WO2022001111A1 - 一种全自动切管线 - Google Patents

一种全自动切管线 Download PDF

Info

Publication number
WO2022001111A1
WO2022001111A1 PCT/CN2021/075755 CN2021075755W WO2022001111A1 WO 2022001111 A1 WO2022001111 A1 WO 2022001111A1 CN 2021075755 W CN2021075755 W CN 2021075755W WO 2022001111 A1 WO2022001111 A1 WO 2022001111A1
Authority
WO
WIPO (PCT)
Prior art keywords
shot peening
movable
workpiece
fully automatic
frame
Prior art date
Application number
PCT/CN2021/075755
Other languages
English (en)
French (fr)
Inventor
梁勇
徐建华
吴胜斌
徐志坚
Original Assignee
浙江佛尔泰智能设备有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 浙江佛尔泰智能设备有限公司 filed Critical 浙江佛尔泰智能设备有限公司
Publication of WO2022001111A1 publication Critical patent/WO2022001111A1/zh

Links

Images

Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B27/00—Other grinding machines or devices
    • B24B27/06—Grinders for cutting-off
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B41/00—Component parts such as frames, beds, carriages, headstocks
    • B24B41/005—Feeding or manipulating devices specially adapted to grinding machines
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24C—ABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
    • B24C3/00—Abrasive blasting machines or devices; Plants
    • B24C3/02—Abrasive blasting machines or devices; Plants characterised by the arrangement of the component assemblies with respect to each other
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24C—ABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
    • B24C9/00—Appurtenances of abrasive blasting machines or devices, e.g. working chambers, arrangements for handling used abrasive material
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G13/00—Roller-ways
    • B65G13/02—Roller-ways having driven rollers
    • B65G13/06—Roller driving means
    • B65G13/07—Roller driving means having endless driving elements
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G39/00—Rollers, e.g. drive rollers, or arrangements thereof incorporated in roller-ways or other types of mechanical conveyors 
    • B65G39/02—Adaptations of individual rollers and supports therefor
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G39/00—Rollers, e.g. drive rollers, or arrangements thereof incorporated in roller-ways or other types of mechanical conveyors 
    • B65G39/10—Arrangements of rollers
    • B65G39/12—Arrangements of rollers mounted on framework
    • B65G39/18—Arrangements of rollers mounted on framework for guiding loads
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
    • B65G47/90—Devices for picking-up and depositing articles or materials
    • B65G47/901—Devices for picking-up and depositing articles or materials provided with drive systems with rectilinear movements only
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G2201/00—Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
    • B65G2201/02—Articles
    • B65G2201/0276—Tubes and pipes

