WO2021083305A1 - 一种加氢处理脱油沥青的方法和*** - Google Patents
一种加氢处理脱油沥青的方法和*** Download PDFInfo
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- WO2021083305A1 WO2021083305A1 PCT/CN2020/125109 CN2020125109W WO2021083305A1 WO 2021083305 A1 WO2021083305 A1 WO 2021083305A1 CN 2020125109 W CN2020125109 W CN 2020125109W WO 2021083305 A1 WO2021083305 A1 WO 2021083305A1
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G2300/00—Aspects relating to hydrocarbon processing covered by groups C10G1/00 - C10G99/00
- C10G2300/40—Characteristics of the process deviating from typical ways of processing
- C10G2300/4012—Pressure
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G2300/00—Aspects relating to hydrocarbon processing covered by groups C10G1/00 - C10G99/00
- C10G2300/40—Characteristics of the process deviating from typical ways of processing
- C10G2300/4018—Spatial velocity, e.g. LHSV, WHSV
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G2400/00—Products obtained by processes covered by groups C10G9/00 - C10G69/14
- C10G2400/02—Gasoline
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G2400/00—Products obtained by processes covered by groups C10G9/00 - C10G69/14
- C10G2400/04—Diesel oil
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G2400/00—Products obtained by processes covered by groups C10G9/00 - C10G69/14
- C10G2400/30—Aromatics
Definitions
- the invention relates to the field of hydrocarbon oil processing, in particular to a method for hydrotreating deoiled asphalt and a system for hydrotreating deoiled asphalt.
- Efficient conversion of residual oil is the core of oil refining enterprises.
- the fixed-bed residual oil hydrogenation is a key technology for high-efficiency conversion of residual oil, which has the characteristics of good product quality and mature technology.
- the residual solvent deasphalting (demetal)-hydrotreating-catalytic cracking combined process technology (SHF) developed by the Sinopec Research Institute of Petroleum and Chemical Technology is to maximize the production of automotive use from low-value vacuum residues.
- SHF residual solvent deasphalting
- DOA deoiled asphaltene
- the new combined process of residue hydrogenation-catalytic cracking (DCC) to produce more propylene in the transition to chemical industry is also limited by the influence of asphaltenes and metals in the residue.
- the hydrogen content of the hydrogenation residue is low, and the residue is hydrogenated.
- the operation cycle is short and the DCC propylene yield is low, which affects the economic benefits of the combined technology.
- the purpose of the present invention is to overcome the shortcomings of the prior art and provide a method and system for hydrotreating deoiled asphalt that can realize high-value use of DOA.
- the first aspect of the present invention provides a method for hydrotreating deoiled asphalt, the method comprising:
- the first reaction unit contains rich ore precursor material and/or hydrogenation catalyst
- the hydrogenation catalyst can Catalyzes at least one reaction selected from the group consisting of a hydrodemetalization reaction, a hydrodesulfurization reaction, a hydrodeasphalting reaction, and a hydrodecarbonization reaction
- the first reaction unit is a fixed bed hydrogenation unit
- the deoiling The ratio of the amount of asphalt and the aromatics-containing stream is such that the mixed raw material formed by the deoiled asphalt and the aromatics-containing stream is liquid at no higher than 400°C, and the rich ore precursor material is capable of adsorbing selected from V, Ni, Fe , Ca and Mg at least one metal material;
- the first light component is introduced into the second reaction unit for reaction to obtain at least one product selected from the group consisting of gasoline components, diesel components and BTX raw material components, wherein the second reaction
- the unit is selected from at least one of a hydrocracking unit, a catalytic cracking unit, and a diesel hydro-upgrading unit;
- the invention also relates to various variants of the method of the first aspect.
- the second aspect of the present invention provides a system for hydrotreating deoiled asphalt, which includes:
- the first reaction unit is a fixed bed hydrogenation unit for hydrogenating the deoiled asphalt and the aromatics-containing stream therein;
- a separation unit which is kept in fluid communication with the first reaction unit, and is used for fractionating the liquid phase product from the first reaction unit;
- a second reaction unit which is kept in fluid communication with the separation unit, and is used for reacting the first light component obtained in the separation unit therein, and the second reaction unit is selected from hydrocracking At least one of a unit, a catalytic cracking unit, and a diesel hydro-upgrading unit;
- a delayed coking unit which is kept in fluid communication with the separation unit, and is used for reacting the first heavy component obtained in the separation unit to obtain a coking gasoline, coking diesel, coking wax oil, and low-carbon coking oil. At least one product of sulfur petroleum coke;
- An outlet which is kept in fluid communication with the separation unit, and is used to draw the first heavy component obtained from the separation unit as a low-sulfur marine fuel oil component out of the system.
- the invention also relates to various variants of the system of the second aspect.
- DOA and aromatics-containing streams are processed through fixed-bed hydrotreating (such as hydrodesulfurization), and the first light component after hydrogenation is subjected to hydrocracking (RLG or RLA) to produce BTX and diesel fractions, or to catalytic cracking (LTAG) produces gasoline fractions (and liquefied petroleum gas); the first heavy component after hydrogenation produces low-sulfur petroleum coke or heavy low-sulfur ship fuel.
- hydrocracking RLG or RLA
- LTAG catalytic cracking
- gasoline fractions and liquefied petroleum gas
- the first heavy component after hydrogenation produces low-sulfur petroleum coke or heavy low-sulfur ship fuel.
- the aforementioned treatment process provided by the present invention can realize high-value use of DOA.
- Fig. 1 is a process flow diagram of hydrotreating deoiled asphalt in a specific embodiment of the first variant of the technical solution of the first aspect of the present invention.
- Fig. 2 is a process flow diagram of hydrotreating deoiled asphalt in a specific embodiment of a second variant of the technical solution of the first aspect of the present invention.
- Fig. 3 is a process flow diagram of hydrotreating deoiled asphalt in a specific embodiment of a third variant of the technical solution of the first aspect of the present invention.
- FIG. 4 is a process flow diagram of a specific embodiment of a fourth variant of the technical solution of the first aspect of the present invention for hydrotreating deoiled asphalt.
- Fig. 5 is a process flow diagram of hydrotreating deoiled asphalt in a specific embodiment of the fifth variant of the technical solution of the first aspect of the present invention.
- Fig. 6 is a process flow diagram of hydrotreating deoiled asphalt in a specific embodiment of a sixth variant of the technical solution of the first aspect of the present invention.
- the numbers (1), (2), (3), (31), etc. representing the steps, the numbers first, second, etc. representing various embodiments/variations, and the numbers of the respective reference signs They are mainly set to be distinguished from each other, and should not be understood as the sequence of steps or the combination of components in the process, unless otherwise specified.
- a (hydrogenation) reaction unit some typical embodiments of the reaction unit of the present invention are carried out by hydrogenation reaction. Therefore, for convenience, the present invention relates to the first and second "reaction" units. According to the specific technical solution in which it is located, it may be used interchangeably with the terms first and second "hydrogenation" units, and those skilled in the art can understand that it refers to the same object in this specific technical solution.
- the first aspect of the present invention provides a method for hydrotreating deoiled asphalt.
- the method of the first aspect generally includes:
- the first light component is introduced into the second reaction unit for reaction to obtain at least one product selected from the group consisting of gasoline components, diesel components and BTX raw material components, wherein the second reaction
- the unit is selected from at least one of a hydrocracking unit, a catalytic cracking unit, and a diesel hydro-upgrading unit;
- the present invention provides various embodiments and variants of this first aspect.
- the description and/or definition of each feature adopted may be applicable to the present invention.
- the aspect and its various embodiments and variants unless the aspect or its specific embodiments or variants provide different or more specific descriptions and/or limitations.
- the amount ratio of the deoiled bitumen and the aromatic hydrocarbon-containing stream is such that the mixed raw material formed by the deoiled bitumen and the aromatic hydrocarbon-containing stream is liquid at no higher than 280°C; further preferably, the deoiled bitumen and the aromatic hydrocarbon stream are liquid.
- the amount ratio of the aromatic hydrocarbon-containing stream is such that the mixed raw material formed by the deoiled asphalt and the aromatic hydrocarbon-containing stream is liquid at not higher than 100°C.
- the cutting point of the first light component and the first heavy component is 350°C.
- step (2) the hydrogenation reaction in the first reaction unit is carried out in the presence of a hydrogenation catalyst.
- the ratio of the amount of the deoiled bitumen and the aromatic hydrocarbon-containing stream is such that the 100°C viscosity of the mixed raw material formed by the deoiled bitumen and the aromatic hydrocarbon stream is not greater than 400 mm 2 /s. It is preferably not more than 200 mm 2 /s, and more preferably not more than 100 mm 2 /s.
- the aromatics-containing stream is a distillate oil rich in aromatics and/or aromatic compounds.
- the final boiling point of the aromatic-rich distillate oil is 200-540°C, and the aromatic content is greater than or equal to 20% by mass, preferably greater than or equal to 40% by mass, and more preferably greater than or equal to 50% by mass.
- the distillate oil rich in aromatic hydrocarbons is selected from at least one of LCO, HCO, ethylene tar, coal tar, coker diesel, and coker wax oil.
- the distillate oil rich in aromatic hydrocarbons of the present invention may be derived from processes other than those of the present invention, or may be derived from the process of the present invention.
- the aromatic hydrocarbon compound is selected from one or more of benzene, toluene, xylene, naphthalene, methyl naphthalene, multi-branched naphthalene and aromatic hydrocarbons above bicyclic rings, preferably polycyclic aromatic hydrocarbons with a ring number not exceeding three rings Or a mixture of them.
- the aromatic hydrocarbon compound is selected from at least one of benzene, toluene, xylene, naphthalene, naphthalene substituted with at least one C 1-6 alkyl group, and aromatic hydrocarbon with three or more rings.
- the aromatics-containing stream is a distillate oil rich in aromatics, and the amount-to-mass ratio of the deoiled bitumen to the aromatics-containing stream is 1:10 to 50:10, more preferably 3:10 to 30:10.
- the aromatic hydrocarbon-containing stream is an aromatic compound
- the amount-mass ratio of the deoiled asphalt to the aromatic compound is 1:10 to 50:10; More preferably, it is 3:10 to 20:10.
- the deoiled asphalt is the deoiled asphalt obtained after the heavy oil raw material enters the solvent deasphalting unit for solvent deasphalting treatment.
- the mass fraction of the yield of the deoiled asphalt is not more than 50%, more preferably not more than 40%, and further preferably not more than 30%.
- the method of the present invention further comprises: recycling the coker diesel oil and/or the coker wax oil obtained in step (32) back to step (2) as at least part of the aromatic hydrocarbon-containing stream.
- the operating conditions in the first reaction unit include: a reaction temperature of 280 to 450°C, a reaction pressure of 8.0 to 20.0 MPa, a hydrogen-to-oil volume ratio of 400 to 2000, and a liquid hour
- the volumetric space velocity is 0.05 to 1.2 h -1 ; more preferably, the operating conditions in the first reaction unit include: a reaction temperature of 330 to 420° C., a reaction pressure of 10.0 to 18.0 MPa, and a hydrogen-to-oil volume ratio of 600 to 1200, the liquid hourly volumetric space velocity is 0.10 ⁇ 0.8h -1 .
- Liquid hourly volumetric space velocity and reaction pressure are selected according to the characteristics of the material to be treated, the required conversion rate and the refining depth.
- the hydrogenation catalyst of the present invention may be a graded combination of different catalysts.
- the hydrogenation catalyst can at least catalyze the hydrodemetalization reaction and the hydrodesulfurization reaction.
- the present invention does not specifically limit the specific types of catalysts that can catalyze the hydrodemetalization reaction, the hydrodesulfurization reaction, the hydrodeasphalting reaction, and the hydrodecarbonization reaction. Conventionally used in the field can be used to catalyze the above reaction. Catalyst.
- the hydrogenation catalyst of the present invention may be, for example, a porous refractory inorganic oxide as a support, an oxide or sulfide of a group VIB and/or group VIII metal as an active component, and an auxiliary agent is optionally added.
- the first reaction unit is a fixed bed hydrogenation unit, a moving bed-fixed bed hydrogenation unit or a moving bed hydrogenation unit.
- the first reaction unit contains a rich ore precursor material and/or a hydrogenation catalyst, and the hydrogenation catalyst is capable of catalyzing selected from the group consisting of a hydrodemetalization reaction, a hydrodesulfurization reaction, and a hydrogenation reaction.
- the rich ore precursor material is a material capable of adsorbing at least one metal selected from the group consisting of V, Ni, Fe, Ca, and Mg.
- the first reaction unit is a fixed bed hydrogenation unit.
- the rich ore precursor material contains a carrier and an active component element supported on the carrier, and the carrier is selected from at least one of aluminum hydroxide, aluminum oxide and silicon oxide.
- the active component element is selected from at least one of group VIB and group VIII metal elements. More preferably, the active components in the rich ore precursor material are oxides and/or sulfides selected from the group VIB and VIII metal elements.
- the ignition loss of the rich ore precursor material is not less than 3% by mass, the specific surface area is not less than 80 m 2 /g, and the water absorption rate is not less than 0.9 g/g.
- the ignition reduction refers to the percentage of the mass of the rich ore precursor material after roasting treatment at 600°C/2h, which accounts for the percentage of the mass before roasting;
- the water absorption refers to the immersion of the rich ore precursor material in water for half an hour at room temperature (for example, 25°C) The added mass accounts for the percentage of the mass before soaking.
- step (2) according to the direction of the reactant flow, the first reaction unit is sequentially filled with a first rich ore precursor material and a second rich ore precursor material, and the second The ignition loss of the rich ore precursor material is greater than or equal to the ignition loss of the first rich ore precursor material.
- the ignition loss of the first rich ore precursor material is 3-15% by mass, and the ignition loss of the second rich ore precursor material is not less than 15% by mass.
- the filling volume ratio of the first rich ore precursor material to the second rich ore precursor material is 5:95 to 95:5.
- the ore-rich precursor material will be transformed into a vanadium-rich material, and the vanadium content in the vanadium-rich material is not less than 10% by mass.
- the raw material hydroprocessing technology involved in the first reaction unit of the present invention is a fixed-bed hydroprocessing technology.
- the reactor or reaction The bed layer includes at least one rich ore precursor material and/or a hydrogenation catalyst.
- the rich ore precursor material is mainly composed of two parts: one is a carrier with strong ability to adsorb vanadium-containing organic compounds in the oil, and the other is a hydrogenation active function The active ingredient.
- the carrier is mainly obtained by extruding and drying silicon oxide, aluminum hydroxide or aluminum hydroxide/alumina mixture.
- the surface is rich in -OH and has strong adsorption capacity for vanadium-containing organic compounds in the oil. It is calcined at 600°C. 2h, its ignition loss is not less than 5%.
- the active components are mainly oxides or sulfides of Group VIB and/or Group VIII metals such as W, Mo, Co, Ni, etc.
- the hydrogenation catalyst involved in the foregoing preferred embodiments is generally a heavy residue hydrogenation catalyst.
- the heavy residue hydrogenation catalyst refers to the functions of heavy and residual oil hydrodemetalization, hydrodesulfurization, and hydrodecarbonization.
- the combination of catalysts. These catalysts are generally based on porous refractory inorganic oxides such as alumina as the carrier, and the oxides or sulfides of Group VIB and/or Group VIII metals such as W, Mo, Co, Ni, etc. as the active components, selectively Add other various additives such as P, Si, F, B and other elements of the catalyst, such as RDM, RCS series of heavy and residual oil hydrodemetalization catalysts and desulfurization catalysts developed by the Research Institute of Petrochemical Sciences.
- the present invention there are preferably ore-rich precursor materials, hydrodemetalization and desulfurization catalysts, and hydrodesulfurization catalysts.
- the filling sequence is generally such that the raw materials are sequentially contacted with the ore-rich precursor materials, hydrodesulfurization, and hydrodesulfurization catalysts.
- one or two catalysts should be installed less, for example, only the rich ore precursor material and the hydrodesulfurization catalyst are installed, and the hydrodemetalization desulfurization catalyst is not installed.
- the second reaction unit is a hydrocracking unit
- the operating conditions in the hydrocracking unit include: a reaction temperature of 330 to 420° C., and a reaction pressure of 5.0 to 18.0 MPa ,
- the hydrogen-to-oil volume ratio is 500-2000, and the liquid hourly volumetric space velocity is 0.3-3.0h -1 .
- the hydrocracking unit is filled with at least one hydrotreating catalyst and at least one hydrocracking catalyst.
- the hydrocracking unit is a fixed bed hydrocracking unit.
- the first light component is introduced into the second reaction unit for reaction, and the hydrocracking technology used is a fixed bed hydrocracking technology.
- the reactor or reaction bed layer includes at least two hydrocracking catalysts, one is a pretreatment catalyst and the other is a hydrocracking catalyst. Since the material obtained by the fixed bed hydrotreating and fractional distillation has high metal content, sulfur, nitrogen content and carbon residue value, the pretreatment catalyst preferably has strong demetallization activity and good desulfurization and denitrification. Activity to ensure the activity of the subsequent hydrocracking catalyst.
- the hydrocracking catalyst preferably has good hydrocracking activity.
- These catalysts are generally porous refractory inorganic oxides such as alumina or molecular sieves as the carrier, and the oxides of Group VIB and/or Group VIII metals such as W, Mo, Co, Ni, etc. are used as active components, which are selectively added
- Various other additives such as P, Si, F, B and other elemental catalysts, such as the RS series pretreatment catalysts and RHC series hydrocracking catalysts developed by the Research Institute of Petrochemical Industry, belong to this category of catalysts.
