WO2020248932A1 - 阀门消音器及其电子膨胀阀 - Google Patents

阀门消音器及其电子膨胀阀 Download PDF

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Publication number
WO2020248932A1
WO2020248932A1 PCT/CN2020/094899 CN2020094899W WO2020248932A1 WO 2020248932 A1 WO2020248932 A1 WO 2020248932A1 CN 2020094899 W CN2020094899 W CN 2020094899W WO 2020248932 A1 WO2020248932 A1 WO 2020248932A1
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WIPO (PCT)
Prior art keywords
valve
outlet
inlet
silencer
electronic expansion
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Application number
PCT/CN2020/094899
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English (en)
French (fr)
Inventor
贺宇辰
冯晶
Original Assignee
浙江盾安人工环境股份有限公司
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Application filed by 浙江盾安人工环境股份有限公司 filed Critical 浙江盾安人工环境股份有限公司
Priority to JP2021551751A priority Critical patent/JP7429707B2/ja
Priority to KR1020217038380A priority patent/KR102630724B1/ko
Publication of WO2020248932A1 publication Critical patent/WO2020248932A1/zh

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K47/00Means in valves for absorbing fluid energy
    • F16K47/02Means in valves for absorbing fluid energy for preventing water-hammer or noise
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K1/00Lift valves or globe valves, i.e. cut-off apparatus with closure members having at least a component of their opening and closing motion perpendicular to the closing faces
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K1/00Lift valves or globe valves, i.e. cut-off apparatus with closure members having at least a component of their opening and closing motion perpendicular to the closing faces
    • F16K1/32Details
    • F16K1/34Cutting-off parts, e.g. valve members, seats
    • F16K1/36Valve members
    • F16K1/38Valve members of conical shape
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K27/00Construction of housing; Use of materials therefor
    • F16K27/02Construction of housing; Use of materials therefor of lift valves
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02BCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
    • Y02B30/00Energy efficient heating, ventilation or air conditioning [HVAC]
    • Y02B30/70Efficient control or regulation technologies, e.g. for control of refrigerant flow, motor or heating

Definitions

  • This application relates to the technical field of refrigeration equipment, in particular to valve silencers and electronic expansion valves.
  • Valves are the control components in the fluid piping system, which play the role of throttling and pressure reduction, opening and closing, and flow adjustment. They are usually used in piping systems such as refrigeration systems and heating systems.
  • a valve silencer including a body.
  • the main body has a liquid inlet side and a liquid outlet side opposite to each other, a plurality of through holes are opened on the main body, and the through holes connect the liquid inlet side and the liquid outlet side, and the plurality of through holes are opposite to each other.
  • the axis of the main body is inclined in a clockwise direction or inclined in a counterclockwise direction.
  • the medium is blocked when it encounters the valve muffler, and is divided into multiple strands when flowing through the valve muffler.
  • the through holes are arranged obliquely with respect to the axis of the body, and the inclination direction of each through hole is the same, so that the medium passing through the valve muffler is in a rotating state through the drainage of the through hole, so that the medium enters and exits. After the liquid side is further mixed, bubbles with larger diameters are eliminated, and the size of the bubbles is uniform, thereby reducing noise during the flow process and achieving the effect of noise reduction.
  • a plurality of the through holes are evenly distributed along the circumferential direction of the body, and each of the through holes is arranged spirally with respect to the axis of the body.
  • the medium can exhibit regular rotation after flowing through the valve muffler, reducing the cross-collision of multiple fluids to control noise.
  • the noise generated by the rotation of the fluid is small, while the violent collision of multiple fluids It will cause the expansion of noise, so when increasing the rotation of the fluid itself to improve the mixing effect, minimize the cross impact between the fluids to suppress the generation of noise.
  • the cross-sectional area of the through hole gradually decreases from the liquid inlet side to the liquid outlet side. In this way, when the medium flows through the through hole, the cross-sectional area of the through hole gradually decreases, which can reduce the resistance of the through hole to the medium.
  • the cross section of the through hole is any one of a circle, an ellipse, a square, a triangle, a trapezoid, or a sector.
