WO2021102981A1 - 端子座生产设备 - Google Patents
端子座生产设备 Download PDFInfo
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- WO2021102981A1 WO2021102981A1 PCT/CN2019/122146 CN2019122146W WO2021102981A1 WO 2021102981 A1 WO2021102981 A1 WO 2021102981A1 CN 2019122146 W CN2019122146 W CN 2019122146W WO 2021102981 A1 WO2021102981 A1 WO 2021102981A1
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/18—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for manufacturing bases or cases for contact members
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/20—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for assembling or disassembling contact members with insulating base, case or sleeve
Definitions
- the invention relates to the technical field of terminal block production, in particular to a terminal block production equipment.
- terminal blocks and terminal blocks are also called terminal blocks, which are electronic components used for circuit connection, also called terminal blocks, electrical connectors, etc.
- the shell of the terminal block refers to the shell of the plug socket, the connecting nut, and the tail attachment.
- the function of the shell is to protect the internal parts of the electrical connector such as the insulator and the contact body from being damaged.
- the upper positioning key groove ensures the positioning of the plug and the socket.
- the connection nut is used to connect and disconnect the plug socket.
- the tail attachment is used to protect the wire and the contact body terminal from damage and to fix the cable.
- the shell also has a certain electromagnetic shielding effect.
- the shell is generally made of aluminum alloy. Steel shells are mostly used for glass sealing and welding and high-temperature electrical connectors.
- the insulator of the terminal block consists of a pin insulator and a jack insulator.
- Interface sealing body, sealing line body and other components It is used to keep the pin insertion hole in the set position and electrically insulate each contact body and between each contact body and the shell.
- the sealing measures are obtained by the insulator and the interface sealing body sealing body to improve the environmental resistance of the electrical connector. In order to adapt to the high temperature, low temperature, and flame retardant of the product, the geometric dimensions of the parts are stable and reliable. Insulators are mostly molded with thermosetting plastics.
- the interface sealing body and the sealing wire body are formed by molding with silicon rubber.
- the button component needs to be assembled on the terminal block. At this time, it is necessary to design the loading of the terminal block.
- most of the existing enterprises adopt manual loading and unloading methods.
- manual loading and unloading methods cannot carry out batch loading and unloading, and the efficiency of loading and unloading is very low; in addition, due to the manual need for a lot of manpower and material resources, the enterprise needs to be equipped with multiple loading and unloading workers to load and unload the terminal block, which will undoubtedly increase the operation of the enterprise Cost is not conducive to the output of the enterprise.
- manual loading and unloading methods can easily cause damage to the terminal block. For example, during the process of manual loading and unloading of the terminal block, the terminal block may fall to the ground due to slipping. Damage to the terminal block.
- the purpose of the present invention is to overcome the deficiencies in the prior art, and provide a method that can automatically load and unload terminal blocks, and at the same time, can load and unload terminal blocks in batches without having to equip multiple loading and unloading personnel.
- the terminal block production equipment that has high material efficiency, saves enterprise operating costs and can also protect the terminal block well.
- a terminal block production equipment including:
- the transport kit includes a bottom frame, a top frame, a left limit frame, a right limit frame, a number of side bars and a number of transport rollers, the bottom frame is connected to the base, and the bottom frame is away from all
- the bottom of the base is provided with a cushioning pad, and a number of anti-slip grooves are arranged on the side of the cushioning pad away from the bottom frame. Each of the anti-slip grooves is evenly distributed on the cushioning pad at the same interval.
- the limit frame is arranged on one side of the top frame, the right limit frame is arranged on the other side of the top frame, the left limit frame and the right limit frame are both arranged on the side walls
- There are buffer slivers one end of each side rod is connected to the top frame, the other end of each side rod and the other end are connected to the top frame, and each of the transport rollers is set on the top frame.
- the transport roller includes a power rod and a cylinder, one end of the power rod is rotatably mounted on the top frame, and the other end of the power rod is rotatably mounted on the top frame.
- the cylinder is sleeved on the outer side wall of the power rod, and a non-slip ring is provided on the surface of the cylinder;
- the jig rack includes a jig body, a number of protruding columns, a number of magnetic suction pieces, and a number of iron sheets, and the jig body includes a buffer panel, a waterproof panel, and a fireproof panel.
- a panel and a load-bearing panel, the buffer panel, the waterproof panel, the fireproof panel, and the load-bearing panel are sequentially stacked to form the fixture body, and the buffer panel is provided with a number of recesses on one side away from the waterproof panel
- a slot for a terminal block is provided on the side surface of the load-bearing panel away from the fireproof panel, a sliding groove is provided on the side wall of the waterproof panel, and each of the protruding posts is arranged on the load-bearing panel far away from the fireproof panel.
- each of the iron sheets is arranged in each of the grooves in a one-to-one correspondence, and each of the magnetic components is arranged on each of the protruding pillars in a one-to-one correspondence.
- a terminal block loading device includes a lifting frame, a casing, a forward lifting kit and a reverse lifting kit, the lifting frame is arranged on the base, and the casing is arranged on
- the forward lifting kit includes a forward chain driver, a forward driving wheel, a first forward sprocket, a forward driven wheel, a forward transmission belt, a second forward sprocket, and a positive
- the forward chain is arranged in the housing, the forward driving wheel is connected with the drive shaft of the forward chain driver, and the first forward sprocket is rotatably mounted on the lifting frame Body, the forward driven wheel is arranged on the first forward sprocket, the forward transmission belt is respectively connected to the forward driving wheel and the forward driven wheel, and the second forward The forward sprocket is rotatably mounted on the lifting frame, and the forward chain is respectively drivingly connected with the first forward sprocket and the second forward sprocket.
- the forward chain is provided with several forward resisting long blocks, and the reverse lifting kit includes a reverse chain drive, a reverse driving wheel, a first reverse sprocket, a reverse driven wheel, a reverse transmission belt, and a second reverse sprocket.
- the reverse chain drive is arranged in the housing, the reverse drive wheel is connected to the drive shaft of the reverse chain drive, and the first reverse sprocket is rotatably mounted on the On the lifting frame, the reverse driven wheel is arranged on the first reverse sprocket member, the reverse drive belt is respectively connected to the reverse drive wheel and the reverse driven wheel in transmission, and the first Two reverse sprocket parts are rotatably mounted on the lifting frame, and the reverse chain is respectively drivingly connected to the first reverse sprocket and the second reverse sprocket.
