WO2021234467A1 - Tyreless wheel with divided, angled and inclined tensioning spokes for attachment to a rim in peripheral cavities with variable radial degree angles and variable vertical degree angles - Google Patents

Tyreless wheel with divided, angled and inclined tensioning spokes for attachment to a rim in peripheral cavities with variable radial degree angles and variable vertical degree angles Download PDF

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Publication number
WO2021234467A1
WO2021234467A1 PCT/IB2021/052193 IB2021052193W WO2021234467A1 WO 2021234467 A1 WO2021234467 A1 WO 2021234467A1 IB 2021052193 W IB2021052193 W IB 2021052193W WO 2021234467 A1 WO2021234467 A1 WO 2021234467A1
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WO
WIPO (PCT)
Prior art keywords
rim
spokes
wheel
profile
block
Prior art date
Application number
PCT/IB2021/052193
Other languages
Spanish (es)
French (fr)
Inventor
Jairo Alfonso ACOSTA MURCIA
Original Assignee
Acosta Murcia Jairo Alfonso
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Acosta Murcia Jairo Alfonso filed Critical Acosta Murcia Jairo Alfonso
Priority to CN202180013566.6A priority Critical patent/CN115151426A/en
Publication of WO2021234467A1 publication Critical patent/WO2021234467A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60BVEHICLE WHEELS; CASTORS; AXLES FOR WHEELS OR CASTORS; INCREASING WHEEL ADHESION
    • B60B1/00Spoked wheels; Spokes thereof
    • B60B1/02Wheels with wire or other tension spokes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60BVEHICLE WHEELS; CASTORS; AXLES FOR WHEELS OR CASTORS; INCREASING WHEEL ADHESION
    • B60B1/00Spoked wheels; Spokes thereof
    • B60B1/02Wheels with wire or other tension spokes
    • B60B1/04Attaching spokes to rim or hub
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60BVEHICLE WHEELS; CASTORS; AXLES FOR WHEELS OR CASTORS; INCREASING WHEEL ADHESION
    • B60B21/00Rims
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60BVEHICLE WHEELS; CASTORS; AXLES FOR WHEELS OR CASTORS; INCREASING WHEEL ADHESION
    • B60B21/00Rims
    • B60B21/06Rims characterised by means for attaching spokes, i.e. spoke seats

Definitions

  • the present invention belongs to the field of various industrial techniques related to vehicle wheels, the spokes for the wheels, the wheel hubs and the mechanism for adjusting and fixing the tensioning spoke to the rim and its fixing to the hub or block.
  • it refers to a wheel made with spokes of variable length with a fold in its fixation to the apple, inclined and tensioned by thread from its axial external end in cavities of the perimeter sides of a rim, where the cavities have perforations with variable angles to the trajectory of each spoke, determined by variable vertical degree angles combined with variable radial degree angles and with the variable length of externally tensioned spokes in the perimeter perforations with particular angulation of the rim that makes up the wheel without tire.
  • Wheels are known that are composed of a spoke rim, where the spokes are the structure that supports the wheel from the external part of a rim to its center called the hub or apple and externally they have a rim of flexible materials that is filled with air. to form a chamber between the tire and the outermost section of the wheel.
  • This solution of a rim with air in its chamber can have an inner tube called a tire, where said tire contains air to fill the chamber; but they are also found in solutions, without a tire where the air filling in the chamber is direct from an external valve and is housed without leakage by the perfect seal between the rim and the external surface of the rim.
  • Colombian patent application 08131935 from Maxima Racing Ltda., Published on July 19, 2010 is a mechanism applied to a wheel with perforations on the crest of the lateral flanges that generally describes the union of the spoke to the block, where the spoke It is external to the chamber to present a wheel without a tire or called "sellomatic"; but this general description presents only the concept of external radius with fixed ridge perforations with a fixed angle of reception of radii, which generates stiffness and unidirectionality to the radii, not making possible the assembly with straight spokes to the center of the hole of the block.
  • the new invention proposes perforations on the sides of the rim, with variable angles in their degrees, both vertical and radial, and angles on the radii that are equally variable as well as the length that is also variable, which allows the execution to be applied in a simple way. of the invention on any wheel, be it front, rear, wide, narrow, high or low, making it coincide with any block without modifying it.
  • the new invention is clear in establishing angles for the radius given by the semicircular section head that has contact with the block, which guarantees the inclination of the tensioning radius, directing it in a straight line to the drilling with corresponding angulation on the side of the rim, where a not straight tensioning radius is proposed, but with a variable angular section, depending on the case between 60 ° and 170 ° so that the radii do not collide in their trajectory, where the rim perforations have cavities with variable angles in vertical degrees between 0 or 35 ° and in varying degrees between one radial or 359 ° with displacement on a Cartesian coordinate that apply to any diameter, width or tire size.
  • the new invention has a certain tension or torque for each spoke, which guarantees the circumference of the wheel and the support structure of said wheel in compression, a characteristic that does not exist in a spoke welded to the periphery of the rim.
  • this antecedent proposes a complicated block with radial extensions (51), which are partitions that tangentially house two sections of radius (37) inclined between 20 o - 45 ° with respect to the direction of the tensioning radius that are tightened with thread and thread to the apple.
  • radial extensions 51
  • the antecedent does not use radial extensions, it uses straight spokes (30) aligned to the through axes (32) and (33) without any crease.
  • the new invention does not propose to change the angle of exit of spokes from the rim by modifying the angle in the rim as proposed by the through holes (31) and (32);
  • This new invention moves away from the known solutions of modifying the base of the wheel to modify the inclination of the spoke with extenders on the surface of the wheel such as the tubular sections (12) and (20) of the antecedent US 6145936A, since the angulation is determined by a combination of vertical angles and radial angles in the rim perforations with the angles and with the length of externally tensioned spokes in the perimeter perforations with particular angulation for each radius of semicircular section without any influence of the distribution of the block, as the previous one which proposes uniform inclinations.
  • the new invention proposes a radius with inclined sections between 60 ° and 170 ° with respect to the direction of the tensioning radius, where the tensioning radius exits from the block towards the rim with an adjustable head with a curved section and an angular fold between 60 ° and 170 ° with respect to the direction of the tensioning radius to guarantee the exit angle, but also proposes a combination of vertical angles and radial angles in the rim holes;
  • no additional partitions or extensions to the block are required with thread in the block, that is, no radial extensions (51) with nut or screw are required as those of the previous US 6145936A, since the radii have their inclination determined by the point of contact of the curved head of the spoke and the hole of the block without the need for a thread.
  • the new invention increases the resistance to impacts and avoids the problems of bending the spokes with inclinations between 20 or - 45 ° with respect to the direction of the tensioning radius, since the new proposal with radii inclined between 60 ° and 170 ° with respect to the direction of the tensor radius transfer the force directly to the block, without counter efforts found in tangential partitions that increase the possibility of fracture o bending in the fold of the spokes with an inclination between 20 o - 45 ° with respect to the direction of the tensioning radius, since the perimeter holes of the new invention are not uniform but rather combine vertical angles and radial angles in the rim perforations to determine the path of each spoke and tension them axially without compromising their inclination.
  • the new invention departs from the prejudice that the spokes must be straight from the end of the rim to the end where they support the compression force in the block so that they do not flex due to impacts, and proposes a solution with another type of sectioned spoke, Symmetrically distributed inclined and adjustable, with trajectories determined by a combination of vertical angles and radial angles in the rim boreholes, which are not flexed by the distribution of forces of all the other spokes that accompany it in the configuration of the new wheel.
  • the present invention proposes a wheel manufactured with any type of apple coupled by sectioned, angled and inclined tensioning spokes of variable length, fixed to cavities of peripheral perforations of the perimeter sides of a rim that have cavities with variable degrees for the trajectory of each spoke. , determined by vertical degree angulations that vary on each radius and radial degree angulations that also vary on each radius and which combine to form multiple but symmetrically distributed spoke stress paths.
  • the invention has radii with a fold in its fixation to the block, inclined and tensioned from its axial external end with variable lengths and variable trajectories determined by the perforations of each one of the cavities where an external tensioning screw is housed that tightens each spoke; said cavities are located on each perimeter side of the rim, and each of said cavities has an angulation determined for the trajectory of each radius according to an angulation of vertical degrees that vary in each radius and an angulation of radial degrees that also vary in each radius .
  • the tension, the angulation and the number of spokes have multiple combinations with the type of wheel, by combining vertical angles and radial angles in the perforations of the perimeter cavities of the rim with the angles and with the length of the spokes externally tensioned in the perforations perimeter with particular angulation of the rim that makes up the wheel without a tire.
  • the wheel (49) is made up of a rim (50) that contains a side with a rim profile (10) called “face A" and another side with a rim profile (11) called "face B", which identify the metallic circumference with its perforations with vertical angles and radial angulations.
  • the block of smooth holes (17) that connects the types of spokes from said block of smooth holes (17) with the holes in the wheel (50) where the spokes have axial tension.
  • Figure 1 shows an image of the assembled wheel with the apple holding the raked spokes.
  • Figure 2 shows an image of the head section of a tensioning radius with its head having a semicircular section and its fold at an angle between 60 ° and 170 ° with respect to the direction of the tensioning radius.
  • Figure 3 shows a configuration of a front view of the wheel assembled with the apple holding the inclined spokes, which has its head with a semicircular section and its fold with an angle between 60 ° and 170 ° within the apple
  • Figure 4A shows a sectional image of an angled perforation, collinear to the other perforations on the side of the profile, which is determined by a type of cavity with vertical and radial angulation with respect to the path of the radius, and a radius with the nut free of the connecting heads within the peripheral cavities of the rim.
  • Figure 4B shows a sectional image of an angled perforation, collinear to the other perforations on the side of the profile, which is determined by a cavity type with sharper vertical angulation with respect to the path of the radius, and a radius with the free nut connecting heads into the peripheral cavities of the rim.
  • Figure 4C shows a sectional image of an angled perforation, collinear to the other perforations on the side of the profile, which is determined by a cavity type with acute vertical angulation with respect to the path of the radius, inclined towards the center of the rim, with a spoke with the free nut of the connecting heads within the peripheral cavities of the rim.
  • Figure 4D shows a sectional image of an angled perforation, collinear to the other perforations on the side of the profile, which is determined by a cavity type with acute vertical angulation with respect to the path of the radius, inclined towards the outside of the rim, with a spoke with the free nut of the connecting heads within the peripheral cavities of the rim.
  • Figure 5 shows an image of a rim with its perimeter cavities and its apple with a left alienation rim.
  • Figure 6 shows a rim arranged by its "face A" to assemble the tensioning spokes.
  • Figure 7 shows the distribution and numbering of holes for a wheel without spokes.
  • Figure 8 shows the perforation distribution and numbering of a radiused wheel.
  • Figure 9 shows the determined machining bore for radial grades on a wheel divided into four quadrants of radial sections.
  • Figure 10 shows the determined machining bore for the vertical degrees in an example of drilling between 0 or radial to 15 ° radial on a rim.
  • Figure 11 shows the determined machining bore for the vertical degrees in an example of drilling between 0 or radial to 35 ° radial on a rim.
  • Figure 12 shows a tensioning spoke, with threaded end and bent in its section near the head for a length between 1% and 10% of the total length of the spoke to establish the degree of inclination.
  • Figure 13 shows a wheel with groups of internal spokes with the face of the block where the brake is located, called SI BRAKE.
  • Figure 14 shows a wheel with a group of internal spokes with the face of the block where the brake is not located, called NO BRAKE.
  • Figure 15 shows a wheel with a group of external spokes with the face of the block where the brake is located, called SI BRAKE.
  • Figure 16 shows a wheel with an external spoke group with the face of the block where the brake is not located, called NO BRAKE.
  • Figure 17 shows an image of the vertical centering of the wheel.
  • Figure 18 shows an image of the horizontal centering of the wheel.
  • Figure 19 shows a tapped image of rim spokes.
  • Figure 20 shows the example with views of a wheel of the invention attachable to the front of a BOXER CT-100 brand motorcycle
  • the figure shows the example with views of a wheel of the invention attachable to the rear of a BOXER CT-100 brand motorcycle
  • Figure 22 shows the example with views of a wheel of the invention attachable to the front of a ROYAL ENFIELD FIIMALAYAN brand motorcycle
  • Figure 23 shows the example with views of a wheel of the invention attachable to the rear of a ROYAL ENFIELD FIIMALAYAN brand motorcycle
  • Figure 24 shows the example with views of a wheel of the invention that can be attached to the front of a BMW F-800-GS motorcycle.
  • Figure 25 shows the example with views of a wheel of the invention that can be attached to the rear of a BMW F-800-GS motorcycle.
  • the wheel without tire with angled and inclined sectioned tensioning spokes for fixing to the rim in peripheral cavities of variable vertical and radial angulation is made up of: a side with a rim profile (10) called “face A” and another side with a rim profile. (11) called “face Parallel B "having angled cavities (12) in their periphery that house semi-circular mating heads (13) of free receiving nut (14) that threads by tensioning the threaded end (15) of angled sectioned tensioning spokes (16).