  • a tapered protrusion is provided at the center point of the body and on the side facing the liquid inlet side. In this way, when the medium on the liquid inlet side flows to the liquid outlet side, the tapered protrusion plays a role of diversion, so that the flow of the medium is smoother.
  • the thickness of the body ranges from 3 mm to 5 mm. In this way, the flow stroke of the medium in the through hole is increased, thereby enhancing the drainage effect of the through hole on the medium.
  • the application also provides an electronic expansion valve, which includes the valve silencer described above.
  • the valve silencer is provided to eliminate the noise during the operation of the electronic expansion valve, thereby improving the user's comfort.
  • the electronic expansion valve further includes a valve body, an inlet pipe and an outlet pipe, the inlet pipe and the outlet pipe are respectively connected to the valve body, and the valve muffler is arranged on the inlet pipe.
  • the pipe and/or the outlet pipe is close to one end of the valve body.
  • the valve body has an inlet and an outlet, the inlet pipe is connected to the inlet, the outlet pipe is connected to the outlet, and the valve silencer is arranged at the inlet and / Or exit.
  • valve silencer is provided at the inlet and the outlet, and the silencer at the inlet abuts against the end surface of one end of the inlet pipe.
  • the outlet is horn-shaped, and the diameter of the end close to the valve silencer is larger than the diameter of the end far away from the valve silencer. This arrangement reduces the flow resistance of the medium entering the valve muffler.
  • the inlet pipe and/or the outlet pipe are provided with a connecting portion, the connecting portion of the inlet pipe is in interference fit with the inlet, and the connecting portion of the outlet pipe is in interference fit with the outlet. Cooperate. In this way, the firmness of the outlet pipe, the inlet pipe and the valve body can be enhanced.
  • Fig. 1 is a cross-sectional view of an electronic expansion valve in a first embodiment provided by this application;
  • FIG. 3 is a cross-sectional view of the electronic expansion valve in a third embodiment provided by this application.
  • Figure 5 is an enlarged view of A in Figure 1;
  • Figure 6 is an enlarged view of B in Figure 2;
  • FIG. 7 is a schematic structural diagram of the valve muffler in the first embodiment provided by this application.
  • FIG. 8 is a schematic structural diagram of a valve muffler in a second embodiment provided by this application.
  • Fig. 9 is a schematic structural diagram of a valve muffler in a third embodiment provided by this application.
  • FIG. 10 is a schematic structural diagram of a valve muffler in a fourth embodiment provided by this application.
  • 100 represents an electronic expansion valve
  • 110 represents a valve body
  • 111 represents an inlet
  • 112 represents an outlet
  • 113 represents a connecting seat
  • 114 represents an opening
  • 120 represents an inlet pipe
  • 121 represents a connecting part
  • 130 represents an outlet pipe
  • 140 represents a valve silencer
  • 141 142 represents the through hole
  • 143 represents the liquid inlet side
  • 144 represents the liquid outlet side
  • 145 represents the tapered protrusion.
  • This application provides an electronic expansion valve 100, which is used in a refrigeration system and is installed between the condenser and the evaporator to control the on and off of the pipeline, throttling, and adjust the flow of the medium in the refrigeration system And so on.
  • the electronic expansion valve 100 is applied to a stepless variable capacity (stepless variable frequency) refrigeration system.
  • the electronic expansion valve 100 has a wide range of medium flow adjustment and fast adjustment response, which can well meet the stepless variable capacity refrigeration system. System requirements.
  • the electronic expansion valve 100 may also be used in a constant capacity refrigeration system or other refrigeration systems.
  • the electronic expansion valve 100 includes a valve body 110, an inlet pipe 120, an outlet pipe 130, and a valve silencer 140.
  • the inlet pipe 120 and the outlet pipe 130 are connected to the valve body 110.
  • the valve silencer 140 is used to reduce the temperature of the electronic expansion valve 100. Noise at work.
  • valve body 110 is provided with an inlet 111 and an outlet 112, the inlet pipe 120 is connected to the inlet 111, and the outlet pipe 130 is connected to the outlet 112.