- the reverse chain There are a number of reverse resisting long blocks on it;
- a pushing device the pushing device includes a mounting panel, a pushing drive, a pushing plate and a number of guide rods, the mounting panel is arranged on the lifting frame, and the pushing drive is arranged on the mounting panel,
- the push plate is connected to the drive shaft of the pusher drive, one end of each guide rod is connected to the push plate, the other end of each guide rod penetrates the installation panel, and each guide rod Both can slide relative to the installation panel;
- a limit device includes a vertical lift driver, a vertical lift panel, a left limit kit and a right limit kit, the vertical lift driver is arranged on the lift frame, the vertical lift panel and the The drive shaft of the vertical lift driver is connected, the left limit kit includes a left limit driver and a left limit plate, the left limit driver is arranged on one end of the vertical lift panel, and the left limit plate is connected to the The drive shaft of the left limit driver is connected, the left limit plate is provided with a left limit protruding bar, the height of the left limit protruding bar is less than the height of the chute, the left limit driver Used to drive the left limit plate to move in a direction close to the chute, so that the left limit protrusion bar falls into the chute, and the right limit kit includes a right limit driver and a right limit driver.
- a limit plate the right limit driver is arranged on the other end of the vertical lifting panel, the right limit plate is connected with the drive shaft of the right limit driver, and the right limit plate is provided with a right Limiting protrusion strip, the height of the right limiting protrusion strip is less than the height of the chute, and the right limiting driver is used to drive the right limiting plate to move closer to the chute so as to Make the right limit protrusion bar fall into the chute;
- a terminal holder clamping mechanism includes a base, a terminal clamping device and a blanking ramp, the base is arranged on the base, and the terminal clamping device is arranged on the base On the base, the terminal clamping device is used to clamp the terminal base, and the blanking ramp is arranged on the base.
- the terminal clamping device includes a seat body, a rotating driver, a screw rod, a block body, a translation driver, a translation block, a vertical lifting driver, a gripping driver and two gripping hands.
- the rotation driver is arranged on the base body, one end of the screw rod is connected with the drive shaft of the rotation driver, and the other end of the screw rod is rotatably mounted on the base body
- the block is screwed to the screw
- the translation drive is arranged on the block
- the translation block is connected to the drive shaft of the translation drive
- the vertical lift drive is arranged on the
- the gripper driver is connected with the drive shaft of the vertical lifting driver, and both grippers are connected with the drive shaft of the gripper driver.
- the terminal clamping device further includes a guide rod, the guide rod is arranged on the base, and the block is slidably arranged on the guide rod.
- a protective sponge body is provided on the side walls of the two grippers, and protective concave particles are provided on the protective sponge body.
- the terminal holder clamping mechanism further includes a locking member, a through hole is opened on the blanking ramp, a threaded hole is opened on the base, and the end of the locking member The through hole is penetrated, and the end of the locking member is screwed into the threaded hole.
- the cylinder is a rubber cylinder.
- the magnetic attraction member is a magnet
- the forward chain drive is a motor
- the reverse chain drive is a motor
- the pushing drive and the vertical lifting drive are both air cylinders.
- the terminal block production equipment of the present invention can automatically perform loading and unloading operations on the terminal block by setting up a base, a transportation kit, a number of jig racks, a terminal block feeding device, a pushing device, a limit device, and a terminal block clamping mechanism , At the same time, the terminal blocks can be loaded and unloaded in batches, without multiple loading and unloading personnel, the loading and unloading efficiency is high, the operation cost of the enterprise can be saved, and the terminal blocks can also be well protected.
- FIG. 1 is a schematic diagram of assembly of a terminal block production equipment in an embodiment of the present invention
- FIG. 2 is a schematic diagram of the connection of the transportation kit, the jig rack and the terminal base feeding device in an embodiment of the present invention
- Fig. 3 is a schematic structural diagram of a jig rack in an embodiment of the present invention.
- FIG. 4 is a schematic structural diagram of a jig rack from another perspective in an embodiment of the present invention.
- Fig. 5 is a schematic structural diagram of a pushing device in an embodiment of the present invention.
- Fig. 6 is a schematic structural diagram of a limiting device in an embodiment of the present invention.
- Fig. 7 is a schematic structural diagram of a terminal clamping device in an embodiment of the present invention.
- a terminal block production equipment 10 includes a base 100, a transportation kit 200, a number of jig racks 300, a terminal block feeding device 400, a pushing device 500, a limit device 600, and a terminal block clamping mechanism 700 .
- the base 100 plays the role of carrying; the transportation kit 200 plays the role of transporting the terminal base; the several jig racks 300 play the role of placing the terminal base; the terminal base feeding device 400 is used to carry out the terminal base. Feeding; the pushing device 500 is used to push the jig rack 300 to a predetermined position; the limiting device 600 is used to limit and fix the jig rack 300; the terminal block clamping mechanism 700 is used for clamping Hold and transfer the terminal block.
- the transportation kit 200 includes a bottom frame 210, a top frame 220, a left limit frame 230, a right limit frame 240, a number of side bars 250 and a number of transport rollers 260.
- the bottom frame is connected to the base and the bottom frame is far away
- the bottom of the base is provided with a cushioning pad.
- the side of the cushioning pad away from the bottom frame is provided with a number of anti-slip grooves.
- the anti-slip grooves are evenly distributed on the cushion at the same interval.
- the left limit frame is arranged on one side of the top frame.
- the right limit frame is set on the other side of the top frame, and the side walls of the left limit frame and the right limit frame are both provided with buffer cotton strips.
- each side rod is connected with the top frame, and each side rod The other ends of the and are connected to the top frame, and each transport roller is set on the top frame.
- the transport roller includes a power rod and a cylinder.
- One end of the power rod is rotatably installed on the top frame, and the other of the power rod is installed on the top frame.
- One end is rotatably mounted on the top frame, the cylinder is sleeved on the outer side wall of the power rod, and an anti-skid ring is arranged on the surface of the cylinder.
- the jig rack 300 includes a jig body 310 and a number of protruding columns 320, a number of magnetic attractors 330 and a number of iron sheets 340, the jig body 310 includes a buffer panel, a waterproof panel, a fire-resistant panel, and a load-bearing panel.
- the buffer panel, a waterproof panel, a fire-resistant panel, and a load-bearing panel are stacked in sequence to form the fixture body.
- the buffer panel is provided with a number of grooves 311 on the side away from the waterproof panel.
- the load-bearing panel There is a terminal block placement groove 312 on the side away from the fireproof panel, and a sliding groove 313 is opened on the side wall of the waterproof panel.
- Each convex post is set on the side of the load-bearing panel away from the fireproof panel, and each iron piece corresponds to one by one. It is arranged in each groove, and each magnetic attraction piece is arranged on each protruding column one by one, and the magnetic attraction piece is used for adsorbing iron pieces.
- the terminal block placement groove 312 serves to limit and fix the terminal block.
- the jig body 310 is placed on the transport roller 260, and then the jig body 310 is moved in a direction close to the terminal base feeding device to complete the feeding of the jig body 310.
- multiple jig racks 300 can be loaded at one time.