- the RS series catalyst is a NiW catalyst
- the RHC series catalyst is a NiMo molecular sieve catalyst.
- the second reaction unit is a catalytic cracking unit
- the catalytic cracking unit is a fluidized catalytic cracking (FCC) unit.
- FCC fluidized catalytic cracking
- the first light component catalytic cracking technology used in the first light component catalytic cracking is FCC technology, and preferably the LTAG technology developed by the Research Institute of Petrochemical Industry is used to mainly produce gasoline fractions and liquefied gas.
- the operating conditions in the fluidized catalytic cracking unit include: a reaction temperature of 500 to 600° C., a catalyst-to-oil ratio of 3 to 12, and a residence time of 1 to 10 s; more preferably, the fluidized catalytic cracking unit
- the operating conditions include: the reaction temperature is 520-580°C, the ratio of agent to oil is 4-10, and the residence time is 2-5s.
- agent-to-oil ratio in the present invention all means the agent-to-oil mass ratio.
- the second reaction unit is a diesel hydro-upgrading unit
- the operating conditions in the diesel hydro-upgrading unit include: a reaction temperature of 330-420°C, a reaction pressure It is 5.0 ⁇ 18.0MPa, the volume ratio of hydrogen to oil is 500 ⁇ 2000, and the liquid hourly volumetric space velocity is 0.3 ⁇ 3.0h -1 .
- the diesel hydro-upgrading unit is filled with at least one diesel hydro-upgrading catalyst.
- the diesel hydro-upgrading catalyst of the present invention may be, for example, a combined catalyst having functions such as diesel hydrodesulfurization and hydrodenitrogenation.
- These catalysts are generally based on porous refractory inorganic oxides such as alumina as the support, and the oxides or sulfides of Group VIB and/or Group VIII metals such as W, Mo, Co, Ni, etc. as the active components, selectively Adding other various additives such as P, Si, F, B and other elements of the catalyst, such as the RS series diesel hydrodesulfurization catalyst and denitrification catalyst developed by the Research Institute of Petrochemical Sciences.
- the first heavy component is introduced into the delayed coking unit for reaction to obtain at least one product selected from the group consisting of coking gasoline, coking diesel, coking wax oil, and low-sulfur petroleum coke
- the operating conditions in the delayed coking unit include: a reaction temperature of 440-520°C, and a residence time of 0.1-4h.
- the sulfur content of the first heavy component is not more than 1.8% by mass
- the first heavy component is introduced into the delayed coking unit for reaction to obtain low-sulfur petroleum coke, more preferably controlled
- the conditions in the delayed coking unit are such that the sulfur content of the low-sulfur petroleum coke is not more than 3% by mass.
- the first heavy component is used as the low-sulfur marine fuel oil component, and the sulfur content in the low-sulfur marine fuel oil component is not more than 0.5% by mass.
- the present invention does not particularly limit the specific operation of the solvent deasphalting treatment, and it can be carried out by using a conventional solvent deasphalting process in the field.
- the operating parameters of the solvent deasphalting process are exemplarily listed in the examples of the present invention, and those skilled in the art should not be understood as limiting the present invention.
- the invention is suitable for the hydrogenation conversion of normal slag and reduced slag, and is especially suitable for high metal (Ni+V>150 ⁇ g/g, especially Ni+V>200 ⁇ g/g), high carbon residue (mass fraction of carbon residue>17%, In particular, the mass fraction of carbon residue>20%), the inferior residue of high-density ring substances is hydroconverted.
- the hydrogenation catalyst can catalyze at least one reaction selected from the group consisting of a hydrodemetalization reaction, a hydrodesulfurization reaction, a hydrodeasphalting reaction, and a hydrodecarbonization reaction.
- the rich ore precursor The material is a material capable of adsorbing at least one metal selected from V, Ni, Fe, Ca, and Mg.
- the heavy oil feedstock 1 enters the solvent deasphalting unit 2 for solvent deasphalting treatment to obtain deoiled asphalt 4 and deasphalted oil 3; the deoiled asphalt 4 and the aromatic hydrocarbon stream 5 together form a mixed raw material 6 and enter
- the hydrogenation reaction is carried out in the first reaction unit 7, wherein the first reaction unit contains a rich ore precursor material and/or a hydrogenation catalyst, and the first reaction unit is a fixed-bed hydrogenation unit;
- the liquid phase product of the reaction unit 7 enters the separation unit 19 for fractional distillation to obtain the first light component 8 and the first heavy component 9;
- the first light component 8 is introduced into the second reaction unit 10 for reaction to obtain At least one product selected from the group consisting of gasoline component 13, BTX raw material component 12, and diesel component 14; and the first heavy component 9 is introduced into the delayed coking unit 11 for reaction to obtain a product selected from coking gasoline 15, At least one product of coking diesel 16, coking wax oil 17, and low-sulfur petroleum coke 18; or the first heavy component
- each feature in the first variant of the technical solution of the first aspect can be used in each variant of the first aspect of the present invention, as well as other aspects and variants thereof, unless other aspects or variants There are different or more specific descriptions and/or limitations in the variants.
- descriptions and/or definitions of various variants of the first aspect of the present invention, as well as various other aspects and various features of various variants thereof (especially features not specifically described and/or limited in the first variant) It can be used in the first variant of the technical solution of the first aspect, unless there is a different or more specific description and/or limitation in the first variant of the technical solution of the first aspect.
- the first reaction unit of the present invention is a moving bed-fixed bed hydrogenation combined unit or a moving bed hydrogenation unit.
- the first reaction unit is a moving bed-fixed bed hydrogenation combined unit; in the second preferred case, the first reaction unit is a moving bed hydrogenation unit.
- the first reaction unit is a combined moving bed-fixed bed hydrogenation unit.
- the first reaction unit is a moving bed-fixed bed hydrogenation combined unit, and the moving bed is filled with a rich ore precursor material, and the fixed bed is The rich ore precursor material and the hydrogenation catalyst are sequentially loaded or the fixed bed is filled with the hydrogenation catalyst.
- the first reaction unit is a moving bed-fixed bed hydrogenation combined unit, and the moving bed is sequentially filled with a rich ore precursor material and a hydrogenation catalyst, and the fixed bed The rich ore precursor material and the hydrogenation catalyst are sequentially loaded or the fixed bed is filled with the hydrogenation catalyst.
- the ratio of the volume of the rich ore precursor material packed in the moving bed to the sum of the volume of the rich ore precursor material and the hydrogenation catalyst packed in the fixed bed is 10 : 90 to 60:40, preferably 20:80 to 40:60. It should be explained that when only the hydrogenation catalyst is filled in the fixed bed, the above-mentioned filling volume ratio represents: the volume of the rich ore precursor material filled in the moving bed and the hydrogenation catalyst filled in the fixed bed Proportion of volume.
- the method of the present invention further includes: replacing the rich ore precursor material filled in the moving bed with fresh rich ore precursor material every cycle, and the replacement ratio accounts for the total amount of rich ore precursor material filled in the moving bed 5-20% by mass, more preferably 10-15% by mass.
- the period is 5-20 days, preferably 10-15 days.
- the shape of the rich ore precursor material of the present invention can be cylindrical and/or spherical, preferably spherical.
- the average particle size of the rich ore precursor material is 0.1-6 mm, more preferably 0.3-4 mm, further preferably 0.5-1.5 mm.
- the aforementioned fresh rich ore precursor material used to replace the rich ore precursor material filled in the moving bed of the present invention is in an oxidized state or a sulfided state, preferably in a sulfided state.
- the first reaction unit is sequentially filled with a first rich ore precursor material and a second rich ore precursor material, and the second The ignition loss of the rich ore precursor material is greater than or equal to the ignition loss of the first rich ore precursor material.
- the present invention does not specifically limit the specific filling positions of the first rich ore precursor material and the second rich ore precursor material, as long as it can be realized that, relative to the second rich ore precursor material, the reaction material is first mixed with the first rich ore precursor material. It suffices to contact the rich ore precursor material, and then contact the second rich ore precursor material.
- the raw material hydroprocessing technology involved in the first reaction unit of the present invention is a moving bed-fixed bed hydroprocessing technology or a moving bed hydroprocessing technology.
- the moving bed reactor is filled with spherical rich ore precursor materials, and the average particle size of the spherical catalyst is 0.1-6mm.
- the fixed bed reaction bed layer includes at least one rich ore precursor material and/or a hydrogenation catalyst.
- the rich ore precursor material is mainly composed of two parts: one is a carrier with strong ability to adsorb vanadium-containing organic compounds in the oil, and the other is Active component of hydrogen active function.
- the reactor or the reaction bed layer includes at least a rich ore precursor material and a hydrogenation catalyst.
- the rich ore precursor material is mainly composed of two parts: one is a carrier with strong ability to adsorb vanadium-containing organic compounds in the oil, and the other is Active component of hydrogenation active function.
- each feature in the second variant of the technical solution of the first aspect can be used in each variant of the first aspect of the present invention, as well as other aspects and variants thereof, unless other aspects or variants There are different or more specific descriptions and/or limitations in the variants.
- descriptions and/or definitions of various variants of the first aspect of the present invention, as well as various other aspects and various features of various variants thereof (especially features not specifically described and/or limited in the second variant) It can be used in the second variant of the technical solution of the first aspect, unless there is a different or more specific description and/or limitation in the second variant of the technical solution of the first aspect.
- the method of the invention further comprises:
- the deasphalted oil is introduced into the third hydrogenation unit for hydrogenation reaction, and the liquid phase effluent obtained in the third hydrogenation unit is introduced into the DCC unit for reaction to obtain propylene, LCO, HCO and oil slurry, wherein the third hydrogenation unit is a fixed bed hydrogenation unit;
- the aromatic hydrocarbon stream containing the oil slurry obtained in the DCC unit and/or the demetallized oil slurry obtained in the fourth hydrogenation unit is used as the first variant or the second variant (preferably the first variant The aromatic hydrocarbon-containing stream (5) described in step (2) in ).
- the oil slurry obtained in the DCC unit and the deoiled asphalt obtained in the solvent deasphalting unit are introduced into the first hydrogenation unit for conversion reaction, the oil slurry may be filtered or not, preferably After filtering treatment, the solid content is controlled at ⁇ 10ppm.
- the aromatic hydrocarbon-containing stream further contains aromatic hydrocarbon-rich distillate oil, and the aromatic hydrocarbon-rich distillate oil includes the LCO and/or the HCO obtained in the DCC unit.
- step (11) the operating conditions in the DCC unit are controlled so that the aromatic hydrocarbon content in the LCO and/or HCO is greater than or equal to 60% by mass.
- the cutting point of the LCO and the HCO is 180-205°C; preferably, the cutting point of the HCO and the oil slurry is 330-360°C.
- this third variant provides the following preferred implementations the way:
- the mass fraction of the deoiled bitumen yield is not more than 50%, more preferably not more than 40%, and further preferably not more than 30%.
- the heavy feedstock oil is residual oil and/or heavy oil.
- the third variant has no particular limitation on the specific operation of the solvent deasphalting treatment, and it can be carried out by a conventional solvent deasphalting process in the art.
- the third variant does not list specific operating parameters of the solvent deasphalting process, and those skilled in the art should not interpret it as a limitation to the third variant.
- the third variant provides the following preferred specific implementations formula:
- the operating conditions of the third hydrogenation unit include: a reaction temperature of 280 to 400°C, a reaction pressure of 6.0 to 14.0 MPa, a hydrogen-to-oil volume ratio of 600 to 1200, The volumetric space velocity is 0.3 ⁇ 2.0h -1 .
- the third hydrogenation unit is filled with at least two hydrogenation catalysts; more preferably, in step (11), the hydrogenation catalyst is selected from hydrogenation catalysts A catalyst for at least one of the demetalization reaction, the hydrodesulfurization reaction, and the hydrodecarbonization reaction; the hydrogenation catalyst is generally a porous refractory inorganic oxide such as alumina as a carrier; particularly preferably, In step (11), the hydrogenation catalyst contains alumina as a support and a VIB and/or VIII metal element as an active component element, and the hydrogenation catalyst optionally contains P At least one auxiliary element among, Si, F and B.
- the group VIB and group VIII metal elements may be, for example, W, Mo, Co, Ni, and the like.
- the active component may be an oxide and/or sulfide of the above-mentioned active component element.
- the conditions of the third hydrogenation unit of deasphalted oil (DAO) with hydrogen are generally as follows:
- the hydroprocessing technology of DAO is a fixed-bed hydroprocessing technology.
- the reactor or reaction bed layer includes at least two hydrogenation catalysts.
- the heavy residual oil hydrogenation catalyst used means the Hydrodemetallization, hydrodesulfurization, hydrodenitrogenation, and hydrodecarbonization combined catalysts.
- catalysts are generally based on porous refractory inorganic oxides such as alumina as supports, and Group VIB and/or Group VIII metals such as oxides or sulfides of W, Mo, Co, Ni, etc., as active components, selectively Add other various additives such as P, Si, F, B and other elements of the catalyst, such as RDM, RCS series of heavy and residual oil hydrodemetalization catalysts and desulfurization catalysts developed by the Research Institute of Petrochemical Sciences.
- RDM Rasteretalization catalysts
- hydrodesulfurization catalysts hydrodesulfurization catalysts
- hydrodenitrogenation catalysts hydrodenitrogenation catalysts.
- the filling order is generally such that the feedstock oil is sequentially followed by hydrogenation and denitrification.
- Metal, hydrodesulfurization, and hydrodenitrogenation catalysts are contacted.
- one or two catalysts can be installed less according to the situation. For example, only the hydrodemetalization catalyst and the hydrodesulfurization catalyst are installed, and the hydrodenitrogenation catalyst is not installed.
- Liquid hourly volumetric space velocity and reaction pressure are usually selected according to the characteristics of the material to be treated and the required conversion rate and refining depth.
- the third variant provides the following preferred specific implementation methods formula:
- the second reaction unit is a fixed-bed hydrocracking unit; preferably, the fixed-bed hydrocracking unit is filled with at least two catalysts; the catalysts are generally porous Refractory inorganic oxide such as alumina is the carrier; preferably, the catalyst packed in the fixed-bed hydrocracking unit contains alumina as the carrier and VIB and/or VIII as the active component element Group metal element, and the catalyst optionally further contains at least one auxiliary element selected from P, Si, F and B.
- the group VIB and group VIII metal elements may be, for example, W, Mo, Co, Ni, and the like.
- the active component may be an oxide and/or sulfide of the above-mentioned active component element.
- the second reaction unit is sequentially filled with a pretreatment catalyst and a hydrocracking catalyst.
- the second reaction unit is a fixed bed hydrocracking unit, and the operating conditions in the second reaction unit include: a reaction temperature of 330 to 420°C, a reaction pressure of 5.0 to 18.0 MPa, and a hydrogen-to-oil volume ratio It is 500 ⁇ 2000, and the liquid hourly volumetric space velocity is 0.3 ⁇ 3.0h -1 . More preferably, according to the direction of the reactant flow, the second reaction unit is sequentially filled with a pretreatment catalyst and a hydrocracking catalyst.
- the second reaction unit is a catalytic cracking unit
- the catalytic cracking unit is a fluidized catalytic cracking unit.
- the third variant provides the following preferred specific implementations formula:
- the fourth hydrogenation unit is a fixed bed hydrogenation unit, and the operating conditions of the fourth hydrogenation unit include: a reaction temperature of 200 to 280° C., and a reaction pressure of 3.0 ⁇ 6.0MPa, the volume ratio of hydrogen to oil is 600 ⁇ 1200, and the liquid hourly volumetric space velocity is 0.5 ⁇ 2.5h -1 .
- the fourth hydrogenation unit is filled with at least two hydrogenation catalysts; more preferably, in step (13), the hydrogenation catalyst is selected from hydrogenation catalysts A catalyst for at least one of the demetalization reaction, the hydrodesulfurization reaction, and the hydrodecarbonization reaction; the hydrogenation catalyst is generally a porous refractory inorganic oxide such as alumina as a carrier; particularly preferably, In step (13), the hydrogenation catalyst contains alumina as a support and a VIB and/or VIII metal element as an active component element, and the hydrogenation catalyst optionally contains P At least one auxiliary element among, Si, F and B.
- the group VIB and group VIII metal elements may be, for example, W, Mo, Co, Ni, and the like.
- the active component in the hydrogenation catalyst, may be an oxide and/or sulfide of the above-mentioned active component element.
- the hydrotreating technology of oil slurry is low-pressure fixed bed hydrotreating technology.
- the reactor or reaction bed layer includes at least two hydrogenation catalysts, and the heavy residual oil hydrogenation catalyst used refers to the It is a combined catalyst with functions such as mass conversion catalyst, heavy and residual oil hydrodemetalization catalyst, hydrodesulfurization, hydrodenitrogenation and hydrodecarbonization.
- catalysts are generally based on porous refractory inorganic oxides such as alumina as supports, and Group VIB and/or Group VIII metals such as oxides or sulfides of W, Mo, Co, Ni, etc., as active components, selectively Add other various additives such as P, Si, F, B and other elements of the catalyst, such as RDM, RCS series of heavy and residual oil hydrodemetalization catalysts and desulfurization catalysts developed by the Research Institute of Petrochemical Sciences.