  • the inlet pipe 120 and/or the outlet pipe 130 are respectively provided with a connecting portion 121, the inlet 111 of the valve body 110 is in interference fit with the connecting portion 121 of the inlet pipe 120, and the outlet 112 is in interference fit with the connecting portion 121 of the outlet pipe 130 Moreover, the inlet pipe 120 and the outlet pipe 130 are fixed to the valve body 10 by welding.
  • the valve silencer 140 is arranged at one end of the inlet pipe 120 and/or the outlet pipe 130 close to the valve body 110; of course, the valve silencer 140 can also be arranged at the inlet 111 and/or the outlet 112 of the valve body 110. It can be understood that the medium at the inlet 111 of the electronic expansion valve 100 may be in a gas-liquid mixed state due to insufficient subcooling, or there may be bubbles of different sizes.
  • the valve silencer 140 is installed at the inlet 111 to eliminate the entry valve.
  • the large bubbles in the medium in the body 110 prevent the large bubbles from entering the valve body 110 and breaking and causing noise; while the medium at the outlet 112 of the electronic expansion valve 100, after throttling and depressurization, a part of the medium flashes into a gaseous state to make The medium at the outlet 112 is in a gas-liquid mixed state, and there are bubbles of different sizes in the medium.
  • the valve silencer 140 is provided at the outlet 112, which can effectively eliminate large bubbles and eliminate noise.
  • the setting mode of the valve silencer 140 is flexibly set according to actual needs, and the specific optional setting modes include at least the following:
  • valve silencer 140 is disposed in the outlet 112 of the valve body 110, and the outlet 112 of the valve body 110 is located in the outlet pipe 130;
  • valve silencer 140 is arranged in the valve inlet 111 and the outlet 112.
  • the valve silencer 140 at the inlet 111 is abutted by the inlet pipe 120.
  • fixing the muffler 140 the structure is simple, and the valve muffler 140 in the outlet pipe 130 is arranged in the same manner as in the first embodiment;
  • the valve silencer 140 is arranged at the inlet 111 and the outlet 112 of the valve body 110, and the valve silencer 140 at the inlet 111 is arranged in the inlet pipe 120.
  • the tube wall of the tube 130 shrinks and deforms to fix the valve muffler 140, the valve muffler 140 at the outlet 112 is arranged in the outlet pipe 130, and the valve muffler 140 is fixed by deforming the outlet pipe 130;
  • the valve body 110 is provided with a connecting seat 113, the connecting seat 113 is provided with an outlet 112, the outlet 112 is horn-shaped, and the outlet 112 is close to one end of the valve muffler 140
  • the diameter is larger than the diameter of the end away from the valve muffler 140, and the valve muffler 140 is arranged at the horn-shaped outlet 112.
  • the connecting seat 113 is also provided with an opening 114 communicating with the outlet 112.
  • the opening 114 is in a horn shape.
  • the diameter of the end of the opening 114 close to the valve muffler 140 is smaller than the diameter of the end far away from the valve muffler 140.
  • the medium first flows out through the opening 114 to the outlet 112.
  • the cross-sectional area first gradually decreases and then gradually increases, which can guide the flow of the medium and reduce the resistance to the flow of the medium.
  • the valve muffler 140 includes a body 141 having a liquid inlet side 143 and a liquid outlet side 144 oppositely arranged.
  • the body 141 is provided with a plurality of through holes 142 passing through the body 141.
  • the liquid inlet side 143 is connected to the liquid outlet side 144, and the plurality of through holes 142 are inclined in a clockwise direction or arranged in a counterclockwise direction with respect to the axis of the main body 141.
  • the medium is blocked when it encounters the valve muffler 140, and is divided into multiple strands when flowing through the valve muffler 140.
  • the holes 142 are arranged in a clockwise direction or both in a counterclockwise direction, so that the medium passing through the through hole 142 of the valve muffler 140 rotates through the drainage of the through hole 142, so that the cold medium enters the liquid outlet side 144.
  • the number of large bubbles is reduced, so that the size of the bubbles is evenly distributed, thereby reducing noise in the flow and achieving the effect of noise reduction.
  • the through hole 142 is inclined clockwise or counterclockwise around the axis of the main body 141.
  • the shape of the through hole 142 may be a spiral or an inclined oblique hole. It can be understood that the structure of the through hole 142 is to make the medium form a state of rotation, and the rotation of the medium can be realized by setting it uniformly to tilt clockwise or counterclockwise.
