WO2021120002A1 - 自动保压设备 - Google Patents
自动保压设备 Download PDFInfo
- Publication number
- WO2021120002A1 WO2021120002A1 PCT/CN2019/126017 CN2019126017W WO2021120002A1 WO 2021120002 A1 WO2021120002 A1 WO 2021120002A1 CN 2019126017 W CN2019126017 W CN 2019126017W WO 2021120002 A1 WO2021120002 A1 WO 2021120002A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- pressure
- pressure holding
- feeding
- mounting plate
- suction nozzle
- Prior art date
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B15/00—Details of, or accessories for, presses; Auxiliary measures in connection with pressing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B15/00—Details of, or accessories for, presses; Auxiliary measures in connection with pressing
- B30B15/30—Feeding material to presses
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B15/00—Details of, or accessories for, presses; Auxiliary measures in connection with pressing
- B30B15/32—Discharging presses
Definitions
- the invention relates to the technical field of pressure maintaining equipment, in particular to an automatic pressure maintaining equipment.
- the existing pressure holding equipment is based on manual operation.
- the manual operation process includes the following four steps: 1. Manually take 1PCS product from the assembly line and put it on the pressure holding machine; 2. After the product is placed, start the equipment with both hands; 3. Press Set the time to keep the product under pressure for a certain period of time; 4. Manually take out the processed product from the equipment and put it on the return line.
- Each equipment needs to be equipped with an operator.
- the pressure holding operation based on manual operation requires manual processing by the operator, and the pure human operation cost is relatively high. Therefore, how to design an automatic pressure holding device is an urgent problem to be solved.
- the purpose of the present invention is to provide an automatic pressure holding device to solve the problem that the pressure holding operation based on manual operation requires manual processing by the operator, and the pure manual operation cost is relatively high.
- an automatic pressure-keeping device including a frame, a feeding mechanism, a pressure-keeping mechanism, a reclaiming mechanism, an electric control box, and a guiding mechanism
- the electric control box are respectively arranged on the frame
- the guiding mechanism, the feeding mechanism, the pressure holding mechanism and the material taking mechanism are all electrically connected with the electric control box
- the guiding mechanism is arranged at the bottom of the frame
- the The guiding mechanism is used to separate the products to be held under pressure and to position the separated products to be held under pressure
- the feeding mechanism is used to move the positioned products to the holding pressure mechanism for pressure holding
- the unloading mechanism is used for The product that has been kept under pressure by the pressure keeping mechanism is removed from the automatic pressure keeping device.
- the automatic pressure holding device is used to install on the conveying device
- the frame includes a lower mounting plate
- the lower mounting plate is used to install on the conveying device
- the guide mechanism is arranged on the conveying device.
- the bottom of the mounting plate is described below, and does not touch the conveying device.
- the guide mechanism includes a positioning cylinder, an intermediate plate, and several guide plates.
- the intermediate plate is arranged between two adjacent guide plates.
- the positioning cylinder, the intermediate plate and several guide plates are all arranged on On the lower mounting plate, a channel for the product to be held to be moved is formed between each guide plate and the middle plate, and the positioning cylinder is used to position the product to be held under pressure after entering the channel.
- the guide mechanism further includes a plurality of limit rods, each limit rod is arranged on the middle plate and a plurality of guide plates, and each limit rod is not parallel to the middle plate and any guide plate, Each limit rod is used to limit the relative movement between the intermediate plate and a number of guide plates.
- the frame further includes an upper mounting plate, the upper mounting plate and the lower mounting plate are connected by a plurality of connecting rods to form an accommodating space, the feeding mechanism and the pressure maintaining The mechanisms are all arranged on the upper mounting plate and extending to the accommodating space, the lower mounting plate is provided with a groove, and the feeding mechanism moves the product to be kept under pressure from the conveying device to the accommodating space When the space passes through the groove, the groove is located on the upper part of the positioning cylinder.
- the feeding mechanism includes a suction component and a feeding component, the suction component is used to move the product to be held under the groove to the feeding component, and the feeding component is used for Move the product to be held on the surface to just below the holding mechanism, and cooperate with the holding mechanism to complete the holding action.
- the suction assembly includes a first suction nozzle, a first drive member, and a second drive member.
