WO2022001704A1 - 压路机械的控制方法和压路机械 - Google Patents
压路机械的控制方法和压路机械 Download PDFInfo
- Publication number
- WO2022001704A1 WO2022001704A1 PCT/CN2021/100946 CN2021100946W WO2022001704A1 WO 2022001704 A1 WO2022001704 A1 WO 2022001704A1 CN 2021100946 W CN2021100946 W CN 2021100946W WO 2022001704 A1 WO2022001704 A1 WO 2022001704A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- vibration
- pump
- speed
- displacement
- engine
- Prior art date
Links
Images
Classifications
-
- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01C—CONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
- E01C19/00—Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving
- E01C19/22—Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving for consolidating or finishing laid-down unset materials
- E01C19/23—Rollers therefor; Such rollers usable also for compacting soil
- E01C19/28—Vibrated rollers or rollers subjected to impacts, e.g. hammering blows
-
- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01C—CONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
- E01C19/00—Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving
- E01C19/22—Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving for consolidating or finishing laid-down unset materials
- E01C19/23—Rollers therefor; Such rollers usable also for compacting soil
- E01C19/28—Vibrated rollers or rollers subjected to impacts, e.g. hammering blows
- E01C19/286—Vibration or impact-imparting means; Arrangement, mounting or adjustment thereof; Construction or mounting of the rolling elements, transmission or drive thereto, e.g. to vibrator mounted inside the roll
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B06—GENERATING OR TRANSMITTING MECHANICAL VIBRATIONS IN GENERAL
- B06B—METHODS OR APPARATUS FOR GENERATING OR TRANSMITTING MECHANICAL VIBRATIONS OF INFRASONIC, SONIC, OR ULTRASONIC FREQUENCY, e.g. FOR PERFORMING MECHANICAL WORK IN GENERAL
- B06B1/00—Methods or apparatus for generating mechanical vibrations of infrasonic, sonic, or ultrasonic frequency
- B06B1/18—Methods or apparatus for generating mechanical vibrations of infrasonic, sonic, or ultrasonic frequency wherein the vibrator is actuated by pressure fluid
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B06—GENERATING OR TRANSMITTING MECHANICAL VIBRATIONS IN GENERAL
- B06B—METHODS OR APPARATUS FOR GENERATING OR TRANSMITTING MECHANICAL VIBRATIONS OF INFRASONIC, SONIC, OR ULTRASONIC FREQUENCY, e.g. FOR PERFORMING MECHANICAL WORK IN GENERAL
- B06B1/00—Methods or apparatus for generating mechanical vibrations of infrasonic, sonic, or ultrasonic frequency
- B06B1/18—Methods or apparatus for generating mechanical vibrations of infrasonic, sonic, or ultrasonic frequency wherein the vibrator is actuated by pressure fluid
- B06B1/183—Methods or apparatus for generating mechanical vibrations of infrasonic, sonic, or ultrasonic frequency wherein the vibrator is actuated by pressure fluid operating with reciprocating masses
-
- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01C—CONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
- E01C19/00—Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving
- E01C19/22—Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving for consolidating or finishing laid-down unset materials
- E01C19/23—Rollers therefor; Such rollers usable also for compacting soil
- E01C19/28—Vibrated rollers or rollers subjected to impacts, e.g. hammering blows
- E01C19/282—Vibrated rollers or rollers subjected to impacts, e.g. hammering blows self-propelled, e.g. with an own traction-unit
-
- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01C—CONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
- E01C19/00—Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving
- E01C19/22—Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving for consolidating or finishing laid-down unset materials
- E01C19/23—Rollers therefor; Such rollers usable also for compacting soil
- E01C19/28—Vibrated rollers or rollers subjected to impacts, e.g. hammering blows
- E01C19/282—Vibrated rollers or rollers subjected to impacts, e.g. hammering blows self-propelled, e.g. with an own traction-unit
- E01C19/283—Vibrated rollers or rollers subjected to impacts, e.g. hammering blows self-propelled, e.g. with an own traction-unit pedestrian-controlled, e.g. with safety arrangements for operator
-
- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01C—CONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
- E01C19/00—Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving
- E01C19/22—Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving for consolidating or finishing laid-down unset materials
- E01C19/23—Rollers therefor; Such rollers usable also for compacting soil
- E01C19/28—Vibrated rollers or rollers subjected to impacts, e.g. hammering blows
- E01C19/288—Vibrated rollers or rollers subjected to impacts, e.g. hammering blows adapted for monitoring characteristics of the material being compacted, e.g. indicating resonant frequency, measuring degree of compaction, by measuring values, detectable on the roller; using detected values to control operation of the roller, e.g. automatic adjustment of vibration responsive to such measurements
Definitions
- the present application relates to the technical field of construction machinery, in particular, to a control method of a road roller and a road roller.
- One way is to avoid excessive load when the vibration wheel starts to vibrate, use a pump with small displacement, and increase the flow rate of the pump through the transfer case.
- the engine speed reaches the maximum speed set in the energy saving mode.
- the engine speed rises to the maximum speed in the energy-saving mode, while the displacement of the travel pump keeps the speed unchanged, so far the engine speed does not change.
- One way is that the engine speed does not change when the idle speed reaches the rated speed, the engine speed rises to the rated speed when the handle is moved, and the engine speed reaches the idle speed when the handle returns to the neutral position, which reduces the running time of the engine at high speed and reduces fuel consumption.
- the present application aims to at least solve or improve one of the technical problems existing in the related art.
- an embodiment of the first aspect of the present application provides a control method of a road roller machine.
- the embodiment of the second aspect of the present application provides a road roller.
- the present application proposes a control method for a road roller machine.
- the road roller machine includes an engine, a travel pump, a vibration pump, and a vibration component.
- the travel pump and the vibration pump are powered by the engine.
- the control method includes: responding to At the start of the vibration request, increase the engine speed to exceed the preset speed range, and reduce the displacement of the travel pump; and start the vibration pump; determine whether the vibration component has completed the start of vibration; after the vibration component has completed the start of vibration, reduce the engine Adjust the speed of the driving pump to the preset speed range, increase the displacement of the travel pump, and increase the displacement of the vibration pump.
- the control method for a road roller machine proposed in this application is applied to a road roller machine.
- the road roller machine includes an engine, a travel pump, a vibration pump and a vibration component.
- the vibration pump and the travel pump are driven by the engine.
- the vibration pump is used to drive the vibration component to vibrate.
- start The vibration pump because the speed of the engine reaches a value beyond the preset speed range, can drive the vibration component with a large load, thereby realizing the start of the vibration function at a low speed of the engine, and maximize the performance of the engine.
- the vibration pump After the vibration is completed, adjust the engine speed back to the preset speed range, increase the displacement of the travel pump, and increase the displacement of the vibration pump. Since the engine speed and the displacement of the vibration pump are related to the vibration frequency of the vibration components, Therefore, reducing the speed of the engine and increasing the displacement of the vibration pump can reduce the influence of the speed reduction of the engine speed on the vibration frequency of the vibration component, and ensure the stability of the vibration frequency.
- the displacement is related to the traveling speed of the roller. Therefore, increasing the engine speed and reducing the displacement of the traveling pump can reduce the impact of the increase in the engine speed on the traveling speed of the roller, which is convenient for the roller during the driving process. Start the vibration component in .
- the engine is to increase the speed after the compressor receives the starting vibration request, then the engine can maintain a low-speed operation state before the compressor receives the starting vibration request, thereby realizing the vibration component at low engine speed. Start the vibration, and after the start of the vibration is completed, the speed of the engine is lowered to the preset speed range, which is more conducive to the energy saving and environmental protection of the roller machine.
- control method of the road roller according to the above-mentioned embodiment of the present application may also have the following additional technical features:
- step further includes: controlling the rotational speed of the engine to be within the preset rotational speed. within the interval.