  • the plurality of through holes 142 are evenly distributed along the circumference of the body 141, and each through hole 142 is arranged in a spiral shape relative to the axis of the body 141.
  • the medium flows through the valve muffler 140 and then exhibits regular rotation, which reduces the cross collision of multiple fluids to control noise.
  • the noise generated by the rotation of the fluid is small, and the violent collision of multiple fluids will cause the expansion of the noise. Therefore, when increasing the rotation of the fluid itself to improve the mixing effect, minimize the cross impact between the fluids. Suppress the remaining noise.
  • the cross-sectional area of the through hole 142 gradually decreases, which facilitates the flow of the medium. It can be understood that when the medium flows through the through hole 142, the cross-sectional area of the through hole 142 gradually decreases, which can guide the flow of the medium. If the cross-sectional area of the through hole 142 does not gradually decrease, the cross-sectional area of the through hole 142 The inner wall will form steps, which will block the flow of the medium.
  • the cross section of the through hole 142 is any one of a circle, an ellipse, a square, a triangle, a trapezoid, or a fan shape. It can be understood that the present application does not limit the cross-sectional shape of the through hole 142, as long as the cross-sectional area of the through hole 142 gradually decreases from the liquid inlet side 143 to the liquid outlet side 144.
  • a tapered protrusion 145 is provided at the center point of the body 141 toward the liquid inlet side 143. It can be understood that this arrangement makes the inlet side 143 of the main body 141 form a drainage structure to guide the flow of the medium and make the flow of the medium smoother.
  • the thickness of the main body 141 in the axial direction ranges from 1 mm to 5 mm.
  • the thickness of the body 141 ranges from 3 mm to 5 mm. It can be understood that by increasing the thickness of the main body 141, the thickness of the through hole 142 is also increased, which can enhance the drainage effect of the medium, thereby increasing the rotation of the medium and improving the effect of eliminating large bubbles.
  • valve silencer 140 described above is not limited to being used in the electronic expansion valve 100 provided in this application.
  • the valve silencer 140 can also be used in other valves, such as thermal expansion valves, Solenoid valves, etc., the valve silencer 140 can also be installed in the ball valve in the heating system or in the valves of other piping systems, which can have the effect of silencer.
  • valve silencer 140 This application provides four preferred embodiments of the valve silencer 140:
  • FIG. 7 is a schematic structural diagram of the valve muffler 140 in the first embodiment provided by the application.
  • the cross-section of the through hole 142 is circular, and the cross-section of the through hole 142 is circular.
  • the side 143 to the liquid outlet side 144 gradually decrease.
  • FIG. 8 is a schematic structural diagram of the valve muffler in the second embodiment provided by this application.
  • the cross-section of the through hole 142 is triangular or fan-shaped, and is viewed from the inlet side 143 To the liquid outlet side 144 gradually decreases.
  • FIG. 9 is a schematic structural diagram of the valve muffler 140 in the third embodiment provided by this application.
  • the cross section of the through hole 142 is rectangular and extends from the liquid inlet side 143 to The liquid outlet side 144 gradually decreases.
  • FIG. 10 is a schematic structural diagram of the valve muffler 140 in the fourth embodiment provided by this application.
  • the cross-section of the through hole 142 is rectangular and extends from the liquid inlet side 143 to The liquid outlet side 144 is gradually reduced, and a tapered protrusion 145 is provided at the center of the body 141 for diversion.

