WO2018212092A1 - シート搬送装置及びこれを備えたシート加工装置並びにシート搬送装置を用いたシートの搬送方法及びシートの加工方法 - Google Patents
シート搬送装置及びこれを備えたシート加工装置並びにシート搬送装置を用いたシートの搬送方法及びシートの加工方法 Download PDFInfo
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- WO2018212092A1 WO2018212092A1 PCT/JP2018/018336 JP2018018336W WO2018212092A1 WO 2018212092 A1 WO2018212092 A1 WO 2018212092A1 JP 2018018336 W JP2018018336 W JP 2018018336W WO 2018212092 A1 WO2018212092 A1 WO 2018212092A1
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- sheet
- axis
- cutting
- suction
- conveying
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H20/00—Advancing webs
- B65H20/12—Advancing webs by suction roller
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H5/00—Feeding articles separated from piles; Feeding articles to machines
- B65H5/22—Feeding articles separated from piles; Feeding articles to machines by air-blast or suction device
- B65H5/222—Feeding articles separated from piles; Feeding articles to machines by air-blast or suction device by suction devices
- B65H5/226—Feeding articles separated from piles; Feeding articles to machines by air-blast or suction device by suction devices by suction rollers
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61F—FILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
- A61F13/00—Bandages or dressings; Absorbent pads
- A61F13/15—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
- A61F13/15577—Apparatus or processes for manufacturing
- A61F13/15585—Apparatus or processes for manufacturing of babies' napkins, e.g. diapers
- A61F13/15593—Apparatus or processes for manufacturing of babies' napkins, e.g. diapers having elastic ribbons fixed thereto; Devices for applying the ribbons
- A61F13/15601—Apparatus or processes for manufacturing of babies' napkins, e.g. diapers having elastic ribbons fixed thereto; Devices for applying the ribbons the ribbons being applied transversely to the direction of the movement of the webs the diapers are being made of
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61F—FILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
- A61F13/00—Bandages or dressings; Absorbent pads
- A61F13/15—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
- A61F13/15577—Apparatus or processes for manufacturing
- A61F13/15707—Mechanical treatment, e.g. notching, twisting, compressing, shaping
- A61F13/15723—Partitioning batts; Cutting
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61F—FILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
- A61F13/00—Bandages or dressings; Absorbent pads
- A61F13/15—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
- A61F13/15577—Apparatus or processes for manufacturing
- A61F13/15756—Applying tabs, strips, tapes, loops; Knotting the ends of pads
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61F—FILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
- A61F13/00—Bandages or dressings; Absorbent pads
- A61F13/15—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
- A61F13/15577—Apparatus or processes for manufacturing
- A61F13/15764—Transferring, feeding or handling devices; Drives
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61F—FILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
- A61F13/00—Bandages or dressings; Absorbent pads
- A61F13/15—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
- A61F13/15577—Apparatus or processes for manufacturing
- A61F13/15772—Control
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H27/00—Special constructions, e.g. surface features, of feed or guide rollers for webs
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H35/00—Delivering articles from cutting or line-perforating machines; Article or web delivery apparatus incorporating cutting or line-perforating devices, e.g. adhesive tape dispensers
- B65H35/0006—Article or web delivery apparatus incorporating cutting or line-perforating devices
- B65H35/006—Article or web delivery apparatus incorporating cutting or line-perforating devices with means for delivering a predetermined length of tape
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H35/00—Delivering articles from cutting or line-perforating machines; Article or web delivery apparatus incorporating cutting or line-perforating devices, e.g. adhesive tape dispensers
- B65H35/0006—Article or web delivery apparatus incorporating cutting or line-perforating devices
- B65H35/0073—Details
- B65H35/008—Arrangements or adaptations of cutting devices
- B65H35/0086—Arrangements or adaptations of cutting devices using movable cutting elements
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61F—FILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
- A61F13/00—Bandages or dressings; Absorbent pads
- A61F13/15—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
- A61F13/15577—Apparatus or processes for manufacturing
- A61F13/15772—Control
- A61F2013/15788—Control of the presence of the article or components
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61F—FILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
- A61F13/00—Bandages or dressings; Absorbent pads
- A61F13/15—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
- A61F13/15577—Apparatus or processes for manufacturing
- A61F2013/15821—Apparatus or processes for manufacturing characterized by the apparatus for manufacturing
- A61F2013/15926—Apparatus or processes for manufacturing characterized by the apparatus for manufacturing for vacuum forming
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2301/00—Handling processes for sheets or webs
- B65H2301/10—Selective handling processes
- B65H2301/12—Selective handling processes of sheets or web
- B65H2301/122—Selective handling processes of sheets or web for web or sheet handling processes wherein the sheets are cut from the web
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2404/00—Parts for transporting or guiding the handled material
- B65H2404/60—Other elements in face contact with handled material
- B65H2404/65—Other elements in face contact with handled material rotating around an axis parallel to face of material and perpendicular to transport direction, e.g. star wheel
- B65H2404/655—Means for holding material on element
- B65H2404/6551—Suction means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2801/00—Application field
- B65H2801/57—Diaper manufacture
Definitions
- the present invention relates to a sheet conveying apparatus for continuously conveying a sheet in its longitudinal direction.
- Patent Document 1 cuts a drum that receives and holds a continuously conveyed sheet at a predetermined receiving position, and a sheet that is provided opposite to the peripheral surface of the drum and is held by suction on the drum. And a cutting device.
- the drum includes a plurality of holding surfaces arranged along the peripheral surface of the drum and a plurality of anvils provided between the holding surfaces, and the holding surface and the anvil are configured to be rotatable.
- the cutting device includes a cutter roller that cuts the sheet with the anvil.
- the sheet is cut at a cutting pitch in which each anvil sequentially faces the cutter roller according to the rotation of the drum. Therefore, the product length of the sheet cut by the cutter roller (the length of the sheet released from the tension) is defined by the length of the sheet positioned between the cutting pitches when the drum sucks and holds the sheet at the receiving position.
- a conveyance device that conveys a sheet to a device such as a drum described in Patent Document 1 can easily change the length of the sheet delivered to the downstream device when delivering the sheet to the drum. What can be done is desired.
- An object of the present invention is to provide a sheet conveying device capable of easily changing the length of a sheet delivered to the downstream device when the sheet is delivered to the downstream device, a sheet processing apparatus including the sheet conveying device, and An object of the present invention is to provide a sheet conveying method and a sheet processing method using a sheet conveying apparatus.
- the present invention provides a sheet conveying apparatus that continuously conveys the sheet so as to deliver the sheet to a downstream apparatus, each having a plurality of adsorption surfaces that can adsorb the sheet.
- the adsorbing member and the adsorbing surface are arranged at intervals along the circumference of a circle centered on the first axis, and the plurality of adsorbing members are rotatable about the first axis.
- a holding mechanism that holds a plurality of suction members, a rotation shaft that can rotate about a second axis parallel to the first axis, and power from the rotation shaft can be transmitted to the plurality of suction members.
- a drive mechanism having a connection mechanism for connecting the rotating shaft and the plurality of suction members; and a support mechanism for supporting the holding mechanism and the drive device, wherein the connection mechanism includes the plurality of suction members.
- the connection mechanism includes the plurality of suction members.
- the support mechanism is connected to the plurality of suction members while being movable in a radial direction, and the support mechanism is configured so that the holding mechanism and the driving device are relatively movable in a direction perpendicular to the first axis.
- a sheet conveying device that supports a holding mechanism and the driving device.
- the present invention is also a sheet processing apparatus that cuts a sheet at a predetermined length, the sheet conveying apparatus, and a cutting apparatus that takes the sheet from the sheet conveying apparatus and cuts the sheet at a predetermined pitch.
- a sheet processing apparatus is provided.
- the present invention is a sheet conveying method using the sheet conveying apparatus, wherein the plurality of suction members are centered on the first axis by rotating the rotational axis about the second axis.
- a second conveying step of conveying the sheet by rotationally driving the rotating shaft again about the second axis.
- the present invention is a sheet processing method for processing the sheet using the sheet conveying apparatus and a cutting apparatus that takes the sheet from the sheet conveying apparatus and cuts the sheet at a predetermined pitch.
- the rotation shaft is driven to rotate about the second axis to rotate the plurality of suction members about the first axis so that the sheets are sucked to the suction surfaces of the plurality of suction members.