- the speed of the engine is controlled within a preset speed range during the running process of the roller machine without the vibrating component being activated, so as to facilitate the control of the speed of the engine of the roller machine within a more energy-saving speed range, which is more beneficial to the roller.
- the steps of increasing the rotational speed of the engine and reducing the displacement of the travel pump specifically include: in response to the start-up vibration request, increasing the rotational speed of the engine to the preset rotational speed value, and adjust the displacement of the travel pump to the first preset displacement value, so that the traveling speed of the road roller is constant; wherein, the preset rotational speed value is higher than the upper limit of the preset rotational speed range.
- the speed of the engine is increased to a preset speed, and the displacement of the travel pump is decreased to a first preset displacement value, and then the speed of the engine and the travel pump are adjusted.
- the displacement provides a fixed point, which is more conducive to controlling the traveling speed of the roller, keeping the traveling speed of the roller constant, and also provides a stable power base for the start-up of the vibration component.
- it further includes: detecting the traveling speed of the roller, and determining the first correspondence between the rotational speed of the engine and the displacement of the traveling pump according to the traveling speed of the roller, and according to the preset rotational speed The value and the first correspondence determine a first preset displacement value.
- the driving speed of the road roller is obtained first, and the corresponding relationship between the rotational speed of the engine and the displacement of the driving pump at the driving speed is established, and then when the rotational speed of the engine reaches the preset rotational speed value, the displacement of the driving pump is also By adjusting to the first preset displacement value corresponding to the preset rotational speed value, it is possible to ensure that the running speed of the road roller is constant throughout the entire vibration-starting process.
- judging whether the vibration component completes the step of starting vibration specifically includes: judging whether the vibration frequency of the vibration component reaches a preset frequency; wherein, when the vibration frequency of the vibration component reaches the preset frequency When the vibration component completes the start-up.
- the vibration component determines whether the vibration component completes the start-up by judging whether the vibration frequency of the vibration component reaches the preset frequency.
- the vibration frequency of the vibration component reaches the preset frequency, it means that the vibration component completes the start-up.
- the method of detecting the vibration frequency to judge whether the vibration component has completed the start-up is simple and clear, and has high accuracy.
- the method further includes: in response to the vibration frequency setting instruction, determining a predetermined set frequency.
- a vibration frequency setting instruction is received, and the preset frequency is determined according to the vibration frequency.
- the vibration frequency setting instruction may be a default setting or a new setting.
- the step of starting the vibration pump is specifically: according to the preset frequency, determining the second corresponding relationship between the speed of the engine and the displacement of the vibration pump, according to the preset speed value and the first Two corresponding relationships, determine the second preset displacement value, and start the vibration pump with the second preset displacement value.
- a second corresponding relationship between the rotational speed of the engine and the displacement of the vibration pump is first established according to the preset frequency.
- the second preset displacement value corresponding to the value is activated, which in turn can provide enough power to start the vibration and ensure the speed of the vibration.
- the steps of reducing the rotational speed of the engine, increasing the displacement of the travel pump, and increasing the displacement of the vibration pump specifically include: After the components start to vibrate, reduce the engine speed to the speed before responding to the start vibration request, increase the displacement of the travel pump to the displacement before responding to the start vibration request, and increase the displacement of the vibration pump to the third preset. Set the displacement value.
- the rotational speed of the engine is adjusted back to the rotational speed before receiving the start-up vibration request, and the displacement of the travel pump is adjusted back to the displacement before the start-up vibration request is received, thereby ensuring that the road roller is The driving process of the machine is stable, and the energy saving of the rolling machine is ensured.
- the displacement of the vibration pump is increased to the third preset displacement value, thereby ensuring the stability of the vibration frequency of the vibration component.
- the adjustment amount of the engine speed is inversely proportional to the adjustment amount of the displacement of the travel pump, so that the travel speed of the road roller is constant.
- the adjustment amount of the rotational speed of the engine and the displacement of the traveling pump are set as:
- the inverse proportional relationship can calculate the corresponding relationship between the rotational speed of the engine and the displacement of the travel pump when the traveling speed of the roller is constant, and then control the engine and the traveling pump according to this relationship, which can ensure the constant traveling speed of the roller. , to ensure that the rolling machine starts the vibration component during the traveling process.
- the present application proposes a road roller machine, which includes: a main body; an engine provided on the main body; a traveling component provided on the main body; a traveling pump provided on the main body for driving the traveling component; a vibration component , located in the main body; the vibration pump, located in the main body, is used for driving the vibration assembly; the controller is electrically connected with the engine, the travel pump and the vibration pump, and the controller is used to execute the control of the rolling machine proposed by any one of the above-mentioned technical solutions method.
- the rolling machine proposed in this application includes: a main body, an engine, a traveling assembly, a traveling pump, a vibration assembly and a vibration pump, wherein the engine provides power for the traveling pump and the vibration pump, and the traveling pump drives the traveling assembly, which drives the rolling machine to travel, and the vibration pump
- the vibration assembly is driven, and the controller is used to execute the control method of the road roller as proposed in any of the above technical solutions. Therefore, the road roller proposed by the present application has the control method of the roller as proposed by any of the above technical solutions. All the beneficial effects will not be stated here.
- the rolling machine further includes: a frequency detection component, which is arranged on the main body, the frequency detection component is used to detect the vibration frequency of the vibration component, and the frequency detection component is connected with the controller; the speed detection component is arranged in The main body, the speed detection component is used for detecting the speed of the roller, and the speed detection component is electrically connected with the controller.
- the road roller further includes a frequency detection component, and the frequency detection component is used to detect the vibration frequency of the vibration component, so as to determine whether to complete the vibration; the road roller also includes a speed detection component, and the speed detection component is used to detect the roller
- the traveling speed of the roller is guaranteed to be constant.
- Fig. 1 shows the flow chart of the control method of the road roller provided by the first embodiment of the present application
- Fig. 2 shows the flow chart of the control method of the road roller provided by the second embodiment of the present application
- Fig. 3 shows the flow chart of the control method of the road roller provided by the third embodiment of the present application
- Fig. 4 shows the flow chart of the control method of the road roller provided by the fourth embodiment of the present application.
- Fig. 5 shows a flow chart of the control method of the road roller provided by the fifth embodiment of the present application.
- Fig. 1 shows a flow chart of a control method of a road roller provided by the first embodiment of the present application.
- Step 102 in response to the start-up vibration request, increase the rotational speed of the engine beyond the preset rotational speed range, and decrease the displacement of the travel pump;
- Step 104 start the vibration pump
- Step 106 determine whether the vibration component has completed the vibration; if the determination result is yes, go to step 108, and if the determination result is no, return to step 106 again;
- Step 108 after the vibration component is started to vibrate, the speed of the engine is lowered to within a preset speed range, the displacement of the travel pump is increased, and the displacement of the vibration pump is increased.
- the rolling machine if it receives a request to start vibration during the running process, it will increase the rotational speed of the engine and reduce the displacement of the travel pump, wherein, increasing the rotational speed of the engine may be a vibration component of the rolling machine Provides higher kinetic energy, which can provide starting kinetic energy for heavy-load vibration components, thereby realizing the start of the vibration function at low engine speeds, and maximize the performance of the engine without using a transfer case to increase the speed transmitted by the engine. , thereby making the structure of the rolling machine simple and reducing the cost.
- the running speed of the road roller is determined by the flow rate of the travel motor.
- the travel motor is supplied with hydraulic power by the travel pump.
- the flow rate of the travel motor can be regarded as the speed of the engine multiplied by the displacement of the travel pump.
- the displacement of the driving pump directly affects the driving speed of the road roller. If the engine speed is increased alone, the driving speed of the road roller will be greatly increased, and the vibration function of the road roller will cause danger.
- the application also reduces the displacement of the travel pump, which can reduce the impact on the driving speed of the road roller when the vibration function is activated, and is more conducive to the start of the vibration function of the road roller during the driving process.
