WO2021213354A1 - 增程器、混合动力插秧机和混合动力插秧机的工作方法 - Google Patents
增程器、混合动力插秧机和混合动力插秧机的工作方法 Download PDFInfo
- Publication number
- WO2021213354A1 WO2021213354A1 PCT/CN2021/088279 CN2021088279W WO2021213354A1 WO 2021213354 A1 WO2021213354 A1 WO 2021213354A1 CN 2021088279 W CN2021088279 W CN 2021088279W WO 2021213354 A1 WO2021213354 A1 WO 2021213354A1
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- WIPO (PCT)
- Prior art keywords
- unit
- battery
- rice transplanter
- range extender
- walking
- Prior art date
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01C—PLANTING; SOWING; FERTILISING
- A01C11/00—Transplanting machines
- A01C11/02—Transplanting machines for seedlings
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01B—SOIL WORKING IN AGRICULTURE OR FORESTRY; PARTS, DETAILS, OR ACCESSORIES OF AGRICULTURAL MACHINES OR IMPLEMENTS, IN GENERAL
- A01B69/00—Steering of agricultural machines or implements; Guiding agricultural machines or implements on a desired track
- A01B69/007—Steering or guiding of agricultural vehicles, e.g. steering of the tractor to keep the plough in the furrow
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01B—SOIL WORKING IN AGRICULTURE OR FORESTRY; PARTS, DETAILS, OR ACCESSORIES OF AGRICULTURAL MACHINES OR IMPLEMENTS, IN GENERAL
- A01B71/00—Construction or arrangement of setting or adjusting mechanisms, of implement or tool drive or of power take-off; Means for protecting parts against dust, or the like; Adapting machine elements to or for agricultural purposes
Definitions
- the invention relates to the field of agricultural machinery, in particular to the working method of a range extender, a hybrid rice transplanter and a hybrid rice transplanter.
- Rice transplanter is a common agricultural machine, which can quickly complete rice transplanting operations on farmland with its assistance.
- Clean energy and green agriculture are a major development trend of current agriculture. Further, when the power source of the rice transplanter is an internal combustion engine, the HST (Hydrostatic Transmission) transmission mechanism is mostly adopted, and the low-speed torque of the HST transmission mechanism is small. When the weight of the rice transplanter is large or the load capacity is large, the rice transplanter is easy to sink into the farmland.
- HST Hydrostatic Transmission
- An object of the present invention is to provide a range extender, a hybrid rice transplanter, and a working method of the hybrid rice transplanter, wherein the hybrid rice transplanter uses electric power as a power source.
- Another object of the present invention is to provide a range extender, a hybrid rice transplanter and a working method of the hybrid rice transplanter, wherein the hybrid rice transplanter is driven by a motor and has a large low-speed torque.
- Another object of the present invention is to provide a range extender, a hybrid rice transplanter and a working method of the hybrid rice transplanter, wherein the power supply unit of the hybrid rice transplanter includes a range extender and a battery, and the range extender The battery can be powered.
- Another object of the present invention is to provide a range extender, hybrid rice transplanter and hybrid rice transplanter working method, wherein with the assistance of the range extender, the battery capacity can be reduced, thereby benefiting the entire Lightweight of the rice transplanter.
- Another object of the present invention is to provide a range extender, a hybrid rice transplanter, and a working method of the hybrid rice transplanter, wherein the drive, steering, brake and other components of the rice transplanter are all electric components.
- Another object of the present invention is to provide a range extender, a hybrid rice transplanter and a working method of the hybrid rice transplanter, wherein the range extender of the rice transplanter can be controlled to work in a high efficiency area.
- Another object of the present invention is to provide a range extender, a hybrid rice transplanter, and a working method of the hybrid rice transplanter, wherein the rice transplanter has a relatively low discharge amount during operation.
- the present invention provides a hybrid rice transplanter, which includes:
- a walking unit wherein the walking unit is installed on the vehicle body for driving the vehicle body to move;
- a rice transplanting operation unit wherein the rice transplanting operation unit is installed on the vehicle body for the rice transplanting operation;
- a driving unit wherein the walking unit and the rice transplanting operation unit are respectively driveably connected to the driving unit;
- the hybrid rice transplanter includes a steering unit, wherein the steering unit is installed on the walking unit, the steering unit is used for steering the walking unit, and the steering unit is It is drivably connected to the battery.
- the hybrid rice transplanter includes a braking unit, wherein the braking unit is installed on the walking unit, and the braking unit is used for braking the walking unit, so The braking unit is drivably connected to the battery.
- the hybrid rice transplanter includes an air conditioner, wherein the air conditioner is installed in the vehicle body, and the air conditioner is drivably connected to the battery.
- the drive unit includes a walking drive module and a rice planting drive module, wherein the walking drive module is driveably connected to the battery for power supply, and the rice planting drive module is capable of The driving is connected to the battery for power supply, wherein the walking unit is drivably connected to the walking driving module, and the seedling planting operation driving module is drivably connected to the seedling planting driving module.
- the hybrid rice transplanter has a first working mode and a second working mode, and the hybrid rice transplanter is operably operated in the first working mode and the second working mode. Switching between working modes, in the first working mode, the battery alone supplies power to the driving unit, and in the second working mode, the range extender supplies power to the battery.
- the hybrid rice transplanter includes a control unit, wherein the range extender includes an internal combustion engine and a generator, wherein the generator is driveably connected to the internal combustion engine to generate electricity,
- the battery is rechargeably connected to the generator, wherein the internal combustion engine is connected to the control unit in a rotational speed controllable manner, and the generator is connected to the control unit in a torque controllable manner.
- the hybrid rice transplanter includes a converter, wherein the converter is respectively connected to the generator and the battery, and the electric energy from the generator passes through the converter Reach the battery after conversion.
- the present invention provides a range extender applied to an electric rice transplanter, wherein the range extender includes:
- a generator wherein the generator is drivably connected to the internal combustion engine, and wherein the generator is energizedly connected to a battery of the electric rice transplanter.
- the range extender has a first operating mode and a second operating mode, and the range extender is operably operated between the first operating mode and the second operating mode.
- the battery In the first working mode, the battery independently supplies power, and in the second working mode, the range extender supplies power to the battery.
- the range extender drives a rice transplanting unit of the electric rice transplanter through the battery.
- the range extender drives a braking unit of the electric rice transplanter through the battery.
- the range extender drives an air conditioner of the electric rice transplanter through the battery.
- the present invention provides a working method of a hybrid rice transplanter, which includes the following steps:
- a driving unit provides power to a walking unit and/or a rice planting unit, monitoring the power supply unit, wherein the power supply unit includes an extender and a battery;
- the operating mode of the power supply unit is selected, wherein the power supply unit has a first operating mode and a second operating mode.
- the first operating mode the battery is independently powered
- the second operating mode the range extender supplies power to the battery.
- the internal combustion engine of the range extender is at a better efficiency stage, and the torque of the generator of the range extender is controlled to adjust the power generation of the generator.
- the battery is output to the steering unit and/or the braking unit of the hybrid rice transplanter.
- Fig. 1 is a schematic diagram of a hybrid rice transplanter according to a preferred embodiment of the present invention.