- the second drive member is used to control the first drive member to approach or move away from the feeding assembly.
- the first driving member is used to control the first suction nozzle to approach the groove when it is close to the feeding assembly, and to control the first suction nozzle to move away from the groove when it is far away from the feeding assembly.
- the feeding assembly includes a pressure holding base that cooperates with a third driving member and the pressure holding mechanism, and the third driving member controls the pressure holding base to approach or move away from the pressure holding mechanism.
- the reclaiming mechanism includes a fourth driving member and a second suction nozzle, and the fourth driving member is used to control the second suction nozzle to move between the feeding assembly and the conveying device.
- the fourth driving member includes a first cylinder and a second cylinder
- the first cylinder is respectively connected to the lower mounting plate and the first cylinder, and is used to control the second cylinder to approach or move away from the
- the feeding assembly, the second air cylinder and the second suction nozzle are detachably installed, and the second air cylinder is used to control the second suction nozzle to approach the feeding assembly when it is close to the feeding assembly, and to control the second suction nozzle to approach the feeding assembly when it is far away from the feeding assembly.
- the second suction nozzle is controlled to be away from the feeding assembly.
- the automatic pressure-holding operation is realized and the automatic pressure is reduced.
- Floor space for pressure holding equipment By arranging the guide mechanism of the automatic pressure-holding equipment at the bottom of the frame, and the feeding mechanism, pressure-holding mechanism, reclaiming mechanism and electric control box on the frame, the automatic pressure-holding operation is realized and the automatic pressure is reduced.
- Floor space for pressure holding equipment By arranging the guide mechanism of the automatic pressure-holding equipment at the bottom of the frame, and the feeding mechanism, pressure-holding mechanism, reclaiming mechanism and electric control box on the frame, the automatic pressure-holding operation is realized and the automatic pressure is reduced.
- Figure 1 is a perspective view of an automatic pressure holding device provided by an embodiment of the present invention.
- Figure 2 is a schematic diagram of the exploded structure of Figure 1;
- Figure 3 is a perspective view of the guide mechanism in Figure 1;
- FIG 4 is a perspective view of the feeding mechanism in Figure 1;
- Figure 5 is a perspective view of the pressure holding mechanism in Figure 1;
- Fig. 6 is a perspective view of the reclaiming mechanism in Fig. 1.
- An embodiment of the present invention provides an automatic pressure holding device, which is installed on a conveyor 70, and includes a frame 10 and a guide
- the product is moved to the pressure holding mechanism 40 for pressure holding, and the reclaiming mechanism 50 is used to remove the product held by the pressure holding mechanism 40 from the automatic pressure holding device; the guide mechanism 20, the feeding mechanism 30, and the holding mechanism
- the pressing mechanism 40 and the reclaiming mechanism 50 are electrically connected to the electric control box 60, and the unprotected mechanism is realized through the mutual cooperation between the guiding mechanism 20, the feeding mechanism 30, the pressure
- the rack 10 includes an upper mounting plate 11, a lower mounting plate 13, and a plurality of connecting rods 12, and a accommodating space 14 is formed between the plurality of connecting rods 12 and the upper mounting plate 11 and the lower mounting plate 13;
- the feeding mechanism 30 and the pressure holding mechanism 40 are both arranged on the upper mounting plate 11 and extend to the accommodating space 14;
- the lower mounting plate 13 is mounted on the conveying device 70, so
- the guide mechanism 20 is provided at the bottom of the lower mounting plate 13 and does not contact the conveying device 70;
- the lower mounting plate 13 is provided with a groove 131, and the feeding mechanism 30 removes the waiting The pressure-holding product passes through the groove 131 when moving from the conveying device 70 to the accommodating space 14.
- the guide mechanism 20 includes a positioning cylinder 23, an intermediate plate 24, a number of guide plates 21 and a number of limit rods 22, each of which is formed between each guide plate 21 and the intermediate plate 24 for the The channel through which the product to be kept under pressure moves.
- the number of guide plates 21 is two
- the number of intermediate plates 24 is one
- the intermediate plate 24 is located between the two guide plates 21, and the number of limit rods 22 is two.