- the connection mechanism and the plurality of suction members are connected by relatively moving the holding mechanism and the driving device in a direction orthogonal to the first axis.
- a moving step for moving the apparatus in a radial direction of a circle centered on the first axis a second conveying step for conveying the sheet by rotationally driving the rotating shaft again about the second axis, And a second cutting step of cutting the sheet transported in two transport steps using the cutting device.
- the length of the sheet delivered to the downstream apparatus can be easily changed.
- FIG. 14 is a side view showing a state in which a sheet cut in the processing apparatus of FIG. 13 is delivered to a delivery apparatus. It is a side view which shows the cutting state of the sheet
- the manufacturing method of the disposable diaper 5 includes steps (1) to (8).
- step (1) the sheet 1 formed of a nonwoven fabric or the like is conveyed along its longitudinal direction.
- Step (1) is continuously executed until a later-described step (7) in which the sheet 1 is cut in a state where tension is applied to the sheet 1 in the longitudinal direction.
- the sheet 1 may include an elastic member provided in an elongated state along the longitudinal direction.
- the diaper main body 2 is adhered to the skin side surface of the sheet 1 being conveyed (the surface facing the wearer when wearing the disposable diaper 5 [the surface on the front side of the sheet 1 in FIG. 1]). . Specifically, the diaper body 2 is bonded to the skin side surface of the sheet 1 in a state where the diaper body 2 is positioned so that the longitudinal direction of the diaper body 2 is orthogonal to the longitudinal direction of the sheet 1.
- the diaper main body 2 is a part that extends from the wearer's front abdomen through the crotch to the back of the completed disposable diaper 5.
- the diaper main body 2 may include an absorbent core for absorbing excrement and an elastic member for improving fit to the wearer.
- a notch 3 for a leg is formed on the sheet 1.
- the notch 3 for legs is for forming the edge part of the sheet
- the surface fastener 4 is bonded to an intermediate position between two diaper bodies 2 adjacent to each other on the skin side surface of the sheet 1.
- the hook-and-loop fastener 4 is for locking to the anti-skin side surface of the diaper body 2 (the surface facing the wearer when the disposable diaper 5 is worn: the same applies hereinafter).
- the hook-and-loop fastener 4 can be directly locked with respect to the anti-skin side surface of the diaper main body 2.
- step (5) the diaper body 2 is folded in half in the longitudinal direction. Thereby, the anti-skin side surface of the diaper main body 2 faces the front side in FIG.
- step (6) suction holding is performed by two suction surfaces adjacent to each other of the sheet conveying device 10 described later according to the size (for example, one of S, M, and L sizes) of the disposable diaper 5 to be manufactured.
- the length of the sheet 1 is adjusted.
- step (7) which will be described later, the sheet 1 is cut at a preset cutting pitch. Therefore, in the step (6), the natural length sheet 1 positioned between the cutting pitches (the sheet 1 in a state where no tension is applied). ) Can be used to produce a large disposable diaper 5.
- the natural length sheet 1 positioned between the cutting pitches is shortened in the step (6), a small-sized disposable diaper 5 can be manufactured.
- the tension applied to the sheet 1 is weakened so that the width dimension W1 of the sheet 1 held by suction and holding becomes a smaller width dimension W2.
- seat 1 located between cutting pitches can be shortened, and the disposable diaper 5 of a small size is manufactured.
- step (7) the sheet 1 is cut at a preset cutting pitch. Accordingly, the sheet 1 is cut with a width corresponding to the size of the disposable diaper 5 (for example, one of S, M, and L sizes) determined by the cutting pitch and the width dimension W2 adjusted in the step (6).
- the hook-and-loop fastener 4 is also cut
- the step (6) described above can be omitted (the first axis J1 and the second axis in the transfer device 10 described later). J2 can be placed on the same line).
- Step (8) folds the portions of the sheet 1 cut in step (7) protruding on both sides of the diaper main body 2 (hereinafter referred to as flap portions) so as to overlap the diaper main body 2, respectively. Thereby, the hook-and-loop fastener 4 is latched by the anti-skin side of the diaper main body 2, and the disposable diaper 5 is completed.
- FIG. 2 is a schematic side view showing a processing apparatus that performs the above-described steps (6) to (8).
- the processing apparatus receives the sheet 1 after the process (5) is performed at the receiving position P0 and performs the process (6), and the transport apparatus at the delivery position P1.
- a cutting device 20 that delivers the sheet 1 from 10 and performs the steps (7) and (8); a delivery device 30 that delivers the disposable diaper 5 from the cutting device 20 at the delivery position P4 and delivers it to the downstream step; It has.
- the cutting device 20 accepts (holds and holds) the sheet 1 from the conveying device 10 and cuts the sheet 1 at a predetermined cutting pitch.
- the cutting device 20 includes a transport drum 21 for transporting the sheet 1 and a cutting unit 22 for cutting the sheet 1 transported by the transport drum 21.
- the transport drum 21 includes a plurality of suction units 23 that suck and hold the sheet 1, a folding drive mechanism 24 that drives the suction units 23 to perform the step (8), and the suction unit 23 and the folding drive mechanism 24 in advance. And a holding mechanism (not shown) that holds the set rotation axis so as to be rotatable in the direction of the arrow Y2. The holding mechanism holds the suction units 23 so that the suction surfaces for sucking the sheets 1 in the plurality of suction units 23 are arranged on the same circumference and the plurality of suction units 23 can rotate.
- the suction unit 23 includes a main body suction portion 23a that sucks a portion of the sheet 1 to which the diaper main body 2 is bonded, and a pair of flap suction portions 23b that suck a portion corresponding to the flap portion of the sheet 1. Yes.
- the folding drive mechanism 24 drives the flap adsorbing portion 23b so that the flap adsorbing portion 23b overlaps the sheet 1 (diaper main body 2) adsorbed by the main body adsorbing portion 23a.
- the folding drive mechanism 24 includes a pair of pulleys 24 a and 24 c supported by a holding mechanism (not shown) and an endless belt spanned between the pulleys 24 a and 24 c.
- a belt 24b, a rotating arm 24d fixed to the pulley 24c, four pulleys 24e to 24h supported by the rotating arm 24d, and an endless belt 24i stretched over the pulleys 24e to 24h are provided. .
- a motor (not shown) is connected to the pulley 24a.
- the pulley 24a rotates in the direction indicated by the arrow in FIG. 4 by the driving force of the motor
- the pulley 24c rotates in the direction indicated by the arrow via the endless belt 24b.
- the rotating arm 24d fixed to the pulley 24c rotates in the direction indicated by the arrow in FIG. Since the flap adsorbing portion 23b is fixed to the distal end portion of the rotating arm 24d, the flap adsorbing portion 23b moves outside the main body adsorbing portion 23a according to the rotation of the pulley 24c (the rotation axis set in the holding mechanism). To the outside in the radial direction of the circle centered on.
- a motor (not shown) is also connected to a pulley 24f provided on the rotating arm 24d.
- the pulley 24f is rotated in the direction indicated by the arrow by the motor, the pulley is passed through the endless belt 24i. 24e rotates in the direction of the arrow.
- a flap adsorbing portion 23b is attached to the pulley 24e so as to be rotatable about the rotation axis of the pulley 24e. Therefore, according to the rotation of the pulley 24e, a portion corresponding to the flap portion of the sheet 1 sucked by the pulley 24e can be folded on the sheet 1 (diaper main body 2) sucked by the main body suction portion 23a.
- the cutting unit 22 is set in advance as a position for cutting the plurality of anvils 22 a held by the holding mechanism of the transport drum 21 and the sheet 1 so as to be positioned between the suction units 23. And a rotary cutter 22b provided to face the anvil 22a at the cut position P2.
- the plurality of anvils 22a are arranged at equal intervals around the rotation axis of the transport drum 21, and rotate around the rotation axis. As a result, each anvil 22a sequentially faces the rotary cutter 22b as the transport drum 21 rotates, and the cutting pitch is defined by the facing interval.
- the sheet 1 is delivered from the conveying device 10 to the suction unit 23 at the delivery position P1, and the sheet 1 is cut when the conveying drum 21 rotates to the cutting position P2. Further, when the conveying drum 21 rotates to the folding position P3, the flap portion of the sheet 1 is folded so as to overlap the diaper main body 2, and the disposable diaper 5 is delivered from the cutting device 20 to the delivery device 30 at the delivery position P4.