- the specific operation is: align the magnetic attraction member 330 of the Nth jig rack 300
- the iron sheet 340 of the N+1 jig rack 300, and the magnetic member 330 of the N jig rack 300 attracts the iron sheet 340 of the N+1 jig rack 300 to complete the stacking so that the loading personnel can
- Multiple jig racks 300 are loaded at one time, that is, multiple terminal blocks are loaded at one time, which greatly improves the feeding efficiency.
- the bottom frame 210, the top frame 220, and several side bars 250 all play the role of bearing; the left limit frame 230 and the right limit frame 240 both play the role of limit, preventing the jig rack 300
- the position shift occurs during transmission on the transport roller 260, which causes the jig rack 300 to fall to the ground, that is, the terminal block directly falls to the ground, damaging the terminal block; the setting of the cushion pad can play a buffering role and prevent the kit from being transported 200 is damaged by carrying too much weight; the setting of anti-slip grooves can play a non-slip effect and prevent the position deviation of the transport kit 200; the setting of anti-slip ring can increase the friction between the cylinder and the fixture frame 300 The jig rack 300 can be transported better; the setting of the buffer sliver can play a buffering role to prevent the jig rack 300 from damaging the left limit frame when it collides with the left limit frame 230 or the right limit frame 240 230 or right limit frame 240.
- the buffer panel plays a buffering role; the waterproof panel plays a waterproof role; the fireproof panel plays a fireproof role; and the load-bearing panel plays a load bearing role. It should be emphasized that the installation of waterproof and fireproof panels can extend the service life of the fixture body 310 and prevent the fixture body 310 from being damaged under extreme conditions; the buffer panel acts as a buffer to prevent the fixture body 310 from being too much Due to its weight.
- the terminal block feeding device 400 includes a lifting frame 410, a housing 420, a forward lifting kit 430, and a reverse lifting kit 440.
- the lifting frame 410 is disposed on the base 100
- the housing 420 is disposed on the base 100.
- the forward lifting kit 430 includes a forward chain driver, a forward driving wheel 431, a first forward sprocket 432, a forward driven wheel 433, a forward transmission belt 434, and a second forward sprocket.
- the forward chain driver is arranged in the housing, the forward driving wheel is connected with the drive shaft of the forward chain driver, the first forward sprocket is rotatably mounted on the lifting frame, and the forward driven wheel is arranged in On the first forward sprocket, the forward transmission belt is respectively connected to the forward driving wheel and the forward driven wheel.
- the second forward sprocket is rotatably installed on the lifting frame, and the forward chain is connected to the first forward chain respectively.
- the wheel is in transmission connection with the second forward sprocket.
- a number of positive abutting long blocks 4361 are provided on the forward chain.
- the reverse lifting kit includes a reverse chain drive, a reverse driving wheel, and a first reverse sprocket.
- Reverse driven wheel, reverse drive belt, second reverse sprocket and reverse chain the reverse chain drive is arranged in the housing, the reverse drive wheel is connected with the drive shaft of the reverse chain drive, the first reverse chain The wheel is rotatably mounted on the lifting frame, the reverse driven wheel is arranged on the first reverse sprocket, the reverse drive belt is respectively connected to the reverse driving wheel and the reverse driven wheel, and the second reverse sprocket rotates Installed on the lifting frame, the reverse chain is respectively connected with the first reverse sprocket member and the second reverse sprocket member, and a plurality of reverse resisting long blocks are arranged on the reverse chain.
- the forward chain driver drives the forward driving wheel 431 to rotate, and the forward driven wheel 433 is also driven by the forward transmission belt 434.
- the rotation drives the first forward sprocket 432 and the second forward sprocket 435 to rotate clockwise, and finally drives the forward chain 436 to rotate.
- the forward chain 436 is provided with a positive holding block 4361, , When the forward chain 436 rotates, the long resisting block 4361 will come into contact with the buffer panel, moving the jig rack 300 away from the transport kit 200; in the same way, the reverse chain driver drives the reverse driving wheel to rotate.
- the reverse driven wheel also rotates, which in turn drives the first reverse sprocket and the second reverse sprocket to rotate counterclockwise, and finally drives the reverse chain to rotate. Reversely resist the long block. Therefore, when the reverse chain rotates, the resistive long block will come into contact with the buffer panel and move the jig rack away from the transport kit. Therefore, through the above process, the jig rack 300 loaded with the terminal block can be loaded.
- the pushing device 500 includes a mounting panel 510, a pushing drive 520, a pushing plate 530, and a number of guide rods 540.
- the mounting panel 510 is arranged on the lifting frame, the pushing drive is arranged on the mounting panel, and the pushing plate is connected to the
- the drive shaft of the pusher drive is connected, one end of each guide rod is connected with the push plate, the other end of each guide rod is penetrated with an installation panel, and each guide rod can slide relative to the installation panel.
- the limit device 600 includes a vertical lift driver 610, a vertical lift panel 620, a left limit kit 630 and a right limit kit 640, the vertical lift driver is arranged on the lift frame, the vertical lift panel and the vertical lift driver Drive shaft connection.
- the left limit kit 630 includes a left limit driver 631 and a left limit plate 632.
- the left limit driver is set on one end of the vertical lifting panel.
- the left limit plate is connected to the drive shaft of the left limit driver.
- the limit plate is provided with a left limit protruding strip 6321. The height of the left limit protruding strip is less than the height of the chute.
- the left limit driver is used to drive the left limit plate to move closer to the chute to make the left
- the limit protrusion bar falls into the chute.
- the right limit kit 640 includes a right limit driver 641 and a right limit plate 641.
- the right limit driver is set on the other end of the vertical lifting panel.
- the right limit plate and the right limit The drive shaft of the position driver is connected.
- the right limit plate is provided with a right limit protruding bar 6411.
- the height of the right limit protruding bar is less than the height of the chute.
- the right limit driver is used to drive the right limit plate to slide closer. Move in the direction of the groove to make the right limit protrusion fall into the chute.
- the left limit driver is used to drive the left limit plate to move closer to the chute, so that the left limit protrudes The bar falls into the chute
- the right limit driver is used to drive the right limit plate to move closer to the chute, so that the right limit protruding bar falls into the chute.
- the left limit protruding bar and Because the right limiting protrusion bar falls into the chute it acts as a limit for the jig rack 300.
- the pushing device 500 starts to work, and the pushing driver 520 drives the pushing plate 530 to approach the jig rack 300. Move and push the jig frame 300. Due to the existence of the left and right limit protruding bars, the jig frame 300 can move relative to the left and right limit protruding bars.
- the terminal holder clamping mechanism 700 includes a base 710, a terminal clamping device 720, and a blanking ramp 730.
- the base 710 is disposed on the base 100
- the terminal clamping device 720 is disposed on the base 100.
- the terminal clamping device 720 is used to clamp the terminal base
- the blanking inclined block 730 is arranged on the base 100.
- the pushing device 500 can move the N-th jig rack 300 loaded with the terminal block to the base 710.
- the terminal clamping device 720 clamps the terminal block to the corresponding station.