- RDM Rasteretalization catalysts
- hydrodesulfurization catalysts hydrodesulfurization catalysts
- hydrodenitrogenation catalysts hydrodenitrogenation catalysts.
- the filling order is generally such that the feedstock oil is sequentially followed by hydrogenation and denitrification.
- Metal, hydrodesulfurization, and hydrodenitrogenation catalysts are contacted.
- one or two catalysts can be installed less according to the situation. For example, only the hydrodemetalization catalyst and the hydrodesulfurization catalyst are installed, and the hydrodenitrogenation catalyst is not installed.
- Liquid hourly volumetric space velocity and reaction pressure are usually selected according to the characteristics of the material to be treated and the required conversion rate and refining depth.
- the heavy feedstock oil 1 enters the solvent deasphalting unit 2 for solvent deasphalting treatment to obtain deoiled asphalt 4 and deasphalted oil 3; the deasphalted oil 3 is introduced to the third hydrogenation unit
- the hydrogenation reaction is carried out in 29, and the liquid phase effluent 20 obtained in the third hydrogenation unit is introduced into the DCC unit 21 for reaction to obtain propylene 22, LCO23, HCO24 and oil slurry 25, wherein the first The three hydrogenation unit is a fixed-bed hydrogenation unit; the oil slurry 25 obtained in the DCC unit 21 is introduced into the fourth hydrogenation unit 26 for a demetallization reaction to obtain a demetallized oil slurry 27;
- the deoiled asphalt 4 obtained in the solvent deasphalting unit 2 together forms a mixed raw material 6 and is introduced into the first hydrogenation unit 7 for conversion reaction, and the aromatic hydrocarbon-containing stream is selected from the LCO23 obtained in the DCC unit 21, the At least one of the HCO 24 obtained in the DCC unit 21, the demetall
- each feature in the third variant of the technical solution of the first aspect can be used in the variants of the first aspect of the present invention, as well as other aspects and variants thereof, unless other aspects or variants are used. There are different or more specific descriptions and/or limitations in the variants. Similarly, the description and/or limitation of each variant of the first aspect of the present invention, as well as other various aspects and various features in each variant thereof (especially features not specifically described and/or limited in the third variant) It can be used in the third variant of the technical solution of the first aspect, unless there is a different or more specific description and/or limitation in the third variant of the technical solution of the first aspect.
- the fourth variant is basically similar to the third variant, with the main difference being: the LCO and/or HCO obtained in the DCC unit are incorporated into the aromatic hydrocarbon-containing stream (5) described in step (2) , The oil slurry (25) does not undergo the fourth hydrogenation unit in the step (13), but is recycled back to the solvent deasphalting unit for solvent deasphalting treatment.
- the recycling ratio is 0.1-0.5:1.
- the heavy feedstock oil 1 enters the solvent deasphalting unit 2 for solvent deasphalting treatment to obtain deoiled asphalt 4 and deasphalted oil 3; the deasphalted oil 3 is introduced to the third hydrogenation unit
- the hydrogenation reaction is carried out in 29, and the liquid phase effluent 20 obtained in the third hydrogenation unit is introduced into the DCC unit 21 for reaction to obtain propylene 22, LCO23, HCO24 and oil slurry 25, wherein the first
- the three hydrogenation unit is a fixed bed hydrogenation unit; the LCO23 and/or HCO24 obtained in the DCC unit 21 and the deoiled bitumen 4 obtained in the solvent deasphalting unit 2 are combined with the aromatic hydrocarbon stream to form a mixed raw material 6 and introduced
- the conversion reaction is carried out in the first hydrogenation unit 7, and the aromatic hydrocarbon-containing stream is selected from at least one of LCO23 from DCC unit 21, HCO24 from DCC unit 21, and external aromatic compound 5.
- the first hydrogenation The unit is a fixed bed hydrogenation unit or a moving bed hydrogenation unit; the liquid phase effluent obtained in the first hydrogenation unit 7 is separated, and the first light component 8 obtained by the separation is introduced into the second reaction unit
- the reaction in 10 is carried out to obtain at least one product selected from gasoline component 13, diesel component 14 and BTX feedstock component 12, or at least part of the first light component 8 is recycled back to the DCC unit 21
- introducing the separated first heavy component 9 into the delayed coking unit 11 for reaction to obtain at least one product selected from the group consisting of coking gasoline 15, coking diesel 16, coking wax oil 17, and low-sulfur petroleum coke 18; or
- the first heavy component 9 is used as a low-sulfur marine fuel oil component.
- the cutting point is 100-250°C, and the aromatic hydrocarbon content in the second heavy component is greater than or equal to 20% by mass;
- the second heavy component is incorporated into the aromatic hydrocarbon-containing stream (5) described in step (2) of any one of the first to fourth variants (preferably the first variant).
- the hydrogenation saturation reaction performed in the fifth reaction unit is partial hydrogenation saturation, and it is particularly preferable that the cutting point of the second light component and the second heavy component is 180°C.
- the second light component preferably enters the catalytic cracking unit to produce light olefins.
- the fifth reaction unit is at least one of a fixed bed reactor, a moving bed reactor, and a fluidized bed reactor.
- the operating conditions in the fifth reaction unit include: a reaction temperature of 200-420°C, a reaction pressure of 2-18 MPa, a liquid hourly volumetric space velocity of 0.3-10 h -1 , and a hydrogen-to-oil volume ratio of 50-5000 More preferably, the operating conditions in the fifth reaction unit include: a reaction temperature of 220-400° C., a reaction pressure of 2-15 MPa, a liquid hourly volumetric space velocity of 0.3-5 h -1 , and a hydrogen-to-oil volume ratio of 50 -4000.
- the conditions for partial hydrogenation saturation of aromatic-rich distillates with hydrogen are generally as follows:
- the partial hydrogenation saturation technology of aromatic-rich distillates is a fixed bed/ebullating bed/moving bed hydroprocessing technology.
- the reactor or reaction bed layer includes at least one hydrorefining catalyst.
- the hydrorefining catalyst used in the partial hydrogenation saturation of aromatic-rich distillates preferably has good and moderate hydrogenation saturation activity to avoid further saturation of the tetralin structure into decalin or naphthenic structure with lower hydrogen supply capacity .
- These catalysts are generally based on porous refractory inorganic oxides such as alumina as the support, and the oxides of Group VIB and/or Group VIII metals such as W, Mo, Co, Ni, etc. are used as active components, and other components are selectively added.
- a variety of additives such as P, Si, F, B and other elements of the catalyst, for example, the RS series pretreatment catalyst developed by the Research Institute of Petrochemical Industry belongs to this type of catalyst.
- RS series catalyst is a kind of NiMo catalyst.
- the first reaction unit is a medium/low pressure fixed bed hydrogenation unit.
- the operating conditions in the first reaction unit include: a reaction temperature of 260 to 500° C., a reaction pressure of 2.0 to 20.0 MPa, more preferably 2 to 12 MPa, and a hydrogen-to-oil volume ratio of 100 ⁇ 1200, the liquid hourly volumetric space velocity is 0.1 ⁇ 1.5h -1 .
- Liquid hourly volumetric space velocity and reaction pressure are selected according to the characteristics of the material to be treated, the required conversion rate and the refining depth.
- the aromatic-rich distillate 30 is introduced into the fifth reaction unit 31 for hydrogenation saturation and then fractionated to obtain the second light component and the second heavy component 32; and the heavy oil feedstock 1 enters the solvent deasphalting unit 2
- the aromatic hydrocarbon-containing stream preferably further contains aromatic hydrocarbon compounds 5 from the outside, wherein the first reaction unit contains ore-rich precursor materials and can catalyze selected from the group consisting of hydrodemetalization reactions, hydrodesulfurization reactions,
- the hydrogenation catalyst for at least one of the hydrodeasphalting reaction and the hydrodecarbonization reaction, the first reaction unit is a fixed bed hydrogenation unit; the liquid phase product from the first reaction unit 7 enters the separation Fractional distillation is performed in
- each feature in the fifth variant of the technical solution of the first aspect can be used in the variants of the first aspect of the present invention, as well as other aspects and variants thereof, unless other aspects or variants are used. There are different or more specific descriptions and/or limitations in the variants. Similarly, the description and/or limitation of each variant of the first aspect of the present invention, as well as other various aspects and various features in each variant thereof (especially features not specifically described and/or limited in the fifth variant) It can be used in the fifth variant of the technical solution of the first aspect, unless there is a different or more specific description and/or limitation in the fifth variant of the technical solution of the first aspect.
- the LCO and/or HCO from the DCC unit are incorporated into the aromatic-rich distillate described in step (16) or used as the aromatic-rich distillate described in step (16) of the fifth variant.
- the features adopted in the step (1) of this sixth variant are basically the same as those of the step (1) in the third variant.
- the feature adopted in the step (14) of the sixth variant is basically the same as the step (11) in the third variant.
- the operating conditions of the DCC unit of the sixth variant include: a reaction temperature of 500-650° C., a catalyst-oil ratio of 3-12, and a residence time of 0.6-6 s.
- the cutting point of the LCO and the HCO is 300 to 400°C; and the cutting point of the HCO and the oil slurry is 400 to 500°C.
- the sixth variant further includes: recycling the coking diesel oil and/or the coking wax oil obtained in step (32) back to the fifth hydrogenation unit for hydrogenation saturation.
- the operating conditions of the sixth hydrogenation unit include: a reaction temperature of 280 to 400° C., a reaction pressure of 6.0 to 14.0 MPa, and a hydrogen-to-oil volume ratio It is 600 ⁇ 1200, and the liquid hourly volumetric space velocity is 0.3 ⁇ 2.0h -1 .
- step (14) of this sixth variant the sixth hydrogenation unit is filled with at least two hydrogenation catalysts.
- the hydrogenation catalyst is capable of catalyzing at least one selected from the group consisting of hydrodemetalization reaction, hydrodesulfurization reaction, and hydrodecarbonization reaction Catalyst for reaction.
- the hydrogenation catalyst in step (14) of the sixth modification, contains alumina as a support and a group VIB and/or group VIII metal element as an active component element, and the hydrogenation catalyst optionally, the hydrogenation catalyst further contains at least one auxiliary element selected from P, Si, F and B.
- the heavy oil feedstock 1 enters the solvent deasphalting unit 2 for solvent deasphalting treatment to obtain deoiled asphalt 4 and deasphalted oil 3; the deasphalted oil 3 is introduced into the sixth hydrogenation unit 24 for processing Hydrogenation reaction, and the liquid phase effluent obtained in the sixth hydrogenation unit 24 is introduced into the DCC unit 35 for reaction to obtain propylene 36, LCO37, HCO38 and oil slurry 33; will contain the LCO37 and/or
- the aromatic-rich distillate 30 of the HCO38 is introduced into the fifth hydrogenation unit 31 for hydrogenation saturation and then fractionated to obtain the second heavy component 32 and the second light component;
- the aromatic hydrocarbon-containing stream divided into 32 together form the mixed raw material 6 and is introduced into the first reaction unit 7 for hydrogenation reaction.
- the aromatic hydrocarbon-containing stream preferably also contains aromatic compounds 5 from the outside, wherein the first reaction unit 7 It contains a rich ore precursor material and a hydrogenation catalyst capable of catalyzing at least one reaction selected from the group consisting of a hydrodemetalization reaction, a hydrodesulfurization reaction, a hydrodeasphalting reaction, and a hydrodecarbonization reaction; from the first
- the liquid phase product of the reaction unit 7 enters the separation unit 19 for fractional distillation to obtain the first light component 8 and the first heavy component 9;
- the first light component 8 is introduced into the second reaction unit 10 for reaction to obtain At least one product selected from gasoline component 13, BTX feedstock component 12, diesel component 14, or at least part of the first light component 8 is recycled to the DCC unit 35; and the first light component 8 is recycled to the DCC unit 35; and
- the single heavy component 9 is introduced into the delayed coking unit 11 for reaction to obtain at least one product selected from the group consisting of coking gasoline 15, coking diesel 16, coking wax oil 17, and low-s
- each feature in the sixth variant of the technical solution of the first aspect can be used in each variant of the first aspect of the present invention, as well as other aspects and variants thereof, unless other aspects or variants There are different or more specific descriptions and/or limitations in the variants.
- the description and/or limitation of each variant of the first aspect of the present invention, as well as other various aspects and various features in each variant thereof (especially features not specifically described and/or limited in the sixth variant) It can be used in the sixth variant of the technical solution of the first aspect, unless there is a different or more specific description and/or limitation in the sixth variant of the technical solution of the first aspect.
- the second aspect of the present invention provides a system for hydrotreating deoiled asphalt.
- the system of the first variant of the second aspect includes:
- the first reaction unit is a fixed bed hydrogenation unit for hydrogenating the deoiled asphalt and the aromatics-containing stream therein;
- a separation unit which is kept in fluid communication with the first reaction unit, and is used for fractionating the liquid phase product from the first reaction unit;
- a second reaction unit which is kept in fluid communication with the separation unit, and is used for reacting the first light component obtained in the separation unit therein, and the second reaction unit is selected from hydrocracking At least one of a unit, a catalytic cracking unit, and a diesel hydro-upgrading unit;
- a delayed coking unit which is kept in fluid communication with the separation unit, and is used for reacting the first heavy component obtained in the separation unit to obtain a coking gasoline, coking diesel, coking wax oil, and low-carbon coking oil. At least one product of sulfur petroleum coke;
- An outlet which is kept in fluid communication with the separation unit, and is used to draw the first heavy component obtained from the separation unit as a low-sulfur marine fuel oil component out of the system.
- the delayed coking unit is kept in fluid communication with the first reaction unit for recycling the coking diesel oil and/or the coking wax oil obtained in the delayed coking unit back to the first reaction unit in.
- the system further includes a solvent deasphalting unit, and the system also includes a solvent deasphalting unit.
- the solvent deasphalting unit is in fluid communication with the first reaction unit and is used for solvent deasphalting heavy oil raw materials therein.
- the deoiled bitumen obtained after bitumen treatment is introduced into the first reaction unit.
- the second reaction unit is a hydrocracking unit.
- the second reaction unit is a catalytic cracking unit
- the catalytic cracking unit is a fluidized catalytic cracking unit
- the second reaction unit is a diesel hydro-upgrading unit.
- the system includes:
- the first reaction unit is a moving bed-fixed bed hydrogenation combined unit or a moving bed hydrogenation unit for hydrogenating the deoiled asphalt and aromatic hydrocarbon streams therein;
- a separation unit which is kept in fluid communication with the first reaction unit, and is used for fractionating the liquid phase product from the first reaction unit;
- a second reaction unit which is kept in fluid communication with the separation unit, and is used for reacting the first light component obtained in the separation unit therein, and the second reaction unit is selected from hydrocracking At least one of a unit, a catalytic cracking unit, and a diesel hydro-upgrading unit;
- a delayed coking unit which is kept in fluid communication with the separation unit, and is used for reacting the first heavy component obtained in the separation unit to obtain a coking gasoline, coking diesel, coking wax oil, and low-carbon coking oil. At least one product of sulfur petroleum coke;
- An outlet which is kept in fluid communication with the separation unit, and is used to draw the first heavy component obtained from the separation unit as a low-sulfur marine fuel oil component out of the system.
- the delayed coking unit is kept in fluid communication with the first reaction unit for recycling the coking diesel oil and/or the coking wax oil obtained in the delayed coking unit back to the first reaction unit in.
- the system further includes a solvent deasphalting unit, which is kept in fluid communication with the first reaction unit, and is used to introduce the deoiled asphalt obtained after the heavy oil raw material is subjected to solvent deasphalting treatment in it.
- the first reaction unit is kept in fluid communication with the first reaction unit, and is used to introduce the deoiled asphalt obtained after the heavy oil raw material is subjected to solvent deasphalting treatment in it.
- the first reaction unit is kept in fluid communication with the first reaction unit, and is used to introduce the deoiled asphalt obtained after the heavy oil raw material is subjected to solvent deasphalting treatment in it.
- the second reaction unit is a hydrocracking unit.
- the second reaction unit is a catalytic cracking unit
- the catalytic cracking unit is a fluidized catalytic cracking unit
- the second reaction unit is a diesel hydro-upgrading unit.
- the solvent deasphalting unit is used for solvent deasphalting the heavy feedstock oil to obtain deoiled asphalt and deasphalted oil;
- the third hydrogenation unit is in fluid communication with the solvent deasphalting unit, and the third hydrogenation unit is a fixed bed hydrogenation unit for deasphalting from the solvent deasphalting unit
- the oil undergoes hydrogenation reaction in it;
- a DCC unit which is kept in fluid communication with the third hydrogenation unit, and is used for reacting the liquid phase effluent obtained in the third hydrogenation unit therein to obtain propylene, LCO, HCO and oil slurry;
- a fourth hydrogenation unit which is in fluid communication with the DCC unit, and is used to demetallize the oil slurry obtained in the DCC unit to obtain a demetalized oil slurry;
- the first hydrogenation unit, the first hydrogenation unit is a fixed bed hydrogenation unit or a moving bed hydrogenation unit, the first hydrogenation unit and the DCC unit, the fourth hydrogenation unit and the solvent dehydration unit
- the bitumen unit is kept in fluid communication for converting the demetalized oil slurry from the fourth hydrogenation unit and/or the oil slurry from the DCC unit and the deoiled bitumen from the solvent deasphalting unit therein reaction;
- a separation unit which is kept in fluid communication with the first hydrogenation unit and the DCC unit, respectively, for fractionating the liquid phase effluent from the first hydrogenation unit and capable of separating the The first light component obtained in the unit is recycled back to the DCC unit;
- a second reaction unit which is kept in fluid communication with the separation unit, and is used for reacting the first light component obtained in the separation unit therein, and the second reaction unit is selected from hydrocracking At least one of a unit, a catalytic cracking unit, and a diesel hydro-upgrading unit;
- a delayed coking unit which is kept in fluid communication with the separation unit, and is used for reacting the first heavy component obtained in the separation unit to obtain a coking gasoline, coking diesel, coking wax oil, and low-carbon coking oil. At least one product of sulfur petroleum coke;
- An outlet which is kept in fluid communication with the separation unit, and is used to draw the first heavy component obtained from the separation unit as a low-sulfur marine fuel oil component out of the system.