  • the wheel has a block with smooth holes (17), without nuts or a tempering thread in the block, which receive the inclined heads (18) of the angled sectioned tension spokes (16); where the angled sectioned tension radii (16) are composed of a semicircular section head (19), a fold (20) with an angle (21) between 60 ° and 170 ° with respect to the direction of the tension radius, a straight section (38 ) and an inclined section (22) with bending in its section near the head in a length between 1% and 10% of the total length of the radius to establish the degree of inclination and inclination.
  • the configuration of the wheel with angled sectioned tension spokes (16) has a division into four quadrants that allow the inclination of the angled sectioned tension spokes (16) and the fold (20) with angle (21) between 60 ° and 170 ° Regarding the direction of the tensioning radius, which in combination with peripheral cavities of variable vertical and radial angulation ensures that the spokes do not collide as would happen with straight tensioning spokes exiting from a path without radial or vertical angles of the peripheral cavity of the rim to the central axis.
  • each of the angled sectioned tensioning spokes (16) that join the block of smooth holes (17) with the side of the rim profile (10) called “face A” and with the side of the rim profile ( 11) called “face B” has an interleaved distribution; where each of the angled cavities (12) of the side of the rim profile (10) is connected to a hole (23) of the block of smooth holes (17) and the hole (23) of the block of smooth holes (17 ) is connected to the angled cavity (12) of the parallel profile side (11).
  • the division of the circular rim has four radial quadrants where the perforations of the angular cavities (12) are, in each of the quadrants there are multiple angular cavities (12), among 7 angular cavities (12) for a wheel with 28 tensioning radii. up to 10 angular cavities (12) for a wheel with 40 take-up spokes; where said angular cavities (12) are divided throughout the periphery of the rim symmetrically in the circumference to distribute the tension force and withstand the compression impacts of the rim, but not necessarily with homogeneous radial distance between each one of them; so that there is a variation between the radial degrees of each of the angled cavities (12).
  • the angular cavities (12) have in their perforation an angle in vertical degrees ranging from 0 or vertical to 35 ° vertical as shown in Figure 10 and Figure 11 respectively; but preferably between 15 ° vertical and 35 ° vertical.
  • Each of the four quadrants has four types of angular cavity (12) sandwiched on the side of the rim profile (10) and the side of the rim profile (11).
  • the angular cavities (12) have in their perforation an angle in vertical degrees ranging from 15 ° vertical to 35 ° vertical.
  • Each of the four quadrants has three types of angular cavity (12) interspersed.
  • the wheel without tire with sectioned, angled and inclined tensioning spokes for fixing to the rim in peripheral cavities with perforations with variable vertical and radial degree angles combines in each quadrant the first type of cavity (39) with angular cavities between 0 or vertical up to 24 , 9 ° vertical, with the second type of cavity (40) with angular cavities between 25 ° vertical to 35 ° vertical, with the third type of cavity (41) with a radius path towards the inside of the width rim, with the fourth type bore (42) with radius path out of the rim width, while combining between 7 angular cavities (12) for a 28-spoke wheel and up to 10 angular cavities (12) for a 40-spoke wheel ; where the angled sectioned tension radii (16) have a variable length but equal tension and have a fold (20) with an angle (21) between 60 ° and 170 ° with respect to the direction of the tension radius, with the fold (20) formed by a section near the head in a length between 1% and 10% of the total length of
  • the angled sectioned tension spokes (16) placed in a block with brake on one side are classified into four groups by four quadrants also divided in their placement in the block of smooth holes (17) such as left, right or internal and external: a first quadrant with a quarter of the right internal spokes, that is, nine spokes on the brake side; a second quadrant with the next fourth part of the left inner spokes on the side opposite the brake, that is, nine spokes; a third quadrant with the next fourth part of the right outer spokes on the brake side, that is, nine spokes; and a last quadrant with the last quarter of the left outer spokes on the side opposite the brake, that is, nine spokes; each of the tightening radii with the fold (20) and angle (21) between 60 ° and 170 ° with respect to the direction of the tightening radius.
  • the spokes on the side of the brake are the internal or external spokes that start from the block from the opposite fin of the side of the rim profile (10) that coincides with the face of the block where the brake is placed; and the spokes on the side opposite to the brake are the internal or external spokes that start from the apple from the wing opposite the side of the rim profile (11) of the wheel where there is no brake.
  • the smooth-hole block (17) has holes (23) that house inclined heads (18) of the angled sectioned tensioners (16), these holes (23) are externally in branches (24) of the block.
  • the holes (23) are in cavities and not in branches where the cavities will be in the internal part of the block.
  • the process to manufacture the gently wheel with angled and inclined sectioned tensioning spokes fastened to the rim in peripheral cavities, where the wheels have widths with measurements between 3.556 cm (1.40 inches) to 10.795 cm (4.25 inches) and heights from 40.64 cm (16 inches) to 53.34 cm (21 inches), has the following steps, without being a limitation of the invention, to place more tensioning radii or less tensioning radii:
  • Oil-assisted cutter cut the units to form the rim.
  • a profile is selected or designed in tempered O whose geometry allows the perforations to be made on the sides, with alloy to guarantee the structure, without affecting the cavity where the rim is housed, this is essential because the tire and the tire will not be used.
  • a perfect seal between the rim and the rim cavity will guarantee perfect air retention.
  • the selected profile is taken to the bending machines or rollers to wind wheels and the circle is formed in the precise measure for the reference being manufactured.
  • a coil of three units is received from the previous step and it is taken to the cutting machine to separate the three units, leaving the ends and three cuttings with approximate but not final measurements.
  • kidneys are taken one by one to the precision cutter to give the precision cut with the final exact diameter measurement.
  • welding It must be by induction or sputtering technique to join the wheel tips without contributions, since this weld makes a solid and reliable union, without pores or fractures to guarantee air retention in the chamber; in this stage, hydropneumatic pressures between 0.4MPa up to 0.6MPa and voltage between 440 V up to 460 V at 1 .1 A up to 1 .2 A per 1 m2.
  • Preliminary Rounding It is carried out with a machine that exerts outward pressures from the center between 12,410.57 kPa (1800 psi) up to 17,236.9 kPa (2500 psi) and that is equipped with a tooling that has the shape of the profile of the wheel, it is stretched with hydraulic force that rounds, eliminates stress and gives flatness to the wheel.
  • Wheel Hardening The machined wheels are taken to induction furnaces inside which they are properly distributed and temperatures are applied by hot air, between 185 and 195 ° C, for 5 to 7 hours, to obtain a hardness between 14 to 16 Webster and tempered toughness between T5 - T6 so wheels will recover when subjected to critical stresses such as platform impacts or gap impacts.
  • the apple of the motorcycle is scanned and the selected rim for assembly is digitized, obtaining a Solid of each piece and with them we continue the process.
  • the line of the route is drawn between the perforations in the block and the sides of the rim where the perforations will be made on the sides of the profile, in equal numbers to the perforations in the block, whether they are 28, 32, 36 or 40 line strokes depending on the number of perforations in the apple.
  • the outline of the perforation lines must keep symmetry so that the loads are distributed in the best way, but it is not strictly enforced, being able to modify groups or units of radii that break this recommendation without affecting the final result.
  • the 28, 32, 36 or 40 lines provide the angles or degrees of each of the holes to be made on each face of the rim, with the corresponding inclinations in degrees, both vertical degrees and radial degrees.
  • the preliminary plane also gives us the length and the curvature or angles in degrees of each and every one of the radii that will join the apple with the rim.
  • the proposed solution proposes a new way to solve the design and configuration of a wheel without a tire, since the invention has the combination of perforations with angular variation and perforations with radial variation, which are now combined with spokes. sectioned and inclined turnbuckles for fixing to the rim in said perforations with peripheral cavities, so that any type of relationship between rim and apple through the radius has a uniform distribution of forces but without the drawbacks of friction or crossing of radii.
  • the resulting corrected plane is the final one.
  • the final perforations provide the planes of the radii that must be used in this model, the exact length of each one, as well as precisely the degrees and curvature, making them coincident, starting from the perforation of the block to the perforation that It is assigned to Face A or Face B of the wheel.
  • the new solution consists in the combination in the final element of the variety of perforations in a variety of degrees, both vertical and radial, with also variable measurements for each of the lengths and inclinations of the spokes, making it possible, without touch the geometry of the apple, adapt a wheel with a rim without a tire to any type of apple.
  • each and every bore is numbered, the sides are marked, and the wheel alignment is identified.
  • the wheel identification process is universal, it applies to everyone regardless of the number of holes, widths or heights, only the number of holes will change from 28, 32, 36 or 40.
  • Step 1 Taking the previous plane we proceed to locate the transverse weld (36) or joint of the rim and to the diametrically opposite side, looking for the center of the internal face or width of the rim, we locate the perforation to place the inflation valve or supply of air.
  • This perforation (48) must be in the middle of two lateral perforations of the rim, so that immediately after the perforation of the valve (48), the first perforation (12) of the radius must be on the left as shown in Fig. 5 on a Left Alignment Rim. It is also applicable to right alignment wheels, but its production is very scarce, the most frequent and almost unique being the Left Alignment wheel.
  • Step 2 We place the wheel in a horizontal plane in such a way that the broken of the valve is towards the operator, the upper face or side, we will call it Face A and the lower Face or Side we will call Face B of Fig. 6,
  • the wheel With the identified wheel, the wheel will be processed for machining and with this nomenclature, possible errors or mistakes are eliminated both in the machining operation, as in the final assembly of the wheel and proceed to machining.
  • the program supplies the position of each perforation, giving both the vertical degrees of fig. 10 and fig. 11, as radial degrees in FIG. 9.
  • the program delivers the data for the location and the drilling of the valve is executed, concluding the machining of the rim.
  • SPOKES The plane of the spokes resulting from the design process is taken with the number of spokes to be used, which are headed, straight and in a much longer length for cutting and final threading. They are conditioned using a cutting machine, a bending machine and a threading machine, as follows:
  • CUTTING We fine-tune the cutting machine and proceed to cut the radii in their total length, dimension supplied in the drawing.
  • BENDING With the BENDING machine on point, the radii are bent, according to the dimensions, in degrees, provided in the drawing.
  • THREADING The radii cut and curved and with the THREADING MACHINE ready, the threading of each one is carried out using the lamination system.
  • Each one of the designs for each type of wheel is suitable for its block due to its combination of the variety of perforations in a variety of degrees, both vertical and radial, with also variable measurements for each of the lengths and inclinations of the spokes; Therefore, using the final product of a wheel without a tire in another type of motorcycle design for which it was not created, causing spoke breakage and tension load failures that compromise the safety of users.
  • the assembly plane is taken, we horizontally place the rim Face A upwards, perforation of the valve in front of the operator and inside it, the block locating upwards the housing of the disk or shoe of the Brake.
  • the number 1 hole in the rim will be to the left of the valve break.
  • the radii are classified, as ordered by the plane in lengths and degrees of curve inclination.
  • the EXTERNAL spokes as shown in fig. 15, bringing the spokes coming out of Face A of the block to the holes in Face B of the rim and those of Face B of the block to the holes in Face A of the wheel, fixing them, threading their nipple or screw two or three turns.
  • Group B Internal spokes NO BRAKE.
  • Group C External Radios YES BRAKE.
  • Group D External Radios NO BRAKE.
  • the spokes are tensioned and the wheel centered. Applying the universally known method, the spokes are adjusted to 40 or 50% of their tension and we pass the wheel to the Kidney Centering device for vertical centering (45), horizontal centering (44); as shown in fig. 17 and fig. 18.
  • a torque wrench should be used for motorcycle kidney spokes, which brings readings in units of force N.m. (Newton Meter), Ib.in (Inch Pounds) or Paséales which are the most applied units and can vary to other measurements.
  • N.m. Newton Meter
  • Ib.in Inch Pounds
  • Paséales which are the most applied units and can vary to other measurements.
  • wheel plans without a tire are presented with sectioned, angled and inclined tensioning spokes for fixing to the rim in peripheral cavities of the rim with perforations with variable vertical and radial angles, as forms of materialization of the invention and execution of its process on six wheels of three different brands of commercial motorcycles soon to be made public in the market, namely: Front and Rear Wheel for BMW F-800-GS motorcycle; Front and Rear Wheel for ROYAL ENFIELD FIIMALAYAN motorcycle; Front and Rear Wheel for Moto BOXER CT-100.
  • the process can be executed with any type of block, sectioned, angled and inclined tensioning radii of variable length, fixed to perforation cavities that have variable degrees of vertical angles and variable degrees of radial angles; for spoke wheels that match blocks 28, 32, 36, or 40 spokes that allow the end of each of the perforations to have spokes with different trajectories with their angular combinations, inclinations and lengths that fit and are tensioned on a wheel with homogeneous distribution of forces despite the variation of the trajectories of their radii.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Tires In General (AREA)