Definitions

  • the invention relates to a pipe cutting production line, in particular to a fully automatic cutting line.
  • the traditional way of cutting steel pipes by hand not only has poor precision and low production efficiency, but also has certain dangers during the cutting operation.
  • the existing pipe cutting operation adopts the mechanical processing method.
  • the pipe cutting machine adopts a lifting structure. The feeding movement of the cutting wheel is controlled by the up and down movement of the hydraulic cylinder. position, and then start the cutting operation.
  • the purpose of the present invention is to provide a fully automatic cutting pipeline, which has high production efficiency, and the high automation level cutting pipeline reduces labor costs and greatly reduces safety risks in the production process.
  • a fully automatic cutting pipeline including a silo for storing workpieces to be processed, a shot blasting machine, a pipe cutting and forming machine, a feeding and transferring mechanism, and a discharging and transferring
  • the two ends of the shot peening machine are respectively provided with a shot peening feeding roller table and a shot peening discharging rolling table.
  • the workpiece is sent into the shot peening machine by the shot peening feeding roller table, and the discharging transfer mechanism can transfer the workpiece located on the shot peening and discharging roller table to the pipe cutting and forming machine for cutting operation.
  • the feeding transfer mechanism and the discharging transfer mechanism include several uprights, the upper ends of the several uprights are provided with the same fixing frame, and the fixing frame is slidably connected with a movable beam, One side of the movable beam is provided with a driving member that can drive the movable beam to move on the fixed frame, and a grabbing member that can clamp or put down the workpiece is arranged on the movable beam.
  • the grabbing member includes two mutually independent clamping jaws, the upper end surface of each clamping jaw is provided with a movable arm, and both of the movable arms slide with the same movable beam
  • the movable beam is provided with a driving mechanism capable of simultaneously driving the two movable arms to move vertically in a direction perpendicular to the ground.
  • the drive mechanism includes a servo motor located between the two movable arms, an output end of the servo motor is provided with a servo right-angle steering gear, and one side of the servo right-angle steering gear is provided with a A rotating shaft, both ends of the rotating shaft are provided with gears, and the sides of the two movable arms close to each other are provided with racks that can be engaged with the gears, and each of the racks is along the length of the movable arm. set up.
  • each movable arm is provided with a vertical guide rail on one side away from the rack, and the movable beam is provided with a chute that can be matched with the vertical guide rail.
  • the present invention further provides that: both ends of the rotating shaft are sleeved with a bearing seat, and each of the bearing seats is fixedly connected with the movable beam.
  • the shot peening feeding roller table and the shot peening discharging roller table both include a frame, the frame is provided with a traveling conveying member for driving the workpiece to move forward step by step, the traveling conveying The number of pieces is several and arranged in sequence along the length direction of the frame.
  • One end of each traveling conveying element is provided with the same synchronous transmission mechanism, which can synchronously drive several traveling conveying elements to operate.
  • each of the traveling conveying members includes a roller, and one side of the roller is coaxially provided with four circular platforms, and the four circular platforms are in face-to-face contact, and any adjacent two
  • Each of the circular platforms is symmetrically arranged to form a concave-convex corrugated shape, and one end of each of the rollers is matched with a synchronous transmission mechanism.
  • a further arrangement of the present invention is that: each of the traveling conveying members is obliquely installed on the frame, so that each of the traveling conveying members forms an inclined angle with the length direction of the frame, and the inclined angle can be an acute angle or an obtuse angle.
  • the present invention is further configured as follows: the number of the pipe cutting and forming machines is two, a cleaning machine is arranged between the two pipe cutting and forming machines, and the two ends of the cleaning machine are respectively provided with a first belt conveyor and The second belt conveyor, the discharge transfer mechanism can also transfer the workpieces cut on the pipe cutting and forming machine to the first belt conveyor, and automatically cleaned by the cleaning machine, and finally by the second belt conveyor Discharge.
  • the present invention has the following beneficial effects: by adopting a pipe cutting production line with a high automation level, labor costs are reduced, safety risks in the production process are greatly reduced, and production efficiency is high. In addition, by adding a shot blasting machine in front of the pipe cutting and forming machine, the reliability and durability of the workpiece are improved.
  • Fig. 1 is the structural representation of the cutting pipeline of embodiment one;
  • Fig. 2 is the structural representation of the feeding transfer mechanism in Fig. 1;
  • Fig. 3 is the structural representation of the grasping member in Fig. 2;
  • Figure 4 is a schematic structural diagram of the shot peening machine, the shot peening feeding roller table and the shot peening discharging roller table in a coordinated state in Figure 1;
  • Fig. 5 is a partial structural schematic diagram of the shot peening feeding roller table in Fig. 4;
  • FIG. 6 is a schematic structural diagram of the washing machine, the first belt conveyor and the second belt conveyor in the matched state in FIG. 1 .
  • a fully automatic cutting pipeline includes a silo 1 for storing workpieces to be processed, a shot blasting machine 2, a pipe cutting and forming machine 3, a feeding transfer mechanism 4 and a discharging transfer mechanism 5 , the two ends of the shot blasting machine 2 are respectively provided with a shot peening feeding roller table 6 and a shot peening discharging roller table 7, and the feeding transfer mechanism 4 can transfer the workpiece located at the silo 1 to the shot peening feeding roller table 6.
  • the workpiece is sent into the shot blasting machine 2 by the shot peening feeding roller table 6, and the discharge transfer mechanism 5 can transfer the workpiece on the shot peening and discharging roller table 7 to the pipe cutting and forming machine 3 for cutting operation.
  • the present application reduces labor costs by adopting a pipe cutting production line with a high level of automation, greatly reduces safety risks in the production process, and has high production efficiency.
  • a shot blasting machine 2 in front of the pipe cutting and forming machine 3, the reliability and durability of the workpiece are improved.
  • the shot peening machine 2 used in this application has the function of automatic discharging, such as the Chinese patent with the announcement number CN101288946B and the announcement number CN205996820U, the shot peening machine 2 can automatically discharge after the shot peening operation, so that the workpiece is shot After the operation, it moves towards the discharge roller table.