- the delayed coking unit maintains fluid communication with the first hydrogenation unit, and is used to circulate the coking diesel oil and/or the coking wax oil obtained in the delayed coking unit back to the first hydrogenation unit. In the hydrogenation unit.
- the system includes:
- Solvent deasphalting unit which is used for solvent deasphalting heavy feedstock oil to obtain deoiled asphalt and deasphalted oil;
- the third hydrogenation unit is in fluid communication with the solvent deasphalting unit, and the third hydrogenation unit is a fixed bed hydrogenation unit for deasphalting from the solvent deasphalting unit
- the oil undergoes hydrogenation reaction in it;
- a DCC unit which is kept in fluid communication with the third hydrogenation unit, and is used for reacting the liquid phase effluent obtained in the third hydrogenation unit therein to obtain propylene, LCO, HCO and oil slurry;
- the first hydrogenation unit, the first hydrogenation unit is a fixed bed hydrogenation unit or a moving bed hydrogenation unit, and the first hydrogenation unit is kept in fluid communication with the DCC unit and the solvent deasphalting unit for Carrying out a conversion reaction between the LCO and/or HCO from the DCC unit and the deoiled asphalt from the solvent deasphalting unit;
- a separation unit which is kept in fluid communication with the first hydrogenation unit and the DCC unit, respectively, for fractionating the liquid phase effluent from the first hydrogenation unit and capable of separating the The first light component obtained in the unit is recycled back to the DCC unit;
- the second reaction unit which is kept in fluid communication with the separation unit, and is used for reacting the first light component obtained in the separation unit to obtain a gasoline component, a diesel fraction, and BTX. At least one product among the raw material components;
- a delayed coking unit which is kept in fluid communication with the separation unit, and is used for reacting the first heavy component obtained in the separation unit to obtain a coking gasoline, coking diesel, coking wax oil, and low-carbon coking oil. At least one product of sulfur petroleum coke;
- An outlet which is kept in fluid communication with the separation unit, and is used to lead the first heavy component obtained from the separation unit out of the system as a low-sulfur marine fuel oil component.
- the DCC unit is in fluid communication with the solvent deasphalting unit, and is used to circulate the oil slurry obtained in the DCC unit back to the solvent deasphalting unit for solvent deasphalting treatment.
- the system includes:
- a fifth reaction unit which is used to hydrogenate and fractionate the aromatic-rich distillate oil therein to obtain the second light component and the second heavy component;
- the first reaction unit the first reaction unit is a fixed bed hydrogenation unit and is in fluid communication with the fifth reaction unit, and is used to combine deoiled asphalt with the second heavy component from the fifth reaction unit.
- the aromatics stream undergoes hydrogenation reaction in it;
- a separation unit which is kept in fluid communication with the first reaction unit, and is used for fractionating the liquid phase product from the first reaction unit;
- a second reaction unit which is kept in fluid communication with the separation unit, and is used for reacting the first light component obtained in the separation unit therein, and the second reaction unit is selected from hydrocracking At least one of a unit, a catalytic cracking unit, and a diesel hydro-upgrading unit;
- a delayed coking unit which is kept in fluid communication with the separation unit, and is used for reacting the first heavy component obtained in the separation unit to obtain a coking gasoline, coking diesel, coking wax oil, and low-carbon coking oil. At least one product of sulfur petroleum coke;
- An outlet which is kept in fluid communication with the separation unit, and is used to draw the first heavy component obtained from the separation unit as a low-sulfur marine fuel oil component out of the system.
- the delayed coking unit is kept in fluid communication with the first reaction unit for recycling the coking diesel oil and/or the coking wax oil obtained in the delayed coking unit back to the first reaction unit As at least part of the aromatic hydrocarbon-containing stream.
- the system further includes a solvent deasphalting unit, which is kept in fluid communication with the first reaction unit, and is used for solvent deasphalting the heavy oil feedstock therein, and deasphalting the solvent.
- the deoiled asphalt obtained after the treatment is introduced into the first reaction unit.
- the second reaction unit is a hydrocracking unit.
- the second reaction unit is a catalytic cracking unit
- the catalytic cracking unit is a fluidized catalytic cracking unit
- the second reaction unit is a diesel hydro-upgrading unit.
- the system includes:
- Solvent deasphalting unit which is used for solvent deasphalting heavy feedstock oil to obtain deoiled asphalt and deasphalted oil;
- a sixth hydrogenation unit which is in fluid communication with the solvent deasphalting unit, and the sixth hydrogenation unit is a fixed bed hydrogenation unit for deasphalting from the solvent deasphalting unit
- the oil undergoes hydrogenation reaction in it;
- a DCC unit which is kept in fluid communication with the sixth hydrogenation unit, and is used to react the liquid phase effluent obtained in the sixth hydrogenation unit therein to obtain propylene, LCO, HCO and oil slurry;
- the fifth hydrogenation unit which is kept in fluid communication with the DCC unit, and is used to hydrogenate and fractionate the aromatic-rich distillate oil containing the LCO and/or the HCO therein to obtain the first Second light component and second heavy component;
- the first reaction unit which is a fixed-bed hydrogenation unit and is in fluid communication with the fifth hydrogenation unit and the solvent deasphalting unit, respectively, for deoiling from the solvent deasphalting unit Pitch and the aromatics-containing stream containing the second heavy component from the fifth hydrogenation unit undergo hydrogenation reaction therein;
- a separation unit which is kept in fluid communication with the first reaction unit and the DCC unit, respectively, and is used for fractionating the liquid phase product from the first reaction unit therein, and can obtain the result from the separation unit
- a second reaction unit which is kept in fluid communication with the separation unit, and is used for reacting the first light component obtained in the separation unit therein, and the second reaction unit is selected from hydrocracking At least one of a unit, a catalytic cracking unit, and a diesel hydro-upgrading unit;
- a delayed coking unit which is kept in fluid communication with the separation unit, and is used for reacting the first heavy component obtained in the separation unit to obtain a coking gasoline, coking diesel, coking wax oil, and low-carbon coking oil. At least one product of sulfur petroleum coke;
- An outlet which is kept in fluid communication with the separation unit, and is used to draw the first heavy component obtained from the separation unit as a low-sulfur marine fuel oil component out of the system.
- the delayed coking unit is kept in fluid communication with the first reaction unit for recycling the coking diesel oil and/or the coking wax oil obtained in the delayed coking unit back to the fifth hydrogenation Unit.
- the second reaction unit is a hydrocracking unit.
- the second reaction unit is a catalytic cracking unit
- the catalytic cracking unit is a fluidized catalytic cracking unit
- the second reaction unit is a diesel hydro-upgrading unit.
- the present invention uses organic combination of solvent deasphalting, heavy oil hydrogenation, hydrocracking or catalytic cracking or coking, etc., not only makes light petroleum fractions High-value utilization, and convert low-value DOA into low-sulfur ship fuel components and low-sulfur petroleum coke raw materials that meet environmental protection requirements, thereby realizing the efficient, environmentally friendly and comprehensive utilization of heavy petroleum resources.
- results in Table 2 in the following examples are the average values of the results obtained by sampling and testing every 25 hours during the continuous operation of the device for 100 hours.
- Catalytic cracking catalyst MLC-500, RS-2100 hydrofining catalyst, RHC-131 hydrocracking catalyst, RG-30B, RDM-33B and RCS-31 are all catalysts produced by Sinopec Catalyst Co., Ltd. Changling Branch.
- the normal temperature mentioned below means 25 ⁇ 3°C.
- Preparation of rich ore precursor material 1 Select 2000g of RPB110 pseudo-boehmite produced by Changling Branch of Sinopec Catalyst Co., Ltd., of which 1000g is treated at 550°C for 2h to obtain about 700g of alumina, and about 700g of alumina and another 1000g of pseudoboehmite are selected.
- the boehmite is thoroughly mixed, then 40g sesame powder and 20g citric acid are added, and 2200g deionized water is added, kneaded and extruded, and dried at 300°C for 3h to obtain about 1730g carrier.
- Preparation of rich ore precursor material 2 select 2000g of RPB110 pseudo-boehmite produced by Changling Branch of Sinopec Catalyst Co., Ltd., add 30g of sesame powder and 30g of citric acid, and add 2400g of deionized water, knead and extrude into After drying at 120°C for 5 hours to obtain about 2040g carrier, add 2200mL solution containing Mo and Ni for saturated impregnation. The Mo content in the solution is 7.5% by weight of MoO 3 and the Ni content is 1.7% by weight of NiO. Impregnation for half an hour, Afterwards, it was treated at 200°C for 3 hours to obtain rich ore precursor material 2, whose properties are shown in Table I-5.
- Preparation of rich ore precursor material 3 select 2000g of commercially available silicon oxide, add 30g of sesame powder and 30g of sodium hydroxide, and add 2400g of deionized water, knead and extrude, dry at 120°C for 5h to obtain a carrier, add 2200mL solution containing Mo and Ni is saturated immersed, the Mo content in the solution is 4.5% by weight of MoO 3 , Ni content is 1.0% by weight of NiO, immersed for half an hour, and then treated at 200°C for 3 hours to obtain a rich ore precursor Material 3, the properties are shown in Table I-5.
- the solvent deasphalting is carried out with the Middle East vacuum residue as the raw material.
- the solvent used is a hydrocarbon mixture mainly containing butane (75% by mass butane content) and a small amount of propane and pentane.
- Raw materials The DOA and LCO in Example IB are mixed according to a mass ratio of 1:10.
- the mixed raw materials are liquid at room temperature.
- the properties of the mixed raw materials are shown in Table I-1.
- the first reaction unit the mixed raw materials are tested on a medium-sized fixed-bed heavy oil hydrotreating unit.
- the reactor of the first reaction unit is filled with RG-30B protective catalyst, rich ore precursor material 1, rich ore precursor material 2, RDM-33B residue demetallization and desulfurization transition catalyst, and RCS-31 desulfurization catalyst.
- the operating conditions of the fixed bed heavy oil hydrotreating are: temperature 380°C, reaction pressure 16MPa, liquid hourly volumetric space velocity 0.18h -1 , hydrogen/oil ratio (volume): 1000:1.
- the product properties are shown in Table I-2.
- the hydrocracking process conditions are as follows: the refining section temperature is 370°C, the cracking section temperature is 385°C, the reaction pressure is 7MPa, the liquid hourly volumetric space velocity is 2.0h -1 , the hydrogen/oil volume ratio: 1200:1, the resulting hydrocracked gasoline product The properties are shown in Table I-4.
- Raw materials The DOA and HCO in Example IB are mixed according to a mass ratio of 5:10.
- the mixed raw materials are liquid at room temperature.
- the properties of the mixed raw materials are shown in Table I-1.
- the first reaction unit the mixed raw materials are tested on a medium-sized fixed-bed heavy oil hydrotreating device.
- the catalyst filling and process conditions are the same as the fixed-bed heavy oil hydrotreating catalyst filling and process conditions in Example I-1. After hydroprocessing, The properties of the products are shown in Table I-2.
- Second reaction unit the first light component below 378°C was tested on a fixed-bed hydrocracking unit.
- the catalyst and test conditions were the same as those in the first light component hydrocracking test below 335°C in Example I-1.
- the properties of hydrocracking products are shown in Table I-4.
- Raw materials The DOA and LCO in Example IB are mixed according to a mass ratio of 10:10.
- the mixed raw materials are liquid at room temperature.
- the properties of the mixed raw materials are shown in Table I-1.
- the first reaction unit the mixed raw materials are tested on a medium-sized fixed-bed heavy oil hydrotreating device.
- the catalyst filling and process conditions are the same as the fixed-bed heavy oil hydrotreating catalyst filling and process conditions in Example I-1. After hydroprocessing, The properties of the products are shown in Table I-2.
- Second reaction unit the first light component below 350°C is tested on a fixed bed hydrocracking unit.
- the catalyst and test conditions are the same as those of the first light component below 335°C hydrocracking test in Example I-1.
- the properties of hydrocracking products are shown in Table I-4.
- Raw materials The DOA and coal tar I in Example IB are mixed according to a mass ratio of 15:10.
- the mixed raw materials are liquid at room temperature.
- the properties of the mixed raw materials are shown in Table I-1.
- the first reaction unit the mixed raw materials are tested on a medium-sized fixed-bed heavy oil hydrotreating device.
- the catalyst filling and process conditions are the same as the fixed-bed heavy oil hydrotreating catalyst filling and process conditions in Example I-1. After hydroprocessing, The properties of the products are shown in Table I-2.
- Second reaction unit the first light component below 355°C was tested on a fixed-bed hydrocracking unit.
- the catalyst and test conditions were the same as the first light component hydrocracking test below 335°C in Example I-1.
- the properties of hydrocracking products are shown in Table I-4.
- Example I-B The DOA and LCO in Example I-B are mixed according to a mass ratio of 10:10, the mixed raw materials are liquid at room temperature, and the properties of the mixed raw materials are shown in Table I-1.
- the fixed bed reaction temperature was increased by 3°C, and the hydrogenation test was stopped after a total of 300 days of operation.
- the sulfur mass fraction of the hydrogenated oil was between 0.46 and 0.50%, and the vanadium content was between 10-15 ⁇ g/g.
- the rich ore precursor material 1 and rich ore precursor material 2 initially loaded into the reactor become V-rich material 1 and vanadium-rich material 2 after the reaction. After roasting analysis, their V content is 55% by mass and 45% by mass, respectively. High-quality material of high-value V 2 O 5.
- the first heavy component greater than or equal to 350°C in Example I-3 is introduced into the delayed coking unit for coking treatment.
- the conditions in the delayed coking unit include: a reaction temperature of 490°C and a residence time of 1.5h.
- the mass yield of the obtained low-sulfur petroleum coke is 28.7%, and the mass fraction of the petroleum coke sulfur is 2.7%.
- the first light component below 350°C in Example I-3 was subjected to a catalytic cracking test in a small catalytic cracking fixed fluidized bed test device.
- the catalyst used was the catalytic cracking catalyst MLC-500; the conditions of the fluidized catalytic unit included: reaction The temperature is 540°C, the agent-oil ratio is 6, and the residence time is 3s.
- the product gasoline quality yield was 55.2%
- the gasoline RON octane number was 95.8.
- the mixed raw materials are the same as in Example I-3.
- the first reaction unit similar to the example I-3, the difference is that the catalyst filling is different.
- the operating conditions of the fixed bed heavy oil hydrotreating are the same as in Example I-3.
- the reaction temperature is increased by 3°C every 30 days.
- the hydrogenation test runs for a total of 330 days and then stops running.
- the sulfur content of the hydrogenated oil is between 0.55 and 0.65%, and the vanadium content is Between 4-7 ⁇ g/g.
- the rich ore precursor material 1 and rich ore precursor material 2 initially loaded into the reactor become vanadium-rich material 1 and vanadium-rich material 2 after the reaction. After roasting analysis, the vanadium content is 58% by mass and 47% by mass, respectively. High-quality material of high-value V 2 O 5.
- the mixed raw materials are the same as in Example I-3.
- the first reaction unit similar to that in Example I-3, except that the catalyst loading is different.
- the operating conditions of the fixed bed heavy oil hydrotreating are the same as in Example I-3.
- the reaction temperature of the fixed bed reactor is increased by 3°C every 30 days.
- the sulfur content of the hydrogenated oil is between 0.56 and 0.68% ,
- the vanadium content is between 2-4 ⁇ g/g.
- the ore-rich precursor material 1 initially loaded into the reactor becomes the vanadium-rich material 1 after the reaction, and its vanadium content is 61% by mass after roasting analysis, which is a high-quality material for refining high-value V 2 O 5.
- Raw materials The DOA and LCO in Example IB and coal tar II (obtained in Example I-7) are mixed according to a mass ratio of 15:5:5.
- the mixed raw materials are liquid at room temperature.
- the properties of the mixed raw materials are shown in Table I -1.
- the first reaction unit the mixed raw materials are tested on a medium-sized fixed-bed heavy oil hydrotreating device.
- the catalyst filling and process conditions are the same as the fixed-bed heavy oil hydrotreating catalyst filling and process conditions in Example I-1. After hydroprocessing, The properties of the products are shown in Table I-2.
- Second reaction unit the first light component below 355°C was tested on a fixed-bed hydrocracking unit.
- the catalyst and test conditions were the same as the first light component hydrocracking test below 335°C in Example I-1.
- the properties of hydrocracking products are shown in Table I-4.
- Raw materials The DOA and QY1 in Example IB are mixed with a mass ratio of 1:10.
- the mixed raw materials are liquid at room temperature.
- the properties of the mixed raw materials are shown in Table I-1.
- the first reaction unit the mixed raw materials are tested on a medium-sized fixed-bed heavy oil hydrotreating device.
