WO2022000831A1 - Metal chip crushing and briquetting production line - Google Patents

Metal chip crushing and briquetting production line Download PDF

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Publication number
WO2022000831A1
WO2022000831A1 PCT/CN2020/118069 CN2020118069W WO2022000831A1 WO 2022000831 A1 WO2022000831 A1 WO 2022000831A1 CN 2020118069 W CN2020118069 W CN 2020118069W WO 2022000831 A1 WO2022000831 A1 WO 2022000831A1
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WO
WIPO (PCT)
Prior art keywords
crushing
bin
fixedly connected
production line
chip
Prior art date
Application number
PCT/CN2020/118069
Other languages
French (fr)
Chinese (zh)
Inventor
钱兵
Original Assignee
恩派特江苏环保产业有限公司
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Publication date
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Publication of WO2022000831A1 publication Critical patent/WO2022000831A1/en

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B09—DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
    • B09B—DISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
    • B09B3/00—Destroying solid waste or transforming solid waste into something useful or harmless
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C18/00—Disintegrating by knives or other cutting or tearing members which chop material into fragments
    • B02C18/0084—Disintegrating by knives or other cutting or tearing members which chop material into fragments specially adapted for disintegrating garbage, waste or sewage
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C18/00—Disintegrating by knives or other cutting or tearing members which chop material into fragments
    • B02C18/06—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
    • B02C18/14—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives within horizontal containers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B09—DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
    • B09B—DISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
    • B09B3/00—Destroying solid waste or transforming solid waste into something useful or harmless
    • B09B3/20—Agglomeration, binding or encapsulation of solid waste
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B09—DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
    • B09B—DISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
    • B09B5/00—Operations not covered by a single other subclass or by a single other group in this subclass
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B30—PRESSES
    • B30B—PRESSES IN GENERAL
    • B30B9/00—Presses specially adapted for particular purposes
    • B30B9/32—Presses specially adapted for particular purposes for consolidating scrap metal or for compacting used cars
    • B30B9/327—Presses specially adapted for particular purposes for consolidating scrap metal or for compacting used cars for briquetting scrap metal
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C2201/00—Codes relating to disintegrating devices adapted for specific materials
    • B02C2201/06—Codes relating to disintegrating devices adapted for specific materials for garbage, waste or sewage
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00—Technologies related to metal processing
    • Y02P10/20—Recycling

Definitions

  • the invention relates to the technical field of metal scrap crushing and processing, in particular to a metal scrap crushing and pressing cake production line.
  • Machining equipment is inevitably used in the production process of machinery manufacturing. A large number of chips are generated during the processing of the parts. The chips generally contain coolant and the bulk density of the chips is low. Direct stacking will pollute the environment and waste space.
  • the invention provides a production line for crushing and pressing of metal scraps.
  • a metal scrap crushing and pressing cake production line includes a crusher, a feeding bin, a cake pressing machine, a first chip conveyor, a second chip conveyor and a block discharger, and the first chip conveyor is connected with the crusher and the supply.
  • the silo, the second chip conveyor is connected to the feeding silo and the cake press, and the block discharger is connected to the cake press;
  • the crusher includes a crushing frame, and a square crushing bin is fixedly connected to the crushing frame, and the crushing
  • the silo extends out of the crushing frame for a section, and is provided with a discharge port at the lower part.
  • the top of the crushing bin is provided with a feeding port, and a push block is slidably installed in the crushing bin. The push block is opposite to the discharge port.
  • the discharge port moves relatively, and a crushing roller shaft is rotatably installed in the crushing bin.
  • the crushing roller shaft is located in the discharge port.
  • a number of tooth knives are distributed on the outer peripheral surface of the crushing roller shaft.
  • the chips are fed into the crushing bin from the feeding port, and moved to the side of the discharge port under the push of the push block, contacting the rotating crushing roller, and are cut and crushed into granules by the toothed knife.
  • the mesh of the filter screen falls and the material is discharged, and the large particles of metal chips remain in the filter screen and are cut and pulverized again.
  • the first chip conveyor, the second chip conveyor and the block conveyor are all chain conveyors;
  • the feeding bin includes a bin body, the top of the bin body is provided with a feeding port; the lower part of the bin body is vertically provided with a partition, the partition is fixedly connected with the bin body, one side of the partition is the feeding part, and the other side is the feeding part.
  • the discharge part, the bottom of the bin body is provided with a discharge port, and the discharge port is below the discharge part; the lower part of the bin body is horizontally provided with a rotating shaft, and a feeding port is provided on the partition plate, and the rotating shaft passes through the feeding part
  • the two ends are respectively connected with the bin body in rotation.
  • the rotating shaft is provided with a spiral blade. The spiral blade is located in the feeding part and is fixedly connected with the rotating shaft to form an auger.
  • a number of discharge plates are evenly distributed on the outer circumference of the rotating shaft.
  • the material plate is located in the discharge part and is fixedly connected with the rotating shaft; the upper part of the silo body is horizontally provided with a stirring shaft, the two ends of the stirring shaft are respectively connected with the silo body in rotation, and a number of stirring plates are evenly distributed along the stirring shaft.
  • a fixing hole is arranged on it, the stirring shaft passes through the fixing hole and is connected with the stirring plate; the stirring plate is radially dislocated and arranged in a spiral; a stirring rod is arranged on the stirring plate, and the stirring rod passes through the stirring plate, and the The ends respectively protrude a section and are fixedly connected with the stirring plate; the fixing hole and the stirring rod are respectively located at both ends of the stirring plate; the stirring rod is parallel to the stirring shaft; the fixing hole is a polygonal hole, and the stirring shaft is a polygonal shaft , bites with the stirring plate, a number of flat steels are fixedly connected to the stirring shaft, and the two flat steels abut on both sides of a stirring plate, one on the left and one on the right, to clamp and fix the stirring plate; the bottom of the warehouse body is arc-shaped, There is a gap between it and the helical blade, and the side wall of the silo body is a slope.
  • the cake pressing machine includes a cake pressing frame on which a compression main body is installed, the compression main body includes a main box body, a compression mold cavity, a feeding chamber and a pressing block, and the main box body is fixedly connected to the On the cake pressing frame, the front part is bored, and the rear part is hollow; the compression mold cavity and the feeding chamber are sequentially provided with holes from front to back, which are respectively connected with the main box body in an overfit connection, and the front end of the compression mold cavity is integrated with the outer circumference.
  • a front-end flange is provided, and is fixedly connected to the main box body through the front-end flange.
  • the rear end of the feeding chamber is provided with steps, which are stuck on the main box body through the steps.
  • the feeding chamber is connected, and a small door is installed at the front end of the main box.
  • the door is opened and closed to open or close the compression mold cavity;
  • the rear end of the box is provided with a main compression cylinder, the main compression cylinder is fixedly installed on the cake pressing frame, and its piston rod passes through the hollow part and extends into the feeding chamber to be connected with the pressing block;
  • the top of the main box and the feeding chamber are open , and communicate with each other to form a feeding port; a number of ejection holes are evenly distributed around the front end flange;
  • the front end of the compression mold cavity is flush with the front end of the main box body, and a groove is slotted at the front end of the main box body.
  • the blue is placed in the groove; the front end of the main box is fixedly connected with a front pressure block, the rear end of the front pressure block is slotted, the top of the groove is open, and a vertical slide is formed between the front pressure block and the main box, so
  • the small door is arranged in the slideway, the two sides of the front pressing block are respectively provided with door cylinders, the door cylinders are fixedly installed on the cake pressing rack, the upper end of the small door is fixedly connected with a beam, and both ends of the beam extend to the same side door respectively.
  • the front pressing block is provided with a cake outlet, the cake outlet is facing the compression mold cavity, the small door is opened, and the cake outlet is communicated with the compression mold cavity; the cake outlet is connected to the compression mold cavity; It is an inverted "U"-shaped mouth, and its lower end surface is a slope, and the upper edge of the slope extends to below the outlet side of the compression die cavity; a number of wear-resistant strips are fixedly connected on the opposite sides of the front pressure block and the small door, and the wear-resistant strips are higher than
  • the front pressure block is in contact with the small door; the front pressure block is provided with a lubricating oil filling port, and the lubricating oil filling port communicates with the gap between the small door and the front pressure block; the front end of the front pressure block is inclined with a slideway, so Hanging ears are fixedly connected on both sides of the slideway, and two limit blocks are fixedly connected to the front pressure block.
  • the edge is below the cake outlet, and there is a gap between it and the cake outlet.
  • the lower edge extends out of the cake pressing rack.