- the speed of the engine is reduced to a preset speed range, and then the speed of the engine is adjusted to a preset speed range, which can reduce the energy consumption of the compactor and achieve the purpose of energy saving.
- the displacement of the travel pump is increased, and the influence of the speed change of the engine on the travel speed of the roller is reduced again.
- the vibration frequency of the vibration components ensures the stability of the vibration.
- control steps of the present application are simple, the efficiency is high, and no accumulator is required, and it is still applicable in environments such as plateaus.
- the preset rotational speed interval may be an economic rotational speed interval of the road roller, wherein the economic rotational speed interval refers to the rotational speed interval of the vehicle in which the engine is most fuel-efficient. Due to the difference in vehicle structure and engine structure, the economic rotational speed of different vehicles is caused by The interval is different, for example: the economic speed range of some road rollers is 1700r/min to 1900r/min, and the economic speed interval of some road rollers is 1300r/min to 1500r/min.
- Fig. 2 shows a flow chart of the control method of the road roller provided by the second embodiment of the present application.
- Step 202 controlling the rotational speed of the engine to be within a preset rotational speed range
- Step 204 in response to the start-up vibration request, increase the rotational speed of the engine beyond the preset rotational speed range, and decrease the displacement of the travel pump;
- Step 206 start the vibration pump
- Step 208 determine whether the vibration component has completed the start of vibration; if the determination result is yes, go to step 210, and if the determination result is no, return to step 208 again;
- Step 210 After the vibration components are started to vibrate, the speed of the engine is lowered to within a preset speed range, the displacement of the travel pump is increased, and the displacement of the vibration pump is increased.
- the engine is controlled to pre- The speed operation of the speed range is set to ensure that the speed of the engine is in the economic speed range, which can ensure the energy-saving effect of the engine during the traveling process.
- FIG. 3 shows a flowchart of a control method for a road roller provided by a third embodiment of the present application.
- Step 302 in response to the start vibration request, increase the rotational speed of the engine to a preset rotational speed value, and decrease the displacement of the travel pump to a first preset displacement value;
- Step 304 start the vibration pump
- Step 306 determine whether the vibration component has completed the start of vibration; if the determination result is yes, go to step 308, and if the determination result is no, return to step 306 again;
- Step 308 After the vibration component completes the start-up, reduce the speed of the engine to the speed before responding to the start-vibration request, increase the displacement of the travel pump to the displacement before responding to the start-vibration request, and increase the displacement of the vibration pump. to the third preset displacement value, so that the running speed of the road roller is constant.
- the preset rotational speed value is greater than the upper limit value of the economical rotational speed range.
- Embodiment 1 on the basis of Embodiment 1 or Embodiment 2, if a start vibration request is received, the rotational speed of the engine is increased to a preset rotational speed value, and the displacement of the travel pump is decreased to a first preset value
- the displacement value in which the specific preset rotational speed value and the first preset displacement value can be set to adjust the driving speed of the road roller in a targeted manner, keeping the driving speed of the road roller constant, which is beneficial to the control of the road roller .
- the displacement of the vibration pump is increased to the third preset displacement value, and then the stable operation of the vibration component can be controlled according to the frequency of the vibration component.
- FIG. 4 shows a flowchart of a control method for a road roller provided by a fourth embodiment of the present application.
- Step 402 in response to the start vibration request, increase the rotational speed of the engine to a preset rotational speed value, and decrease the displacement of the travel pump to a first preset displacement value;
- Step 404 start the vibration pump with the second preset displacement value corresponding to the preset frequency
- Step 406 determine whether the vibration frequency of the vibration component reaches the preset frequency; if the determination result is yes, go to step 408, and if the determination result is no, return to step 406 again;
- Step 408 After the frequency of the vibration component reaches the preset frequency, reduce the speed of the engine to the speed before responding to the start vibration request, increase the displacement of the travel pump to the displacement before responding to the start vibration request, and increase the vibration The displacement of the pump to the third preset displacement value.
- judging whether the vibration component completes the start-up is realized by judging whether the vibration frequency of the vibration component reaches a preset frequency, Specifically, judging whether the vibration frequency of the vibration component reaches the preset frequency may be judging whether the vibration frequency of the vibration component continuously maintains the preset frequency for a preset time.
- the preset time may be 3 seconds, 5 seconds, etc., so that the rolling machine can be accurately controlled.
- Fig. 5 shows a flow chart of the control method of the road roller provided by the fifth embodiment of the present application.
- Step 502 determining a preset frequency in response to the vibration frequency setting instruction
- Step 504 in response to the start vibration request, increase the rotational speed of the engine to a preset rotational speed value, and decrease the displacement of the travel pump to a first preset displacement value;
- Step 506 start the vibration pump with the second preset displacement value corresponding to the preset frequency
- Step 508 determine whether the vibration frequency of the vibration component reaches the preset frequency; if the determination result is yes, go to step 510, and if the determination result is no, return to step 508 again;
- Step 510 After the frequency of the vibration component reaches the preset frequency, reduce the speed of the engine to the speed before responding to the start vibration request, increase the displacement of the travel pump to the displacement before responding to the start vibration request, and increase the vibration The displacement of the pump to the third preset displacement value.
- the preset rotational speed value is greater than the upper limit value of the economical rotational speed range.
- the rolling machine with adjustable vibration frequency first receive the setting instruction of the vibration frequency, and determine the vibration frequency according to the setting instruction of the vibration frequency,
- the setting instruction of the vibration frequency may be a default instruction, for example, execute the vibration frequency of the last execution, or the system may set the same vibration frequency for each startup.
- the setting command of the vibration frequency can also be input this time.
- the displacement of the vibration pump is adjusted to provide sufficient power for the vibration component.
- the method for determining the first preset displacement is: detecting the traveling speed of the roller, and determining the rotational speed of the engine and the displacement of the traveling pump according to the traveling speed of the roller.
- the first corresponding relationship of the quantity is determined, and the first preset displacement value is determined according to the preset rotational speed value and the first corresponding relationship.
- the traveling speed of the road roller is obtained first, and the corresponding relationship between the rotational speed of the engine and the displacement of the travel pump at the travel speed is established, and then when the rotational speed of the engine reaches the preset rotational speed value, the displacement of the travel pump is also By adjusting to the first preset displacement value corresponding to the preset rotational speed value, it is possible to ensure that the running speed of the road roller is constant throughout the entire vibration-starting process.
- the step of starting the vibrating pump is specifically: determining a second correspondence between the rotational speed of the engine and the displacement of the vibrating pump according to the preset frequency, and according to the preset rotational speed value and the second corresponding relationship, determine the second preset displacement value, and start the vibration pump with the second preset displacement value.
- the second corresponding relationship between the rotational speed of the engine and the displacement of the vibration pump is first established according to the preset frequency.
- the second preset displacement value corresponding to the value is activated, which in turn can provide enough power to start the vibration and ensure the speed of the vibration.
- the rotational speed of the engine is set in the low fuel consumption range.
- the speed of the engine rises to the preset speed, and at the same time, the displacement of the travel pump is controlled to decrease, so that the traveling speed of the roller is constant.
- the vibration component starts to vibrate to the preset frequency of vibration. value.
- the speed of the engine is reduced to the speed in the economic mode, and the displacement of the travel pump is controlled to increase, and the displacement of the vibration pump is increased, so that the driving speed is constant and the frequency is constant.
- the present application provides a road rolling machine, comprising: a main body and an engine provided on the main body, a travel pump, a travel assembly, a vibration pump, a vibration assembly and a controller, the controller and the engine and travel pump .
- the vibration pump is electrically connected, and the controller is used to execute the control method of the roller machine provided in any of the above embodiments.
- the road roller machine provided by this application includes: a main body, an engine, a traveling assembly, a traveling pump, a vibration assembly and a vibration pump, wherein the engine provides power for the traveling pump and the vibration pump, and the traveling pump drives the traveling assembly, which drives the roller to travel, and the vibration pump
- the vibration component is driven, and the controller is used to execute the control method of the road roller machine provided in any of the above embodiments. Therefore, the road roller machine proposed in this application has all the control methods of the road roller machine provided in any of the above-mentioned embodiments. The beneficial effects will not be stated one by one here.
