轴3底部固定连接有第二转环3012，第一圆环101上开设有与第一转环3011配合的环形滑槽，第二圆环103上开设有与第二转环3012配合的环形滑槽。
第一涡轮片2013的直径大于第二涡轮片2014的直径，第一涡轮片2013的旋向与第二涡轮片2014的旋向相反
打开投料门104，将原料投入至搅拌箱1内，关闭投料门104启动第一电机2正向转动，此时驱动轴201顺时针转动，固定连接在驱动轴201上的搅拌杆2012对投入的原料进行搅拌，驱动轴201上的第一齿轮2011转动，此时第一齿轮2011便会带动第二齿轮302进行转动，第二齿轮302转动时转轴3也发生转动，并且转轴3围绕驱动 轴201再作转动，此时转轴3上固定连接的矩形板301也跟随转动，矩形板301在转动时不仅将粘附在搅拌箱1内壁的原料刮掉，同时与搅拌杆2012转动的方向相反，对搅拌箱1内的原料进行扰动混合，增加混合效果，在进行混合过程中第一涡轮片2013始终进行转动，当驱动轴201正向转动时第一涡轮片2013的传送方向向上，从而正在搅拌的原料不会出现搅拌不均匀就掉落的现象发生，搅拌至固定时间之后控制第一电机2反转，此时固定连接在驱动轴201上的第一涡轮片2013传送方向向下，从而搅拌完成的色母粒被传送到干燥箱4内，在控制第一电机2反转的同时启动第二电机5011，此时第二电机5011控制连接轴502转动，从而叶片5021也开始转动，此时掉落的色母粒被叶片5021吹动进行干燥，之后色母粒掉落至干燥箱4底部，驱动轴201反转的同时第二涡轮片2014跟随共同转动，在驱动轴201反转时第二涡轮片2014的传送方向向上，从而掉落在干燥箱4底部的色母粒被第二涡轮片2014经输送筒403向上输送，当色母粒输送至输送筒403顶部掉落之后又被叶片5021吹动进行干燥，依此循环对色母粒进行干燥，不需要在将混合完成的色母粒取出转移设备进行烘干，从而节约了时间，而色母粒在被不断推送并掉落吹动的过程中产生出粉尘，在除尘管401处接入抽风装置，从而产生的粉尘也被收集走，既简便又高效，干燥完成之后打开排料门402并且控制第一电机2正转，此时色母粒便被排出，驱动轴201正转时第一涡轮片2013传送方向向上，第二涡轮片2014传送方向向下，从而输送筒403内的色母粒也被排出，此时打开投料门104继续添加原料进行搅 拌原料也不会从搅拌箱1内掉落至干燥箱4内。
实施例2：
参照图1-4，与实施例1基本相同，更进一步的是，烘干箱5通过通孔5012与安装箱501相连通，烘干箱5的数量具体为两组，且两组烘干箱5对称分布在干燥箱4两侧，转轴3的数量具体为两组，且两组转轴3对称转动连接在驱动轴201两侧。
两组烘干箱5能提升对色母粒的吹风范围，从而提升烘干效果，且两组烘干箱5能产生更大的风量，使得粉尘与色母粒分离，同时烘干箱5与安装箱501相连通，在叶片5021转动时将第二电机5011产生的热量吸附并传送至干燥箱4内，加强干燥效果，两组转轴3上均固定连接有矩形板301，加强扰流混合效果，同时使得搅拌箱1的内壁刮的更干净。
实施例3：
参照图1-4，与实施例1基本相同，更进一步的是，搅拌箱1内固定连接有安装架105，驱动轴201转动连接在安装架105上，干燥箱4内固定连接有安装杆4031，输送筒403固定连接在安装杆4031上，第一涡轮片2013的直径大于第二涡轮片2014的直径，第一涡轮片2013的旋向与第二涡轮片2014的旋向相反，干燥箱4底部固定连接有支撑柱6，支撑柱6底部固定连接有座板601，支撑柱6、干燥箱4和搅拌箱1位于同一轴线上。
支撑柱6将干燥箱4和搅拌箱1垫高，从而使得排料门402能打开足够的大，促进排料，座板601增加与地面的接触面积，增加设备 运行时的稳定性，支撑柱6、干燥箱4和搅拌箱1在同一轴线上，从而在设备运行时减轻设备的摆动。