- the terminal clamping device 720 puts the terminal block equipped with the button into the terminal block placement groove 312, and then the pushing device 500 sets the N+1 jig The rack 300 moves to the base 710.
- the N+1 jig rack 300 moves to the base 710, the N+1 jig rack 300 will push the N jig rack 300 to the discharging ramp On 730, because the blanking inclined block 730 has a certain slope, the N-th jig rack 300 can complete the blanking by its own gravity. The above process completes the blanking process of the terminal block.
- the terminal clamping device 720 includes a base 721, a rotating driver 722, a screw rod 723, a block 724, a translation driver 725, a translation block 726, and a vertical lifting driver 727.
- the seat body is arranged on the base
- the rotating driver is arranged on the seat body
- one end of the screw rod is connected with the driving shaft of the rotating driver
- the other end of the screw rod is rotatably mounted on the seat body
- the block body is screwed to the screw rod
- the translation drive is arranged on the block body
- the translation block is connected with the drive shaft of the translation drive
- the vertical lift drive is set on the translation block
- the two grippers are both connected with the drive shaft of the gripper driver.
- the rotation driver 722 drives the screw 723 to rotate, which drives the block 724 to move, and then the translation driver 725 drives the translation block 726 to move to adjust the horizontal position of the two clamping hands 729.
- the vertical lifting driver 727 drives the gripper driver 728 to move closer to the terminal base, and the gripper driver 728 drives the two grippers 729 to approach each other to complete the clamping operation of the terminal base and transfer the terminal base to a predetermined position. Place.
- the terminal clamping device 720 further includes a guide rod, the guide rod is arranged on the base, and the block is slidably arranged on the guide rod.
- a protective sponge body is provided on the side walls of the two grippers, and protective concave particles are provided on the protective sponge body.
- the setting of the protective sponge body can prevent the two grippers from damaging the terminal block due to excessive clamping force; the setting of the protective concave particle can increase the friction with the terminal block and make it easier to clamp Hold the terminal block.
- the terminal base clamping mechanism further includes a locking member, the blanking ramp is provided with a through hole, the base is provided with a threaded hole, the end of the locking member is penetrated with a through hole, and the lock The end of the tightening piece is screwed into the threaded hole.
- the cylinder is a rubber cylinder.
- the specific material of the cylinder body can be made of rubber material, so that the cylinder body has a certain cushioning performance and protects the jig holder 300.
- the magnetic attraction member is a magnet; the forward chain drive is a motor; the reverse chain drive is a motor; the reverse chain drive is a motor; both the pusher drive and the vertical lift drive are air cylinders.