- the road roller machine may be a road roller
- the vibrating assembly includes a vibrating wheel
- the rolling machine further includes: a frequency detection component for detecting the vibration frequency of the vibration component, the frequency detection component is arranged on the main body, and is electrically connected with the controller; the speed detection component is arranged on the main body, the speed The detection component is used for detecting the speed of the rolling machine, and the speed detection component is electrically connected with the controller.
- the road roller further includes a frequency detection component, and the frequency detection component is used to detect the vibration frequency of the vibration component, so as to determine whether the vibration component completes the start-up through the vibration frequency;
- the road roller also includes a speed detection component, the speed detection component It is used to detect the traveling speed of the roller, so as to control the displacement of the traveling pump according to the traveling speed of the roller and the rotational speed of the engine, so as to ensure the constant traveling speed of the roller.
Landscapes
- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Mechanical Engineering (AREA)
- Road Paving Machines (AREA)
Abstract
一种压路机械的控制方法和压路机械,控制方法包括:响应启振请求,调高发动机转速至超出预设转速区间和调低行驶泵排量;启动振动泵;判断振动组件是否完成启振;完成启振后,调低发动机转速至预设转速区间内,调高行驶泵排量,调高振动泵排量。压路机械包括主体、发动机、行驶组件、行驶泵、振动泵、振动组件和控制器,控制器执行预设的控制方法。该压路机械可在发动机低转速下启振。
Description
本申请涉及工程机械技术领域,具体而言,涉及一种压路机械的控制方法和一种压路机械。
发明背景
在相关技术中,压力机的启振方式通常有两种:
一种方式是,在振动轮启振时避免负载过大,使用小排量的泵,通过分动箱提升泵的流量,在节能模式下,无振动行走时手柄和发动机转速联动,当手柄推至最大转速时发动机转速达到节能模式下设定的最大转速。当振动时,发动机转速升至节能模式下最大转速,同时行驶泵的排量变化保持速度不变,至此发动机转速不再变化。
一种方式是,怠速到额定时发动机转速不变,手柄动作时发动机转速升至额定转速,当手柄回中位时发动机转速到怠速,减少了发动机高转速运行时间,降低油耗。
但是,这两种方式存在以下问题:
1)发动机负载率较大的压路机如何节能控制的问题;
2)发动机在较低转速下的振动轮启振的问题。
发明内容
本申请旨在至少解决或改善相关技术中存在的技术问题之一。
为此,本申请第一方面实施例提供了一种压路机械的控制方法。
本申请第二方面实施例提供了一种压路机械。
根据本申请第一方面实施例,本申请提出了一种压路机械的控制方法,压路机械包括发动机、行驶泵和振动泵、振动组件,行驶泵和振动泵由发动机取力,控制方法包括:响应于启动振动请求,调高发动机的转速至超出预设转速区间,并调低行驶泵的排量;以及启动振动泵;判断振动组件是否完成启振;在振动组件完成启振后,调低发动机的转速至预设转速区间内,调高行驶泵的排量,调高振动泵的排量。
本申请提出的压路机械的控制方法,应用于压路机械,压路机械包括发动机、行驶泵、振动泵和振动组件,振动泵和行驶泵由发动机驱动,振动泵用于驱动振动组件振动,行驶泵用于驱动压路机械行驶,进而在压路机械接收到启动振动请 求时,调高发动机的转速,使发动机的转速超出预设转速区间,达到一个较高的值,并调低行驶泵的排量,启动振动泵,由于发动机的转速达到了超出预设转速区间的值,进而可以带动负载较大的振动组件,进而实现发动机低转速下的振动功能的启动,最大效率的发挥发动机的性能,并在启振完成后,将发动机的转速调回至预设转速区间,调高行驶泵的排量,调高振动泵的排量,由于发动机的转速和振动泵的排量与振动组件的振动频率相关,因此,调低发动机的转速,并调高振动泵的排量,可以减小由于发动机转速的降速对振动组件振动频率的影响,保证振动频率的稳定,并且,由于发动机的转速和行驶泵的排量与压路机械的行驶速度相关,因此,在调高发动机的转速,并降低行驶泵的排量,可以减小由于发动机转速的提升对压路机械行驶速度的影响,进而便于压路机械在行驶过程中启动振动组件。
以及,发动机是在压路机械接收到启动振动请求后,调高转速,那么在发动机在压路机械接收到启动振动请求之前,可以保持一个低转速运行的状态,进而实现振动组件的在发动机低转速下启振,并且,在启振完成后,发动机的转速调低到预设转速区间内,更利于压路机械的节能环保。
另外,根据本申请上述实施例的压路机械的控制方法,还可以具有如下附加的技术特征:
在上述技术方案的基础上,进一步地,响应于启动振动请求,调高发动机的转速至超出预设转速区间,并调低行驶泵的排量步骤之前还包括:控制发动机的转速在预设转速区间内。
在该技术方案中,在压路机械未启动振动组件的行驶过程中,控制发动机的转速在预设转速区间内,进而便于将压路机械的发动机的转速控制在一个较节能的转速区间,更利于压路机械的节能环保。
在上述任一技术方案的基础上,进一步地,响应于启动振动请求,调高发动机的转速,并调低行驶泵的排量的步骤,具体包括:响应于启动振动请求,调高发动机的转速至预设转速值,并将行驶泵的排量调低到第一预设排量值,使得压路机械的行驶速度恒定;其中,预设转速值高于预设转速区间的上限。
在该技术方案中,在接收到启动振动请求后,将发动机的转速调高至预设转速,将行驶泵的排量调低到第一预设排量值,进而为发动机的转速和行驶泵的排量提供一个固定的点,进而更有利于控制压路机械的行驶速度,保持压路机械行驶速度的恒定,并且,对于振动组件的启振也会提供一个稳定的动力基础。
在上述任一技术方案的基础上,进一步地,还包括:检测压路机械的行驶速度,根据压路机械的行驶速度,确定发动机的转速和行驶泵的排量的第一对应关系,根据预设转速值和第一对应关系确定第一预设排量值。
在该技术方案中,先获取压路机械的行驶速度,建立该行驶速度下发动机的 转速和行驶泵的排量的对应关系,进而在发动机的转速到达预设转速值时,行驶泵的排量也调整到与预设转速值相对应的第一预设排量值,进而可以确保整个启振的过程,压路机械的行驶速度恒定。
在上述任一技术方案的基础上,进一步地,判断振动组件是否完成启振的步骤,具体包括:判断振动组件的振动频率是否达到预设频率;其中,在振动组件的振动频率达到预设频率时,振动组件完成启振。
在该技术方案中,通过判断振动组件的振动频率是否到达预设频率,来确定振动组件是否完成启振,在振动组件的振动频率达到预设频率时,说明振动组件完成启振,并且,通过检测振动频率判断振动组件是否完成启振的方式,简单明确,并且准确性高。
在上述任一技术方案的基础上,进一步地,在响应于启动振动请求,调高发动机的转速,并调低行驶泵的排量的步骤之前,还包括:响应于振动频率设置指令,确定预设频率。
在该技术方案中,在接收到启动振动请求之前,接收振动频率设置指令,根据振动频率确定预设频率,具体地,振动频率设置指令可以是默认设置或者重新设置。
在上述任一技术方案的基础上,进一步地,启动振动泵的步骤,具体为:根据预设频率,确定发动机的转速与振动泵的排量的第二对应关系,根据预设转速值和第二对应关系,确定第二预设排量值,振动泵以第二预设排量值启动。