  • the feeding transfer mechanism 4 and the discharging transfer mechanism 5 both include several uprights 8, the upper ends of several uprights 8 are provided with the same fixed frame 9, and the fixed frame 9 is slidably connected with a movable beam 10, and the movable beam 10.
  • a drive member (not shown in the drawings) that can drive the movable beam 10 to move on the fixed frame 9 is provided on one side of the frame.
  • the movable beam 10 is provided with a grabbing member 11 that can clamp or put down the workpiece.
  • the movement process of the feeding transfer mechanism 4 is as follows: when the movable beam 10 moves to the top of the silo 1 , the grabbing member 11 can grab the workpiece located in the silo 1 at this time. Next, under the action of the driving member, the movable beam 10 drives the grasped workpiece to move toward the shot peening feeding roller table 6 , and transfers the workpiece to the shot peening feeding roller table 6 .
  • the movement process of the discharge transfer mechanism 5 is similar to the above, and is to transfer the workpiece at the shot blasting discharge roller table 7 to the pipe cutting and forming machine 3 .
  • the grasping member 11 includes two mutually independent clamping jaws 12 , and the upper end surface of each clamping jaw 12 is provided with a movable arm 13 , and both movable arms 13 are slidably connected to the same movable beam 10 .
  • the movable beam 10 is provided with a driving mechanism 14 that can simultaneously drive the two movable arms 13 to move vertically in a direction perpendicular to the ground.
  • the workpiece described in the present application is a steel pipe with a relatively long length, so two clamping jaws 12 are provided to ensure better stability during transport.
  • a driving mechanism 14 is used to simultaneously move the two movable arms 13 up and down in a direction perpendicular to the ground, and by combining with the gripper 12, it is beneficial to grip and put down the target.
  • the drive mechanism 14 includes a servo motor 15 located between the two movable arms 13, the output end of the servo motor 15 is provided with a servo right-angle steering gear 16, and one side of the servo right-angle steering gear 16 is provided with a rotating shaft 17, Both ends of the rotating shaft 17 are provided with gears 18 .
  • the sides of the two movable arms 13 that are close to each other are provided with racks 19 that can engage with the gears 18 , and each rack 19 is arranged along the length direction of the movable arms 13 .
  • the power output direction of the servo motor 15 is converted by the servo right-angle steering gear 16 to drive the horizontally arranged rotating shaft 17 for transmission, thereby driving the movable arm 13 to be perpendicular to the ground through the cooperative action of the gear 18 and the rack 19 direction to move up and down.
  • the above-mentioned movement mode realizes that only one driving source can complete the synchronous movement of the two mutually independent movable arms 13 .
  • the meshing effect between the rack 19 and the gear 18 has the effect of stopping and limiting the position.
  • the gear 18 does not rotate, the position of the rack 19 will be synchronously limited, so that the movable arm 13 will not move in the vertical direction.
  • a vertical guide rail 20 is provided on the side of each movable arm 13 away from the rack 19, and the movable beam 10 is provided with a chute (not shown in the drawings) that can be matched with the vertical guide rail 20.
  • the movable arm 13 can only perform vertical movement, but cannot move left and right, so as to ensure the stability of the movement process.
  • both ends of the rotating shaft 17 are sleeved with a bearing seat 21 , and each bearing seat 21 is fixedly connected with the movable beam 10 .
  • the rotating shaft 17 can be limited to prevent the gear 18 from being separated from the rack 19 during use, so as to improve the stability of the transmission process.
  • the rotation efficiency of the rotating shaft 17 is improved, and the transmission efficiency is improved.
  • both the shot peening feeding roller table 6 and the shot peening discharging roller table 7 include a frame 22, and the frame 22 is provided with a traveling conveying member 23 for driving the workpiece to move forward step by step.
  • the number of the traveling conveying member 23 is There are several and are arranged in sequence along the length direction of the rack 22 .
  • One end of each traveling conveying member 23 is provided with the same synchronous transmission mechanism (not shown in the drawings), and the synchronous transmission mechanism can synchronously drive several traveling conveying members 23 to operate.
  • the traveling conveying members 23 When the workpiece is transferred from the feeding transfer mechanism 4 to several traveling conveying members 23, the traveling conveying members 23 are running at this time, and the workpiece is driven to move forward gradually by the action of frictional force.
  • the synchronous transmission mechanism is in the prior art, and can be the cooperation between the synchronous wheel and the synchronous transmission belt, which will not be described in detail here.
  • each traveling conveying member 23 includes a roller 24, and one side of the roller 24 is coaxially provided with four circular platforms 25, and the four circular platforms 25 are in face-to-face contact, and any two adjacent circular platforms 25 Symmetrically arranged to form a concave-convex corrugated shape, one end of each roller 24 is matched with a synchronous transmission mechanism.
  • the four circular platforms 25 are face-to-face to form a concave-convex corrugated shape, which plays a role in correcting the direction of the workpiece during the transmission process.
  • the grooves formed on the face of the circular table 25 can be matched with the workpiece.
  • each traveling conveying member 23 is obliquely installed on the frame 22 , so that each traveling conveying member 23 forms an inclined angle with the length direction of the frame 22 .
  • the angle of inclination can be acute or obtuse.
  • the circular table 25 is also inclined synchronously, which in turn increases the contact area between the circular table 25 and the workpiece, which is beneficial to improve the speed of conveying the workpiece.
  • the present application also provides another way, that is, the shot blasting machine 2 does not need to have a self-discharging function, as long as the length of the workpiece is long enough and greater than the length of the shot blasting machine 2 itself.
  • the traveling conveying member 23 on the shot peening feeding roller table 6 and the shot peening discharging roller table 7 takes over and cooperates, so as to gradually drive the workpiece to move.
  • the number of pipe cutting and forming machines 3 is two, and a cleaning machine 26 is arranged between the two pipe cutting and forming machines 3, and both ends of the cleaning machine 26 are respectively provided with a first belt conveyor 27 and a second belt conveyor. 28.
  • the discharge transfer mechanism 5 can also transfer the workpieces cut on the pipe cutting and forming machine 3 to the first belt conveyor 27 , and automatically cleaned by the cleaning machine 26 , and finally discharged by the second belt conveyor 28 .