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Details Of Valves (AREA)
  • Pipe Accessories (AREA)
  • Lift Valve (AREA)

Abstract

一种阀门消音器(140),包括本体(141),本体(141)具有相对设置的进液侧(143)和出液侧(144),本体(141)上开设有多个通孔(142),通孔(142)将进液侧(143)与出液侧(144)连通,且多个通孔(142)相对本体(141)的轴线呈顺时针方向倾斜设置或呈逆时针方向倾斜设置。

Description

阀门消音器及其电子膨胀阀
相关申请
本申请要求2019年6月13日申请的,申请号为201920883988.9,发明名称为“阀门消音器及其电子膨胀阀”的中国专利申请的优先权,其全部内容通过引用结合在本申请中。
技术领域
本申请涉及制冷设备技术领域,特别是涉及阀门消音器以及电子膨胀阀。
背景技术
阀门是流体管路***中的控制部件,起到节流降压、启闭、调节流量等作用,通常应用于制冷***、采暖***等管路***中。
一般的阀门在工作状态中,当阀门内的介质为气液混合状态时,介质中往往存在较大的气泡,大气泡在流动的过程中会发生破裂,容易出现噪音。
发明内容
根据本申请的各种实施例,提供一种阀门消音器,包括:本体。
所述本体具有相对设置的进液侧和出液侧,所述本体上开设有多个通孔,所述通孔将所述进液侧与出液侧连通,且多个所述通孔相对所述本体的轴线呈顺时针方向倾斜设置或呈逆时针方向倾斜设置。
上述阀门消音器,通过在所述本体上设置多个通孔,使得介质在遇到所述阀门消音器时被阻滞,在流过所述阀门消音器时被分隔为多股,将多个 通孔相对所述本体的轴线倾斜设置,且每个所述通孔的倾斜方向一致,使得通过所述阀门消音器的介质经过所述通孔的引流而呈现旋转状态,从而使介质在进入出液侧后进一步混合,消除直径较大的气泡,使气泡的大小均匀,从而在流动过程中减小噪音,达到消音的效果。
在其中一个实施例中,多个所述通孔沿所述本体的周向均匀分布,且每个所述通孔均相对所述本体的轴线呈螺旋状设置。如此,介质流过所述阀门消音器后能够呈现规则的旋转,减小多股流体的交叉碰撞,以控制噪音,需要说明的是流体的旋转产生的噪音较小,而多股流体的剧烈冲撞则会导致噪音的扩大,故而在提高流体本身的旋转以提高混合效果时,尽量减小流体之间的交叉冲击,可抑制噪音的产生。
在其中一个实施例中,从所述进液侧至所述出液侧,所述通孔的横截面积逐渐减小。如此,在介质流过所述通孔时,所述通孔的横截面积逐渐减小,能够减小所述通孔对介质的阻滞。
在其中一个实施例中,所述通孔的横截面为圆形、椭圆形、方形、三角形、梯形或扇形中的任意一种。
在其中一个实施例中,所述本体的中心点处且朝向所述进液侧的一面设置有锥形突起部。如此,所述进液侧的介质在向所述出液侧流动时,所述锥形突起部起到导流作用,使介质的流动更顺畅。
在其中一个实施例中,所述本体的厚度范围在3毫米至5毫米之间。如此,介质在所述通孔内的流动行程增加,从而加强所述通孔对介质的引流效果。
本申请还提供一种电子膨胀阀,包括上述的阀门消音器。
上述的电子膨胀阀,通过设置所述阀门消音器,以消除电子膨胀阀在 工作过程中的噪音,从而提高用户的使用舒适度。
在其中一个实施例中,所述电子膨胀阀还包括阀体、进管及出管,所述进管及所述出管分别连接于所述阀体,所述阀门消音器设置于所述进管和/或所述出管靠近所述阀体的一端。如此,若进入所述阀体前的介质中也存在大小不一的气泡,将所述阀门消音器设置于进管,消除进入阀体前的介质中的大气泡,减少噪音;同时,介质经所述电子膨胀阀的节流,部分介质会气化,将所述阀门消音器设置于出管处,能够消除介质中的大气泡。
在其中一个实施例中,所述阀体具有进口与出口,所述进管连接于所述进口处,所述出管连接于所述出口处,所述阀门消音器设置于所述进口处和/或出口处。
在其中一个实施例中,所述阀门消音器设于所述进口处及所述出口处,位于所述进口处的所述消音器抵靠于所述进管一端的端面。如此设置,结构简单。