在该技术方案中,先根据预设频率,建立发动机的转速和振动泵的排量的第二对应关系,在发动机的转速到达预设转速值后,振动泵以预设频率下与预设转速值对应的第二预设排量值启动,进而可以为启振提供足够的动力,确保启振的速度。
在上述任一技术方案的基础上,进一步地,在振动组件完成启振后,调低发动机的转速,调高行驶泵的排量,调高振动泵的排量的步骤,具体包括:在振动组件完成启振后,调低发动机的转速至响应于启动振动请求之前的转速,调高行驶泵的排量至响应于启动振动请求之前的排量,调高振动泵的排量至第三预设排量值。
在该技术方案中,在振动组件完成启振后,将发动机的转速调回至接收启动振动请求之前的转速,将行驶泵的排量调回至接收启动振动请求之前的排量,进而保证压路机械的行驶过程的平稳,并且,保证压路机械的节能性,进一步地,还将振动泵的排量调高至第三预设排量值,进而保证振动组件的振动频率稳定。
在上述任一技术方案的基础上,进一步地,发动机的转速的调节量与行驶泵的排量的调节量成反比例关系,使压路机械的行驶速度恒定。
在该技术方案中,由于压路机械的行驶速度是与发动机的转速和行驶泵的排 量正相关的,因此,通过计算,将发动机的转速的调节量与行驶泵的排量的调节量设置成反比例关系,可以计算出在压路机械的行驶速度恒定的情况下,发动机的转速与行驶泵的排量的对应关系,进而按此关系进行控制发动机与行驶泵,可以保证压路机械的行驶速度的恒定,确保压路机械在行进过程中对振动组件的启动。
根据本申请第二方面实施例,本申请提出了一种压路机械,包括:主体;发动机,设于主体;行驶组件,设于主体;行驶泵,设于主体,用于驱动行驶组件;振动组件,设于主体;振动泵,设于主体,用于驱动振动组件;控制器,与发动机、行驶泵和振动泵电连接,控制器用于执行如上述技术方案中任一项提出的压路机械的控制方法。
本申请提出的压路机械,包括:主体、发动机、行驶组件、行驶泵、振动组件和振动泵,其中,发动机为行驶泵和振动泵提供动力,行驶泵驱动行驶组件,带动压路机械行进,振动泵驱动振动组件,并且,控制器用于执行如上述技术方案中任一项提出的压路机械的控制方法,因此,本申请提出的压路机械具有如上述技术方案中任一项提出的压路机械的控制方法的全部有益效果,在此不再一一陈述。
在上述技术方案的基础上,进一步地,压路机械还包括:频率检测组件,设于主体,频率检测组件用于检测振动组件的振动频率,频率检测组件与控制器连接;速度检测组件,设于主体,速度检测组件用于检测压路机械的速度,速度检测组件与控制器电连接。
在该技术方案中,压路机械还包括频率检测组件,频率检测组件用于检测振动组件的振动频率,以便于确定是否完成启振;压路机械还包括速度检测组件,速度检测组件用于检测压路机械的行驶速度,以便根据压路机械的行驶速度和发动机的转速,控制行驶泵的排量,保证压路机械的行驶速度恒定。
本申请的附加方面和优点将在下面的描述部分中变得明显,或通过本申请的实践了解到。
附图简要说明
本申请的上述和/或附加的方面和优点从结合下面附图对实施例的描述中将变得明显和容易理解,其中:
图1示出本申请第一个实施例提供的压路机械的控制方法的流程图;
图2示出本申请第二个实施例提供的压路机械的控制方法的流程图;
图3示出本申请第三个实施例提供的压路机械的控制方法的流程图;
图4示出本申请第四个实施例提供的压路机械的控制方法的流程图;
图5示出本申请第五个实施例提供的压路机械的控制方法的流程图。
实施本发明的方式
为了能够更清楚地理解本申请的上述目的、特征和优点,下面结合附图和具体实施方式对本申请进行进一步的详细描述。需要说明的是,在不冲突的情况下,本申请的实施例及实施例中的特征可以相互组合。
在下面的描述中阐述了很多具体细节以便于充分理解本申请,但是,本申请还可以采用其他不同于在此描述的其他方式来实施,因此,本申请的保护范围并不受下面公开的具体实施例的限制。
下面参照图1至图5描述根据本申请一些实施例提供的压路机械的控制方法与压路机械。
实施例1:
图1示出本申请第一个实施例提供的压路机械的控制方法的流程图。
如图1所示,本申请第一个实施例提供的压路机械的控制方法的具体流程如下:
步骤102:响应于启动振动请求,调高发动机的转速至超出预设转速区间,并调低行驶泵的排量;
步骤104:启动振动泵;
步骤106:判断振动组件是否完成启振;在判断结果为是的情况下,执行步骤108,在判断结果为否的情况下,返回再次执行步骤106;
步骤108:在振动组件完成启振后,调低发动机的转速至预设转速区间内,调高行驶泵的排量,调高振动泵的排量。
在该实施例中,压路机械在行进过程中,若接收到启动振动请求,则调高发动机的转速,并调低行驶泵的排量,其中,调高发动机的转速可以为压路机械的振动组件提供更高的动能,可为大负载的振动组件提供启动的动能,进而实现发动机低转速下的振动功能的启动,最大效率的发挥发动机的性能,无需使用分动器提升发动机的传递出的转速,进而使得压路机械的结构简单,降低成本。
但是,压路机械的行驶速度是由行驶马达的流量所决定的,行驶马达由行驶泵提供液压源,行驶马达的流量可视作发动机的转速乘以行驶泵的排量,因此,发动机的转速与行驶泵的排量直接影响到压路机械的行驶速度,若单独调高发动机的转速,会导致压路机械的行驶速度的大幅度提升,进而在压路机械行进过程中启动振动功能会造成危险,所以本申请还调低行驶泵的排量,进而可以降低启动振动功能时对压路机械的行驶速度造成的影响,更利于压路机械在行驶过程中启动振动功能。
并且,在发动机完成启振后,调低发动机的转速至预设转速区间内,进而将发动机的转速调节到一个预设的转速范围内,可以降低压路机械的能耗,达到节能的目的,在此时提升行驶泵的排量,再次降低发动机的转速变化为压路机械行驶速度带来的影响。
以及,由于发动机的转速和振动泵的排量与振动组件的振动频率相关,因此,在调低发动机的转速后,并调高振动泵的排量,可以减小由于发动机转速的降速对振动组件的振动频率的影响,保证振动的稳定。
并且,本申请的控制步骤简单,效率高,且无需蓄能器,在高原等环境依然适用。
其中,上述“压路机械在行进过程中”的描述仅作为说明使用,本申请也可以在压路机械停止时行进使用。
具体地,预设转速区间可以是压路机械的经济转速区间,其中,经济转速区间是指车辆中发动机最省油时的转速区间,由于车辆结构的不同,发动机结构的不同,导致不同车辆的经济转速区间不同,例如:有的压路机械的经济转速区间在1700r/min至1900r/min,有的压路机械的经济转速区间在1300r/min至1500r/min。
实施例2:
图2示出本申请第二个实施例提供的压路机械的控制方法的流程图。
如图2所示,本申请第二个实施例提供的压路机械的控制方法的具体流程如下:
步骤202:控制发动机的转速在预设转速区间内;
步骤204:响应于启动振动请求,调高发动机的转速至超出预设转速区间,并调低行驶泵的排量;
步骤206:启动振动泵;
步骤208:判断振动组件是否完成启振;在判断结果为是的情况下,执行步骤210,在判断结果为否的情况下,返回再次执行步骤208;
步骤210:在振动组件完成启振后,调低发动机的转速至预设转速区间内,调高行驶泵的排量,调高振动泵的排量。
在该实施例中,在上述实施例1的基础上,在响应于启动振动请求,调高发动机的转速至超出预设转速区间,并调低行驶泵的排量的步骤之前,控制发动机以预设转速区间的转速运行,进而保证了发动机的转速在经济转速区间,可以确保发动机在行进过程中的节能效果。
实施例3:
图3示出本申请第三个实施例提供的压路机械的控制方法的流程图。
如图3所示,本申请第三个实施例提供的压路机械的控制方法的具体流程如下:
步骤302:响应于启动振动请求,调高发动机的转速至预设转速值,并将行驶泵的排量调低到第一预设排量值;
步骤304:启动振动泵;
步骤306:判断振动组件是否完成启振;在判断结果为是的情况下,执行步骤308,在判断结果为否的情况下,返回再次执行步骤306;
步骤308:在振动组件完成启振后,调低发动机的转速至响应于启动振动请求之前的转速,调高行驶泵的排量至响应于启动振动请求之前的排量,调高振动泵的排量至第三预设排量值,使得压路机械的行驶速度恒定。
其中,预设转速值大于经济转速区间的上限值。
在该实施例中,在实施例1或实施例2的基础上,若接收到启动振动请求,则调高发动机的转速至预设转速值,并调低行驶泵的排量至第一预设排量值,其中,设定具体预设转速值与第一预设排量值,可以针对性的对压路机械的行驶速度进行调整,保持压路机械行驶速度的恒定,有利于对压路机械的控制。
同样地,针对振动泵的排量,在启振完成后,将振动泵的排量调高至第三预设排量值,进而可以根据振动组件的频率控制振动组件稳定的运行。
实施例4:
图4示出本申请第四个实施例提供的压路机械的控制方法的流程图。
如图4所示,本申请第四个实施例提供的压路机械的控制方法的具体流程如下:
步骤402:响应于启动振动请求,调高发动机的转速至预设转速值,并将行驶泵的排量调低到第一预设排量值;
步骤404:以预设频率对应的第二预设排量值,启动振动泵;
步骤406:判断振动组件的振动频率是否达到预设频率;在判断结果为是的情况下,执行步骤408,在判断结果为否的情况下,返回再次执行步骤406;
步骤408:在振动组件的频率达到预设频率后,调低发动机的转速至响应于启动振动请求之前的转速,调高行驶泵的排量至响应于启动振动请求之前的排量,调高振动泵的排量至第三预设排量值。