  • the back of the slideway is provided with a water baffle. It is divided into upper and lower parts, and the upper part of the slideway is evenly provided with longitudinal slot holes and transverse slot holes;
  • the cake pressing rack is fixedly connected with a waste liquid collection tank, and the waste liquid collection tank is located under the slideway, and its top
  • the opening is facing the water blocking plate, the longitudinal slot hole and the transverse slot hole, the cake pressing frame is also fixedly connected with a sloping plate, the lower edge of the sloping plate is connected to the waste liquid collection tank, and the upper edge is below the gap;
  • the main box body There is a long waist groove on the side of the rear, and the long waist groove is respectively fixed with an induction switch.
  • the induction switch controls the connection to the main compression cylinder and controls the position of the main compression cylinder; Hopper, feeding device, feeding head installation On
  • the push block is formed by connecting the upper, left, right and front plates, the front plate is opposite to the discharge port, the bottom and both sides of the crushing bin are respectively fixed with guide rails, and the front, left and right plates are respectively
  • a sliding block is fixedly connected, a sliding block is fixedly connected to the top of the crushing bin, a guide rail is fixedly connected to the upper plate, the guide rail and the sliding block are slidingly matched, and the crushing bin and the push block are sealed and connected; the crushing bin is hingedly installed with
  • the air cylinder is connected with the front plate and drives the push block to move relative to the discharge port.
  • the front plate is inclined forward, and teeth are evenly distributed thereon; the upper plate extends forward a section of the front plate, and a plurality of tooth slots for the tooth cutters to pass through are evenly distributed on the upper plate.
  • a reducer is installed on the crushing bin.
  • One end of the crushing roller shaft extends through the crushing bin and is connected to the output end of the reducer.
  • a motor is fixed on the crushing frame, and the motor is connected with a belt to reduce speed through a pulley. machine input.
  • the reducer is fixedly connected to the reducer mounting plate, the side wall of the crushing bin is fixedly connected with a seat plate, the seat plate is provided with a connecting rod, the connecting rod penetrates the seat plate, the upper end is provided with a pin, and the lower end is installed with the reducer
  • the plate is hinged, the lower part of the connecting rod is provided with steps, the upper and lower parts of the connecting rod are sheathed with shock-absorbing blocks and spacers, and the upper-side shock-absorbing blocks and spacers are clamped between the pins and the seat plate, and the lower side reduces the The shock block and the gasket are sandwiched between the step and the seat plate.
  • a hopper is installed on the feeding port, the hopper is fixedly connected to the crushing bin, the upper end of the hopper is open, and the lower end is connected with the feeding port;
  • the metal chip crushing and pressing cake production line also includes a hoist, and the hoist is installed on one side of the crusher; On the trolley on the hoist, the hoist dumps the material on the trolley into the hopper.
  • the hoist comprises a hoisting frame; two rails are vertically and side-by-side fixedly connected on the hoisting frame, a hoisting bracket is slidably installed on the rails, a hoisting oil cylinder is fixedly installed on the hoisting frame, and the hoisting oil cylinder is A cross bar is fixedly connected, and guide wheels are installed at both ends of the cross bar. A belt is arranged around the guide wheel. One end of the belt is fixedly connected to the lifting frame, and the other end is fixedly connected to the lifting bracket.
  • the track is in the shape of an "I"
  • the lifting support seats are symmetrically and fixedly connected on both sides of the lifting bracket, and the lifting support seats are in one-to-one correspondence.
  • a number of rollers are installed on the lifting support base.
  • the rollers include a first roller and a second roller. The first roller is pressed against the outer side of the near-side wing plate of the rolling track, and the second roller is pressed against the inner side of the two wings of the near-side wing plate of the track respectively.
  • the lifting bracket moves up and down, the first roller and the second roller roll on the near-side wing plate of the track; the roller also includes a third roller, the third roller is pressed against the middle connecting plate of the track, the lifting bracket is lifted and lowered, and the third roller is on the track.
  • the middle connecting plate rolls; the lifting bracket is provided with a turning hopper, the turning hopper is respectively hinged with the lifting support base, and the lifting support base is hingedly installed with a turning oil cylinder, and the turning oil cylinder is respectively connected with the turning hopper, and jointly drives the turning hopper to turn over;
  • the lifting frame includes a bottom plate and a frame fixedly connected to the bottom plate. The lifting bracket and the turning hopper are all located in the frame.
  • a feeding port is provided on one side of the upper bottom of the frame, and a feeding trolley is provided on one side of the turning hopper.
  • the opening for entering and exiting, the upper side of the frame is provided with a discharge port; the bottom plate is provided with a slope, and the slope is below the feeding port; a baffle is hingedly installed on the opening, and the baffle opens and closes to open or close the opening , There is a gap between the baffle and the upper edge of the opening for the handle of the trolley to extend; a number of blocks are distributed on both sides of the inner wall of the tipping hopper. superior.
  • the metal chip crushing and pressing cake production line also includes a waste liquid collection box, the waste liquid collection box includes a box body, the top of the box body is open, and a cover is installed, and a partition plate is vertically arranged in the box body, and the partition plate and the box body are installed.
  • the box is divided into two compartments, one is the oil-water impurity precipitation compartment, and the other is a recyclable compartment.
  • the lower part of the partition is open to connect the oil-water impurity precipitation compartment and the recyclable compartment.
  • the upper part of the oil-water impurity precipitation compartment is provided with a filter.
  • the filter screen is fixedly connected with the box body and the partition plate, and the oil-water impurity sedimentation grid is divided into upper and lower parts; a number of liquid inlets are arranged side by side on the box body, and the inlet port is connected to the oil-water impurities sedimentation grid.
  • the box body is provided with a liquid outlet, the liquid outlet is connected to the lower part of the recyclable grid, a ball valve is installed on it, and a liquid level switch is also fixedly installed in the recyclable grid; the bottom of the box body is fixedly connected with a bracket;
  • the waste liquid collection tank is connected to the liquid inlet of the waste liquid collection tank by quick plug connection with a hose and a quick connector.
  • the crushing frame is integrated with the crushing bin, and is formed by connecting the inner frame mechanism and the outer enclosure plate.
  • the two ends of the crushing bin have inclined openings, which are the installation openings of the crushing rollers; it is convenient to disassemble and install the crushing rollers.
  • the discharge port is an oblique port, and a baffle plate is arranged at the front end of the crushing bin.
  • the baffle plate is fixedly connected with the crushing bin to form a discharge channel that communicates with the discharge port;
  • the separator divides the discharge channel into several side-by-side small discharge channels.
  • the advantages of the invention are that the design is reasonable and the conception is ingenious.
  • the chips generated during the customer's processing are poured into the crusher.
  • the storage is carried out in the silo, and the feeding silo outputs the granular metal chips at a certain speed, and supplies them to the cake press through the chip conveyor. frame; directly complete the processing of chips to avoid their stacking and polluting the environment.
  • Figure 1 is a perspective view of a production line.
  • Figure 2 is a perspective view of the crusher.
  • FIG. 3 is a partial enlarged schematic view of FIG. 2 .
  • Figure 4 is a front view of the internal structure of the crusher.
  • Fig. 5 is a partial perspective view of the crusher.
  • FIG. 6 is a partial enlarged schematic view of FIG. 5 .
  • FIG. 7 is a perspective view of a push block.
  • FIG. 8 is a perspective view of a waste liquid collection box.
  • Fig. 9 is a front view of the waste liquid collection tank.
  • FIG. 10 is a schematic cross-sectional view in the direction A-A of FIG. 9 .
  • crusher 1 feeding bin 2, cake press 3, first chip conveyor 4, second chip conveyor 5, block discharger 6 crushing frame 1-1, crushing bin 1-2, push block 1 -3.
  • a metal scrap crushing and pressing cake production line includes a crusher 1, a feeding bin 2, a cake pressing machine 3, a first chip conveyor 4, a second chip conveyor 5 and a block discharger 6,
  • the first chip conveyor 4 is connected to the crusher 1 and the feeding bin 2
  • the second chip conveyor 5 is connected to the feeding bin 2 and the cake press 3
  • the block discharger 6 is connected to the cake press 3; the metal chips are crushed and pressed.
  • the production line also includes an elevator 7, which is installed on one side of the crusher 1; the metal chip crushing and pressing cake production line also includes a waste liquid collection box 8;
  • the crusher 1 includes a crushing frame 1-1, and a square crushing bin 1-2 is fixedly connected to the crushing frame 1-1, and the crushing bin 1-2 extends out of the crushing frame 1.
  • the outer section is provided with a discharge port at its lower part, a feeding port is provided at the top of the crushing bin 1-2, and a push block 1-3 is slidably installed in the crushing bin 1-2, and the push block 1-3 Opposite to the discharge port and move relative to the discharge port, a crushing roller shaft 1-4 is rotatably installed in the crushing bin 1-2, and the crushing roller shaft 1-4 is located in the discharge port, and the crushing roller shaft 1-
  • the outer peripheral surface of 4 is distributed with a number of tooth cutters, the discharge port is evenly distributed with a number of tooth grooves for the tooth cutter to pass through, and the discharge port is fixedly connected with a semi-circular arc filter screen 1-5, and the filter screen 1- 5.