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Feeding Of Workpieces (AREA)
  • Automatic Assembly (AREA)

Abstract

一种全自动切管线，包括用于存储待加工工件的料仓（1）、喷丸机（2）、切管成型机（3）、上料运转机构（4）以及出料运转机构（5），喷丸机（2）的两端分别设置有喷丸上料滚台（6）以及喷丸出料滚台（7），上料转运机构（4）可将位于料仓（1）处的工件转运至喷丸上料滚台（6）处，并由喷丸上料滚台（6）将工件送入喷丸机（2）内，出料转运机构（5）可将位于喷丸出料滚台（7）上的工件转运至切管成型机（3）进行切割作业。这种切管线生产效率高，而且高自动化水平的切管线减少人工成本，大大降低了生产过程中的安全风险。

Description

一种全自动切管线 技术领域
本发明涉及一种切管生产线，特别涉及一种全自动切管线。
背景技术
传统的手工切割钢管的方式不仅精度差，生产效率低，而且在切割操作时有一定的危险性。现有的切管操作采用机械加工方式，切管机采用升降式结构，切割砂轮进给运动由液压缸上下升降控制，需要加工的铸铁管由移动小车托运，沿轴向移动至切管机切割位置，再开始进行切割作业。
由于移动小车托运管材，不能实现精确位移，造成测量长度需要调节多次，使得现有管件加工自动化程度较低，人工劳动强度大，费时费力，增加人工成本，因而有待改进。
发明内容
本发明的目的是提供一种全自动切管线，这种切管线生产效率高，而且高自动化水平的切管线减少人工成本，大大降低了生产过程中的安全风险。
本发明的上述技术目的是通过以下技术方案得以实现的：一种全自动切管线，包括用于存储待加工工件的料仓、喷丸机、切管成型机、上料转运机构以及出料转运机构，所述喷丸机的两端分别设置有喷丸上料滚台以及喷丸出料滚台，所述上料转运机构可将位于料仓处的工件转运至喷丸上料滚台处，并由所述喷丸上料滚台将工件送入喷丸机内，所述出料转运机构可将位于喷丸出料滚台上的工件转运至切管成型机进行切割作业。
本发明的进一步设置为：所述上料转运机构和出料转运机构均包括有若干个立柱，若干个所述立柱的上端设置有同一个固定架，所述固定架上滑动连接有活动横梁，所述活动横梁的一侧设置有可驱动活动横梁在固定架上进行移动 的驱动件，所述活动横梁上设置有可将工件进行夹取或放下的抓取件。
本发明的进一步设置为：所述抓取件包括有两个相互独立的夹爪，每个所述夹爪的上端面均设置有活动臂，两个所述活动臂均与同一个活动横梁滑动连接，所述活动横梁上设置有可同时驱动两个活动臂在垂直于地面方向上进行竖直移动的驱动机构。
本发明的进一步设置为：所述驱动机构包括有位于两个活动臂之间的伺服电机，所述伺服电机的输出端设置有伺服直角转向器，所述伺服直角转向器的一侧穿设有转动轴，所述转动轴的两端均设置有齿轮，两个所述活动臂相互靠近的一侧均设置有可与齿轮相啮合的齿条，每个所述齿条均沿活动臂长度方向设置。
本发明的进一步设置为：每个所述活动臂远离齿条的一侧均设置有竖直导轨，所述活动横梁上设置有可与竖直导轨相配合的滑槽。
本发明的进一步设置为：所述转动轴的两端均套设有一轴承座，每个所述轴承座均与活动横梁固定连接。
本发明的进一步设置为：所述喷丸上料滚台和喷丸出料滚台均包括有机架，所述机架上设置有用以带动工件逐步前移的行进输送件，所述行进输送件的个数为若干个且沿机架长度方向依次设置，每个行进输送件的一端均设置有同一个同步传动机构，所述同步传动机构可同步驱动若干个行进输送件进行运转。
本发明的进一步设置为：每个所述行进输送件均包括有滚轴，所述滚轴的一侧同轴心设置有四个圆台，四个所述圆台呈面对面贴合，任意相邻两个所述圆台呈对称设置以形成凹凸波纹状，每个所述滚轴的一端均与同步传动机构相配合。
本发明的进一步设置为：每个所述行进输送件倾斜安装在机架上，使得每 个所述行进输送件与机架的长度方向形成倾斜角，所述倾斜角可为锐角或钝角。
本发明的进一步设置为：所述切管成型机的个数为两台，两台所述切管成型机之间设置有清洗机，所述清洗机的两端分别设置有第一皮带运输机以及第二皮带运输机，所述出料转运机构还可将切管成型机上所切割完毕后的工件转运至第一皮带运输机上，并由所述清洗机进行自动清洗，最终由所述第二皮带运输机出料。
综上所述，本发明具有以下有益效果：通过采用高自动化水平的切管生产线减少人工成本，大大降低了生产过程中的安全风险，且生产效率高。此外，通过在切管成型机前增设喷丸机，使工件的可靠性和耐久性获得提高。
附图说明
图1是实施例一的切管线的结构示意图；
图2是图1中上料转运机构的结构示意图；
图3是图2中抓取件的结构示意图；
图4是图1中喷丸机、喷丸上料滚台以及喷丸出料滚台在配合状态下的结构示意图；
图5是图4中喷丸上料滚台的部分结构示意图；
图6是图1中的清洗机、第一皮带运输机以及第二皮带运输机在配合状态下的结构示意图。
附图标记：1、料仓；2、喷丸机；3、切管成型机；4、上料转运机构；5、出料转运机构；6、喷丸上料滚台；7、喷丸出料滚台；8、立柱；9、固定架；10、活动横梁；11、抓取件；12、夹爪；13、活动臂；14、驱动机构；15、伺服电机；16、伺服直角转向器；17、转动轴；18、齿轮；19、齿条；20、竖直导轨；21、轴承座；22、机架；23、行进输送件；24、滚轴；25、圆台；26、 清洗机；27、第一皮带运输机；28、第二皮带运输机。
具体实施方式
以下结合附图对本发明作进一步详细说明。