在该实施例中,在实施例1至实施例3中任一者的基础上,进一步地,判断振动组件是否完成启振,是通过判断振动组件的振动频率是否达到预设频率所实现的,具体地,判断振动组件的振动频率是否达到预设频率可以是,判断振动组件的振动频率是否在预设时间内连续保持预设频率。其中,预设时间可以是3秒、5秒等,进而可以准确的对压路机械进行控制。
实施例5:
图5示出本申请第五个实施例提供的压路机械的控制方法的流程图。
如图5所示,本申请第五个实施例提供的压路机械的控制方法的具体流程如 下:
步骤502:响应于振动频率设置指令,确定预设频率;
步骤504:响应于启动振动请求,调高发动机的转速至预设转速值,并将行驶泵的排量调低到第一预设排量值;
步骤506:以预设频率对应的第二预设排量值,启动振动泵;
步骤508:判断振动组件的振动频率是否达到预设频率;在判断结果为是的情况下,执行步骤510,在判断结果为否的情况下,返回再次执行步骤508;
步骤510:在振动组件的频率达到预设频率后,调低发动机的转速至响应于启动振动请求之前的转速,调高行驶泵的排量至响应于启动振动请求之前的排量,调高振动泵的排量至第三预设排量值。
其中,预设转速值大于经济转速区间的上限值。
在该实施例中,在实施例1至4中任一者的基础上,进一步地,针对可调整振动频率的压路机械,先接收振动频率的设置指令,根据振动频率的设置指令确定振动频率,其中,该振动频率的设置指令可以是默认指令,例如:执行上次执行的振动频率,也可以是***将每次启动都设置为同一个振动频率。
当然,振动频率的设置指令也可以是本次输入的。
进一步地,针对确定的振动频率,调节振动泵的排量,为振动组件提供足够的动力。
实施例6:
在实施例3至实施例5中任一者的基础上,第一预设排量的确定方法为:检测压路机械的行驶速度,根据压路机械的行驶速度,确定发动机的转速和行驶泵的排量的第一对应关系,根据预设转速值和第一对应关系确定第一预设排量值。
在该实施例中,先获取压路机械的行驶速度,建立该行驶速度下发动机的转速和行驶泵的排量的对应关系,进而在发动机的转速到达预设转速值时,行驶泵的排量也调整到与预设转速值相对应的第一预设排量值,进而可以确保整个启振的过程,压路机械的行驶速度恒定。
实施例7:
在实施例3至实施例6中任一者的基础上,启动振动泵的步骤,具体为:根据预设频率,确定发动机的转速与振动泵的排量的第二对应关系,根据预设转速值和第二对应关系,确定第二预设排量值,振动泵以第二预设排量值启动。
在该实施例中,先根据预设频率,建立发动机的转速和振动泵的排量的第二对应关系,在发动机的转速到达预设转速值后,振动泵以预设频率下与预设转速值对应的第二预设排量值启动,进而可以为启振提供足够的动力,确保启振的速度。
实施例8:
本申请的提供的压路机械的控制方法,在压路机械的经济模式下,发动机的转速设定在低油耗区间。当起振时,发动机的转速升至预设转速,同时控制行驶泵的排量降低,使压路机械的行驶速度恒定,发动机的转速升至预设转速后振动组件启振至振动的预设频率值。
完成启振后,发动机的转速降低至经济模式下的转速,同时控制行驶泵的排量升高,振动泵的排量提升,使行驶速度恒定,频率恒定。
实施例9:
根据本申请第二方面实施例,本申请提供了一种压路机械,包括:主体和设于主体的发动机、行驶泵、行驶组件、振动泵、振动组件以及控制器,控制器与发动机、行驶泵、振动泵电连接,控制器用于执行上述任一实施例中提供的压路机械的控制方法。
本申请提供的压路机械,包括:主体、发动机、行驶组件、行驶泵、振动组件和振动泵,其中,发动机为行驶泵和振动泵提供动力,行驶泵驱动行驶组件,带动压路机械行进,振动泵驱动振动组件,并且,控制器用于执行如上述任一实施例中提供的压路机械的控制方法,因此,本申请提出的压路机械具有如上述任一实施例中提供的压路机械的控制方法的全部有益效果,在此不再一一陈述。
具体地,压路机械可以是压路机,振动组件包括振动轮。
实施例10:
在实施例9的基础上,进一步地,压路机械还包括:用于检测振动组件振动频率的频率检测组件,频率检测组件设于主体,与控制器电连接;速度检测组件,设于主体,速度检测组件用于检测压路机械的速度,速度检测组件与控制器电连接。
在该实施例中,压路机械还包括频率检测组件,频率检测组件用于检测振动组件的振动频率,以便于通过振动频率确定振动组件是否完成启振;压路机械还包括速度检测组件,速度检测组件用于检测压路机械的行驶速度,以便根据压路机械的行驶速度和发动机的转速,控制行驶泵的排量,保证压路机械的行驶速度恒定。
在本申请中,术语“安装”、“相连”、“连接”、“固定”等术语均应做广义理解,例如,“连接”可以是固定连接,也可以是可拆卸连接,或一体地连接;“相连”可以是直接相连,也可以通过中间媒介间接相连。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本申请中的具体含义。
在本说明书的描述中,术语“一个实施例”、“一些实施例”、“具体实施例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或特点包含于本申请的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不一定指的是相同的实施例或实例。而且,描述的具体特征、结构、材料或特点可以 在任何的一个或多个实施例或示例中以合适的方式结合。
以上所述仅为本申请的优选实施例而已,并不用于限制本申请,对于本领域的技术人员来说,本申请可以有各种更改和变化。凡在本申请的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本申请的保护范围之内。
Claims (14)
- 一种压路机械的控制方法,所述压路机械包括发动机、行驶泵和振动泵、振动组件,所述行驶泵和所述振动泵由所述发动机取力,所述振动泵和振动组件连接,所述控制方法包括:响应于启动振动请求,调高所述发动机的转速至超出预设转速区间,并调低所述行驶泵的排量;以及启动所述振动泵;判断所述振动组件是否完成启振;在所述振动组件完成所述启振后,调低所述发动机的转速至所述预设转速区间内,调高所述行驶泵的排量,调高所述振动泵的排量。
- 根据权利要求1所述的压路机械的控制方法,其中,所述响应于启动振动请求,调高所述发动机的转速至超出预设转速区间,并调低所述行驶泵的排量步骤之前还包括:控制所述发动机的转速在所述预设转速区间内。
- 根据权利要求2所述的压路机械的控制方法,其中,所述响应于启动振动请求,调高所述发动机的转速,并调低所述行驶泵的排量的步骤,包括:响应于所述启动振动请求,调高所述发动机的转速至预设转速值,并将所述行驶泵的排量调低到第一预设排量值,使得所述压路机械的行驶速度恒定;其中,所述预设转速值高于所述预设转速区间的上限。
- 根据权利要求3所述的压路机械的控制方法,其中,还包括:检测所述压路机械的行驶速度,根据所述压路机械的行驶速度,确定所述发动机的转速和所述行驶泵的排量的第一对应关系,根据所述预设转速值和所述第一对应关系确定所述第一预设排量值。
- 根据权利要求1至4中任一项所述的压路机械的控制方法,其中,所述判断所述振动组件是否完成启振的步骤,包括:判断所述振动组件的振动频率是否达到预设频率;其中,在所述振动组件的振动频率达到预设频率时,所述振动组件完成所述启振。
- 根据权利要求5所述的压路机械的控制方法,其中,所述判断所述振动组件的振动频率是否达到预设频率包括:判断所述振动组件的振动频率是否在预设时间内连续保持所述预设频率。
- 根据权利要求5或6所述的压路机械的控制方法,其中,在所述响应于启动振动请求,调高所述发动机的转速,并调高所述行驶泵的排量的步骤之前,还 包括:响应于振动频率设置指令,确定所述预设频率。
- 根据权利要求7所述的压路机械的控制方法,其中,所述设置指令包括:默认指令。
- 根据权利要求4所述的压路机械的控制方法,其中,所述启动所述振动泵的步骤,包括:根据预设频率,确定所述发动机的转速与所述振动泵的排量的第二对应关系,根据所述预设转速值和所述第二对应关系,确定第二预设排量值,所述振动泵以所述第二预设排量值启动。
- 根据权利要求1至9中任一项所述的压路机械的控制方法,其中,所述在所述振动组件完成所述启振后,调低所述发动机的转速,调高所述行驶泵的排量,调高所述振动泵的排量的步骤,包括:在所述振动组件完成所述启振后,调低所述发动机的转速至响应于所述启动振动请求之前的转速,调高所述行驶泵的排量至响应于所述启动振动请求之前的排量,调高所述振动泵的排量至第三预设排量值,使得压路机械的行驶速度恒定和振动组件的振动频率恒定。
- 根据权利要求1至10中任一项所述的压路机械的控制方法,其中,所述发动机的转速的调节量与所述行驶泵的排量的调节量成反比例关系。
- 根据权利要求1至11中任一项所述的压路机械的控制方法,其中,所述预设转速区间包括所述压路机械的经济转速区间。
- 一种压路机械,包括:主体;发动机,设于所述主体;行驶组件,设于所述主体;行驶泵,设于所述主体,用于驱动所述行驶组件;振动组件,设于所述主体;振动泵,设于所述主体,用于驱动所述振动组件;控制器,与所述发动机、所述行驶泵和所述振动泵电连接,所述控制器用于执行如权利要求1至12中任一项所述的压路机械的控制方法。