  • the push block 1-3 is formed by connecting the upper plate 1-3-1, the left plate, the right plate, and the front plate 1-3-2, and the front plate 1-3-2 Opposite to the discharge port, the bottom and both sides of the crushing bin 1-2 are fixedly connected with guide rails, respectively, and the front plate 1-3-2, the left plate and the right plate are respectively fixed with sliders.
  • a slider is fixedly connected at the top, and a guide rail is fixed on the upper plate 1-3-1.
  • the guide rail and the slider are slidably matched, and are sealed and connected to the crushing chamber 1-2 and the push block 1-3;
  • the crushing chamber 1-2 is hingedly installed with a cylinder 1-6, the cylinder 1-6 is connected with the front plate 1-3-2, and the push block 1-3 is driven to move relative to the discharge port;
  • the front plate 1-3-2 is in front of the There are teeth evenly distributed on it;
  • the upper plate 1-3-1 extends forward a section of the front plate, and a number of tooth slots for the tooth cutter to pass through are evenly distributed on it;
  • the crushing bin 1-2 is installed on the There is a reducer 1-7, one end of the crushing roller shaft 1-4 protrudes through the crushing bin 1-2, and is connected with the output end of the reducer 1-7, and a motor is fixedly installed on the crushing frame 1-1 1-8, the motor 1-8 is connected to the input end of the reducer 1-7 through the pulley and the belt;
  • the reducer 1-7 is fixedly connected to the reducer mounting plate 1
  • a hopper 1-14 is installed on the feeding port, and the hopper 1-14 is fixedly connected to the crushing bin 1-2, and its upper end is open The lower end is communicated with the feeding port;
  • the waste liquid collection box 8 includes a box body 8-1, the top of the box body 8-1 is open, and a cover 8-2 is installed.
  • the box body 8-2 is vertically arranged with partitions
  • the plate 8-3, the partition plate 8-3 and the box body 8-2 are fixedly connected, and the box body 8-1 is divided into two compartments, one is the oil-water impurity sedimentation compartment 8-4, and the other is the recyclable compartment 8-5.
  • the lower part of the partition plate 8-3 is open, connecting the oil-water impurity precipitation grid 8-4 and the recyclable grid 8-5.
  • the upper part of the oil-water impurities precipitation grid 8-4 is provided with a filter screen 8-6, the filter screen 8-6 and the box body 8-1 and the partition plate 8-3 are fixedly connected, and the oil-water impurity sedimentation grid 8-4 is divided into upper and lower parts;
  • the box body 8-1 is provided with a number of liquid inlets side by side, and the inlet is connected to the oil-water impurities sedimentation grid 8 -4, a quick-connect joint 8-7 is installed on it,
  • the box body 8-1 is provided with a liquid outlet, and the liquid outlet is connected to the lower part of the recyclable grid 8-5, on which a ball valve 8-8 is installed, the said A liquid level switch 8-9 is also fixedly installed in the recyclable compartment 8-5;
  • a bracket 8-10 is fixedly connected to the bottom of the box body 8-1;
  • the waste liquid collection tank of the cake press 3 is connected with a quick connector through a hose 8-7 Quickly plug and connect the liquid inlet of the waste liquid collection box 8;

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  • Engineering & Computer Science (AREA)
  • Environmental & Geological Engineering (AREA)
  • Food Science & Technology (AREA)
  • Mechanical Engineering (AREA)
  • Crushing And Pulverization Processes (AREA)
  • Disintegrating Or Milling (AREA)

Abstract

A metal chip crushing and briquetting production line, comprising a crusher (1), a feeding bin (2), a briquetting machine (3), a first chip discharging machine (4), a second chip discharging machine (5), and a briquette discharging machine (6). The first chip discharging machine (4) is connected to the crusher (1) and the feeding bin (2); the second chip discharging machine (5) is connected to the feeding bin (2) and the briquetting machine (3); the briquette discharging machine (6) is connected to the briquetting machine (3); the crusher (1) comprises a crushing rack (1-1); a square crushing bin (1-2) is fixedly connected to the crushing rack (1-1); the crushing bin (1-2) stretches out of the crushing rack (1-1) by one segment; a discharging opening is arranged on the lower portion of the crushing bin (1-2); a feeding opening is arranged at the top of the crushing bin (1-2); a push block (1-3) is slidably mounted in the crushing bin (1-2); the push block (1-3) is opposite to the discharging opening, and moves with respect to the discharging opening; a crushing roller shaft (1-4) is rotatably mounted in the crushing bin (1-2) and is located in the discharging opening; multiple tooth cutters are distributed on the peripheral surface of the crushing roller shaft (1-4), and tooth grooves allowing the tooth cutters to pass through are evenly distributed on the discharging opening; a semi-arc filter screen (1-5) is fixedly connected to the discharging opening, and the filter screen (1-5) covers the crushing roller shaft (1-4).

Description

金属屑破碎压饼生产线Metal chip crushing press cake production line 技术领域technical field
本发明涉及金属屑破碎处理技术领域，具体涉及一种金属屑破碎压饼生产线。The invention relates to the technical field of metal scrap crushing and processing, in particular to a metal scrap crushing and pressing cake production line.
背景技术Background technique
机械制造生产过程中不可避免要用到机加工设备，零件在加工过程中产生了大量切屑，切屑中一般含有冷却液而且切屑的堆积密度低，直接堆放既污染环境，还浪费空间。Machining equipment is inevitably used in the production process of machinery manufacturing. A large number of chips are generated during the processing of the parts. The chips generally contain coolant and the bulk density of the chips is low. Direct stacking will pollute the environment and waste space.
发明内容SUMMARY OF THE INVENTION
本发明提出一种金属屑破碎压饼生产线。The invention provides a production line for crushing and pressing of metal scraps.
本发明的技术方案：Technical scheme of the present invention:
一种金属屑破碎压饼生产线，所述生产线包括破碎机、供料仓、压饼机、第一排屑机、第二排屑机以及排块机，第一排屑机连接破碎机与供料仓，第二排屑机连接供料仓与压饼机，排块机连接压饼机；所述破碎机包括破碎机架，所述破碎机架上固定连接有方形破碎仓，所述破碎仓伸出破碎机架外一段，并在其下部设置有出料口，所述破碎仓顶部设置有加料口，所述破碎仓内滑动安装有推块，推块与出料口相对，作与出料口相对移动，所述破碎仓内旋转安装有破碎辊轴，破碎辊轴位于出料口内，所述破碎辊轴的外周面分布设置有若干齿刀，所述出料口上均匀分布设置有若干供齿刀通过的齿槽，所述出料口上固定连接有半圆弧滤网，滤网罩在破碎辊轴上。A metal scrap crushing and pressing cake production line, the production line includes a crusher, a feeding bin, a cake pressing machine, a first chip conveyor, a second chip conveyor and a block discharger, and the first chip conveyor is connected with the crusher and the supply. The silo, the second chip conveyor is connected to the feeding silo and the cake press, and the block discharger is connected to the cake press; the crusher includes a crushing frame, and a square crushing bin is fixedly connected to the crushing frame, and the crushing The silo extends out of the crushing frame for a section, and is provided with a discharge port at the lower part. The top of the crushing bin is provided with a feeding port, and a push block is slidably installed in the crushing bin. The push block is opposite to the discharge port. The discharge port moves relatively, and a crushing roller shaft is rotatably installed in the crushing bin. The crushing roller shaft is located in the discharge port. A number of tooth knives are distributed on the outer peripheral surface of the crushing roller shaft. There are a number of tooth grooves for the tooth cutter to pass through, and a semi-circular arc filter screen is fixedly connected to the discharge port, and the filter screen is covered on the crushing roller shaft.
破碎：切屑由加料口加入破碎仓，在推块的推动下向出料口侧移动，与旋转的破碎辊轴接触，由齿刀对其进行切割、粉碎成颗粒状，小颗粒的金属屑由滤网的网孔中落下，出料，大颗粒的金属屑则留在滤网内，再次进行切割、粉碎。Crushing: The chips are fed into the crushing bin from the feeding port, and moved to the side of the discharge port under the push of the push block, contacting the rotating crushing roller, and are cut and crushed into granules by the toothed knife. The mesh of the filter screen falls and the material is discharged, and the large particles of metal chips remain in the filter screen and are cut and pulverized again.