- the middle plate 24 and the two guide plates 21 are parallel to the plane where the x-axis and the y-axis are located, and two channels are formed between the middle plate 24 and the two guide plates 21;
- the two limit rods 22 are both installed in the middle
- the plate 24 and the two guide plates 21, and each limit rod 22 is not parallel to the intermediate plate 24 and any guide plate 21, each limit rod 22 is used to limit the intermediate plate 24 and a number of guide plates 21 Relative movement occurs between them;
- the two limit rods 22 are also detachably connected to the lower mounting plate 13 to realize that the guide mechanism 20 is arranged at the bottom of the lower mounting plate 13 and does not contact the conveying device 70;
- the positioning cylinder 23 is installed on the lower mounting plate 13 or the guide mechanism 20 for positioning the product to be kept under pressure after entering the channel.
- the positioning cylinder 23 is installed near the y-axis.
- the channel in the positive semi-axis direction close to the y-axis formed between the two guide plates 21 and the intermediate plate 24 is the feeding channel, and the feeding channel is used for To receive the product to be packed that is placed in the positive semi-axis direction of the y-axis of the conveying device 70.
- the width of the intermediate plate 24 and the two guide plates 21 in the positive semi-axis direction close to the x-axis is smaller than their width in the positive semi-axis direction away from the x-axis, so that the product to be packed can be moved into the channel more conveniently.
- the groove 131 is located at the upper part of the positioning cylinder 23, so that the feeding mechanism 30 can grab the positioned product to be kept under pressure from the bottom of the groove 131.
- the feeding mechanism 30 includes a suction assembly 301 and a feeding assembly 302.
- the suction assembly 301 is used to move the product to be held under the groove 131 to the feeding assembly 302,
- the feeding assembly 302 moves the product to be held on the surface to be directly below the holding mechanism 40 and cooperates with the holding mechanism 40 to complete the pressure holding action.
- the suction assembly 301 includes a first suction nozzle 33, a first driving member 31, and a second driving member 32.
- the first driving member 31 controls the first suction nozzle 33 to approach or move away from the groove.
- 131 that is, the first driving member 31 controls the first suction nozzle 33 to move in a direction perpendicular to the conveying device 70 (that is, the direction of the positive half axis of the z-axis)
- the second driving member 32 controls The first driving part 31 is close to or far away from the feeding assembly 302, that is, the second driving part 32 controls the direction of the first driving part 31 between the groove 131 and the feeding assembly 302 (that is, the y-axis
- the feeder assembly 302 includes a pressure holding base 35 that cooperates with the pressure holding mechanism 40, and the third driving part 34 controls the pressure holding base 35 to approach or move away from The pressure holding mechanism 40 (that is, moves in the positive half-axis direction of the x-axis).
- the first suction nozzle 33 passes through the groove 131 to absorb the product to be held pressure blocked by the positioning cylinder 23, and the first drive member 31 controls the adsorption of the product to be held pressure.
- the first suction nozzle 33 moves upward in a direction perpendicular to the conveying device 70 (that is, the direction of the positive half axis of the z-axis), and then the second driving member 32 controls the first driving member 31 to approach
- the direction of the pressure holding base 35 that is, the direction of the negative semi-axis of the y-axis
- the pressure holding base 35 is at the initial position at this time, and the initial position of the pressure holding base 35 and the groove 131 are kept on the same y axis.
- the third drive member 34 controls the pressure holding base 35 to carry the product to be held to move closer to the pressure holding mechanism 40 (that is, in the positive direction of the x-axis), until the pressure holding base 35 moves to Just below the pressure holding mechanism 40, the feeding action of the feeding mechanism 30 is completed.
- the pressure holding mechanism 40 includes a lifting cylinder 41 installed on the upper mounting plate 11, and a pressure holding module 42 installed at the bottom of the lifting cylinder 41.
- the jacking cylinder 41 drives the pressure holding module 42 to move in the direction close to the pressure holding base 35 (that is, the direction of the positive half axis of the z-axis).
- the pressure holding module 42 contacts the pressure holding base 35, the pressure is maintained.
- the module 42 maintains the pressure of the pressure-holding product.
- the jacking cylinder 41 drives the pressure-holding module 42 to move away from the pressure-holding base 35.