- 根据权利要求13所述的压路机械,其中,还包括:频率检测组件,设于所述主体,所述频率检测组件用于检测所述振动组件的振动频率,所述频率检测组件与所述控制器电连接;速度检测组件,设于所述主体,所述速度检测组件用于检测所述压路机械的速度,所述速度检测组件与所述控制器电连接。
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US17/679,473 US20220275591A1 (en) | 2020-06-28 | 2022-02-24 | Control Method for Road Roller Machine, and Road Roller Machine |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202010596207.5 | 2020-06-28 | ||
CN202010596207.5A CN111749084B (zh) | 2020-06-28 | 2020-06-28 | 压路机械的控制方法和压路机械 |
Related Child Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US17/679,473 Continuation US20220275591A1 (en) | 2020-06-28 | 2022-02-24 | Control Method for Road Roller Machine, and Road Roller Machine |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2022001704A1 true WO2022001704A1 (zh) | 2022-01-06 |
Family
ID=72677521
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/CN2021/100946 WO2022001704A1 (zh) | 2020-06-28 | 2021-06-18 | 压路机械的控制方法和压路机械 |
Country Status (3)
Country | Link |
---|---|
US (1) | US20220275591A1 (zh) |
CN (1) | CN111749084B (zh) |
WO (1) | WO2022001704A1 (zh) |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111749084B (zh) * | 2020-06-28 | 2022-01-28 | 三一汽车制造有限公司 | 压路机械的控制方法和压路机械 |
CN113189999B (zh) * | 2021-04-30 | 2024-04-16 | 徐工集团工程机械股份有限公司道路机械分公司 | 压路机及其速度控制方法和***、控制器和存储介质 |
CN115033040B (zh) * | 2022-06-14 | 2023-05-12 | 山东临工工程机械有限公司 | 压路机转场行走控制方法及其控制*** |
Citations (17)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2002001008A1 (en) * | 2000-06-26 | 2002-01-03 | Dynasens Ltd. | Method and system for examination and optimal compaction of soil embankments |
JP2008050859A (ja) * | 2006-08-25 | 2008-03-06 | Sakai Heavy Ind Ltd | 振動ローラの振動制御装置および締固め施工方法 |
JP2010269286A (ja) * | 2009-05-25 | 2010-12-02 | Hitachi Constr Mach Co Ltd | 振動機械 |
CN201952712U (zh) * | 2010-11-23 | 2011-08-31 | 江阴柳工道路机械有限公司 | 低油耗振动压路机 |
CN203021897U (zh) * | 2012-12-31 | 2013-06-26 | 长安大学 | 一种全液压振动压路机节能控制*** |
CN203320384U (zh) * | 2013-04-16 | 2013-12-04 | 陕西中大机械集团湖南中大机械制造有限责任公司 | 一种振动压路机节能控制*** |
CN103898828A (zh) * | 2014-03-20 | 2014-07-02 | 中联重科股份有限公司 | 压路机控制设备、***、方法及压路机 |
WO2015130290A1 (en) * | 2014-02-27 | 2015-09-03 | Volvo Construction Equipment Ab | Sensing system between rotating drum and mainframe of vibratory compactor |
CN105626279A (zh) * | 2015-12-23 | 2016-06-01 | 潍柴动力股份有限公司 | 发动机转速的节能控制方法和*** |
JP2017128880A (ja) * | 2016-01-19 | 2017-07-27 | 関東鉄工株式会社 | 締固め機械 |
CN109183568A (zh) * | 2018-08-28 | 2019-01-11 | 柳工无锡路面机械有限公司 | 一种新型节能压路机功率匹配*** |
CN109778640A (zh) * | 2019-03-28 | 2019-05-21 | 山东临工工程机械有限公司 | 一种振动控制***及压路机 |
CN110258263A (zh) * | 2019-07-19 | 2019-09-20 | 三一汽车制造有限公司 | 振动压路机节能控制***、控制方法和振动压路机 |
CN110453572A (zh) * | 2019-07-30 | 2019-11-15 | 阳光学院 | 电控智能液压振动压路机***及其控制方法 |
DE102018007825A1 (de) * | 2018-10-04 | 2020-04-09 | Bomag Gmbh | Verfahren zur Steuerung einer Bodenverdichtungsmaschine und Bodenverdichtungsmaschine |
CN210420800U (zh) * | 2019-07-19 | 2020-04-28 | 三一汽车制造有限公司 | 振动压路机 |
CN111749084A (zh) * | 2020-06-28 | 2020-10-09 | 三一汽车制造有限公司 | 压路机械的控制方法和压路机械 |
Family Cites Families (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP1705293A1 (de) * | 2005-03-23 | 2006-09-27 | Ammann Aufbereitung AG | Verfahren und Vorrichtung zur Verdichtung eines Bodenbereichs |
CN201532546U (zh) * | 2009-06-15 | 2010-07-21 | 长安大学 | 一种新型节能双钢轮振动压路机用功率匹配控制*** |
US8206061B1 (en) * | 2011-05-26 | 2012-06-26 | Caterpillar Inc. | Eccentric vibratory weight shaft for utility compactor |
CN202323649U (zh) * | 2011-09-09 | 2012-07-11 | 山推工程机械股份有限公司 | 一种振动压路机频率控制*** |
DE102012016445B3 (de) * | 2012-08-18 | 2013-05-29 | Abg Allgemeine Baumaschinen-Gesellschaft Mbh | Verfahren zum Einstellen der Drehzahl eines Verbrennungsmotors einer Straßenbaumaschine und Straßenbaumaschine hierfür |
CN203320382U (zh) * | 2013-04-16 | 2013-12-04 | 陕西中大机械集团湖南中大机械制造有限责任公司 | 一种超重型单钢轮振动压路机的电液比例控制*** |
CN204000550U (zh) * | 2014-07-24 | 2014-12-10 | 徐工集团工程机械股份有限公司道路机械分公司 | 一种节能型振动***及压路机 |