优选，所述第一排屑机、第二排屑机、排块机均为链板式输送机；Preferably, the first chip conveyor, the second chip conveyor and the block conveyor are all chain conveyors;
所述供料仓包括仓体，所述仓体顶部设置有加料口；所述仓体下部竖直设置有隔板，隔板与仓体固定连接，隔板一侧为送料部，一侧为出料部，所述仓体底部设置有出料口，出料口于出料部下方；所述仓体下部水平设置有转轴，所述隔板上设置有送料口，所述转轴穿过送料口，两端分别与仓体旋转连接，所述转轴上设置有螺旋叶片，螺旋叶片位于送料部，与转轴固定连接，构成绞龙，所述转轴外一周圈均匀分布设置若干出料板，出料板位于出料部，与转轴固定连接；所述仓体上部水平设置有搅拌轴，搅拌轴两端分别与仓体旋转连接，沿着搅拌轴均匀分布设置有若干搅拌板，所述搅拌板上设置有固定孔，所述搅拌轴穿过固定孔，与搅拌板连接；所述搅拌板径向错位，成螺旋排列；所述搅拌板上设置有搅拌杆，搅拌杆穿过搅拌板，两端分别伸出一段，与搅拌板固定连接；所述固定孔、搅拌杆分别位于搅拌板两端；所述搅拌杆与搅拌轴平行；所述固定孔为多边形孔，所述搅拌轴为多边形轴，与搅拌板咬合，所述搅拌轴上固定连接 有若干扁钢，两个扁钢一左一右抵在一个搅拌板两侧，夹紧固定搅拌板；所述仓体底部为圆弧状，与螺旋叶片之间留有间隙，所述仓体侧壁为斜坡。The feeding bin includes a bin body, the top of the bin body is provided with a feeding port; the lower part of the bin body is vertically provided with a partition, the partition is fixedly connected with the bin body, one side of the partition is the feeding part, and the other side is the feeding part. The discharge part, the bottom of the bin body is provided with a discharge port, and the discharge port is below the discharge part; the lower part of the bin body is horizontally provided with a rotating shaft, and a feeding port is provided on the partition plate, and the rotating shaft passes through the feeding part The two ends are respectively connected with the bin body in rotation. The rotating shaft is provided with a spiral blade. The spiral blade is located in the feeding part and is fixedly connected with the rotating shaft to form an auger. A number of discharge plates are evenly distributed on the outer circumference of the rotating shaft. The material plate is located in the discharge part and is fixedly connected with the rotating shaft; the upper part of the silo body is horizontally provided with a stirring shaft, the two ends of the stirring shaft are respectively connected with the silo body in rotation, and a number of stirring plates are evenly distributed along the stirring shaft. A fixing hole is arranged on it, the stirring shaft passes through the fixing hole and is connected with the stirring plate; the stirring plate is radially dislocated and arranged in a spiral; a stirring rod is arranged on the stirring plate, and the stirring rod passes through the stirring plate, and the The ends respectively protrude a section and are fixedly connected with the stirring plate; the fixing hole and the stirring rod are respectively located at both ends of the stirring plate; the stirring rod is parallel to the stirring shaft; the fixing hole is a polygonal hole, and the stirring shaft is a polygonal shaft , bites with the stirring plate, a number of flat steels are fixedly connected to the stirring shaft, and the two flat steels abut on both sides of a stirring plate, one on the left and one on the right, to clamp and fix the stirring plate; the bottom of the warehouse body is arc-shaped, There is a gap between it and the helical blade, and the side wall of the silo body is a slope.
所述压饼机包括压饼机架，所述压饼机架上安装有压缩主体，所述压缩主体包括主箱体、压缩模腔、投料室以及压块，所述主箱体固定连接在压饼机架上，前部镗孔，后部镂空；所述压缩模腔、投料室由前至后依次设置有孔内，分别与主箱体过度配合连接，所述压缩模腔前端外周一体设置有前端法兰，并通过前端法兰与主箱体固定连接，所述投料室后端设置有台阶，并通过台阶卡在主箱体上，所述压缩模腔抵在投料室上，与投料室连通，所述主箱体前端安装有小门，小门开合，打开或关闭压缩模腔；所述压块设置在投料室内，分别于压缩模腔、投料室滑动配合，所述主箱体后端设置有主压缩缸，主压缩缸固定安装在压饼机架上，其活塞杆穿过镂空部，并伸入投料室内与压块连接；所述主箱体以及投料室顶部开口，并连通，构成投料口；所述前端法兰上一周圈均匀分布若干顶出孔；所述压缩模腔前端与主箱体前端齐平，且在主箱体前端开槽，所述前端法兰置于槽内；所述主箱体前端固定连接有前压块，所述前压块后端开槽，槽顶部开口，在前压块与主箱体之间形成竖向滑道，所述小门设置在滑道内，所述前压块两侧分别设置有门缸，门缸固定安装在压饼机架上，所述小门上端固定连接有横梁，横梁两端分别延伸至同侧门缸上方，并与门缸连接，所述前压块上设置有饼块出口，饼块出口正对压缩模腔，所述小门开，饼块出口与压缩模腔连通；所述饼块出口为倒“U”形口，其下端面为斜坡，斜坡上沿延伸至压缩模腔出口侧下方；所述前压块与小门相对侧面上固定连接有若干耐磨条，耐磨条高于前压块，与小门接触；所述前压块设置有润滑油加注口，润滑油加注口连通小门和前压块的间隙；所述前压块前端倾斜设置有滑道，所述滑道两侧固定连接有挂耳，所述前压块上固定连接有两个限位块，挂耳与限位块一一对应扣合，连接滑道与前压块，所述滑道上沿于饼块出口下方，且与饼块出口之间留有间隙，下沿伸出压饼机架外，所述滑道背面设置有挡水板，挡水板与滑道一体，将滑道分为上下两部分，所述滑道上部分上均匀分布设置有纵向槽孔和横向槽孔；所述压饼机架上固定连接有废液收集槽，废液收集槽位于滑道下方，其顶部开口正对挡水板、纵向槽孔和横向槽孔，所述压饼机架上还固定连接有斜板，斜板下沿连接废液收集槽，上沿于间隙下方；所述主箱体后部侧面开有长腰槽，其长腰槽分别固定安装有感应开关，感应开关控制连接主压缩缸，控制主压缩缸的位置；当然，所述压饼机还应包括有液压站、加料斗、送料装置，加料头安装在加料口上，送料装置为双绞龙，其安装在加料都上。The cake pressing machine includes a cake pressing frame on which a compression main body is installed, the compression main body includes a main box body, a compression mold cavity, a feeding chamber and a pressing block, and the main box body is fixedly connected to the On the cake pressing frame, the front part is bored, and the rear part is hollow; the compression mold cavity and the feeding chamber are sequentially provided with holes from front to back, which are respectively connected with the main box body in an overfit connection, and the front end of the compression mold cavity is integrated with the outer circumference. A front-end flange is provided, and is fixedly connected to the main box body through the front-end flange. The rear end of the feeding chamber is provided with steps, which are stuck on the main box body through the steps. The feeding chamber is connected, and a small door is installed at the front end of the main box. The door is opened and closed to open or close the compression mold cavity; The rear end of the box is provided with a main compression cylinder, the main compression cylinder is fixedly installed on the cake pressing frame, and its piston rod passes through the hollow part and extends into the feeding chamber to be connected with the pressing block; the top of the main box and the feeding chamber are open , and communicate with each other to form a feeding port; a number of ejection holes are evenly distributed around the front end flange; the front end of the compression mold cavity is flush with the front end of the main box body, and a groove is slotted at the front end of the main box body. The blue is placed in the groove; the front end of the main box is fixedly connected with a front pressure block, the rear end of the front pressure block is slotted, the top of the groove is open, and a vertical slide is formed between the front pressure block and the main box, so The small door is arranged in the slideway, the two sides of the front pressing block are respectively provided with door cylinders, the door cylinders are fixedly installed on the cake pressing rack, the upper end of the small door is fixedly connected with a beam, and both ends of the beam extend to the same side door respectively. Above the cylinder and connected with the door cylinder, the front pressing block is provided with a cake outlet, the cake outlet is facing the compression mold cavity, the small door is opened, and the cake outlet is communicated with the compression mold cavity; the cake outlet is connected to the compression mold cavity; It is an inverted "U"-shaped mouth, and its lower end surface is a slope, and the upper edge of the slope extends to below the outlet side of the compression die cavity; a number of wear-resistant strips are fixedly connected on the opposite sides of the front pressure block and the small door, and the wear-resistant strips are higher than The front pressure block is in contact with the small door; the front pressure block is provided with a lubricating oil filling port, and the lubricating oil filling port communicates with the gap between the small door and the front pressure block; the front end of the front pressure block is inclined with a slideway, so Hanging ears are fixedly connected on both sides of the slideway, and two limit blocks are fixedly connected to the front pressure block. The edge is below the cake outlet, and there is a gap between it and the cake outlet. The lower edge extends out of the cake pressing rack. The back of the slideway is provided with a water baffle. It is divided into upper and lower parts, and the upper part of the slideway is evenly provided with longitudinal slot holes and transverse slot holes; the cake pressing rack is fixedly connected with a waste liquid collection tank, and the waste liquid collection tank is located under the slideway, and its top The opening is facing the water blocking plate, the longitudinal slot hole and the transverse slot hole, the cake pressing frame is also fixedly connected with a sloping plate, the lower edge of the sloping plate is connected to the waste liquid collection tank, and the upper edge is below the gap; the main box body There is a long waist groove on the side of the rear, and the long waist groove is respectively fixed with an induction switch. The induction switch controls the connection to the main compression cylinder and controls the position of the main compression cylinder; Hopper, feeding device, feeding head installation On the feeding port, the feeding device is a double twisted dragon, which is installed on the feeding port.
