WO2019047720A1 - 流体控制组件 - Google Patents

流体控制组件 Download PDF

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Publication number
WO2019047720A1
WO2019047720A1 PCT/CN2018/101904 CN2018101904W WO2019047720A1 WO 2019047720 A1 WO2019047720 A1 WO 2019047720A1 CN 2018101904 W CN2018101904 W CN 2018101904W WO 2019047720 A1 WO2019047720 A1 WO 2019047720A1
Authority
WO
WIPO (PCT)
Prior art keywords
sub
mounting
channel
control assembly
fluid control
Prior art date
Application number
PCT/CN2018/101904
Other languages
English (en)
French (fr)
Inventor
叶佳斌
吕宙
邹江
吕钢
Original Assignee
杭州三花研究院有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from CN201710810786.7A external-priority patent/CN109489313B/zh
Priority claimed from CN201721406768.4U external-priority patent/CN208186924U/zh
Application filed by 杭州三花研究院有限公司 filed Critical 杭州三花研究院有限公司
Priority to KR1020207009518A priority Critical patent/KR102262318B1/ko
Priority to US16/644,715 priority patent/US11300336B2/en
Priority to JP2020514174A priority patent/JP6870153B2/ja
Priority to EP18853052.1A priority patent/EP3683522B1/en
Publication of WO2019047720A1 publication Critical patent/WO2019047720A1/zh

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25BREFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B41/00Fluid-circulation arrangements
    • F25B41/20Disposition of valves, e.g. of on-off valves or flow control valves
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25BREFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B41/00Fluid-circulation arrangements
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28DHEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
    • F28D9/00Heat-exchange apparatus having stationary plate-like or laminated conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall
    • F28D9/0031Heat-exchange apparatus having stationary plate-like or laminated conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall the conduits for one heat-exchange medium being formed by paired plates touching each other
    • F28D9/0043Heat-exchange apparatus having stationary plate-like or laminated conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall the conduits for one heat-exchange medium being formed by paired plates touching each other the plates having openings therein for circulation of at least one heat-exchange medium from one conduit to another
    • F28D9/005Heat-exchange apparatus having stationary plate-like or laminated conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall the conduits for one heat-exchange medium being formed by paired plates touching each other the plates having openings therein for circulation of at least one heat-exchange medium from one conduit to another the plates having openings therein for both heat-exchange media
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F27/00Control arrangements or safety devices specially adapted for heat-exchange or heat-transfer apparatus
    • F28F27/02Control arrangements or safety devices specially adapted for heat-exchange or heat-transfer apparatus for controlling the distribution of heat-exchange media between different channels
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F9/00Casings; Header boxes; Auxiliary supports for elements; Auxiliary members within casings
    • F28F9/02Header boxes; End plates
    • F28F9/0246Arrangements for connecting header boxes with flow lines
    • F28F9/0251Massive connectors, e.g. blocks; Plate-like connectors
    • F28F9/0253Massive connectors, e.g. blocks; Plate-like connectors with multiple channels, e.g. with combined inflow and outflow channels
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25BREFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B2500/00Problems to be solved
    • F25B2500/27Problems to be solved characterised by the stop of the refrigeration cycle
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28DHEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
    • F28D21/00Heat-exchange apparatus not covered by any of the groups F28D1/00 - F28D20/00
    • F28D2021/0019Other heat exchangers for particular applications; Heat exchange systems not otherwise provided for
    • F28D2021/0068Other heat exchangers for particular applications; Heat exchange systems not otherwise provided for for refrigerant cycles

Definitions

  • the present invention relates to the field of fluid heat exchange, and more particularly to a fluid control assembly.
  • a fluid heat exchange device In a refrigeration system, a fluid heat exchange device is generally required.
  • One medium in the fluid heat exchange device is a refrigerant, and the refrigerant can exchange heat in the fluid heat exchange device.
  • the refrigerant In the refrigeration system, the refrigerant is exchanged for fluid according to system requirements.
  • the flow direction of the thermal equipment is certain, but the refrigerant recirculation phenomenon is easy to exist in the case of the compressor being turned on or off, etc. Therefore, how to provide a fluid control component with a constant flow is a technical problem that needs to be solved at present.
  • a fluid control assembly includes a heat exchange core and a mounting block, the heat exchange core including a fluid flow passage; the fluid flow passage including a first passage and a second passage; the mounting block and the heat exchange core
  • the body mounting is fixed, the mounting block includes a first mounting hole and a second mounting hole, the first mounting hole is in communication with the first hole, and the second mounting hole is in communication with the second hole;
  • the fluid control assembly includes a spool member, at least a portion of the spool member being located in the first mounting bore, the mounting block including a wall portion forming the first mounting bore, the spool member being capable of At least partially sealing the wall portion;
  • the first mounting channel includes a first sub-channel and a second sub-channel, the first sub-channel being relatively adjacent to the first channel, the second sub-channel being relatively far from the a first tunnel,
  • the fluid control assembly includes a communication hole, the communication hole is located between the first sub-channel and the second sub-channel, and the fluid circulation channel includes the second channel, the first channel, a first sub-channel, a communication hole, and a second sub-channel,
  • the valve core member includes a core body, and the core body operates under a pressure difference between the first sub-channel and the second sub-channel, when the valve core member When in the valve open state, the first sub-channel communicates with the second sub-channel through the communication hole, and when the valve core member is in a closed state, the
  • the above technical solution includes a heat exchange core body, a mounting block and a valve core member, at least part of which is located at a first mounting hole of the mounting block, and the valve core member can be sealed with a wall portion of the first mounting hole of the mounting block, such that
  • the fluid control assembly includes a fluid flow passage including a first interface, a second passage, a first passage, a first sub-channel, a communication hole, a second sub-channel, and a second interface, due to the core of the spool member
  • the sub-channel and the second sub-channel are operated under a pressure difference, and the first sub-channel is in communication or non-communication with the second sub-channel, so that the flow direction of the fluid circulation channel of the fluid control component is constant.
  • FIG. 1 is a schematic perspective view of an embodiment of the present invention
  • Figure 2 is a schematic cross-sectional view of the structure shown in Figure 1;
  • Figure 3 is a partial exploded view of the structure shown in Figure 1;
  • Figure 4 is a schematic cross-sectional view showing another embodiment
  • Figure 5 is an enlarged schematic view of a portion A shown in Figure 4.
  • Figure 6 is a schematic structural view of the first fixing member shown in Figure 4.
  • Figure 7 is a schematic cross-sectional view showing a partial structure of another embodiment
  • Figure 8 is an enlarged schematic view showing another embodiment of the present invention in the position A shown in Figure 4;
  • Figure 9 is a schematic structural view of the first fixing member shown in Figure 8.
  • Figure 10 is a partial cross-sectional view showing still another embodiment of the present invention.
  • Figure 11 is a partial cross-sectional view showing still another embodiment of the present invention.
  • Figure 12 is a partial cross-sectional view showing still another embodiment of the present invention.
  • Figure 13 is a partial cross-sectional view showing another embodiment of the present invention.
  • Figure 14 is a schematic structural view of the valve core member shown in Figure 4.
  • Figure 15 is a top plan view of the core shown in Figure 4, in order to more clearly highlight the structure of the flow hole, omitting the structure of the boss;
  • Figure 16 is a schematic structural view of another embodiment of the present invention.
  • Figure 17 is a schematic cross-sectional view showing the structure shown in Figure 16.
  • FIG. 1 illustrates a structural view of a fluid control assembly that can be applied to a vehicle air conditioning system or a vehicle thermal management system, the fluid control assembly 10 including a heat exchange core 1.
  • the mounting block 2 and the valve core member 3, the heat exchange core body 1 and the mounting block 2 are welded and fixed, and the valve core member 3 and the mounting block 2 are limitedly disposed.
  • the fluid control assembly 10 includes a first interface 101 and a second interface 102 from which fluid can enter, after heat exchange within the fluid control assembly 10, exits from the second interface 102; when the fluid control assembly 10 is applied to the system At the time, a compressor is disposed downstream of the fluid control assembly 10, and when recirculation occurs with the compressor turned on and off, the fluid control assembly 10 can intercept fluid entering from the second interface 102 into the interior of the fluid control assembly 10 such that the fluid The fluid flow direction of the control assembly 10 is the first interface 101 to the second interface 102.
  • the heat exchange core 1 includes a plurality of plates, and the plate includes a first plate and a second plate.
  • the first plate and the second plate are alternately stacked in sequence to form a first flow passage 11 and a second flow passage 14. Except for the two most slabs, most of the slabs are part of the first flow passage 11 and the other side is part of the second flow passage 14, such as a first slab and adjacent to the slab.