如图1-图6所示，一种全自动切管线，包括用于存储待加工工件的料仓1、喷丸机2、切管成型机3、上料转运机构4以及出料转运机构5，喷丸机2的两端分别设置有喷丸上料滚台6以及喷丸出料滚台7，上料转运机构4可将位于料仓1处的工件转运至喷丸上料滚台6处，并由喷丸上料滚台6将工件送入喷丸机2内，出料转运机构5可将位于喷丸出料滚台7上的工件转运至切管成型机3进行切割作业。
本申请通过采用高自动化水平的切管生产线减少人工成本，大大降低了生产过程中的安全风险，且生产效率高。此外，通过在切管成型机3前增设喷丸机2，使工件的可靠性和耐久性获得提高。本申请所采用的喷丸机2具有自动出料功能，例如公告号为CN101288946B以及公告号为CN205996820U的中国专利，该喷丸机2在进行喷丸操作后可自行出料，使工件在喷丸操作后朝出料滚台处移动。
进一步的，上料转运机构4和出料转运机构5均包括有若干个立柱8，若干个立柱8的上端设置有同一个固定架9，固定架9上滑动连接有活动横梁10，活动横梁10的一侧设置有可驱动活动横梁10在固定架9上进行移动的驱动件(附图未示出)。活动横梁10上设置有可将工件进行夹取或放下的抓取件11。
上料转运机构4的运动过程如下：当活动横梁10移动至料仓1的上方时，此时抓取件11可对位于料仓1内的工件进行抓取。接着，在驱动件的作用下，活动横梁10带动被抓取的工件朝着喷丸上料滚台6处进行移动，并将工件转运至喷丸上料滚台6上。
出料转运机构5的运动过程与上述类同，是将喷丸出料滚台7处的工件转运至切管成型机3。
进一步的，抓取件11包括有两个相互独立的夹爪12，每个夹爪12的上端面均设置有活动臂13，两个活动臂13均与同一个活动横梁10滑动连接。活动横梁10上设置有可同时驱动两个活动臂13在垂直于地面方向上进行竖直移动的驱动机构14。
本申请所述的工件为具有较长长度的钢管，因此通过设置两个夹爪12以保证在转运的过程中具有较好的稳定性。此外，还利用一个驱动机构14同时对两个活动臂13进行在垂直于地面方向上的上下移动，通过与夹爪12相结合，有利于对目标物的夹取和放下。
进一步的，驱动机构14包括有位于两个活动臂13之间的伺服电机15，伺服电机15的输出端设置有伺服直角转向器16，伺服直角转向器16的一侧穿设有转动轴17，转动轴17的两端均设置有齿轮18。两个活动臂13相互靠近的一侧均设置有可与齿轮18相啮合的齿条19，每个齿条19均沿活动臂13长度方向设置。
具体的，通过伺服直角转向器16将伺服电机15的动力输出方向进行转换，以带动水平设置的转动轴17进行传动，从而通过齿轮18和齿条19的配合作用带动活动臂13在垂直于地面方向进行上下运动。上述运动方式，实现了只需一个驱动源即可完成两个相互独立的活动臂13进行同步运动。
此外，齿条19和齿轮18之间的啮合作用，具有止退限位效果。在齿轮18不发生转动时，齿条19的位置会同步限位，导致活动臂13不会在竖直方向上进行运动。
进一步的，每个活动臂13远离齿条19的一侧均设置有竖直导轨20，活动 横梁10上设置有可与竖直导轨20相配合的滑槽(附图未示出)。通过竖直导轨20与滑槽之间的配合作用，以限定活动臂13仅能进行竖直运动，而不能左右移动，从而保证运动过程的稳定性。
进一步的，转动轴17的两端均套设有一轴承座21，每个轴承座21均与活动横梁10固定连接。通过轴承座21的设置，一则可对转动轴17进行限位，避免齿轮18与齿条19在使用过程中相脱离，以提高传动过程的稳定性。二则提高转动轴17的转动效率，提升传动效率。
进一步的，喷丸上料滚台6和喷丸出料滚台7均包括有机架22，机架22上设置有用以带动工件逐步前移的行进输送件23，行进输送件23的个数为若干个且沿机架22长度方向依次设置。每个行进输送件23的一端均设置有同一个同步传动机构(附图未标出)，该同步传动机构可同步驱动若干个行进输送件23进行运转。
当工件由上料转运机构4转运至若干个行进输送件23上时，此时行进输送件23进行运转，通过摩擦力的作用以带动工件逐步前移。需说明的是：同步传动机构为现有技术，可为同步轮和同步传动带之间的配合，在此不进行详细赘述。
进一步的，每个行进输送件23均包括有滚轴24，滚轴24的一侧同轴心设置有四个圆台25，该四个圆台25呈面对面贴合，且任意相邻两个圆台25呈对称设置以形成凹凸波纹状，每个滚轴24的一端均与同步传动机构相配合。
四个圆台25面对面贴合形成凹凸波纹状对工件在传输过程中起到矫正方向的作用。此外，圆台25面对面所形成的凹槽可与工件相配合。
进一步的，每个行进输送件23倾斜安装在机架22上，使得每个行进输送件23与机架22的长度方向形成倾斜角。该倾斜角可为锐角或钝角。
通过倾斜设置，使得圆台25也会同步呈现倾斜，进而会增大圆台25与工件之间的接触面积，进而有利于提高输送工件的速度。
本申请还提供另一种方式，即喷丸机2无需具备自行出料功能，只要工件的长度够长，且大于喷丸机2本身的长度。通过喷丸上料滚台6以及喷丸出料滚台7上的行进输送件23接替配合，以实现逐步带动工件进行移动。
进一步的，切管成型机3的个数为两台，且两台切管成型机3之间设置有清洗机26，清洗机26的两端分别设置有第一皮带运输机27以及第二皮带运输机28。出料转运机构5还可将切管成型机3上所切割完毕后的工件转运至第一皮带运输机27上，并由清洗机26进行自动清洗，最终由第二皮带运输机28出料。
由于经切管成型机3作业后的工件，且表面会有金属碎屑，因此需经过清洗后出料。
具体实施例仅仅是对本发明的解释，其并不是对本发明的限制，本领域技术人员在阅读完本说明书后可以根据需要对本实施例做出没有创造性贡献的修改，但只要在本发明的权利要求范围内都受到专利法的保护。