- the jacking cylinder 41 drives the pressure holding module 42 to approach the pressure holding base 35 (that is, the negative half of the z-axis). Axis direction), after the pressure-holding module 42 contacts the pressure-holding base 35, the pressure-holding module 42 and the pressure-holding base 35 cooperate with the pressure-holding product to hold the pressure. After the pressure is completed, the jacking cylinder 41 drives the pressure-holding module 42 away The pressure-holding base moves in the 35 direction (that is, the direction of the positive half axis of the z-axis) to complete the pressure-holding action.
- the reclaiming mechanism 50 includes a fourth driving member 51 and a second suction nozzle 52, the fourth driving member 51 is used to control the second suction nozzle 52 between the feeding assembly 302 and the conveying device 70 It is used to move the product after holding pressure on the holding pressure base 35 to the channel near the negative semi-axis direction of the y-axis, that is, the middle plate 24 and the two guide plates 21 formed between the middle plate 24 and the two guide plates 21 near the y-axis direction.
- the channel in the negative semi-axis direction of the shaft is the feeding channel.
- the fourth driving member 51 includes a first air cylinder 511 and a second air cylinder 512, and the first air cylinder 511 is respectively connected to the lower mounting plate 13 and the first air cylinder 511 for controlling the second air cylinder 512 is close to or away from the feeding assembly 302 in the horizontal direction (that is, the direction of the positive half axis of the x-axis), and the second air cylinder 512 and the second suction nozzle 52 are detachably installed to control the second suction nozzle 52 moves in a direction perpendicular to the feeding assembly 302 (that is, the direction of the positive half axis of the z-axis).
- the first cylinder 511 drives the second cylinder 512 and the second suction nozzle 52 to the positive semi-axis direction of the x-axis Move until the second suction nozzle 52 is located directly above the pressure-holding base 35 and then stop, and then the second air cylinder 512 drives the second suction nozzle 52 to move in a direction close to the pressure-holding base 35 (that is, the negative half-axis direction of the z-axis)