- the terminal block production equipment of the present invention can automatically perform loading and unloading operations on the terminal block by setting up a base, a transportation kit, a number of jig racks, a terminal block feeding device, a pushing device, a limit device, and a terminal block clamping mechanism , At the same time, the terminal blocks can be loaded and unloaded in batches, without multiple loading and unloading personnel, the loading and unloading efficiency is high, the operation cost of the enterprise can be saved, and the terminal blocks can also be well protected.
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Abstract
一种端子座生产设备,包括基座(100)、运输套件(200)、若干治具架(300)、端子座上料装置(400)、推料装置(500)、限位装置(600)及端子座夹持机构(700)。通过设置基座、运输套件、若干治具架、端子座上料装置、推料装置、限位装置及端子座夹持机构,能够自动对端子座进行上下料操作,同时可以批量对端子座进行上下料,无需配备多名上下料人员,上下料效率高,节约企业运营成本以及能够很好的保护端子座。
Description
本发明涉及端子座生产技术领域,特别是涉及一种端子座生产设备。
目前,端子台,端子台又称端子座,端子座是用于电路连接的一种电子元器件,也叫端子排、电连接器等。端子座的壳体是指插头插座的外壳、连接螺帽、尾部附件。外壳作用是保护绝缘体和接触体等电连接器内部零件不被损伤。上面的定位键槽保证插头与插座定位。连接螺帽用于插头座连接和分离。尾部附件用于保护导线与接触体端接处不受损伤并用于固定电缆。壳体还具有一定电磁屏蔽作用。壳体一般采用铝合金加工而成。钢壳体多用于玻璃封焊和耐高温电连接器。端子座的绝缘体由装插针绝缘体、装插孔绝缘体。界面封严体、封线体等组成。用以保持插针插孔在设定位置上,并使各个接触体之间及各接触体与壳体之间相互电气绝缘。通过绝缘体加界面封严体封线体取得封严措施,来提高电连接器的耐环境性能。为适应产品的耐高温,低温,阻燃,保证零件几何尺寸稳定可靠。绝缘体大都采用热固塑料模塑成形。界面封严体、封线体采用硅橡胶模压等成形。
在实际的端子座生产过程中,需要把按钮这一元件装配到端子座上,此时,就需要设计到端子座的上料,现有的企业为了节约成本,多数采用人工上下料的方式,但人工上下料的方式无法进行批量上下料,上下料效率十分低;此外,由于人工需要大量的人力物力,需要企业配备多名上下料工人对端子座进行上下料,这无疑会增加企业的运营成本,不利于企业的产出;再者,人工上下料的方式,很容易造成端子座的损坏,例如人工上下料端子座的过程中,可能因手滑的原因导致端子座跌落至地面,导致端子座的损坏。
发明内容
本发明的目的是克服现有技术中的不足之处,提供一种能够自动对端子座进行上下料操作的,同时可以批量对端子座进行上下料的,无需配备多名上下料人员的,上下料效率高的,节约企业运营成本的以及还能够很好的保护端子座的端子座生产设备。
本发明的目的是通过以下技术方案来实现的:
一种端子座生产设备,包括:
基座;
运输套件,所述运输套件包括底框、顶框、左限位边框、右限位边框、若干侧边杆和若干运输辊,所述底框与所述基座连接,所述底框远离所述基座的底部设置有缓冲垫,所述缓冲垫远离所述底框的一侧面上设置有若干防滑凹纹,各所述防滑凹纹以相同间隔均匀分布在所述缓冲垫上,所述左限位边框设置于所述顶框一侧上,所述右限位边框设置于所述顶框的另一侧上,所述左限位边框和所述右限位边框的侧壁上均设置有缓冲棉条,各所述侧边杆的一端均与所述顶框连接,各所述侧边杆和的另一端均与所述顶框连接,各所述运输辊均设置于所述顶框上,在一个所述运输辊中,所述运输辊包括动力杆和筒体,所述动力杆的一端转动安装于所述顶框上,所述动力杆的另一端转动安装于所述顶框上,所述筒体套设于所述动力杆的外侧壁上,且所述筒体的表面位置处上设置有防滑环;
若干治具架,在一个所述治具架中,所述治具架包括治具本体和若干凸柱、若干磁吸件和若干铁片,所述治具本体包括缓冲面板、防水面板、防火面板和承重面板,所述缓冲面板、所述防水面板、所述防火面板和所述承重面板顺序堆叠形成所述治具本体,所述缓冲面板远离所述防水面板的一侧面上开设有若干凹槽,所述承重面板远离所述防火面板的一侧面上开设有端子座放置槽体,所述防水面板的侧壁上开设有滑槽,各所述凸柱均设置于所述承重面板远离所述防火面板的一侧面上,各所述铁片一一对应设置于各所述凹槽内,各所述磁吸件一一对应设置于各所述凸柱上,所述磁吸件用于吸附所述铁片;
端子座上料装置,所述端子座上料装置包括升降框体、壳体、正向升降套件和反向升降套件,所述升降框体设置于所述基座上,所述壳体设置于所述升 降框体的底部,所述正向升降套件包括正向链条驱动器、正向主动轮、第一正向链轮件、正向从动轮、正向传动带、第二正向链轮件和正向链条,所述正向链条驱动器设置于所述壳体内,所述正向主动轮与所述正向链条驱动器的驱动轴连接,所述第一正向链轮件转动安装于所述升降框体上,所述正向从动轮设置于所述第一正向链轮件上,所述正向传动带分别与所述正向主动轮和所述正向从动轮传动连接,所述第二正向链轮件转动安装于所述升降框体上,所述正向链条分别与所述第一正向链轮件和所述第二正向链轮件传动连接,所述正向链条上设置有若干正向抵持长块,所述反向升降套件包括反向链条驱动器、反向主动轮、第一反向链轮件、反向从动轮、反向传动带、第二反向链轮件和反向链条,所述反向链条驱动器设置于所述壳体内,所述反向主动轮与所述反向链条驱动器的驱动轴连接,所述第一反向链轮件转动安装于所述升降框体上,所述反向从动轮设置于所述第一反向链轮件上,所述反向传动带分别与所述反向主动轮和所述反向从动轮传动连接,所述第二反向链轮件转动安装于所述升降框体上,所述反向链条分别与所述第一反向链轮件和所述第二反向链轮件传动连接,所述反向链条上设置有若干反向抵持长块;
推料装置,所述推料装置包括安装面板、推料驱动器、推板和若干引导杆体,所述安装面板设置于所述升降框体上,所述推料驱动器设置于所述安装面板上,所述推板与所述推料驱动器的驱动轴连接,各所述引导杆的一端与所述推板连接,各所述引导杆的另一端穿设所述安装面板,且各所述引导杆均能够相对所述安装面板滑动;
限位装置,所述限位装置包括垂直升降驱动器、垂直升降面板、左限位套件和右限位套件,所述垂直升降驱动器设置于所述升降框体上,所述垂直升降面板与所述垂直升降驱动器的驱动轴连接,所述左限位套件包括左限位驱动器和左限位板,所述左限位驱动器设置于所述垂直升降面板的一端上,所述左限位板与所述左限位驱动器的驱动轴连接,所述左限位板上设置有左限位凸起条,所述左限位凸起条的高度小于所述滑槽的高度,所述左限位驱动器用于驱动所述左限位板往靠近所述滑槽的方向移动,以使所述左限位凸起条落入所述滑槽内,所述右限位套件包括右限位驱动器和右限位板,所述右限位驱动器设置于 所述垂直升降面板的另一端上,所述右限位板与所述右限位驱动器的驱动轴连接,所述右限位板上设置有右限位凸起条,所述右限位凸起条的高度小于所述滑槽的高度,所述右限位驱动器用于驱动所述右限位板往靠近所述滑槽的方向移动,以使所述右限位凸起条落入所述滑槽内;