- the conveyance device 10 that conveys the sheet 1 so as to deliver the sheet 1 to the downstream cutting device 20 will be described with reference to FIGS. 6 and 7.
- the transport device 10 rotates the suction members 11 and 12 around a plurality of suction members 11 and 12 having suction surfaces (reference numerals omitted) that can suck the sheet 1 and a first axis J1 extending in the horizontal direction.
- a transport device main body 13 that supports the suction member 11, a drive device 14 that rotationally drives the suction members 11 and 12, and a suction mechanism 15 that applies suction force to the suction members 11 and 12 are provided.
- the adsorbing member 11 includes an adsorbing portion 11a having an adsorbing surface, a pair of attachment plates 11b and 11c extending from the adsorbing portion 11a toward the first axis J1 and facing in a direction parallel to the first axis J1, and a pair of attachments
- the sliders 11d and 11e are provided on the surfaces of the plates 11b and 11c facing each other, and the rail 11f is provided on the surface of the mounting plate 11b opposite to the slider 11d.
- the adsorption part 11a is a box-shaped member having a decompression chamber that is decompressed by being connected to a suction source 15a described later.
- the suction part 11a is formed with a communication hole for communicating the decompression chamber and the outside of the suction part 11a on the suction surface facing away from the first axis J1, and the suction surface sucks air on the suction surface through the communication hole.
- the suction surface is a surface formed along a circumference centered on the first axis J1.
- the suction member 12 has the same configuration as the suction member 11 except that the suction member 12 has a suction portion 12a having a suction surface instead of the suction portion 11a.
- the suction portion 12a has a width dimension narrower than that of the suction portion 11a in the circumferential direction around the first axis J1, and the suction surface of the suction portion 12a is also narrower than the suction surface of the suction portion 11a in the circumferential direction.
- the suction surface of the suction portion 11 a has a width dimension that can suck the diaper main body 2 and a part of the flap portion protruding from both sides in the width direction.
- the suction surface of the suction portion 12a has a width dimension capable of sucking a part of the flap portion protruding in the width direction from the suction surface of the suction portion 11a.
- the transport device body 13 includes a support member 16 installed on a preset installation surface of the transport device 10 and a direction perpendicular to the first axis J ⁇ b> 1 with respect to the support member 16.
- a holding mechanism 17 attached to the support member 16 so as to be movable, and a moving device 18 that provides power for moving the holding mechanism 17 with respect to the support member 16.
- the holding mechanism 17 includes a support plate 17a attached to a support member 16 to be described later via a pair of upper and lower sliders 17b and 17c, and a side opposite to the sliders 17b and 17c in a direction parallel to the first axis J1 from the support plate 17a.
- a cylindrical portion 17d that extends in the radial direction, a pair of flanges 17e, 17f that protrude from the outer peripheral surface of the cylindrical portion 17d in the radial direction of the circle centered on the first axis J1 and that are opposed to the direction parallel to the first axis J1; 17e and 17f, rails 17g and 17h provided respectively on the opposite surfaces of the surfaces facing each other.
- the flanges 17e and 17f and the rails 17g and 17h are provided over the entire circumference of a circle centered on the first axis J1.
- the pair of flanges 17e and 17f and the rails 17g and 17f are inserted between the mounting plates 11b and 11c of the suction members 11 and 12, and the sliders of the suction members 11 and 12 are slidable on the rails 17g and 17f. Is engaged. Accordingly, the suction members 11 and 12 are held by the cylindrical portion 17d in a state where the suction members 11 and 12 can move on a path along a circle centered on the first axis J1 defined by the rails 17g and 17f.
- the holding mechanism 17 is in a state in which the suction surface extends at intervals along the circumference centered on the first axis J1 and the plurality of suction members 11 and 12 are rotatable about the first axis J1.
- the suction members 11 and 12 are held.
- the holding mechanism 17 includes the eight adsorbing members 11 and the eight adsorbing members 12 so that the adsorbing members 11 and the adsorbing members 12 are alternately arranged along the circumference around the first axis J1. Hold.
- the drive device 14 includes a motor main body 14a fixed to the support member 16 via a bracket 16e, a rotary shaft 14b extending from the motor main body 14a to the opposite side of the support member 16, and a disk-like connection fixed to the rotary shaft 14b. It has a plate 14c, 16 connection pins 14d attached to the peripheral edge of the connection plate 14c, and a slider 14e engaged with the rails 11f of the suction members 11 and 12.
- the motor main body 14a has a portion that is supported by the support member 16 by the bracket 16e through the inside of the cylindrical portion 17d and that is accommodated in the cylindrical portion 17d, and is centered on a second axis J2 that is parallel to the first axis J1.
- the rotary shaft 14b is rotated.
- the cylindrical portion 17d extends in a direction parallel to the first axis J1 on one side of the support member 16 and the moving device 18 (support mechanism) in a direction parallel to the first axis J1, and includes a plurality of suction members 11, This corresponds to a cylindrical holding member main body having an outer peripheral surface for holding 12.
- the connecting plate 14c, the connecting pin 14d, and the slider 14e extend from the motor main body 14a to a position opposite to the support member 16 of the cylindrical portion 17d so that the power from the rotating shaft 14b can be transmitted to the attracting members 11 and 12.
- This corresponds to a connecting mechanism that connects the extending rotating shaft 14b and the plurality of suction members 11 and 12.
- the peripheral edge portion of the connecting plate 14c is parallel to the first axis J1 at a position opposite to the attaching plate 11c of the attaching plate 11b of the suction members 11 and 12. It faces the mounting plate 11b in any direction.
- the connecting pin 14d extends in a direction parallel to the first axis J1, and penetrates the connecting plate 14c so as to be rotatable with respect to the connecting plate 14c about the axis of the connecting pin 14d.
- the end of the connecting pin 14d on the side close to the mounting plate 11b is fixed to the slider 14e.
- the slider 14e is engaged with the rail 11f so as to be movable along the longitudinal direction of the rail 11f of the suction members 11 and 12.
- the rail 11 f extends along the radial direction of a circle centered on the first axis J ⁇ b> 1.
- the coupling mechanism (the coupling plate 14c, the coupling pin 14d, and the slider 14e) is configured such that the plurality of adsorption members 11 and 12 are movable in the radial direction of the circle having the first axis J1 as the center. 12 is connected.
- the suction mechanism 15 includes a suction source 15a, a suction duct 15b that is connected to the suction source 15a and connected to the mounting plate 11b of the suction members 11 and 12 via a bracket 15d, and the suction duct 15b and the suction member. 11 and 12 adsorbing portions 11a and 16a.
- the support member 16 is erected on a preset installation surface of the conveying device 10 and has a base plate 16a to which the driving device 14 (motor body 14a) is fixed via a bracket 16e, and a holding mechanism 17 side of the base plate 16a. And a pair of rails 16c and 16d fixed to the surface of the sub plate 16b on the holding mechanism 17 side.
- the bracket 16e extends from the motor body 14a to the base plate 16a through holes formed in the support plate 17a and the sub plate 16b.
- Each of the rails 16c and 16d extends along a direction orthogonal to the first axis J1.
- the sliders 17b and 17c of the holding mechanism 17 are engaged with these rails 16c and 16d in a slidable manner along the longitudinal direction of the rails 16c and 16d (direction perpendicular to the first axis J1). .
- a support wall 17i that supports the motor main body 14a and a rail 17j that is fixed to the support wall 17i are provided inside the cylindrical portion 17d of the holding mechanism 17.
- the rail 17j extends in a direction parallel to the rails 16c and 16d of the support member 16.
- a slider 14f fixed to the motor main body 14a is engaged with the rail 17j so as to be slidable along the longitudinal direction of the rail 17j.
- the support member 16 is held so that the holding mechanism 17 and the driving device 14 are relatively movable in the longitudinal direction of the rails 16c and 16d (rail 17j), that is, in the direction orthogonal to the first axis J1.
- the mechanism 17 and the driving device 14 are supported.
- FIG. 9 and 10 show a state when the support member 16 and the moving device 18 in FIG. 7 are viewed from the side opposite to the holding mechanism 17, and the base plate 16a is omitted.