在其中一个实施中,所述出口呈喇叭形,且靠近所述阀门消音器的一端的直径大于远离所述阀门消音器的一端的直径。如此设置,减少介质进入所述阀门消音器的流动阻力。
在其中一个实施中,所述进管和/或所述出管设有连接部,所述进管的连接部与所述进口过盈配合,所述出管的连接部与所述出口过盈配合。如此,能够加强所述出管与所述进管与所述阀体的牢固性。
附图说明
为了更好地描述和说明这里公开的那些发明的实施例和/或示例,可以参考一幅或多幅附图。用于描述附图的附加细节或示例不应当被认为是对所 公开的发明、目前描述的实施例和/或示例以及目前理解的这些发明的最佳模式中的任何一者的范围的限制。
图1为本申请提供的第一种实施方式中的电子膨胀阀的剖视图;
图2为本申请提供的第二种实施方式中的电子膨胀阀的剖视图;
图3为本申请提供的第三种实施方式中的电子膨胀阀的剖视图;
图4为本申请提供的第四种实施方式中的电子膨胀阀的剖视图;
图5为图1中的A处的放大视图;
图6为图2中的B处的放大视图;
图7为本申请提供的第一种实施方式中的阀门消音器的结构示意图;
图8为本申请提供的第二种实施方式中的阀门消音器的结构示意图;
图9为本申请提供的第三种实施方式中的阀门消音器的结构示意图;
图10为本申请提供的第四种实施方式中的阀门消音器的结构示意图。
附图中标号的含义为:
100表示电子膨胀阀;110表示阀体;111表示进口;112表示出口;113表示连接座;114表示开口;120表示进管;121表示连接部;130表示出管;140表示阀门消音器;141表示本体;142表示通孔;143表示进液侧;144表示出液侧;145表示锥形突起部。
具体实施方式
为了便于理解本申请,下面将对本申请进行更全面的描述。但是,本申请可以以许多不同的形式来实现,并不限于本文所描述的实施例。相反地,提供这些实施例的目的是使对本申请的公开内容的理解更加透彻全面。
需要说明的是,当元件被称为“固定于”另一个元件,它可以直接在另一 个元件上或者也可以存在居中的元件。当一个元件被认为是“连接”另一个元件,它可以是直接连接到另一个元件或者可能同时存在居中元件。
除非另有定义,本文所使用的所有的技术和科学术语与属于本申请的技术领域的技术人员通常理解的含义相同。本文中在申请的说明书中所使用的术语只是为了描述具体的实施例的目的,不是旨在于限制本申请。
本申请提供一种电子膨胀阀100,该电子膨胀阀100用于制冷***中,并安装于冷凝器和蒸发器之间,起到控制管路通断、节流、调节制冷***中介质的流量等作用。在本实施例中,电子膨胀阀100应用于无级变容量(无级变频)制冷***中,电子膨胀阀100调节介质流量的范围宽,调节反应快,能够很好地满足无级变容量制冷***的要求。在其他实施中,电子膨胀阀100还可用于定容量制冷***或者其他制冷***中。
具体的,电子膨胀阀100包括阀体110、进管120、出管130以及阀门消音器140,进管120和出管130连接于阀体110,阀门消音器140用以降低电子膨胀阀100在工作中的噪音。
需要解释的是,阀体110上开设有进口111以及出口112,进管120连接于进口111处,出管130连接于出口112处。
优选的,进管120和/或出管130上分别具有连接部121,阀体110的进口111与进管120的连接部121过盈配合,出口112与出管130的连接部121过盈配合,并且,进管120与出管130通过焊接固定于阀体10上。
优选的,阀门消音器140设置于进管120和/或出管130靠近阀体110的一端;当然,阀门消音器140也可以设置于阀体110的进口111和/或出口112处。可以理解,在电子膨胀阀100的进口111的介质可能因过冷不彻底而呈气液混合状态,也可能存在大小不一的气泡,将阀门消音器140设置于进 口111处,能够消除进入阀体110内的介质中的大气泡,防止大气泡进入阀体110内发生破裂而发出噪音;而电子膨胀阀100出口112处介质,经过节流降压后,一部分介质闪发成气态,以使出口112处的介质为气液混合状态,介质内存在大小不一的气泡,阀门消音器140设于出口112处,能够有效消除大气泡,消除噪音。