所述推块由上、左、右、前四块板连接构成，前板与出料口相对，所述破碎仓底部以及两侧分别固定连接有导轨，所述前、左、右板上分别固定连接有滑块，所述破碎仓顶部固定连接有滑块，所述上板上固定连接导轨，导轨与滑块滑动配合，并密封连接破碎仓与推块；所述破碎仓内铰接安装有气缸，气缸与前板连接，驱动推块作与出料口相对移动。The push block is formed by connecting the upper, left, right and front plates, the front plate is opposite to the discharge port, the bottom and both sides of the crushing bin are respectively fixed with guide rails, and the front, left and right plates are respectively A sliding block is fixedly connected, a sliding block is fixedly connected to the top of the crushing bin, a guide rail is fixedly connected to the upper plate, the guide rail and the sliding block are slidingly matched, and the crushing bin and the push block are sealed and connected; the crushing bin is hingedly installed with The air cylinder is connected with the front plate and drives the push block to move relative to the discharge port.
所述前板前倾，其上均匀分布设置有齿；所述上板向前伸出前板一段，其上均匀分布设置有若干供齿 刀通过的齿槽。The front plate is inclined forward, and teeth are evenly distributed thereon; the upper plate extends forward a section of the front plate, and a plurality of tooth slots for the tooth cutters to pass through are evenly distributed on the upper plate.
所述破碎仓上安装有减速机，所述破碎辊轴一端穿过破碎仓伸出，并与减速机输出端连接，所述破碎机架上固定安装有电机，电机通过带轮与皮带连接减速机输入端。A reducer is installed on the crushing bin. One end of the crushing roller shaft extends through the crushing bin and is connected to the output end of the reducer. A motor is fixed on the crushing frame, and the motor is connected with a belt to reduce speed through a pulley. machine input.
所述减速机固定连接在减速机安装板上，所述破碎仓侧壁固定连接有座板，座板上设置有连杆，连杆贯穿座板，上端设置有销子，下端与减速机安装板铰接，所述连杆下部设置有台阶，所述连杆上、下均套装有减震块以及垫片，上侧减震块、垫片夹在销子与座板之间，下侧减震块、垫片夹在台阶与座板之间。The reducer is fixedly connected to the reducer mounting plate, the side wall of the crushing bin is fixedly connected with a seat plate, the seat plate is provided with a connecting rod, the connecting rod penetrates the seat plate, the upper end is provided with a pin, and the lower end is installed with the reducer The plate is hinged, the lower part of the connecting rod is provided with steps, the upper and lower parts of the connecting rod are sheathed with shock-absorbing blocks and spacers, and the upper-side shock-absorbing blocks and spacers are clamped between the pins and the seat plate, and the lower side reduces the The shock block and the gasket are sandwiched between the step and the seat plate.
所述加料口上安装有料斗，料斗固定连接在破碎仓上，其上端敞口，下端与加料口连通；所述金属屑破碎压饼生产线还包括提升机，提升机安装于破碎机一侧；置于提升机上的小车，由提升机将小车上的物料倾倒料斗内。A hopper is installed on the feeding port, the hopper is fixedly connected to the crushing bin, the upper end of the hopper is open, and the lower end is connected with the feeding port; the metal chip crushing and pressing cake production line also includes a hoist, and the hoist is installed on one side of the crusher; On the trolley on the hoist, the hoist dumps the material on the trolley into the hopper.
优选，所述提升机包括提升机架；所述提升机架上竖直并排固定连接有两个轨道，轨道上滑动安装有提升支架，所述提升机架上固定安装有提升油缸，提升油缸上固定连接有横杆，横杆两端分别安装有导轮，导轮上环绕设置有皮带，皮带一端与提升机架固定连接，另一端与提升支架固定连接，所述提升油缸驱动横杆带动导轮升降，在皮带的张力作用下，提升支架升降；所述轨道为“工”字形，所述提升支架上两侧对称固定连接有提升支撑座，提升支撑座一一对应并架在轨道上，所述提升支撑座上安装有若干滚轮，所述滚轮包括第一滚轮、第二滚轮，第一滚轮抵在滚轨道近侧翼板外侧面上，第二滚轮分别抵在轨道近侧翼板两翼内侧面上，提升支架升降，第一滚轮、第二滚轮在轨道近侧翼板上滚动；所述滚轮还包括第三滚轮，第三滚轮抵在轨道中间连接板上，提升支架升降，第三滚轮在轨道中间连接板上滚动；所述提升支架上设置有翻料斗，翻料斗分别与提升支撑座铰接，所述提升支撑座分别铰接安装有翻转油缸，翻转油缸分别连接翻料斗，共同驱动翻料斗翻转；所述提升机架包括底板以及固定连接底板上的框架，所述提升支架、翻料斗均位于框架内，所述框架上底部一侧设置有上料口，所述翻料斗一侧设置有供小车进出的开口，所述框架上部一侧设置有出料口；所述底板上设置有斜坡，斜坡于上料口下方；所述开口上铰接安装有挡板，挡板开合，打开或关闭开口，所述挡板与开口上沿留有供小车把手伸出的间隙；所述翻料斗内壁两侧分布设置有若干挡块，挡块与小车接触，小车随翻料斗一起翻转，支撑在挡块上。Preferably, the hoist comprises a hoisting frame; two rails are vertically and side-by-side fixedly connected on the hoisting frame, a hoisting bracket is slidably installed on the rails, a hoisting oil cylinder is fixedly installed on the hoisting frame, and the hoisting oil cylinder is A cross bar is fixedly connected, and guide wheels are installed at both ends of the cross bar. A belt is arranged around the guide wheel. One end of the belt is fixedly connected to the lifting frame, and the other end is fixedly connected to the lifting bracket. The wheel lifts up and down, and the lifting bracket lifts up and down under the tension of the belt; the track is in the shape of an "I", and the lifting support seats are symmetrically and fixedly connected on both sides of the lifting bracket, and the lifting support seats are in one-to-one correspondence. A number of rollers are installed on the lifting support base. The rollers include a first roller and a second roller. The first roller is pressed against the outer side of the near-side wing plate of the rolling track, and the second roller is pressed against the inner side of the two wings of the near-side wing plate of the track respectively. The lifting bracket moves up and down, the first roller and the second roller roll on the near-side wing plate of the track; the roller also includes a third roller, the third roller is pressed against the middle connecting plate of the track, the lifting bracket is lifted and lowered, and the third roller is on the track. The middle connecting plate rolls; the lifting bracket is provided with a turning hopper, the turning hopper is respectively hinged with the lifting support base, and the lifting support base is hingedly installed with a turning oil cylinder, and the turning oil cylinder is respectively connected with the turning hopper, and jointly drives the turning hopper to turn over; The lifting frame includes a bottom plate and a frame fixedly connected to the bottom plate. The lifting bracket and the turning hopper are all located in the frame. A feeding port is provided on one side of the upper bottom of the frame, and a feeding trolley is provided on one side of the turning hopper. The opening for entering and exiting, the upper side of the frame is provided with a discharge port; the bottom plate is provided with a slope, and the slope is below the feeding port; a baffle is hingedly installed on the opening, and the baffle opens and closes to open or close the opening , There is a gap between the baffle and the upper edge of the opening for the handle of the trolley to extend; a number of blocks are distributed on both sides of the inner wall of the tipping hopper. superior.