CN204239353U (zh) * | 2014-10-27 | 2015-04-01 | 潍柴动力股份有限公司 | 一种压路机振动能量回收再利用*** |
DE102017000193A1 (de) * | 2017-01-11 | 2018-07-12 | Bomag Gmbh | Walze zur Bodenverdichtung sowie Verfahren zum Erzeugen eines Schwingungsbildes einer Walze zur Bodenverdichtung |
CN110578282A (zh) * | 2019-10-08 | 2019-12-17 | 三一汽车制造有限公司 | 振动压路机和控制方法 |
-
2020
- 2020-06-28 CN CN202010596207.5A patent/CN111749084B/zh active Active
-
2021
- 2021-06-18 WO PCT/CN2021/100946 patent/WO2022001704A1/zh active Application Filing
-
2022
- 2022-02-24 US US17/679,473 patent/US20220275591A1/en active Pending
Patent Citations (17)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2002001008A1 (en) * | 2000-06-26 | 2002-01-03 | Dynasens Ltd. | Method and system for examination and optimal compaction of soil embankments |
JP2008050859A (ja) * | 2006-08-25 | 2008-03-06 | Sakai Heavy Ind Ltd | 振動ローラの振動制御装置および締固め施工方法 |
JP2010269286A (ja) * | 2009-05-25 | 2010-12-02 | Hitachi Constr Mach Co Ltd | 振動機械 |
CN201952712U (zh) * | 2010-11-23 | 2011-08-31 | 江阴柳工道路机械有限公司 | 低油耗振动压路机 |
CN203021897U (zh) * | 2012-12-31 | 2013-06-26 | 长安大学 | 一种全液压振动压路机节能控制*** |
CN203320384U (zh) * | 2013-04-16 | 2013-12-04 | 陕西中大机械集团湖南中大机械制造有限责任公司 | 一种振动压路机节能控制*** |
WO2015130290A1 (en) * | 2014-02-27 | 2015-09-03 | Volvo Construction Equipment Ab | Sensing system between rotating drum and mainframe of vibratory compactor |
CN103898828A (zh) * | 2014-03-20 | 2014-07-02 | 中联重科股份有限公司 | 压路机控制设备、***、方法及压路机 |
CN105626279A (zh) * | 2015-12-23 | 2016-06-01 | 潍柴动力股份有限公司 | 发动机转速的节能控制方法和*** |
JP2017128880A (ja) * | 2016-01-19 | 2017-07-27 | 関東鉄工株式会社 | 締固め機械 |
CN109183568A (zh) * | 2018-08-28 | 2019-01-11 | 柳工无锡路面机械有限公司 | 一种新型节能压路机功率匹配*** |
DE102018007825A1 (de) * | 2018-10-04 | 2020-04-09 | Bomag Gmbh | Verfahren zur Steuerung einer Bodenverdichtungsmaschine und Bodenverdichtungsmaschine |
CN109778640A (zh) * | 2019-03-28 | 2019-05-21 | 山东临工工程机械有限公司 | 一种振动控制***及压路机 |
CN110258263A (zh) * | 2019-07-19 | 2019-09-20 | 三一汽车制造有限公司 | 振动压路机节能控制***、控制方法和振动压路机 |
CN210420800U (zh) * | 2019-07-19 | 2020-04-28 | 三一汽车制造有限公司 | 振动压路机 |
CN110453572A (zh) * | 2019-07-30 | 2019-11-15 | 阳光学院 | 电控智能液压振动压路机***及其控制方法 |
CN111749084A (zh) * | 2020-06-28 | 2020-10-09 | 三一汽车制造有限公司 | 压路机械的控制方法和压路机械 |
Also Published As
Publication number | Publication date |
---|---|
CN111749084A (zh) | 2020-10-09 |
US20220275591A1 (en) | 2022-09-01 |
CN111749084B (zh) | 2022-01-28 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
WO2022001704A1 (zh) | 压路机械的控制方法和压路机械 | |
US6675758B2 (en) | Rotation control apparatus for internal combustion engine | |
KR102552014B1 (ko) | 아이들 스탑 앤드 고 시스템 및 그것을 제어하는 방법 | |
CN1991146A (zh) | 建筑机械的发动机控制装置 | |
JP2001238303A (ja) | ハイブリッド電気自動車の回生制御装置 | |
CN105626279A (zh) | 发动机转速的节能控制方法和*** | |
JP6155559B2 (ja) | 車両の駆動装置 | |
CN112048971B (zh) | 压路机节能控制方法、压路机节能控制装置和压路机 | |
JPH09195812A (ja) | リーンバーンエンジン車両の制御装置 | |
KR101500351B1 (ko) | 하이브리드 차량의 제어장치 및 방법 | |
JP2002046507A (ja) | ハイブリッド車の走行制御装置 | |
JP4165237B2 (ja) | 内燃機関の始動制御装置 | |
CN113451620A (zh) | 燃料电池***、车辆及燃料电池***的控制方法 | |
WO2020234974A1 (ja) | 変速制御方法及び変速制御システム | |
JP2001342878A (ja) | 内燃機関の制御装置 | |
JP4023443B2 (ja) | 電動過給機を備えたパワートレインの制御装置 | |
JP3214150B2 (ja) | ハイブリッド自動車の制動制御装置 | |
CN210420800U (zh) | 振动压路机 | |
CN108501934A (zh) | 一种新能源汽车动力***的控制方法 | |
CN111619546A (zh) | 混合动力车辆的减震控制方法和装置 | |
CN106014657A (zh) | 一种装载机电控柴油发动机的瞬态转速节能控制方法 | |
JP2001207885A (ja) | ハイブリッド車両の内燃機関停止制御装置 | |
JP4292730B2 (ja) | 車両補機駆動方法及び制御装置 | |
JP2001304005A (ja) | 内燃機関の自動運転停止制御 | |
JP4131186B2 (ja) | アイドルストップ車両制御装置 |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
121 | Ep: the epo has been informed by wipo that ep was designated in this application |
Ref document number: 21832870 Country of ref document: EP Kind code of ref document: A1 |
|
NENP | Non-entry into the national phase |
Ref country code: DE |
|
122 | Ep: pct application non-entry in european phase |
Ref document number: 21832870 Country of ref document: EP Kind code of ref document: A1 |