- the second air cylinder 512 stops, and the second suction nozzle 52 grabs the product that has completed the pressure retention, and then the second air cylinder 512 drives the second suction nozzle 52 to move away from the product.
- the first cylinder 511 drives the second cylinder 512 and the second suction nozzle 52 to move in the direction of the positive semi-axis of the x-axis until the pressure-holding product is moved in the direction of the press base 35 (that is, the positive half-axis direction of the z-axis).
- the second suction nozzle 52 places the pressure-maintained product to the discharging channel; preferably, the second air cylinder 512 drives the second suction nozzle 52 to move closer to the Move in the direction of the pressing base 35 (that is, the negative half-axis direction of the z-axis) to reduce the z-direction distance between the finished product and the conveying device 70, and then the second suction nozzle 52 places the finished product to
- the unloading channel reduces the z-direction distance between the pressure-maintained product and the conveying device 70, and improves the safety of placing the pressure-maintained product.
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Abstract
一种自动保压设备，包括机架（10）、上料机构（30）、保压机构（40）、取料机构（50）、电控箱（60）和导向机构（20），上料机构（30）、保压机构（40）、取料机构（50）及电控箱（60）分别设置在机架（10）上，导向机构（20）、上料机构（30）、保压机构（40）及取料机构（50）均与电控箱（60）电性连接，导向机构（20）设置在机架（10）底部，导向机构（20）用于分开待保压产品、并对分开后的待保压产品进行定位，上料机构（30）用于将定位后的产品移动至保压机构（40）进行保压。该自动保压设备，通过将自动保压设备的导向机构（20）设置在机架（10）底部，上料机构（30）、保压机构（40）、取料机构（50）及电控箱（60）设置在机架（10）上，实现了保压操作的自动进行，并且减小了自动保压设备的占地空间。
Description
本发明涉及保压设备技术领域，尤其涉及一种自动保压设备。
现有的保压设备是基于手工作业，手工作业流程包括以下四个步骤：1、人工从流水线上取1PCS产品放至保压机上；2、产品放好后，双手启动设备；3、按设定时间将产品保压一定时间；4、人工从设备上取出加工完产品放回流水线上，每台设备需配备一名操作人员。
基于手工作业的保压操作需要操作人员手动处理，纯人力操作成本较高，因此，如何设计自动保压设备是亟需解决的问题。
本发明的目的在于提供一种自动保压设备，以解决基于手工作业的保压操作需要操作人员手动处理，纯人力操作成本较高的问题。