- the moving device 18 is connected to the holding mechanism 17 and the support member 16, and holds the force for moving the holding mechanism 17 in a direction orthogonal to the first axis J ⁇ b> 1. 17 to give.
- the moving device 18 has an air cylinder having a cylinder body 18a and a rod 18c.
- the base end portion of the cylinder body 18a is fixed to the base plate 16a so as to be rotatable about an axis 18b parallel to the first axis J1.
- the tip of the rod 18c is attached to one end of the link 18e so as to be rotatable about an axis 18d parallel to the first axis J1.
- the other end of the link 18e is fixed to the base plate 16a so as to be rotatable about an axis 18f parallel to the first axis J1. Further, the intermediate portion of the link 18e is fixed to one end portion of the link 18h so as to be rotatable about an axis 18g parallel to the first axis J1. The other end of the link 18h is fixed to the support plate 17a of the holding mechanism 17 so as to be rotatable about an axis 18i parallel to the first axis J1.
- the support member 16 is arranged so that the first axis J1 and the second axis J2 are arranged at different positions when the rod 18c of the air cylinder is contracted.
- the holding mechanism 17 and the driving device 14 are supported. Since the first axis J1 and the second axis J2 are arranged at different positions in this way, the position of the connecting pin 14d with respect to the suction members 11 and 12, that is, the second shaft J2 that is the center of rotation, the suction surface. Since the radii (angular velocities) are different, the interval between the adjacent suction surfaces can be changed in the circumferential direction around the first axis J1.
- the receiving position P0 is set at one of two intersection points of a straight line passing through the first axis J1 and the second axis J2 and a circle centered on the first axis J1, and the two intersection points A delivery position P1 is set on the other side. That is, the position where the distance between adjacent suction surfaces is the largest is set as the receiving position P0, and the position where the distance between adjacent suction surfaces is the smallest is set as the delivery position P1. Therefore, the length of the sheet 1 sucked and held by the two suction surfaces adjacent to each other can be effectively reduced between the receiving position P0 and the delivery position P1. Thereby, the process (5) of FIG. 1 can be performed.
- the length of the sheet 1 received by the cutting device 20 at the delivery position P1 is the distance between the pair of flap suction portions 23b provided on both sides of the main body suction portion 23a in the suction unit 23, that is, These are fixed by the cutting pitch set in the cutting device 20 (see FIG. 3). Therefore, the length of the sheet 1 delivered from the conveying device 10 at the delivery position P1 needs to be matched with this. Therefore, in the suction members 11 and 12, the relative position between the holding mechanism 17 and the driving device 14 is in the first state (the state shown in FIG. 6) so that the distance between two adjacent suction surfaces at the delivery position P1 is small. In the case of being changed from the second state to the second state (the state shown in FIG. 11), spacers 11g and 12g used only in the second state are further provided.
- the suction members 11 and 12 are provided on the first axis J1 side of the suction portions 11a and 12a in the radial direction of the circle centering on the suction portions 11a and 12a and the first axis J1, and the holding mechanism 17 and Connecting portions (mounting plates 11b, 11c) connected to the connecting mechanism (connecting plate 14c, connecting pin 14d, and slider 14e), spacers 11g, 12g interposed between the adsorbing portions 11a, 12a and the connecting portion, Have
- Each of the spacers 11g and 12g has a first state in which the length of the sheet 1 adsorbed between two adsorbing surfaces adjacent to each other at the delivery position P1 set on the circumference centered on the first axis J1 (FIG. No. 6 state) and the second state (state of FIG. 11) have the thickness dimension set to be the same. Further, the spacers 11g and 12g can be attached to and detached from the suction portions 11a and 12a and the connection portion.
- the relative position of the holding mechanism 17 and the driving device 14 is set to the second state (the state shown in FIG. 11)
- the rate of change in the length is determined by the relative position between the first axis J1 and the second axis J2, and is constant regardless of the radius from the first axis J1 to the suction surface. Therefore, by attaching the spacers 11g and 12g having the same thickness dimension set as described above to all the suction members 11 and 12, the circumference around the first axis J1 formed by the suction surface is long. However, it is possible to maintain the change ratio of the length of the sheet 1 that changes between the receiving position P0 and the delivery position P1. Since the length of the sheet 1 at the delivery position P1 can be maintained in the first state and the second state, the delivery position P1 can be maintained.
- the length of the sheet 1 at the delivery position P1 is adjusted by adjusting at least one of the delivery position P0 and the delivery position P1 without using the spacers 11g and 12g in the second state. It can also be adjusted to what is required by the cutting device 20.
- FIG. 12 shows an example in which the receiving position P0 and the delivery position P1 are changed.
- a delivery position P1 is set at one of two intersections of a straight line passing through the first axis J1 and the second axis J2 and a circle centered on the first axis J1, and of the two intersections
- the receiving position P0 is set (setting step).
- the support member 16 to which one of the drive devices 14 is fixed, the holding mechanism 17 and the support member 16 are connected to move the holding mechanism 17 in a direction perpendicular to the first axis J1 with respect to the support member 16.
- a support mechanism including a moving device 18 that applies force to the holding mechanism 17 is prepared (support mechanism preparation step).
- the rotating shaft 14b is driven to rotate about the second axis J2 by the motor body 14a (first conveying step). Accordingly, the plurality of suction members 11 and 12 are rotated around the first axis J1 to convey the sheet 1 while sucking the sheets to the suction surfaces of the plurality of suction members 11 and 12.
- the sheet 1 conveyed in the first conveying step is cut using the cutting device 20 (first cutting step).
- the length of the sheet 1 delivered to the cutting device 20 is required to be changed.
- the holding mechanism 17 and the driving device 14 are relatively moved in the direction orthogonal to the first axis J1 by the support mechanism (the support member 16 and the moving device 18), thereby connecting the connection mechanism (the connection plate 14c, the connection pin 14d, The slider 14e) is moved in the radial direction of the circle centered on the first axis J1 (moving step).
- the relative position between the holding mechanism 17 and the driving device 14 is changed from the first state (FIG. 6) to the second so that the distance between two adjacent suction surfaces at the delivery position P1 is reduced. Change to the state (FIG. 11).
- the suction portions 11a and 12a having the suction surface and the suction portion 11a in the radial direction of the circle centered on the first axis J1.
- a plurality of adsorbing members 11 and 12 each having spacers 11g and 12g that are detachable between 12a and the connecting portion are prepared in advance (adsorbing member preparing step).
- the length of the sheet 1 sucked and held between two adjacent suction surfaces at the delivery position P1 is set to be the same in the first state and the second state.
- Spacers 11g and 12g having thickness dimensions are prepared.
- the spacers 11g and 12g are attached between the suction portions 11a and 12a and the connection portion during the execution period of the stop step (attachment step).
- spacers 11g and 12g are attached between the suction portions 11a and 12a and the mounting plates 11b and 11c as necessary.
- the sheet 1 conveyed in the second conveying step is cut using the cutting device 20 (second cutting step).
- the sheet 1 is cut at the same cutting pitch.
- the relative positional relationship between the sheet conveying device 10 and the cutting device 20 in the circumferential direction around the first axis J1 is the same.
- the support mechanism is configured to move the plurality of suction members 11 and 12 in the radial direction of the circle having the first axis J1 as the center with respect to the connection member (the connection plate 14c, the connection pin 14d, and the slider 14e).
- the holding mechanism 17 and the driving device 14 can be relatively moved in the direction orthogonal to the first axis J1 by the (supporting member 16 and the moving device 18).
- the position of the rotation axis (second axis J2) of the drive device 14 is changed with respect to the first axis J1 in a state where the position of the suction surface is constrained on the circumference of a circle centered on the first axis J1. can do.
- the distance from the second axis J2 that is the center of rotation to each suction surface, that is, the angular velocity of each suction surface during rotation is changed, and the interval between adjacent suction surfaces is a circle centered on the first axis J1. It changes on the circumference.
- the length of the sheet sucked and held by the two suction surfaces adjacent to each other can be changed on the circumference of the circle having the first axis J1 as the center.
- the positional relationship between the first axis J1 and the second axis J2 is adjusted. By doing so, it is possible to easily change the length of the sheet 1 sucked and held on the two suction surfaces adjacent to each other between the receiving position P0 and the delivery position P1.