Abstract

The present invention belongs to the field of various industrial techniques relating to vehicle wheels, the spokes for the wheels, the wheel rims and the mechanism for adjusting and attaching the tensioning spoke to the rim and attaching same to the hub or bearing. Specifically, the invention relates to a wheel manufactured with variable-length spokes bent during attachment to the bearing, the spokes being inclined and tensioned by screwing, from the axial external end thereof, into cavities of the perimeter sides of a rim, wherein the cavities have holes with variable angles for the path of each spoke, determined by variable vertical degree angles combined with variable radial degree angles and with the variable length of spokes tensioned externally in the perimeter holes at a particular angle to the rim forming the tyreless wheel.

Description

RUEDA SIN NEUMATICO CON RADIOS TENSORES SECCIONADOS, ANGULADOS E INCLINADOS DE FIJACIÓN A RIN EN CAVIDADES PERIFERICAS CON ANGULACIONES DE GRADOS RADIALES Y GRADOS VERTICALES VARIABLES WHEEL WITHOUT TIRE WITH SECTIONED, ANGULATED AND INCLINED TENSIONER SPOKES FOR FIXING TO THE RIM IN PERIPHERAL CAVITIES WITH ANGULATIONS OF RADIAL DEGREES AND VARIABLE VERTICAL DEGREES
SECTOR TECNOLÓGICO TECHNOLOGY SECTOR
La presente invención pertenece al campo de técnicas industriales diversas relacionadas con ruedas de vehículos, los radios para las ruedas, los riñes de ruedas y el mecanismo de ajuste y fijación del radio tensor al rin y su fijación al cubo o manzana. Particularmente se refiere a una rueda fabricada con radios de longitud variable con pliegue en su fijación a la manzana, inclinados y tensados por rosca desde su extremo externo axial en cavidades de los laterales perimetrales de un rin, donde las cavidades tienen perforaciones con angulaciones variables para la trayectoria de cada radio, determinadas por angulaciones de grados verticales variables combinadas con angulaciones de grados radiales variables y con el largo variable de radios tensados externamente en las perforaciones perimetrales con angulación particular del rin que conforma la rueda sin neumático. The present invention belongs to the field of various industrial techniques related to vehicle wheels, the spokes for the wheels, the wheel hubs and the mechanism for adjusting and fixing the tensioning spoke to the rim and its fixing to the hub or block. In particular, it refers to a wheel made with spokes of variable length with a fold in its fixation to the apple, inclined and tensioned by thread from its axial external end in cavities of the perimeter sides of a rim, where the cavities have perforations with variable angles to the trajectory of each spoke, determined by variable vertical degree angles combined with variable radial degree angles and with the variable length of externally tensioned spokes in the perimeter perforations with particular angulation of the rim that makes up the wheel without tire.
ESTADO DE LA TÉCNICA STATE OF THE ART
Se conocen las ruedas que están compuestas por un rin con radios, donde los radios son la estructura que soporta la rueda desde la parte externa de un rin a su centro denominado cubo o manzana y externamente tienen una llanta de materiales flexibles que se rellena con aire para formar una recámara entre la llanta y la sección más externa del rin. Esta solución de llanta con aire en su recamara puede tener un tubo interior denominado neumático, donde dicho neumático contiene aire para rellenar la recamara; pero también se encuentran en las soluciones, sin neumático donde el relleno de aire en la recámara es directo desde una válvula exterior y se aloja sin escape por el sello perfecto entre la llanta y la superficie externa del rin. Wheels are known that are composed of a spoke rim, where the spokes are the structure that supports the wheel from the external part of a rim to its center called the hub or apple and externally they have a rim of flexible materials that is filled with air. to form a chamber between the tire and the outermost section of the wheel. This solution of a rim with air in its chamber can have an inner tube called a tire, where said tire contains air to fill the chamber; but they are also found in solutions, without a tire where the air filling in the chamber is direct from an external valve and is housed without leakage by the perfect seal between the rim and the external surface of the rim.
Como soluciones anteriormente conocidas relacionadas con ruedas de radios sin neumático que es el objeto de la presente invención, se encuentran las ruedas que proponen un sello perfecto para formar la cámara de aire entre la llanta y la superficie externa del rin valiéndose de los ajustes y acoples propios de cada unión encontrada, y una vez determinada el acople sin neumático se propone el mecanismo estructural de soporte y tensión de los radios a su manzana. La solicitud de patente colombiana 08131935 de Maxima Racing Ltda., publicada el 19 julio de 2010 es un mecanismo aplicado a una rueda con perforaciones en la cresta de las pestañas laterales que describe de forma general la unión del radio a la manzana, donde el radio es externo a la recamara pera presentar una rueda sin neumático o denominada “sellomatic”; pero esta descripción general presenta sólo el concepto de radio externo con perforaciones en la cresta fijas con una angulación fija de recepción de radios, lo que genera rigidez y unidireccionalidad a los radios, no haciendo posible el armado con radios rectos al centro del orificio de la manzana. Propone radios rectos desde la cresta del rin a la manzana, pero sin posibilidad de modificar los ángulos o inclinaciones de las perforaciones, lo que genera que en el armado los radios choquen y su unidireccionalidad hace que queden torcidos y no rectos para soportar el impacto frecuente. Este detalle ocasiona rotura permanente de radios y mucha inseguridad en la estructura final de la rueda, no soporta los impactos a que se ve sometida una rueda en su uso diario; de manera que radios rectos y angulaciones de las perforaciones únicas propuestos en este antecedente no son una solución estructural real para cualquier geometría como lo afirma, además no permiten el armado técnico que requiere cada diámetro, ancho o medida de rueda, sean ruedas delanteras o ruedas traseras, que no se puede aplicar para todo tipo de motocicletas con estructura de radios. La nueva invención por su parte, propone perforaciones en los laterales del rin, con angulaciones variables en sus grados, tanto verticales como radiales y angulaciones en los radios igualmente variables al igual que el largo también variable, lo que permite aplicar de manera sencilla la ejecución de la invención en cualquier rueda, ya sea delantera, trasera, ancha, angosta, alta o baja haciéndola coincidente con cualquier manzana sin modificarla. As previously known solutions related to spoked wheels without a tire, which is the object of the present invention, are the wheels that propose a perfect seal to form the air chamber between the rim and the external surface of the rim using the adjustments and couplings. characteristic of each joint found, and once the coupling without a tire has been determined, the structural mechanism of support and tension of the spokes to its block is proposed. Colombian patent application 08131935 from Maxima Racing Ltda., Published on July 19, 2010 is a mechanism applied to a wheel with perforations on the crest of the lateral flanges that generally describes the union of the spoke to the block, where the spoke It is external to the chamber to present a wheel without a tire or called "sellomatic"; but this general description presents only the concept of external radius with fixed ridge perforations with a fixed angle of reception of radii, which generates stiffness and unidirectionality to the radii, not making possible the assembly with straight spokes to the center of the hole of the block. It proposes straight spokes from the crest of the rim to the block, but without the possibility of modifying the angles or inclinations of the perforations, which generates that the spokes collide in the assembly and their unidirectionality makes them be twisted and not straight to withstand the frequent impact . This detail causes permanent spoke breakage and a lot of insecurity in the final structure of the wheel, it does not withstand the impacts that a wheel is subjected to in daily use; so that straight radii and angles of the unique perforations proposed in this antecedent are not a real structural solution for any geometry as stated, in addition, they do not allow the technical assembly required by each diameter, width or wheel size, be it front wheels or wheels. rear, which cannot be applied for all kinds of motorcycle with spoke structure. The new invention, for its part, proposes perforations on the sides of the rim, with variable angles in their degrees, both vertical and radial, and angles on the radii that are equally variable as well as the length that is also variable, which allows the execution to be applied in a simple way. of the invention on any wheel, be it front, rear, wide, narrow, high or low, making it coincide with any block without modifying it.
De igual manera sucede con el antecedente de la solicitud de patente china CN207657516U “A kind of rim structure of motorcycle” - Un tipo de estructura de llanta de motocicleta - de los inventores BAI HUZHEN; CHEN ZHAOXIAN; HE HUIMING; XIANG CHENLONG; ZHOU DAQUAN publicada desde 27 julio de 2018. Menciona un mecanismo aplicado a una rueda fabricada con perfil para perforación lateral de angulaciones universales que no se puede aplicar a todas las ruedas de motos existentes, ya que no es posible al variar el tamaño, ancho o altura de la rueda armar y cubrir los radios rectos sin que se choquen en su trayectoria. Es una solución particular que sólo menciona de forma general el concepto ya conocido de radios rectos (3) que unen la manzana (1 ) a la superficie periférica (22) del rin, pero en este caso no hay garantía de tensión de cada radio (3), ya que se desconoce como se une el radio (3) a la manzana (1) porque no lo menciona, se desconoce cómo establece la inclinación de cada radio (3) y sólo dice que la unión del radio (3) con el rin se hace en una cavidad de (21) por soldadura, que como menciona la descripción facilita el montaje de radios. La nueva invención si es clara en establecer angulaciones para el radio dadas por la cabeza de sección semicircular que tiene contacto con la manzana, que garantiza la inclinación del radio tensor, direccionándolo en línea recta a la perforación con angulación correspondiente en el lateral del rin, donde se propone un radio tensor no recto, sino con una sección angular variable, según el caso entre 60° y 170° para que los radios no se choquen en su trayectoria, donde las perforaciones del rin tienen cavidades con angulaciones variables en grados verticales entre 0o y 35° y en grados radiales variables entre 1o y 359° con desplazamiento sobre una coordenada cartesiana que se aplican a cualquier diámetro, ancho o tamaño de rueda. Además, la nueva invención si tiene tensión o torque determinado para en cada radio, lo que garantiza la circunferencia de la rueda y la estructura de soporte de dicha rueda a la compresión, característica que no existe en un radio soldado a la periferia de rin. The same happens with the antecedent of the Chinese patent application CN207657516U "A kind of rim structure of motorcycle" - A type of motorcycle rim structure - of the inventors BAI HUZHEN; CHEN ZHAOXIAN; HE HUIMING; XIANG CHENLONG; ZHOU DAQUAN published since July 27, 2018. It mentions a mechanism applied to a wheel made with a profile for lateral drilling of universal angles that cannot be applied to all existing motorcycle wheels, since it is not possible when varying the size, width or wheel height assemble and cover the straight spokes without colliding in their path. It is a particular solution that only mentions in a general way the already known concept of straight spokes (3) that join the block (1) to the peripheral surface (22) of the rim, but in this case there is no guarantee of tension of each spoke ( 3), since it is unknown how the radius (3) joins the block (1) because it does not mention it, it is unknown how the inclination of each radius (3) is established and it only says that the union of the radius (3) with The rim is made in a cavity of (21) by welding, which, as mentioned in the description, facilitates the mounting of spokes. The new invention is clear in establishing angles for the radius given by the semicircular section head that has contact with the block, which guarantees the inclination of the tensioning radius, directing it in a straight line to the drilling with corresponding angulation on the side of the rim, where a not straight tensioning radius is proposed, but with a variable angular section, depending on the case between 60 ° and 170 ° so that the radii do not collide in their trajectory, where the rim perforations have cavities with variable angles in vertical degrees between 0 or 35 ° and in varying degrees between one radial or 359 ° with displacement on a Cartesian coordinate that apply to any diameter, width or tire size. In addition, the new invention has a certain tension or torque for each spoke, which guarantees the circumference of the wheel and the support structure of said wheel in compression, a characteristic that does not exist in a spoke welded to the periphery of the rim.
Otro tipo de solución de rueda con radios sin neumático con radios colocados en la periferia del rin hacia el centro de la manzana es la solicitud de patente americana US 6145936A de Alberto Alberti, Pierandrea Cappelletti, con derechos cedidos a APRILIA WORLD SERVICE BV, publicada el 14 noviembre de 2000. Este antecedente US 6145936A pretende solucionar el problema de angulación y choque de los radios que salen de la periferia del rin a la manzana, proponiendo un rin que aumenta su acho con dos secciones tubulares a cada lado del rin, donde estas secciones tubulares por ampliación del ancho del rin hacen que el radio cambie su inclinación en dirección a la manzana. Además, este antecedente propone una complicada manzana con extensiones radiales (51), que son unos tabiques que alojan tangencialmente dos secciones de radio (37) inclinadas entre 20o- 45° respecto a la dirección del radio tensor que son apretadas con rosca y tureca a la manzana. Cuando el antecedente no utiliza extensiones radiales utiliza radios rectos (30) alineados a los ejes pasantes (32) y (33) sin pliegue alguno. Para solucionar este problema de angulación, la nueva invención no propone cambiar el ángulo de salida de radios desde el rin modificando el ángulo en el rin como lo propuesto por los agujeros pasantes (31 ) y (32); esta nueva invención se aleja de las soluciones conocidas de modificar la base del rin para modificar la inclinación del radio con extensores en la superficie del rin como las secciones tubulares (12) y (20) del antecedente US 6145936A, ya que la angulación se determina por combinación de angulaciones verticales y angulaciones radiales en las perforaciones del rin con los ángulos y con el largo de radios tensados externamente en las perforaciones perimetrales con angulación particular para cada radio de sección semicircular sin influencia alguna de la distribución de la manzana, como el antecedente que propone inclinaciones uniformes. Además, la nueva invención propone un radio con secciones inclinadas de entre 60° y 170° respecto a la dirección del radio tensor, donde el radio tensor sale desde la manzana hacia el rin con una cabeza graduable de sección curva y un pliegue angular entre 60° y 170° respecto a la dirección del radio tensor para garantizar el ángulo de salida, pero además propone una combinación de angulaciones verticales y angulaciones radiales en las perforaciones del rin; con esta solución no se requieren tabiques o extensiones adicionales a la manzana con rosca en la manzana, es decir, no se requieren extensiones radiales (51) con tuerca o tornillo como los del antecedente US 6145936A , ya que los radios tienen su inclinación determinada por el punto de contacto de la cabeza curva del radio y el orifico de la manzana sin necesidad de rosca. La nueva invención, aumenta la resistencia a impactos y evita los problemas de flexión de los radios con inclinaciones entre 20o- 45° respecto a la dirección del radio tensor, ya que la nueva propuesta con radios inclinados entre 60° y 170° respecto a la dirección del radio tensor trasladan la fuerza directamente a la manzana, sin esfuerzos contrarios encontrados en tabiques tangenciales que aumentan la posibilidad de fractura o flexión en el pliegue de los radios con inclinación entre 20o- 45° respecto a la dirección del radio tensor, pues los orificios perimetrales de la nueva invención no son uniformes sino que combinan angulaciones verticales y angulaciones radiales en las perforaciones del rin para determinar la trayectoria de cada radio y tensarlos axialmente sin comprometer su inclinación. Another type of spoked wheel solution without a tire with spokes placed on the periphery of the rim towards the center of the block is the American patent application US 6145936A by Alberto Alberti, Pierandrea Cappelletti, with rights assigned to APRILIA WORLD SERVICE BV, published on November 14, 2000. This antecedent US 6145936A aims to solve the problem of angulation and collision of the spokes that come out from the periphery of the wheel to the block, proposing a wheel that increases its width with two tubular sections on each side of the wheel, where these Tubular sections by widening the width of the rim cause the radius to change its inclination in the direction of the block. In addition, this antecedent proposes a complicated block with radial extensions (51), which are partitions that tangentially house two sections of radius (37) inclined between 20 o - 45 ° with respect to the direction of the tensioning radius that are tightened with thread and thread to the apple. When the antecedent does not use radial extensions, it uses straight spokes (30) aligned to the through axes (32) and (33) without any crease. To solve this problem of angulation, the new invention does not propose to change the angle of exit of spokes from the rim by modifying the angle in the rim as proposed by the through holes (31) and (32); This new invention moves away from the known solutions of modifying the base of the wheel to modify the inclination of the spoke with extenders on the surface of the wheel such as the tubular sections (12) and (20) of the antecedent US 6145936A, since the angulation is determined by a combination of vertical angles and radial angles in the rim perforations with the angles and with the length of externally tensioned spokes in the perimeter perforations with particular angulation for each radius of semicircular section without any influence of the distribution of the block, as the previous one which proposes uniform inclinations. Furthermore, the new invention proposes a radius with inclined sections between 60 ° and 170 ° with respect to the direction of the tensioning radius, where the tensioning radius exits from the block towards the rim with an adjustable head with a curved section and an angular fold between 60 ° and 170 ° with respect to the direction of the tensioning radius to guarantee the exit angle, but also proposes a combination of vertical angles and radial angles in the rim holes; With this solution, no additional partitions or extensions to the block are required with thread in the block, that is, no radial extensions (51) with nut or screw are required as those of the previous US 6145936A, since the radii have their inclination determined by the point of contact of the curved head of the spoke and the hole of the block without the need for a thread. The new invention increases the resistance to impacts and avoids the problems of bending the spokes with inclinations between 20 or - 45 ° with respect to the direction of the tensioning radius, since the new proposal with radii inclined between 60 ° and 170 ° with respect to the direction of the tensor radius transfer the force directly to the block, without counter efforts found in tangential partitions that increase the possibility of fracture o bending in the fold of the spokes with an inclination between 20 o - 45 ° with respect to the direction of the tensioning radius, since the perimeter holes of the new invention are not uniform but rather combine vertical angles and radial angles in the rim perforations to determine the path of each spoke and tension them axially without compromising their inclination.