阀门消音器140设置方式根据实际需要灵活设置,具体可选的设置方式至少包括如下所述:
如图1所示,在第一种实施方式中,阀门消音器140设置于阀体110的出口112内,阀体110的出口112位于出管130内;
如图2所示,在第二种实施方式中,阀门消音器140设置于阀门进口111以及出口112内,作为一种优选的连接方式,进口111处的阀门消音器140被进管120抵接,从而将消音器140固定,结构简单,出管130内的阀门消音器140与第一种实施方式中的设置方式相同;
如图3所示,在第三种实施方式中,阀门消音器140设置于阀体110的进口111以及出口112处,且进口111处的阀门消音器140设置于进管120内,通过使出管130管壁收缩变形以固定阀门消音器140,出口112处的阀门消音器140设置于出管130内,通过使出管130变形以固定阀门消音器140;
如图4所示,在第四种实施方式中,所述阀体110上设置有连接座113,连接座113开设有出口112,出口112呈喇叭形,出口112靠近阀门消音器140的一端的直径大于远离阀门消音器140的一端的直径,阀门消音器140设置于喇叭形的出口112处。
连接座113还开设有开口114,开口114与出口112连通,开口114呈喇叭形,开口114靠近阀门消音器140的一端的直径小于远离阀门消音器140 的一端的直径。
可以理解,介质先经过开口114流出至出口112,介质在流动过程中,横截面积先是逐渐减少,再逐渐增大,对于介质的流动起到导向作用,能够减少介质流动的阻力。
如图7至10所示,阀门消音器140包括本体141,本体141具有相对设置的进液侧143和出液侧144,本体141上开设有多个贯穿本体141的通孔142,通孔142将进液侧143与出液侧144连通,且多个通孔142相对本体141的轴线呈顺时针方向倾斜设置或呈逆时针方向倾斜设置。
可以理解的是,通过在本体141上设置多个通孔142,使得介质在遇到阀门消音器140时被阻滞,且在流过阀门消音器140时被分隔为多股,将多个通孔142设置为均呈顺时针方向或均呈逆时针方向的倾斜状,使得通过阀门消音器140的通孔142的介质通过通孔142的引流而旋转,从而使冷介质在进入出液侧144后进一步混合,减少大气泡的数量,使得气泡大小均匀分布,从而在流动中减小噪音,达到消音的效果。
值得一提的是,通孔142围绕本体141的轴线均呈顺时针方向或逆时针方向倾斜的结构,具体而言,通孔142的形状可以是螺旋状的,也可以是倾斜的斜孔。可以理解的是,设置通孔142的结构是为了使介质形成旋转的状态,统一的设置为顺时针或逆时针倾斜即可实现介质的旋转。
优选的,多个通孔142沿着本体141的周向均匀分布,且每个通孔142均相对本体141的轴线呈螺旋状设置。
如此设置,使得介质流过阀门消音器140后呈现规则的旋转,减小多股流体的交叉碰撞,以控制噪音。需要说明的是流体的旋转产生的噪音较小,而多股流体的剧烈冲撞则会导致噪音的扩大,故而在提高流体本身的旋转以 提高混合效果时,尽量减小流体之间的交叉冲击可抑制其余噪音的产生。
优选的,从进液侧143至出液侧144,通孔142的横截面积逐渐减小,利于介质的流动。可以理解,在介质流过通孔142时,通孔142的横截面积逐渐减少,能够对于介质的流动起到导向作用,若通孔142的横截面积是非逐渐减少的,则通孔142的内壁会形成台阶,对介质的流动产生阻滞。
优选的,通孔142的横截面为圆形、椭圆形、方形、三角形、梯形或扇形中的任意一种。可以理解的是,本申请并不对于通孔142的横截面的形状加以限制,只要从进液侧143至出液侧144,通孔142的横截面积逐渐减小即可。
请参见图10,优选的,本体141的中心点处朝向进液侧143方向设置有锥形突起部145。可以理解,如此设置,使本体141进液侧143形成引流结构,导向介质的流动,使介质的流动更顺畅。
优选的,本体141沿轴线方向的厚度范围在1毫米至5毫米之间。
进一步的,本体141的厚度范围在3毫米至5毫米之间。可以理解的是,通过增加本体141的厚度,通孔142的厚度也随之加大,能够加强对于介质的引流效果,从而增加介质的旋转,提高对大气泡的消除效果。