端子座夹持机构,所述端子座夹持机构包括基台、端子夹持装置和下料斜块,所述基台设置于所述基座上,所述端子夹持装置设置于所述基座上,所述端子夹持装置用于夹持端子座,所述下料斜块设置于所述基座上。
在其中一个实施方式中,所述端子夹持装置包括座体、转动驱动器、丝杆、块体、平移驱动器、平移块、竖直升降驱动器、夹手驱动器和两个夹手,所述座体设置于所述基座上,所述转动驱动器设置于所述座体上,所述丝杆的一端与所述转动驱动器的驱动轴连接,所述丝杆的另一端转动安装于所述座体上,所述块体与所述丝杆相螺接,所述平移驱动器设置于所述块体上,所述平移块与所述平移驱动器的驱动轴连接,所述竖直升降驱动器设置于所述平移块上,所述夹手驱动器与所述竖直升降驱动器的驱动轴连接,两个所述夹手均与所述夹手驱动器的驱动轴连接。
在其中一个实施方式中,所述端子夹持装置还包括导杆,所述导杆设置于所述座体上,所述块体滑动设置于所述导杆上。
在其中一个实施方式中,两个所述夹手的侧壁上均设置有防护绵体,所述防护绵体上设置有防护凹粒。
在其中一个实施方式中,所述端子座夹持机构还包括锁紧件,所述下料斜块上开设有过孔,所述基座上开设有螺纹孔,所述锁紧件的端部穿设所述过孔,所述锁紧件的端部螺合于所述螺纹孔内。
在其中一个实施方式中,所述筒体为橡胶筒体。
在其中一个实施方式中,所述磁吸件为磁铁。
在其中一个实施方式中,所述正向链条驱动器为电机。
在其中一个实施方式中,所述反向链条驱动器为电机。
在其中一个实施方式中,所述推料驱动器和所述垂直升降驱动器均为气缸。
本发明相比于现有技术的优点及有益效果如下:
本发明的端子座生产设备,通过设置基座、运输套件、若干治具架、端子座上料装置、推料装置、限位装置及端子座夹持机构,能够自动对端子座进行上下料操作,同时可以批量对端子座进行上下料,无需配备多名上下料人员,上下料效率高,节约企业运营成本的以及还能够很好的保护端子座。
为了更清楚地说明本发明实施例的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,应当理解,以下附图仅示出了本发明的某些实施例,因此不应被看作是对范围的限定,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他相关的附图。
图1为本发明的一实施方式中的端子座生产设备的组装示意图;
图2为本发明的一实施方式中的运输套件、治具架和端子座上料装置的连接示意图;
图3为本发明的一实施方式中的治具架的结构示意图;
图4为本发明的一实施方式中的另一视角的治具架的结构示意图;
图5为本发明的一实施方式中的推料装置的结构示意图;
图6为本发明的一实施方式中的限位装置的结构示意图;
图7为本发明的一实施方式中的端子夹持装置的结构示意图。
为了便于理解本发明,下面将参照相关附图对本发明进行更全面的描述。附图中给出了本发明的较佳实施方式。但是,本发明可以以许多不同的形式来实现,并不限于本文所描述的实施方式。相反地,提供这些实施方式的目的是使对本发明的公开内容理解的更加透彻全面。
需要说明的是,当元件被称为“固定于”另一个元件,它可以直接在另一个元件上或者也可以存在居中的元件。当一个元件被认为是“连接”另一个元件,它可以是直接连接到另一个元件或者可能同时存在居中元件。本文所使用的术语“垂直的”、“水平的”、“左”、“右”以及类似的表述只是为了说明的目的,并不表示 是唯一的实施方式。
除非另有定义,本文所使用的所有的技术和科学术语与属于本发明的技术领域的技术人员通常理解的含义相同。本文中在本发明的说明书中所使用的术语只是为了描述具体的实施方式的目的,不是旨在于限制本发明。本文所使用的术语“及/或”包括一个或多个相关的所列项目的任意的和所有的组合。
请参阅图1,一种端子座生产设备10包括基座100、运输套件200、若干治具架300、端子座上料装置400、推料装置500、限位装置600及端子座夹持机构700。
如此,需要说明的是,基座100起到承载的作用;运输套件200起到运输端子座;若干治具架300起到放置端子座的作用;端子座上料装置400用于对端子座进行上料;推料装置500用于把治具架300推料至预定工位;限位装置600用于对治具架300起到限位固定的作用;端子座夹持机构700用于对夹持并转移端子座。
请参阅图2,运输套件200包括底框210、顶框220、左限位边框230、右限位边框240、若干侧边杆250和若干运输辊260,底框与基座连接,底框远离基座的底部设置有缓冲垫,缓冲垫远离底框的一侧面上设置有若干防滑凹纹,各防滑凹纹以相同间隔均匀分布在缓冲垫上,左限位边框设置于顶框一侧上,右限位边框设置于顶框的另一侧上,左限位边框和右限位边框的侧壁上均设置有缓冲棉条,各侧边杆的一端均与顶框连接,各侧边杆和的另一端均与顶框连接,各运输辊均设置于顶框上,在一个运输辊中,运输辊包括动力杆和筒体,动力杆的一端转动安装于顶框上,动力杆的另一端转动安装于顶框上,筒体套设于动力杆的外侧壁上,且筒体的表面位置处上设置有防滑环。
请一并参阅图2、图3和图4,在一个治具架300中,治具架300包括治具本体310和若干凸柱320、若干磁吸件330和若干铁片340,治具本体310包括缓冲面板、防水面板、防火面板和承重面板,缓冲面板、防水面板、防火面板和承重面板顺序堆叠形成治具本体,缓冲面板远离防水面板的一侧面上开设有若干凹槽311,承重面板远离防火面板的一侧面上开设有端子座放置槽体312,防水面板的侧壁上开设有滑槽313,各凸柱均设置于承重面板远离防火面板的一 侧面上,各铁片一一对应设置于各凹槽内,各磁吸件一一对应设置于各凸柱上,磁吸件用于吸附铁片。
如此,需要说明的是,当需要上料端子座时,首先,把端子座对应放入端子座放置槽体312,端子座放置槽体312起到对端子座限位固定的作用,而后,把治具本体310放置在运输辊260上,再把治具本体310往靠近端子座上料装置的方向移动,完成对治具本体310的上料。
还需要说明的是,由于磁吸件330和铁片340的设置,使得能够一次性上料多个治具架300,具体操作为:把第N个治具架300的磁吸件330对准第N+1个治具架300的铁片340,第N个治具架300的磁吸件330吸附住第N+1个治具架300的铁片340,完成堆叠,使得上料人员能够一次性上料多个治具架300,即一次性上料多个端子座,大大提高了上料效率。
还需要说明的是,底框210、顶框220和若干侧边杆250均起到承载的作用;左限位边框230和右限位边框240均起到限位的作用,防止治具架300在运输辊260上传输时发生位置偏移,进而导致治具架300跌落至地面,即导致端子座直接跌落至地面,损坏端子座;缓冲垫的设置,能够起到缓冲的作用,防止运输套件200承载过多的重量而损坏;防滑凹纹的设置,能够起到防滑的作用,防止运输套件200发生位置的偏移;防滑环的设置,能够增加筒体与治具架300之间的摩擦力,让治具架300能够更好的运输;缓冲棉条的设置,能够起到缓冲的作用,防止治具架300与左限位边框230或者右限位边框240碰撞时损坏左限位边框230或者右限位边框240。