- Fig. 2 is a schematic diagram of the hybrid rice transplanter according to the above-mentioned preferred embodiment of the present invention.
- Fig. 3 is a schematic diagram of the frame of the hybrid rice transplanter according to the above-mentioned preferred embodiment of the present invention.
- the term “a” should be understood as “at least one” or “one or more”, that is, in one embodiment, the number of an element may be one, and in another embodiment, the number of the element The number can be multiple, and the term “one” cannot be understood as a restriction on the number.
- a hybrid rice transplanter 1 according to a preferred embodiment of the present invention and a range extender 51 for the hybrid rice transplanter 1 are illustrated.
- the hybrid rice transplanter 1 uses electric power as a power source, and the range extender 51 can assist in providing electric power.
- the hybrid rice transplanter 1 includes a vehicle body 10, a walking unit 20, a rice transplanting unit 30, a driving unit 40, a power supply unit 50, and a control unit 60, wherein the walking unit 20, The rice planting operation unit 30, the drive unit 40, the power supply unit 50, and the control unit 60 are respectively mounted on the vehicle body 10.
- the walking unit 20 supports the vehicle body 10 to drive the vehicle body 10 to walk.
- the seedling planting unit 30 is used to plant seedlings on the ground, and the seedling planting unit 30 may be located at the front or the rear of the vehicle body 10.
- the walking unit 20 is drivably connected to the driving unit 40.
- the planting operation unit 30 is electrically controllable connected to the control unit 60.
- the control unit 60 includes at least one ECU controller.
- the power supply unit 50 includes a range extender 51 and a battery 52, wherein the battery 52 is enerably connected to the range extender 51, wherein the range extender 51 includes an internal combustion engine 511 and a generator 512 , Wherein the internal combustion engine 511 converts the internal energy of the fuel into mechanical energy, and the generator 512 converts the mechanical energy into electrical energy.
- the battery 52 is operatively connected to the generator 512, and the generator 512 transfers the generated electric energy to the battery 52, and then uses the battery 52 to receive other power from the hybrid rice transplanter 1. Parts used.
- the volume of the battery 52 can be designed to be small, that is, the battery 52 can be lightened. Specifically, when the power supply unit 50 is supplying power and the power in the battery 52 is about to be exhausted, the range extender 51 can generate electricity to continuously supply power to the battery 52, so that the battery 52 does not need to be designed. It is a larger mass or volume. The range extender 51 can supplement the battery 52 with electric energy in time, so that the mass or volume of the battery 52 can be reduced.
- the hybrid rice transplanter 1 includes a steering unit 70, wherein the steering unit 70 is implemented as an electronically controlled steering component.
- the control unit 60 includes a steering control module 61, and the steering unit 70 is electrically controllable connected to the steering control module 61.
- the steering unit 70 is used to control the steering of the walking unit 20.
- the hybrid rice transplanter 1 includes a braking unit 80, wherein the braking unit 80 is implemented as an electrically controlled moving part.
- the control unit 60 includes a brake control module 62, wherein the brake unit 80 is electrically controllably connected to the brake control module 62.
- the braking unit 80 is used to control the braking of the walking unit 20.
- the steering control module 61 and the brake control module 62 are respectively connected to the battery 52 of the power supply unit 50 so as to provide power.
- the steering control module 61 may include a steering control motor and a steering control ECU controller, the steering control motor is controllably connected to the steering control ECU controller, the steering control ECU controller is based on The electric energy of the battery 52 controls the operation of the steering control motor, and the steering control motor drives the steering unit 70 to realize the steering control of the walking unit 20.
- the brake control module 62 may include a brake control motor and a brake control ECU controller, the brake control motor is controllably connected to the brake control ECU controller, the brake control ECU The controller controls the operation of the brake control motor based on the electric energy from the battery 52, and the brake control motor drives the brake unit 80, so as to realize the brake control of the brake unit 80.
- the control unit 60 includes a planting control module 63, wherein the planting operation unit 30 is controllably connected to the planting control module 63.
- the planting control module 63 is electrically connected to the battery 52 of the power supply unit 50.
- the steering unit 70, the braking unit 80, and the rice planting operation unit 30 are respectively electrically controllable and connected to the control unit 60.
- the control unit 60 realizes electrical control of the steering unit 70, the braking unit 80 and the rice planting operation unit 30 based on the power supply of the battery 52.
- the range extender 51 is controllably connected to the control unit 60.
- the control unit 60 may further include a range extender control module 64, and the range extender 51 is controllably connected to the range extender control module 64.
- the internal combustion engine 511 of the range extender 51 adopts speed control
- the generator 512 of the range extender 51 adopts torque control.
- the operating areas of the internal combustion engine 511 and the generator 512 of the range extender 51 are controllable, so that the internal combustion engine 511 of the range extender 51 is in a better operating area, so that the entire range extender 51 Has better combustion efficiency and lower emissions.
- the internal combustion engine 511 of the range extender 51 is connected to the range extender control module 64 in a rotational speed controllable manner, and the generator 512 of the range extender 51 is torque-controllably connected to the range extender control module 64. ⁇ module 64. After the internal combustion engine 511 of the range extender 51 reaches the required speed point according to an input signal, the range extender control module 64 controls the power generation torque of the generator 512 according to the required power generation amount of the generator 512 , So as to realize the control of the power of the generator 512.
- the steering unit 70, the braking unit 80, and the rice transplanting operation unit 30 of the hybrid rice transplanter 1 all realize electrification and electric control, thereby reducing the cost of the traditional rice transplanter driven by the internal combustion engine 511.
- the driving unit 40 includes a driving motor, and the walking unit 20 is drivably connected to the driving motor.
- the walking unit 20 is electrically driven, and has a large torque at low speeds and a large overload range, which can even be twice that of the original internal combustion rice transplanter.
- the electric-driven walking unit 20 has high efficiency, high torque and power overload system, and can meet the requirements of special power points in various complicated situations.
- the hybrid rice transplanter 1 has three working modes, a first working mode, a second working mode, and a third working mode.
- the battery 52 of the power supply unit 50 individually supplies power to the drive unit 40, the rice planting operation unit 30, the steering unit 70, the brake unit 80, and the like.
- the range extender 51 of the power supply unit 50 and the battery 52 together provide the driving unit 40, the rice planting operation unit 30, the steering unit 70, and the brake Unit 80 supplies power.
- the battery 52 of the power supply unit 50 is exhausted, and the range extender 51 of the power supply unit 50 individually supplies power to the battery 52, and then the battery 52 is powered by the battery 52.
- the electric power provided by the range extender 51 is transmitted to the drive unit 40, the rice planting operation unit 30, the steering unit 70, and the brake unit 80.
- the hybrid rice transplanter 1 When the load capacity of the hybrid rice transplanter 1 is relatively large, the hybrid rice transplanter 1 can be switched to the second working mode. When the hybrid rice transplanter 1 is stuck in the farmland, the hybrid rice transplanter 1 can be switched to the second working mode.
- the hybrid rice transplanter 1 When the hybrid rice transplanter 1 is walking on level ground, the hybrid rice transplanter 1 can be switched to the first working mode.
- the hybrid rice transplanter 1 may switch to the third working mode.