- the sheet 1 at the delivery position P ⁇ b> 1 changed by the conveying device 10 is used to cut the sheet at the same cutting pitch in the first cutting step and the second cutting step.
- the length of the finished product can be changed by the length of.
- the distance between the adsorbing surfaces adjacent on the circumference around the first axis J1 can be continuously changed. Therefore, even if the cutting pitch is fixed in the downstream cutting device 20, the length of the sheet 1 positioned within the cutting pitch by changing the receiving position P0 and the delivery position P1 on the circumference in the conveying device 10 Then, the sheet 1 can be transferred to the cutting device 20. However, in this case, it takes time to change the receiving position P0 and the delivery position P1 in the conveying device 10 in order to change the length of the sheet 1 positioned within the cutting pitch.
- the rate of change in the length of the sheet 1 between the receiving position P0 and the delivery position P1 of the sheet 1 in the conveying device 10 is determined by the relative position between the first axis J1 and the second axis J2. It is constant regardless of the radius from the first axis J1 to the suction surface. Therefore, as in the above-described embodiment, if each of the spacers 11g and 12g has the same thickness dimension set as described above, the rate of change in the length of the sheet 1 is maintained while the delivery position P1 is maintained. The length of the sheet can be maintained. In other words, the delivery position P1 can be made constant even after the length of the sheet 1 is changed.
- the receiving position P0 or the delivery position P1 is set at the position farthest from the first axis J1 (one of the two intersections) and the position closest to the first axis J1. Therefore, the ratio of the change in the length of the sheet 1 between the receiving position P0 and the delivery position P1 can be set to the maximum.
- the holding mechanism 17 and the driving device 14 can be relatively moved by the moving device 18, workability is improved as compared with the case where they are moved manually.
- the motor main body 14a and the cylindrical portion (holding member main body) 17d are overlapped in the direction parallel to the first axis J1. Therefore, it is possible to reduce the size of the transport device 10 in the same direction.
- the length of the sheet 1 received by the cutting device 20 from the conveying device 10 is kept constant, and the length of the sheet 1 is adjusted by the conveying device 10 by fixing the cutting pitch of the cutting device 20.
- the length of the sheet 1 after cutting can be changed by the amount of breakage.
- the spacer 11g is used as described above, or the delivery position as shown in FIG. Adjustment of P1 is necessary. Therefore, the work for changing the cutting length of the sheet 1 becomes complicated.
- FIGS. 13 to 17 show a processing apparatus according to another embodiment for performing the steps (6) to (7) shown in FIG. 1 described above.
- This processing apparatus accepts the sheet 1 after the process (5) is performed at the receiving position P0 and performs the process (6), and transfers the sheet 1 from the transport apparatus 10 at the delivery position P1.
- the cutting device 40 which performs a process (7) and the delivery apparatus 30 which delivers the disposable diaper 5 from the cutting device 40 in the delivery position P4 to a downstream process are provided.
- the conveyance apparatus 10 and the delivery apparatus 30 have the structure similar to the thing in embodiment mentioned above, the description is abbreviate
- the cutting device 40 includes a cutting rotator 41 having an outer peripheral surface 41 a that sucks the sheet 1 at the delivery position P ⁇ b> 1, and an outer peripheral surface of the cutting rotator 41 with a preset time interval.
- the cutting rotator 41 is rotatable around a third axis J3 that is parallel to the first axis J1 of the transport device 10.
- the cutting mechanism 42 includes a cutting drum 42a provided to face the outer peripheral surface 41a of the cutting rotary body 41 at the cutting position P2, and a cutting drive source 42b that rotationally drives the cutting drum 42a.
- the cutting drum 42a has a drum main body and a cutting blade intermittently provided in the circumferential direction with respect to the outer peripheral surface of the drum main body, and the cutting blade contacts the outer peripheral surface of the cutting rotating body 41 at predetermined time intervals.
- the sheet 1 is cut by sandwiching the sheet 1 therebetween.
- the cutting drive source 42b is constituted by a motor having a rotating shaft connected to the cutting drum 42a so as to be rotatable about a fourth axis J4 parallel to the first axis J1.
- the rotating body drive source 43 is configured by a servo motor having a rotating shaft connected to the cutting rotating body 41 so as to be rotatable about the third axis J3.
- the controller 44 controls the rotating body drive source 43 to adjust the speed of the cutting rotating body 41 and controls the cutting drive source 42b to adjust the speed of the cutting drum 42a.
- FIG. 17 shows the control content of the rotating body drive source 43 executed by the controller 44.
- the controller 44 determines the length of the sheet 1 that passes through the delivery position P ⁇ b> 1 within a time interval in which the cutting blade of the cutting mechanism 42 sandwiches the sheet 1 with the outer peripheral surface of the cutting rotating body 41.
- the rotating body drive source 43 is controlled so that the lengths of the sheets 1 passing through the cutting position P2 within the time interval become different lengths.
- a plurality of cutting target positions 1a1 to 1a3 set in advance as positions to be cut by the cutting mechanism 42 are set.
- the controller 44 determines that the first cutting target position 1a1 is cut after the first cutting target position 1a1 of the cutting target positions 1a1 to 1a3 reaches the delivery position P1 (see FIG. 13).
- the speed of the cutting rotator 41 is changed until the position P2 is reached (see FIG. 14).
- the controller 44 changes the speed of the cutting rotary body 41 until the portion (cutting portion) corresponding to the first cutting target position 1a1 reaches the delivery position P4 from the cutting position P2 (see FIG. 15).
- the controller 44 changes the speed of the cutting rotator 41 between the time when the second cutting target position 1a2 reaches the delivery position P1 and the time when it reaches the cutting position P2 (see FIG. 16). Thereafter, the controller 44 executes similar control for the third cutting target position 1a3 subsequent to the second cutting target position 1a2.
- the controller 44 includes a control map C1 for a normal size, a control map C2 for a size smaller than the normal size, and a control for a size larger than the normal size.
- a map C3 is stored.
- the controller 44 accelerates the cutting rotary body 41 until the cutting target positions 1a1 to 1a3 move from the delivery position P1 to the cutting position P2, and the cutting target positions 1a1 to 1a3. Before moving from the cutting position P2 to the delivery position P4, the cutting rotary body 41 is decelerated and returned to the speed before acceleration.
- the length of the sheet 1 that passes through the delivery position P1 within the time interval of the cutting mechanism 42 can be made longer than the length of the sheet 1 that passes through the cutting position P2 within the time interval.
- the speed of the sheet 1 received from the conveying device 10 at the delivery position P1 is set to be higher than that during the control execution by the control map C1.
- the controller 44 controls the cutting rotator 41 so as to match this speed, and decelerates the cutting rotator 41 until the cutting target positions 1a1 to 1a3 move from the delivery position P1 to the cutting position P2. To do.
- the speed of the decelerated seat 1 is lower than the lowest speed in the control map C1.
- the controller 44 accelerates the cutting rotating body 41 to return to the speed before deceleration until the cutting target positions 1a1 to 1a3 move from the cutting position P2 to the delivery position P4.
- the length of the sheet 1 that passes through the delivery position P1 within the time interval of the cutting mechanism 42 can be made shorter than the length of the sheet 1 that passes through the cutting position P2 within the time interval.
- the speed of the sheet 1 received from the conveying device 10 at the delivery position P1 is set to be lower than that during control execution by the control map C1.
- the controller 44 controls the cutting rotator 41 so as to match this speed, and accelerates the cutting rotator 41 until the cutting target positions 1a1 to 1a3 move from the delivery position P1 to the cutting position P2. To do.
- the speed of the accelerated sheet 1 is the same as the highest speed in the control map C1.
- the controller 44 decelerates and returns the cutting rotating body 41 to the speed before acceleration until the cutting target positions 1a1 to 1a3 move from the cutting position P2 to the delivery position P4.
- the length of the sheet 1 that passes through the delivery position P1 within the time interval of the cutting mechanism 42 can be made shorter than the length of the sheet 1 that passes through the cutting position P2 within the time interval.
- controller 44 controls the speed of the cutting drum 42a so as to coincide with the speed of the sheet 1 at the cutting position P2 controlled as described above.
- the cutting device 40 is prepared (cutting device preparation step).
- first transport step, the first cutting step, the stop step, the moving step, the second transport step, and the second cutting step in the above-described embodiment are executed.