还需要说明的是,缓冲面板起到缓冲的作用;防水面板起到防水的作用;防火面板起到防火的作用;承重面板起到承重的作用。需要强调的是,防水面板和防火面板的设置,能够延长治具本体310的使用寿命,防止治具本体310在极端条件下损坏;缓冲面板起到缓冲的作用,防止治具本体310承受过多的重量而损坏。
请再次参阅图2,端子座上料装置400包括升降框体410、壳体420、正向升降套件430和反向升降套件440,升降框体410设置于基座100上,壳体420设置于升降框体的底部,正向升降套件430包括正向链条驱动器、正向主动轮 431、第一正向链轮件432、正向从动轮433、正向传动带434、第二正向链轮件435和正向链条436,正向链条驱动器设置于壳体内,正向主动轮与正向链条驱动器的驱动轴连接,第一正向链轮件转动安装于升降框体上,正向从动轮设置于第一正向链轮件上,正向传动带分别与正向主动轮和正向从动轮传动连接,第二正向链轮件转动安装于升降框体上,正向链条分别与第一正向链轮件和第二正向链轮件传动连接,正向链条上设置有若干正向抵持长块4361,反向升降套件包括反向链条驱动器、反向主动轮、第一反向链轮件、反向从动轮、反向传动带、第二反向链轮件和反向链条,反向链条驱动器设置于壳体内,反向主动轮与反向链条驱动器的驱动轴连接,第一反向链轮件转动安装于升降框体上,反向从动轮设置于第一反向链轮件上,反向传动带分别与反向主动轮和反向从动轮传动连接,第二反向链轮件转动安装于升降框体上,反向链条分别与第一反向链轮件和第二反向链轮件传动连接,反向链条上设置有若干反向抵持长块。
如此,需要说明的是,当治具架300移动至端子座上料装置400时,正向链条驱动器驱动正向主动轮431转动,在正向传动带434的带动下,正向从动轮433也同样转动,进而带动第一正向链轮件432和第二正向链轮件435顺时针转动,最终带动正向链条436转动,由于正向链条436上设置有正向抵持长块4361,因此,当正向链条436转动时,抵持长块4361会与缓冲面板发生接触,把治具架300往远离运输套件200的方向移动;同理,反向链条驱动器驱动反向主动轮转动,在反向传动带的带动下,反向从动轮也同样转动,进而带动第一反向链轮件和第二反向链轮件逆时针转动,最终带动反向链条转动,由于反向链条上设置有反向抵持长块,因此,当反向链条转动时,抵持长块会与缓冲面板发生接触,把治具架往远离运输套件的方向移动。因此,通过上述过程,能够把装载有端子座的治具架300进行上料操作。
请参阅图5,推料装置500包括安装面板510、推料驱动器520、推板530和若干引导杆体540,安装面板510设置于升降框体上,推料驱动器设置于安装面板上,推板与推料驱动器的驱动轴连接,各引导杆的一端与推板连接,各引导杆的另一端穿设安装面板,且各引导杆均能够相对安装面板滑动。
请参阅图6,限位装置600包括垂直升降驱动器610、垂直升降面板620、 左限位套件630和右限位套件640,垂直升降驱动器设置于升降框体上,垂直升降面板与垂直升降驱动器的驱动轴连接,左限位套件630包括左限位驱动器631和左限位板632,左限位驱动器设置于垂直升降面板的一端上,左限位板与左限位驱动器的驱动轴连接,左限位板上设置有左限位凸起条6321,左限位凸起条的高度小于滑槽的高度,左限位驱动器用于驱动左限位板往靠近滑槽的方向移动,以使左限位凸起条落入滑槽内,右限位套件640包括右限位驱动器641和右限位板641,右限位驱动器设置于垂直升降面板的另一端上,右限位板与右限位驱动器的驱动轴连接,右限位板上设置有右限位凸起条6411,右限位凸起条的高度小于滑槽的高度,右限位驱动器用于驱动右限位板往靠近滑槽的方向移动,以使右限位凸起条落入滑槽内。
如此,需要说明的是,当治具架300移动至预定的高度位置处时,此时,左限位驱动器用于驱动左限位板往靠近滑槽的方向移动,以使左限位凸起条落入滑槽内,右限位驱动器用于驱动右限位板往靠近滑槽的方向移动,以使右限位凸起条落入滑槽内,此时,左限位凸起条和右限位凸起条因为落入滑槽内,对治具架300起到限位的作用,而后,推料装置500启动工作,推料驱动器520驱动推板530往靠近治具架300的方向移动,推动治具架300,由于左限位凸起条和右限位凸起条的存在,治具架300能够相对左限位凸起条和右限位凸起条移动。
请一并参阅图1,端子座夹持机构700包括基台710、端子夹持装置720和下料斜块730,基台710设置于基座100上,端子夹持装置720设置于基座100上,端子夹持装置720用于夹持端子座,下料斜块730设置于基座100上。
如此,需要说明的是,推料装置500可以把装载有端子座的第N个治具架300移动至基台710上,此时,端子夹持装置720夹持端子座至相应的工位上,当端子座成功装配到按钮这一部件后,端子夹持装置720再把装配有按钮的端子座放入端子座放置槽体312内,而后,推料装置500把第N+1个治具架300移动至基台710上,当第N+1个治具架300移动至基台710时,第N+1个治具架300会把第N个治具架300推动至下料斜块730上,由于下料斜块730具有一定的斜度,使得第N个治具架300能够依靠自身所受的重力完成下料,上述 过程即完成了端子座的下料过程。
进一步地,请再次参阅图7,在一实施方式中,端子夹持装置720包括座体721、转动驱动器722、丝杆723、块体724、平移驱动器725、平移块726、竖直升降驱动器727、夹手驱动器728和两个夹手729,座体设置于基座上,转动驱动器设置于座体上,丝杆的一端与转动驱动器的驱动轴连接,丝杆的另一端转动安装于座体上,块体与丝杆相螺接,平移驱动器设置于块体上,平移块与平移驱动器的驱动轴连接,竖直升降驱动器设置于平移块上,夹手驱动器与竖直升降驱动器的驱动轴连接,两个夹手均与夹手驱动器的驱动轴连接。
如此,需要说明的是,当需要夹持端子座时,转动驱动器722驱动丝杆723转动,带动块体724移动,而后平移驱动器725驱动平移块726移动,调整两个夹手729在水平方向的位置,而后,竖直升降驱动器727驱动夹手驱动器728往靠近端子座的方向移动,夹手驱动器728驱动两个夹手729相互靠近,完成端子座的夹持操作,把端子座转移至预定位置处。
进一步地,在一实施方式中,端子夹持装置720还包括导杆,导杆设置于座体上,块体滑动设置于导杆上。
如此,需要说明的是,导杆的设置,能够让块体724移动的更加平稳和快速。
进一步地,在一实施方式中,两个夹手的侧壁上均设置有防护绵体,防护绵体上设置有防护凹粒。
如此,需要说明的是,防护绵体的设置,能够防止两个夹手因夹持力过大而损坏端子座;防护凹粒的设置,能够增加与端子座之间的摩擦力,更容易夹持住端子座。
进一步地,在一实施方式中,端子座夹持机构还包括锁紧件,下料斜块上开设有过孔,基座上开设有螺纹孔,锁紧件的端部穿设过孔,锁紧件的端部螺合于螺纹孔内。
如此,需要说明的是,锁紧件的设置、过孔和螺纹孔的开设,当下料斜块需要更换时,把锁紧件旋出螺纹孔即可完成对下料斜块的更换。
具体地,在一实施方式中,筒体为橡胶筒体。
如此,需要说明的是,筒体的具体材料可采用橡胶材质制作,让筒体具备一定的缓冲性能,保护治具架300。
具体地,在一实施方式中,磁吸件为磁铁;正向链条驱动器为电机;反向链条驱动器为电机;反向链条驱动器为电机;推料驱动器和垂直升降驱动器均为气缸。
本发明的端子座生产设备,通过设置基座、运输套件、若干治具架、端子座上料装置、推料装置、限位装置及端子座夹持机构,能够自动对端子座进行上下料操作,同时可以批量对端子座进行上下料,无需配备多名上下料人员,上下料效率高,节约企业运营成本的以及还能够很好的保护端子座。