可以理解的是,上述阀门消音器140并不限于使用在本申请提供的电子膨胀阀100中,阀门消音器140还可应用于在别的阀门中,例如设置于制冷***中的热力膨胀阀、电磁阀中等,阀门消音器140还可设于供暖***中的球阀中或其他管路***的阀门中均可起到消音的效果。
本申请提供优选的四种阀门消音器140的实施方式:
如图7所示,图7为申请提供的第一种实施方式中的阀门消音器140的结构示意图,在本实施例多中,为申请通孔142的横截面呈圆形,且从进 液侧143至出液侧144逐渐减小。
如图8所示,图8为本申请提供的第二种实施方式中的阀门消音器的结构示意图,在本实施例中,通孔142的横截面呈三角形或扇形,且从进液侧143至出液侧144逐渐减小。
如图9所示,图9为本申请提供的第三种实施方式中的阀门消音器140的结构示意图,在本实施例中,通孔142的横截面呈矩形,且从进液侧143至出液侧144逐渐减小。
如图10所示,图10为本申请提供的第四种实施方式中的阀门消音器140的结构示意图,在本实施例中,通孔142的横截面为矩形,且从进液侧143至出液侧144逐渐减小,在本体141的中心处设置有锥形突起部145,以进行导流。
以上所述实施例的各技术特征可以进行任意的组合,为使描述简洁,未对上述实施例中的各个技术特征所有可能的组合都进行描述,然而,只要这些技术特征的组合不存在矛盾,都应当认为是本说明书记载的范围。
以上所述实施例仅表达了本申请的几种实施方式,其描述较为具体和详细,但并不能因此而理解为对申请专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本申请构思的前提下,还可以做出若干变形和改进,这些都属于本申请的保护范围。因此,本申请专利的保护范围应以所附权利要求为准。

Claims (12)

  1. 一种阀门消音器,其特征在于,所述阀门消音器包括本体,所述本体具有相对设置的进液侧和出液侧,所述本体上开设有多个通孔,所述通孔将所述进液侧与出液侧连通,且多个所述通孔相对所述本体的轴线呈顺时针方向倾斜设置或呈逆时针方向倾斜设置。
  2. 根据权利要求1所述的阀门消音器,其特征在于,多个所述通孔沿所述本体的周向均匀分布,且每个所述通孔均相对所述本体的轴线呈螺旋状设置。
  3. 根据权利要求1所述的阀门消音器,其特征在于,从所述进液侧至所述出液侧,所述通孔的横截面积逐渐减小。
  4. 根据权利要求1所述的阀门消音器,其特征在于,所述通孔的横截面呈圆形、椭圆形、方形、三角形、梯形或扇形中的任意一种。
  5. 根据权利要求1所述的阀门消音器,其特征在于,所述本体的中心点处且朝向所述进液侧的一面设置有锥形突起部。
  6. 根据权利要求5所述的阀门消音器,其特征在于,所述本体的厚度范围在3毫米至5毫米之间。
  7. 一种电子膨胀阀,其特征在于,包括上述权利要求1至6中任意一项所述阀门消音器。
  8. 根据权利要求7所述的电子膨胀阀,其特征在于,所述电子膨胀阀还包括阀体、进管及出管,所述进管及所述出管分别连接于所述阀体,所述阀门消音器设置于所述进管和/或所述出管靠近所述阀体的一端。
  9. 根据权利要求8所述的电子膨胀阀,其特征在于,所述阀体具有进口与出口,所述进管连接于所述进口处,所述出管连接于所述出口处,所述阀门消音器设置于所述进口处和/或出口处。
  10. 根据权利要求9所述的电子膨胀阀,其特征在于,所述阀门消音器设于所述进口处及所述出口处,位于所述进口处的所述消音器抵靠于所述进管一端的端面。
  11. 根据权利要求10所述的电子膨胀阀,其特征在于,所述出口呈喇叭形,且靠近所述阀门消音器的一端的直径大于远离所述阀门消音器的一端的直径。
  12. 根据权利要求9所述的电子膨胀阀,其特征在于,所述进管和/或所述出管设有连接部,所述进管的连接部与所述进口过盈配合,所述出管的连接部与所述出口过盈配合。
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