- the range extender 51 of the power supply unit 50 and the battery 52 work together, and the range extender 51 works to generate electricity and transfer power to the battery 52.
- 52 externally outputs electric energy, such as the drive unit 40, the rice planting operation unit 30, the steering unit 70, and the brake unit 80.
- the hybrid rice transplanter 1 is controllably switched between the first working mode and the second working mode.
- the hybrid rice transplanter 1 may be an agricultural machine operated by a human driver. The user can select the working mode of the hybrid rice transplanter 1 according to actual usage requirements.
- the hybrid rice transplanter 1 can also be an unmanned agricultural machine, and the hybrid rice transplanter 1 can automatically select the corresponding working mode according to the output of the entire agricultural machine.
- the hybrid rice transplanter 1 further includes a monitoring unit 90, wherein the monitoring unit 90 is used to monitor the drive unit 40, the steering unit 70, the brake unit 80, and the power supply unit. 50 and the working state of the rice transplanting unit 30.
- the control unit 60 is communicably connected to the monitoring unit 90.
- the hybrid rice transplanter 1 further includes a processing unit 100, wherein the processing unit 100 is communicably connected to the monitoring unit 90 and the control unit 60, and the processing unit 100 is based on the monitoring unit 90
- the detected data generates a control instruction, and sends the control instruction to the control unit 60.
- the control unit 60 executes the control instructions and controls the corresponding components of the hybrid rice transplanter 1, such as the steering unit 70, the braking unit 80, the walking unit 20, and the rice transplanting unit 30.
- the monitoring unit 90 may include a walking unit monitoring module 91, a seedling planting operation unit monitoring module 92, a steering monitoring module 93, a braking monitoring module 94, and a power supply unit monitoring module 95.
- the walking unit monitoring module 91, the planting operation unit monitoring module 92, the steering monitoring module 93, the brake monitoring module 94, and the power supply unit monitoring module 95 are respectively communicably connected to the processing unit 100.
- the walking unit monitoring module 91 is used to monitor the walking unit 20, for example, the power that the walking unit 20 needs to output, the real-time output power of the walking unit 20, and so on.
- the seedling planting unit monitoring module 92 is used to monitor the seedling planting unit 30, for example, the power required to be output by the seedling planting unit 30, the real-time output power of the seedling planting unit 30, and so on.
- the steering monitoring module 93 is used to monitor the steering status of the steering unit 70 and the hybrid rice transplanter 1. For example, the steering monitoring module 93 may be used to obtain environmental information in front of the walking unit 20 for The processing unit 100 determines whether the hybrid rice transplanter 1 needs to turn when it continues to move forward.
- the braking monitoring module 94 is used to monitor the braking status of the braking unit 80 and the hybrid rice transplanter 1, for example, the braking monitoring module 94 can be used to obtain the environment in front of the walking unit 20 Information for the processing unit 100 to determine whether the hybrid rice transplanter 1 needs to be braked when it continues to move forward.
- the power supply unit monitoring module 95 is used to monitor the power supply unit 50.
- the power supply unit monitoring module 95 includes a range extender monitoring module 951 and a battery monitoring module 952, wherein the range extender monitoring module 951 and the battery monitoring module 952 of the power supply unit monitoring module 95 are respectively communicable Ground is connected to the processing unit 100.
- the range extender monitoring module 951 is used to monitor the state of the range extender 51, for example, the current output of the range extender 51 and the output power that the range extender 51 needs to provide.
- the battery monitoring module 952 is used to monitor the state of the battery 52, for example, the current output of the battery 52 and the output power that the battery 52 needs to provide.
- the battery monitoring module 952 can also be used to monitor the current storage capacity of the battery 52, the power transmission from the range extender 51 and the power supply for other power-requiring components.
- the battery monitoring module 952 monitors that the current battery 52 capacity of the battery 52 is lower than a certain value
- the battery monitoring module 952 sends a signal to the processing unit 100, and the processing unit 100 generates a control Instructed, the control unit 60 controls the range extender 51 to start, so as to supply power to the battery 52 of the power supply unit 50.
- the walking unit monitoring module 91 monitors that the output power currently required by the walking unit 20 exceeds a preset value
- the walking unit monitoring module 91 sends a signal to the processing unit 100, and the processing The unit 100 generates a control instruction, and the control unit 60 controls the range extender 51 to start, so as to supply power to the battery 52 of the power supply unit 50 to meet the high-power output demand.
- the walking unit monitoring module 91 monitors that the currently required output power of the walking unit 20 is lower than a preset value, for example, when the hybrid rice transplanter 1 walks out of a muddy field, the walking unit The monitoring module 91 sends a signal to the processing unit 100, and the processing unit 100 generates a control instruction.
- the driving unit 40 is controlled by the control unit 60 to reduce the external output to satisfy the external output of the walking unit 20 need.
- the range extender 51 further includes a converter 513, wherein the converter 513 is connected between the generator 512 of the range extender 51 and the battery 52 of the power supply unit 50 .
- the converter 513 can convert the electric energy from the generator 512 of the range extender 51 into an electric energy type that meets the requirements of the battery 52.
- the converter 513 may be a DC/DC converter 513, which may convert part of the high-voltage direct current power generated by the generator 512 into low-voltage direct current power.
- the driving unit 40 includes the driving motor, and the walking unit 20 is drivably connected to the driving motor.
- the driving unit 40 may further include another driving motor, and the seedling planting operation unit 30 is drivably connected to the other driving motor.
- the number of the driving motors of the driving unit 40 is one, and the seedling planting operation unit 30 and the walking unit 20 are driven by the same driving motor.
- the entire hybrid rice transplanter 1 can be designed to be lightweight.
- the battery 52 generally occupies a larger space and With the assistance of the range extender 51, the mass and volume of the battery 52 can be reduced, thereby reducing the weight of the entire hybrid rice transplanter 1.
- the hybrid rice transplanter 1 The arrangement of the various components.
- the front part of the chassis frame 11 refers to the part where the chassis frame 11 is on the front side when the hybrid rice transplanter 1 moves forward normally.
- the rear part of the chassis frame 11 refers to the part where the chassis frame 11 is on the rear side when the hybrid rice transplanter 1 moves forward normally.
- the driving unit 40 includes a walking driving module 41 and a seedling planting operation driving module 42, wherein the walking unit 20 is drivably connected to the walking driving module 41, and the seedling planting operation unit 30 is drivably connected to The seedling planting operation drives the module 42.
- the walking driving module 41 and the seedling planting operation driving module 42 are respectively a motor.
- the walking drive module 41 and the rice planting operation drive module 42 are respectively connected to the battery 52 so as to provide power.
- the walking unit 20 includes four wheels, two front wheels and two rear wheels. Each of the wheels of the walking unit 20 is also drivably connected to the walking drive module 41. It is also possible that the two rear wheels of the walking unit 20 are driveably connected to the walking driving module 41 respectively.
- the hybrid rice transplanter 1 may be a four-wheel drive rice transplanter or a rear-wheel drive rice transplanter.
- the walking drive module 41 may be installed at the front of the chassis frame 11 of the vehicle body 10, and the rice planting operation drive module 42 may be installed at the rear of the chassis frame 11 of the vehicle body 10. .