- the catalyst filling and process conditions are the same as the fixed-bed heavy oil hydrotreating catalyst filling and process conditions in Example I-1. After hydroprocessing, The properties of the products are shown in Table I-2.
- Second reaction unit the first light component below 350°C is tested on a fixed bed hydrocracking unit.
- the catalyst and test conditions are the same as those of the first light component below 335°C hydrocracking test in Example I-1.
- the properties of hydrocracking products are shown in Table I-4.
- Raw materials The DOA and QY2 in Example IB are mixed at a mass ratio of 2:10.
- the mixed raw materials are liquid at room temperature.
- the properties of the mixed raw materials are shown in Table I-1.
- the first reaction unit the mixed raw materials are tested on a medium-sized fixed-bed heavy oil hydrotreating device.
- the catalyst filling and process conditions are the same as the fixed-bed heavy oil hydrotreating catalyst filling and process conditions in Example I-1. After hydroprocessing, The properties of the products are shown in Table I-2.
- Second reaction unit the first light component below 335°C was tested on a fixed bed hydrocracking unit.
- the catalyst and test conditions were the same as the first light component hydrocracking test below 335°C in Example I-1.
- the properties of hydrocracking products are shown in Table I-4.
- the mixed raw materials are the same as in Example I-1.
- the first reaction unit similar to that in Example I-1, except that the catalyst filling is different.
- the mixed raw materials are the same as in Example I-1.
- the first reaction unit similar to the example I-1, the difference is that the catalyst filling is different.
- the reactor of the first reaction unit is first filled with the ore-rich precursor material 2 , After filling the rich ore precursor material 1, that is:
- the reactor of the first reaction unit is filled with RG-30B protection catalyst, rich ore precursor material 2, rich ore precursor material 1, RDM-33B residue demetallization desulfurization transition catalyst, and RCS-31 desulfurization catalyst.
- the mixed raw materials are the same as in Example I-1.
- the first reaction unit similar to Example I-1, except that the catalyst filling is different.
- the mixed raw materials are the same as in Example I-1.
- the first reaction unit similar to Example I-1, except that the catalyst filling is different.
- Example IB The DOA and QY3 in Example IB are mixed with a mass ratio of 3:10. DOA cannot be completely dissolved at 100°C, that is, the resulting mixture is non-liquid.
- the properties of the mixed raw materials are shown in Table I-1.
- Example I-1 84.12 0.7256 95 5.9
- Example I-2 82.04 0.7323 92 6.6
- Example I-3 79.11 0.7494 90 7.3
- Example I-4 75.36 0.7792 89 9.1
- Example I-11 74.21 0.7782 88 9.3
- Example I-12 81.30 0.7488 94 7.0
- Example I-13 78.33 0.7603 92 9.5
- Example I-14 84.01 0.7266 95 6.0
- Example I-15 83.98 0.7260 95 6.1
- Example I-16 84.05 0.7271 95 6.3
- Example I-17 83.84 0.7310 95 6.9
- Raw materials The DOA and LCO in Example IB are mixed according to a mass ratio of 1:10.
- the mixed raw materials are liquid at room temperature.
- the properties of the mixed raw materials are shown in Table II-1.
- the first reaction unit the mixed raw materials are tested on a medium-sized moving bed-fixed bed heavy oil hydrotreating unit.
- the moving bed reactor is filled with rich ore precursor material 1, according to the flow direction of the reactants
- the operating conditions of hydroprocessing are: pressure 16MPa, space velocity 0.18h -1 , hydrogen/oil ratio (volume): 1000:1, among which the hydrogenation temperature of the moving bed reactor is 385°C, and the fixed bed reactor is hydrogenated.
- the reaction temperature is 370°C.
- the hydrocracking process conditions are as follows: refining section temperature 370°C, cracking section 385°C, pressure 7MPa, space velocity 2.0h -1 , hydrogen/oil (volume): 1200:1, the properties of the obtained hydrocracked gasoline products are shown in Table II -4.
- Raw materials The DOA and HCO in Example IB are mixed according to a mass ratio of 5:10.
- the mixed raw materials are liquid at room temperature.
- the properties of the mixed raw materials are shown in Table II-1.
- the first reaction unit the mixed raw materials are tested on a medium-sized moving bed-fixed bed heavy oil hydrotreating device.
- the catalyst filling and process conditions are the same as those in Example II-1. After hydrotreating, the product properties are shown in Table II-2.
- Second reaction unit the first light component is tested on a fixed-bed hydrocracking unit with a temperature of less than 378°C.
- the catalyst and test conditions are the same as the first light component hydrocracking test in Example II-1, and the hydrocracked product is obtained. , The properties are shown in Table II-4.
- the solvent deasphalting is carried out with the Middle East vacuum residue as the raw material.
- the solvent used is a hydrocarbon mixture with butane as the main material (butane content is 75% by mass) and a small amount of propane and pentane.
- Example III- The DAO and DOA used in Example III- are all derived from Example III-A.
- the properties of DAO and DOA are shown in Table III-1.
- the operating conditions of the DCC unit are: reaction temperature 410°C, agent-to-oil ratio 3, residence time 5s; DCC unit obtains LCO1 (see Table III-6 for properties), HCO1 and slurry 1.
- the oil slurry 1 obtained from the DCC unit is passed through the fourth hydrogenation unit (fixed bed residue hydrogenation unit) to obtain the demetallized oil slurry 1.
- the properties are shown in Table III-1.
- DOA and demetallized oil slurry 1 are mixed according to the mass ratio of 1:10, and the mixed raw materials (see Table III-2 for properties) are hydrotreated by the first hydrogenation unit (fixed bed residue hydrotreating unit), and the product properties are shown in Table III-3.
- the first light component below 350°C was tested on a fixed-bed hydrocracking unit to obtain hydrocracking products.
- the properties are shown in Table III-5.
- the operating conditions of the DCC unit are: reaction temperature of 420°C, agent-to-oil ratio of 3, and residence time of 5s; the DCC unit obtains LCO2, HCO2 and slurry 2.
- the oil slurry 2 obtained from the DCC unit is passed through the fourth hydrogenation unit (fixed bed residue hydrogenation unit) to obtain the demetallized oil slurry 2, and the properties are shown in Table III-1.
- DOA and demetallized oil slurry 2 are mixed according to the mass ratio of 5:10, and the mixed raw materials (see Table III-2 for properties) are hydrotreated by the first hydrogenation unit (fixed bed residue hydroprocessing unit), and the product properties are shown in Table III-3.
- the first light component below 350°C was tested on a fixed bed hydrocracking unit to obtain hydrocracking products.
- the properties are shown in Table III-5.
- the operating conditions of the DCC unit are: reaction temperature 440°C, agent-to-oil ratio 3, residence time 5s; DCC unit obtains LCO3, HCO3 and oil slurry 3.
- the oil slurry 3 obtained from the DCC unit is passed through the fourth hydrogenation unit (fixed bed residue hydrogenation unit) to obtain the demetallized oil slurry 3, and the properties are shown in Table III-1.
- DOA and demetallized oil slurry 3 are mixed at a mass ratio of 10:10.
- the mixed raw materials (see Table III-2 for properties) are hydrotreated by the first hydrogenation unit (fixed bed residue hydroprocessing unit), and the product properties are shown in Table III-3.
- the first light component below 350°C was tested on a fixed-bed hydrocracking unit to obtain hydrocracking products.
- the properties are shown in Table III-5.
- DOA from Example III-A was mixed with the demetallized slurry 1 at a mass ratio of 15:10, and the mixed raw materials (see Table III-2 for properties) were passed through the first hydrogenation unit (moving bed residue hydrotreating unit) After hydroprocessing, the product properties are shown in Table III-3.
- the first light component below 350°C was tested on a fixed-bed hydrocracking unit to obtain hydrocracking products.
- the properties are shown in Table III-5.
- DOA from Example III-A
- LCO1, HCO1, and demetallized slurry 1 according to a mass ratio of 1:3:3:4, and the mixed raw materials (see Table III-2 for properties) are passed through the first hydrogenation unit (fixed (Bed Residue Hydrotreating Unit) After hydrotreating, the product properties are shown in Table III-3.
- the first light component below 350°C was tested on a fixed-bed hydrocracking unit to obtain hydrocracking products.
- the properties are shown in Table III-5.
- Example III-1 The first heavy component obtained in Example III-1 is introduced into the delayed coking unit for reaction to obtain coking gasoline.
- the operating conditions of the delayed coking unit are: the reaction temperature is 490°C, and the residence time is 1.5h.
- Example III-1 It is carried out according to the similar process of Example III-1, except that the obtained first heavy component is introduced into the delayed coking unit for reaction to obtain coking gasoline, coking diesel and coking wax oil.
- the operating conditions of the delayed coking unit are: the reaction temperature is 500°C, and the residence time is 1.2h.
- the operating conditions of the first hydrogenation unit in this embodiment III- are the same as those of embodiment III-1.
- the first light component below 350°C was tested on a fixed-bed hydrocracking unit to obtain hydrocracking products.
- the properties are shown in Table III-5.
- Example III-1 The first light component below 350°C obtained in Example III-1 was tested on a fixed bed hydrocracking unit to obtain a diesel component.
- the catalysts used are RS-2100 hydrorefining catalyst and RHC-131 hydrocracking catalyst produced by Changling Branch of Sinopec Catalyst Co., Ltd.
- the hydrocracking process conditions are as follows: the temperature of the refining section is 370°C, the temperature of the cracking section is 385°C, the reaction pressure is 7MPa, The hourly volumetric space velocity is 2.0h -1 , the hydrogen/oil volume ratio: 1200:1, and the properties of the obtained hydrocracking products are shown in Table III-4.
- the first light component below 350°C was tested on a fixed-bed hydrocracking unit to obtain hydrocracking products.
- the properties are shown in Table III-5.
- Example III-The DOA used in Example III-A is obtained from Example III-A.
- the DOA is mixed with the light oil product QY1 of the refinery and the demetallized oil slurry 1 according to the mass ratio of 1:5:5, and the mixed raw materials (see table for properties) III-2)
- the first hydrogenation unit fixed bed residue hydroprocessing unit
- Table III-3 After the first hydrogenation unit (fixed bed residue hydroprocessing unit) is hydrotreated, the product properties are shown in Table III-3.
- the first light component below 350°C was tested on a fixed-bed hydrocracking unit to obtain hydrocracking products.
- the properties are shown in Table III-5.
- Example III-The DOA used in Example III-A is obtained from Example III-A.
- the DOA is mixed with the refinery light oil product QY2 and the demetallized oil slurry 1 according to the mass ratio of 2:5:5, and the mixed raw materials (see table for properties) III-2)
- the first hydrogenation unit fixed bed residue hydroprocessing unit
- Table III-3 the product properties are shown in Table III-3.
- the first light component below 350°C was tested on a fixed-bed hydrocracking unit to obtain hydrocracking products.
- the properties are shown in Table III-5.
- Example III- The DOA used in Example III- is derived from Example III-A, and DOA and the filtered oil slurry 1 (solid content of 5 ⁇ g/g) are mixed in a mass ratio of 1:10.
- the first light component below 350°C was tested on a fixed-bed hydrocracking unit to obtain hydrocracking products.
- the properties are shown in Table III-5.
- Example III- was carried out using a method similar to that of Example III-1, except that in this Example III-, the first light component of less than 350°C was recycled back to the DCC unit with a recycle ratio of 0.1.
- the DCC unit obtains LCO13, HCO13 and oil slurry 13.
- the oil slurry 13 obtained from the DCC unit passes through the fourth hydrogenation unit (fixed bed residue hydrogenation unit) to obtain the demetallized oil slurry 13, whose properties are shown in Table III-1.
- DOA and demetallized oil slurry 13 are mixed according to the mass ratio of 1:10, and the mixed raw materials (see Table III-2 for properties) are hydrotreated by the first hydrogenation unit (fixed bed residue hydroprocessing unit), and the product properties are shown in Table III-3.
- the first light component below 350°C was tested on a fixed-bed hydrocracking unit to obtain hydrocracking products.
- the properties are shown in Table III-5.
- the catalyst and device are the same as in Example III-1.
- DOA (from Example III-A) is mixed with refinery light oil product QY3 and demetallized oil slurry 1 in a mass ratio of 3:5:5, and DOA cannot be completely dissolved at 100°C.
- Table III-1 DOA, DAO and the properties of liquid products after treatment by the third hydrogenation unit
- Liquid phase product 1 Table III-shows: the liquid phase product after the third hydrogenation unit hydrotreating.
- Table III-2 (Continued Table III-): Properties of mixed raw materials
- Table III-3 Product properties after hydrotreating of fixed bed/moving bed residue in the first hydrogenation unit
- Example III-1 0.72 ⁇ 10 >92
- Example III-2 0.72 ⁇ 10 >92
- Example III-3 0.72 ⁇ 10 >92
- Example III-4 0.72 ⁇ 10 >92
- Example III-5 0.72 ⁇ 10 >92
- Example III-9 0.72 ⁇ 10 >92
- Example III-10 0.72 ⁇ 10 >92
- Example III-11 0.71 ⁇ 10 >92
- Example III-12 0.72 ⁇ 10 >92
- Example III-13 0.71 ⁇ 10 >92
- Example IV- The DAO and DOA used in Example IV- are all derived from Example IV-A.
- the properties of DAO and DOA are shown in Table IV-1.
- the operating conditions of the DCC unit are: reaction temperature 410°C, agent-to-oil ratio 3.0, residence time 3s; DCC unit obtains LCO1 (see Table IV-6 for properties), HCO1 (see Table IV-6 for properties) and slurry 1.
- DOA and LCO1 are mixed at a mass ratio of 1:10, and the mixed raw materials (see Table IV-2 for properties) are hydrotreated by the second hydrogenation (fixed bed residue hydroprocessing unit), and the product properties are shown in Table IV-3.
- the first light component below 350°C was tested on a fixed-bed hydrocracking unit to obtain hydrocracking products.
- the properties are shown in Table IV-5.
- the operating conditions of the DCC unit are: reaction temperature 420°C, catalyst-oil ratio 3.0, residence time 3s; DCC unit obtains LCO2 (see Table IV-6 for properties), HCO2 and slurry 2.
- DOA and LCO2 are mixed at a mass ratio of 5:10, and the mixed raw materials (see Table IV-2 for properties) are hydrotreated by the first hydrogenation unit (fixed bed residue hydroprocessing unit), and the product properties are shown in Table IV-3.
- the first light component below 350°C was tested on a fixed-bed hydrocracking unit to obtain hydrocracking products.
- the properties are shown in Table IV-5.
- Table IV-1 DOA, DAO and the properties of liquid products after treatment by the third hydrogenation unit
- Liquid phase product 1 Table IV-shows: the liquid phase product after the third hydrogenation unit hydrotreating.
- Example IV-2 Mixed raw materials To To species DOA: LCO1 DOA: LCO2 Mass ratio 1:10 5:10 20°C state Liquid Liquid C 7 insoluble matter/mass% 3.1 10.4 Residual carbon, mass% 4.54 9.5 Sulfur, mass% 1.33 2.56 Viscosity (100°C), (mm 2 /s) 1.7 3.45 Ni+V,( ⁇ g/g) 34.3 109.8
- Table IV-3 Product properties after hydrotreating of fixed bed/moving bed residue in the first hydrogenation unit
- Example IV-1 0.72 ⁇ 10 >92
- Example IV-2 0.72 ⁇ 10 >92
- the fifth reaction unit the raw material is LCO1 (see Table V-1 for properties), from the catalytic cracking unit of Yangzi Refinery; the fifth reaction unit operating conditions: reaction temperature is 290°C, reaction pressure is 4MPa, liquid hour volume The space velocity is 1h -1 , and the volume ratio of hydrogen to oil is 800:1.
- the first fractionation the cutting point of the second light component and the second heavy component 1 (see Table V-1 for properties) is 180°C;
- the first reaction unit raw material DOA (from Iraqi heavy residue reduction) and the second heavy component 1 are mixed at a mass ratio of 1:10, and the properties are shown in Table V-2; medium-sized fixed-bed residue hydrotreating unit, total reactor The volume is 200mL. According to the logistics direction, the first reaction unit is filled with RG-30B protection catalyst, rich ore precursor material 1, rich ore precursor material 2, RDM-33B residue demetallization and desulfurization transition catalyst, and RCS-31 desulfurization catalyst.
- Table V-3 The properties of the mixed raw materials after hydrogenation are shown in Table V-3.
- Second fractionation Fractionation of the liquid phase product obtained by the first reaction unit to obtain the first light component less than 350°C and the first heavy component greater than or equal to 350°C.
- the properties of the first heavy component are shown in Table V-4.
- the first light component is tested in the second reaction unit.
- the reaction pressure is 10MPa
- the liquid hourly volumetric space velocity is 2.0h -1
- the hydrogen-oil volume ratio is 1200:1
- the hydrocracking product is obtained, and the properties are shown in Table V-5.
- the first fractionation the cutting point of the second light component and the second heavy component 2 (see Table V-1 for properties) is 190°C;
- the first reaction unit raw materials, DOA (from Iraqi heavy slag) and the second heavy component 2 are mixed in a mass ratio of 5:10, and the properties are shown in Table V-2; the processing device and catalyst loading conditions are the same as those in Example V-1 In the same, the operating conditions are: the reaction temperature is 380°C, the reaction pressure is 10MPa, the liquid hourly volumetric space velocity is 0.3h -1 , and the hydrogen-to-oil volume ratio is 800:1.