工作原理：本发明中，打开投料门104，将原料投入至搅拌箱1内，关闭投料门104启动第一电机2正向转动，此时驱动轴201顺时针转动，固定连接在驱动轴201上的搅拌杆2012对投入的原料进行搅拌，驱动轴201上的第一齿轮2011转动，此时第一齿轮2011便会带动第二齿轮302进行转动，第二齿轮302转动时转轴3也发生转动，并且转轴3围绕驱动轴201再作转动，此时转轴3上固定连接的矩形板301也跟随转动，矩形板301在转动时不仅将粘附在搅拌箱1内壁的原料刮掉，同时与搅拌杆2012转动的方向相反，对搅拌箱1内的原料进行扰动混合，增加混合效果，在进行混合过程中第一涡轮片2013始终进行转动，当驱动轴201正向转动时第一涡轮片2013的传送方向向上，从而正在搅拌的原料不会出现搅拌不均匀就掉落的现象发生，搅拌至固定时间之后控制第一电机2反转，此时固定连接在驱动轴201上的第一涡轮片2013传送方向向下，从而搅拌完成的色母粒被传送到干燥箱4内，在控制第一电机2反转的同时启动第二电机5011，此时第二电机5011控制连接轴502转动，从而叶片5021也开始转动，此时掉落的色母粒被叶片5021吹动进行干燥，之后色母粒掉落至干燥箱4底部，驱动轴201反转的同时第二涡轮片2014跟随共同转动，在驱动轴201反转时第二涡轮片2014的传送方向向上，从而掉落在干燥箱4底部的色母粒被第二涡轮片2014经输送筒403向上输送，当色母粒输送至输送筒403顶部掉落之后又被叶片5021 吹动进行干燥，依此循环对色母粒进行干燥，不需要在将混合完成的色母粒取出转移设备进行烘干，从而节约了时间，而色母粒在被不断推送并掉落吹动的过程中产生出粉尘，在除尘管401处接入抽风装置，从而产生的粉尘也被收集走，既简便又高效，干燥完成之后打开排料门402并且控制第一电机2正转，此时色母粒便被排出，驱动轴201正转时第一涡轮片2013传送方向向上，第二涡轮片2014传送方向向下，从而输送筒403内的色母粒也被排出，此时打开投料门104继续添加原料进行搅拌原料也不会从搅拌箱1内掉落至干燥箱4内，两组烘干箱5能提升对色母粒的吹风范围，从而提升烘干效果，且两组烘干箱5能产生更大的风量，使得粉尘与色母粒分离，同时烘干箱5与安装箱501相连通，在叶片5021转动时将第二电机5011产生的热量吸附并传送至干燥箱4内，加强干燥效果，两组转轴3上均固定连接有矩形板301，加强扰流混合效果，同时使得搅拌箱1的内壁刮的更干净，支撑柱6将干燥箱4和搅拌箱1垫高，从而使得排料门402能打开足够的大，促进排料，座板601增加与地面的接触面积，增加设备运行时的稳定性，支撑柱6、干燥箱4和搅拌箱1在同一轴线上，从而在设备运行时减轻设备的摆动。
以上所述，仅为本发明较佳的具体实施方式，但本发明的保护范围并不局限于此，任何熟悉本技术领域的技术人员在本发明揭露的技术范围内，根据本发明的技术方案及其发明构思加以等同替换或改变，都应涵盖在本发明的保护范围之内。

Claims (10)

  1. 一种色母粒加工高效混合装置，包括搅拌箱(1)，其特征在于，所述搅拌箱(1)顶部固定连接有第一电机(2)，所述第一电机(2)的输出端固定连接有驱动轴(201)，所述驱动轴(201)上从上到下依次固定连接有第一齿轮(2011)、搅拌杆(2012)、第一涡轮片(2013)和第二涡轮片(2014)，所述搅拌箱(1)上固定连接有第一圆环(101)，所述第一圆环(101)上滑动连接有转轴(3)，所述转轴(3)上固定连接有第二齿轮(302)，所述搅拌箱(1)内固定连接有齿环(102)，所述第一齿轮(2011)与第二齿轮(302