La patente china CN208197989U concedida “Use the motorcycle Steel wire spoke wheel tire structure of vacuum tyre” - Estructura de rueda con radios de alambre de acero para motocicleta de neumático - de YAN KAI; ZHANG XUE publicada en 07 diciembre de 2018 propone una solución para la inclinación de los radios tensores rectos desde su manzana con tornillos ubicados por pares en cavidades de su manzana. Este antecedente propone una distribución de ángulos rectos para completar toda la circunferencia, ya que los ángulos rectos distribuyen los impactos uniformemente; pero dos de sus radios que salen de la misma cavidad de la manzana están carentes de simetría. La nueva invención se aparta del prejuicio de que los radios deben ser rectos desde el extremo del rin al extremo donde soportan la fuerza de compresión en la manzana para que no se flecten por los impactos, y propone una solución con otro tipo de radio seccionado, inclinado y graduable simétricamente distribuido, con trayectorias determinadas por combinación de angulaciones verticales y angulaciones radiales en las perforaciones del rin, que no se flecta por la distribución de fuerzas de todos los demás radios que lo acompañan en la configuración de la nueva rueda. The Chinese patent CN208197989U granted "Use the motorcycle Steel wire spoke wheel tire structure of vacuum tire" - Wheel structure with steel wire spokes for tire motorcycle - from YAN KAI; ZHANG XUE published on December 07, 2018 proposes a solution for the inclination of the straight tensioning spokes from your block with screws located in pairs in cavities of your block. This antecedent proposes a distribution of right angles to complete the entire circumference, since the right angles distribute the impacts uniformly; but two of its rays that come out of the same cavity of the apple are devoid of symmetry. The new invention departs from the prejudice that the spokes must be straight from the end of the rim to the end where they support the compression force in the block so that they do not flex due to impacts, and proposes a solution with another type of sectioned spoke, Symmetrically distributed inclined and adjustable, with trajectories determined by a combination of vertical angles and radial angles in the rim boreholes, which are not flexed by the distribution of forces of all the other spokes that accompany it in the configuration of the new wheel.
Se observa también que ninguna de las soluciones anteriores, examinadas de forma independiente o en combinación, permite llegar a la solución de la rueda propuesta que tiene radios tensores inclinados por la sección curva de la cabeza de radio que tiene contacto con un orificio de cualquier manzana sin apretar o atornillar en su manzana, ya que la tensión del radio se realiza por roscado en la periferia del rin dentro de una cavidad de angulación variable, que tiene combinación de angulaciones verticales y angulaciones radiales en las perforaciones del rin, con una tuerca receptora también de sección semicircular o con holgura sin necesidad de determinar la inclinación, para permitir inclinación variable del radio tensor al momento de ensamble y no con tensión por apriete desde la manzana como en los antecedentes conocidos. Es sorprendente la sencillez de la solución propuesta que combina radios con geometría semicircular y pliegues con mecanismo de ajuste en cavidades también sección variable y no rígida para para el roscado y la conformación de la inclinación dada por la combinación de angulaciones verticales y angulaciones radiales en las perforaciones del rin. Adicionalmente se supera el prejuicio técnico de involucrar radios tensores rectos para soportar las fuerzas de compresión de las ruedas por impactos externos o de utilizar extensores de radio con rosca para los radios con pliegues angulares que soporten fuerza tangencial, proponiendo una nueva solución que se aleja de las soluciones conocidas para tensar y acoplar radios a riñes de ruedas sin neumáticos, con posibilidades de variación en el número de radios tensores en ruedas de diferentes achos, diámetros y tamaños acoplables a cualquier manzana que tan sólo tenga agujeros, sin requerir tornillos o tuercas en la manzana como en otras soluciones conocidas. It is also observed that none of the previous solutions, examined independently or in combination, makes it possible to arrive at the solution of the proposed wheel that has tensioning spokes inclined by the curved section of the spoke head that has contact with a hole in any block. without tightening or screwing into your apple, as spoke tensioning is done by threading the periphery of the rim into a variable angle cavity, which has a combination of vertical angles and radial angles in the rim holes, with a receiving nut also with a semicircular section or with clearance without the need to determine the inclination, to allow variable inclination of the tensioning radius at the time of assembly and not with tension by clamping from the block as in known antecedents. It is surprising the simplicity of the proposed solution that combines radii with semicircular geometry and folds with adjustment mechanism in cavities also variable and non-rigid section for threading and shaping the inclination given by the combination of vertical angles and radial angles in the rim perforations. Additionally, the technical prejudice of involving straight tensioning spokes to withstand the compression forces of the wheels by external impacts or of using threaded spoke extenders for the spokes with angular bends that support tangential force is overcome, proposing a new solution that moves away from known solutions for tensioning and coupling spokes to wheel hubs without tires, with Possibilities of variation in the number of tensioning spokes on wheels of different heights, diameters and sizes that can be attached to any block that only has holes, without requiring screws or nuts in the block as in other known solutions.
Los desarrollos existentes tienen una perforación con igual angulación dirigida a la manzana con posibles cabezas inclinadas en todos los cuadrantes, pero la nueva solución tiene inclinación diferente por cada cuadrante, no existentes en el estado de la técnica, no solo por su manera de armar, sino por la configuración final con cuadrantes de diferente ángulo, con radios internos en un sentido antihorario y los radios externos en sentido horario, con posibilidad de ajuste exacto del radio de la manzana a al rin y sin soporte de presión. The existing developments have a perforation with the same angulation directed to the block with possible inclined heads in all quadrants, but the new solution has a different inclination for each quadrant, not existing in the state of the art, not only due to the way they are assembled, but by the final configuration with quadrants of different angle, with internal radii in a counterclockwise direction and external radii in a clockwise direction, with the possibility of exact adjustment of the radius of the block to the rim and without pressure support.
DESCRIPCIÓN DE LA INVENCIÓN DESCRIPTION OF THE INVENTION
La presente invención propone una rueda fabricada con cualquier tipo de manzana acoplada por radios tensores seccionados, angulados e inclinados de longitud variable, fijados a cavidades de perforaciones periféricas de los laterales perimetrales de un rin que tienen cavidades con grados variables para la trayectoria de cada radio, determinados por angulaciones de grados verticales que varían en cada radio y angulaciones de grados radiales que también varían en cada radio y que se combinan para formar múltiples trayectorias de tensión de radios pero simétricamente distribuidos. The present invention proposes a wheel manufactured with any type of apple coupled by sectioned, angled and inclined tensioning spokes of variable length, fixed to cavities of peripheral perforations of the perimeter sides of a rim that have cavities with variable degrees for the trajectory of each spoke. , determined by vertical degree angulations that vary on each radius and radial degree angulations that also vary on each radius and which combine to form multiple but symmetrically distributed spoke stress paths.
La invención tiene unos radios con pliegue en su fijación a la manzana, inclinados y tensados desde su extremo externo axial con largos variables y trayectorias variables determinadas por la perforaciones de cada una de las cavidades donde se aloja un tornillo tensor externo que tensa cada radio; dichas cavidades están ubicadas en cada lateral perimetral del rin, y cada una de dichas cavidades tiene una angulación determinada para trayectoria de cada radio conforme a una angulación de grados verticales que varían en cada radio y una angulación de grados radiales que también varían en cada radio. The invention has radii with a fold in its fixation to the block, inclined and tensioned from its axial external end with variable lengths and variable trajectories determined by the perforations of each one of the cavities where an external tensioning screw is housed that tightens each spoke; said cavities are located on each perimeter side of the rim, and each of said cavities has an angulation determined for the trajectory of each radius according to an angulation of vertical degrees that vary in each radius and an angulation of radial degrees that also vary in each radius .
La tensión, la angulación y el número de radios tiene múltiples combinaciones con el tipo de rueda, por combinación de angulaciones verticales y angulaciones radiales en las perforaciones de las cavidades perimetrales del rin con los ángulos y con el largo de radios tensados externamente en las perforaciones perimetrales con angulación particular del rin que conforma la rueda sin neumático. La rueda (49) se compone por un rin (50) que contiene un lateral de perfil de rin (10) denominado “cara A” y otro lateral de perfil de rin (11) denominado “cara B”, que identifican la circunferencia metálica con sus perforaciones con angulaciones verticales y angulaciones radiales. En el centro del rin (50) está la manzana de orificios lisos (17) que conecta los tipos de radios desde dicha manzana de orificios lisos (17) con las perforaciones del rin (50) donde los radios tienen tensión axial. Una vez ensambladas las partes de la rueda (49) con las características novedosas que a continuación se exponen, se le adicionará la coraza de caucho conocida para formar una llanta con todos sus componentes. The tension, the angulation and the number of spokes have multiple combinations with the type of wheel, by combining vertical angles and radial angles in the perforations of the perimeter cavities of the rim with the angles and with the length of the spokes externally tensioned in the perforations perimeter with particular angulation of the rim that makes up the wheel without a tire. The wheel (49) is made up of a rim (50) that contains a side with a rim profile (10) called "face A" and another side with a rim profile (11) called "face B", which identify the metallic circumference with its perforations with vertical angles and radial angulations. In the center of the rim (50) is the block of smooth holes (17) that connects the types of spokes from said block of smooth holes (17) with the holes in the wheel (50) where the spokes have axial tension. Once the parts of the wheel (49) have been assembled with the novel characteristics that are set out below, the known rubber shell will be added to form a rim with all its components.
Las figuras anexas ilustran el alcance que se propone la invención dentro de la siguiente propuesta de rueda sin neumático con radios tensores seccionados, angulados e inclinados de fijación a rin en cavidades periféricas con angulaciones de grados verticales que varían en cada radio y angulaciones de grados radiales que también varían en cada radio. The attached figures illustrate the scope proposed by the invention within the following proposal for a wheel without a tire with sectioned, angled and inclined tensioning spokes for fixing to the rim in peripheral cavities with angles of vertical degrees that vary in each radius and angles of radial degrees. that also vary in each radius.
La figura 1 muestra una imagen de la rueda ensamblada con la manzana sujetando los radios inclinados. Figure 1 shows an image of the assembled wheel with the apple holding the raked spokes.
La figura 2 muestra una imagen de la sección del cabeza de un radio tensor con su cabeza de sección semicircular y su pliegue con ángulo entre 60° y 170° respecto a la dirección del radio tensor. Figure 2 shows an image of the head section of a tensioning radius with its head having a semicircular section and its fold at an angle between 60 ° and 170 ° with respect to the direction of the tensioning radius.
La figura 3 muestra una configuración de una vista frontal la rueda ensamblada con la manzana sujetando los radios inclinados, que tiene su cabeza de sección semicircular y su pliegue con ángulo entre 60° y 170° dentro de la manzana Figure 3 shows a configuration of a front view of the wheel assembled with the apple holding the inclined spokes, which has its head with a semicircular section and its fold with an angle between 60 ° and 170 ° within the apple
La figura 4A muestra una imagen en corte de una perforación angulada, colineal a las demás perforaciones en el lateral del perfil, que está determinada por un tipo de cavidad con angulación vertical y radial respecto a la trayectoria del radio, y un radio con la tuerca libre de las cabezas de conexión dentro de las cavidades periféricas del rin. Figure 4A shows a sectional image of an angled perforation, collinear to the other perforations on the side of the profile, which is determined by a type of cavity with vertical and radial angulation with respect to the path of the radius, and a radius with the nut free of the connecting heads within the peripheral cavities of the rim.
La figura 4B muestra una imagen en corte de una perforación angulada, colineal a las demás perforaciones en el lateral del perfil, que está determinada por un tipo cavidad con angulación vertical más aguda respecto a la trayectoria del radio, y un radio con la tuerca libre de las cabezas de conexión dentro de las cavidades periféricas del rin. Figure 4B shows a sectional image of an angled perforation, collinear to the other perforations on the side of the profile, which is determined by a cavity type with sharper vertical angulation with respect to the path of the radius, and a radius with the free nut connecting heads into the peripheral cavities of the rim.
La figura 4C muestra una imagen en corte de una perforación angulada, colineal a las demás perforaciones en el lateral del perfil, que está determinada por un tipo cavidad con angulación vertical aguda respecto a la trayectoria del radio, inclinada hacia el centro del rin, con un radio con la tuerca libre de las cabezas de conexión dentro de las cavidades periféricas del rin. Figure 4C shows a sectional image of an angled perforation, collinear to the other perforations on the side of the profile, which is determined by a cavity type with acute vertical angulation with respect to the path of the radius, inclined towards the center of the rim, with a spoke with the free nut of the connecting heads within the peripheral cavities of the rim.
La figura 4D muestra una imagen en corte de una perforación angulada, colineal a las demás perforaciones en el lateral del perfil, que está determinada por un tipo cavidad con angulación vertical aguda respecto a la trayectoria del radio, inclinada hacia el exterior del rin, con un radio con la tuerca libre de las cabezas de conexión dentro de las cavidades periféricas del rin. Figure 4D shows a sectional image of an angled perforation, collinear to the other perforations on the side of the profile, which is determined by a cavity type with acute vertical angulation with respect to the path of the radius, inclined towards the outside of the rim, with a spoke with the free nut of the connecting heads within the peripheral cavities of the rim.
La figura 5 muestra una imagen de un rin con sus cavidades perimetrales y su manzana con un rin de alienación izquierda. Figure 5 shows an image of a rim with its perimeter cavities and its apple with a left alienation rim.
La figura 6 muestra un rin dispuesto por su “cara A” para ensamble de los radios tensores. Figure 6 shows a rim arranged by its "face A" to assemble the tensioning spokes.
La figura 7 muestra la distribución y numeración de perforaciones de un rin sin radios. La figura 8 muestra la distribución y numeración de perforaciones de un rin con radios. Figure 7 shows the distribution and numbering of holes for a wheel without spokes. Figure 8 shows the perforation distribution and numbering of a radiused wheel.
La figura 9 muestra la perforación determinada de mecanizado para los grados radiales en un rin dividido en cuatro cuadrantes de secciones radiales. Figure 9 shows the determined machining bore for radial grades on a wheel divided into four quadrants of radial sections.
La figura 10 muestra la perforación determinada de mecanizado para los grados verticales en un ejemplo de perforación entre 0o radiales a 15° radiales en un rin. Figure 10 shows the determined machining bore for the vertical degrees in an example of drilling between 0 or radial to 15 ° radial on a rim.
La figura 11 muestra la perforación determinada de mecanizado para los grados verticales en un ejemplo de perforación entre 0o radiales a 35° radiales en un rin. Figure 11 shows the determined machining bore for the vertical degrees in an example of drilling between 0 or radial to 35 ° radial on a rim.
La figura 12 muestra un radio tensor, con terminación roscada y doblado en su sección cercana a la cabeza en una longitud entre 1% y 10% de la longitud total del radio para establecer el grado de inclinación. Figure 12 shows a tensioning spoke, with threaded end and bent in its section near the head for a length between 1% and 10% of the total length of the spoke to establish the degree of inclination.
La figura 13 muestra un rin con grupos de radios internos con la cara de la manzana donde se encuentra el freno, denominados SI FRENO. Figure 13 shows a wheel with groups of internal spokes with the face of the block where the brake is located, called SI BRAKE.
La figura 14 muestra un rin con un grupo de radio internos con la cara de la manzana donde no se encuentra el freno, denominados NO FRENO. Figure 14 shows a wheel with a group of internal spokes with the face of the block where the brake is not located, called NO BRAKE.
La figura 15 muestra un rin con un grupo de radio externos con la cara de la manzana donde se encuentra el freno, denominados SI FRENO. Figure 15 shows a wheel with a group of external spokes with the face of the block where the brake is located, called SI BRAKE.
La figura 16 muestra un rin con un grupo de radio externos con la cara de la manzana donde no se encuentra el freno, denominados NO FRENO. Figure 16 shows a wheel with an external spoke group with the face of the block where the brake is not located, called NO BRAKE.
La figura 17 muestra una imagen del centrado vertical del rin. Figure 17 shows an image of the vertical centering of the wheel.
La figura 18 muestra una imagen del centrado horizontal del rin. Figure 18 shows an image of the horizontal centering of the wheel.
La figura 19 muestra una imagen toqueado de radios de rin. Figure 19 shows a tapped image of rim spokes.
La figura 20 muestra el ejemplo con sus vistas de una rueda de la invención acoplable a la parte delantera de una motocicleta de marca BOXER CT-100 Figure 20 shows the example with views of a wheel of the invention attachable to the front of a BOXER CT-100 brand motorcycle
La figura muestra el ejemplo con sus vistas de una rueda de la invención acoplable a la parte trasera de una motocicleta de marca BOXER CT-100 The figure shows the example with views of a wheel of the invention attachable to the rear of a BOXER CT-100 brand motorcycle
La figura 22 muestra el ejemplo con sus vistas de una rueda de la invención acoplable a la parte delantera de una motocicleta de marca ROYAL ENFIELD FIIMALAYAN Figure 22 shows the example with views of a wheel of the invention attachable to the front of a ROYAL ENFIELD FIIMALAYAN brand motorcycle
La figura 23 muestra el ejemplo con sus vistas de una rueda de la invención acoplable a la parte trasera de una motocicleta de marca ROYAL ENFIELD FIIMALAYAN Figure 23 shows the example with views of a wheel of the invention attachable to the rear of a ROYAL ENFIELD FIIMALAYAN brand motorcycle
La figura 24 muestra el ejemplo con sus vistas de una rueda de la invención acoplable a la parte delantera de una motocicleta de marca BMW F-800-GS Figure 24 shows the example with views of a wheel of the invention that can be attached to the front of a BMW F-800-GS motorcycle.