- the properties of the mixed raw materials after hydrogenation are shown in Table V-3.
- Second fractionation Fractionation of the liquid phase product obtained by the first reaction unit to obtain the first light component less than 350°C and the first heavy component greater than or equal to 350°C.
- the properties of the first heavy component are shown in Table V-4.
- the first light component is tested in the second reaction unit.
- the second reaction unit the situation is the same as that in Example V-1, and the hydrocracking product is obtained.
- the properties are shown in Table V-5.
- the fifth reaction unit the raw material, the aromatic-rich distillate is LCO1 (see Table V-1 for properties), from the catalytic cracking unit of Yangzi Refinery; the fifth reaction unit operating conditions: reaction temperature is 320°C, reaction pressure is 6MPa, liquid hour The volumetric space velocity is 1h -1 , and the volume ratio of hydrogen to oil is 800:1.
- the first fractionation the cutting point of the second light component and the second heavy component 3 (see Table V-1 for properties) is 190°C;
- the first reaction unit raw materials, DOA (from Iraqi heavy slag) and the second heavy component 3 are mixed and formed at a mass ratio of 10:10, and the properties are shown in Table V-2; the processing device and catalyst filling conditions are the same as those in Example V-1 In the same, the operating conditions are: the reaction temperature is 370°C, the reaction pressure is 6MPa, the liquid hourly volumetric space velocity is 0.3h -1 , and the hydrogen-to-oil volume ratio is 800:1.
- Table V-3 The properties of the mixed raw materials after hydrogenation are shown in Table V-3.
- Second fractionation Fractionation of the liquid phase product obtained by the first reaction unit to obtain the first light component less than 350°C and the first heavy component greater than or equal to 350°C.
- the properties of the first heavy component are shown in Table V-4.
- the first heavy component was subjected to a coking reaction at a reaction temperature of 500° C. and a residence time of 0.5 h to obtain petroleum coke (with a yield of 30% by mass), in which the sulfur content was 2.7% by mass.
- the first light component is tested in the second reaction unit.
- the second reaction unit the situation is the same as that in Example V-1, and the hydrocracking product is obtained.
- the properties are shown in Table V-5.
- Example V-1 Example V-2
- Example V-3 Example V-4 20°C state Liquid Liquid Liquid Liquid C 7 insoluble matter, mass% 2.09 7.67 13.50 16.80 Residual carbon, mass% 2.27 8.33 19.50 25.00 Sulfur, mass% 1.4 2.14 3.21 3.85 Viscosity (100°C), (mm 2 /s) 1.9 8.6 35.1 36.0 Ni+V,( ⁇ g/g) twenty three 104 153 195 195
- Comparative example 1 20°C state Liquid Liquid Liquid C 7 insoluble matter, mass% 2.18 1.99 3.83 Residual carbon, mass% 3.7 2.58 4.17 Sulfur, mass% 1.68 1.55 2.47 Viscosity (100°C), (mm 2 /s) 3.9 3.1 5.6 Ni+V,( ⁇ g/g) 32 25 41
- Example V-1 0.72 >92 ⁇ 10
- Example V-2 0.72 >92 ⁇ 10
- Example V-3 0.72 >92 ⁇ 10
- solvent deasphalting Use a vacuum residue as a raw material for solvent deasphalting.
- the solvent used is a hydrocarbon mixture with a butane content of 75% by weight or more.
- solvent: vacuum residue 2:1 (mass ratio)
- Solvent deasphalting was carried out under the conditions, the mass yield of DAO was 68%, and the yield of DOA was 32%.
- Example VI-B The DAO and DOA used in Example VI- are all from Example VI-B.
- liquid phase products of DAO after hydrogenation in the sixth hydrogenation unit are shown in Table VI-1; the liquid phase products enter the DCC unit for reaction to obtain LCO1 (the final boiling point is 350°C, and the mass percentage of aromatics is 54 %) and HCO1.
- LCO1 undergoes hydrogenation saturation and fractionation in the fifth hydrogenation unit to obtain the second light component 1 and the second heavy component 1 with a cutting point of 180°C.
- the operating conditions for the hydrogenation of the fifth hydrogenation unit are: the reaction temperature is At 290°C, the reaction pressure is 4MPa, the liquid hourly volumetric space velocity is 1h -1 , and the hydrogen-to-oil volume ratio is 800:1.
- the properties of LCO1 and second heavy component 1 are shown in Table VI-2.
- DOA is mixed with the second heavy component 1 in a mass ratio of 1:10, and the properties of the mixed raw materials are shown in Table VI-3.
- reaction temperature is 360°C
- reaction pressure is 8MPa
- liquid hourly volumetric space velocity is 0.3h -1
- hydrogen-to-oil volume ratio is 800:1 .
- the properties of the mixed raw materials after hydrogenation are shown in Table VI-4.
- the liquid phase product obtained by the fractionation of the first reaction unit has the properties of the first heavy component greater than or equal to 350°C in Table VI-5.
- the first light component below 350°C is tested in the second reaction unit to obtain the hydrocracking product.
- the properties are shown in Table VI-6.
- Example VI-B The DAO and DOA used in Example VI- are all from Example VI-B.
- liquid phase products of DAO after hydrogenation in the sixth hydrogenation unit are shown in Table VI-1; the liquid phase products enter the DCC unit for reaction to obtain LCO2 and HCO2.
- HCO2 is hydrogenated and saturated and fractionated in the fifth hydrogenation unit to obtain the second light component 2 and the second heavy component 2 with a cutting point of 180°C.
- the hydrogenation operation conditions of the fifth hydrogenation unit are: reaction temperature is 330 °C, the reaction pressure is 6MPa, the liquid hourly volumetric space velocity is 1h -1 , and the hydrogen-to-oil volume ratio is 800:1.
- the properties of HCO2 and the second heavy component 2 are shown in Table VI-2.
- DOA and the second heavy component 2 are mixed according to the mass ratio of 5:10, and the properties of the mixed raw materials are shown in Table VI-3.
- reaction temperature is 380°C
- reaction pressure is 10MPa
- liquid hourly volumetric space velocity is 0.3h -1
- hydrogen-to-oil volume ratio is 800:1 .
- the properties of the mixed raw materials after hydrogenation are shown in Table VI-4.
- the liquid phase product obtained by the fractionation of the first reaction unit has the properties of the first heavy component greater than or equal to 350°C, as shown in Table VI-5.
- the first light component below 350°C is tested in the second reaction unit to obtain the hydrocracking product.
- the properties are shown in Table VI-6.
- Example VI-B The DAO and DOA used in Example VI- are all from Example VI-B.
- liquid phase products of DAO after hydrogenation in the sixth hydrogenation unit are shown in Table VI-1; the liquid phase products enter the DCC unit for reaction to obtain LCO1 and HCO1.
- LCO1 undergoes hydrogenation saturation and fractionation in the fifth hydrogenation unit to obtain the second light component 3 and the second heavy component 3 with a cutting point of 180°C.
- the hydrogenation operation conditions of the fifth hydrogenation unit are: the reaction temperature is 320 °C, the reaction pressure is 6MPa, the liquid hourly volumetric space velocity is 1h -1 , and the hydrogen-to-oil volume ratio is 800:1.
- the properties of LCO1 and the properties of the second heavy component 3 are shown in Table VI-2.
- DOA is mixed with the second heavy component 3 in a mass ratio of 10:10.
- the properties of the mixed raw materials are shown in Table VI-3.
- reaction temperature is 370°C
- reaction pressure is 6MPa
- liquid hourly volumetric space velocity is 0.3h -1
- hydrogen-to-oil volume ratio is 800:1 .
- the properties of the mixed raw materials after hydrogenation are shown in Table VI-4.
- the liquid phase product obtained by the fractionation of the first reaction unit has the properties of the first heavy component greater than or equal to 350°C, as shown in Table VI-5.
- the first heavy component was subjected to a coking reaction at a reaction temperature of 500° C. and a residence time of 0.5 h to obtain petroleum coke (yield of 31 mass%) with a sulfur content of 2.6% by mass.
- the first light component below 350°C is tested in the second reaction unit to obtain the hydrocracking product.
- the properties are shown in Table VI-6.
- Example VI-B The DAO and DOA used in Example VI- are all from Example VI-B.
- liquid phase products of DAO after hydrogenation in the sixth hydrogenation unit are shown in Table VI-1; the liquid phase products enter the DCC unit for reaction to obtain LCO1 and HCO1.
- the aromatic-rich distillate used in this example VI is coal tar (see Table VI-1 for properties) and LCO1 from a domestic coal coking unit.
- the mass ratio of LCO1 to coal tar is 1:1.
- the aromatic-rich distillate is in the first
- the fifth hydrogenation unit undergoes hydrogenation saturation and fractional distillation to obtain the second light component 4 and the second heavy component 4 with a cutting point of 180°C.
- the hydrogenation operation conditions of the fifth hydrogenation unit are: the reaction temperature is 300°C, and the reaction The pressure is 10MPa, the liquid hourly volumetric space velocity is 0.8h -1 , and the hydrogen-to-oil volume ratio is 800:1.
- Table VI-2 The properties of the aromatic-rich distillate oil and the second heavy component 4 are shown in Table VI-2.
- DOA and the second heavy component 4 are mixed at a mass ratio of 15:10.
- the properties of the mixed raw materials are shown in Table VI-3.
- reaction temperature is 350°C
- reaction pressure is 12MPa
- liquid hourly volumetric space velocity is 0.3h -1
- hydrogen-to-oil volume ratio is 800:1 .
- the properties of the mixed raw materials after hydrogenation are shown in Table VI-4.
- the liquid phase product obtained by the fractionation of the first reaction unit has the properties of the first heavy component greater than or equal to 350°C, as shown in Table VI-5.
- the first light component below 350°C is tested in the second reaction unit to obtain the hydrocracking product.
- the properties are shown in Table VI-6.
- the liquid phase product obtained by the fractionation of the first reaction unit has the properties of the first heavy component greater than or equal to 350°C, as shown in Table VI-5.
- Example VI-3 After the same mixed raw materials as in Example VI-3 were hydrotreated by the first reaction unit, the reaction temperature was increased by 3°C every 30 days, and the hydrogenation test was stopped after a total of 360 days of operation.
- the rich ore precursor material 1 and rich ore precursor material 2 initially loaded into the reactor become V-rich material 1 and vanadium-rich material 2 after the reaction. After roasting analysis, their V content is 56% by mass and 47% by mass, respectively. The content is more than 10 times higher than that of natural ore. It is a high-quality material for refining high-value V 2 O 5.
- the first light component below 350°C in Example VI-3 was subjected to a catalytic cracking test in a small catalytic cracking fixed fluidized bed test device.
- the catalyst used was the catalytic cracking catalyst MLC-500 produced by the Changling Branch of Sinopec Catalyst Co., Ltd. ,
- the reaction temperature is 540°C
- the agent-oil ratio is 5, and the residence time is 2s.
- the product gasoline mass yield was 43%, and the gasoline RON octane number was 92.
- Example VI- The process is similar to that of Example VI-1, except that the first heavy component obtained in Example VI- is introduced into the delayed coking unit for reaction to obtain coking gasoline, coking diesel, and coking wax oil.
- the sulfur content of coker diesel oil is 0.16% by mass, the freezing point is -13°C, and the cetane number is 49.
- the operating conditions of the delayed coking unit are: the reaction temperature is 500°C, and the residence time is 0.5h.
- the sulfur content of the coking wax oil is 0.76% by mass, and the freezing point is 32°C.
- the yield of coking gasoline was 15%, the sulfur content was 0.08% by mass, and the MON was 60.
- Example VI-1 The process conditions are the same as in Example VI-1.
- the properties of the mixed coker diesel, coker wax oil and LCO1 oil and the properties of the second heavy component 8 are shown in Table VI-2.
- DOA comes from Example VI-B and is mixed with the second heavy component 8 in a mass ratio of 1:10.
- the properties of the mixed raw materials are shown in Table VI-3.
- reaction temperature is 360°C
- reaction pressure is 8MPa
- liquid hourly volumetric space velocity is 0.3h -1
- hydrogen-to-oil volume ratio is 800:1 .
- the properties of the mixed raw materials after hydrogenation are shown in Table VI-4.
- the first light component below 350°C is tested in the second reaction unit to obtain the hydrocracking product.
- the properties are shown in Table VI-6.
- Example VI-1 The first light component below 350°C obtained in Example VI-1 was tested on a diesel hydro-upgrading device to obtain a diesel component.
- the operating conditions of the diesel hydro-upgrading device are: the reaction temperature is 350°C, the reaction pressure is 7MPa, the hydrogen-to-oil volume ratio is 800, and the liquid hourly volumetric space velocity is 1.0h -1 .
- the obtained diesel component had a sulfur content of 9 ppm, a freezing point of -32°C, and a cetane number of 51.9.
- Example VI- The process is similar to that in Example VI-1, except that the catalyst filling in the first reaction unit in Example VI- is as follows:
- the order of catalyst loading is the hydrogenation protection catalyst, the rich ore precursor material 1, the hydrodemetalization desulfurization catalyst, and the hydrodesulfurization catalyst.
- the liquid phase product obtained by the fractionation of the first reaction unit has the properties of the first heavy component greater than or equal to 350°C in Table VI-5.
- the first light component below 350°C is tested in the second reaction unit to obtain the hydrocracking product.
- the properties are shown in Table VI-6.
- Example VI- The process is similar to that in Example VI-1, except that the catalyst filling in the first reaction unit in Example VI- is as follows:
- the order of catalyst loading is the hydrogenation protection catalyst, the rich ore precursor material 2, the rich ore precursor material 1, the hydrodemetalization desulfurization catalyst, and the hydrodesulfurization catalyst.
- the liquid phase product obtained by the fractionation of the first reaction unit has the properties of the first heavy component greater than or equal to 350°C, as shown in Table VI-5.
- the first light component below 350°C was tested in the second reaction unit to obtain hydrocracking products.
- the properties are shown in Table VI-6.
- Example VI- The process is similar to that in Example VI-1, except that the catalyst filling in the first reaction unit in Example VI- is as follows:
- the order of catalyst loading is: hydrodesulfurization catalyst, hydrodesulfurization catalyst, hydrodesulfurization catalyst.
- the liquid phase product obtained by the fractionation of the first reaction unit has the properties of the first heavy component greater than or equal to 350°C, as shown in Table VI-5.
- the first light component below 350°C was tested in the second reaction unit to obtain the hydrocracking product.
- the properties are shown in Table VI-6.
- Example VI- The process is similar to that of Example VI-1, except that the catalyst filling in the first reaction unit in Example VI- is as follows:
- the order of catalyst loading is: hydrogenation protection catalyst, rich ore precursor material 3, hydrodemetalization desulfurization catalyst, and hydrodesulfurization catalyst.
- the liquid phase product obtained by the fractionation of the first reaction unit has the properties of the first heavy component greater than or equal to 350°C, as shown in Table VI-5.
- the first light component below 350°C is tested in the second reaction unit to obtain the hydrocracking product.
- the properties are shown in Table VI-6.
- the catalyst and device are similar to those of Example VI-1. The difference is:
- the aromatic-rich distillate QY (aromatic content of 20% by mass) in this comparative example VI- does not pass through a partial hydrosaturation treatment device, but is directly mixed with DOA.
- DOA and QY are mixed at a mass ratio of 1:10.
- the properties of the mixed raw materials are shown in Table VI-3.
- the first light component below 350°C is tested in the second reaction unit to obtain the hydrocracking product.
- the properties are shown in Table VI-6.
- the catalyst and device are similar to those of Example VI-1. The difference is:
- the aromatic-rich distillate oil QY does not pass through a partial hydrosaturation treatment device, but is directly mixed with DOA.
- DOA and QY are mixed at a mass ratio of 2:10.
- the properties of the mixed raw materials are shown in Table VI-3.
- the first light component below 350°C is tested in the second reaction unit to obtain the hydrocracking product.
- the properties are shown in Table VI-6.
- the catalyst and device are similar to those of Example VI-1. The difference is:
- the aromatic-rich distillate oil QY does not pass through a partial hydrosaturation treatment device, but is directly mixed with DOA.
- DOA and QY are mixed at a mass ratio of 3:10. Because there are a large amount of solids in the mixed raw materials (at 100°C), the next test cannot be carried out.
- Table VI-1 DOA, DAO and the properties of liquid phase products after hydroprocessing in the sixth hydrogenation unit
- Example VI-1 0.9221 3.8 3.2 0.33 79.3 10.9
- Example VI-2 0.9327 5.9 6.5 0.49 83.2 22.9
- Example VI-3 0.9730 6.4 16.1 0.63 99.9 54.1
- Example VI-4 0.9811 8.9 17.4 0.89 109.6 60.9
- Example VI-5 0.9710 6.2 15.2 0.50 93.1 48.7
- Example VI-8 0.9229 4.1 3.8 0.38 82.3 13.1
- Example VI-10 0.9218 3.9 3.9 0.33 80.5 12
- Comparative Example VI-1 0.9456 4.5 5.1 0.97 95.1 33
- Comparative Example VI-2 0.9517 4.6 5.0 1.14 98.7 50
- Example VI-1 0.72 >92 ⁇ 10
- Example VI-2 0.72 >92 ⁇ 10
- Example VI-3 0.72 >92 ⁇ 10
- Example VI-4 0.72 >92 ⁇ 10
- Example VI-8 0.72 >92 ⁇ 10
- Example VI-10 0.72 >92 ⁇ 10
- Example VI-11 0.72 >92 ⁇ 10
- Example VI-12 0.72 >92 ⁇ 10
- Example VI-13 0.72 >92 ⁇ 10 Comparative Example VI-1 >0.72 ⁇ 92 12 Comparative Example VI-2 >0.72 ⁇ 92 13
- the technology of the present invention can obtain high-quality raw materials for the production of low-sulfur marine fuel or low-sulfur coke products from DOA.