- the walking drive module 41 may be respectively connected with three transmission shafts, two of which are located on both sides of the walking drive module 41, and are used to transmit the power generated by the walking drive module 41 to two drive shafts.
- One of the front wheels, and the other of the transmission shafts is located at the rear side of the walking drive module 41, and is used to transmit the power generated by the walking drive module 41 to the rear so as to be transmitted to the two rear wheels.
- the rice planting operation drive module 42 is connected with a transmission shaft, and the transmission shaft connected to the rice planting operation drive module 42 is used for The power generated by the rice transplanting operation drive module 42 is transmitted to the rice transplanting operation unit 30.
- the walking drive module 41 and the rice planting operation drive module 42 may be respectively installed at the front of the chassis frame 11 of the vehicle body 10.
- the walking driving module 41 and the seedling planting operation driving module 42 may be placed in parallel.
- the transmission shaft connected to the walking drive module 41 and the transmission shaft connected to the seedling operation drive module 42 respectively extend backwards to between the rear wheels of the walking unit 20 and the seedling operation Unit 30.
- the range extender 51 includes the internal combustion engine 511 and the generator 512, wherein the internal combustion engine 511 is located in the front of the chassis frame 11 of the vehicle body 10, and the generator 512 is located in the range extender 51 on one side of the internal combustion engine 511, and the walking drive module 41 and the rice planting operation drive module 42 are respectively located behind the range extender 51.
- the battery 52 of the power supply unit 50 may be located above the walking drive module 41 and/or the rice planting operation drive module 42, and the battery 52 of the power supply unit 50 may be located on the range extender 51 Above.
- the steering unit 70, the braking unit 80, and the control unit 60 may be provided on the chassis frame 11, respectively.
- the present invention provides a power control method of the hybrid rice transplanter 1, wherein the power control method includes the following steps:
- a driving motor When a driving motor provides power to a walking unit 20 and a seedling planting unit 30, monitoring the power supply unit 50, wherein a battery 52 of the power supply unit 50 supplies power to the driving motor;
- the internal combustion engine 511 In response to the load detection of the power output shaft, the internal combustion engine 511 is at the maximum output power stage, and the torque of the generator 512 is controlled to adjust the power generation of the generator 512, wherein the generator 512 is drivable. It is connected to the internal combustion engine 511, and the battery 52 is connected to the generator 512 so as to provide power.
- the output torque request of the generator 512 for the internal combustion engine 511 is adjusted to meet the output demand and the internal combustion engine 511 is maintained to work in a preset working area. For example, keeping the internal combustion engine 511 working in a better working efficiency area.
- the present invention provides the power control method of the hybrid rice transplanter 1, wherein the power control method includes the following steps:
- a driving motor When a driving motor is used to provide power to a rice planting operation unit 30, monitoring the power supply unit 50, wherein a battery 52 of the power supply unit 50 supplies power to the driving motor;