  • One of the two second sheets forms a portion of the first flow passage 11, and the other second sheet forms a portion of the second flow passage 14, the first flow passage 11 and the second flow passage 14 are not in communication .
  • the heat exchange core 1 includes a first tunnel 12 and a second tunnel 13, wherein the first tunnel 12 and the second tunnel 13 communicate with the first flow passage 11.
  • the first circulation passage 11 may also be referred to as a fluid circulation passage, the fluid in the first circulation passage 11 may be a refrigerant, and the fluid in the second circulation passage 14 may be a coolant.
  • the heat exchange core 1 may also include a plurality of flow passages, such as three or four or the others.
  • the fluid control assembly 10 includes a spool member 3, at least a portion of which is located in the first mounting bore 21, and the first mounting bore 21 includes a first sub-passage 211 and a second sub-passage 212, the first sub-channel 211 being relatively adjacent a first tunnel 12, the first sub-channel 211 is in communication with the first tunnel 12, the second sub-channel 212 is relatively far from the first tunnel 12, the valve core member 3 includes a core, and the core is in the core
  • the first sub-channel 211 and the second sub-channel 212 operate under a pressure difference, and the fluid control assembly 10 includes a valve port through which the first sub-channel 211 passes when the valve element member 3 is in an open state.
  • the second sub-channel 212 is in communication with the second sub-channel 212, and the first sub-channel 211 is not in communication with the second sub-channel 212 when the valve core member 3 is in a closed state.
  • the mounting block 2 includes a first mounting hole 21 and a second mounting hole 21'.
  • the first mounting hole 21 communicates with the first hole 12, and the second mounting hole 21' communicates with the second hole 13; the first mounting hole 21, the second The mounting hole 21' extends through the mounting block 2.
  • the fluid control assembly 10 includes a spool member 3, at least a portion of which is located in the first mounting bore 21, and the first mounting bore 21 includes a first sub-passage 211 and a second sub-passage 212, the first sub-channel 211 being relatively adjacent a first tunnel 12, the first sub-channel 211 is in communication with the first tunnel 12, the second sub-channel 212 is relatively far from the first tunnel 12, and the spool member 3 is unidirectionally or unidirectionally cuts off the first sub-channel 211 and The second sub-channel 212.
  • the term cutoff is not limited to the case where the fluid flow is zero, including the case where the flow within the error range is considered to be zero.
  • the mounting block 2 includes a first limiting portion 222 disposed on the wall portion 22 of the first mounting hole 21, a mounting block engaging portion 223 and a second limiting portion 224, a first limiting portion 222, a mounting block engaging portion 223 and a second portion
  • the limiting portion 224 is integrally disposed.
  • the first limiting portion 222 and the second limiting portion 224 are located at two sides of the mounting block engaging portion 223.
  • the valve core member 3 includes a first end wall portion 315 and a valve core engaging portion 316.
  • the end wall portion 315 is disposed adjacent to or in contact with the first limiting portion 222, the valve core engaging portion 316 and the mounting block engaging portion 223 are engaged with each other, and the valve core engaging portion 316 is sealed with the mounting block engaging portion 223.
  • the second limiting portion 224 is limited to the valve core member 3 or the fluid control assembly 10 includes a first fixing member 4, and the first fixing member 4 and the second limiting portion 224 are limited. In the position setting, the first fixing member 4 and the valve core member 3 are limitedly disposed. In other embodiments, the fluid control assembly 10 includes at least a first fixing member 4 and a second fixing member. The first fixing member 4 and the second limiting portion 224 are disposed in a limited position, and the first fixing member 4 is disposed. The second fixing member and the first limiting portion 222 are disposed in a limited position, and the second fixing member and the first end wall portion 315 are disposed in a limited position.
  • first limiting portion 222 and the second limiting portion 224 in the illustrated embodiment are different, it can be understood that the first limiting portion 222 and the second limiting portion 224 can also be configured. For similar or identical structure.
  • the figures do not illustrate an embodiment in which the first fixing member 4 and the second fixing member are provided, it should be understood that the various embodiments of the first fixing member 4 are equally applicable to the second fixing member.
  • the first limiting portion 222 protrudes toward the center of the first mounting hole 21 with respect to the wall portion 22 of the first mounting hole 21, and the first limiting portion 222 may be in the form of a step or a wall portion.
  • the mounting block engaging portion 223 extends from the first limiting portion 222 to the second limiting portion 224.
  • the mounting block engaging portion 223 includes a flat portion 35, a groove portion 33, and a straight portion 35
  • the spool engagement portion 316 mates, the fluid control assembly 10 includes a seal ring 34 that is disposed with the seal ring 34.
  • the sealing of the valve body fitting portion 316 and the mounting block fitting portion 223 can be achieved by opening a groove in the valve core member 3 for placing the sealing ring, or by forming a groove in the wall portion 22 of the first mounting hole 21 for use. This is achieved by placing a sealing ring.
  • the mounting block 2 is an integrally formed structure, and the integrally formed structure described herein is integrally provided as an integrally processed structure, for example, formed by die casting, injection molding, or demolding.
  • the mounting block engaging portion 223 may be located at a certain position between the first limiting portion 222 and the second limiting portion 224.
  • the positioning portion includes a positioning surface, a positioning line or an locating point, and the positioning refers to a positioning between the first end wall portion/side wall portion and a component to which it is mated.
  • the first limiting portion 222, the mounting block engaging portion 223 and the second limiting portion 224 are integrally disposed, so that the mounting position of the mounting block 2 and the core body are integrally provided, thereby reducing the risk of leakage caused by welding during assembly, and improving the component. Sealing.
  • the fluid control assembly 10 includes a first fixing member 4, and the second limiting portion 224 includes a structure in the form of a slot or a hole, and the first fixing member 4 At least partially located in the second limiting portion 224, the first fixing member 4 includes a circumferential side portion 41 and a side wall portion 42, the valve core member 3 includes a second end wall portion 313, and the second end wall portion 313 is compared with the first end wall
  • the portion 315 is relatively far from the first tunnel 12, and the circumferential side portion 41 of the first fixing member 4 is opposite to the second limiting portion 224, and the circumferential side portion 41 is opposite to the second limiting portion 224 (for clarity)
  • the configuration of the circumferential side portion 41 and the second stopper portion 224 is shown.
  • a gap is provided between the circumferential side portion 41 and the second stopper portion 224.
  • At least a portion of the side wall portion 42 of the first fixing member 4 faces the second end wall portion 313 of the valve core member 3, and at least a portion of the side wall portion 42 abuts or is disposed adjacent to the second end wall portion 313.
  • the adjacent arrangement includes two components in contact with each other or close to each other (ie, the two components do not apply force to each other) or a certain distance between the two components.
  • peripheral side portion 41 abuts against the bottom wall of the slot or hole.
  • at least a portion of the sidewall portion 42 is located in the slot or aperture.
  • the first fixing member 4 is in the form of an annular ring with an opening, i.e., the first fixing member 4 can maintain a certain rigidity at a certain diameter. At least a portion of the circumferential side portion 41 of the first fixing member 4 is opposed to and abuts against the bottom wall portion 2240 of the positioning groove 2241.
  • the first fixing member 4 is in the form of a similar retaining ring, and the second limiting portion 224 includes a positioning groove 2241.
  • the inner diameter of the positioning groove 2241 is larger than the outer diameter of the valve core member 3, and the circumferential side portion of the first fixing member 4 At least a portion of the 41 is opposed to and abuts against the bottom wall portion 2240 of the positioning groove 2241.
  • the mounting block 2 includes a first wall segment 2211 and a second wall segment 2212 disposed on the wall portion 22 of the first mounting tunnel 21, and the second wall segment 2212 connects the first wall segment 2211 with the positioning slot 2241, along the first
  • the wall section 2211 is in the axial direction of the first mounting hole 21 of the positioning groove 2241, and the second wall section 2212 is reduced in diameter relative to the first wall section 2211.
  • the second wall section 2212 includes a first portion 2212a and a second portion, the first portion 2212a is coupled to the positioning slot 2241, and the second portion 2212b is coupled to the first wall segment 2211, between the first portion 2212a and the first mounting aperture 21 axis
  • the distance is smaller than the distance between the bottom wall portion 2240 of the positioning groove 2241 and the axis of the first mounting hole 21.
  • the second limiting portion 224 includes at least two positioning slots 2241
  • the first fixing member 4 ′ includes a body portion 43 and at least two convex portions 44 , and the convex portion 44 Radially disposed on the outer circumference of the main body portion 43, each convex portion 44 and the positioning groove 2241 are engaged with each other, and at least a portion of the convex portion 44 is located at the positioning groove 2241, and the circumferential side portion 41 of the first fixing member 4' is located at the convex portion 44, At least a portion of the side portion 41 is opposite to and abuts against the second limiting portion 224.