- the length of the sheet 1 that passes through the delivery position P1 within the time interval is different from the length of the sheet 1 that passes through the cutting position P2 within the time interval.
- the speed of the cutting rotating body 41 is adjusted.
- the length of the sheet 1 that passes through the delivery position P1 within the time interval and the length of the sheet 1 that passes through the cutting position P2 within the time interval are set to different lengths. Can be set. Therefore, whatever the length of the sheet 1 received by the cutting rotator 41 from the conveying device 10 at the delivery position P1, the rotation speed of the cutting rotator 41 is controlled to obtain a desired value.
- the sheet 1 can be cut at a pitch. Therefore, the cutting length of the sheet 1 can be easily changed.
- the rotation section A1 where the speed is constant in FIG. 17 corresponds to a section in which the diaper main body 2 (absorbent core when there is an absorbent core) passes the delivery position P1 and the delivery position P4.
- the delivery speed from the conveying device 10 to the cutting rotator 41 is maintained by keeping the rotation speed of the cutting rotator 41 constant, and the cutting is performed.
- the delivery from the rotary body 41 to the delivery device 30 can be performed smoothly.
- the spacers 11g and 12g are used, but at least one of the receiving position P0 and the delivery position P1 can be changed without using the spacers 11g and 12g.
- the receiving position P0 and the delivery position P1 are set at two intersections between a straight line passing through the first axis J1 and the second axis J2 and a circle centered on the first axis J1. You may arrange
- the transport device 10 used for manufacturing the disposable diaper 5 is illustrated, but the purpose of using the transport device 10 is not limited to the disposable diaper 5.
- the present invention provides a sheet conveying apparatus that continuously conveys the sheet so as to deliver the sheet to a downstream apparatus, each having a plurality of adsorption surfaces that can adsorb the sheet.
- the adsorbing member and the adsorbing surface are arranged at intervals along the circumference of a circle centered on the first axis, and the plurality of adsorbing members are rotatable about the first axis.
- a holding mechanism that holds a plurality of suction members, a rotation shaft that can rotate about a second axis parallel to the first axis, and power from the rotation shaft can be transmitted to the plurality of suction members.
- a drive mechanism having a connection mechanism for connecting the rotating shaft and the plurality of suction members; and a support mechanism for supporting the holding mechanism and the drive device, wherein the connection mechanism includes the plurality of suction members.
- the connection mechanism includes the plurality of suction members.
- the support mechanism is connected to the plurality of suction members while being movable in a radial direction, and the support mechanism is configured so that the holding mechanism and the driving device are relatively movable in a direction perpendicular to the first axis.
- a sheet conveying device that supports a holding mechanism and the driving device.
- the holding mechanism and the driving device are relatively moved in the direction orthogonal to the first axis by the support mechanism while moving the plurality of suction members with respect to the coupling member in the radial direction of the circle having the first axis as the center. Can be moved.
- the position of the rotating shaft (second axis) of the drive device can be changed with respect to the first axis in a state where the position of the suction surface is constrained on the circumference of a circle centered on the first axis. .
- the distance from the second axis, which is the center of rotation, to each suction surface, that is, the angular velocity of each suction surface during rotation is changed, and the interval between adjacent suction surfaces is a circle around the first axis. Vary on.
- the length of the sheet that is sucked and held by the two suction surfaces adjacent to each other can be changed on the circumference of a circle centered on the first axis.
- the processing pitch for example, the conventional cutting pitch
- the processing is performed by changing the receiving position and the delivery position on the circumference in the conveying device.
- the sheet can be transferred to the downstream apparatus.
- the plurality of suction members are provided on the first axis side of the suction portion in a radial direction of a suction portion having the suction surface and a circle centered on the first axis.
- the spacer delivers the sheet to the downstream device. Therefore, the relative position between the holding mechanism and the driving device is set so that the distance between two adjacent suction surfaces at the delivery position set in advance on the circumference around the first axis is small.
- each of the spacers in the plurality of suction members includes two adjacent suctions at the delivery position. It is preferred to have a set thickness to be the same in the state length said first state and said second sheet to be adsorbed between the surfaces.
- the ratio of the change in the length of the sheet between the sheet receiving position and the delivery position in the sheet conveying apparatus is determined by the relative position between the first axis and the second axis, and is from the first axis to the suction surface. Constant regardless of radius. Therefore, if each spacer has the same thickness dimension set as described above, the length of the sheet at the delivery position can be maintained while maintaining the rate of change in the length of the sheet. In other words, the delivery position can be kept constant even after the sheet length is changed.
- the delivery position is set to one of two intersections of a straight line passing through the first axis and the second axis and a circle centered on the first axis, It is preferable that the receiving position set in advance on the circumference around the first axis for receiving is set at the other of the two intersections.
- the receiving position or the delivery position is set at a position farthest from the first axis (one of the two intersections) and a position closest to the first axis. Therefore, the ratio of the change in the sheet length between the receiving position and the delivery position can be set to the maximum.
- the support mechanism includes a support member to which one of the holding mechanism and the driving device is fixed, and the other of the holding mechanism and the driving device and the support member to be connected to the holding mechanism and the driving device. It is preferable that the apparatus includes a moving device that applies a force to the other of the holding mechanism and the driving device to move the other of the devices in a direction perpendicular to the first axis with respect to the support member.
- the holding mechanism and the driving device can be relatively moved by the moving device, workability is improved as compared with the case where these are moved manually.
- the holding mechanism extends in a direction parallel to the first axis on one side of the support mechanism in a direction parallel to the first axis.
- a cylindrical holding member main body having an outer peripheral surface for holding the plurality of suction members is provided, and the driving device is supported by the support mechanism through the inside of the holding member main body and accommodated in the holding member main body.
- a motor main body that rotates the rotary shaft, and the connecting mechanism extends from the motor main body to a position opposite to the support mechanism of the holding member main body and the plurality of rotary shafts. It is preferable to connect the adsorption member.
- the motor main body and the holding member main body can be arranged in a direction parallel to the first axis, the transport device in the same direction can be reduced in size.
- the present invention is also a sheet processing apparatus that cuts a sheet at a predetermined length, the sheet conveying apparatus, and a cutting apparatus that takes the sheet from the sheet conveying apparatus and cuts the sheet at a predetermined pitch.
- a sheet processing apparatus is provided.
- the present invention even if it is necessary to change the length of the sheet positioned between the pitches set in the cutting device, it is easy to change the relative position between the holding mechanism and the driving device in the transport device.
- the sheet length between pitches can be changed.
- the length of the sheet taken by the cutting device from the conveying device is kept constant, and the cutting length of the sheet is adjusted by the conveying device by fixing the cutting pitch of the cutting device. Can be changed.
- the length of the sheet at the delivery position in the transport device to the sheet length set in the cutting device, it is necessary to use a spacer as described above or adjust the delivery position. Therefore, the work for changing the cutting length of the sheet becomes complicated.
- the cutting device sucks the sheet at a delivery position set in advance on a circumference around the first axis so that the conveying device delivers the sheet to the processing apparatus.
- a cutting rotator having an outer peripheral surface that is rotatable about a third axis parallel to the first axis, and an outer peripheral surface of the cutting rotator having a predetermined time interval at a preset cutting position
- a controller that controls the drive source so that the length of the sheet passing through the cutting position within the interval is different.
- the length of the sheet passing through the delivery position within the time interval and the length of the sheet passing through the cutting position within the time interval can be set to different lengths. Therefore, regardless of the length of the sheet received by the cutting rotator from the conveying device at the delivery position, the sheet is cut at a desired pitch by controlling the rotation speed of the cutting rotator. can do. Therefore, the cutting length of the sheet can be easily changed.
- the present invention is a sheet conveying method using the sheet conveying apparatus, wherein the plurality of suction members are centered on the first axis by rotating the rotational axis about the second axis.
- a second conveying step of conveying the sheet by rotationally driving the rotating shaft again about the second axis.
- the rotating shaft is temporarily stopped, and the holding mechanism and the driving device are relatively moved to thereby attract the coupling mechanism and the suction mechanism.
- the connection position with the member is moved in the radial direction of a circle around the first axis.
- the holding portion and the coupling mechanism are provided on the first axis side of the suction portion in the radial direction of a circle centered on the first axis and the suction portion having the suction surface.