Claims (10)

  1. 一种全自动切管线，其特征在于：包括用于存储待加工工件的料仓(1)、喷丸机(2)、切管成型机(3)、上料转运机构(4)以及出料转运机构(5)，所述喷丸机(2)的两端分别设置有喷丸上料滚台(6)以及喷丸出料滚台(7)，所述上料转运机构(4)可将位于料仓(1)处的工件转运至喷丸上料滚台(6)处，并由所述喷丸上料滚台(6)将工件送入喷丸机(2)内，所述出料转运机构(5)可将位于喷丸出料滚台(7)上的工件转运至切管成型机(3)进行切割作业。
  2. 根据权利要求1所述的一种全自动切管线，其特征在于：所述上料转运机构(4)和出料转运机构(5)均包括有若干个立柱(8)，若干个所述立柱(8)的上端设置有同一个固定架(9)，所述固定架(9)上滑动连接有活动横梁(10)，所述活动横梁(10)的一侧设置有可驱动活动横梁(10)在固定架(9)上进行移动的驱动件，所述活动横梁(10)上设置有可将工件进行夹取或放下的抓取件(11)。
  3. 根据权利要求2所述的一种全自动切管线，其特征在于：所述抓取件(11)包括有两个相互独立的夹爪(12)，每个所述夹爪(12)的上端面均设置有活动臂(13)，两个所述活动臂(13)均与同一个活动横梁(10)滑动连接，所述活动横梁(10)上设置有可同时驱动两个活动臂(13)在垂直于地面方向上进行竖直移动的驱动机构(14)。
  4. 根据权利要求3所述的一种全自动切管线，其特征在于：所述驱动机构(14)包括有位于两个活动臂(13)之间的伺服电机(15)，所述伺服电机(15)的输出端设置有伺服直角转向器(16)，所述伺服直角转向器(16)的一侧穿设有转动轴(17)，所述转动轴(17)的两端均设置有齿轮(18)，两个所述活动臂(13)相互靠近的一侧均设置有可与齿轮(18)相啮合的齿条(19)，每个所述齿条(19)均沿活动臂(13)长度方向设置。
  5. 根据权利要求4所述的一种全自动切管线，其特征在于：每个所述活动 臂(13)远离齿条(19)的一侧均设置有竖直导轨(20)，所述活动横梁(10)上设置有可与竖直导轨(20)相配合的滑槽。
  6. 根据权利要求4所述的一种全自动切管线，其特征在于：所述转动轴(17)的两端均套设有一轴承座(21)，每个所述轴承座(21)均与活动横梁(10)固定连接。
  7. 根据权利要求1所述的一种全自动切管线，其特征在于：所述喷丸上料滚台(6)和喷丸出料滚台(7)均包括有机架(22)，所述机架(22)上设置有用以带动工件逐步前移的行进输送件(23)，所述行进输送件(23)的个数为若干个且沿机架(22)长度方向依次设置，每个行进输送件(23)的一端均设置有同一个同步传动机构，所述同步传动机构可同步驱动若干个行进输送件(23)进行运转。
  8. 根据权利要求7所述的一种全自动切管线，其特征在于：每个所述行进输送件(23)均包括有滚轴(24)，所述滚轴(24)的一侧同轴心设置有四个圆台(25)，四个所述圆台(25)呈面对面贴合，任意相邻两个所述圆台(25)呈对称设置以形成凹凸波纹状，每个所述滚轴(24)的一端均与同步传动机构相配合。
  9. 根据权利要求8所述的一种全自动切管线，其特征在于：每个所述行进输送件(23)倾斜安装在机架(22)上，使得每个所述行进输送件(23)与机架(22)的长度方向形成倾斜角，所述倾斜角可为锐角或钝角。
  10. 根据权利要求1所述的一种全自动切管线，其特征在于：所述切管成型机(3)的个数为两台，两台所述切管成型机(3)之间设置有清洗机(26)，所述清洗机(26)的两端分别设置有第一皮带运输机(27)以及第二皮带运输机(28)，所述出料转运机构(5)还可将切管成型机(3)上所切割完毕后的工件转运至第一皮带运输机(27)上，并由所述清洗机(26)进行自动清洗，最终由所述第二皮带运输机(28)出料。
PCT/CN2021/075755 2020-06-29 2021-02-07 一种全自动切管线 WO2022001111A1 (zh)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
CN202010609290.5A CN111805391A (zh) 2020-06-29 2020-06-29 一种全自动切管线
CN202010609290.5 2020-06-29