  • the side wall portion 42 of the first fixing member 4' includes a first positioning sub-portion 421 and a second positioning sub-portion 422.
  • the first positioning sub-portion portion The 421 is located at the convex portion
  • the second positioning sub-portion 422 is located at the main body portion 43
  • the second positioning sub-portion portion 422 is opposite to the second end wall portion 313 and abuts against the second end portion 422.
  • the first fixing members 4 a , 4 b are in the form of a pin or a pressing plate, and the second limiting portion 224 includes at least two positioning holes 2242 , and the first fixing members 4 a , 4 b .
  • Two or more, at least part of each of the first fixing members 4a, 4b is located in each positioning hole 2242, the first fixing members 4a, 4b include a side wall portion 42, and the side wall portion 42 includes a first positioning sub portion 421 and
  • the second positioning sub-portion 422 is located at the positioning hole 2242, and the second positioning sub-portion 422 is opposite to the second end wall portion 313 and abuts.
  • the portion where the first fixing member 4a, 4b is provided with the second positioning sub-portion 422 may be located outside the valve core member 3 or may be located inside the valve core member 3. .
  • the fluid control assembly 10 further includes a sealing member 5 having at least a portion of the sealing member 5 located at the positioning hole 2242.
  • the positioning hole 2242 is a through hole, and a portion of the first fixing member 4a, 4b is opposite to the second end wall portion 313.
  • the other part of the first fixing members 4a, 4b protrudes into the positioning hole 2242, and the first fixing members 4a, 4b at least partially abut against the sealing member 5, and the sealing member 5 is sealed with the wall portion of the mounting block 2 forming the positioning hole 2242.
  • a seal ring or the like on the outer circumference of the seal. The seals are set to help ensure the tightness of the locating holes and to prevent fluid from leaking there.
  • the second limiting portion 224 includes a threaded section 2243
  • the valve core member 3 includes a second end wall portion 313, and the second end wall portion 313 is compared with the first portion.
  • the end wall portion 315 is relatively far from the first tunnel 12, and the end of the thread segment 2243 is flush with the second end wall portion 313 along the axial direction of the first mounting tunnel 21.
  • the fluid control assembly 10 includes a first fixture 4c having a threaded portion 45 that mates with the threaded section 2243, and
  • the first fixing member 4c includes a side wall portion 42 that abuts against the second end wall portion 313.
  • the mounting block engaging portion 223 includes at least two sub-mating portions 2230, and the second limiting portion 224 is located at the sub-mounting portion Between the mating portions 2230, the second limiting portion 224 includes at least one convex portion 2244 protruding toward a center line direction of the first mounting hole 21, and a bottom portion 2245 of the convex portion 2244 The distance from the center line of the first mounting hole 21 is smaller than the distance between the sub-mating portion 2230 adjacent to the second limiting portion 224 and the center line of the first mounting hole 21.
  • the above embodiment can integrate the valve core member 3 of the check valve to the mounting block 2, which reduces the joint connecting the check valve and the heat exchange core 1 and the attached components, and reduces the production cost and the installation cost.
  • the above-described embodiment is simpler to install, more time-saving, and more reliable in installation, reducing the risk of leakage of the pipe connection, reducing the pressure loss at the additional sealing joint and reducing the possibility of noise generated by the fluid.
  • the fixed arrangement of the valve core member 3 and the mounting block 2 helps to increase the strength of the fluid control assembly 10, and the structure is more compact.
  • the mounting block 2 includes a third wall section disposed on the wall portion 22 of the first mounting tunnel 21, the third wall section being relatively close to the heat exchange core 1, the first wall section 2211 being relatively close to the second interface 102, and the inner diameter of the third wall section It is smaller than the inner diameter of the first wall section 2211, and the inner diameter of the third wall section is larger than the outer diameter of the valve core member 3. Since the mounting block 2 and the heat exchange core 1 are welded and fixed, in order to ensure the structure of the valve core member 3, the spool The assembly of the component 3 takes place after welding, so that the valve core component 3 can be assembled from the second interface 102, contributing to a compact and easy assembly.
  • the valve core member 3 includes a core body 31 and a movable rod assembly 32.
  • the core body 31 is positioned inside the first mounting hole 21, and the movable rod assembly 32 is movable relative to the core body 31.
  • the axial movement wherein the axial direction is defined along the direction in which the first mounting bore 21 extends.
  • the core body 31 includes a communication hole 314.
  • the communication hole 314 is located between the first sub-channel 211 and the second sub-channel 212.
  • the movable rod assembly 32 cooperates with the core body 31 to cut off the communication hole. 314 and the second sub-channel 212 either electrically connect the communication hole 314 and the second sub-channel 212.
  • the core body 31 is provided with a first central through hole 312, and the movable rod assembly 32 extends into the first central through hole 312 and is axially movable relative to the core 31, so that the valve core member 3 is turned on or blocked.
  • the spool member 3 includes a core 31 and a movable rod assembly 32.
  • the core 31 is positioned inside the mounting bore, and the movable rod assembly 32 is axially movable relative to the core 31;
  • the core body 31 is provided with the second end wall portion 313, the first fixing member 4 includes a second central through hole, and the first fixing member is sleeved outside the movable rod assembly 32, and the side wall portion 42 At least partially disposed opposite or adjacent to the second end wall portion 313.
  • the first end wall portion 315 and the valve core fitting portion 316 are disposed on the core body 31.
  • the core body 31 is provided with at least two communication holes 314, and the communication hole 314 is in communication with the first sub-channel 211, and is movable.
  • the rod assembly 32 turns on or blocks the communication hole 314 and the second sub-channel 212.
  • the core 31 includes a base portion 311 including a first side portion 3111 and a second side portion 3112, and a boss portion 317, the first side portion 3111 being relatively adjacent to the port 23, and the second side portion 3112 being opposite Along from the port 23, the convex portion 317 protrudes from the first side portion 3111 of the base portion 311 toward the port 23, and the base portion 311 is disposed to cooperate with the wall portion 22 of the first mounting hole 21.
  • the port 23 belongs to the mounting block, and the port 23 is located at the junction of the heat exchange core 1 and the mounting block 2.
  • the base portion 311 is provided with the communication hole 314.
  • the communication hole 314 extends through the base portion 311, and the communication hole 314 communicates with the first sub-channel 211.
  • the communication hole 314 is distributed around the circumference of the first central through hole 312.
  • the base portion 311 includes a valve port 3140, the valve port 3140 is located at the second side portion 3112 of the base portion 311, and defines a port 3140 that is a port of the communication hole 314, defining a center line of the valve port 3140 and a center of the first central through hole 312 The distance between the lines is D;
  • the movable rod assembly 32 includes a movable rod 321 , an elastic member 322 and a protruding portion 323 .
  • the elastic member 322 and the protruding portion 323 are opposite to each other on both sides of the movable rod 321 and are located at both sides of the core 31 .
  • the elastic member 322 is sleeved on a portion of the movable rod 321 .
  • One end of the elastic member 322 is engaged with the convex portion 317 , and the other end of the elastic member 322 is limited to the end of the movable rod 321 .
  • the elastic member 322 may be compressed or elongated in the axial direction of the movable lever 321, and the movable lever 321 may be movable relative to the core 31.
  • the end of the movable rod 321 includes the end of the movable rod 321 and a position at a distance from the end, and is not limited to the end portion.
  • the first limiting portion 222 and the elastic member 322 are located at the same side position of the valve core member 3, such that the fluid emerging from the heat exchange core 1 exerts a force on the elastic member 322, so that the first sub-channel 211 Communicating with the second sub-passage 212, where the same side position means that the center line of the spool member 3 is on the same side of the center line of the spool member 3, and the center line of the spool member 3 is included along
  • the movable rod assembly 32 includes a retaining spring 324.
  • the movable rod 321 is disposed at an end position of the recess 3211.
  • the retaining spring 324 is limited to the recess 3211, and the end of the elastic member 322 is opposite to the retaining spring 324.
  • the protrusion 323 has a larger size than the first central through hole 312, and the protrusion 323 has a first sealing portion 3231, the first sealing portion 3231 faces the second side portion 3112 of the base portion 311, and the second side portion 3112 of the base portion 311 A second sealing portion 3113 is disposed, and the first sealing portion 3231 can be disposed in contact with the second sealing portion 3113; a distance between at least a portion of the first sealing portion 3231 and a center line of the first central through hole 312 is greater than that of the valve port 3140 The distance D between the center line and the center line of the first central through hole 312, such that the first sealing portion 3231 can block the conduction of the valve port 3140 and the second sub-channel 212.
  • the seal between the first sealing portion 3231 and the second sealing portion 3113 can be achieved by a wire seal or a face seal.