- the relative position between the holding mechanism and the driving device is changed from the first state to the second state so that the distance between two adjacent suction surfaces at the delivery position set in advance on the circumference becomes small. Furthermore, in the suction member preparation step, the length of the sheet sucked between two adjacent suction surfaces at the delivery position is set to be the same in the first state and the second state. It is preferable to prepare the spacer having a different thickness dimension.
- the ratio of the change in the length of the sheet between the receiving position and the delivery position of the sheet can be determined.
- the length of the sheet at the delivery position can be maintained while maintaining. In other words, the delivery position can be kept constant even after the sheet length is changed.
- the delivery position is set at one of two intersections of a straight line passing through the first axis and the second axis and a circle centered on the first axis. It is preferable that a setting step of setting a receiving position set in advance on a circumference around the first axis to receive the sheet is further provided at the other of the two intersections.
- the receiving position or the delivery position can be set at a position farthest from the first axis (one of the two intersections) and a position closest to the first axis. Therefore, the ratio of the change in the sheet length between the receiving position and the delivery position can be set to the maximum.
- the sheet conveying method includes a supporting member to which one of the holding mechanism and the driving device is fixed, the other of the holding mechanism and the driving device, and the other of the holding mechanism and the driving device connected to the supporting member.
- a support mechanism preparing step of preparing the support mechanism comprising: a moving device that applies to the other of the holding mechanism and the drive device a force for moving the support member in a direction orthogonal to the first axis.
- the connecting position of the coupling mechanism and the plurality of suction members is moved in a radial direction of a circle centered on the first axis using the moving device.
- the present invention is a sheet processing method for processing the sheet using the sheet conveying apparatus and a cutting apparatus that takes the sheet from the sheet conveying apparatus and cuts the sheet at a predetermined pitch.
- the rotation shaft is driven to rotate about the second axis to rotate the plurality of suction members about the first axis so that the sheets are sucked to the suction surfaces of the plurality of suction members.
- the connection mechanism and the plurality of suction members are connected by relatively moving the holding mechanism and the driving device in a direction orthogonal to the first axis.
- a moving step for moving the apparatus in a radial direction of a circle centered on the first axis a second conveying step for conveying the sheet by rotationally driving the rotating shaft again about the second axis, And a second cutting step of cutting the sheet transported in two transport steps using the cutting device.
- the length of the sheet that is sucked and held by the two suction surfaces adjacent to each other can be changed on the circumference of a circle centered on the first axis.
- the length of the sheet taken by the cutting device from the sheet conveying device can be easily changed.
- the sheet processing method it is preferable that the sheet is cut at the same pitch in the first cutting step and the second cutting step.
- the sheet is cut at the same pitch in the first cutting step and the second cutting step, so that only the length of the sheet changed by the sheet conveying device is obtained.
- the length of the finished product can be changed.
- the suction portion having the suction surface and the holding mechanism and the coupling mechanism provided on the first axis side of the suction portion in a radial direction of a circle centered on the first axis.
- the relative position between the holding mechanism and the driving device is changed from the first state to the second state so that the distance between two adjacent suction surfaces at the delivery position set in advance on the circumference becomes small. Furthermore, in the suction member preparation step, the length of the sheet sucked between two adjacent suction surfaces at the delivery position is set to be the same in the first state and the second state.
- the spacers having different thickness dimensions are prepared, and in the first cutting step and the second cutting step, the relative positions of the sheet conveying device and the cutting device in the circumferential direction around the first axis The relationship is preferably the same.
- the spacer having the same thickness dimension set in this way between the suction portion and the connection portion in the attachment step By mounting the spacer having the same thickness dimension set in this way between the suction portion and the connection portion in the attachment step, the change in the length of the sheet from the receiving position to the delivery position in the sheet conveying apparatus can be prevented.
- the length of the sheet at the delivery position can be adjusted while maintaining the ratio. Therefore, in the first cutting step and the second cutting step, the relative positional relationship between the sheet conveying device and the cutting device in the circumferential direction around the first axis can be made the same.
- the sheet length is adjusted by the conveying device by keeping the length of the sheet taken by the cutting device from the conveying device constant and fixing the cutting pitch in the first cutting step and the second cutting step.
- the length of the sheet after cutting can be changed by that amount.