La figura 25 muestra el ejemplo con sus vistas de una rueda de la invención acoplable a la parte trasera de una motocicleta de marca BMW F-800-GS Figure 25 shows the example with views of a wheel of the invention that can be attached to the rear of a BMW F-800-GS motorcycle.
La rueda sin neumático con radios tensores seccionados angulados e inclinados de fijación a rin en cavidades periféricas de angulación vertical y angulación radial variables se compone de: un lateral de perfil de rin (10) denominado “cara A” y otro lateral de perfil de rin (11) denominado “cara B” paralelos que tienen cavidades anguladas (12) en su periferia que alojan cabezas acoplables (13) semicirculares de tuerca receptora (14) libre que rosca tensando el extremo roscado (15) de radios tensores seccionados angulados (16). The wheel without tire with angled and inclined sectioned tensioning spokes for fixing to the rim in peripheral cavities of variable vertical and radial angulation is made up of: a side with a rim profile (10) called "face A" and another side with a rim profile. (11) called "face Parallel B "having angled cavities (12) in their periphery that house semi-circular mating heads (13) of free receiving nut (14) that threads by tensioning the threaded end (15) of angled sectioned tensioning spokes (16).
La rueda tiene una manzana de orificios lisos (17), sin tuercas ni rosca de templado en la manzana, que reciben las cabezas inclinadas (18) de los radios tensores seccionados angulados (16); donde los radios tensores seccionados angulados (16) se componen de una cabeza de sección semicircular (19), un pliegue (20) con ángulo (21 ) entre 60° y 170° respecto a la dirección del radio tensor, una sección recta (38) y una sección inclinada (22) con doblado en su sección cercana a la cabeza en una longitud entre 1% y 10% de la longitud total del radio para establecer el grado de inclinación e inclinación. The wheel has a block with smooth holes (17), without nuts or a tempering thread in the block, which receive the inclined heads (18) of the angled sectioned tension spokes (16); where the angled sectioned tension radii (16) are composed of a semicircular section head (19), a fold (20) with an angle (21) between 60 ° and 170 ° with respect to the direction of the tension radius, a straight section (38 ) and an inclined section (22) with bending in its section near the head in a length between 1% and 10% of the total length of the radius to establish the degree of inclination and inclination.
La configuración de la rueda con radios tensores seccionados angulados (16) tiene una división en cuatro cuadrantes que permiten que la inclinación de los radios tensores seccionados angulados (16) y el pliegue (20) con ángulo (21) entre 60° y 170° respecto a la dirección del radio tensor, que en combinación con cavidades periféricas de angulación vertical y angulación radial variables se garantiza que los radios no se choquen como sucedería con radios tensores rectos salidos desde una trayectoria sin angulaciones radiales o verticales de la cavidad periférica del rin al eje central. La distribución de cavidades angulares (12) en cada cuadrante de los cuatro cuadrantes de secciones radiales, combinado con el pliegue (20) con ángulo (21) entre 60° y 170° respecto a la dirección del radio tensor forma una repartición independiente en la periferia de la rueda, pero que en conjunto al unir todos radios tensores seccionados angulados (16) con su respectiva cabeza acoplable (13) forman la simetría de la rueda. The configuration of the wheel with angled sectioned tension spokes (16) has a division into four quadrants that allow the inclination of the angled sectioned tension spokes (16) and the fold (20) with angle (21) between 60 ° and 170 ° Regarding the direction of the tensioning radius, which in combination with peripheral cavities of variable vertical and radial angulation ensures that the spokes do not collide as would happen with straight tensioning spokes exiting from a path without radial or vertical angles of the peripheral cavity of the rim to the central axis. The distribution of angular cavities (12) in each quadrant of the four quadrants of radial sections, combined with the fold (20) with angle (21) between 60 ° and 170 ° with respect to the direction of the tension radius, forms an independent distribution in the periphery of the wheel, but which together when joining all angled sectioned tension spokes (16) with their respective coupling head (13) form the symmetry of the wheel.
La ubicación y conexión de cada uno de los radios tensores seccionados angulados (16) que unen la manzana de orificios lisos (17) con el lateral de perfil de rin (10) denominado “cara A” y con el lateral de perfil de rin (11) denominado “cara B” tiene una distribución intercalada; donde cada una de las cavidades anguladas (12) del lateral de perfil de rin (10) se conecta a un orificio (23) de la manzana de orificios lisos (17) y el orificio (23) de la manzana de orificios lisos (17) se conecta a la cavidad angulada (12) del lateral de perfil (11) paralelo. The location and connection of each of the angled sectioned tensioning spokes (16) that join the block of smooth holes (17) with the side of the rim profile (10) called “face A” and with the side of the rim profile ( 11) called "face B" has an interleaved distribution; where each of the angled cavities (12) of the side of the rim profile (10) is connected to a hole (23) of the block of smooth holes (17) and the hole (23) of the block of smooth holes (17 ) is connected to the angled cavity (12) of the parallel profile side (11).
La división del rin circular tiene cuatro cuadrantes radiales donde están las perforaciones de las cavidades angulares (12), en cada uno de los cuadrantes se tienen múltiples cavidades angulares (12), entre 7 cavidades angulares (12) para un rin con 28 radios tensores hasta 10 cavidades angulares (12) para un rin con 40 radios tensores; donde dichas cavidades angulares (12) están divididas en toda la periferia del rin de manera simétrica en la circunferencia para distribuir la fuerza de tensión y soportar los impactos de compresión de la llanta, pero no obligatoriamente con distancia radial homogénea entre cada una de ellas; de manera que existe una variación entre los grados radiales de cada una de las cavidades anguladas (12). The division of the circular rim has four radial quadrants where the perforations of the angular cavities (12) are, in each of the quadrants there are multiple angular cavities (12), among 7 angular cavities (12) for a wheel with 28 tensioning radii. up to 10 angular cavities (12) for a wheel with 40 take-up spokes; where said angular cavities (12) are divided throughout the periphery of the rim symmetrically in the circumference to distribute the tension force and withstand the compression impacts of the rim, but not necessarily with homogeneous radial distance between each one of them; so that there is a variation between the radial degrees of each of the angled cavities (12).
De igual manera las cavidades angulares (12) tienen en su perforación una angulación en grados verticales que van desde 0o verticales hasta 35° verticales como se muestra en la figura 10 y en la figura 11 respectivamente; pero preferiblemente entre 15° verticales y 35° verticales. Cada uno de los cuatro cuadrantes tienen cuatro tipos de cavidad angular (12) intercalados sobre el lateral de perfil de rin (10) y el lateral de perfil de rin (11). Un primer tipo de cavidad (39) con cavidades angulares entre 0o verticales hasta 24,9°, pero preferiblemente entre 15° verticales hasta 24,9° verticales, un segundo tipo de cavidad (40) con cavidades angulares entre 25° verticales hasta 35° verticales, un tercer tipo de cavidad (41 ) con trayectoria de radio hacia el interior del ancho del rin y un cuarto tipo de cavidad (42) con trayectoria de radio hacia el exterior del ancho del rin; con los cuatro tipos de cavidades angulares (12) sobre el lateral de perfil de rin (10) y el lateral de perfil de rin (11). In the same way, the angular cavities (12) have in their perforation an angle in vertical degrees ranging from 0 or vertical to 35 ° vertical as shown in Figure 10 and Figure 11 respectively; but preferably between 15 ° vertical and 35 ° vertical. Each of the four quadrants has four types of angular cavity (12) sandwiched on the side of the rim profile (10) and the side of the rim profile (11). A first type of cavity (39) with angular cavities between 0 or vertical up to 24.9 °, but preferably between 15 ° vertical up to 24.9 ° vertical, a second type of cavity (40) with angular cavities between 25 ° vertical up to 35 ° vertical, a third type of cavity (41) with a radius path inside the width of the wheel and a fourth type of cavity (42) with a radius path outside the width of the wheel; with the four types of angular cavities (12) on the side of the rim profile (10) and the side of the rim profile (11).
En una modalidad de la invención las cavidades angulares (12) tienen en su perforación una angulación en grados verticales que van desde 15° verticales hasta 35° verticales. Cada uno de los cuatro cuadrantes tienen tres tipos de cavidad angular (12) intercalados. Un primer tipo de cavidad (39) con cavidades angulares entre 15° verticales hasta 35°, un segundo tipo de cavidad (41 ) con trayectoria de radio hacia el interior del ancho del rin y un tercer tipo de cavidad (42) con trayectoria de radio hacia el exterior del ancho del rin; con los tres tipos de cavidades angulares (12) sobre el lateral de perfil de rin (10) y el lateral de perfil de rin (11). In one embodiment of the invention, the angular cavities (12) have in their perforation an angle in vertical degrees ranging from 15 ° vertical to 35 ° vertical. Each of the four quadrants has three types of angular cavity (12) interspersed. A first type of cavity (39) with angular cavities between 15 ° vertical to 35 °, a second type of cavity (41) with a radius path into the width of the rim and a third type of cavity (42) with a path of radius to the outside of the width of the rim; with the three types of angular cavities (12) on the side of the rim profile (10) and the side of the rim profile (11).
La rueda sin neumático con radios tensores seccionados, angulados e inclinados de fijación a rin en cavidades periféricas con perforaciones con angulaciones de grados verticales y radiales variables combina en cada cuadrante el primer tipo de cavidad (39) con cavidades angulares entre 0o verticales hasta 24,9° verticales, con el segundo tipo de cavidad (40) con cavidades angulares entre 25° verticales hasta 35° verticales, con el tercer tipo de cavidad (41) con trayectoria de radio hacia el interior del ancho rin, con el cuarto tipo de cavidad (42) con trayectoria de radio hacia el exterior del ancho del rin, al tiempo que combina entre 7 cavidades angulares (12) para un rin con 28 radios tensores y hasta 10 cavidades angulares (12) para un rin con 40 radios tensores; donde los radios tensores seccionados angulados (16) tienen longitud variable pero igual tensión y tiene un pliegue (20) con ángulo (21) entre 60° y 170° respecto a la dirección del radio tensor, con el pliegue (20) formado por una sección cercana a la cabeza en una longitud entre 1% y 10% de la longitud total del radio para establecer el grado de inclinación. En una modalidad de la invención, para 36 radios tensores seccionados angulados (16), los radios tensores seccionados angulados (16) colocados en una manzana con freno en un lado, están clasificados en cuatro grupos por cuatro cuadrantes divididos también en su colocación en la manzana de orificios lisos (17) como izquierdos, derechos o internos y externos: un primer cuadrante con la cuarta parte de los radios internos derechos, es decir, nueve radios del lado del freno; un segundo cuadrante con la cuarta parte siguiente de los radios internos izquierdos del lado opuesto al freno, es decir, nueve radios; un tercer cuadrante con la cuarta parte siguiente de los radios externos derechos del lado del freno, es decir, nueve radios; y un último cuadrante con la última cuarta parte de los radios externos izquierdos del lado opuesto al freno, es decir, nueve radios; cada uno de los radios tensores con el pliegue (20) y ángulo (21) entre 60° y 170° respecto a la dirección del radio tensor. De manera que los radios del lado del freno son los radios internos o externos que parten de la manzana desde la aleta opuesta del lateral de perfil de rin (10) que coincide con la cara de la manzana en donde se coloca el freno; y los radios del lado opuesto al freno son los radios internos o externos que parten de la manzana desde la aleta opuesta al lateral de perfil de rin (11) de la rueda donde no hay freno. The wheel without tire with sectioned, angled and inclined tensioning spokes for fixing to the rim in peripheral cavities with perforations with variable vertical and radial degree angles combines in each quadrant the first type of cavity (39) with angular cavities between 0 or vertical up to 24 , 9 ° vertical, with the second type of cavity (40) with angular cavities between 25 ° vertical to 35 ° vertical, with the third type of cavity (41) with a radius path towards the inside of the width rim, with the fourth type bore (42) with radius path out of the rim width, while combining between 7 angular cavities (12) for a 28-spoke wheel and up to 10 angular cavities (12) for a 40-spoke wheel ; where the angled sectioned tension radii (16) have a variable length but equal tension and have a fold (20) with an angle (21) between 60 ° and 170 ° with respect to the direction of the tension radius, with the fold (20) formed by a section near the head in a length between 1% and 10% of the total length of the radius to establish the degree of inclination. In one embodiment of the invention, for 36 angled sectioned tension spokes (16), the angled sectioned tension spokes (16) placed in a block with brake on one side, are classified into four groups by four quadrants also divided in their placement in the block of smooth holes (17) such as left, right or internal and external: a first quadrant with a quarter of the right internal spokes, that is, nine spokes on the brake side; a second quadrant with the next fourth part of the left inner spokes on the side opposite the brake, that is, nine spokes; a third quadrant with the next fourth part of the right outer spokes on the brake side, that is, nine spokes; and a last quadrant with the last quarter of the left outer spokes on the side opposite the brake, that is, nine spokes; each of the tightening radii with the fold (20) and angle (21) between 60 ° and 170 ° with respect to the direction of the tightening radius. So the spokes on the side of the brake are the internal or external spokes that start from the block from the opposite fin of the side of the rim profile (10) that coincides with the face of the block where the brake is placed; and the spokes on the side opposite to the brake are the internal or external spokes that start from the apple from the wing opposite the side of the rim profile (11) of the wheel where there is no brake.
La manzana de orificios lisos (17) tiene unos orificios (23) que alojan cabezas inclinadas (18) de los tensores seccionados angulados (16), estos orificios (23) están externamente en ramificaciones (24) de la manzana. En una modalidad de la invención, los orificios (23) están en cavidades y no en ramales donde las cavidades estarán en la parte interna de la manzana. The smooth-hole block (17) has holes (23) that house inclined heads (18) of the angled sectioned tensioners (16), these holes (23) are externally in branches (24) of the block. In one embodiment of the invention, the holes (23) are in cavities and not in branches where the cavities will be in the internal part of the block.
El proceso para fabricar la rueda sin neumático con radios tensores seccionados angulados e inclinados de fijación a rin en cavidades periféricas, donde las ruedas tienen ancho con medidas entre 3.556 cm (1 .40 pulgadas) hasta 10.795 cm (4.25 pulgadas) y estaturas desde 40.64 cm (16 pulgadas) hasta 53.34 cm (21 pulgadas), tiene los siguientes pasos, sin ser una limitante de la invención para colocar más radios tensores o menos radios tensores: The process to manufacture the tireless wheel with angled and inclined sectioned tensioning spokes fastened to the rim in peripheral cavities, where the wheels have widths with measurements between 3.556 cm (1.40 inches) to 10.795 cm (4.25 inches) and heights from 40.64 cm (16 inches) to 53.34 cm (21 inches), has the following steps, without being a limitation of the invention, to place more tensioning radii or less tensioning radii:
1 . Seleccionar un perfil para rin (50) estructural con temple O, con una cavidad (48) que aloja aire hermético entre la llanta y el rin (50), que tiene un lateral de perfil de rin (10) denominado “cara A” y otro lateral de perfil de rin (11) denominado “cara B” para realizar perforaciones con angulaciones verticales y perforaciones angulaciones radiales sobre el lateral de perfil de rin (10) y el lateral de perfil de rin (11). 1 . Select a structural rim profile (50) with O temper, with a cavity (48) that houses airtight air between the rim and the rim (50), which has a side of the rim profile (10) called "face A" and Another side of the rim profile (11) called "face B" to perform perforations with vertical angles and radial angulation holes on the side of the rim profile (10) and the side of the rim profile (11).
2. Curvar para formar círculo en curvadoras de perfil. 2. Bend to circle on profile benders.
3. Cortar con cortadora asistida por lubricación las unidades para formar el rin. 3. Oil-assisted cutter cut the units to form the rim.
4. Realizar un segundo corte de precisión en máquina para formar una circunferencia de diámetro exacta. 5. Soldar por inducción o chisporroteo los extremos laterales y perimetrales de la rueda aplicando electricidad para obtener la rueda con el diámetro establecido en el paso 6; con soldadura sólida (37), sin poros, ni fracturas aplicando presiones hidroneumático entre 0.4MPa hasta 0.6MPa y voltaje entre 440 V hasta 460 V a 1.1 A hasta 1.2 A por cada 1 m2 de área de soldadura. 4. Make a second precision machine cut to form an exact diameter circumference. 5. Weld by induction or sputtering the lateral and perimeter ends of the wheel applying electricity to obtain the wheel with the diameter established in step 6; with solid welding (37), without pores or fractures applying hydropneumatic pressures between 0.4MPa up to 0.6MPa and voltage between 440 V up to 460 V at 1.1 A up to 1.2 A for every 1 m2 of welding area.
6. Presionar del centro hacia afuera del perfil con molde cónico con presiones entre 12.410,57 kPa (1800 psi) hasta 17.236,9 kPa (2500 psi) para redondear la circunferencia y eliminar tensiones en el material. 6. Press from the center out of the conical mold profile with pressures between 12,410.57 kPa (1800 psi) to 17,236.9 kPa (2500 psi) to round the circumference and eliminate stresses in the material.
7. Eliminar con máquina de control numérico asistido por computador (CNC) los sobrantes de soldadura (37) en la periferia del rin. 7. Eliminate with a computer-assisted numerical control (CNC) machine the excess welding (37) on the periphery of the rim.
8. Pulir con lija zona de soldadura (37). 8. Sand the welding area (37).
9. Segundo redondeo con máquina de control numérico 9. Second rounding with numerical control machine
10. Segundo lijado con máquina para pulir circunferencias. 10. Second sanding with machine to polish circumferences.
11 . Calentar en horno de inducción a temperatura 185 °C y 195 °C durante 5 horas a 7 horas para templar y obtener dureza entre 14 Webster - 16 Webster y tenacidad con temple entre T5 - T6. eleven . Heat in an induction furnace at temperatures of 185 ° C and 195 ° C for 5 hours to 7 hours to temper and obtain hardness between 14 Webster - 16 Webster and toughness with temper between T5 - T6.
12. Trazar el recorrido entre las perforaciones de la manzana central y las perforaciones del lateral de perfil de rin (10) y el lateral de perfil de rin (11), en igual número a las perforaciones correspondientes de la manzana, ya sean 28, 32, 36 o 40 trazo de línea y numerar las perforaciones en el lateral de perfil de rin (10) y el lateral de perfil de rin (11 ). 12. Trace the route between the perforations of the central block and the perforations of the side of the rim profile (10) and the side of the rim profile (11), in equal numbers to the corresponding perforations of the block, whether they are 28, 32, 36 or 40 line trace and number the perforations on the rim profile side (10) and the rim profile side (11).