  • the distance between at least a portion of the first sealing portion 3231 and the center line of the first central through hole 312 is greater than a distance D between the valve port 3140 and the center line of the first central through hole 312, in the spool member 3 In the circumferential direction, the first sealing portion 3231 has a portion that is farther from the center line of the first central through hole 312 than the valve port 3140 and a portion that is closer or the same.
  • the second side portion 3112 of the base portion 311 is provided with a protruding portion 3114.
  • the protruding portion 3114 is located at the outer peripheral portion of the valve port 3140, and the protruding portion 3114 is disposed in cooperation with the first sealing portion 3231, without being subjected to force.
  • the protruding portion 3114 is in contact with the first sealing portion 3231.
  • the movable rod 321 has a first position and a second position with respect to the core 31.
  • the first sealing portion 3231 is in contact with and sealed with the second sealing portion 3113, and the communication hole 314 and the second sub-channel 212 are provided. Not connected.
  • the movable rod 321 is in the second position, a gap is left between the first sealing portion 3231 and the second sealing portion 3113, and the communication hole 314 is in communication with the second sub-channel 212.
  • the protruding portion 323 includes a closing portion 3232 and a supporting portion 3233.
  • the closing portion 3232 extends circumferentially from the supporting portion 3233, and the closing portion 3232 is provided with a first sealing portion 3231.
  • the closing portion 3232 is integrally provided with the support portion 3233, and the closing portion 3232 is protruded from the support portion 3233.
  • the closing portion 3232 means that the portion is combined with other parts to realize the sealing function, and the closed structure state may be a face-closed form, a line closed form, or a concave-convex structure or the like, or other A structure that implements a closed function.
  • the closing portion 3232 and the supporting portion 3233 are separately provided.
  • the closing portion 3232 includes a closing member 3234 and a pressing member 3235.
  • the closing member 3234 is provided with a first sealing portion 3231, and the closing member 3234 is sleeved on the supporting portion 3233.
  • the pressing member 3235 is assembled and fixed with the closure member 3234, for example by caulking or the like.
  • the integral arrangement means that the part is formed by integral molding
  • the separate arrangement means that the part is formed by split molding, and the separate arrangement is for the individual form of the part, and does not exclude the assembly of the part. structure.
  • the port 23 is in communication with the first tunnel 12, and the first limiting portion 222 has an inner side 2221 and an outer side 2222, wherein the inner side and the outer side are opposite to the center line of the first mounting hole 21, and the first limit is defined herein.
  • the inner side of the position portion 222 is opposite to the center line of the first mounting hole 21, and the outer side of the first limiting portion 222 is relatively far from the center line of the first mounting hole 21.
  • the mounting block 2 forms the port 23.
  • the distance L1 between the wall portion and the center line of the first mounting hole 21 is greater than the distance L2 between the inner side 2221 of the first limiting portion 222 and the center line of the first mounting hole 21, and the mounting block 2 is disposed in the first installation.
  • the guiding portion 221 of the wall portion 22 of the tunnel 21 extends from the first limiting portion 222 toward the port 23, except for the point of connection with the first limiting portion 222, the first portion of the guiding portion 221 and the first mounting hole
  • the distance between the center lines of 21 is greater than the distance L2 between the inner side of the first limiting portion 222 and the center line of the first mounting hole 21.
  • the first mounting hole 21 is presented when the valve core member 3 is not assembled inside the mounting block 2, and after the valve core member 3 is mounted to the first mounting hole 21, the inner side of the first limiting portion 222 is relatively adjacent.
  • the center line of the first mounting hole 21, where the center line of the first mounting hole 21 is the center line of the first mounting hole 21 when the spool member 3 is not assembled, and the center line of the first mounting hole 21 mentioned herein is The above understanding.
  • the guide portion 221 extends toward the port 23 including the guide portion 221 extending to the port 23, and also includes the guide portion 221 extending to the inside of the port 23 of the first mounting hole 21.
  • the distance L1 between the wall portion of the mounting block 2 forming the port 23 and the center line of the first mounting hole 21 is substantially equal to the inner side of the first limiting portion 222 and the center of the first mounting hole 21
  • the distance L2 between the lines here defines a range of values of approximately ⁇ 5%.
  • At least a portion of the spool member 3 is located in the first tunnel 12, which reduces the height of the mounting block 2, making the overall structure of the fluid control assembly 10 smaller and more compact.
  • valve core member 3 is located in the first mounting hole 21, and the valve core member 3 does not protrude into the first tunnel 12, and does not affect the flow direction of the fluid in the heat exchange core 1.
  • the first tunnel 12 and the second tunnel 13 are located at the same side of the heat exchange core 1 .
  • the first tunnel 12 and the second tunnel 13 may also be located at diagonal positions of the heat exchange core 1 .
  • Figures 16 and 17 illustrate a block diagram of another embodiment of a fluid control assembly.
  • the fluid control assembly 10' includes a heat exchange core 1, a mounting block 2, a valve core member 3, a regulating valve member 4 and a sensor member 5.
  • the heat exchange core 1 is welded and fixed to the mounting block 2, and the valve core member 3 is mounted.
  • the block 2 is set in position and the sensor component 5 is screwed to the mounting block 2.
  • the sensor can measure the temperature or/and pressure in the fluid control assembly 10', and transmit the measurement data to the air conditioning controller or the vehicle controller, facilitating the controller to accurately and quickly control the opening of the orifice of the regulating valve member 4.
  • Degrees and other fluid control components help to improve the operational stability of the refrigeration system or battery cooling system and the flexibility of regulation.
  • the sensor component 5 may be a sensor component that only detects pressure or a sensor component that only detects temperature, and has a pressure sensing portion or a temperature sensing portion, and the pressure sensing portion or the temperature sensing portion is located in the sensor channel; At that time, the value of the other state quantity can be calculated based on the compressor speed or other parameters. Using this sensor can reduce the cost and simplify the sensor structure while meeting the requirements of the vehicle manufacturer.
  • the sensor component 5 can also be a sensor component that simultaneously detects pressure and temperature. That is, the sensor component has a temperature and pressure sensing portion, and the temperature and pressure sensing portion is located in the sensor channel. Measurement accuracy can be improved, and the sensor component has better control effects than a single sensor component that measures temperature or pressure.
  • the mounting block 2 includes a sensor aperture 27 that communicates with the first mounting aperture 21.
  • the sensor hole 27 is closer to the port 23 than the first limiting portion 222, that is, the communication port of the sensor channel 27 and the first mounting hole 21 is located at the port 23 and the first limiting portion 222. between.
  • the spool member 3 Since the valve core member 3 is sealingly disposed with the wall portion 22 of the mounting block 2 forming the first mounting hole 21, in order to secure the sealing effect between the valve core member 3 and the mounting block 2, the spool member 3 is at the axis of the first mounting hole 21. The direction is located above the sensor tunnel 27 such that the seal between the spool member 3 and the mounting block 2 is not affected by the sensor bore 27.
  • the heat exchange core 1 is disposed with the mounting block 2 as the lower side, and the upper direction is the upper direction.
  • the first mounting hole 21 communicates with one end of the sensor hole 27, and the communication portion of one end of the sensor hole 27 and the first mounting hole 21 is located in the first sub-channel 211.
  • the mounting block 2 is provided with a wall portion of the sensor bore 27 provided with an internal thread, and the sensor member 5 and the wall of the sensor bore 27 are screwed.
  • the sensor component 5 and at least a portion of the sensor component 5 are located within the sensor aperture 27;
  • the manner of connecting the sensor component 5 to the mounting block 2 is not limited to a screw connection, and other connection methods may be used.