- the technology of the present invention can obtain high-quality gasoline products that meet the National V standard.
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Abstract
Description
项目 | 收率/质量% | 密度(20℃)/g/cm 3 | RON | 硫含量,μg/g |
实施例I-1 | 84.12 | 0.7256 | 95 | 5.9 |
实施例I-2 | 82.04 | 0.7323 | 92 | 6.6 |
实施例I-3 | 79.11 | 0.7494 | 90 | 7.3 |
实施例I-4 | 75.36 | 0.7792 | 89 | 9.1 |
实施例I-11 | 74.21 | 0.7782 | 88 | 9.3 |
实施例I-12 | 81.30 | 0.7488 | 94 | 7.0 |
实施例I-13 | 78.33 | 0.7603 | 92 | 9.5 |
实施例I-14 | 84.01 | 0.7266 | 95 | 6.0 |
实施例I-15 | 83.98 | 0.7260 | 95 | 6.1 |
实施例I-16 | 84.05 | 0.7271 | 95 | 6.3 |
实施例I-17 | 83.84 | 0.7310 | 95 | 6.9 |
灼减,质量% | 比表面积,m 2/g | 吸水率,g/g | |
富矿前驱体材料1 | 13.5 | 263 | 1.08 |
富矿前驱体材料2 | 29.9 | 279 | 1.22 |
富矿前驱体材料3 | 20.5 | 99 | 1.05 |
终馏点 | 芳烃含量,质量% | 来源 | |
LCO | 310℃ | 51 | - |
HCO | 350℃ | 54 | - |
煤焦油I | 345℃ | 55 | - |
煤焦油II | 315℃ | 50 | 实施例I-7 |
QY1 | 300℃ | 40 | 炼油厂轻质油品 |
QY2 | 298℃ | 30 | 炼油厂轻质油品 |
QY3 | 295℃ | 20 | 炼油厂轻质油品 |
项目 | 收率,质量% | 密度(20℃),g/cm 3 | RON | 硫含量,μg/g |
实施例1 | 80.22 | 0.7122 | 95.5 | 5.3 |
实施例2 | 79.63 | 0.7233 | 92.8 | 6.1 |
项目 | 密度(20℃),g/cm 3 | 硫,μg/g | RON |
实施例III-1 | 0.72 | <10 | >92 |
实施例III-2 | 0.72 | <10 | >92 |
实施例III-3 | 0.72 | <10 | >92 |
实施例III-4 | 0.72 | <10 | >92 |
实施例III-5 | 0.72 | <10 | >92 |
实施例III-9 | 0.72 | <10 | >92 |
实施例III-10 | 0.72 | <10 | >92 |
实施例III-11 | 0.71 | <10 | >92 |
实施例III-12 | 0.72 | <10 | >92 |
实施例III-13 | 0.71 | <10 | >92 |
终馏点℃ | 芳烃质量百分含量 | |
LCO1 | 270 | 55 |
HCO1 | 310 | 61 |
LCO2 | 267 | 60 |
LCO3 | 285 | 59 |
QY1 | 300 | 40 |
QY2 | 203 | 30 |
QY3 | 210 | 20 |
项目 | DOA | DAO | 液相产品 1 | 煤焦油 | DAO11 | DOA11 |
密度(20℃),g/cm 3 | 1132.69 | 989.6 | 943.2 | 985.1 | 965.3 | 1123.22 |
残炭,质量% | 54.56 | 13.6 | 5.2 | 20.3 | 12.4 | 52.31 |
硫含量,质量% | 6.13 | 3.815 | 0.24 | 4.7 | 3.621 | 6.02 |
氮含量,质量% | 0.772 | 0.235 | 0.15 | 0.431 | 0.225 | 0.765 |
(Ni+V),μg/g | 378 | 32.78 | 5.41 | 67.2 | 30.81 | 331 |
实施例IV-1 | 实施例IV-2 | |
混合原料 | ||
种类 | DOA:LCO1 | DOA:LCO2 |
质量比例 | 1:10 | 5:10 |
20℃状态 | 液态 | 液态 |
C 7不溶物/质量% | 3.1 | 10.4 |
残炭,质量% | 4.54 | 9.5 |
硫,质量% | 1.33 | 2.56 |
粘度(100℃),(mm 2/s) | 1.7 | 3.45 |
Ni+V,(μg/g) | 34.3 | 109.8 |
项目 | 密度(20℃),g/cm 3 | 硫,μg/g | RON |
实施例IV-1 | 0.72 | <10 | >92 |
实施例IV-2 | 0.72 | <10 | >92 |
实施例V-1 | 实施例V-2 | 实施例V-3 | 实施例V-4 | |
20℃状态 | 液态 | 液态 | 液态 | 液态 |
C 7不溶物,质量% | 2.09 | 7.67 | 13.50 | 16.80 |
残炭,质量% | 2.27 | 8.33 | 19.50 | 25.00 |
硫,质量% | 1.4 | 2.14 | 3.21 | 3.85 |
粘度(100℃),(mm 2/s) | 1.9 | 8.6 | 35.1 | 36.0 |
Ni+V,(μg/g) | 23 | 104 | 153 | 195 |
实施例V-8 | 对比例1 | 对比例2 | |
20℃状态 | 液态 | 液态 | 液态 |
C 7不溶物,质量% | 2.18 | 1.99 | 3.83 |
残炭,质量% | 3.7 | 2.58 | 4.17 |
硫,质量% | 1.68 | 1.55 | 2.47 |
粘度(100℃),(mm 2/s) | 3.9 | 3.1 | 5.6 |
Ni+V,(μg/g) | 32 | 25 | 41 |
项目 | 密度(20℃),g/cm3 | RON | 硫含量,μg/g |
实施例V-1 | 0.72 | >92 | <10 |
实施例V-2 | 0.72 | >92 | <10 |
实施例V-3 | 0.72 | >92 | <10 |
项目 | DOA | DAO | 第六加氢单元加氢处理后液相产品 |
密度(20℃),g/cm 3 | 1135.1 | 990.3 | 946.2 |
残炭,质量% | 48.9 | 11.6 | 4.7 |
硫含量,质量% | 6.42 | 3.6 | 0.32 |
氮含量,质量% | 1.4 | 0.68 | 0.35 |
(Ni+V),μg/g | 481 | 45.6 | 6.1 |
实施例VI-8 | 对比例VI-1 | 对比例VI-2 | |
种类 | DOA:第二重组分8 | DOA:QY | DOA:QY |
质量比 | 1:10 | 1:10 | 2:10 |
20℃状态 | 液态 | 液态 | 液态 |
C 7不溶物,质量% | 3.4 | 2.9 | 5.4 |
残炭,质量% | 4.81 | 4.73 | 5.41 |
硫,质量% | 1.51 | 1.02 | 1.73 |
粘度(100℃),(mm 2/s) | 3.1 | 3.8 | 4.4 |
Ni+V,(μg/g) | 39.9 | 36.2 | 56.2 |
项目 | 密度(20℃) | C 7不溶物 | 残炭 | 硫 | 粘度(100℃) | (Ni+V) |
g/cm 3 | 质量% | 质量% | 质量% | mm 2/s | μg/g | |
实施例VI-1 | 0.9221 | 3.8 | 3.2 | 0.33 | 79.3 | 10.9 |
实施例VI-2 | 0.9327 | 5.9 | 6.5 | 0.49 | 83.2 | 22.9 |
实施例VI-3 | 0.9730 | 6.4 | 16.1 | 0.63 | 99.9 | 54.1 |
实施例VI-4 | 0.9811 | 8.9 | 17.4 | 0.89 | 109.6 | 60.9 |
实施例VI-5 | 0.9710 | 6.2 | 15.2 | 0.50 | 93.1 | 48.7 |
实施例VI-8 | 0.9229 | 4.1 | 3.8 | 0.38 | 82.3 | 13.1 |
实施例VI-10 | 0.9218 | 3.9 | 3.9 | 0.33 | 80.5 | 12 |
实施例VI-11 | 0.9219 | 3.9 | 4.1 | 0.35 | 83.4 | 12 |
实施例VI-12 | 0.9222 | 4.1 | 4.4 | 0.41 | 86.7 | 14 |
实施例VI-13 | 0.9220 | 4.0 | 4.2 | 0.39 | 85.0 | 12 |
对比例VI-1 | 0.9456 | 4.5 | 5.1 | 0.97 | 95.1 | 33 |
对比例VI-2 | 0.9517 | 4.6 | 5.0 | 1.14 | 98.7 | 50 |
项目 | 密度(20℃)/g/cm 3 | RON | 硫含量,μg/g |
实施例VI-1 | 0.72 | >92 | <10 |
实施例VI-2 | 0.72 | >92 | <10 |
实施例VI-3 | 0.72 | >92 | <10 |
实施例VI-4 | 0.72 | >92 | <10 |
实施例VI-8 | 0.72 | >92 | <10 |
实施例VI-10 | 0.72 | >92 | <10 |
实施例VI-11 | 0.72 | >92 | <10 |
实施例VI-12 | 0.72 | >92 | <10 |
实施例VI-13 | 0.72 | >92 | <10 |
对比例VI-1 | >0.72 | <92 | 12 |
对比例VI-2 | >0.72 | <92 | 13 |
灼减,质量% | 比表VI-面积,m 2/g | 吸水率,g/g | |
富矿前驱体材料1 | 13.5 | 263 | 1.08 |
富矿前驱体材料2 | 29.9 | 279 | 1.22 |
富矿前驱体材料3 | 20.5 | 99 | 1.05 |
Claims (52)
- 一种加氢处理脱油沥青的方法,其特征在于,该方法包括:(2)将脱油沥青(4)和含芳烃物流(5)混合得到的混合原料(6)引入至第一反应单元(7)中进行加氢反应,所述脱油沥青和所述含芳烃物流的组成和用量比使得所述混合原料(6)在不高于400℃时呈液态,(21)将来自所述第一反应单元的液相产物分离得到第一轻组分(8)和第一重组分(9),其中,所述第一轻组分和所述第一重组分的切割点为240~450℃,其中,所述分离任选通过分馏(19)进行;(31)将所述第一轻组分(8)引入至第二反应单元(10)中进行反应以得到选自汽油组分(13)、柴油组分(14)和BTX原料组分(12)中的至少一种产物,其中,所述第二反应单元选自加氢裂化单元、催化裂化单元和柴油加氢提质单元中的至少一种;以及(32)将所述第一重组分(9)引入至延迟焦化单元(11)中进行反应以得到选自焦化汽油(15)、焦化柴油(16)、焦化蜡油(17)和低硫石油焦(18)中的至少一种产物;或者将所述第一重组分作为低硫船用燃料油组分。
- 根据权利要求1所述的方法,其中,在步骤(2)中,所述脱油沥青和所述含芳烃物流的用量比使得由该脱油沥青和含芳烃物流形成的混合原料的100℃粘度不大于400mm 2/s,优选不大于200mm 2/s,更优选不大于100mm 2/s。
- 根据权利要求1或2所述的方法,其中,在步骤(2)中,所述含芳烃物流为富含芳烃的馏分油和/或芳烃化合物;优选地,所述富含芳烃的馏分油的终馏点在200-540℃,芳烃含量大于等于20质量%,优选大于等于40质量%,更优选大于等于50质量%;优选地,所述富含芳烃的馏分油选自LCO、HCO、乙烯焦油、煤焦油、焦化柴油和焦化蜡油中的至少一种。
- 根据权利要求3所述的方法,其中,所述芳烃化合物选自苯、甲苯、二甲苯、萘、由至少一种C 1-6的烷基取代的萘、三环以上芳烃中的至少一种。
- 根据权利要求3所述的方法,其中,在步骤(2)中,所述含芳烃物流为富含芳烃的馏分油,且所述脱油沥青与所述含芳烃物流的用量质量比为1:10至50:10,优选为3:10至30:10。
- 根据权利要求3所述的方法,其中,在步骤(2)中,所述含芳烃物流为芳烃化合物,且所述脱油沥青与所述芳烃化合物的用量质量比为1:10至50:10,优选为3:10至30:10。
- 根据权利要求1-6中任意一项所述的方法,其中,在步骤(2)中,所述脱油沥青为由重油原料进入溶剂脱沥青单元中进行溶剂脱沥青处理后得到的脱油沥青;优选地,在所述溶剂脱沥青单元中,所述脱油沥青的收率质量分数不大于50%,优选不大于40%,更优选不大于30%。
- 根据权利要求1-7中任意一项所述的方法,其中,该方法还包括:将步骤(32)中获得的所述焦化柴油和/或所述焦化蜡油循环回步骤(2)中作为至少部分所述含芳烃物流。
- 根据权利要求1-7中任意一项所述的方法,其中,在步骤(2)中,所述第一反应单元中的操作条件包括:反应温度为280~450℃,反应压力为8.0~20.0MPa,氢油体积比为400~2000,液时体积空速为0.05~1.2h -1;优选地,所述第一反应单元中的操作条件包括:反应温度为330~420℃,反应压力为10.0~18.0MPa,氢油体积比为600~1200,液时体积空速为0.10~0.8h -1。
- 根据权利要求1-7中任意一项所述的方法,其中,在步骤(31)中,所述第二反应单元为加氢裂化单元,且所述加氢裂化单元中的操作条件包括:反应温度为330~420℃,反应压力为5.0~18.0MPa,氢油体积比为500~2000,液时体积空速为0.3~3.0h -1;优选地,所述加氢裂化单元中装填有至少一种加氢处理催化剂和至少一种加氢裂化催化剂。
- 根据权利要求1-7中任意一项所述的方法,其中,在步骤(31)中,所述第二反应单元为催化裂化单元,且所述催化裂化单元为流化催化裂化单元;优选地,所述流化催化裂化单元中的操作条件包括:反应温度为500~600℃,剂油比为3~12,停留时间为1~10s;优选地,所述流化催化裂化单元的操作条件包括:反应温度为520~580℃,剂油比为4~10,停留时间为2~5s。
- 根据权利要求1-7中任意一项所述的方法,其中,在步骤(31)中,所述第二反应单元为柴油加氢提质单元,且所述柴油加氢提质单元中的操作条件包括:反应温度为330~420℃,反应压力为5.0~18.0MPa,氢油体积比为500~2000,液时体积空速为0.3~3.0h -1;优选地,所述柴油加氢提质单元中装填有至少一种柴油加氢提质催化剂。
- 根据权利要求1-7中任意一项所述的方法,其中,在步骤(32)中,将所述第一重组分引入至延迟焦化单元中进行反应以得到选自焦化汽油、焦化柴油、焦化蜡油和低硫石油焦中的至少一种产物,且所述延迟焦化单元中的操作条件包括:反应温度为440~520℃,停留时间为0.1~4h;优选地,在步骤(32)中,所述第一重组分的硫含量不大于1.8质量%,将所述第一重组分引入至延迟焦化单元中进行反应以得到低硫石油焦,优选所述低硫石油焦的硫含量不大于3质量%。
- 根据权利要求1-7中任意一项所述的方法,其中,在步骤(32)中,将所述第一重组分作为低硫船用燃料油组分,且所述低硫船用燃料油组分中的硫含量不大于0.5质量%。
- 根据权利要求1所述的方法,其中,所述第一反应单元为固定床加氢单元,移动床-固定床加氢组合单元或移动床加氢单元。
- 根据权利要求1所述的方法,其中,所述第一反应单元中含有富矿前驱体材料和/或加氢催化剂,所述加氢催化剂能够催化选自加氢脱金属反应、加氢脱硫反应、加氢脱沥青反应和加氢脱残炭反应中的至少一种反应,所述富矿前驱体材料为能够吸附选自V、Ni、Fe、Ca和Mg中的至少一种金属的材料。
- 根据权利要求16所述的方法,其中,在步骤(2)中,所述富矿前驱体材料中含有载体和负载在所述载体上的活性组分元素,所述载体选自氢氧化铝、氧化铝和氧化硅中的至少一种,所述活性组分元素选自第VIB族和VIII族金属元素中的至少一种。
- 根据权利要求16所述的方法,其中,在步骤(2)中,所述富矿前驱体材料的灼减不低于3质量%,比表面积不低于80m 2/g,吸 水率不低于0.9g/g;优选地,在步骤(2)中,按照反应物流方向,所述第一反应单元中依次装填有第一富矿前驱体材料和第二富矿前驱体材料,且所述第二富矿前驱体材料的灼减大于等于所述第一富矿前驱体材料的灼减。