以上所述实施方式仅表达了本发明的几种实施方式,其描述较为具体和详细,但并不能因此而理解为对本发明专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干变形和改进,这些都属于本发明的保护范围。因此,本发明专利的保护范围应以所附权利要求为准。
Claims (10)
- 一种端子座生产设备,其特征在于,包括:基座;运输套件,所述运输套件包括底框、顶框、左限位边框、右限位边框、若干侧边杆和若干运输辊,所述底框与所述基座连接,所述底框远离所述基座的底部设置有缓冲垫,所述缓冲垫远离所述底框的一侧面上设置有若干防滑凹纹,各所述防滑凹纹以相同间隔均匀分布在所述缓冲垫上,所述左限位边框设置于所述顶框一侧上,所述右限位边框设置于所述顶框的另一侧上,所述左限位边框和所述右限位边框的侧壁上均设置有缓冲棉条,各所述侧边杆的一端均与所述顶框连接,各所述侧边杆和的另一端均与所述顶框连接,各所述运输辊均设置于所述顶框上,在一个所述运输辊中,所述运输辊包括动力杆和筒体,所述动力杆的一端转动安装于所述顶框上,所述动力杆的另一端转动安装于所述顶框上,所述筒体套设于所述动力杆的外侧壁上,且所述筒体的表面位置处上设置有防滑环;若干治具架,在一个所述治具架中,所述治具架包括治具本体和若干凸柱、若干磁吸件和若干铁片,所述治具本体包括缓冲面板、防水面板、防火面板和承重面板,所述缓冲面板、所述防水面板、所述防火面板和所述承重面板顺序堆叠形成所述治具本体,所述缓冲面板远离所述防水面板的一侧面上开设有若干凹槽,所述承重面板远离所述防火面板的一侧面上开设有端子座放置槽体,所述防水面板的侧壁上开设有滑槽,各所述凸柱均设置于所述承重面板远离所述防火面板的一侧面上,各所述铁片一一对应设置于各所述凹槽内,各所述磁吸件一一对应设置于各所述凸柱上,所述磁吸件用于吸附所述铁片;端子座上料装置,所述端子座上料装置包括升降框体、壳体、正向升降套件和反向升降套件,所述升降框体设置于所述基座上,所述壳体设置于所述升降框体的底部,所述正向升降套件包括正向链条驱动器、正向主动轮、第一正向链轮件、正向从动轮、正向传动带、第二正向链轮件和正向链条,所述正向链条驱动器设置于所述壳体内,所述正向主动轮与所述正向链条驱动器的驱动轴连接,所述第一正向链轮件转动安装于所述升降框体上,所述正向从动轮设 置于所述第一正向链轮件上,所述正向传动带分别与所述正向主动轮和所述正向从动轮传动连接,所述第二正向链轮件转动安装于所述升降框体上,所述正向链条分别与所述第一正向链轮件和所述第二正向链轮件传动连接,所述正向链条上设置有若干正向抵持长块,所述反向升降套件包括反向链条驱动器、反向主动轮、第一反向链轮件、反向从动轮、反向传动带、第二反向链轮件和反向链条,所述反向链条驱动器设置于所述壳体内,所述反向主动轮与所述反向链条驱动器的驱动轴连接,所述第一反向链轮件转动安装于所述升降框体上,所述反向从动轮设置于所述第一反向链轮件上,所述反向传动带分别与所述反向主动轮和所述反向从动轮传动连接,所述第二反向链轮件转动安装于所述升降框体上,所述反向链条分别与所述第一反向链轮件和所述第二反向链轮件传动连接,所述反向链条上设置有若干反向抵持长块;推料装置,所述推料装置包括安装面板、推料驱动器、推板和若干引导杆体,所述安装面板设置于所述升降框体上,所述推料驱动器设置于所述安装面板上,所述推板与所述推料驱动器的驱动轴连接,各所述引导杆的一端与所述推板连接,各所述引导杆的另一端穿设所述安装面板,且各所述引导杆均能够相对所述安装面板滑动;限位装置,所述限位装置包括垂直升降驱动器、垂直升降面板、左限位套件和右限位套件,所述垂直升降驱动器设置于所述升降框体上,所述垂直升降面板与所述垂直升降驱动器的驱动轴连接,所述左限位套件包括左限位驱动器和左限位板,所述左限位驱动器设置于所述垂直升降面板的一端上,所述左限位板与所述左限位驱动器的驱动轴连接,所述左限位板上设置有左限位凸起条,所述左限位凸起条的高度小于所述滑槽的高度,所述左限位驱动器用于驱动所述左限位板往靠近所述滑槽的方向移动,以使所述左限位凸起条落入所述滑槽内,所述右限位套件包括右限位驱动器和右限位板,所述右限位驱动器设置于所述垂直升降面板的另一端上,所述右限位板与所述右限位驱动器的驱动轴连接,所述右限位板上设置有右限位凸起条,所述右限位凸起条的高度小于所述滑槽的高度,所述右限位驱动器用于驱动所述右限位板往靠近所述滑槽的方向移动,以使所述右限位凸起条落入所述滑槽内;端子座夹持机构,所述端子座夹持机构包括基台、端子夹持装置和下料斜块,所述基台设置于所述基座上,所述端子夹持装置设置于所述基座上,所述端子夹持装置用于夹持端子座,所述下料斜块设置于所述基座上。
- 根据权利要求1所述的端子座生产设备,其特征在于,所述端子夹持装置包括座体、转动驱动器、丝杆、块体、平移驱动器、平移块、竖直升降驱动器、夹手驱动器和两个夹手,所述座体设置于所述基座上,所述转动驱动器设置于所述座体上,所述丝杆的一端与所述转动驱动器的驱动轴连接,所述丝杆的另一端转动安装于所述座体上,所述块体与所述丝杆相螺接,所述平移驱动器设置于所述块体上,所述平移块与所述平移驱动器的驱动轴连接,所述竖直升降驱动器设置于所述平移块上,所述夹手驱动器与所述竖直升降驱动器的驱动轴连接,两个所述夹手均与所述夹手驱动器的驱动轴连接。
- 根据权利要求2所述的端子座生产设备,其特征在于,所述端子夹持装置还包括导杆,所述导杆设置于所述座体上,所述块体滑动设置于所述导杆上。
- 根据权利要求2所述的端子座生产设备,其特征在于,两个所述夹手的侧壁上均设置有防护绵体,所述防护绵体上设置有防护凹粒。
- 根据权利要求1所述的端子座生产设备,其特征在于,所述端子座夹持机构还包括锁紧件,所述下料斜块上开设有过孔,所述基座上开设有螺纹孔,所述锁紧件的端部穿设所述过孔,所述锁紧件的端部螺合于所述螺纹孔内。
- 根据权利要求1所述的端子座生产设备,其特征在于,所述筒体为橡胶筒体。
- 根据权利要求1所述的端子座生产设备,其特征在于,所述磁吸件为磁铁。
- 根据权利要求1所述的端子座生产设备,其特征在于,所述正向链条驱动器为电机。
- 根据权利要求1所述的端子座生产设备,其特征在于,所述反向链条驱动器为电机。
- 根据权利要求1所述的端子座生产设备,其特征在于,所述推料驱动器和所述垂直升降驱动器均为气缸。
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CN104009367A (zh) * | 2014-05-09 | 2014-08-27 | 东莞市凯昶德电子科技股份有限公司 | 一种电连接器自动组装机 |
KR101533030B1 (ko) * | 2014-07-14 | 2015-07-03 | 이지봉 | 클램핑머신의 실린더블럭 이송장치 |
CN105762603A (zh) * | 2016-04-15 | 2016-07-13 | 苏州鸿普精密模具有限公司 | 插排组装机的插排开关上料装置 |
CN105762613A (zh) * | 2016-04-19 | 2016-07-13 | 苏州鸿普精密模具有限公司 | 插排组装机的开关料箱升降装置 |
CN106972340A (zh) * | 2017-02-26 | 2017-07-21 | 温州市科泓机器人科技有限公司 | 插座的自动化智能装配*** |
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