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Valve Housings (AREA)
  • Air-Conditioning For Vehicles (AREA)
  • Magnetically Actuated Valves (AREA)

Abstract

一种流体控制组件(10),包括换热芯体(1)和安装块(2),通过安装块(2)设置阀芯部件(3),阀芯部件(3)包括芯体(31),芯体(31)在第一子通道(211)、第二子通道(212)的压差下动作,当阀芯部件(3)处于开阀状态时,第一子通道(211)通过连通孔(314)与第二子通道(212)连通,当阀芯部件(3)处于关阀状态时,第一子通道(211)与第二子通道(212)不连通,使得流体控制组件(10)集成有单向导通和单向截断的功能。

Description

流体控制组件
本申请要求于2017年09月11日提交中国专利局、申请号为201710810786.7、发明名称为“流体控制组件”,以及于2017年10月27日提交中国专利局、申请号为201721406768.4、发明名称为“一种流体控制组件”的中国专利申请的优先权,其全部内容通过引用结合在本申请中。
技术领域
本发明涉及流体换热领域,尤其涉及一种流体控制组件。
背景技术
在制冷***中,一般需要流体换热设备,流体换热设备中的一种介质为制冷剂,制冷剂可在流体换热设备中换热,在制冷***中,按照***要求制冷剂经流体换热设备的流向是一定的,但在压缩机通断等情况下容易存在制冷剂回流现象,因此如何提供一种流向不变的流体控制组件是目前需要解决的技术问题。
发明内容
本发明的目的在于提供一种流体控制组件,该流体控制组件具有至少一个流道为单向流道。
为实现上述目的,采用如下技术方案:
一种流体控制组件,包括换热芯体和安装块,所述换热芯体包括流体流通通道;所述流体流通通道包括第一孔道和第二孔道;所述安装块与所述换热芯体焊接固定,所述安装块包括第一安装孔道和第二安装孔道,所述第一安装孔道与所述第一孔道连通,所述第二安装孔道与所述第二孔道连通;
所述流体控制组件包括阀芯部件,所述阀芯部件的至少部分位于所述第一安装孔道,所述安装块包括形成所述第一安装孔道的壁部,所述阀芯部件能与所述壁部的至少部分密封设置;所述第一安装孔道包括第一子通道和第二子通道,所述第一子通道相对邻近所述第一孔道,所述第二子通道相对远离所述第一孔道,所述流体控制组件包括连通孔,所述连通孔位于所述第一子通道与所述第二子通道之间,所述流体流通通道包括所述第 二孔道、第一孔道、第一子通道、连通孔、第二子通道,所述阀芯部件包括芯体,所述芯体在所述第一子通道、第二子通道的压差下动作,当所述阀芯部件处于开阀状态时,所述第一子通道通过所述连通孔与所述第二子通道连通,当所述阀芯部件处于关阀状态时,所述第一子通道与所述第二子通道不连通。
上述技术方案包括换热芯体、安装块和阀芯部件,阀芯部件的至少部分位于安装块的第一安装孔道,阀芯部件能够与安装块的第一安装孔道的壁部密封设置,使得流体控制组件包括流体流通通道,流体流通通道包括第一接口、第二孔道、第一孔道、第一子通道、连通孔、第二子通道、第二接口,由于阀芯部件的芯体在第一子通道、第二子通道的压差下动作,所述第一子通道与所述第二子通道连通或不连通,使得流体控制组件的流体流通通道的流向是一定的。
附图说明
图1为本发明一种实施方式的立体结构示意图;
图2为图1所示结构的剖面示意图;
图3为图1所示结构的部分***示意图;
图4为另一种实施方式的剖面示意图;
图5为图4所示A部分的放大示意图;
图6为图4所示第一固定件的结构示意图;
图7为另一种实施方式的部分结构剖面示意图;
图8为本发明另一种实施方式在图4所示A位置的放大示意图;
图9为图8所示第一固定件的结构示意图;
图10为本发明又一种实施方式的局部剖面示意图;
图11为本发明再一种实施方式的局部剖面示意图;
图12为本发明又一种实施方式的局部剖面示意图;
图13为本发明其他实施方式的局部剖面示意图;
图14为图4所示阀芯部件的结构示意图;
图15为图4所示芯体的俯视示意图,为更为清楚地突出流通孔的结构,省略了凸起部结构;
图16为本发明其他实施方法的结构示意图;
图17为图16所示结构的剖面示意图。
具体实施方式
参照图1-图3,图1示意出一种流体控制组件的结构图,所述流体控制组件可应用在车辆用空调***或车辆用热管理***,流体控制组件10包括换热芯体1、安装块2和阀芯部件3,换热芯体1与安装块2焊接固定,阀芯部件3与安装块2限位设置。
流体控制组件10包括第一接口101和第二接口102,流体可以从第一接口101进入,在流体控制组件10内部换热后,从第二接口102离开;当流体控制组件10应用于***中时,流体控制组件10的下游会设置有压缩机,在压缩机通断的情况下出现回流时,流体控制组件10可以拦截从第二接口102进入的流体进入流体控制组件10内部,如此使得流体控制组件10的流体流动方向为第一接口101至第二接口102。
换热芯体1包括多个板片,板片包括第一板片和第二板片,第一板片和第二板片依次交替层叠后形成第一流通通道11和第二流通通道14,除最靠边的两片板片外,多数板片的一侧为第一流通通道11的一部分,另一侧为第二流通通道14的一部分,如一第一板片及与该板片相邻的两片第二板片的其中之一形成第一流通通道11的一部分,那与另一第二板片则形成第二流通通道14的一部分,第一流通通道11和第二流通通道14不相通。换热芯体1包括第一孔道12和第二孔道13,其中第一孔道12、第二孔道13与第一流通通道11连通。
其中第一流通通道11还可称之为流体流通通道,第一流通通道11内流体可为制冷剂,第二流通通道14内流体可为冷却液。当然,换热芯体1也可以包括多个流通通道,例如三个或四个或其他。
流体控制组件10包括阀芯部件3,阀芯部件3的至少部分位于第一安装孔道21,且第一安装孔道21包括第一子通道211和第二子通道212,第一子通道211相对邻近第一孔道12,所述第一子通道211与所述第一孔道12连通,第二子通道212相对远离第一孔道12,所述阀芯部件3包括芯体,所述芯体在所述第一子通道211、第二子通道212的压差下动作,流体控 制组件10包括阀口,当所述阀芯部件3处于开阀状态时,所述第一子通道211通过所述阀口与所述第二子通道212连通,当所述阀芯部件3处于关阀状态时,所述第一子通道211与所述第二子通道212不连通。
安装块2包括第一安装孔道21和第二安装孔道21’,第一安装孔道21与第一孔道12连通,第二安装孔道21’与第二孔道13连通;第一安装孔道21、第二安装孔道21’贯穿安装块2。流体控制组件10包括阀芯部件3,阀芯部件3的至少部分位于第一安装孔道21,且第一安装孔道21包括第一子通道211和第二子通道212,第一子通道211相对邻近第一孔道12,所述第一子通道211与所述第一孔道12连通,第二子通道212相对远离第一孔道12,阀芯部件3单向导通或单向截断第一子通道211和第二子通道212。术语截断不限于流体流量为零的情况,包括在误差范围内的流量视为零的情况。安装块2包括设置于第一安装孔道21壁部22的第一限位部222、安装块配合部223和第二限位部224,第一限位部222、安装块配合部223与第二限位部224一体设置,第一限位部222和第二限位部224位于安装块配合部223的两侧;阀芯部件3包括第一端壁部315、阀芯配合部316,第一端壁部315邻近第一限位部222或与第一限位部222接触设置,阀芯配合部316与安装块配合部223相互配合,且阀芯配合部316与安装块配合部223密封设置,所述第二限位部224与所述阀芯部件3限位设置或者所述流体控制组件10包括第一固定件4,所述第一固定件4与所述第二限位部224限位设置,所述第一固定件4与所述阀芯部件3限位设置。作为其他实施方式,所述流体控制组件10至少包括第一固定件4和第二固定件,所述第一固定件4与所述第二限位部224限位设置,且第一固定件4与所述阀芯部件3限位设置,所述第二固定件与所述第一限位部222限位设置,且第二固定件与所述第一端壁部315限位设置。本文中,虽然所示意出的图示中的第一限位部222与第二限位部224的结构为不同,但是可以理解,第一限位部222与第二限位部224也可以设置为相似或相同结构。虽然附图没有示意设置第一固定件4和第二固定件的实施例,但应当理解,第一固定件4的各种实施方式同样适用于第二固定件。
第一限位部222相对第一安装孔道21壁部22朝着第一安装孔道21的中心凸伸,第一限位部222可以台阶状形式,也可以斜面壁部形式。