- 根据权利要求18所述的方法,其中,在步骤(2)中,所述第一富矿前驱体材料的灼减为3-15质量%,以及所述第二富矿前驱体材料的灼减为不小于15质量%;优选地,所述第一富矿前驱体材料与所述第二富矿前驱体材料的装填体积比为5:95至95:5。
- 根据权利要求1所述的方法,其中,在步骤(2)中,所述第一反应单元为移动床-固定床加氢组合单元,且所述移动床中装填富矿前驱体材料,所述固定床中依次装填富矿前驱体材料和加氢催化剂或者所述固定床中装填加氢催化剂;优选地,所述移动床中装填的富矿前驱体材料的体积与所述固定床中装填的富矿前驱体材料和加氢催化剂的体积之和的比例为10:90至60:40,优选20:80至40:60。
- 根据权利要求4所述的方法,其中,该方法还包括:每周期采用新鲜富矿前驱体材料更换所述移动床中装填的富矿前驱体材料,且更换比例占所述移动床中装填的富矿前驱体材料总量的5~20质量%,优选10~15质量%;优选地,所述周期为5~20天,优选为10~15天。
- 根据权利要求20所述的方法,其中,所述含芳烃物流中还含有富含芳烃的馏分油,所述富含芳烃的馏分油包括所述DCC单元中获得的所述LCO和/或所述HCO;优选地,所述富含芳烃的馏分油的馏程为200~450℃,芳烃含量大于等于20质量%,优选大于等于40质量%,更优选大于等于50质量%;优选地,所述富含芳烃的馏分油还包括选自乙烯焦油、煤焦油、焦化柴油和焦化蜡油中的至少一种。
- 根据权利要求1-7中任意一项所述的方法,该方法还包括:(1)将重质原料油引入至溶剂脱沥青单元中进行溶剂脱沥青处理,得到脱油沥青和脱沥青油;(11)将所述脱沥青油引入至第三加氢单元中进行加氢反应,并将所述第三加氢单元中获得的液相流出物引入至DCC单元进行反应,得到丙烯、LCO、HCO和油浆,其中,所述第三加氢单元为固定床加氢单元;
- 根据权利要求23所述的方法,其中,在步骤(11)中,控制所述DCC单元中的操作条件,使得所述LCO和/或HCO中的芳烃含量大于等于60质量%。
- 根据权利要求23所述的方法,其中,在步骤(11)中,所述第三加氢单元的操作条件包括:反应温度为280~400℃,反应压力为6.0~14.0MPa,氢油体积比为600~1200,液时体积空速为0.3~2.0h -1。
- 根据权利要求23所述的方法,其中,在步骤(11)中,所述第三加氢单元中装填有至少两种加氢催化剂;优选地,所述加氢催化剂为能够催化选自加氢脱金属反应、加氢脱硫反应和加氢脱残炭反应中的至少一种反应的催化剂;优选地,所述加氢催化剂中含有作为载体的氧化铝和作为活性组分元素的第VIB族和/或VIII族金属元素,且该加氢催化剂中任选还含有选自P、Si、F和B中的至少一种助剂元素。
- 根据权利要求23所述的方法,其中,在步骤(2)中,所述第一加氢单元为固定床加氢单元,且所述第一加氢单元中装填有至少两种加氢处理催化剂;优选地,所述加氢处理催化剂为能够催化选自沥青质转化反应、加氢脱金属反应、加氢脱硫反应和加氢脱残炭反应中的至少一种反应的催化剂;优选地,所述加氢处理催化剂中含有作为载体的氧化铝和作为活性组分元素的第VIB族和/或VIII族金属元素,且该加氢处理催化剂中任选还含有选自P、Si、F和B中的至少一种助剂元素。
- 根据权利要求23所述的方法,其中,在步骤(2)中,所述第一加氢单元为移动床加氢单元,且所述第一加氢单元中装填有至少一种移动床加氢处理催化剂;优选地,所述移动床加氢处理催化剂中含有作为载体的氧化铝和作为活性组分元素的第VIB族和/或VIII族金属元素,且该移动床加氢处理催化剂中任选还含有选自P、Si、F和B中的至少一种助剂元素。
- 根据权利要求23所述的方法,该方法还包括:(13)将所述DCC单元中获得的油浆引入至第四加氢单元中进行脱金属反应,得到脱金属后油浆;以及将含有所述DCC单元中获得的油浆和/或所述第四加氢单元中获得的脱金属后油浆的含芳烃物流并入步骤(2)中所述的含芳烃物流(5)中或用作步骤(2)中所述的含芳烃物流(5)。
- 根据权利要求29所述的方法,其中,该方法还包括:将步骤(32)中获得的所述焦化柴油和/或所述焦化蜡油循环回步骤(3)中作为至少部分所述含芳烃物流。
- 根据权利要求29所述的方法,其中,在步骤(13)中,所述第四加氢单元为固定床加氢单元,且所述第四加氢单元的操作条件包括:反应温度为200~280℃,反应压力为3.0~6.0MPa,氢油体积比为600~1200,液时体积空速为0.5~2.5h -1。
- 根据权利要求23所述的方法,该方法还包括:将所述DCC单元中获得的LCO和/或HCO并入步骤(2)中所述的含芳烃物流(5)中。
- 根据权利要求32所述的方法,其中,该方法进一步包括:将所述DCC单元中获得的油浆循环回溶剂脱沥青单元中进行溶剂脱沥青。
- 根据权利要求1-7中任意一项所述的方法,该方法还包括:步骤(16):将富芳馏分油引入至第五反应单元中进行加氢饱和后分馏以获得第二轻组分和第二重组分,所述第二轻组分和所述第二重组分的切割点为100-250℃,所述第二重组分中的芳烃含量大于等于20质量%;以及将所述第二重组分并入步骤(2)中所述的含芳烃物流(5)中。
- 根据权利要求34所述的方法,其中,在步骤(2)中,所述含芳烃物流中还含有芳烃化合物和/或芳烃油,所述芳烃油选自LCO、HCO、FGO、乙烯焦油、煤焦油、焦化柴油和焦化蜡油中的至少一种。
- 根据权利要求34所述的方法,其中,所述富芳馏分油中的芳烃含量大于等于20质量%,优选大于等于25质量%,更优选大于等于40质量%。
- 根据权利要求34所述的方法,其中,在步骤(16)中,所述第五反应单元为固定床反应器、移动床反应器和沸腾床反应器中的至 少一种反应器;优选地,所述第五反应单元中的操作条件包括:反应温度为200-420℃,反应压力为2-18MPa,液时体积空速为0.3-10h -1,氢油体积比50-5000;优选地,所述第五反应单元中的操作条件包括:反应温度为220-400℃,反应压力为2-15MPa,液时体积空速为0.3-5h -1,氢油体积比为50-4000。
- 根据权利要求34所述的方法,该方法还包括:(1)将重质原料油引入至溶剂脱沥青单元中进行溶剂脱沥青处理,得到脱油沥青和脱沥青油;(14)将所述脱沥青油引入至第六加氢单元中进行加氢反应,并将所述第六加氢单元中获得的液相流出物引入至DCC单元进行反应,得到丙烯、LCO、HCO和油浆,其中,所述第六加氢单元为固定床加氢单元;以及将来自所述DCC单元的LCO和/或HCO并入步骤(16)中所述的富芳馏分油中或用作步骤(16)中所述的富芳馏分油。
- 根据权利要求38所述的方法,其中,所述DCC单元的操作条件包括:反应温度为500-650℃,剂油比为3-12,停留时间为0.6-6s。
- 根据权利要求38所述的方法,其中,该方法还包括:将步骤(32)中获得的所述焦化柴油和/或所述焦化蜡油循环回所述第五加氢单元中进行加氢饱和。
- 根据权利要求38所述的方法,其中,在步骤(14)中,所述第六加氢单元的操作条件包括:反应温度为280~400℃,反应压力为6.0~14.0MPa,氢油体积比为600~1200,液时体积空速为0.3~2.0h -1;优选地,在步骤(14)中,所述第六加氢单元中装填有至少两种加氢催化剂;优选地,在步骤(14)中,所述加氢催化剂为能够催化选自加氢脱金属反应、加氢脱硫反应和加氢脱残炭反应中的至少一种反应的催化剂;优选地,在步骤(14)中,所述加氢催化剂中含有作为载体的氧化铝和作为活性组分元素的第VIB族和/或VIII族金属元素,且该加氢催化剂中任选还含有选自P、Si、F和B中的至少一种助剂元素。
- 一种加氢处理脱油沥青的***,其特征在于,该***中包括:第一反应单元,该第一反应单元为固定床加氢单元、移动床-固定床加氢组合单元或移动床加氢单元,用于将脱油沥青和含芳烃物流在其中进行加氢反应;分离单元,该分离单元与所述第一反应单元保持流体连通,用于将来自所述第一反应单元的液相产物在其中进行分馏;第二反应单元,该第二反应单元与所述分离单元保持流体连通,用于将由所述分离单元中获得的第一轻组分在其中进行反应,所述第二反应单元选自加氢裂化单元、催化裂化单元和柴油加氢提质单元中的至少一种;延迟焦化单元,该延迟焦化单元与所述分离单元保持流体连通,用于将由所述分离单元中获得的第一重组分在其中进行反应以得到选自焦化汽油、焦化柴油、焦化蜡油和低硫石油焦中的至少一种产物。
- 根据权利要求42所述的***,其中,该***中还包括溶剂脱沥青单元,该溶剂脱沥青单元与所述第一反应单元保持流体连通,用于将重油原料在其中进行溶剂脱沥青处理后得到的脱油沥青引入至所述第一反应单元中。
- 一种加工重质原料油的***,其特征在于,该***中包括:溶剂脱沥青单元,该溶剂脱沥青单元用于将重质原料油在其中进行溶剂脱沥青处理,得到脱油沥青和脱沥青油;第三加氢单元,该第三加氢单元与所述溶剂脱沥青单元保持流体连通,且该第三加氢单元为固定床加氢单元,用于将来自所述溶剂脱沥青单元的脱沥青油在其中进行加氢反应;DCC单元,该DCC单元与所述第三加氢单元保持流体连通,用于将所述第三加氢单元中获得的液相流出物在其中进行反应以得到丙烯、LCO、HCO和油浆;第一加氢单元,该第一加氢单元为固定床加氢单元或移动床加氢单元,所述第一加氢单元与所述DCC单元和所述溶剂脱沥青单元保持流体连通,用于将来自所述DCC单元的LCO和/或HCO与来自所述溶剂脱沥青单元的脱油沥青在其中进行转化反应;分离单元,该分离单元与所述第一加氢单元和所述DCC单元分别保持流体连通,用于将来自所述第一加氢单元的液相流出物在其中进 行分馏,以及能够将该分离单元中所得的第一轻组分循环回所述DCC单元中;第二反应单元,该第二反应单元与所述分离单元保持流体连通,用于将由所述分离单元中获得的第一轻组分在其中进行反应以得到选自汽油组分、柴油馏分、BTX原料组分中的至少一种产物;延迟焦化单元,该延迟焦化单元与所述分离单元保持流体连通,用于将由所述分离单元中获得的第一重组分在其中进行反应以得到选自焦化汽油、焦化柴油、焦化蜡油和低硫石油焦中的至少一种产物。
- 根据权利要求42-44中任一项所述的***,其中,所述延迟焦化单元与所述第一反应单元保持流体连通,用于将所述延迟焦化单元中获得的所述焦化柴油和/或所述焦化蜡油循环回所述第一反应单元中。
- 一种加工重质原料油的***,其特征在于,该***中包括:溶剂脱沥青单元,该溶剂脱沥青单元用于将重质原料油在其中进行溶剂脱沥青处理,得到脱油沥青和脱沥青油;第三加氢单元,该第三加氢单元与所述溶剂脱沥青单元保持流体连通,且该第三加氢单元为固定床加氢单元,用于将来自所述溶剂脱沥青单元的脱沥青油在其中进行加氢反应;DCC单元,该DCC单元与所述第三加氢单元保持流体连通,用于将所述第三加氢单元中获得的液相流出物在其中进行反应以得到丙烯、LCO、HCO和油浆;第四加氢单元,该第四加氢单元与所述DCC单元保持流体连通,用于将所述DCC单元中获得的油浆在其中进行脱金属反应以得到脱金属后油浆;第一加氢单元,该第一加氢单元为固定床加氢单元或移动床加氢单元,所述第一加氢单元与所述DCC单元、所述第四加氢单元和所述溶剂脱沥青单元保持流体连通,用于将来自所述第四加氢单元的脱金属后油浆和/或来自所述DCC单元的油浆与来自所述溶剂脱沥青单元的脱油沥青在其中进行转化反应;分离单元,该分离单元与所述第一加氢单元和所述DCC单元分别保持流体连通,用于将来自所述第一加氢单元的液相流出物在其中进行分馏,以及能够将该分离单元中所得的第一轻组分循环回所述DCC单元中;第二反应单元,该第二反应单元与所述分离单元保持流体连通,用于将由所述分离单元中获得的第一轻组分在其中进行反应,所述第二反应单元选自加氢裂化单元、催化裂化单元和柴油加氢提质单元中的至少一种;延迟焦化单元,该延迟焦化单元与所述分离单元保持流体连通,用于将由所述分离单元中获得的第一重组分在其中进行反应以得到选自焦化汽油、焦化柴油、焦化蜡油和低硫石油焦中的至少一种产物。
- 根据权利要求46所述的***,其中,所述DCC单元与所述溶剂脱沥青单元保持流体连通,用于将所述DCC单元中获得的油浆循环回所述溶剂脱沥青单元中进行溶剂脱沥青处理。
- 一种加工富芳馏分油的***,其特征在于,该***中包括:第五反应单元,该第五反应单元用于将富芳馏分油在其中进行加氢饱和和分馏以得到第二轻组分和第二重组分;第一反应单元,该第一反应单元为固定床加氢单元且与所述第五反应单元保持流体连通,用于将脱油沥青和含有来自所述第五反应单元的第二重组分的含芳烃物流在其中进行加氢反应;分离单元,该分离单元与所述第一反应单元保持流体连通,用于将来自所述第一反应单元的液相产物在其中进行分馏;第二反应单元,该第二反应单元与所述分离单元保持流体连通,用于将由所述分离单元中获得的第一轻组分在其中进行反应,所述第二反应单元选自加氢裂化单元、催化裂化单元和柴油加氢提质单元中的至少一种;延迟焦化单元,该延迟焦化单元与所述分离单元保持流体连通,用于将由所述分离单元中获得的第一重组分在其中进行反应以得到选自焦化汽油、焦化柴油、焦化蜡油和低硫石油焦中的至少一种产物。
- 根据权利要求48所述的***,其中,所述延迟焦化单元与所述第一反应单元保持流体连通,用于将所述延迟焦化单元中获得的所述焦化柴油和/或所述焦化蜡油循环回所述第一反应单元中作为至少部分所述含芳烃物流。
- 根据权利要求48所述的***,其中,该***中还包括溶剂脱沥青单元,该溶剂脱沥青单元与所述第一反应单元保持流体连通,用于将重油原料在其中进行溶剂脱沥青处理,并将所述溶剂脱沥青处理 后得到的脱油沥青引入至所述第一反应单元中。
- 一种加工重质原料油和富芳馏分油的***,其特征在于,该***中包括:溶剂脱沥青单元,该溶剂脱沥青单元用于将重质原料油在其中进行溶剂脱沥青处理,得到脱油沥青和脱沥青油;第六加氢单元,该第六加氢单元与所述溶剂脱沥青单元保持流体连通,且该第六加氢单元为固定床加氢单元,用于将来自所述溶剂脱沥青单元的脱沥青油在其中进行加氢反应;DCC单元,该DCC单元与所述第六加氢单元保持流体连通,用于将所述第六加氢单元中获得的液相流出物在其中进行反应以得到丙烯、LCO、HCO和油浆;第五加氢单元,该第五加氢单元与所述DCC单元保持流体连通,用于将含有所述LCO和/或所述HCO的富芳馏分油在其中进行加氢饱和和分馏以得到第二轻组分和第二重组分;第一反应单元,该第一反应单元为固定床加氢单元且与所述第五加氢单元和所述溶剂脱沥青单元分别保持流体连通,用于将来自所述溶剂脱沥青单元的脱油沥青和含有来自所述第五加氢单元的第二重组分的含芳烃物流在其中进行加氢反应;分离单元,该分离单元与所述第一反应单元和所述DCC单元分别保持流体连通,用于将来自所述第一反应单元的液相产物在其中进行分馏,以及能够将该分离单元中所得的第一轻组分循环回所述DCC单元中;第二反应单元,该第二反应单元与所述分离单元保持流体连通,用于将由所述分离单元中获得的第一轻组分在其中进行反应,所述第二反应单元选自加氢裂化单元、催化裂化单元和柴油加氢提质单元中的至少一种;延迟焦化单元,该延迟焦化单元与所述分离单元保持流体连通,用于将由所述分离单元中获得的第一重组分在其中进行反应以得到选自焦化汽油、焦化柴油、焦化蜡油和低硫石油焦中的至少一种产物。
- 根据权利要求51所述的***,其中,所述延迟焦化单元与所述第五加氢单元保持流体连通,用于将所述延迟焦化单元中获得的所述焦化柴油和/或所述焦化蜡油循环回所述第五加氢单元中。
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CN201911054170.7A CN112745951B (zh) | 2019-10-31 | 2019-10-31 | 一种加工富芳馏分油的方法和*** |
CN201911053430.9A CN112745947B (zh) | 2019-10-31 | 2019-10-31 | 一种加工重质原料油的方法和*** |
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CN108546565A (zh) * | 2018-04-08 | 2018-09-18 | 中石化(洛阳)科技有限公司 | 重油延迟焦化方法及装置 |
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CN1654603A (zh) * | 2004-02-13 | 2005-08-17 | 中国石油化工股份有限公司 | 一种劣质重、渣油的转化方法 |
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CN108546565A (zh) * | 2018-04-08 | 2018-09-18 | 中石化(洛阳)科技有限公司 | 重油延迟焦化方法及装置 |
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