本发明的技术方案如下：一种自动保压设备，包括机架、上料机构、保压机构、取料机构、电控箱和导向机构，所述上料机构、保压机构、取料机构及电控箱分别设置在机架上，所述导向机构、上料机构、保压机构及取料机构均与所述电控箱电性连接，所述导向机构设置在机架底部，所述导向机构用于分开待保压产品、并对分开后的待保压产品进行定位，所述上料机构用于将定位后的产品移动至保压机构进行保压，所述取料机构用于将所述保压机构保压过的产品从所述自动保压设备中移出。
作为一种改进，所述自动保压设备用于安装在传送装置上，所述机架包括下安装板，所述下安装板用于安装在所述传送装置上，所述导向机构设置在所述下安装板的底部、且不接触所述传送装置。
作为一种改进，所述导向机构包括定位气缸、中间板及若干导向板，所述中间板设置在两个相邻的导向板之间，所述定位气缸、中间板及若干导向板均设置在所述下安装板上，每一导向板与中间板之间形成供所述待保压产品移动的通道，所述定位气缸用于对进入通道后的待保压产品进行定位。
作为一种改进，所述导向机构还包括若干限位杆，每一限位杆均设置在中间板及若干导向板上、且每一限位杆与中间板及任一导向板均不平行，每一限位杆均用于限制中间板及若干导向板之间发生相对运动。
作为一种改进，所述机架还包括上安装板，所述上安装板与所述下安装板之间通过若干连接杆连接、以形成容置空间，所述上料机构和所述保压机构均设置在所述上安装板上、并延伸至所述容置空间，所述下安装板上设置有凹槽，所述上料机构将所述待保压产品从传送装置移动到容置空间时穿过所述凹槽，所述凹槽位于所述定位气缸的上部。
作为一种改进，所述上料机构包括吸料组件和送料组件，所述吸料组件用于将所述凹槽下的待保压产品移动至所述送料组件上，所述送料组件用于将表面上的待保压产品移动至保压机构正下方、并配合保压机构完成保压动作。
作为一种改进，所述吸料组件包括第一吸嘴、第一驱动件和第二驱动件，所述第二驱动件用于控制所述第一驱动件靠近或远离所述送料组件，所述第一驱动件用于在靠近所述送料组件时控制所述第一吸嘴靠近所述凹槽、并用于在远离所述送料组件时控制所述第一吸嘴远离所述凹槽。
作为一种改进，所述送料组件包括第三驱动件与所述保压机构配合的保压底座，所述第三驱动件控制所述保压底座靠近或远离保压机构。
作为一种改进，所述取料机构包括第四驱动件和第二吸嘴，所述第四驱动件用于控制所述第二吸嘴在送料组件与传送装置之间移动。
作为一种改进，所述第四驱动件包括第一气缸和第二气缸，所述第一气缸分别与所述下安装板以及第一气缸连接、用于控制所述第二气缸靠近或远离所述送料组件，所述第二气缸与第二吸嘴可拆卸安装，所述第二气缸用于在靠近所述送料组件时控制所述第二吸嘴靠近所述送料组件、并用于在远离所述送料组件时控制所述第二吸嘴远离所述送料组件。
本发明的有益效果在于：
通过将自动保压设备的导向机构设置在机架底部，上料机构、保压机构、取料机构及电控箱设置在机架上，实现了保压操作的自动进行，并且减小了自动保压设备的占地空间。
图1为本发明一实施例提供的自动保压设备的立体图；
图2为图1的***结构示意图；
图3为图1中导向机构的立体图；
图4为图1中上料机构的立体图；
图5为图1中保压机构的立体图；
图6为图1中取料机构的立体图。
图中：10、机架；11、上安装板；12、连接杆；13、下安装板；131、凹槽；14、容置空间；20、导向机构； 21、导向板；22、限位杆；23、定位气缸；24、中间板；30、上料机构；301、吸料组件、302、送料组件；31、第一驱动件；32、第二驱动件；33、第一吸嘴；34、第三驱动件；35、保压底座；40、保压机构；41、顶升气缸；42、保压模块；50、取料机构；51、第四驱动件；511、第一气缸；512、第二气缸；52、第二吸嘴；60、电控箱；70、传送装置。
下面结合附图和实施方式对本发明作进一步说明。
请一并参看图1和图2，本发明的一实施方式提供了一种自动保压设备，所述自动保压设备安装在传送装置70上，所述自动保压设备包括机架10、导向机构20、上料机构30、保压机构40、取料机构50及电控箱60，所述导向机构20设置在机架10底部，所述上料机构30、保压机构40、取料机构50及电控箱60分别设置在机架10上，所述导向机构20用于分开待保压产品、并对分开后的待保压产品进行定位，所述上料机构30用于将定位后的产品移动至保压机构40进行保压，所述取料机构50用在将保压机构40保压过的产品从自动保压设备中移出；所述导向机构20、上料机构30、保压机构40及取料机构50均与电控箱60电性连接，通过导向机构20、上料机构30、保压机构40、取料机构50及电控箱60之间的相互配合实现对待保压产品进行保压动作；通过将自动保压设备的导向机构20设置在机架10底部，且将所述上料机构30、保压机构40、取料机构50及电控箱60均设置在机架10上，减小了自动保压设备的体积，方便自动保压设备的安装。
优选地，所述机架10包括上安装板11、下安装板13及若干连接杆12，若干连接杆12与所述上安装板11及所述下安装板13之间形成容置空间14；所述上料机构30和所述保压机构40均设置在所述上安装板11上、并延伸至所述容置空间14；所述下安装板13安装在所述传送装置70上，所述导向机构20设置在所述下安装板13的底部、且与所述传送装置70之间不接触；所述下安装板13上设置有凹槽131，所述上料机构30将所述待保压产品从传送装置70移动到容置空间14时穿过所述凹槽131。