- the internal combustion engine 511 In response to the load detection of the power output shaft of the planting operation unit 30, the internal combustion engine 511 is at a better output power stage, and the torque of the generator 512 is controlled to adjust the power output of the generator 512, wherein The generator 512 is drivably connected to the internal combustion engine 511, and the battery 52 is connected to the generator 512 for power supply.
- the present invention provides the power control method of the hybrid power rice transplanter, wherein the power control method includes the following steps:
- the internal combustion engine 511 In response to the load detection of the power output shaft of the walking unit 20, the internal combustion engine 511 is at a better output power stage, and the torque of the generator 512 is controlled to adjust the amount of power generated by the generator 512, wherein
- the generator 512 is drivably connected to the internal combustion engine 511, and the battery 52 is connected to the generator 512 for power supply.
- the driving motor simultaneously drives the rice transplanting unit 30 to work.
- the range extender 51 when the load of the walking unit 20 exceeds a preset value, the range extender 51 is activated to supply power to the battery 52.
- the pneumatic range extender 51 supplies power to the battery 52.
- the walking unit 20 is driven by a drive motor, so that the walking unit 20 can meet the requirements of special power points in various complex situations.
- the hybrid rice transplanter 1 has a large torque when starting, and the drive motor can meet the requirements of the walking unit 20 at this time.
- the driving motor is directly connected to the walking unit 20, which has high working efficiency and a structural unit, which is beneficial to reduce the failure rate of the entire hybrid rice transplanter 1.
- the drive unit 40 of the hybrid rice transplanter 1 can provide larger torque, power reserve (100%), and can be used normally under special circumstances such as a complex ground environment or a large seedling load. .
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Abstract
一种增程器(51)、混合动力插秧机(1)和混合动力插秧机(1)的工作方法,其中混合动力插秧机(1)包括一车体(10)、一行走单元(20)、一插秧作业单元(30)、一驱动单元(40)以及一供电单元(50),其中行走单元(20)和插秧作业单元(30)被分别可驱动地连接于驱动单元(40),其中供电单元(50)包括一增程器(51)和一电池(52),其中增程器(51)被可供电地连接于电池(52),其中驱动单元(40)被可供电以驱动地连接于电池(52)。
Description
本发明涉及到农业机械领域,尤其涉及到增程器、混合动力插秧机和混合动力插秧机的工作方法。
插秧机是一种常见的农业机械,在其辅助下可以快速地完成对于农田的插秧作业。
目前的插秧机使用的动力源为内燃机,内燃机式的插秧机存在着较多的问题,一方面是内燃机式插秧机利用燃油工作,由于对于燃油的利用率有限导致排出的气体中存在着较多的污染物质,另一方面是内燃机式插秧机本身在工作时多处于低效能区域,整体的工作效率较低。
清洁能源和绿色农业是当前农业的一大发展趋势。进一步地,当所述插秧机的动力源是内燃机时,大多采用HST(整体式液压传动装置Hydrostatic Transmission)变速机构,HST变速机构低速扭矩小。当所述插秧机的本身的重量较大或者是载重量较大时,所述插秧机容易陷入到农田中。
HST采用液压传动时,传动效率较低,并且使用一段时间后,磨损损耗较大,造成整个所述插秧机的后期维护成本较高。
发明内容
本发明的一个目的在于提供一增程器、混合动力插秧机和混合动力插秧机的工作方法,其中所述混动插秧机利用电力作为动力源。
本发明的另一个目的在于提供一增程器、混合动力插秧机和混合动力插秧机的工作方法,其中所述混动插秧机采用电机驱动,低速扭矩大。
本发明的另一目的在于提供一增程器、混合动力插秧机和混合动力插秧机的工作方法,其中所述混动插秧机的供电单元包括一增程器和一电池,所述增程器能够为所述电池供电。
本发明的另一目的在于提供一增程器、混合动力插秧机和混合动力插秧机的工作方法,其中在所述增程器的辅助下,所述电池的容量能够被减少,从而有利于整个所述插秧机的轻量化。
本发明的另一目的在于提供一增程器、混合动力插秧机和混合动力插秧机的工作方法,其中所述插秧机的驱动、转向、制动等各个部件都为电动化部件。
本发明的另一目的在于提供一增程器、混合动力插秧机和混合动力插秧机的工作方法,其中所述插秧机的所述增程器可以被控制在高效率区工作。
本发明的另一目的在于提供一增程器、混合动力插秧机和混合动力插秧机 的工作方法,其中所述插秧机在工作时排污量较低。
根据本发明的一方面,本发明提供了一混合动力插秧机,其包括:
一车体;
一行走单元,其中所述行走单元被安装于所述车体,用于带动所述车体移动;
一插秧作业单元,其中所述插秧作业单元被安装于所述车体,用于插秧作业;
一驱动单元,其中所述行走单元和所述插秧作业单元被分别可驱动地连接于所述驱动单元;以及
一供电单元,其中所述供电单元包括一增程器和一电池,其中所述增程器被可供电地连接于所述电池,其中所述驱动单元被可供电以被驱动地连接于所述电池。
根据本发明的一些实施例,所述混合动力插秧机包括一转向单元,其中所述转向单元被安装于所述行走单元,所述转向单元用于所述行走单元的转向,所述转向单元被可驱动地连接于所述电池。
根据本发明的一些实施例,所述混合动力插秧机包括一制动单元,其中所述制动单元被安装于所述行走单元,所述制动单元用于所述行走单元的制动,所述制动单元被可驱动地连接于所述电池。
根据本发明的一些实施例,所述混合动力插秧机包括一空调,其中所述空调被安装于所述车体,并且所述空调被可驱动地连接于所述电池。