13. Determinar el ángulo de los grados verticales entre 0o verticales y 35° verticales de cada perforación del lateral de perfil de rin (10) y el lateral de perfil de rin (11), combinada con el ángulo de los grados radiales 1o y 359° con desplazamiento en el plano cartesiano de dichas perforaciones para formar una cavidad (12) única para la recepción de cada radio tensor roscado inclinado. 13. Determine the angle of the vertical degrees between 0 or vertical and 35 ° vertical of each bore of the side of the rim profile (10) and the side of the rim profile (11), combined with the angle of the radial degrees 1 or and 359 ° with movement in the Cartesian plane of said perforations to form a single cavity (12) for the reception of each inclined threaded tensioning radius.
14. señalar la cavidad de válvula (48) en el lado diametralmente opuesto a la soldadura transversal (36) del rin (50) del paso 7 para colocar la válvula de insuflado. 14. Mark the valve cavity (48) on the side diametrically opposite the transverse weld (36) of the rim (50) from step 7 to position the blowing valve.
15. Señalar la primera cavidad (12) sobre el exterior del lateral de perfil de rin (10) a la izquierda de la perforación de la cavidad de válvula (48) con la técnica conocida como rin de alineación izquierda, como se muestra en la fig. 5. 15. Mark the first cavity (12) on the outside of the side of the rim profile (10) to the left of the bore of the valve cavity (48) with the technique known as the left alignment rim, as shown in the fig. 5.
16. Voltear horizontalmente el rin (50) y señalar la segunda cavidad (12) sobre el exterior del lateral de perfil de rin (11) a la izquierda de la señal de la primera cavidad (12). 16. Flip the wheel (50) horizontally and mark the second pocket (12) on the outside of the wheel profile side (11) to the left of the first pocket mark (12).
17. Voltear horizontalmente el rin (50) y señalar la tercera cavidad (12) sobre el exterior del lateral de perfil de rin (10) a la izquierda de la señal de la segunda cavidad (12) y continuar sucesivamente en sentido horario alternando el lateral de perfil de rin (10) y el lateral de perfil de rin (11) hasta completar las 28, 32, 36 o 40 señales de las perforaciones para radios en toda la circunferencia por los dos laterales. 18. Perforar con taladro de maquina CNC las señales de perforaciones de las cavidades (12) para cada radio en el lateral de perfil de rin (10) y en el lateral de perfil de rin (11) que determinan la trayectoria y largo del radio con su correspondiente inclinación, de acuerdo con los grados específicos de cada cavidad (12) con sus grados verticales y grados radiales. 17. Flip the wheel (50) horizontally and mark the third cavity (12) on the outside of the side of the wheel profile (10) to the left of the second cavity (12) mark and continue successively clockwise alternating the side of the rim profile (10) and the side of the rim profile (11) until completing the 28, 32, 36 or 40 marks of the perforations for spokes around the entire circumference on the two sides. 18. Drill with a CNC machine drill the drilling signals of the cavities (12) for each radius on the side of the rim profile (10) and on the side of the rim profile (11) that determine the trajectory and length of the radius with its corresponding inclination, according to the specific degrees of each cavity (12) with its vertical degrees and radial degrees.
19. Perforar con taladro de maquina CNC la señal de la cavidad de válvula (48). 19. Drill the valve cavity (48) mark with a CNC machine drill.
20. Determinar el largo y los ángulos en grados de todos y cada uno de los radios que unirán la manzana con el rin (50) 20. Determine the length and the angles in degrees of each and every one of the radii that will join the apple with the rim (50)
21 . Cortar los radios con cabeza semicircular rectos del paso número 20 y cortar con cortadora eléctrica, doblar la sección cercana a la cabeza en la longitud entre 1% y 10% de la longitud total del radio para establecer el grado de inclinación que concuerde con la cavidad (12) y roscar por laminación el lado terminal opuesto a la cabeza. twenty-one . Cut straight semicircular head spokes from step 20 and cut with electric cutter, bend near head section in length between 1% and 10% of total length of spoke to set degree of tilt to match cavity (12) and roll threading the end side opposite the head.
22. Pintar el rin y los radios con puntura electrostática 22. Paint the rim and spokes with electrostatic paint
23. Tomar el rin horizontalmente con cara lateral de perfil de rin (10) hacia arriba perforación de la cavidad de válvula (48) frente al operario y la manzana ubicando hacia arriba el alojamiento del disco del freno con la primera perforación (12) a la izquierda del roto de la válvula. 23. Take the rim horizontally with the side face of the rim profile (10) facing up the bore of the valve cavity (48) in front of the operator and the block, placing the brake disc housing up with the first bore (12) to the left of the broken valve.
24. Colocar radios internos llevando los radios que salen de la Cara A (46) de la manzana (17) a las perforaciones de lateral de perfil de rin (11) y los de la Cara B (47) de la manzana (17) a las perforaciones lateral de perfil de rin (10), fijándolos, roscando su de tuerca receptora (14). 24. Place internal spokes bringing the spokes that come out of Face A (46) of the block (17) to the side perforations of the rim profile (11) and those of Face B (47) of the block (17) to the lateral perforations of the rim profile (10), fixing them, threading their receiving nut (14).
25. Colocar los radios externos llevando los radios que salen de la Cara A (46) de la manzana (17) a las perforaciones de lateral de perfil de rin (11) y los de la Cara B (47) a las perforaciones de lateral de perfil de rin (10), fijándolos, roscando su de tuerca receptora (14). 25. Place the external spokes bringing the spokes that come out of Face A (46) of the block (17) to the lateral perforations of the rim profile (11) and those of Face B (47) to the lateral perforations of rim profile (10), fixing them, threading their receiving nut (14).
26. Ubicar el disco de freno en uno de los laterales de la manzana (17) y clasifica cuatro grupos de radios: radios internos SI freno (32) que se ubican en la parte interna del lateral de la manzana (17) donde está ubicado el disco del freno (31) de la fig.13, radios internos NO freno (33) que se ubican en la parte interna del lateral de la manzana (17) donde no está ubicado el disco del freno (31 ) de la fig. 14, radios externos SI freno (34) que se ubican en la parte externa del lateral de la manzana (17) donde está ubicado el disco del freno (31) de la fig. 15 y radios externos NO freno (35) que se ubican en la parte externa del lateral de la manzana (17) donde no está ubicado el disco del freno (31 ) de la fig. 16. 26. Locate the brake disc on one of the sides of the block (17) and classify four groups of spokes: SI brake internal spokes (32) that are located on the inside of the side of the block (17) where it is located. the brake disc (31) of fig. 13, internal spokes NOT brake (33) that are located in the internal part of the side of the block (17) where the brake disc (31) of fig. 14, external SI brake spokes (34) that are located on the outside of the side of the block (17) where the brake disc (31) of fig. 15 and external NO brake spokes (35) that are located on the outside of the side of the block (17) where the brake disc (31) of fig. 16.
27. Tensionar los radios a un 40 o 50% y a centrar la rueda con centrado vertical (45) de la fig.17 y centrado horizontal (44) de la fig. 18, ajustando tensión posterior (43), fig. 19, de los radios tensores a un 70 - 85% de su tensión final definitiva, apretando torque para radios de moto con llave de medida de presión con roscado de la tuerca receptora en las cavidades del rin la terminación roscada de las cabezas de conexión. 27. Tension the spokes to 40 or 50% and center the wheel with vertical centering (45) of fig.17 and horizontal centering (44) of fig. 18, adjusting back tension (43), fig. 19, of the tensioning spokes to 70 - 85% of their final final tension, tightening torque for motorcycle spokes with a pressure measurement wrench with the threading of the receiving nut in the cavities of the rim and the threaded termination of the connection heads.
28. Colocar la llanta sin neumático y balancear la rueda obtenida. 28. Fit the rim without a tire and balance the wheel obtained.
Forma preferida de ejecutar la invención: 1. Se selecciona o diseña un perfil en temple O cuya geometría permita efectuar las perforaciones por los laterales, con aleación para garantizar la estructura, sin que se afecte la cavidad donde se aloja la llanta, esto es fundamental porque no se utilizará neumático y el perfecto sello entre la llanta y la cavidad del rin garantizará la retención perfecta del aire. Preferred way of carrying out the invention: 1. A profile is selected or designed in tempered O whose geometry allows the perforations to be made on the sides, with alloy to guarantee the structure, without affecting the cavity where the rim is housed, this is essential because the tire and the tire will not be used. A perfect seal between the rim and the rim cavity will guarantee perfect air retention.
2. Se lleva el perfil seleccionado a las curvadoras o roladoras para enrollar ruedas y se procede a formar el circulo en la medida precisa para la referencia que se está fabricando. 2. The selected profile is taken to the bending machines or rollers to wind wheels and the circle is formed in the precise measure for the reference being manufactured.
3. Se recibe un serpentín de tres unidades del paso anterior y se lleva a la máquina de corte para que separe las tres unidades, quedando los despuntes y tres riñes cortados con medida aproximada pero no final. 3. A coil of three units is received from the previous step and it is taken to the cutting machine to separate the three units, leaving the ends and three cuttings with approximate but not final measurements.
4. Se lleva una a una los riñes a la cortadora de precisión para darle el corte de precisión con la medida final de diámetro exacto. 4. The kidneys are taken one by one to the precision cutter to give the precision cut with the final exact diameter measurement.
5. Soldadura: Debe ser por técnica de inducción o chisporroteo para unión de las puntas de la rueda sin aportes, ya que esta soldadura realiza una unión sólida y confiable, sin poros, ni fracturas para garantizar la retención del aire en la cámara; en esta etapa presiones hidroneumático entre 0.4MPa hasta 0.6MPa y voltaje entre 440 V hasta 460 V a 1 .1 A hasta 1 .2 A por cada 1 m2. 5. Welding: It must be by induction or sputtering technique to join the wheel tips without contributions, since this weld makes a solid and reliable union, without pores or fractures to guarantee air retention in the chamber; in this stage, hydropneumatic pressures between 0.4MPa up to 0.6MPa and voltage between 440 V up to 460 V at 1 .1 A up to 1 .2 A per 1 m2.
6. Redondeado Preliminar: Se efectúa con una maquina que ejerce presiones del centro hacia afuera entre 12.410,57 kPa (1800 psi) hasta 17.236,9 kPa (2500 psi) y que está dotada de un herramental que tiene la forma del perfil de la rueda, se efectúa un estiramiento con fuerza hidráulica que redondea, elimina las tensiones y le da planitud al rin. 6. Preliminary Rounding: It is carried out with a machine that exerts outward pressures from the center between 12,410.57 kPa (1800 psi) up to 17,236.9 kPa (2500 psi) and that is equipped with a tooling that has the shape of the profile of the wheel, it is stretched with hydraulic force that rounds, eliminates stress and gives flatness to the wheel.
7. Desbarbe de Soldadura: Mediante una maquina control numérico asistido por computador (CNC) y con programación para el modelo correspondiente, se fija el rin en posición y la maquina procede a eliminar los sobrantes o crestas del perímetro de la soldadura. 7. Welding deburring: By means of a computer-assisted numerical control (CNC) machine and with programming for the corresponding model, the rim is fixed in position and the machine proceeds to eliminate the excesses or ridges from the perimeter of the weld.
8. Pre-lijado: Se eliminan algunas imperfecciones del perímetro de la soldadura con lijas circulares mediante un proceso manual. 8. Pre-sanding: Some imperfections on the perimeter of the weld are removed with circular sandpaper using a manual process.
9. Rectificado de Rueda mediante proceso maquina control numérico asistido por computador (CNC) en donde se fija el herramental correspondiente a la rueda en fabricación, recibe, aloja y bloquea la rueda para efectuar maquinado externo por todo el perímetro, para segundo redondeo de rueda con exactitud de diámetro y medidas dentro de los rangos de tolerancia contenidos en la norma japonesa JIS para Fabricación de Ruedas. 9. Wheel grinding using a computer-assisted numerical control (CNC) machine process where the tooling corresponding to the wheel being manufactured is fixed, receives, houses and blocks the wheel to carry out external machining around the entire perimeter, for second rounding of the wheel. with exact diameter and measurements within the tolerance ranges contained in the Japanese JIS Standard for Wheel Manufacturing.
10. Lijado Final: Mediante Lijadoras automáticas se coloca en giro la rueda y por acercamiento de las lijas y giro a velocidades adecuadas, se pule todo el perímetro de la rueda. 10. Final Sanding: Using automatic sanders, the wheel is rotated and by bringing the sandpaper together and turning at suitable speeds, the entire perimeter of the wheel is polished.
11. Temple de la Rueda: Se llevan las ruedas maquinadas a hornos de inducción en cuyo interior se distribuyen adecuadamente y se les aplican temperaturas mediante aire caliente, entre 185 y 195 °C, durante 5 a 7 horas, para obtener una dureza entre 14 a 16 Webster y tenacidad con temple entre T5 - T6 para que las ruedas se recuperen cuando se sometan a esfuerzos críticos tales como impactos con andenes o impactos por huecos. A continuación, en escáner industrial se escanea la manzana de la moto y el rin seleccionado para ensamble, se digitaliza, obteniendo un Sólido de cada pieza y con ellos continuamos el proceso. 11. Wheel Hardening: The machined wheels are taken to induction furnaces inside which they are properly distributed and temperatures are applied by hot air, between 185 and 195 ° C, for 5 to 7 hours, to obtain a hardness between 14 to 16 Webster and tempered toughness between T5 - T6 so wheels will recover when subjected to critical stresses such as platform impacts or gap impacts. Next, in an industrial scanner, the apple of the motorcycle is scanned and the selected rim for assembly is digitized, obtaining a Solid of each piece and with them we continue the process.
Dichos Sólidos los llevamos a un programa Diseño Asistido por Computador (CAD), y se elabora un diseño o plano preliminar, colocando en posición horizontal el sólido del rin seleccionado y en el centro el sólido de la manzana en la misma posición. We take these Solids to a Computer Aided Design (CAD) program, and a preliminary design or plan is made, placing the solid of the selected rim in a horizontal position and in the center the solid of the block in the same position.
Con estos elementos posicionados se traza la línea del recorrido entre las perforaciones de la manzana y los laterales del rin donde se efectuarán las perforaciones en los lados del perfil, en igual número a las perforaciones de la manzana, ya sean 28, 32, 36 o 40 trazos de línea dependiendo del número de perforaciones de la manzana. El trazo de las líneas de perforaciones debe guardar simetría para que las cargas queden repartidas de la mejor manera, pero no es de riguroso cumplimiento, pudiendo modificar grupos o unidades de radios que rompen esta recomendación sin afectar el resultado final. With these elements positioned, the line of the route is drawn between the perforations in the block and the sides of the rim where the perforations will be made on the sides of the profile, in equal numbers to the perforations in the block, whether they are 28, 32, 36 or 40 line strokes depending on the number of perforations in the apple. The outline of the perforation lines must keep symmetry so that the loads are distributed in the best way, but it is not strictly enforced, being able to modify groups or units of radii that break this recommendation without affecting the final result.
Los 28, 32, 36 o 40 trazos de línea aportan las angulaciones o grados de cada una de las perforaciones a efectuar en cada la cara del rin, con las correspondientes inclinaciones en grados, tanto grados verticales como grados radiales. The 28, 32, 36 or 40 lines provide the angles or degrees of each of the holes to be made on each face of the rim, with the corresponding inclinations in degrees, both vertical degrees and radial degrees.
El plano preliminar también nos entrega el largo y la curvatura o ángulos en grados de todos y cada uno de los radios que unirán la manzana con el rin. The preliminary plane also gives us the length and the curvature or angles in degrees of each and every one of the radii that will join the apple with the rim.
Concluido el plano preliminar, se debe efectuar revisión minuciosa que permita detectar si un radio interfiere o se cruza en el trayecto con otro radio o con otros radios y se procede a efectuar las modificaciones que fueren necesarias, eliminando las interferencias que se presenten, modificando la ubicación, los grados de 1 , 2 o todos los orificios, ya que el rin permite 360° de opción para las perforaciones con angulaciones tanto verticales entre 0o y 35°, como perforaciones con angulaciones radiales entre 1 ° y 359°, que se pueden encontrar y combinar válidamente para efectuar dichas perforaciones, que no riñen y facilita la aplicación de la innovación. De esta manera se evidencia que la solución propuesta, propone una nueva manera de solucionar el diseño, y configuración de rueda sin neumático, ya que la invención tiene la combinación de perforaciones con variación angular y perforaciones con variación radial, que se combinan ahora con radios tensores seccionados e inclinados de fijación a rin en dichas perforaciones con cavidades periféricas, para que cualquier tipo de relación entre rin y manzana a través del radio tenga una distribución uniforme de fuerzas pero sin los inconvenientes de roce o cruce de radios. El plano corregido resultante es el definitivo. Las perforaciones finales entregan los planos de los radios que se deben emplear en este modelo, el largo exacto de cada uno, así mismo nos entrega de manera precisa los grados y la curvatura haciéndolos coincidentes, partiendo desde la perforación de la manzana hasta la perforación que se le asigna en la Cara A o cara B del rin. Once the preliminary plan is concluded, a detailed review must be carried out to detect if a radio interferes or crosses the path with another radio or with other radios and proceeds to carry out the necessary modifications, eliminating the interferences that arise, modifying the location, grades 1, 2 or all orifices, since the wheel allows 360 ° of choice for drilling with angles both vertically between 0 ° and 35 °, as perforations with radial angles between 1 ° and 359 °, that they can find and combine validly to carry out said perforations, which do not quarrel and facilitate the application of the innovation. In this way, it is evident that the proposed solution proposes a new way to solve the design and configuration of a wheel without a tire, since the invention has the combination of perforations with angular variation and perforations with radial variation, which are now combined with spokes. sectioned and inclined turnbuckles for fixing to the rim in said perforations with peripheral cavities, so that any type of relationship between rim and apple through the radius has a uniform distribution of forces but without the drawbacks of friction or crossing of radii. The resulting corrected plane is the final one. The final perforations provide the planes of the radii that must be used in this model, the exact length of each one, as well as precisely the degrees and curvature, making them coincident, starting from the perforation of the block to the perforation that It is assigned to Face A or Face B of the wheel.