请一并参看图1和图3，所述导向机构20包括定位气缸23、中间板24、若干导向板21及若干限位杆22，每一导向板21与中间板24之间形成供所述待保压产品移动的通道。
下面具体描述导向机构20的工作原理：优选地，导向板21的数量为两个，中间板24的数量为一个，中间板24位于两个导向板21之间，限位杆22的数量为两个，中间板24和两个导向板21均平行于x轴和y轴所在的平面、且中间板24和两个导向板21之间形成两个通道；两个限位杆22均安装在中间板24和两个导向板21上、且每一限位杆22与中间板24及任一导向板21均不平行，每一限位杆22均用于限制中间板24及若干导向板21之间发生相对运动；两个限位杆22还与下安装板13可拆卸连接、以实现导向机构20设置在所述下安装板13的底部、且与所述传送装置70之间不接触；所述定位气缸23安装在所述下安装板13上或所述导向机构20上、用于对进入通道后的待保压产品进行定位，优选地，所述定位气缸23安装在靠近y轴的正半轴方向的限位杆22上，也就是在本实施例中，两个导向板21与中间板24之间形成的靠近y轴的正半轴方向的通道为上料通道，上料通道用于接收放置在传送装置70靠近y轴的正半轴方向的待保压产品。
优选地，中间板24和两个导向板21在靠近x轴的正半轴方向的宽度小于其远离x轴的正半轴方向的宽度、以便于待保压产品更方便地移入通道内。
优选地，所述凹槽131位于所述定位气缸23的上部，便于上料机构30从凹槽131底部抓取定位后的待保压产品。
请参看图4，所述上料机构30包括吸料组件301和送料组件302，所述吸料组件301用于将所述凹槽131下的待保压产品移动至所述送料组件302上，所述送料组件302将表面的待保压产品移动至保压机构40正下方、并配合保压机构40完成保压动作。
具体地，所述吸料组件301包括第一吸嘴33、第一驱动件31和第二驱动件32，所述第一驱动件31控制所述第一吸嘴33靠近或远离所述凹槽131，也就是所述第一驱动件31控制所述第一吸嘴33在垂直于所述传送装置70的方向（也就是z轴的正半轴方向）运动，所述第二驱动件32控制所述第一驱动件31靠近或远离所述送料组件302，也就是所述第二驱动件32控制所述第一驱动件31在凹槽131与送料组件302之间的方向（也就是y轴的正半轴方向）运动；所述送料组件302包括第三驱动件34与所述保压机构40配合的保压底座35，所述第三驱动件34控制所述保压底座35靠近或远离保压机构40（也就是在x轴的正半轴方向上移动）。
下面具体描述上料机构30的工作原理：第一吸嘴33穿过所述凹槽131将定位气缸23阻挡的待保压产品吸附起来，通过所述第一驱动件31控制吸附有待保压产品的所述第一吸嘴33在垂直于所述传送装置70的方向向上（也就是z轴的正半轴方向）运动，然后所述第二驱动件32控制所述第一驱动件31向靠近保压底座35的方向（也就是y轴的负半轴方向）运动，应当指出的是，此时保压底座35位于初始位置，保压底座35的初始位置与凹槽131保持在同一y轴上；然后所述第三驱动件34控制所述保压底座35携带待保压产品向靠近保压机构40（也就是在x轴的正半轴方向）上移动，直至保压底座35移动至保压机构40的正下方，上料机构30的上料动作完成。
请参看图5，所述保压机构40包括安装于上安装板11的顶升气缸41、安装在顶升气缸41底部的保压模块42，当携带有待保压产品的保压底座35移动到保压模块42正下方时，顶升气缸41带动保压模块42向靠近保压底座35方向（也就是z轴的正半轴方向）移动，保压模块42接触保压底座35后、保压模块42对待保压产品进行保压，保压完成后，顶升气缸41带动保压模块42向远离保压底座35方向移动。
下面具体描述保压机构40的工作原理：保压底座35移动至保压机构40的正下方后，顶升气缸41带动保压模块42向靠近保压底座35方向（也就是z轴的负半轴方向）移动，保压模块42接触保压底座35后、保压模块42和保压底座35配合对待保压产品进行保压，保压完成后，顶升气缸41带动保压模块42向远离保压底座35方向（也就是z轴的正半轴方向）移动，完成保压动作。
请参看图6，所述取料机构50包括第四驱动件51和第二吸嘴52，所述第四驱动件51用于将控制所述第二吸嘴52在送料组件302与传送装置70之间移动、以用于将保压底座35上保压后的产品移动至靠近y轴的负半轴方向的通道，也就是说，中间板24与两个导向板21之间形成的靠近y轴的负半轴方向的通道为下料通道。
具体地，所述第四驱动件51包括第一气缸511和第二气缸512，所述第一气缸511分别与所述下安装板13以及第一气缸511连接、用于控制所述第二气缸512在水平方向（也就是x轴的正半轴方向）上靠近或远离所述送料组件302，所述第二气缸512与第二吸嘴52可拆卸安装、用于控制所述第二吸嘴52在垂直于送料组件302的方向（也就是z轴的正半轴方向）上移动。