根据本发明的一些实施例,所述驱动单元包括一行走驱动模块和一插秧作业驱动模块,其中所述行走驱动模块被可驱动以供电地连接于所述电池,所述插秧作业驱动模块被可驱动以供电地连接于所述电池,其中所述行走单元被可驱动地连接于所述行走驱动模块,所述插秧作业驱动模块被可驱动地连接于所述插秧作业驱动模块。
根据本发明的一些实施例,所述混合动力插秧机具有一第一工作模式和一第二工作模式,并且所述混合动力插秧机被可操控地在所述第一工作模式和所述第二工作模式之间切换,在所述第一工作模式,所述电池单独向所述驱动单元供电,在所述第二工作模式,所述增程器向所述电池供电。
根据本发明的一些实施例,所述混合动力插秧机包括一控制单元,其中所述增程器包括一内燃机和一发电机,其中所述发电机被可驱动以发电地连接于所述内燃机,所述电池被可充电地连接于所述发电机,其中所述内燃机被转速可控地连接于所述控制单元,所述发电机被转矩可控地连接于所述控制单元。
根据本发明的一些实施例,所述混动动力插秧机包括一转换器,其中所述转换器被分别连接于所述发电机和所述电池,来自所述发电机的电能通过所述转换器转换后到达所述电池。
根据本发明的另一发明,本发明提供了一增程器,应用于一电动插秧机,其中所述增程器包括:
一内燃机;和
一发电机,其中所述发电机被可驱动地连接于所述内燃机,其中所述发电机被可供电地连接于该电动插秧机的一电池。
根据本发明的一些实施例,所述增程器具有一第一工作模式和一第二工作模式,并且所述增程器被可操控地在所述第一工作模式和所述第二工作模式之间切换,在所述第一工作模式,所述电池独立供电,在所述第二工作模式,所述增程器向所述电池供电。
根据本发明的一些实施例,所述增程器通过该电池驱动该电动插秧机的一插秧作业单元。
根据本发明的一些实施例,所述增程器通过该电池驱动该电动插秧机的一转向单元。
根据本发明的一些实施例,所述增程器通过该电池驱动该电动插秧机的一制动单元。
根据本发明的一些实施例,所述增程器通过该电池驱动该电动插秧机的一空调。
根据本发明的另一方面,本发明提供一混合动力插秧机的工作方法,其包括如下步骤:
在藉由一驱动单元向一行走单元和/或一插秧作业单元提供动力时,监控所述供电单元,其中所述供电单元包括一増程器和电池;和
响应于所述电池的荷载检测,选择所述供电单元的工作模式,其中所述供电单元具有一第一工作模式和一第二工作模式,在所述第一工作模式,所述电池独立供电,在所述第二工作模式,所述增程器向所述电池供电。
根据本发明的一些实施例,在上述方法中,所述增程器的内燃机处于较佳效率阶段,控制所述增程器的发电机的扭矩大小以调节所述发电机的发电量大小。
根据本发明的一些实施例,在上述方法中,所述电池向所述混合动力插秧机的所述转向单元和/或所述制动单元输出。
图1是根据本发明的一较佳实施例的一混合动力插秧机的示意图。
图2是根据本发明的上述较佳实施例的所述混合动力插秧机的示意图。
图3是根据本发明的上述较佳实施例的所述混合动力插秧机的框架示意图。
以下描述用于揭露本发明以使本领域技术人员能够实现本发明。以下描述中的优选实施例只作为举例,本领域技术人员可以想到其他显而易见的变型。在以下描述中界定的本发明的基本原理可以应用于其他实施方案、变形方案、改进方案、等同方案以及没有背离本发明的精神和范围的其他技术方案。
本领域技术人员应理解的是,在本发明的揭露中,术语“纵向”、“横向”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系是基于附图所示的方位或位置关系,其仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此上述术语不能理解为对本发明的限制。
可以理解的是,术语“一”应理解为“至少一”或“一个或多个”,即在一个实施例中,一个元件的数量可以为一个,而在另外的实施例中,该元件的数量可以为多个,术语“一”不能理解为对数量的限制。
参考附图1至附图3所示,是根据本发明的一较佳实施例的一混合动力插秧机1和用于所述混合动力插秧机1的一增程器51被阐明。
所述混合动力插秧机1以电力作为动力源,所述增程器51可以协助提供电力。
具体地说,所述混合动力插秧机1包括一车体10、一行走单元20、一插秧作业单元30、一驱动单元40、一供电单元50以及一控制单元60,其中所述行走单元20、所述插秧作业单元30、所述驱动单元40、所述供电单元50以及所述控制单元60被分别安装于所述车体10。
所述行走单元20支撑所述车体10,以带动所述车体10行走。所述插秧作业单元30用于将秧苗插植到地面,所述插秧作业单元30可以位于所述车体10的前部或者是后部。
所述行走单元20被可驱动地连接于所述驱动单元40。所述插秧作业单元30被可电控地连接于所述控制单元60。所述控制单元60包括至少一ECU控制器。
所述供电单元50包括一增程器51和一电池52,其中所述电池52被可供电地连接于所述增程器51,其中所述增程器51包括一内燃机511和一发电机512,其中所述内燃机511将燃油的内能转换为机械能,所述发电机512将机械能转化为电能。所述电池52被可供电地连接于所述发电机512,所述发电机512将产生的电能传递至所述电池52,然后通过所述电池52被所述混合动力插秧机1的其他需电部件使用。
由于所述供电单元50存在着所述增程器51,所述电池52的体积可以被设计的较小,也就是说所述电池52可以进行轻量化。具体地说,所述供电单元50在供电时,所述电池52内的电量即将耗尽时,所述增程器51可以发电以向所述电池52持续供电,从而所述电池52不需要设计为一较大的质量或者是体积。所述增程器51可以及时地为所述电池52补充电能,以使得所述电池52的质量或者是体积能够被缩小。
进一步地,所述混合动力插秧机1包括一转向单元70,其中转向单元70被实施为一电控转向部件。所述控制单元60包括一转向控制模块61,其中所述转向单元70被可电控地连接于所述转向控制模块61。所述转向单元70用于控制 所述行走单元20的转向。
所述混合动力插秧机1包括一制动单元80,其中所述制动单元80被实施为一电控制动部件。所述控制单元60包括一制动控制模块62,其中所述制动单元80被可电控地连接于所述制动控制模块62。所述制动单元80用于控制所述行走单元20的制动。
所述转向控制模块61和所述制动控制模块62被分别可供电地连接于所述供电单元50的所述电池52。比如说所述转向控制模块61可以包括一转向控制电动机和一转向控制ECU控制器,所述转向控制电动机被可控制地连接于所述转向控制ECU控制器,所述转向控制ECU控制器基于来自于所述电池52的电能控制所述转向控制电动机工作,所述转向控制电动机驱动所述转向单元70,从而实现对于所述行走单元20的转向控制。
所述制动控制模块62可以包括一制动控制电动机和一制动控制ECU控制器,所述制动控制电动机被可控制地连接于所述制动控制ECU控制器,所述制动控制ECU控制器基于来自于所述电池52的电能控制所述制动控制电动机工作,所述制动控制电动机驱动所述制动单元80,从而实现对于所述制动单元80的制动控制。
所述控制单元60包括一插植控制模块63,其中所述插秧作业单元30被可控制地连接于所述插植控制模块63。
所述插植控制模块63被可供电地连接于所述供电单元50的所述电池52。
也就是说,所述转向单元70、所述制动单元80以及所述插秧作业单元30被分别可电控控制的连接于所述控制单元60。所述控制单元60基于所述电池52的供电实现对于所述转向单元70、所述制动单元80以及所述插秧作业单元30的电控制。
进一步地,所述增程器51被可控制地连接于所述控制单元60。所述控制单元60还可以包括一增程器控制模块64,所述增程器51被可控制地连接于所述增程器控制模块64。所述增程器51的所述内燃机511采用转速控制,所述增程器51的所述发电机512采用转矩控制,在所述增程器51需要为所述电池52供电以工作时,所述增程器51的所述内燃机511和所述发电机512的工作区域可控,以使得所述增程器51的所述内燃机511处于较佳工作区域,从而整个所述增程器51拥有较好的燃烧效率和较低的排放。
所述增程器51的所述内燃机511被转速可控地连接于所述增程器控制模块64,所述增程器51的所述发电机512被转矩可控地连接于所述增程器控制模块64。所述增程器51的所述内燃机511根据一输入信号达到需求转速点之后,所述增程器控制模块64根据所述发电机512的需求发电量的大小控制所述发电机512的发电扭矩的大小,从而实现对于所述发电机512的功率的控制。
所述混合动力插秧机1的所述转向单元70、所述制动单元80以及所述插秧作业单元30都实现了电动化和电动化控制,从而减少了内燃机511式驱动下的传统插秧机的大量机械传动结构,从而整个所述混合动力插秧机1效率较高, 并且故障率较低。
进一步地,所述驱动单元40包括一驱动电机,其中所述行走单元20被可驱动地连接于所述驱动电机。所述行走单元20采用电驱动,在低速下扭矩较大,并且过载幅度较大,甚至可以达到原先内燃式插秧机的两倍。