所述金属屑破碎压饼生产线还包括废液收集箱，所述废液收集箱包括箱体，箱体顶部开口，并安装有盖，所述箱体内竖直设置隔板，隔板与箱体固定连接，将箱体分成两格，一为油水杂质沉淀格，一为可回收格，所述隔板下部开口，连通油水杂质沉淀格与可回收格，所述油水杂质沉淀格上部设置有过滤网，过滤网与箱体以及隔板固定连接，将油水杂质沉淀格分成上下两部分；所述箱体上并排设置有若干进液口，进料口连通油水杂质沉淀格，其上安装有快接接头，所述箱体设置有出液口，出液口连通可回收格下部，其上安装有球阀，所述可回收格内还固定安装有液位开关；所述箱体底部固定连接有支架；The metal chip crushing and pressing cake production line also includes a waste liquid collection box, the waste liquid collection box includes a box body, the top of the box body is open, and a cover is installed, and a partition plate is vertically arranged in the box body, and the partition plate and the box body are installed. Fixed connection, the box is divided into two compartments, one is the oil-water impurity precipitation compartment, and the other is a recyclable compartment. The lower part of the partition is open to connect the oil-water impurity precipitation compartment and the recyclable compartment. The upper part of the oil-water impurity precipitation compartment is provided with a filter. The net, the filter screen is fixedly connected with the box body and the partition plate, and the oil-water impurity sedimentation grid is divided into upper and lower parts; a number of liquid inlets are arranged side by side on the box body, and the inlet port is connected to the oil-water impurities sedimentation grid. The box body is provided with a liquid outlet, the liquid outlet is connected to the lower part of the recyclable grid, a ball valve is installed on it, and a liquid level switch is also fixedly installed in the recyclable grid; the bottom of the box body is fixedly connected with a bracket;
所述废液收集槽通过软管与快接接头快速插接连接废液收集箱的进液口。The waste liquid collection tank is connected to the liquid inlet of the waste liquid collection tank by quick plug connection with a hose and a quick connector.
所述破碎机架与破碎仓一体，由内部框架机构与外部围板连接构成。The crushing frame is integrated with the crushing bin, and is formed by connecting the inner frame mechanism and the outer enclosure plate.
所述破碎仓两端倾斜开口，为破碎辊轴安装口；方便拆卸安装破碎辊轴。The two ends of the crushing bin have inclined openings, which are the installation openings of the crushing rollers; it is convenient to disassemble and install the crushing rollers.
所述出料口为斜口，在所述破碎仓前端设置有挡板，挡板与破碎仓固定连接，共同构成连通出料口的出料通道；且在出料通道内固定连接有若干分隔板，将出料通道分隔成若干并排的小出料通道。The discharge port is an oblique port, and a baffle plate is arranged at the front end of the crushing bin. The baffle plate is fixedly connected with the crushing bin to form a discharge channel that communicates with the discharge port; The separator divides the discharge channel into several side-by-side small discharge channels.
本发明优点是，设计合理，构思巧妙，采用上述生产线，客户加工过程中产生的切屑倒入破碎机中，破碎机将团状金属屑破碎机成颗粒状，并通过排屑机输送到供料仓中进行缓存，供料仓以一定速度输出颗粒状的金属屑，并通过排屑机供给给压饼机，压饼机进行压饼，压出的饼块通过排块机输送进入客户的收集框；直接完成切屑的处理，避免其堆放污染环境。The advantages of the invention are that the design is reasonable and the conception is ingenious. By using the above production line, the chips generated during the customer's processing are poured into the crusher. The storage is carried out in the silo, and the feeding silo outputs the granular metal chips at a certain speed, and supplies them to the cake press through the chip conveyor. frame; directly complete the processing of chips to avoid their stacking and polluting the environment.
附图说明Description of drawings
图1是生产线立体图。Figure 1 is a perspective view of a production line.
图2是破碎机立体图。Figure 2 is a perspective view of the crusher.
图3是图2局部放大示意图。FIG. 3 is a partial enlarged schematic view of FIG. 2 .
图4是破碎机内部结构主视图。Figure 4 is a front view of the internal structure of the crusher.
图5是破碎机局部立体图。Fig. 5 is a partial perspective view of the crusher.
图6是图5局部放大示意图。FIG. 6 is a partial enlarged schematic view of FIG. 5 .
图7是推块立体图。FIG. 7 is a perspective view of a push block.
图8是废液收集箱立体图。8 is a perspective view of a waste liquid collection box.
图9是废液收集箱主视图。Fig. 9 is a front view of the waste liquid collection tank.
图10是图9A-A方向剖面示意图。FIG. 10 is a schematic cross-sectional view in the direction A-A of FIG. 9 .
图中破碎机1、供料仓2、压饼机3、第一排屑机4、第二排屑机5、排块机6破碎机架1-1、破碎仓1-2、推块1-3、上板1-3-1、左板、右板、前板1-3-2、破碎辊轴1-4、半圆弧滤网1-5、气缸1-6、减速机1-7、电机1-8、减速机安装板1-9、座板1-10、连杆1-11、减震块1-12、垫片1-13、料斗1-14、破碎辊轴安装口1-15、挡板1-16、提升机7、废液收集箱8、箱体8-1、盖8-2、隔板8-3、油水杂质沉淀格8-4、可回收格8-5、过滤网8-6、快接接头8-7、球阀8-8、液位开关8-9、支架8-10。In the figure, crusher 1, feeding bin 2, cake press 3, first chip conveyor 4, second chip conveyor 5, block discharger 6 crushing frame 1-1, crushing bin 1-2, push block 1 -3. Upper plate 1-3-1, left plate, right plate, front plate 1-3-2, crushing roller 1-4, semi-circular arc filter 1-5, cylinder 1-6, reducer 1- 7. Motor 1-8, reducer mounting plate 1-9, seat plate 1-10, connecting rod 1-11, damping block 1-12, gasket 1-13, hopper 1-14, crushing roller shaft installation port 1-15, baffle plate 1-16, elevator 7, waste liquid collection box 8, box body 8-1, cover 8-2, partition plate 8-3, oil-water impurity sedimentation grid 8-4, recyclable grid 8- 5. Filter 8-6, quick connector 8-7, ball valve 8-8, liquid level switch 8-9, bracket 8-10.
具体实施方式detailed description
如图1所示，一种金属屑破碎压饼生产线，它包括破碎机1、供料仓2、压饼机3、第一排屑机4、第二排屑机5以及排块机6，第一排屑机4连接破碎机1与供料仓2，第二排屑机5连接供料仓2与压饼机3，排块机6连接压饼机3；所述金属屑破碎压饼生产线还包括提升机7，提升机7安装于破碎机1一侧；所述金属屑破碎压饼生产线还包括废液收集箱8；As shown in Figure 1, a metal scrap crushing and pressing cake production line includes a crusher 1, a feeding bin 2, a cake pressing machine 3, a first chip conveyor 4, a second chip conveyor 5 and a block discharger 6, The first chip conveyor 4 is connected to the crusher 1 and the feeding bin 2, the second chip conveyor 5 is connected to the feeding bin 2 and the cake press 3, and the block discharger 6 is connected to the cake press 3; the metal chips are crushed and pressed. The production line also includes an elevator 7, which is installed on one side of the crusher 1; the metal chip crushing and pressing cake production line also includes a waste liquid collection box 8;
如图2-7所述破碎机1包括破碎机架1-1，所述破碎机架1-1上固定连接有方形破碎仓1-2，所述破碎 仓1-2伸出破碎机架1-1外一段，并在其下部设置有出料口，所述破碎仓1-2顶部设置有加料口，所述破碎仓1-2内滑动安装有推块1-3，推块1-3与出料口相对，作与出料口相对移动，所述破碎仓1-2内旋转安装有破碎辊轴1-4，破碎辊轴1-4位于出料口内，所述破碎辊轴1-4的外周面分布设置有若干齿刀，所述出料口上均匀分布设置有若干供齿刀通过的齿槽，所述出料口上固定连接有半圆弧滤网1-5，滤网1-5罩在破碎辊轴1-4上；所述推块1-3由上板1-3-1、左板、右板、前板1-3-2连接构成，前板1-3-2与出料口相对，所述破碎仓1-2底部以及两侧分别固定连接有导轨，所述前板1-3-2、左板、右板上分别固定连接有滑块，所述破碎仓1-2顶部固定连接有滑块，所述上板1-3-1上固定连接导轨，导轨与滑块滑动配合，并密封连接破碎仓1-2与推块1-3；所述破碎仓1-2内铰接安装有气缸1-6，气缸1-6与前板1-3-2连接，驱动推块1-3作与出料口相对移动；所述前板1-3-2前倾，其上均匀分布设置有齿；所述上板1-3-1向前伸出前板一段，其上均匀分布设置有若干供齿刀通过的齿槽；所述破碎仓1-2上安装有减速机1-7，所述破碎辊轴1-4一端穿过破碎仓1-2伸出，并与减速机1-7输出端连接，所述破碎机架1-1上固定安装有电机1-8，电机1-8通过带轮与皮带连接减速机1-7输入端；所述减速机1-7固定连接在减速机安装板1-9上，所述破碎仓1-2侧壁固定连接有座板1-10，座板1-10上设置有连杆1-11，连杆贯穿座板1-10，上端设置有销子，下端与减速机安装板1-9铰接，所述连杆1-11下部设置有台阶，所述连杆1-11上、下均套装有减震块1-12以及垫片1-13，上侧减震块、垫片夹在销子与座板之间，下侧减震块、垫片夹在台阶与座板之间；所述加料口上安装有料斗1-14，料斗1-14固定连接在破碎仓1-2上，其上端敞口，下端与加料口连通；As shown in FIG. 2-7, the crusher 1 includes a crushing frame 1-1, and a square crushing bin 1-2 is fixedly connected to the crushing frame 1-1, and the crushing bin 1-2 extends out of the crushing frame 1. -1 The outer section is provided with a discharge port at its lower part, a feeding port is provided at the top of the crushing bin 1-2, and a push block 1-3 is slidably installed in the crushing bin 1-2, and the push block 1-3 Opposite to the discharge port and move relative to the discharge port, a crushing roller shaft 1-4 is rotatably installed in the crushing bin 1-2, and the crushing roller shaft 1-4 is located in the discharge port, and the crushing roller shaft 1- The outer peripheral surface of 4 is distributed with a number of tooth cutters, the discharge port is evenly distributed with a number of tooth grooves for the tooth cutter to pass through, and the discharge port is fixedly connected with a semi-circular arc filter screen 1-5, and the filter screen 1- 5. Covered on the crushing roller shaft 1-4; the push block 1-3 is formed by connecting the upper plate 1-3-1, the left plate, the right plate, and the front plate 1-3-2, and the front plate 1-3-2 Opposite to the discharge port, the bottom and both sides of the crushing bin 1-2 are fixedly connected with guide rails, respectively, and the front plate 1-3-2, the left plate and the right plate are respectively fixed with sliders. 