Múltiples combinaciones de grados de inclinación de cada uno de los radios tensores, combinados también con múltiples largos que tiene cada uno de los radios, siendo válido que haya unos radios más largos y otros más cortos. En el desarrollo de la técnica para cada rin se levantará un plano de los diferentes radios que arroje el diseño para el armado del rin. En los planos irán consignadas las cotas del largo total, de la distancia entre la cabeza y el lugar de la curva y se incluyen los grados de curvatura de cada radio o de cada grupo de radios. Los grados de inclinación y el largo variable de cada uno de los radios tensores es la segunda parte fundamental de la invención, que complementa los grados angulares y los grados radiales de la cavidad formada en cada una de las perforaciones. Multiple combinations of degrees of inclination of each of the tensioning spokes, also combined with multiple lengths that each of the spokes has, being valid that there are longer and shorter spokes. In the development of the technique for each wheel, a plan of the different radii will be drawn up that shows the design for the assembly of the wheel. In the plans, the dimensions of the total length, of the distance between the head and the place of the curve will be consigned, and the degrees of curvature of each radius or each group of radii will be included. The degrees of inclination and the variable length of each of the tensioning radii is the second fundamental part of the invention, which complements the angular degrees and the radial degrees of the cavity formed in each of the perforations.
Como aprecia, la nueva solución consiste en la combinación en el elemento final de la variedad de perforaciones en variedad de grados, tanto verticales como radiales, con las medidas también variables para cada uno de los largos e inclinaciones de los radios, haciendo posible, sin tocar la geometría de la manzana, adaptarle a una rueda de un rin sin neumático a cualquier tipo de manzana. As you can see, the new solution consists in the combination in the final element of the variety of perforations in a variety of degrees, both vertical and radial, with also variable measurements for each of the lengths and inclinations of the spokes, making it possible, without touch the geometry of the apple, adapt a wheel with a rim without a tire to any type of apple.
Para continuar, se numeran todas y cada una de las perforaciones, se señalan los laterales y se identifica la alineación del rin. El proceso de identificación del rin es universal, se aplica a todos sin importar el número de perforaciones, anchos o estaturas, solamente cambiará el número de perforaciones de 28, 32, 36 o 40. To continue, each and every bore is numbered, the sides are marked, and the wheel alignment is identified. The wheel identification process is universal, it applies to everyone regardless of the number of holes, widths or heights, only the number of holes will change from 28, 32, 36 or 40.
Paso 1 : Tomando el plano anterior procedemos a ubicar la soldadura transversal (36) o unión del rin y al lado diametralmente opuesto, buscando el centro de la cara interna o ancho del rin, ubicamos la perforación para colocar la válvula de inflado o suministro de aire. Esta perforación (48) debe quedar en medio de dos perforaciones laterales del rin, de manera que inmediatamente después de la perforación de la válvula (48), la primera perforación (12) de radio debe quedar a la izquierda como se muestra en la Fig. 5 en un Rin de Alineación Izquierda. También es aplicable a ruedas de alineación derecha, pero es muy escasa su producción, siendo la más frecuente y casi única, la rueda de Alineación Izquierda. Paso 2: Ubicamos la rueda en un plano horizontal de tal manera que el roto de la válvula quede hacia el operario, la cara o lateral superior, la llamaremos cara A y la Cara o Lateral inferior la llamaremos Cara B de la Fig. 6, Step 1: Taking the previous plane we proceed to locate the transverse weld (36) or joint of the rim and to the diametrically opposite side, looking for the center of the internal face or width of the rim, we locate the perforation to place the inflation valve or supply of air. This perforation (48) must be in the middle of two lateral perforations of the rim, so that immediately after the perforation of the valve (48), the first perforation (12) of the radius must be on the left as shown in Fig. 5 on a Left Alignment Rim. It is also applicable to right alignment wheels, but its production is very scarce, the most frequent and almost unique being the Left Alignment wheel. Step 2: We place the wheel in a horizontal plane in such a way that the broken of the valve is towards the operator, the upper face or side, we will call it Face A and the lower Face or Side we will call Face B of Fig. 6,
Establecidos estos parámetros, iniciando a la izquierda en sentido horario después del roto de la Válvula en la Cara A (Superior), estará la perforación Número 1 para radios, vamos a la cara B (inferior) y allí estará la perforación para radios Número 2, continuamos en sentido horario y volvemos a la Cara A (superior) y allí se ubicará la perforación Numero 3 para radios, vamos a la Cara B (inferior) y allí se ubicará la perforación Numero 4 para radios y así sucesivamente alternando Cara A a Cara B completamos las 28, 32, 36 o 40 perforaciones para radios en toda la circunferencia por los dos laterales, de tal manera que las perforaciones con números impares estarán todas en la cara A y las perforaciones con números pares estarán todas en la Cara B de la Fig. 6. Once these parameters have been established, starting to the left in a clockwise direction after breaking the Valve in Face A (Upper), there will be perforation Number 1 for spokes, we go to face B (lower) and there will be perforation for spokes Number 2 , we continue in a clockwise direction and return to Face A (upper) and there will be located perforation Number 3 for spokes, we go to Face B (lower) and there will be located perforation Number 4 for spokes and so on, alternating Face A to Face B We complete the 28, 32, 36 or 40 perforations for spokes around the entire circumference on both sides, in such a way that the perforations with odd numbers will all be on face A and the perforations with even numbers will all be on Face B of Fig. 6.
Con la rueda identificada se le dará trámite al rin para maquinado y con esta nomenclatura elimina posibles errores o equivocaciones tanto en la operación de maquinado, como en el armado final del rin y se procede al maquinado. With the identified wheel, the wheel will be processed for machining and with this nomenclature, possible errors or mistakes are eliminated both in the machining operation, as in the final assembly of the wheel and proceed to machining.
RIN: Tomamos el plano resultante del paso anterior y lo llevamos a una maquina Computer Numerical Control (CNC) en donde introducimos el programa para el maquinado de este rin, la maquina realiza uno a uno los taladros o perforaciones para los radios. RIN: We take the plane resulting from the previous step and take it to a Computer Numerical Control (CNC) machine where we enter the program for the machining of this rim, the machine makes the holes or perforations for the spokes one by one.
El programa suministra la posición de cada perforación, entregando tanto los grados verticales de la fig. 10 y de la fig. 11 , como grados radiales de la fig. 9. Para finalizar y en posición vertical el programa entrega los datos para la ubicación y se ejecuta la perforación de la válvula concluyendo el maquinado del rin. The program supplies the position of each perforation, giving both the vertical degrees of fig. 10 and fig. 11, as radial degrees in FIG. 9. To finish and in the vertical position, the program delivers the data for the location and the drilling of the valve is executed, concluding the machining of the rim.
Para la fabricación y ensamble de los radios se procede así: For the manufacture and assembly of the spokes, proceed as follows:
RADIOS: Se toma el plano de los radios resultante del proceso de diseño con el número de radios a utilizar, los cuales son con cabeza, rectos y en un largo mucho mayor para corte y roscado final. Se procede a acondicionarlos utilizando una maquina cortadora, una maquina dobladora y una maquina roscadora, así: SPOKES: The plane of the spokes resulting from the design process is taken with the number of spokes to be used, which are headed, straight and in a much longer length for cutting and final threading. They are conditioned using a cutting machine, a bending machine and a threading machine, as follows:
CORTE: Ponemos a punto la maquina Cortadora y se procede a cortar los radios en su largo total, cota suministrada en el plano. DOBLADO: Con la maquina DOBLADORA a punto se doblan los radios, según las cotas, en grados, suministradas en el plano. CUTTING: We fine-tune the cutting machine and proceed to cut the radii in their total length, dimension supplied in the drawing. BENDING: With the BENDING machine on point, the radii are bent, according to the dimensions, in degrees, provided in the drawing.
ROSCADO: Los radios cortados y curvados y con la ROSCADORA a punto se procede a realizar el roscado de cada uno por el sistema de laminación. THREADING: The radii cut and curved and with the THREADING MACHINE ready, the threading of each one is carried out using the lamination system.
Concluida la operación de maquinado de los radios de la fig. 12 en los riñes, se pasa a acabado final con Pintura Electrostática y decorado con Tampografía e impresión Láser. En la impresión Láser se estampa la referencia del rin, la clase de rin para conformar la rueda sin neumático y se identifica la marca y el modelo de la moto para la que fue diseñado. Once the machining operation of the spokes in fig. 12 in the kidneys, it is finished with Electrostatic Painting and decorated with Pad Printing and Laser printing. In the laser printing, the reference of the rim is stamped, the class of rim to form the wheel without a tire and the make and model of the motorcycle for which it was designed is identified.
Cada uno de los diseños para cada tipo de rin es adecuado a su manzana por su combinación de la variedad de perforaciones en variedad de grados, tanto verticales como radiales, con las medidas también variables para cada uno de los largos e inclinaciones de los radios; por lo que utilizar el producto final de rueda sin neumático en otro tipo de diseño de moto para la que no fue creado ocasionando rotura de radios y fallas de carga tensora que compromete la seguridad de los usuarios. Each one of the designs for each type of wheel is suitable for its block due to its combination of the variety of perforations in a variety of degrees, both vertical and radial, with also variable measurements for each of the lengths and inclinations of the spokes; Therefore, using the final product of a wheel without a tire in another type of motorcycle design for which it was not created, causing spoke breakage and tension load failures that compromise the safety of users.
Para el ensamble de los radios tensores en el rin, se toma el plano de armado, colocamos horizontalmente el rin Cara A hacia arriba, perforación de válvula frente al operario y dentro de él, la manzana ubicando hacia arriba el alojamiento del disco o zapata del freno. La perforación número 1 del rin estará a la izquierda del roto de la válvula. For the assembly of the tensioning spokes on the rim, the assembly plane is taken, we horizontally place the rim Face A upwards, perforation of the valve in front of the operator and inside it, the block locating upwards the housing of the disk or shoe of the Brake. The number 1 hole in the rim will be to the left of the valve break.
Se clasifican los radios, según lo ordene el plano en largos y grados de inclinación de curva. Iniciamos enhebrando en los dos laterales de la manzana los radios INTERNOS como se muestra en la fig. 13, llevando los radios que salen de la Cara A de la manzana a las perforaciones de la Cara B del rin y los de la Cara B de la manzana a las perforaciones de la Cara A del rin, fijándolos, roscando su niple o tuerca dos o tres vueltas. Seguidamente enhebramos los radios EXTERNOS como se muestra en la fig. 15, llevando los radios que salen de la Cara A de la manzana a las perforaciones de la de la Cara B del rin y los de la Cara B de la manzana a las perforaciones de la Cara A del rin, fijándolos, roscando su niple o tuerca dos o tres vueltas. Concluida esta labor se nos habrán formado dos grupos de radios, así: Radios Internos y externos Si Freno y Radios Externos e Internos No Freno. Los radios internos y externos SI FRENO son los que salen del lateral de la manzana donde está ubicado el disco o la zapata del freno y los radios Externos NO FRENO son los que salen del lateral opuesto al freno, de la manzana. De esta clasificación formamos cuatro grupos necesarios para la continuidad del proceso, así: Grupo A: Radios Internos SI FRENO. The radii are classified, as ordered by the plane in lengths and degrees of curve inclination. We start by threading the INTERNAL spokes on the two sides of the block as shown in fig. 13, bringing the spokes that come out of Face A of the block to the holes in Face B of the rim and those of Face B of the block to the holes in Face A of the wheel, fixing them, threading their nipple or nut two or three laps. Next we thread the EXTERNAL spokes as shown in fig. 15, bringing the spokes coming out of Face A of the block to the holes in Face B of the rim and those of Face B of the block to the holes in Face A of the wheel, fixing them, threading their nipple or screw two or three turns. Once this work has been completed, we will have formed two groups of spokes, as follows: Internal and external spokes Yes Brake and External and Internal spokes No Brake. The internal and external IF BRAKE spokes are those that come out of the side of the block where the brake disc or shoe is located and the External NO BRAKE spokes are those that come out of the side opposite the brake, of the block. From this classification we form four groups necessary for the continuity of the process, as follows: Group A: Internal spokes IF BRAKE.
Grupo B: Radios Internos NO FRENO. Group B: Internal spokes NO BRAKE.
Grupo C: Radios Externos SI FRENO. Group C: External Radios YES BRAKE.
Grupo D: Radios Externos NO FRENO. Group D: External Radios NO BRAKE.
Distribuidos todos los elementos como se indica anteriormente, se procede a tensionar los radios y a centrar la rueda. Aplicando el método universalmente conocido se ajustan los radios a un 40 o 50% de su tensión y pasamos la rueda al dispositivo Centrador de riñes para centrado vertical (45), centrado horizontal (44); como se muestra en las fig. 17 y fig. 18. Once all the elements are distributed as indicated above, the spokes are tensioned and the wheel centered. Applying the universally known method, the spokes are adjusted to 40 or 50% of their tension and we pass the wheel to the Kidney Centering device for vertical centering (45), horizontal centering (44); as shown in fig. 17 and fig. 18.
Se continúa ajustando la tensión de los radios a un 70 - 85% de su tensión final definitiva (43) como se muestra en la fig. 19, para este entonces la rueda deberá estar perfectamente centrada sin tener saltos horizontales, ni verticales. Continue adjusting the spoke tension to 70-85% of its final final tension (43) as shown in fig. 19, by this time the wheel must be perfectly centered without having horizontal or vertical jumps.
A partir de ese momento se debe utilizar una llave de torque para radios de riñes de moto, la cual trae lecturas en unidades de fuerza N.m. (Newton Meter), Ib.in (Libras Pulgada) o Paséales que son las unidades más aplicadas pudiendo variar a otras mediciones. From that moment on, a torque wrench should be used for motorcycle kidney spokes, which brings readings in units of force N.m. (Newton Meter), Ib.in (Inch Pounds) or Paséales which are the most applied units and can vary to other measurements.
El ajuste del torque final se hace de la siguiente manera: Final torque adjustment is done as follows:
Con la rueda ubicada en el dispositivo centrador y utilizando la llave de torque previamente fijada en el torque final ejemplo: 241 ,3 kPa (35 Ib.in) rueda delantera o 310,3 kPa (45 Ib.in) rueda trasera, conforme a las especificaciones de la ficha técnica del torque final de cada rueda, se ubicamos la perforación de la válvula, e iniciamos con los radios internos SI FRENO, aplicando un cuarto de vuelta a cada radio, saltamos a los radios internos NO FRENO y efectuamos la misma operación, saltamos a los radios Externos SI FRENO y luego a los radios Externos NO FRENO. With the wheel located in the centering device and using the torque wrench previously set in the final torque example: 241.3 kPa (35 Ib.in) front wheel or 310.3 kPa (45 Ib.in) rear wheel, according to the specifications of the technical sheet of the final torque of each wheel, we locate the bore of the valve, and start with the internal spokes IF I BRAKE, applying a quarter turn to each spoke, we jump to the internal spokes NO BRAKE and carry out the same operation, we jump to the External spokes IF I BRAKE and then to the External spokes NO BRAKE.
Se repite esta operación tantas veces como sea necesario hasta alcanzar el torque previamente fijado, en todos los radios. Concluido esta etapa, se obtiene un rin una rueda de diámetro exacto y medidas con el torque preciso para garantizar una estructura confiable, versátil y de excelente desempeño en cualquier terreno. This operation is repeated as many times as necessary until the previously set torque is reached, in all radii. At the end of this stage, a rim is obtained with an exact diameter and measured with the precise torque to guarantee a reliable, versatile structure with excellent performance on any terrain.
A manera de ejemplo, se presentan planos de rueda sin neumático con radios tensores seccionados, angulados e inclinados de fijación a rin en cavidades periféricas del rin con perforaciones con angulaciones verticales y radiales variables, como formas de materialización de la invención y ejecución de su proceso en seis ruedas de tres diferentes marcas de motos comerciales próximos a hacerse públicas en el mercado, a saber: Rueda Delantera y Trasera para Moto BMW F-800-GS; Rueda Delantera y Trasera para Moto ROYAL ENFIELD FIIMALAYAN; Rueda Delantera y Trasera para Moto BOXER CT-100. As an example, wheel plans without a tire are presented with sectioned, angled and inclined tensioning spokes for fixing to the rim in peripheral cavities of the rim with perforations with variable vertical and radial angles, as forms of materialization of the invention and execution of its process on six wheels of three different brands of commercial motorcycles soon to be made public in the market, namely: Front and Rear Wheel for BMW F-800-GS motorcycle; Front and Rear Wheel for ROYAL ENFIELD FIIMALAYAN Motorcycle; Front and Rear Wheel for Moto BOXER CT-100.
El proceso se puede ejecutar con cualquier tipo de manzana, radios tensores seccionados, angulados e inclinados de longitud variable, fijados a cavidades de perforaciones que tienen grados variables de angulaciones verticales y grados variables de angulaciones radiales; para ruedas de radios que coincidan manzanas 28, 32, 36, o 40 radios que permiten que el extremo de cada una de las perforaciones pueda tener radios con trayectorias diferentes con sus combinaciones angulares, inclinaciones y largos que encajan y se tensionan en una rueda con distribución de fuerzas homogénea a pesar de la variación de la trayectorias de sus radios. The process can be executed with any type of block, sectioned, angled and inclined tensioning radii of variable length, fixed to perforation cavities that have variable degrees of vertical angles and variable degrees of radial angles; for spoke wheels that match blocks 28, 32, 36, or 40 spokes that allow the end of each of the perforations to have spokes with different trajectories with their angular combinations, inclinations and lengths that fit and are tensioned on a wheel with homogeneous distribution of forces despite the variation of the trajectories of their radii.
A continuación, se reivindica la solución y proceso de obtención de la nueva rueda con radios seccionados, inclinados, de longitud variable, graduable y simétricamente distribuido, que tienen trayectorias determinadas por combinación de angulaciones verticales y angulaciones radiales en las perforaciones de las cavidades perimetrales del rin, que no se flecta por la distribución de fuerzas de todos los demás radios que lo acompañan en la configuración de la nueva rueda. Next, the solution and process for obtaining the new wheel with sectioned, inclined spokes, of variable length, adjustable and symmetrically distributed, which have trajectories determined by a combination of vertical angles and radial angles in the perforations of the perimeter cavities of the rim, which is not flexed by the distribution of forces of all the other spokes that accompany it in the configuration of the new wheel.