采用电驱动的所述行走单元20效率高、转矩和功率过载***高,可以满足各种复杂情况下特殊功率点的需求。
进一步地,所述混合动力插秧机1具有三种工作模式,第一工作模式、第二工作模式以及第三工作模式。
在所述第一工作模式,所述供电单元50的所述电池52单独向所述驱动单元40、所述插秧作业单元30以及所述转向单元70、所述制动单元80等供电。
在所述第二工作模式,所述供电单元50的所述增程器51和所述电池52共同向所述驱动单元40、所述插秧作业单元30以及所述转向单元70、所述制动单元80供电。
在所述第三工作模式,所述供电单元50的所述电池52电量被耗尽,所述供电单元50的所述增程器51单独向所述电池52供电,然后通过所述电池52所述增程器51提供的电量被传递至所述驱动单元40、所述插秧作业单元30以及所述转向单元70、所述制动单元80。
在所述混合动力插秧机1的载重量较大时,所述混合动力插秧机1可以切换至所述第二工作模式工作。在所述混合动力插秧机1陷在农田中时,所述混合动力插秧机1可以切换至所述第二工作模式工作。
在所述混合动力插秧机1位于平地行走时,所述混合动力插秧机1可以切换至所述第一工作模式工作。
在所述混合动力插秧机1的所述电池52功率不足时,所述混合动力插秧机1可以切换至所述第三工作模式工作。
在本发明的另一些实施例中,所述混合动力插秧机1具有两种工作状态,第一工作模式和第二工作模式,在所述第一工作模式,所述供电单元50的所述电池52单独向所述驱动单元40、所述插秧作业单元30以及所述转向单元70、所述制动单元80等供电。
在所述第二工作模式,所述供电单元50的所述增程器51和所述电池52共同工作,所述增程器51工作以发电并且将电量传递至所述电池52,所述电池52对外输出电能,比如说所述驱动单元40、所述插秧作业单元30以及所述转向单元70、所述制动单元80。
所述混合动力插秧机1被可控制地在所述第一工作模式和所述第二工作模式之间切换。
值得注意的是,所述混合动力插秧机1可以是一人为驾驶操作的农业机械。用户可以根据实际使用需求选择所述混合动力插秧机1的工作模式。
所述混合动力插秧机1也可以是一无人驾驶的农业机械,所述混合动力插秧机1可以自动根据整个农机的输出选择对应的所述工作模式。
具体地说,所述混合动力插秧机1进一步包括一监控单元90,其中所述监控单元90用于监控所述驱动单元40、所述转向单元70、所述制动单元80、所述供电单元50以及所述插秧作业单元30的工作状态。所述控制单元60被可通信地连接于所述监控单元90。
所述混合动力插秧机1进一步包括一处理单元100,其中所述处理单元100被分别可通信地连接于所述监控单元90和所述控制单元60,所述处理单元100基于所述监控单元90检测到的数据生成一控制指令,并且将所述控制指令发送至所述控制单元60。所述控制单元60执行所述控制指令并且控制对应的所述混合动力插秧机1的部件,比如说所述转向单元70、所述制动单元80、所述行走单元20以及所述插秧作业单元30。
所述监控单元90可以包括一行走单元监控模块91、一插秧作业单元监控模块92、一转向监控模块93、一制动监控模块94以及一供电单元监控模块95。
所述行走单元监控模块91、所述插秧作业单元监控模块92、所述转向监控模块93、所述制动监控模块94以及所述供电单元监控模块95被分别可通信地连接于所述处理单元100。
所述行走单元监控模块91用于监控所述行走单元20,比如说所述行走单元20需要输出的功率,所述行走单元20的实时输出功率等。
所述插秧作业单元监控模块92用于监控所述插秧作业单元30,比如说所述插秧作业单元30需要输出的功率,所述插秧作业单元30的实时输出功率等。
所述转向监控模块93用于监控所述转向单元70和所述混合动力插秧机1的转向状态,比如说所述转向监控模块93可以用于获取所述行走单元20前方的环境信息,以供所述处理单元100判断所述混合动力插秧机1在继续前行时是否需要转向。
所述制动监控模块94用于监控所述制动单元80和所述混合动力插秧机1的制动状态,比如说所述制动监控模块94可以用于获取所述行走单元20前方的环境信息,以供所述处理单元100判断所述混合动力插秧机1在继续前进时是否需要制动。
所述供电单元监控模块95用于监控所述供电单元50。所述供电单元监控模块95包括一增程器监控模块951和一电池监控模块952,其中所述供电单元监控模块95的所述增程器监控模块951和所述电池监控模块952被分别可通信地连接于所述处理单元100。
所述增程器监控模块951用于监控所述增程器51的状态,比如说所述增程器51当前的输出和所述增程器51需要提供的输出功率。所述电池监控模块952用于监控所述电池52的状态,比如说所述电池52当前的输出和所述电池52需要提供的输出功率。
所述电池监控模块952还可以用于监控当前电池52的存储量,来自于所述增程器51的输电量和为其他需电部件的供电量。
比如说当所述电池监控模块952监控到所述电池52当前的电池52容量低 于一定数值后,所述电池监控模块952发送一信号至所述处理单元100,所述处理单元100生成一控制指令,所述控制单元60控制所述增程器51启动,以为所述供电单元50的所述电池52供电。
比如说当所述行走单元监控模块91监控到所述行走单元20当前需要的输出功率超过一预设的数值后,所述行走单元监控模块91发送一信号至所述处理单元100,所述处理单元100生成一控制指令,所述控制单元60控制所述增程器51启动,以为所述供电单元50的所述电池52供电,以满足大功率的输出需求。
进一步地,当所述行走单元监控模块91监控到所述行走单元20当前需要的输出功率低于一预设数值,比如说所述混合动力插秧机1从一泥地中走出,所述行走单元监控模块91发送一信号至所述处理单元100,所述处理单元100生成一控制指令,所述驱动单元40被所述控制单元60控制从而从降低对外输出以满足所述行走单元20的对外输出需求。
进一步地,所述增程器51还包括一转换器513,其中所述转换器513被连接于所述增程器51的所述发电机512和所述供电单元50的所述电池52之间。所述转换器513可以将来自于所述增程器51的所述发电机512的电能转换为满足所述电池52需求的电能类型。比如说所述转换器513可以是DC/DC转换器513,可以将所述发电机512发出的部分高压直流电转换为低压直流电。
进一步地,所述驱动单元40包括所述驱动电机,所述行走单元20被可驱动地连接于所述驱动电机。所述驱动单元40还可以包括另一所述驱动电机,所述插秧作业单元30被可驱动地连接于另一所述驱动电机。
当然也可以理解的是,所述驱动单元40的所述驱动电机的数目是一,所述插秧作业单元30和所述行走单元20被同一所述驱动电机所驱动。
值得注意的是,整个所述混合动力插秧机1可以被轻量化设计,一方面对于主要利用电能进行作业的所述混合动力插秧机1而言,所述电池52一般占据了较大的空间和面积,在所述增程器51的辅助下,可以缩小所述电池52的质量和体积,从而于减轻整个所述混合动力插秧机1的重量,另一方面是对于所述混合动力插秧机1的各个部件的排布。
具体地说,所述驱动单元40和所述供电单元50被设置于所述车体10的前部。所述车体10包括一底盘架11,其中所述驱动单元40和所述供电单元50分别被设置于所述底盘架11的前部,所述插秧作业单元30被设置于所述底盘架11的后部。
所述底盘架11的前部是指当所述混合动力插秧机1正常前进时,所述底盘架11处于前侧的部分。所述底盘架11的后部是指当所述混合动力插秧机1正常前进时,所述底盘架11处于后侧的部分。
所述驱动单元40包括一行走驱动模块41和一插秧作业驱动模块42,其中所述行走单元20被可驱动地连接于所述行走驱动模块41,所述插秧作业单元30被可驱动地连接于所述插秧作业驱动模块42。
所述行走驱动模块41和所述插秧作业驱动模块42分别是一电机。
所述行走驱动模块41和所述插秧作业驱动模块42被分别可供电地连接于所述电池52。
所述行走单元20包括四个车轮,两个前轮和两个后轮,所述行走单元20的各个所述车轮也分别被可驱动地连接于所述行走驱动模块41。也可以是,所述行走单元20的两个所述后轮被分别可驱动地连接于所述行走驱动模块41。
也就是说,所述混合动力插秧机1可以是一四轮驱动的插秧机,也可以是一后轮驱动的插秧机。
所述行走驱动模块41可以被安装于所述车体10的所述底盘架11的前部,所述插秧作业驱动模块42可以被安装于所述车体10的所述底盘架11的后部。
所述行走驱动模块41可以分别被连接有三个传动轴,其中两个所述传动轴分别位于所述行走驱动模块41的两侧,用于将所述行走驱动模块41产生的动力分别传递至两个所述前轮,另一个所述传动轴位于所述行走驱动模块41的后侧,用于将所述行走驱动模块41产生的动力朝后方传递,以传递至两个所述后轮。