下面具体描述取料机构50的工作原理：保压底座35上的待保压产品完成保压动作后，第一气缸511带动第二气缸512和第二吸嘴52向x轴的正半轴方向移动，直到第二吸嘴52位于保压底座35的正上方后停止，然后第二气缸512带动第二吸嘴52向靠近保压底座35的方向（也就是z轴的负半轴方向）移动，直到第二吸嘴52与完成保压的产品接触时、第二气缸512停止动作，第二吸嘴52抓取完成保压的产品，然后第二气缸512带动第二吸嘴52向远离保压底座35的方向（也就是z轴的正半轴方向）移动，第一气缸511带动第二气缸512和第二吸嘴52向x轴的正半轴方向移动，直到完成保压的产品在z轴方向上与下安装板13之间完全没有重叠时停止，然后第二吸嘴52放置完成保压的产品至下料通道；优选地，第二气缸512带动第二吸嘴52向靠近保压底座35的方向（也就是z轴的负半轴方向）移动、以降低完成保压的产品与传送装置70之间的z向的距离，然后第二吸嘴52放置完成保压的产品至下料通道，降低了保压的产品与传送装置70之间的z向距离，提高了放置完成保压的产品的安全性。
需要说明的是，本实用新型实施例中所有方向性指示（诸如上、下、内、外、顶部、底部……）仅用于解释在某一特定姿态（如附图所示）下各部件之间的相对位置关系等，如果该特定姿态发生改变时，则该方向性指示也相应地随之改变。
还需要说明的是，当元件被称为“固定于”或“设置于”另一个元件上时，该元件可以直接在另一个元件上或者可能同时存在居中元件。当一个元件被称为“连接”另一个元件，它可以是直接连接另一个元件或者可能同时存在居中元件。
以上所述的仅是本发明的实施方式，在此应当指出，对于本领域的普通技术人员来说，在不脱离本发明创造构思的前提下，还可以做出改进，但这些均属于本发明的保护范围。
Claims (10)
- 一种自动保压设备，其特征在于，包括机架、上料机构、保压机构、取料机构、电控箱和导向机构，所述上料机构、保压机构、取料机构及电控箱分别设置在机架上，所述导向机构、上料机构、保压机构及取料机构均与所述电控箱电性连接，所述导向机构设置在机架底部，所述导向机构用于分开待保压产品、并对分开后的待保压产品进行定位，所述上料机构用于将定位后的产品移动至保压机构进行保压，所述取料机构用于将所述保压机构保压过的产品从所述自动保压设备中移出。
- 根据权利要求1所述的自动保压设备，其特征在于：所述自动保压设备用于安装在传送装置上，所述机架包括下安装板，所述下安装板用于安装在所述传送装置上，所述导向机构设置在所述下安装板的底部、且不接触所述传送装置。
- 根据权利要求2所述的自动保压设备，其特征在于：所述导向机构包括定位气缸、中间板及若干导向板，所述中间板设置在两个相邻的导向板之间，所述定位气缸、中间板及若干导向板均设置在所述下安装板上，每一导向板与中间板之间形成供所述待保压产品移动的通道，所述定位气缸用于对进入通道后的待保压产品进行定位。
- 根据权利要求3所述的自动保压设备，其特征在于：所述导向机构还包括若干限位杆，每一限位杆均设置在中间板及若干导向板上、且每一限位杆与中间板及任一导向板均不平行，每一限位杆均用于限制中间板及若干导向板之间发生相对运动。
- 根据权利要求3所述的自动保压设备，其特征在于：所述机架还包括上安装板，所述上安装板与所述下安装板之间通过若干连接杆连接、以形成容置空间，所述上料机构和所述保压机构均设置在所述上安装板上、并延伸至所述容置空间，所述下安装板上设置有凹槽，所述上料机构将所述待保压产品从传送装置移动到容置空间时穿过所述凹槽，所述凹槽位于所述定位气缸的上部。
- 根据权利要求5所述的自动保压设备，其特征在于：所述上料机构包括吸料组件和送料组件，所述吸料组件用于将所述凹槽下的待保压产品移动至所述送料组件上，所述送料组件用于将表面上的待保压产品移动至保压机构正下方、并配合保压机构完成保压动作。
- 根据权利要求6所述的自动保压设备，其特征在于：所述吸料组件包括第一吸嘴、第一驱动件和第二驱动件，所述第二驱动件用于控制所述第一驱动件靠近或远离所述送料组件，所述第一驱动件用于在靠近所述送料组件时控制所述第一吸嘴靠近所述凹槽、并用于在远离所述送料组件时控制所述第一吸嘴远离所述凹槽。
- 根据权利要求6或7所述的自动保压设备，其特征在于：所述送料组件包括第三驱动件与所述保压机构配合的保压底座，所述第三驱动件控制所述保压底座靠近或远离保压机构。
- 根据权利要求8所述的自动保压设备，其特征在于：所述取料机构包括第四驱动件和第二吸嘴，所述第四驱动件用于控制所述第二吸嘴在送料组件与传送装置之间移动。
- 根据权利要求9所述的自动保压设备，其特征在于：所述第四驱动件包括第一气缸和第二气缸，所述第一气缸分别与所述下安装板以及第一气缸连接、用于控制所述第二气缸靠近或远离所述送料组件，所述第二气缸与第二吸嘴可拆卸安装，所述第二气缸用于在靠近所述送料组件时控制所述第二吸嘴靠近所述送料组件、并用于在远离所述送料组件时控制所述第二吸嘴远离所述送料组件。
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