Publications (1)

Publication Number Publication Date
WO2022001111A1 true WO2022001111A1 (zh) 2022-01-06

Family

ID=72856361

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/CN2021/075755 WO2022001111A1 (zh) 2020-06-29 2021-02-07 一种全自动切管线

Country Status (2)

Country Link
CN (1) CN111805391A (zh)
WO (1) WO2022001111A1 (zh)

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114274055A (zh) * 2022-03-03 2022-04-05 天津军星管业集团有限公司 抛丸除锈上下管装置及使用方法
CN114523043A (zh) * 2022-02-18 2022-05-24 常州市加豪制冷设备有限公司 空调内外机连接铜管专用切削收口机构及其使用方法
CN114770710A (zh) * 2022-05-24 2022-07-22 山东恒祥机械有限公司 一种装配式建筑墙板接插管机
CN114988009A (zh) * 2022-05-07 2022-09-02 广州理工学院 一种牵引机
CN115302329A (zh) * 2022-08-24 2022-11-08 常州市鑫愉宝传动部件有限公司 一种轴类零件的加工生产线
CN116833489A (zh) * 2023-07-13 2023-10-03 中建三局安装工程有限公司 一种全自动套丝机及其***、加工方法
CN117284757A (zh) * 2023-10-19 2023-12-26 无锡茂业环保科技有限公司 一种多通道金属轴镀硬铬连续上料装置
CN117444317A (zh) * 2023-12-21 2024-01-26 中铁四局集团有限公司 一种流线型扁平钢箱梁制造设备及其加工方法

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111805391A (zh) * 2020-06-29 2020-10-23 浙江佛尔泰智能设备有限公司 一种全自动切管线
CN117679880A (zh) * 2024-01-11 2024-03-12 北京青年路建材有限公司 一种混凝土厂房降尘***

Citations (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104786068A (zh) * 2015-04-20 2015-07-22 骏马石油装备制造有限公司 一种管材预处理工作站
CN204711771U (zh) * 2015-05-27 2015-10-21 中山市鸿之远工业机器人有限公司 一种新型加工机床
US20160136843A1 (en) * 2014-11-18 2016-05-19 Disco Corporation Cutting apparatus
CN106475884A (zh) * 2016-12-20 2017-03-08 新昌县金裕装饰有限公司 一种自动上料的钢管切割装置
CN205996820U (zh) * 2016-08-03 2017-03-08 上海恩太设备技术有限公司 多功能喷丸机
CN106737082A (zh) * 2016-12-27 2017-05-31 张远见 全自动管材切割生产线装置
CN110355693A (zh) * 2019-08-13 2019-10-22 湖州阳力钢结构有限公司 一种网架杆件加工方法
CN110614572A (zh) * 2019-08-30 2019-12-27 温州卓见自动化设备科技有限公司 一种自动管材切割***
CN110936277A (zh) * 2019-11-28 2020-03-31 广州大学 一种用于规则的长条形物料的送料切割一体设备
CN111805391A (zh) * 2020-06-29 2020-10-23 浙江佛尔泰智能设备有限公司 一种全自动切管线
CN212287158U (zh) * 2020-06-29 2021-01-05 浙江佛尔泰智能设备有限公司 一种全自动切管线

Family Cites Families (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
RU2389937C2 (ru) * 2008-06-18 2010-05-20 Общество С Ограниченной Ответственностью "Мфл" Комплекс для изготовления комплекта изделий для трубопровода и комплект изделий для трубопровода, изготовленный с использованием этого комплекса
CN201275726Y (zh) * 2008-07-23 2009-07-22 东莞市东城百通五金机械厂 适用于处理管材外表面的自动喷砂机
CN202114257U (zh) * 2011-05-06 2012-01-18 浦杰 一种石化用耐高温合金炉管以及管排的铸造生产线
CN204250917U (zh) * 2014-11-25 2015-04-08 青岛恒基泰机电科技有限公司 空调换热器移载机
CN106181547B (zh) * 2016-08-31 2018-09-14 武汉立奥自动化有限公司 送料机械手及抛丸剪切上下料自动***
CN109648343B (zh) * 2019-01-14 2021-01-08 武汉中安佳通装备技术有限公司 管料装配平台生产线