当所述插秧作业驱动模块42和所述行走驱动模块41相互独立时,所述插秧作业驱动模块42被连接有一个传动轴,其中连接于所述插秧作业驱动模块42的所述传动轴用于将所述插秧作业驱动模块42产生的动力传递至所述插秧作业单元30。
所述行走驱动模块41和所述插秧作业驱动模块42可以分别被安装于所述车体10的所述底盘架11的前部。所述行走驱动模块41和所述插秧作业驱动模块42可以被平列放置。连接于所述行走驱动模块41的所述传动轴和连接于所述插秧作业驱动模块42的所述传动轴分别朝后延伸至所述行走单元20的所述后轮之间和所述插秧作业单元30。
所述增程器51包括所述内燃机511和所述发电机512,其中所述内燃机511位于所述车体10的所述底盘架11的前部,所述发电机512位于所述增程器51的所述内燃机511的一侧,并且所述行走驱动模块41和所述插秧作业驱动模块42分别位于所述增程器51的后方。
所述供电单元50的所述电池52可以位于所述行走驱动模块41和/或所述插秧作业驱动模块42的上方,所述供电单元50的所述电池52可以位于所述增程器51的上方。
所述转向单元70、所述制动单元80以及所述控制单元60可以被分别设置于所述底盘架11。
根据本发明的另一方面,本发明提供了所述混合动力插秧机1的一动力控制方法,其中所述动力控制方法包括如下步骤:
在藉由一驱动电机向一行走单元20和一插秧作业单元30提供动力时,监控所述供电单元50,其中所述供电单元50的一电池52向所述驱动电机供电;和
响应于动力输出轴的荷载检测,所述内燃机511处于最大输出功率阶段,控制所述发电机512的扭矩大小以调节所述发电机512的发电量大小,其中所述发电机512被可驱动地连接于所述内燃机511,所述电池52被可供电地连接于所述发电机512。
根据本发明的一些实施例,在上述动力控制方法中,响应于所述行走单元20的荷载,通过调节所述内燃机511对于所述发电机512的输出并且调节所述供电单元50的输出的方式调节所述行走单元20的荷载。
根据本发明的一些实施例,在上述动力控制方法中,通过调整所述发电机512对于所述内燃机511的输出扭矩请求满足输出需求并且保持所述内燃机511在一预设工作区域内工作。比如说保持所述内燃机511在一较佳工作效率区域内工作。
根据本发明的另一方面,本发明提供了所述混合动力插秧机1的所述动力控制方法,其中所述动力控制方法包括如下步骤:
在藉由一驱动电机向一插秧作业单元30提供动力时,监控所述供电单元50,其中所述供电单元50的一电池52向所述驱动电机供电;和
响应于所述插秧作业单元30的动力输出轴的荷载检测,所述内燃机511处于一较佳输出功率阶段,控制所述发电机512的扭矩大小以调整所述发电机512的发电量大小,其中所述发电机512被可驱动地连接于所述内燃机511,所述电池52被可供电地连接于所述发电机512。
根据本发明的另一方面,本发明提供了所述混合的动力插秧机的所述动力控制方法,其中所述动力控制方法包括如下步骤:
在藉由一驱动电机向一行走单元20提供动力时,监控所述供电单元50,其中所述供电单元50的一电池52向所述驱动电机供电;和
响应于所述行走单元20的动力输出轴的荷载检测,所述内燃机511处于一较佳输出功率阶段,控制所述发电机512的扭矩大小以调整所述发电机512的发电量的大小,其中所述发电机512被可驱动地连接于所述内燃机511,所述电池52被可供电地连接于所述发电机512。
根据本发明的一些实施例,所述驱动电机同时驱动所述插秧作业单元30作业。
根据本发明的一些实施例,当所述行走单元20的荷载超过一预设数值,启动所述增程器51以为所述电池52供电。
根据本发明的一些实施例,当所述插秧作业单元30的荷载超过一预设数值,气动所述增程器51以为所述电池52供电。
值得注意的是,所述行走单元20采用驱动电机驱动,使得所述行走单元20可以满足各种复杂情况下的特殊功率点的需求。比如说所述混合动力插秧机1在起步时扭矩大,所述驱动电机可以满足此时所述行走单元20的需求。
所述驱动电机被直接连接于所述行走单元20,工作效率较高,并且结构单元,从而有利于整个所述混合动力插秧机1的故障率的降低。
值得注意的是,所述混合动力插秧机1的所述驱动单元40可以提供较大的扭矩,功率储备(100%),面对地面环境复杂或者是载秧量大等特殊情况下可以正常使用。
本领域的技术人员应理解,上述描述及附图中所示的本发明的实施例只作为举例而并不限制本发明。本发明的目的已经完整并有效地实现。本发明的功能及结构原理已在实施例中展示和说明,在没有背离所述原理下,本发明的实施方式可以有任何变形或修改。
Claims (17)
- 一混合动力插秧机,其特征在于,包括:一车体;一行走单元,其中所述行走单元被安装于所述车体,用于带动所述车体移动;一插秧作业单元,其中所述插秧作业单元被安装于所述车体,用于插秧作业;一驱动单元,其中所述行走单元和所述插秧作业单元被分别可驱动地连接于所述驱动单元;以及一供电单元,其中所述供电单元包括一增程器和一电池,其中所述增程器被可供电地连接于所述电池,其中所述驱动单元被可供电以被驱动地连接于所述电池。
- 根据权利要求1所述的混合动力插秧机,其中所述混合动力插秧机包括一转向单元,其中所述转向单元被安装于所述行走单元,所述转向单元用于所述行走单元的转向,所述转向单元被可驱动地连接于所述电池。
- 根据权利要求1所述的混合动力插秧机,其中所述混合动力插秧机包括一制动单元,其中所述制动单元被安装于所述行走单元,所述制动单元用于所述行走单元的制动,所述制动单元被可驱动地连接于所述电池。
- 根据权利要求1所述的混合动力插秧机,其中所述混合动力插秧机包括一空调,其中所述空调被安装于所述车体,并且所述空调被可驱动地连接于所述电池。
- 根据权利要求1至4任一所述的混合动力插秧机,其中所述驱动单元包括一行走驱动模块和一插秧作业驱动模块,其中所述行走驱动模块被可驱动以供电地连接于所述电池,所述插秧作业驱动模块被可驱动以供电地连接于所述电池,其中所述行走单元被可驱动地连接于所述行走驱动模块,所述插秧作业驱动模块被可驱动地连接于所述插秧作业驱动模块。
- 根据权利要求1至4任一所述的混合动力插秧机,其中所述混合动力插秧机具有一第一工作模式和一第二工作模式,并且所述混合动力插秧机被可操控地在所述第一工作模式和所述第二工作模式之间切换,在所述第一工作模式, 所述电池单独向所述驱动单元供电,在所述第二工作模式,所述增程器向所述电池供电。
- 根据权利要求6所述的混合动力插秧机,其中所述混合动力插秧机包括一控制单元,其中所述增程器包括一内燃机和一发电机,其中所述发电机被可驱动以发电地连接于所述内燃机,所述电池被可充电地连接于所述发电机,其中所述内燃机被转速可控地连接于所述控制单元,所述发电机被转矩可控地连接于所述控制单元。
- 根据权利要求7所述的混合动力插秧机,其中所述混动动力插秧机包括一转换器,其中所述转换器被分别连接于所述发电机和所述电池,来自所述发电机的电能通过所述转换器转换后到达所述电池。
- 一增程器,应用于一电动插秧机,其特征在于,包括:一内燃机;和一发电机,其中所述发电机被可驱动地连接于所述内燃机,其中所述发电机被可供电地连接于该电动插秧机的一电池。
- 根据权利要求9所述的增程器,其中所述增程器具有一第一工作模式和一第二工作模式,并且所述增程器被可操控地在所述第一工作模式和所述第二工作模式之间切换,在所述第一工作模式,所述电池独立供电,在所述第二工作模式,所述增程器向所述电池供电。
- 根据权利要求9或10所述的增程器,其中所述增程器通过该电池驱动该电动插秧机的一插秧作业单元。
- 根据权利要求9或10所述的增程器,其中所述增程器通过该电池驱动该电动插秧机的一转向单元。
- 根据权利要求9或10所述的増程器,其中所述增程器通过该电池驱动该电动插秧机的一制动单元。
- 根据权利要求9或10所述的増程器,其中所述增程器通过该电池驱动该电动插秧机的一空调。
- 一混合动力插秧机的工作方法,其特征在于,包括如下步骤:在藉由一驱动单元向一行走单元和/或一插秧作业单元提供动力时,监控所述供电单元,其中所述供电单元包括一増程器和电池;和响应于所述电池的荷载检测,选择所述供电单元的工作模式,其中所述供 电单元具有一第一工作模式和一第二工作模式,在所述第一工作模式,所述电池独立供电,在所述第二工作模式,所述增程器向所述电池供电。
- 根据权利要求15所述的工作方法,其中在上述方法中,所述增程器的内燃机处于较佳效率阶段,控制所述增程器的发电机的扭矩大小以调节所述发电机的发电量大小。
- 根据权利要求15所述的工作方法,其中在上述方法中,所述电池向所述混合动力插秧机的所述转向单元和/或所述制动单元输出。
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