所述安装块配合部223自所述第一限位部222延伸至所述第二限位部224,所述安装块配合部223包括平直部位35、凹槽部位33,平直部位35与阀芯配合部316配合,流体控制组件10包括密封圈34,所述凹槽部位33设置所述密封圈34。阀芯配合部316与安装块配合部223密封的设置可以通过在阀芯部件3开设槽,以用于放置密封圈来实现,也可以通过在第一安装孔道21壁部22开设槽,以用于放置密封圈来实现。更为具体的,所述安装块2为一体成型结构,本文中所述的一体成型结构、一体设置为一体加工结构,例如通过压铸、注塑成型或脱模等方式形成。
作为其他实施方式,安装块配合部223可以位于第一限位部222与第二限位部224之间的某一段位置。
本文中,定位部包括定位面、定位线或定位点,且定位是指第一端壁部/侧壁部与其配合的部件之间的定位。第一限位部222、安装块配合部223与第二限位部224一体设置,使得安装块2与芯体配合位置为一体设置,降低组装时需要焊接带来的外漏风险,提高组件的密封性。
作为一种实施方式,参照图4、图5、图6,流体控制组件10包括第一固定件4,所述第二限位部224包括呈槽或孔形式的结构,第一固定件4的至少部分位于第二限位部224,第一固定件4包括周侧部41和侧壁部42,阀芯部件3包括第二端壁部313,第二端壁部313相较第一端壁部315而言相对远离第一孔道12,第一固定件4的周侧部41与第二限位部224相对设置,且该周侧部41与第二限位部224相抵,(为便于清楚显示周侧部41与第二限位部224的结构,在图5中,周侧部41与第二限位部224之间设置有间隙)。第一固定件4的侧壁部42的至少部分相对朝向阀芯部件3的第二端壁部313,且侧壁部42的至少部分与第二端壁部313相抵设置或邻近设置。本文中,邻近设置包括两个部件相互接触或贴近设置(即两个部件间相互不施力)或者两个部件间有一定的距离。
更为明确的,周侧部41的至少部分与槽或孔的底壁相抵。侧壁部42的至少部分位于槽或孔中。
如图6、图7所示,第一固定件4以带有开口的环形圈形式,即第一固定件4可以在一定的直径保持一定的刚度。第一固定件4的周侧部41的至少部分与定位槽2241的底壁部2240相对且抵接设置。
更为具体的,第一固定件4以类似挡圈的形式,第二限位部224包括定位槽2241,定位槽2241的内径大于阀芯部件3的外径,第一固定件4周侧部41的至少部分与定位槽2241的底壁部2240相对且抵接设置。组装时,安装块2与芯体先通过炉焊等方式固定,然后再将阀芯部件3置于安装块,并通过第一固定件4限位,如此组装方便,且安装块2与芯体通过炉焊等方式固定,两者结构稳定,流道密封性较强,有助于提升整体结构的稳定性能。
参照图7,安装块2包括设置于第一安装孔道21壁部22的第一壁段2211和第二壁段2212,第二壁段2212连接第一壁段2211与定位槽2241,沿第一壁段2211至定位槽2241的第一安装孔道21的轴向方向,第二壁段2212相对第一壁段2211为缩径。第二壁段2212包括第一部2212a和第二部,第一部2212a与定位槽2241连接,第二部2212b与第一壁段2211连接,第一部2212a与第一安装孔道21轴线之间的距离小于定位槽2241的底壁部2240与第一安装孔道21轴线之间的距离。如此,在装配时,将安装工具套入第一安装孔道21,且安装工具套入第二壁段2212位置,将第一固定件4放入安装工具后,将其推入定位槽2241。
作为另一种实施方式,结合参照图8和图9,第二限位部224包括至少两个定位槽2241,第一固定件4’包括本体部43和至少两个凸部44,凸部44呈辐射状设置于本体部43外周,各凸部44与定位槽2241相互配合,且凸部44的至少部分位于定位槽2241,第一固定件4’的周侧部41位于凸部44,周侧部41的至少部分与第二限位部224相对且抵接设置,第一固定件4’的侧壁部42包括第一定位子部分421和第二定位子部分422,第一定位子部分421位于凸部,第二定位子部分422位于本体部43,第二定位子部分422与第二端壁部313相对且抵接设置。
作为另一种实施方式,参照图10、图11,第一固定件4a、4b以类似销钉或压板的形式,第二限位部224包括至少两个定位孔2242,第一固定件4a、4b两个或两个以上,各第一固定件4a、4b的至少部分位于各定位孔2242,第一固定件4a、4b包括侧壁部42,侧壁部42包括第一定位子部分421和第二定位子部分422,第一定位子部分421位于定位孔2242,第二定位子部分422与第二端壁部313相对且抵接设置。应当了解,如图10 和图11所示,第一固定件4a、4b设置第二定位子部分422的部位可以位于所述阀芯部件3的外部,也可以位于所述阀芯部件3的内部。
更为具体的,流体控制组件10还包括密封件5,密封件5的至少部分位于定位孔2242,定位孔2242为贯穿孔,第一固定件4a、4b的一部分与第二端壁部313相对,第一固定件4a、4b另一部分伸入定位孔2242,且第一固定件4a、4b至少部分与密封件5相抵,且密封件5与安装块2形成定位孔2242的壁部密封设置,例如通过在密封件外周设置密封圈等形式。密封件的设置有助于保证定位孔的密封性,避免流体在此处泄露。
作为其他实施方式,参照图12,所述第二限位部224包括螺纹段2243,所述阀芯部件3包括第二端壁部313,所述第二端壁部313相较所述第一端壁部315而言相对远离所述第一孔道12,沿着所述第一安装孔道21的轴向方向,所述螺纹段2243的端部自与所述第二端壁部313平齐位置朝着相对背离所述第一孔道12的方向延伸;所述流体控制组件10包括第一固定件4c,所述第一固定件4c具有与所述螺纹段2243配合的螺纹部位45,且所述第一固定件4c包括侧壁部42,所述侧壁部42与所述第二端壁部313相抵。
作为其他实施方式,参照图13,沿着所述第一安装孔道21的轴向方向,所述安装块配合部223包括至少两个子配合部位2230,所述第二限位部224位于所述子配合部位2230之间,所述第二限位部224包括至少一个凸部2244,所述凸部2244朝着所述第一安装孔道21的中心线方向凸伸,所述凸部2244的底部2245与所述第一安装孔道21中心线之间的距离小于和所述第二限位部224相邻的所述子配合部位2230与所述第一安装孔道21中心线之间的距离。
上述实施方式可将单向阀的阀芯部件3集成到安装块2上,减少了连接单向阀与换热芯体1的接头以及附属的零部件,降低了生产成本和安装成本。另外,上述实施方式的安装更加简单、省时、安装更为可靠,降低管路连接的泄露风险,性能上减少额外密封连接处的压力损失,减少流体产生噪音的可能性。另外,阀芯部件3与安装块2固定设置后有助于提高流体控制组件10的强度,且结构更为紧凑。
安装块2包括设置于第一安装孔道21壁部22的第三壁段,第三壁段 相对靠近换热芯体1,第一壁段2211相对靠近第二接口102,第三壁段的内径小于第一壁段2211的内径,且第三壁段的内径大于阀芯部件3的外径,由于安装块2与换热芯体1为焊接固定,为保证阀芯部件3的结构,阀芯部件3的装配在焊接之后进行,如此阀芯部件3可自第二接口102装配,有助于结构紧凑和方便组装。
参照图4、图5、图14、图15,阀芯部件3包括芯体31和活动杆组件32,芯体31在第一安装孔道21内部定位设置,活动杆组件32相对芯体31可作轴向移动,其中轴向定义为沿着第一安装孔道21的延伸方向。所述芯体31包括连通孔314,所述连通孔314位于所述第一子通道211与第二子通道212之间;所述活动杆组件32与所述芯体31配合截断所述连通孔314与所述第二子通道212或者导通所述连通孔314与所述第二子通道212。具体地,芯体31设置有第一中部通孔312,活动杆组件32伸入该第一中部通孔312且可相对该芯体31作轴向移动,使得阀芯部件3导通或阻断第一子通道211与第二子通道212。
所述阀芯部件3包括芯体31和活动杆组件32,所述芯体31在所述安装孔道内部定位设置,所述活动杆组件32相对所述芯体31能够作轴向移动;所述芯体31设置所述第二端壁部313,所述第一固定件4包括第二中部通孔,所述第一固定件套在所述活动杆组件32外部,所述侧壁部42的至少部分与所述第二端壁部313相抵设置或邻近设置。
在一种具体的实施方式中,第一端壁部315、阀芯配合部316设置于芯体31,芯体31设置至少两个连通孔314,连通孔314与第一子通道211连通,活动杆组件32导通或阻断连通孔314与第二子通道212。
更为具体地,芯体31包括基体部311和凸起部317,基体部311包括第一侧部3111和第二侧部3112,第一侧部3111相对邻近端口23,第二侧部3112相对远离端口23,凸起部317自基体部311的第一侧部3111朝着端口23的方向凸伸,基体部311与第一安装孔道21壁部22配合设置。