Patent Citations (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20160136843A1 (en) * 2014-11-18 2016-05-19 Disco Corporation Cutting apparatus
CN104786068A (zh) * 2015-04-20 2015-07-22 骏马石油装备制造有限公司 一种管材预处理工作站
CN204711771U (zh) * 2015-05-27 2015-10-21 中山市鸿之远工业机器人有限公司 一种新型加工机床
CN205996820U (zh) * 2016-08-03 2017-03-08 上海恩太设备技术有限公司 多功能喷丸机
CN106475884A (zh) * 2016-12-20 2017-03-08 新昌县金裕装饰有限公司 一种自动上料的钢管切割装置
CN106737082A (zh) * 2016-12-27 2017-05-31 张远见 全自动管材切割生产线装置
CN110355693A (zh) * 2019-08-13 2019-10-22 湖州阳力钢结构有限公司 一种网架杆件加工方法
CN110614572A (zh) * 2019-08-30 2019-12-27 温州卓见自动化设备科技有限公司 一种自动管材切割***
CN110936277A (zh) * 2019-11-28 2020-03-31 广州大学 一种用于规则的长条形物料的送料切割一体设备
CN111805391A (zh) * 2020-06-29 2020-10-23 浙江佛尔泰智能设备有限公司 一种全自动切管线
CN212287158U (zh) * 2020-06-29 2021-01-05 浙江佛尔泰智能设备有限公司 一种全自动切管线

Cited By (14)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114523043B (zh) * 2022-02-18 2024-03-26 常州市加豪制冷设备有限公司 空调内外机连接铜管专用切削收口机构使用方法
CN114523043A (zh) * 2022-02-18 2022-05-24 常州市加豪制冷设备有限公司 空调内外机连接铜管专用切削收口机构及其使用方法
CN114274055A (zh) * 2022-03-03 2022-04-05 天津军星管业集团有限公司 抛丸除锈上下管装置及使用方法
CN114988009A (zh) * 2022-05-07 2022-09-02 广州理工学院 一种牵引机
CN114988009B (zh) * 2022-05-07 2024-04-16 广州理工学院 一种牵引机
CN114770710A (zh) * 2022-05-24 2022-07-22 山东恒祥机械有限公司 一种装配式建筑墙板接插管机
CN114770710B (zh) * 2022-05-24 2023-08-15 山东恒祥机械有限公司 一种装配式建筑墙板接插管机
CN115302329A (zh) * 2022-08-24 2022-11-08 常州市鑫愉宝传动部件有限公司 一种轴类零件的加工生产线
CN115302329B (zh) * 2022-08-24 2024-04-12 常州市鑫愉宝传动部件有限公司 一种轴类零件的加工生产线
CN116833489A (zh) * 2023-07-13 2023-10-03 中建三局安装工程有限公司 一种全自动套丝机及其***、加工方法
CN117284757B (zh) * 2023-10-19 2024-03-19 无锡茂业环保科技有限公司 一种多通道金属轴镀硬铬连续上料装置
CN117284757A (zh) * 2023-10-19 2023-12-26 无锡茂业环保科技有限公司 一种多通道金属轴镀硬铬连续上料装置
CN117444317A (zh) * 2023-12-21 2024-01-26 中铁四局集团有限公司 一种流线型扁平钢箱梁制造设备及其加工方法
CN117444317B (zh) * 2023-12-21 2024-05-24 中铁四局集团有限公司 一种流线型扁平钢箱梁制造设备及其加工方法

Also Published As

Publication number Publication date
CN111805391A (zh) 2020-10-23

Similar Documents

Publication Publication Date Title
WO2022001111A1 (zh) 一种全自动切管线
CN111482719B (zh) 一种激光切割自动化生产线的型材切割方法
CN212287158U (zh) 一种全自动切管线
CN210059426U (zh) 一种折弯机
CN105108357A (zh) 一种用于切管机自动上料装置
US3624965A (en) End finishing apparatus
CN212823432U (zh) 一种用于型材切割的激光切割自动化生产线
CN111153206A (zh) 一种上下料机械手及具有其的张紧轮生产线上下料装置
US2405141A (en) Conveyer table
CN112356215A (zh) 用于板材封边的智能生产***
CN203592029U (zh) 一种柔性全自动卷板生产线
CN113400019A (zh) 一种自动冲剪生产线
CN216781233U (zh) 一种轧辊表面光滑打磨装置
CN212607996U (zh) 一种上下料机械手及具有其的张紧轮生产线上下料装置
CN211867250U (zh) 一种重型工件搬运及翻转机器人工作站
CN210677349U (zh) 一种钢板焊接装置
CN215973644U (zh) 一种齿轴生产用齿轴输送装置
CN115351581B (zh) 一种数控机床自动进料机构
CN110899947A (zh) 脚手架盘扣立杆工作站
CN216548502U (zh) 一种用于启动电机拨杆第一轴段侧加工后的抓取下料装置
CN212823431U (zh) 一种用于型材切割的上料装置
US3428199A (en) Apparatus for manipulating billets and the like
CN217552684U (zh) 一种桁架式盘形坯件转移***
CN112978398B (zh) 一种具***垛功能的交通运输用通油套管转运设备
CN219649176U (zh) 一种加工锆合金管棒材的切断倒角装置

Legal Events

Date Code Title Description
121 Ep: the epo has been informed by wipo that ep was designated in this application

Ref document number: 21831579

Country of ref document: EP

Kind code of ref document: A1

NENP Non-entry into the national phase

Ref country code: DE

122 Ep: pct application non-entry in european phase

Ref document number: 21831579

Country of ref document: EP

Kind code of ref document: A1