1-2 A slider is fixedly connected at the top, and a guide rail is fixed on the upper plate 1-3-1. The guide rail and the slider are slidably matched, and are sealed and connected to the crushing chamber 1-2 and the push block 1-3; the crushing chamber 1-2 is hingedly installed with a cylinder 1-6, the cylinder 1-6 is connected with the front plate 1-3-2, and the push block 1-3 is driven to move relative to the discharge port; the front plate 1-3-2 is in front of the There are teeth evenly distributed on it; the upper plate 1-3-1 extends forward a section of the front plate, and a number of tooth slots for the tooth cutter to pass through are evenly distributed on it; the crushing bin 1-2 is installed on the There is a reducer 1-7, one end of the crushing roller shaft 1-4 protrudes through the crushing bin 1-2, and is connected with the output end of the reducer 1-7, and a motor is fixedly installed on the crushing frame 1-1 1-8, the motor 1-8 is connected to the input end of the reducer 1-7 through the pulley and the belt; the reducer 1-7 is fixedly connected to the reducer mounting plate 1-9, and the side wall of the crushing bin 1-2 is A seat plate 1-10 is fixedly connected, a connecting rod 1-11 is arranged on the seat plate 1-10, the connecting rod penetrates through the seat plate 1-10, a pin is arranged at the upper end, and the lower end is hinged with the reducer mounting plate 1-9, so The lower part of the connecting rod 1-11 is provided with steps, the upper and lower parts of the connecting rod 1-11 are sheathed with a shock-absorbing block 1-12 and a gasket 1-13, and the upper shock-absorbing block and the gasket are clamped between the pins and the pins. Between the seat plates, the lower shock-absorbing block and the gasket are sandwiched between the steps and the seat plate; a hopper 1-14 is installed on the feeding port, and the hopper 1-14 is fixedly connected to the crushing bin 1-2, and its upper end is open The lower end is communicated with the feeding port;
如图8-10所示，所述废液收集箱8包括箱体8-1，箱体8-1顶部开口，并安装有盖8-2，所述箱体8-2内竖直设置隔板8-3，隔板8-3与箱体8-2固定连接，将箱体8-1分成两格，一为油水杂质沉淀格8-4，一为可回收格8-5，所述隔板8-3下部开口，连通油水杂质沉淀格8-4与可回收格8-5，所述油水杂质沉淀格8-4上部设置有过滤网8-6，过滤网8-6与箱体8-1以及隔板8-3固定连接，将油水杂质沉淀格8-4分成上下两部分；所述箱体8-1上并排设置有若干进液口，进料口连通油水杂质沉淀格8-4，其上安装有快接接头8-7，所述箱体8-1设置有出液口，出液口连通可回收格8-5下部，其上安装有球阀8-8，所述可回收格8-5内还固定安装有液位开关8-9；所述箱体8-1底部固定连接有支架8-10；压饼机3的废液收集槽通过软管与快接接头8-7快速插接连接废液收集箱8的进液口；所述机架1-1与破碎仓1-2一体，由内部框架机构与外部围板连接构成；所述破碎仓1-2两端倾斜开口，为破碎辊轴安装口1-15；所述出料口为斜口，在所述破碎仓1-2前端设置有挡板1-16，挡板1-16与破碎仓1-2固定连接，共同构成连通出料口的出料通道；且在出料通道内固定连接有若干分隔板，将出料通道分隔成若干并排的小出料通道。As shown in FIG. 8-10 , the waste liquid collection box 8 includes a box body 8-1, the top of the box body 8-1 is open, and a cover 8-2 is installed. The box body 8-2 is vertically arranged with partitions The plate 8-3, the partition plate 8-3 and the box body 8-2 are fixedly connected, and the box body 8-1 is divided into two compartments, one is the oil-water impurity sedimentation compartment 8-4, and the other is the recyclable compartment 8-5. The lower part of the partition plate 8-3 is open, connecting the oil-water impurity precipitation grid 8-4 and the recyclable grid 8-5. The upper part of the oil-water impurities precipitation grid 8-4 is provided with a filter screen 8-6, the filter screen 8-6 and the box body 8-1 and the partition plate 8-3 are fixedly connected, and the oil-water impurity sedimentation grid 8-4 is divided into upper and lower parts; the box body 8-1 is provided with a number of liquid inlets side by side, and the inlet is connected to the oil-water impurities sedimentation grid 8 -4, a quick-connect joint 8-7 is installed on it, the box body 8-1 is provided with a liquid outlet, and the liquid outlet is connected to the lower part of the recyclable grid 8-5, on which a ball valve 8-8 is installed, the said A liquid level switch 8-9 is also fixedly installed in the recyclable compartment 8-5; a bracket 8-10 is fixedly connected to the bottom of the box body 8-1; the waste liquid collection tank of the cake press 3 is connected with a quick connector through a hose 8-7 Quickly plug and connect the liquid inlet of the waste liquid collection box 8; the frame 1-1 is integrated with the crushing bin 1-2, and is formed by connecting an internal frame mechanism and an external enclosure; the crushing bin 1-2 The inclined openings at both ends are the crushing roller shaft installation ports 1-15; the discharge port is an inclined port, and a baffle 1-16 is provided at the front end of the crushing bin 1-2, the baffle 1-16 and the crushing bin 1 -2 Fixed connection, which together form a discharge channel that communicates with the discharge port; and a number of partition plates are fixedly connected in the discharge channel, which divides the discharge channel into a number of side-by-side small discharge channels.
以上所述实施例仅表达了本发明的一种实施方式，其描述较为具体和详细，但并不能因此而理解为对本发明专利范围的限制。应当指出的是，对于本领域的普通技术人员来说，在不脱离本发明构思的前提下， 还可以做出若干变形和改进，这些都属于本发明的保护范围。因此，本发明专利的保护范围应以所附权利要求为准。The above-mentioned embodiment only represents an embodiment of the present invention, and its description is relatively specific and detailed, but it should not be construed as a limitation on the patent scope of the present invention. It should be pointed out that for those skilled in the art, without departing from the concept of the present invention, several modifications and improvements can be made, which all belong to the protection scope of the present invention. Therefore, the protection scope of the patent of the present invention should be subject to the appended claims.

Claims (10)

  1. 一种金属屑破碎压饼生产线，其特征在于，所述生产线包括破碎机、供料仓、压饼机、第一排屑机、第二排屑机以及排块机，第一排屑机连接破碎机与供料仓，第二排屑机连接供料仓与压饼机，排块机连接压饼机；切屑经过破碎机粉碎成颗粒状的金属屑，颗粒状的金属屑由第一排屑机输送至供料仓缓存，供料仓以一定速度输出颗粒状的金属屑，颗粒状的金属屑再由第二排屑机输送至压饼机压成饼块，饼块由排块机输出；A metal scrap crushing and pressing cake production line, characterized in that the production line comprises a crusher, a feeding bin, a cake press, a first chip conveyor, a second chip conveyor and a block conveyor, and the first chip conveyor is connected to The crusher is connected to the feeding bin, the second chip conveyor is connected to the feeding bin and the cake press, and the block discharger is connected to the cake press; The chip machine is transported to the feeding bin for storage, and the feeding bin outputs granular metal chips at a certain speed. The granular metal chips are then transported by the second chip conveyor to the cake press to be pressed into cakes, and the cakes are pressed by the block discharger. output;
    所述破碎机包括破碎机架，所述破碎机架上固定连接有方形破碎仓，所述破碎仓伸出破碎机架外一段，并在其下部设置有出料口，所述破碎仓顶部设置有加料口，所述破碎仓内滑动安装有推块，推块与出料口相对，作与出料口相对移动，所述破碎仓内旋转安装有破碎辊轴，破碎辊轴位于出料口内，所述破碎辊轴的外周面分布设置有若干齿刀，所述出料口上均匀分布设置有若干供齿刀通过的齿槽，所述出料口上固定连接有半圆弧滤网，滤网罩在破碎辊轴上。The crusher includes a crushing frame, and a square crushing bin is fixedly connected to the crushing frame. There is a feeding port, a push block is slidably installed in the crushing bin, the push block is opposite to the discharge port, and moves relative to the discharge port, and a crushing roller shaft is rotatably installed in the crushing bin, and the crushing roller shaft is located in the discharging port. , the outer peripheral surface of the crushing roller shaft is distributed with a number of tooth knives, the discharge port is evenly distributed with a number of tooth grooves for the tooth knives to pass through, and a semi-circular arc filter screen is fixedly connected to the discharge port. Covered on the crushing roller.