其中端口23属于安装块,且端口23位于换热芯体1与安装块2的连接处。
基体部311设置所述连通孔314,连通孔314贯穿基体部311,且连通孔314与第一子通道211相连通,连通孔314分布于第一中部通孔312的 周部。基体部311包括阀口3140,阀口3140位于基体部311的第二侧部3112,且定义阀口3140为连通孔314的端口,定义阀口3140的中心线与第一中部通孔312的中心线之间的距离为D;
活动杆组件32包括活动杆321、弹性件322和凸伸部323,弹性件322和凸伸部323相对位于活动杆321两侧,且位于芯体31的两侧部。
弹性件322套在活动杆321的一部分外部,弹性件322的一端与凸起部317卡接,弹性件322的另一端限位于活动杆321的端部。弹性件322可沿着所述活动杆321的轴向方向压缩或伸长,活动杆321可相对芯体31可移动。本文中,活动杆321的端部包括活动杆321的末端以及距离末端一定距离的位置,并不限制为末端部。
所述第一限位部222与所述弹性件322位于所述阀芯部件3的同一侧位置,如此,经换热芯体1出来的流体对弹性件322施力,使得第一子通道211和第二子通道212连通,此处同一侧位置是指相对阀芯部件3的中心线而言,两者位于阀芯部件3的中心线的同一侧,阀芯部件3的中心线包括沿着第一安装孔道21的方向和大致垂直第一安装孔道21的方向的中心线,此处是指大致垂直第一安装孔道21的中心线。
作为另一种实施方式,活动杆组件32包括卡簧324,活动杆321端部位置设置凹槽3211,卡簧324限位于该凹槽3211,且弹性件322的端部与卡簧324相抵。
凸伸部323的尺寸大于第一中部通孔312,凸伸部323具有第一密封部位3231,第一密封部位3231朝向基体部311的第二侧部3112,基体部311的第二侧部3112设置有第二密封部位3113,第一密封部位3231能够与第二密封部位3113接触设置;第一密封部位3231的至少部分与第一中部通孔312的中心线之间的距离大于阀口3140的中心线与第一中部通孔312的中心线之间的距离D,如此第一密封部位3231可阻断阀口3140与第二子通道212的导通。此处第一密封部位3231与第二密封部位3113之间的密封可以通过线密封或面密封来实现。
应当了解,第一密封部位3231的至少部分与第一中部通孔312的中心线之间的距离大于阀口3140与第一中部通孔312的中心线之间的距离D,在阀芯部件3周向方向,第一密封部位3231具有相较阀口3140离第一中 部通孔312的中心线距离更远的部分以及距离更近或一样的部分。
更为具体地,基体部311的第二侧部3112设置突出部3114,突出部3114位于阀口3140的外周区域,突出部3114与第一密封部位3231相配合设置,在不受力的情况下,突出部3114与第一密封部位3231相抵。
活动杆321相对芯体31具有第一位置和第二位置,当活动杆321位于第一位置,第一密封部位3231与第二密封部位3113接触且密封设置,连通孔314与第二子通道212不连通。当活动杆321位于第二位置,第一密封部位3231与第二密封部位3113之间留有空隙,连通孔314与第二子通道212连通。
凸伸部323包括封闭部3232和支承部3233,封闭部3232自支承部3233周向延伸凸出,封闭部3232设置第一密封部位3231。作为一种实施方式,封闭部3232与支承部3233为一体设置,封闭部3232凸出于支承部3233设置。本文中,封闭部3232是指该部与其他零件配合后实现封闭功能,其封闭结构样态可以为面封闭形式,也可以为线封闭形式,或者也可以为凹凸结构等配合形式,或者其他各种实现封闭功能的结构。作为另一种实施方式,封闭部3232与支承部3233为分体设置,封闭部3232包括封闭件3234和压件3235,封闭件3234设置第一密封部位3231,封闭件3234套于支承部3233的端部,压件3235与封闭件3234组装固定,例如通过铆压等方式。本文中,除非另有指明,一体设置表示部件是通过一体成型形成的,分体设置表示部件是通过分体成型形成的,分体设置是针对部件单独形态而言,并不排除部件组装成一体结构。
参照图4,端口23与第一孔道12连通,第一限位部222具有内侧2221和外侧2222,其中内侧和外侧是相对于第一安装孔道21的中心线而言,此处定义第一限位部222的内侧相对邻近第一安装孔道21的中心线,第一限位部222的外侧相对远离第一安装孔道21的中心线,作为一种具体的实施方式,安装块2形成端口23的壁部与第一安装孔道21的中心线之间的距离L1大于第一限位部222的内侧2221与第一安装孔道21的中心线之间的距离L2,安装块2包括设置于第一安装孔道21壁部22的导向部221,导向部221自第一限位部222向着端口23延伸设置,除与第一限位部222连接的点外,导向部221上各处与第一安装孔道21的中心线之间的距离大 于第一限位部222的内侧与第一安装孔道21的中心线之间的距离L2。本文中,定义第一安装孔道21为阀芯部件3未组装在安装块2内部时所呈现的,在阀芯部件3安装于第一安装孔道21后,第一限位部222的内侧相对邻近第一安装孔道21的中心线,此处第一安装孔道21的中心线为未组装阀芯部件3状态时第一安装孔道21的中心线,本文所提第一安装孔道21的中心线均作上述理解。
导向部221向着端口23延伸设置包括导向部221延伸至端口23,也包括导向部221延伸至第一安装孔道21壁部位于端口23的内部。
作为另一种具体的实施方式,安装块2形成端口23的壁部与第一安装孔道21的中心线之间的距离L1大致等于第一限位部222的内侧与第一安装孔道21的中心线之间的距离L2,此处定义大致为±5%的数值范围。
参照图2,在流体控制组件10填充有流体的时候,流体自第二安装孔道21’流入,并经过第二孔道13、第一流体通道11、第一孔道12,流体对活动杆组件32施力,使得活动杆组件32相对芯体31作沿第一安装孔道21的轴线方向运动,流体通过阀芯部件3的连通孔314进入到第二子通道212,并从第二接口102流出。
作为一种具体的实施方式,阀芯部件3的至少部分位于第一孔道12,如此可以降低安装块2的高度,使得流体控制组件10的整体结构更为小巧紧凑。
作为另一种具体的实施方式,阀芯部件3位于第一安装孔道21,阀芯部件3不伸入第一孔道12,不影响换热芯体1内的流体的流动方向。
第一孔道12与第二孔道13位于换热芯体1的同一侧位置,当然第一孔道12与第二孔道13还可位于换热芯体1的对角位置。
参照图16和图17,图16、图17示意出流体控制组件另外的实施方式的结构图。
所述流体控制组件10’包括换热芯体1、安装块2、阀芯部件3,调节阀部件4和传感器部件5,换热芯体1与安装块2焊接固定,阀芯部件3与安装块2限位设置,传感器部件5与安装块2螺纹连接。传感器可以测量所述流体控制组件10’中的温度或/和压力,将测量数据传送给空调控制器或汽车控制器,有利于控制器精确且快速的控制调节阀部件4的节流孔 的开度以及其他流体控制组件,利于提高制冷***或电池冷却***的运行稳定性以及调控的灵活性。
所述传感器部件5可以为仅探测压力的传感器部件或者仅探测温度的传感器部件,其具有压力感测部或温度感测部,该压力感测部或温度感测部位于所述传感器孔道内;届时可根据压缩机转速或者其它参数推算另外一个状态量的值,使用这种传感器可以在满足车企要求的情况下降低成本,简化传感器结构。
所述传感器部件5也可以为同时探测压力与温度的传感器部件。即所述传感器部件具有温度压力感测部,该温度压力感测部位于所述传感器孔道内。可以提高测量精确度,所述传感器部件的控制效果优于单一测量温度或压力的传感器部件。
安装块2包括传感器孔道27,传感器孔道27与第一安装孔道21连通。在第一安装孔道21的轴线方向,传感器孔道27相对第一限位部222更为靠近端口23,即传感器通道27与第一安装孔道21的连通口位于端口23与第一限位部222之间。
由于阀芯部件3与安装块2形成第一安装孔道21的壁部22密封设置,为保证阀芯部件3与安装块2之间的密封效果,阀芯部件3在第一安装孔道21的轴向方向上位于传感器孔道27的上方,使得阀芯部件3与安装块2之间的密封不会因传感器孔道27而受影响。此处以安装块2设置换热芯体1之处为下,以与下相对方向为上。
第一安装孔道21与传感器孔道27的一端连通,传感器孔道27的一端与第一安装孔道21的连通部位于第一子通道211。安装块2设置传感器孔道27的壁部设有内螺纹,所述传感器部件5与所述传感器孔道27壁部通过螺纹固定。所述传感器部件5与所述传感器部件5的至少一部分位于所述传感器孔道27内;