Claims

REIVINDICACIONES
1 . Rueda sin neumático con radios tensores seccionados angulados e inclinados de fijación a rin en cavidades periféricas anguladas CARACTERIZADO por un lateral de perfil de rin (10) denominado “cara A” y otro lateral de perfil de rin (11) denominado “cara B” paralelos, que tienen una combinación de perforaciones de cavidades angulares (12) en cuadrantes radiales que determinan la trayectoria cada uno de los radios tensores seccionados angulados (16) que se unen a una manzana de orificios lisos (17); cuyos grados de angulación de cada cavidad angular (12) está determinada por la combinación de grados radiales con grados verticales que van desde 0o verticales hasta 35° verticales que se encuentran en la periferia del rin, alojando cabezas acoplables (13) semicirculares de tuerca receptora (14) libre que roscan tensando el extremo roscado (15) de cada uno de los radios tensores seccionados angulados (16); donde la manzana de orificios lisos (17) recibe las cabezas inclinadas (18) de los radios tensores seccionados angulados (16) que tienen su cabeza de sección semicircular (19), un pliegue (20) con ángulo (21) entre 60° y 170° respecto a la dirección del radio tensor, una sección recta (38) y una sección inclinada (22) con una longitud entre 1 % y 10% de la longitud total del radio para establecer el grado de inclinación de cada radio tensor seccionado angulado (16) que conforma la rueda sin neumático. 1 . Wheel without tire with angled and inclined sectioned tensioning spokes for fixing to the rim in angled peripheral cavities CHARACTERIZED by a parallel side with a rim profile (10) called "face A" and another side with a parallel profile (11) called "face B" , having a combination of perforations of angular cavities (12) in radial quadrants that determine the trajectory of each of the angled sectioned tensioning spokes (16) that are joined to a block of smooth holes (17); whose degrees of angulation of each angular cavity (12) is determined by the combination of radial degrees with vertical degrees ranging from 0 or vertical to 35 ° vertical that are on the periphery of the rim, housing semi-circular nut heads (13) free receiver (14) that thread by tensioning the threaded end (15) of each of the angled sectioned tensioning spokes (16); where the block of smooth holes (17) receives the inclined heads (18) of the angled sectioned tensioning spokes (16) that have their head of semicircular section (19), a fold (20) with an angle (21) between 60 ° and 170 ° relative to the direction of the tensioning radius, a straight section (38) and an inclined section (22) with a length between 1% and 10% of the total length of the radius to establish the degree of inclination of each angled sectioned tensioning radius (16) that makes up the wheel without a tire.
2. Rueda sin neumático con radios tensores seccionados angulados e inclinados de fijación a rin en cavidades periféricas anguladas de acuerdo con la reivindicación 1 , CARACTERIZADA porque las perforaciones de las cavidades angulares (12), en cada uno de los cuadrantes radiales del rin, tiene entre 7 cavidades angulares (12) para un rin con 28 radios tensores hasta 10 cavidades angulares (12) para un rin con 40 radios tensores; donde dichas cavidades angulares (12) están divididas en toda la periferia del rin de manera simétrica en la circunferencia para distribuir la fuerza de tensión y soportar los impactos de compresión de la llanta, pero sin distancia radial homogénea entre cada una de ellas. 2. Wheel without tire with angled and inclined sectioned tensioning spokes for fixing to the rim in angled peripheral cavities according to claim 1, CHARACTERIZED in that the perforations of the angular cavities (12), in each of the radial quadrants of the rim, have between 7 angular cavities (12) for a wheel with 28 tensioning radii up to 10 angular cavities (12) for a wheel with 40 tensioning radii; where said angular cavities (12) are divided along the entire periphery of the rim symmetrically in the circumference to distribute the tension force and withstand the compression impacts of the rim, but without a homogeneous radial distance between each one of them.
3. Rueda sin neumático con radios tensores seccionados angulados e inclinados de fijación a rin en cavidades periféricas anguladas de acuerdo con la reivindicación 1 , CARACTERIZADA porque cada uno de los cuatro cuadrantes tienen cuatro tipos de cavidad angular (12) intercalados sobre el lateral de perfil de rin (10) y el lateral de perfil de rin (11), con un primer tipo de cavidad (39) con cavidades angulares entre 0o verticales hasta 24,9° verticales, un segundo tipo de cavidad (40) con cavidades angulares entre 25° verticales hasta 35° verticales, un tercer tipo de cavidad (41) con trayectoria de radio hacia el interior del ancho rin y un cuarto tipo de cavidad (42) con trayectoria de radio hacia el exterior del ancho del rin. 3. Wheel without tire with angled and inclined sectioned tensioning spokes for fixing to the rim in angled peripheral cavities according to claim 1, CHARACTERIZED in that each of the four quadrants have four types of angular cavity (12) interspersed on the profile side of rim (10) and the side of the rim profile (11), with a first type of cavity (39) with angular cavities between 0 or vertical up to 24.9 ° vertical, a second type of cavity (40) with angular cavities between 25 ° vertical to 35 ° vertical, a third type of cavity (41) with a radius path towards the inside of the wheel width and a fourth type of cavity (42) with a radius path towards the outside of the width of the wheel.
4. Rueda sin neumático con radios tensores seccionados angulados e inclinados de fijación a rin en cavidades periféricas anguladas de acuerdo con la reivindicación 1 , CARACTERIZADA porque cada uno de los radios tensores seccionados angulados (16) que unen la manzana de orificios lisos (17) con el lateral de perfil de rin (10) denominado “cara A” y con el lateral de perfil de rin (11) denominado “cara B” tiene una distribución intercalada; donde cada una cavidad angulada (12) del lateral de perfil de rin (10) se conecta a un orificio (23) de la manzana de orificios lisos (17) y el orificio (23) siguiente de la manzana de orificios lisos (17) se conecta a la cavidad angulada (12) del perfil (11 ) paralelo. 4. Wheel without tire with angled and inclined sectioned tensioning spokes for fixing to the rim in angled peripheral cavities according to claim 1, CHARACTERIZED because each of the angled sectioned tensioning spokes (16) that join the block of smooth holes (17) with the side of the rim profile (10) called "face A" and with the side of the rim profile (11) called " face B "has an interleaved distribution; where each an angled cavity (12) of the side of the rim profile (10) connects to a hole (23) of the block of smooth holes (17) and the next hole (23) of the block of smooth holes (17) It is connected to the angled cavity (12) of the parallel profile (11).
5. Rueda sin neumático con radios tensores seccionados angulados e inclinados de fijación a rin en cavidades periféricas anguladas de acuerdo con la reivindicación 1 , CARACTERIZADA porque los radios tensores seccionados angulados (16), en una manzana con freno en un lado, están clasificados en cuatro grupos, divididos también en su colocación en la manzana de orificios lisos (17) como izquierdos, derechos o internos y externos: una cuarta parte de los radios internos derechos del lado del freno, una segunda cuarta parte siguiente de los radios internos izquierdos del lado opuesto al freno, una tercera cuarta parte siguiente de los radios externos derechos del lado del freno y un último una cuarta parte siguiente de los radios externos izquierdos del lado opuesto al freno; cada uno de los radios tensores con el pliegue (20) y ángulo (21 ) entre 60° y 170° respecto a la dirección del radio tensor; donde los radios del lado del freno, son los radios internos o externos que parten de la manzana desde la aleta opuesta del lateral de perfil de rin (10) que coincide con la cara de la manzana en donde se coloca el freno; y los radios del lado opuesto al freno, son los radios internos o externos que parten de la manzana desde la aleta opuesta al lateral de perfil de rin (11) de la rueda donde no hay freno. 5. Wheel without tire with angled and inclined sectioned tensioning spokes for fixing to the rim in angled peripheral cavities according to claim 1, CHARACTERIZED in that the angled sectioned tensioning spokes (16), in a block with brake on one side, are classified in four groups, also divided in their placement in the block of smooth holes (17) as left, right or internal and external: a quarter of the right internal spokes on the brake side, a second quarter following the left internal spokes of the brake side opposite the brake, a third following quarter of the right outer spokes on the brake side and a last one following quarter of the left outer spokes on the non-brake side; each of the tensioning radii with the fold (20) and angle (21) between 60 ° and 170 ° with respect to the direction of the tensioning radius; where the spokes on the side of the brake are the internal or external spokes that start from the block from the opposite fin of the side of the rim profile (10) that coincides with the face of the block where the brake is placed; and the spokes of the side opposite the brake, are the internal or external spokes that start from the block from the wing opposite the side of the rim profile (11) of the wheel where there is no brake.
6. Proceso para la fabricación de una rueda sin neumático con radios tensores seccionados, angulados e inclinados de fijación a rin en cavidades periféricas CARACTERIZADO por las siguientes etapas: 6. Process for the manufacture of a wheel without a tire with sectioned, angled and inclined tensioning spokes for fixing to the rim in peripheral cavities CHARACTERIZED by the following stages:
1 . Seleccionar un perfil para rin (50) estructural con temple O, con una cavidad (48) que aloja aire hermético entre la llanta y el rin (50), que tiene un lateral de perfil de rin (10) denominado “cara A” y otro lateral de perfil de rin (11) denominado “cara B” para realizar perforaciones con angulaciones radiales y con angulaciones verticales sobre el lateral de perfil de rin (10) y el lateral de perfil de rin (11). 1 . Select a structural rim profile (50) with O temper, with a cavity (48) that houses airtight air between the rim and the rim (50), which has a side of the rim profile (10) called "face A" and another side with the rim profile (11) called "face B" to perform drilling with radial angles and with vertical angles on the side of the rim profile (10) and the side of the rim profile (11).
2. Curvar para formar círculo en curvadoras de perfil. 2. Bend to circle on profile benders.
3. Cortar con cortadora asistida por lubricación las unidades para formar el rin. 3. Oil-assisted cutter cut the units to form the rim.
4. Realizar un segundo corte de precisión en máquina para formar una circunferencia de diámetro exacta. 4. Make a second precision machine cut to form an exact diameter circumference.
5. Soldar por inducción o chisporroteo los extremos laterales y perimetrales de la rueda aplicando electricidad para obtener la rueda con el diámetro establecido en el paso 6; con soldadura sólida, sin poros, ni fracturas aplicando presiones hidroneumático entre 0.4MPa hasta 0.6MPa y voltaje entre 440 V hasta 460 V a 1 .1 A hasta 1 .2 A por cada 1 m2 de área de soldadura. 5. Weld by induction or sputtering the lateral and perimeter ends of the wheel applying electricity to obtain the wheel with the diameter established in step 6; with solder solid, without pores, or fractures applying hydropneumatic pressures between 0.4MPa up to 0.6MPa and voltage between 440 V up to 460 V at 1 .1 A up to 1 .2 A for every 1 m2 of weld area.
6. Presionar del centro hacia afuera del perfil con molde cónico con presiones entre 12.410,57 kPa (1800 psi) hasta 17.236,9 kPa (2500 psi) para redondear la circunferencia y eliminar tensiones en el material. 6. Press from the center out of the conical mold profile with pressures between 12,410.57 kPa (1800 psi) to 17,236.9 kPa (2500 psi) to round the circumference and eliminate stresses in the material.
7. Eliminar con máquina de control numérico asistido por computador (CNC) los sobrantes de soldadura en la periferia del rin. 7. Eliminate with a computer-assisted numerical control (CNC) machine the excess welding on the periphery of the rim.
8. Pulir con lija zona de soldadura. 8. Sand the weld area with sandpaper.
9. Segundo redondeo con máquina de control numérico 9. Second rounding with numerical control machine
10. Segundo lijado con máquina para pulir circunferencias. 10. Second sanding with machine to polish circumferences.
11. Calentar en horno de inducción a temperatura 185 °C y 195 °C durante 5 horas a 7 horas para templar y obtener dureza entre 14 Webster - 16 Webster y tenacidad con temple entre T5 - T6. 11. Heat in an induction furnace at temperatures of 185 ° C and 195 ° C for 5 hours to 7 hours to temper and obtain hardness between 14 Webster - 16 Webster and toughness with temper between T5 - T6.
12. Trazar el recorrido entre las perforaciones de la manzana central y las perforaciones del lateral de perfil de rin (10) y el lateral de perfil de rin (11), en igual número a las perforaciones correspondientes de la manzana, ya sean 28, 32, 36 o 40 trazo de línea y numerar las perforaciones en el lateral de perfil de rin (10) y el lateral de perfil de rin (11). 12. Trace the route between the perforations of the central block and the perforations of the side of the rim profile (10) and the side of the rim profile (11), in equal numbers to the corresponding perforations of the block, whether they are 28, 32, 36 or 40 line trace and number the perforations on the rim profile side (10) and the rim profile side (11).
13. Determinar el ángulo de los grados verticales entre 0o verticales y 35° verticales de cada perforación del lateral de perfil de rin (10) y el lateral de perfil de rin (11), combinada con el ángulo de los grados radiales 1 ° - 359° con desplazamiento en el plano cartesiano de dichas perforaciones para formar una cavidad (12) única para la recepción de cada radio tensor roscado inclinado.13. Determine the angle of the vertical degrees between 0 or vertical and 35 ° vertical of each perforation of the side of the rim profile (10) and the side of the rim profile (11), combined with the angle of the radial degrees 1 ° - 359 ° with movement in the Cartesian plane of said perforations to form a single cavity (12) for the reception of each inclined threaded tensioning radius.
14. Señalar la cavidad de válvula (48) en el lado diametralmente opuesto a la soldadura transversal (36) del rin (50) del paso 7 para colocar la válvula de insuflado. 14. Mark the valve cavity (48) on the side diametrically opposite the cross weld (36) of the rim (50) from step 7 to position the blow-off valve.
15. Señalar la primera cavidad (12) sobre el exterior del lateral de perfil de rin (10) a la izquierda de la perforación de la cavidad de válvula (48) con la técnica conocida como rin de alineación izquierda. 15. Mark the first cavity (12) on the outside of the rim profile side (10) to the left of the valve cavity bore (48) with the technique known as a left alignment rim.
16. Voltear horizontalmente el rin (50) y señalar la segunda cavidad (12) sobre el exterior del lateral de perfil de rin (11) a la izquierda de la señal de la primera cavidad (12). 16. Flip the wheel (50) horizontally and mark the second pocket (12) on the outside of the wheel profile side (11) to the left of the first pocket mark (12).
17. Voltear horizontalmente el rin (50) y señalar la tercera cavidad (12) sobre el exterior del lateral de perfil de rin (10) a la izquierda de la señal de la segunda cavidad (12) y continuar sucesivamente en sentido horario alternando el lateral de perfil de rin (10) y el lateral de perfil de rin (11 ) hasta completar las 28, 32, 36 o 40 señales de las perforaciones para radios en toda la circunferencia por los dos laterales. 17. Flip the wheel (50) horizontally and mark the third cavity (12) on the outside of the side of the wheel profile (10) to the left of the second cavity (12) mark and continue successively clockwise alternating the side of the rim profile (10) and the side of the rim profile (11) until completing the 28, 32, 36 or 40 marks of the perforations for spokes around the entire circumference on the two sides.
18. Perforar con taladro de maquina CNC las señales de perforaciones de las cavidades (12) para cada radio en el lateral de perfil de rin (10) y en el lateral de perfil de rin (11) que determinan la trayectoria y largo del radio con su correspondiente inclinación, de acuerdo con los grados específicos de cada cavidad (12) con sus grados verticales y grados radiales. 18. Drill with a CNC machine drill the drilling signals of the cavities (12) for each radius on the side of the rim profile (10) and on the side of the rim profile (11) that determine the trajectory and length of the radius with its corresponding inclination, according to the specific degrees of each cavity (12) with its vertical degrees and radial degrees.
19. Perforar con taladro de maquina CNC la señal de la cavidad de válvula (48). 19. Drill the valve cavity (48) mark with a CNC machine drill.
20. Determinar el largo y los ángulos en grados de todos y cada uno de los radios que unirán la manzana con el rin (50) 20. Determine the length and the angles in degrees of each and every one of the radii that will join the apple with the rim (50)
21. Cortar los radios con cabeza semicircular rectos del paso número 21 y cortar con contadora eléctrica, doblar la sección cercana a la cabeza en la longitud entre 1% y 10% de la longitud total del radio para establecer el grado de inclinación que concuerde con la cavidad (12) y roscar por laminación el lado terminal opuesto a la cabeza. 21. Cut the straight semicircular head spokes from step 21 and cut with an electric counter, bend the section near the head in the length between 1% and 10% of the total length of the spoke to establish the degree of inclination that agrees with the cavity (12) and rolling the terminal side opposite the head.
22. Pintar el rin y los radios con puntura electrostática 22. Paint the rim and spokes with electrostatic paint
23. Tomar el rin horizontalmente con cara lateral de perfil de rin (10) hacia arriba perforación de la cavidad de válvula (48) frente al operario y la manzana ubicando hacia arriba el alojamiento del disco del freno con la primera perforación (12) a la izquierda de la cavidad de la válvula (48). 23. Take the rim horizontally with the side face of the rim profile (10) facing up the bore of the valve cavity (48) in front of the operator and the block, placing the brake disc housing up with the first bore (12) to the left of the valve cavity (48).
24. Colocar radios internos llevando los radios que salen de la Cara A (46) de la manzana (17) a las perforaciones del lateral de perfil de rin (11) y los de la Cara B (47) de la manzana (17) a las perforaciones lateral de perfil de rin (10), fijándolos, roscando su tuerca receptora (14). 24. Place internal spokes bringing the spokes that come out of Face A (46) of the block (17) to the perforations of the side of the rim profile (11) and those of Face B (47) of the block (17) to the lateral perforations of the rim profile (10), fixing them, screwing their receiving nut (14).
25. Colocar los radios externos llevando los radios que salen de la Cara A (46) de la manzana (17) a las perforaciones de lateral de perfil de rin (11) y los de la Cara B (47) de la manzana a las perforaciones de lateral de perfil de rin (10), fijándolos, roscando su tuerca receptora (14). 25. Place the external spokes bringing the spokes that come out of Face A (46) of the block (17) to the side perforations of the rim profile (11) and those of Face B (47) of the block to the side holes of the rim profile (10), fixing them, threading their receiving nut (14).
26. Ubicar el disco de freno en uno de los laterales de la manzana (17) y clasificar cuatro grupos de radios: radios internos SI freno (32) que se ubican en la parte interna del lateral de la manzana (17) donde está ubicado el disco del freno (31), radios internos NO freno (33) que se ubican en la parte interna del lateral de la manzana (17) donde no está ubicado el disco del freno (31), radios externos SI freno (34) que se ubican en la parte externa del lateral de la manzana (17) donde está ubicado el disco del freno (31) y radios externos NO freno (35) que se ubican en la parte externa del lateral de la manzana (17) donde no está ubicado el disco del freno (31). 26. Locate the brake disc on one of the sides of the block (17) and classify four groups of spokes: SI brake internal spokes (32) that are located on the inside of the side of the block (17) where it is located. the brake disc (31), internal spokes NO brake (33) that are located in the internal part of the side of the block (17) where the brake disc (31) is not located, external spokes IF brake (34) that They are located on the outside of the side of the block (17) where the brake disc (31) is located and external spokes NO brake (35) that are located on the outside of the side of the block (17) where it is not located the brake disc (31).
27. Tensionar los radios a un 40 o 50% y centrar la rueda con centrado vertical (45) y centrado horizontal (44), ajustando tensión posterior (43) de los radios a un 70 - 85% de su tensión final definitiva, apretando con llave de torque para radios de moto con llave de medida de presión con roscado de la tuerca receptora en las cavidades del rin la terminación roscada de las cabezas de conexión. 27. Tension the spokes to 40 or 50% and center the wheel with vertical centering (45) and horizontal centering (44), adjusting rear tension (43) of the spokes to 70 - 85% of their final final tension, tightening with torque wrench for motorcycle spokes with pressure measuring wrench with threading of the receiving nut in the rim cavities and the threaded termination of the connecting heads.
28. Colocar la llanta sin neumático y balancear la rueda obtenida. 28. Fit the rim without a tire and balance the wheel obtained.
PCT/IB2021/052193 2020-05-22 2021-03-16 Tyreless wheel with divided, angled and inclined tensioning spokes for attachment to a rim in peripheral cavities with variable radial degree angles and variable vertical degree angles WO2021234467A1 (en)

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CO2020006277 2020-05-22
CONC2020/0006277 2020-05-22

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Citations (8)

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JPS6094801A (en) * 1983-10-31 1985-05-28 Fuji Seikou Kk Spoke rim assembling body
US6145936A (en) * 1998-06-05 2000-11-14 Aprilia World Service B.V. Spoke wheel for a tubeless tire
US20050269867A1 (en) * 2004-06-08 2005-12-08 Honda Motor Co., Ltd. Tubeless-tire wheel
ES2278520A1 (en) * 2005-09-16 2007-08-01 Bycmo Models, S.L. Spokes wheel has rim for tire, bucket for lodging and supporting axle, and scope manifolds to unite bucket with rim, where spokes have hollow sockets with threaded inner drill
CN203600888U (en) * 2013-10-22 2014-05-21 上海友升铝业有限公司 Wing-shaped spoke-type aluminum alloy wheel rim without inner tube
CN109910496A (en) * 2019-03-22 2019-06-21 常熟市久发车辆配件有限公司 Motorcycle inner tube free spoke-type aluminium alloy circle wheel group
CN209666729U (en) * 2019-03-22 2019-11-22 常熟市久发车辆配件有限公司 Motorcycle inner tube free spoke-type aluminium alloy circle wheel group
CN210390621U (en) * 2019-09-07 2020-04-24 佛山市南海飞越压铸制造有限公司 Spoke wheel

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JPS6094801A (en) * 1983-10-31 1985-05-28 Fuji Seikou Kk Spoke rim assembling body
US6145936A (en) * 1998-06-05 2000-11-14 Aprilia World Service B.V. Spoke wheel for a tubeless tire
US20050269867A1 (en) * 2004-06-08 2005-12-08 Honda Motor Co., Ltd. Tubeless-tire wheel
ES2278520A1 (en) * 2005-09-16 2007-08-01 Bycmo Models, S.L. Spokes wheel has rim for tire, bucket for lodging and supporting axle, and scope manifolds to unite bucket with rim, where spokes have hollow sockets with threaded inner drill
CN203600888U (en) * 2013-10-22 2014-05-21 上海友升铝业有限公司 Wing-shaped spoke-type aluminum alloy wheel rim without inner tube
CN109910496A (en) * 2019-03-22 2019-06-21 常熟市久发车辆配件有限公司 Motorcycle inner tube free spoke-type aluminium alloy circle wheel group
CN209666729U (en) * 2019-03-22 2019-11-22 常熟市久发车辆配件有限公司 Motorcycle inner tube free spoke-type aluminium alloy circle wheel group
CN210390621U (en) * 2019-09-07 2020-04-24 佛山市南海飞越压铸制造有限公司 Spoke wheel

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MC RACING 4K RACING: "Mira como se ENRRALLAN aros RINNO TUBELEES con TAMBORES COLOR RAYBOW", YOUTUBE, XP055876595, Retrieved from the Internet <URL:https://www.youtube.com/watch?v=oILvJXIxJcg> *

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