)啮合，所述第二齿轮(302)与齿环(102)啮合，所述转轴(3)上固定连接有矩形板(301)，所述矩形板(301)与搅拌箱(1)的内壁贴合，所述搅拌箱(1)内固定连接有第二圆环(103)，所述转轴(3)底部滑动连接在第二圆环(103)上，所述搅拌杆(2012)转动连接在搅拌箱(1)内，所述第一涡轮片(2013)与搅拌箱(1)的内壁贴合，所述搅拌箱(1)底部固定连接有干燥箱(4)，所述干燥箱(4)内固定连接有输送筒(403)，所述第二涡轮片(2014)转动连接在输送筒(403)内，所述第二涡轮片(2014)与输送筒(403)内壁贴合，所述干燥箱(4)上固定连接有烘干箱(5)，所述烘干箱(5)上固定连接有滤网(503)，所述烘干箱(5)上固定连接有安装箱(501)，所述安装箱(501)内固定连接有第二电机(5011)，所述第二电机(5011)的输出端固定连接有连接轴(502)，所述连接轴(502)上固定连接有叶片(5021)，所述叶片(5021)转动连接在烘干箱(5)内，所述烘干箱(5)通过通孔(5012)与安装箱(501)相连通，所 述干燥箱(4)上固定连接有除尘管(401)。
  2. 根据权利要求1所述的一种色母粒加工高效混合装置，其特征在于，所述搅拌箱(1)上转动连接有投料门(104)，所述干燥箱(4)上转动连接有排料门(402)。
  3. 根据权利要求1所述的一种色母粒加工高效混合装置，其特征在于，所述转轴(3)顶部固定连接有第一转环(3011)，所述转轴(3)底部固定连接有第二转环(3012)，所述第一圆环(101)上开设有与第一转环(3011)配合的环形滑槽，所述第二圆环(103)上开设有与第二转环(3012)配合的环形滑槽。
  4. 根据权利要求1所述的一种色母粒加工高效混合装置，其特征在于，所述搅拌箱(1)内固定连接有安装架(105)，所述驱动轴(201)转动连接在安装架(105)上。
  5. 根据权利要求1所述的一种色母粒加工高效混合装置，其特征在于，所述干燥箱(4)内固定连接有安装杆(4031)，所述输送筒(403)固定连接在安装杆(4031)上。
  6. 根据权利要求1所述的一种色母粒加工高效混合装置，其特征在于，所述烘干箱(5)的数量具体为两组，且两组所述烘干箱(5)对称分布在干燥箱(4)两侧。
  7. 根据权利要求1所述的一种色母粒加工高效混合装置，其特征在于，所述转轴(3)的数量具体为两组，且两组所述转轴(3)对称转动连接在驱动轴(201)两侧。
  8. 根据权利要求1所述的一种色母粒加工高效混合装置，其特 征在于，所述第一涡轮片(2013)的直径大于第二涡轮片(2014)的直径，所述第一涡轮片(2013)的旋向与第二涡轮片(2014)的旋向相反。
  9. 根据权利要求1所述的一种色母粒加工高效混合装置，其特征在于，所述干燥箱(4)底部固定连接有支撑柱(6)，所述支撑柱(6)底部固定连接有座板(601)。
  10. 根据权利要求1所述的一种色母粒加工高效混合装置，其特征在于，所述支撑柱(6)、干燥箱(4)和搅拌箱(1)位于同一轴线上。
PCT/CN2021/125161 2020-12-16 2021-10-21 一种色母粒加工高效混合装置 WO2022127356A1 (zh)

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CN117863392A (zh) * 2023-06-05 2024-04-12 广东晟华塑料科技有限公司 一种用于注塑原料的清洗配比混合装置

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