所述传感器部件5与所述安装块2的连接方式不限于螺纹连接,也可以使用其他连接方式。
需要说明的是:以上实施例仅用于说明本发明而并非限制本发明所描述的技术方案,例如对“前”、“后”、“左”、“右”、“上”、“下”等方向性的界定,尽管本说明书参照上述的实施例对本发明已进行了详细的说明, 但是,本领域的普通技术人员应当理解,所属技术领域的技术人员仍然可以对本发明进行相互组合、修改或者等同替换,而一切不脱离本发明的精神和范围的技术方案及其改进,均应涵盖在本发明的权利要求范围内。

Claims (15)

  1. 一种流体控制组件,包括换热芯体和安装块,所述换热芯体包括流体流通通道;所述流体流通通道包括第一孔道和第二孔道;所述安装块与所述换热芯体焊接固定,所述安装块包括第一安装孔道和第二安装孔道,所述第一安装孔道与所述第一孔道连通,所述第二安装孔道与所述第二孔道连通;
    所述流体控制组件包括阀芯部件,所述阀芯部件的至少部分位于所述第一安装孔道,所述安装块包括形成所述第一安装孔道的壁部,所述阀芯部件能与所述壁部的至少部分密封设置;所述第一安装孔道包括第一子通道和第二子通道,所述第一子通道相对邻近所述第一孔道,所述第二子通道相对远离所述第一孔道,所述流体控制组件包括连通孔,所述连通孔位于所述第一子通道与所述第二子通道之间,所述流体流通通道包括所述第二孔道、所述第一孔道、所述第一子通道、所述连通孔、所述第二子通道,所述阀芯部件包括芯体,所述芯体在所述第一子通道、所述第二子通道的压差下动作,当所述阀芯部件处于开阀状态时,所述第一子通道通过所述连通孔与所述第二子通道连通,当所述阀芯部件处于关阀状态时,所述第一子通道与所述第二子通道不连通。
  2. 根据权利要求1所述的流体控制组件,其特征在于:所述换热芯体包括第一接口、第二接口,所述流体流通通道包括所述第一接口、所述第二孔道、所述第一孔道、所述第一子通道、所述连通孔、所述第二子通道、所述第二接口,所述阀芯部件包括活动杆组件,所述活动杆组件相对所述芯体能沿所述第一安装孔道的轴向方向移动,所述芯体包括所述连通孔;所述活动杆组件与所述芯体配合截断所述连通孔与所述第二子通道或者导通所述连通孔与所述第二子通道。
  3. 根据权利要求1或2所述的流体控制组件,其特征在于:
    所述安装块包括设置于所述壁部的第一限位部、安装块配合部和第二限位部,所述第一限位部、所述安装块配合部与所述第二限位部一体设置;所述阀芯部件包括第一端壁部、阀芯配合部,所述第一端壁部邻近所述第一限位部设置或所述第一端壁部与所述第一限位部接触设置,所述阀芯配合部与所述安装块配合部相互配合,且所述阀芯配合部与所述安装块配合 部密封设置;
    所述第二限位部与所述阀芯部件限位设置;或者,所述流体控制组件包括第一固定件,所述第一固定件与所述第二限位部限位设置,所述第一固定件与所述阀芯部件限位设置;或者所述流体控制组件至少包括第一固定件和第二固定件,所述第一固定件与所述第二限位部限位设置,且所述第一固定件与所述阀芯部件限位设置,所述第二固定件与所述第一限位部限位设置,且所述第二固定件与所述第一端壁部限位设置。
  4. 根据权利要求3所述的流体控制组件,其特征在于:所述流体控制组件包括第一固定件,所述第二限位部包括呈槽或孔形式的结构,所述第一固定件的至少部分位于所述第二限位部,所述第一固定件包括周侧部和侧壁部,所述阀芯部件包括第二端壁部,所述第二端壁部相较所述第一端壁部而言相对远离所述第一孔道,所述第一固定件的周侧部与所述第二限位部相对设置,所述周侧部的至少部分与所述第二限位部相抵,所述侧壁部的至少部分相对朝向所述第二端壁部,所述侧壁部的至少部分位于所述槽或孔中,所述侧壁部的至少部分与所述第二端壁部相抵设置或邻近设置。
  5. 根据权利要求4所述的流体控制组件,其特征在于:所述第二限位部包括定位槽,所述定位槽的内径大于所述阀芯部件的外径,所述第一固定件周侧部与所述定位槽的底壁部相对且抵接设置。
  6. 根据权利要求4所述的流体控制组件,其特征在于:所述第二限位部包括至少两个定位槽,所述第一固定件包括本体部和至少两个凸部,所述凸部呈辐射状设置于所述本体部外周,各所述凸部与所述定位槽相互配合,且所述凸部的至少部分位于所述定位槽,所述第一固定件的周侧部位于所述凸部,所述周侧部的至少部分与所述第二限位部相对且抵接设置,所述第一固定件的侧壁部包括第一定位子部分和第二定位子部分,所述第一定位子部分位于所述凸部,所述第二定位子部分位于所述本体部,所述第二定位子部分与所述第二端壁部相对且抵接设置。
  7. 根据权利要求3或4所述的流体控制组件,其特征在于:所述第二限位部包括至少两个定位孔,第一固定件为两个或两个以上,各所述第一固定件的至少部分位于各所述定位孔,所述第一固定件包括侧壁部,所述侧壁部包括第一定位子部分和第二定位子部分,所述第一定位子部分位于 所述定位孔,所述第二定位子部分与所述阀芯部件的第二端壁部相对且抵接设置。
  8. 根据权利要求3所述的流体控制组件,其特征在于:沿着所述第一安装孔道的轴向方向,所述安装块配合部包括至少两个子配合部位,所述第二限位部位于两个所述子配合部位之间,所述第二限位部包括至少一个凸部,所述凸部朝着所述第一安装孔道的中心线方向凸伸,所述凸部的底部与所述第一安装孔道中心线之间的距离小于和所述第二限位部相邻的所述子配合部位与所述第一安装孔道中心线之间的距离。
  9. 根据权利要求3所述的流体控制组件,其特征在于:所述第二限位部包括螺纹段,所述阀芯部件包括第二端壁部,所述第二端壁部相较所述第一端壁部而言相对远离所述第一孔道,沿着所述第一安装孔道的轴向方向,所述螺纹段的端部自与所述第二端壁部平齐位置朝着相对背离所述第一孔道的方向延伸;所述流体控制组件包括第一固定件,所述第一固定件具有与所述螺纹段配合的螺纹部位,且所述第一固定件包括侧壁部,所述侧壁部与所述第二端壁部相抵或邻近设置。
  10. 根据权利要求3-9中任一项所述的流体控制组件,其特征在于:所述安装块为一体结构,所述安装块包括端口,所述端口与所述第一孔道连通,所述第一限位部具有内侧和外侧,其中所述内侧和外侧是相对于所述第一安装孔道的中心线而言,定义所述第一限位部的内侧相对邻近第一安装孔道的中心线,所述第一限位部的外侧相对远离所述第一安装孔道的中心线,所述安装块形成所述端口的壁部与所述第一安装孔道的中心线之间的距离L1大于所述第一限位部的内侧与所述第一安装孔道的中心线之间的距离L2,所述安装块包括设置于所述第一安装孔道壁部的导向部,所述导向部自所述第一限位部向着所述端口延伸设置,除与所述第一限位部连接的点外,所述导向部上各处与所述第一安装孔道的中心线之间的距离大于所述第一限位部的内侧与所述第一安装孔道的中心线之间的距离L2;所述阀芯部件位于所述第一安装孔道,所述阀芯部件不伸入所述第一孔道,所述第一孔道与所述第二孔道位于所述换热芯体的同一侧位置。
  11. 根据权利要求3-9中任一项所述的流体控制组件,其特征在于:所述安装块包括端口,所述端口与所述第一孔道连通,所述安装块形成所 述端口的壁部与所述第一安装孔道的中心线之间的距离L1大致等于所述第一限位部的内侧与所述第一安装孔道的中心线之间的距离L2,所述阀芯部件的至少部分位于第一孔道;所述第一孔道与所述第二孔道位于所述换热芯体的对角位置。
  12. 根据权利要求5或6所述的流体控制组件,其特征在于:所述安装块包括设置于所述壁部的第一壁段和第二壁段,所述第二壁段连接所述第一壁段与所述定位槽,沿所述第一壁段至所述定位槽的第一安装孔道的轴向方向,所述第二壁段相对所述第一壁段为缩径。
  13. 根据权利要求12所述的流体控制组件,其特征在于:所述第二壁段包括第一部和第二部,所述第一部与所述定位槽连接,所述第二部与所述第一壁段连接,所述第一部与所述第一安装孔道轴线之间的距离小于所述定位槽的底壁部与所述第一安装孔道轴线之间的距离。
  14. 根据权利要求1或2或3所述的流体控制组件,其特征在于:所述安装块包括设置于所述壁部的第三壁段,所述第三壁段相对靠近所述换热芯体,所述壁部的第一壁段相对靠近所述第二接口,所述第三壁段的内径小于所述第一壁段的内径,且所述第三壁段的内径大于所述阀芯部件的外径。
  15. 根据权利要求1或2或3所述的流体控制组件,其特征在于:所述流体控制组件包括传感器部件,所述安装块包括传感器孔道,所述传感器孔道与所述第一安装孔道连通,在所述第一安装孔道的轴线方向,所述阀芯部件在所述第一安装孔道的轴向方向上位于所述传感器孔道的上方。
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