  2. 根据权利要求1所述的一种金属屑破碎压饼生产线，其特征在于，所述推块由上、左、右、前四块板连接构成，前板与出料口相对，所述破碎仓底部以及两侧分别固定连接有导轨，所述前、左、右板上分别固定连接有滑块，所述破碎仓顶部固定连接有滑块，所述上板上固定连接导轨，导轨与滑块滑动配合，并密封连接破碎仓与推块；所述破碎仓内铰接安装有气缸，气缸与前板连接，驱动推块作与出料口相对移动。The metal chip crushing and pressing cake production line according to claim 1, wherein the push block is formed by connecting upper, left, right and front plates, the front plate is opposite to the discharge port, and the crushing bin is The bottom and both sides are fixedly connected with guide rails respectively, the front, left and right plates are respectively fixed with sliders, the top of the crushing bin is fixedly connected with sliders, the upper plate is fixedly connected with guide rails, the guide rails and the sliders The crushing bin and the push block are connected in a sliding fit and sealed; a cylinder is hingedly installed in the crushing bin, the cylinder is connected with the front plate, and the push block is driven to move relative to the discharge port.
  3. 根据权利要求1所述的一种金属屑破碎压饼生产线，其特征在于，所述前板前倾，其上均匀分布设置有齿；所述上板向前伸出前板一段，其上均匀分布设置有若干供齿刀通过的齿槽。The metal chip crushing and pressing cake production line according to claim 1, wherein the front plate is inclined forward, and teeth are evenly distributed thereon; There are a number of tooth slots for the tooth cutter to pass through.
  4. 根据权利要求1所述的一种金属屑破碎压饼生产线，其特征在于，所述破碎仓上安装有减速机，所述破碎辊轴一端穿过破碎仓伸出，并与减速机输出端连接，所述破碎机架上固定安装有电机，电机通过带轮与皮带连接减速机输入端。The metal chip crushing and pressing cake production line according to claim 1, wherein a reducer is installed on the crushing bin, and one end of the crushing roller shaft extends through the crushing bin and is connected with the output end of the reducer , a motor is fixedly installed on the crushing frame, and the motor is connected to the input end of the reducer through a pulley and a belt.
  5. 根据权利要求1所述的一种金属屑破碎压饼生产线，其特征在于，所述减速机固定连接在减速机安装板上，所述破碎仓侧壁固定连接有座板，座板上设置有连杆，连杆贯穿座板，上端设置有销子，下端与减速机安装板铰接，所述连杆下部设置有台阶，所述连杆上、下均套装有减震块以及垫片，上侧减震块、垫片夹在销子与座板之间，下侧减震块、垫片夹在台阶与座板之间。The metal chip crushing and pressing cake production line according to claim 1, wherein the reducer is fixedly connected to the reducer mounting plate, the side wall of the crushing bin is fixedly connected with a seat plate, and the seat plate is provided with a seat plate. The connecting rod penetrates through the seat plate, the upper end is provided with a pin, the lower end is hinged with the reducer mounting plate, the lower part of the connecting rod is provided with steps, the upper and lower parts of the connecting rod are sheathed with shock-absorbing blocks and spacers, and the upper The side shock-absorbing block and the gasket are sandwiched between the pin and the seat plate, and the lower-side shock-absorbing block and the gasket are sandwiched between the step and the seat plate.
  6. 根据权利要求1所述的一种金属屑破碎压饼生产线，其特征在于，所述加料口上安装有料斗，料斗固定连接在破碎仓上，其上端敞口，下端与加料口连通；所述金属屑破碎压饼生产线还包括提升机，提升机安装于破碎机一侧；置于提升机上的小车，由提升机将小车上的物料倾倒料斗内。The metal scrap crushing and pressing cake production line according to claim 1, wherein a hopper is installed on the feeding port, the hopper is fixedly connected to the crushing bin, the upper end of the hopper is open, and the lower end is connected with the feeding port; The chip crushing and pressing cake production line also includes a hoist, which is installed on one side of the crusher; a trolley placed on the hoist, which dumps the materials on the trolley into the hopper.
  7. 根据权利要求1所述的一种金属屑破碎压饼生产线，其特征在于，所述金属屑破碎压饼生产线还包括废液收集箱，所述废液收集箱包括箱体，箱体顶部开口，并安装有盖，所述箱体内竖直设置隔板，隔板 与箱体固定连接，将箱体分成两格，一为油水杂质沉淀格，一为可回收格，所述隔板下部开口，连通油水杂质沉淀格与可回收格，所述油水杂质沉淀格上部设置有过滤网，过滤网与箱体以及隔板固定连接，将油水杂质沉淀格分成上下两部分；所述箱体上并排设置有若干进液口，进料口连通油水杂质沉淀格，其上安装有快接接头，所述箱体设置有出液口，出液口连通可回收格下部，其上安装有球阀，所述可回收格内还固定安装有液位开关；所述箱体底部固定连接有支架；The metal scrap crushing and pressing cake production line according to claim 1, wherein the metal scrap crushing and pressing cake production line further comprises a waste liquid collection box, the waste liquid collection box comprises a box body, and the top of the box body is open, A cover is installed, a partition is vertically arranged in the box, the partition is fixedly connected with the box, and the box is divided into two compartments, one is the oil-water impurity sedimentation compartment, and the other is a recyclable compartment. The lower part of the partition is open, The oil-water impurity precipitation grid and the recyclable grid are connected, the upper part of the oil-water impurities precipitation grid is provided with a filter screen, and the filter screen is fixedly connected with the box body and the partition plate, and the oil-water impurities precipitation grid is divided into upper and lower parts; the box body is arranged side by side There are a number of liquid inlets, the inlets are connected to the oil-water impurity sedimentation grid, and a quick-connect joint is installed on it. The box body is provided with a liquid outlet, and the liquid outlet is connected to the lower part of the recyclable grid. A liquid level switch is also fixedly installed in the recyclable compartment; a bracket is fixedly connected to the bottom of the box;
    所述压饼机的废液收集槽通过软管与快接接头快速插接连接废液收集箱的进液口。The waste liquid collection tank of the cake press is connected to the liquid inlet of the waste liquid collection tank by the quick plug connection of the hose and the quick joint.
  8. 根据权利要求1所述的一种金属屑破碎压饼生产线，其特征在于，所述破碎机架与破碎仓一体，由内部框架机构与外部围板连接构成。The metal chip crushing and pressing cake production line according to claim 1, wherein the crushing frame is integrated with the crushing bin, and is formed by connecting an inner frame mechanism and an outer enclosure.
  9. 根据权利要求1所述的一种金属屑破碎压饼生产线，其特征在于，所述破碎仓两端倾斜开口，为破碎辊轴安装口。The production line for crushing and pressing of metal scraps according to claim 1, wherein the two ends of the crushing bin have inclined openings, which are the installation openings of the crushing rollers.
  10. 根据权利要求1所述的一种金属屑破碎压饼生产线，其特征在于，所述出料口为斜口，在所述破碎仓前端设置有挡板，挡板与破碎仓固定连接，共同构成连通出料口的出料通道；且在出料通道内固定连接有若干分隔板，将出料通道分隔成若干并排的小出料通道。The metal chip crushing and pressing cake production line according to claim 1, characterized in that the discharge port is an oblique port, a baffle is arranged at the front end of the crushing bin, and the baffle is fixedly connected with the crushing bin to form a common structure. The discharge channel is connected with the discharge port; and a plurality of partition plates are fixedly connected in the discharge channel, and the discharge channel is divided into several small discharge channels side by side.
PCT/CN2020/118069 2020-07-02 2020-09-27 Metal chip crushing and briquetting production line WO2022000831A1 (en)

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