- the sheet processing method includes an outer peripheral surface that sucks the sheet at a delivery position set in advance on a circumference around the first axis so that the transport device delivers the sheet to the processing device. And a cutting rotator rotatable around a third axis parallel to the first axis and an outer peripheral surface of the cutting rotator with a predetermined time interval at a preset cutting position. And a cutting device preparatory step for preparing the cutting device comprising a cutting mechanism for cutting the sheet by sandwiching the sheet at the second cutting step, wherein the second cutting step passes the delivery position within the time interval. It is preferable to adjust the speed of the cutting rotary body so that the length of the sheet to be performed and the length of the sheet passing through the cutting position within the time interval are different.
- the length of the sheet that passes to the delivery position within the predetermined time and the length of the sheet that passes to the cutting position within the time interval can be set to different lengths. Therefore, regardless of the length of the sheet received by the cutting rotator from the conveying device at the delivery position, the sheet is cut at a desired pitch by adjusting the rotation speed of the cutting rotator. can do. Therefore, the cutting length of the sheet can be easily changed.
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Abstract
Description
Claims (15)
- 下流側の装置にシートを受け渡すように前記シートを連続的に搬送するシート搬送装置であって、
前記シートを吸着可能な吸着面をそれぞれ有する複数の吸着部材と、
前記吸着面が第1軸を中心とする円の円周に沿って間隔を空けて並び、かつ、前記複数の吸着部材が前記第1軸を中心として回転可能な状態で前記複数の吸着部材を保持する保持機構と、
前記第1軸と平行な第2軸を中心として回転可能な回転軸と、前記回転軸からの動力が前記複数の吸着部材に伝達可能となるように前記回転軸と前記複数の吸着部材とを連結する連結機構と、を有する駆動装置と、
前記保持機構及び前記駆動装置を支持する支持機構と、を備え、
前記連結機構は、前記複数の吸着部材が前記第1軸を中心とする円の半径方向に移動可能な状態で前記複数の吸着部材に接続され、
前記支持機構は、前記保持機構と前記駆動装置とが前記第1軸と直交する方向に相対的に移動可能となるように前記保持機構及び前記駆動装置を支持する、シート搬送装置。 - 前記複数の吸着部材は、前記吸着面を有する吸着部と、前記第1軸を中心とする円の半径方向において前記吸着部の前記第1軸側に設けられて前記保持機構及び前記連結機構に接続された接続部と、前記吸着部と前記接続部との間に着脱可能なスペーサと、をそれぞれ備え、
前記スペーサは、前記シートを前記下流側の装置に受け渡すために前記第1軸を中心とする円周上に予め設定された受渡位置において隣り合う2つの吸着面同士の距離が小さくなるように前記保持機構と前記駆動装置との相対位置が第1の状態から第2の状態に変更される場合において前記第2の状態においてのみ使用されるものであり、前記複数の吸着部材における前記スペーサの各々は、前記受渡位置において隣り合う2つの吸着面間で吸着されるシートの長さが前記第1の状態と前記第2の状態とにおいて同一となるように設定された厚み寸法を有する、請求項1に記載のシート搬送装置。 - 前記受渡位置は、前記第1軸と前記第2軸とを通る直線と前記第1軸を中心とする円との2つの交点のうちの一方に設定され、
前記シートを受け取るために前記第1軸を中心とする円周上に予め設定された受取位置は、前記2つの交点のうちの他方に設定されている、請求項2に記載のシート搬送装置。 - 前記支持機構は、前記保持機構及び前記駆動装置の一方が固定された支持部材と、前記保持機構及び前記駆動装置の他方及び前記支持部材に接続されて前記保持機構及び前記駆動装置の他方が前記支持部材に対して前記第1軸と直交する方向に移動するための力を前記保持機構及び前記駆動装置の他方に与える移動装置と、を備えている、請求項1~3の何れか1項に記載のシート搬送装置。
- 前記保持機構は、前記第1軸と平行な方向において前記支持機構の一方の側で前記第1軸と平行な方向に延びるとともに前記複数の吸着部材を保持する外周面を有する円筒状の保持部材本体を備え、
前記駆動装置は、前記保持部材本体の内部を通じて前記支持機構に支持されているとともに前記保持部材本体の内部に収容された部分を有し、前記回転軸を回転駆動するモータ本体を備え、
前記連結機構は、前記モータ本体から前記保持部材本体の前記支持機構と反対側の位置まで延びる前記回転軸と前記複数の吸着部材とを連結する、請求項1~4の何れか1項に記載のシート搬送装置。 - シートを所定の長さで切断するシート加工装置であって、
請求項1~5の何れか1項に記載のシート搬送装置と、
前記シート搬送装置から前記シートを引き受けるとともに所定のピッチで前記シートを切断する切断装置と、を備えている、シート加工装置。 - 請求項6に記載のシート加工装置であって、
前記切断装置は、前記搬送装置が前記加工装置に前記シートを受け渡すために前記第1軸を中心とする円周上に予め設定された受渡位置において前記シートを吸着する外周面を有するとともに前記第1軸と平行な第3軸を中心として回転可能な切断用回転体と、
予め設定された切断位置において所定の時間間隔を持って前記切断用回転体の外周面との間で前記シートを挟むことにより前記シートを切断する切断機構と、前記切断用回転体を回転駆動する駆動源と、
前記時間間隔内に前記受渡位置を通過する前記シートの長さと前記時間間隔内に前記切断位置を通過する前記シートの長さとが異なる長さとなるように前記駆動源を制御する制御器と、を備えている、シート加工装置。 - 請求項1に記載のシート搬送装置を用いたシートの搬送方法であって、
前記回転軸を前記第2軸を中心として回転駆動することにより前記複数の吸着部材を前記第1軸を中心として回転させて複数の吸着部材の吸着面に前記シートを吸着させつつ当該シートを搬送する第1搬送ステップと、
前記回転軸の回転駆動を停止させる停止ステップと、
前記支持機構により前記保持機構と前記駆動装置とを第1軸と直交する方向に相対的に移動させることにより前記連結機構と前記複数の吸着部材との接続位置を前記第1軸を中心とする円の半径方向に移動させる移動ステップと、
前記回転軸を前記第2軸を中心として再び回転駆動することによりシートを搬送する第2搬送ステップと、を含むシートの搬送方法。 - 請求項8に記載のシートの搬送方法は、
前記吸着面を有する吸着部と、前記第1軸を中心とする円の半径方向において前記吸着部の前記第1軸側に設けられて前記保持機構及び前記連結機構に接続された接続部と、前記吸着部と前記接続部との間に着脱可能なスペーサと、をそれぞれ備えた前記複数の吸着部材を準備する吸着部材準備ステップと、
前記停止ステップの実行期間中に前記吸着部と前記接続部との間に前記スペーサを取り付ける取付ステップと、をさらに含み、
前記移動ステップでは、前記シートを前記下流側の装置に受け渡すために前記第1軸を中心とする円周上に予め設定された受渡位置において隣り合う2つの吸着面同士の前記距離が小さくなるように前記保持機構と前記駆動装置との相対位置を第1の状態から第2の状態に変更し、
前記吸着部材準備ステップでは、前記受渡位置において隣り合う2つの吸着面間で吸着されるシートの長さが前記第1の状態と前記第2の状態とにおいて同一となるように設定された厚み寸法を有する前記スペーサを準備する、シートの搬送方法。 - 請求項9に記載のシートの搬送方法は、
前記第1軸と前記第2軸とを通る直線と前記第1軸を中心とする円との2つの交点のうちの一方に前記受渡位置を設定するとともに、前記2つの交点のうちの他方に、前記シートを受け取るために前記第1軸を中心とする円周上に予め設定された受取位置を設定する設定ステップをさらに備えている、シートの搬送方法。 - 請求項8~10の何れか1項に記載のシートの搬送方法は、
前記保持機構及び前記駆動装置の一方が固定された支持部材と、前記保持機構及び前記駆動装置の他方及び前記支持部材に接続されて前記保持機構及び前記駆動装置の他方が前記支持部材に対して前記第1軸と直交する方向に移動するための力を前記保持機構及び前記駆動装置の他方に与える移動装置と、を備えた前記支持機構を準備する支持機構準備ステップをさらに含み、
前記移動ステップでは、前記移動装置を用いて前記連結機構と前記複数の吸着部材との接続位置を前記第1軸を中心とする円の半径方向に移動させる、シートの搬送方法。 - 請求項1に記載のシート搬送装置と、前記シート搬送装置から前記シートを引き受けるとともに所定のピッチで前記シートを切断する切断装置と、を用いて前記シートを加工するシートの加工方法であって、
前記回転軸を前記第2軸を中心として回転駆動することにより前記複数の吸着部材を前記第1軸を中心として回転させて複数の吸着部材の吸着面に前記シートを吸着させつつ当該シートを搬送する第1搬送ステップと、
前記第1搬送ステップで搬送された前記シートを前記切断装置を用いて切断する第1切断ステップと、
前記回転軸の回転駆動を停止させる停止ステップと、
前記支持機構により前記保持機構と前記駆動装置とを第1軸と直交する方向に相対的に移動させることにより前記連結機構と前記複数の吸着部材との接続位置を前記第1軸を中心とする円の半径方向に移動させる移動ステップと、
前記回転軸を前記第2軸を中心として再び回転駆動することによりシートを搬送する第2搬送ステップと、
前記第2搬送ステップで搬送された前記シートを前記切断装置を用いて切断する第2切断ステップと、を含む、シートの加工方法。 - 請求項12に記載のシート加工方法において、
前記第1切断ステップ及び前記第2切断ステップでは、前記シートを同一ピッチで切断する、シートの加工方法。 - 請求項12又は13に記載のシートの加工方法は、
前記吸着面を有する吸着部と、前記第1軸を中心とする円の半径方向において前記吸着部の前記第1軸側に設けられて前記保持機構及び前記連結機構に接続された接続部と、前記吸着部と前記接続部との間に着脱可能なスペーサと、をそれぞれ備えた前記複数の吸着部材を準備する吸着部材準備ステップと、
前記停止ステップの実行期間中に前記吸着部と前記接続部との間に前記スペーサを取り付ける取付ステップと、をさらに含み、
前記移動ステップでは、前記シートを前記下流側の装置に受け渡すために前記第1軸を中心とする円周上に予め設定された受渡位置において隣り合う2つの吸着面同士の前記距離が小さくなるように前記保持機構と前記駆動装置との相対位置を第1の状態から第2の状態に変更し、
前記吸着部材準備ステップでは、前記受渡位置において隣り合う2つの吸着面間で吸着されるシートの長さが前記第1の状態と前記第2の状態とにおいて同一となるように設定された厚み寸法を有する前記スペーサを準備し、
前記第1切断ステップ及び前記第2切断ステップにおいて、前記第1軸を中心とする円周方向における前記シート搬送装置と前記切断装置との相対的な位置関係は同一である、シートの加工方法。 - 請求項12に記載のシートの加工方法は、前記搬送装置が前記加工装置に前記シートを受け渡すために前記第1軸を中心とする円周上に予め設定された受渡位置において前記シートを吸着する外周面を有するとともに前記第1軸と平行な第3軸を中心として回転可能な切断用回転体と、予め設定された切断位置において所定の時間間隔を持って前記切断用回転体の外周面との間で前記シートを挟むことにより前記シートを切断する切断機構と、を備えた前記切断装置を準備する切断装置準備工程をさらに含み、
前記第2切断ステップでは、前記時間間隔内に前記受渡位置を通過する前記シートの長さと前記時間間隔内に前記切断位置を通過する前記シートの長さとが異なる長さとなるように前記切断用回転体の速度を調整する、シートの加工方法。
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CN201880032122.5A CN110730646B (zh) | 2017-05-16 | 2018-05-11 | 片材搬运装置、片材加工装置、以及片材搬运方法及片材加工方法 |
US16/613,228 US11345556B2 (en) | 2017-05-16 | 2018-05-11 | Sheet conveying device and sheet processing device provided with same, and method for conveying sheet and method for processing sheet using sheet conveying device |
BR112019024136-1A BR112019024136A2 (pt) | 2017-05-16 | 2018-05-11 | Dispositivo de transporte de chapas e dispositivo de processamento de chapas fornecido com o mesmo, e método de transporte de chapas e método de processamento de chapas usando o dispositivo de transporte de chapas |
EP18802295.8A EP3613392A4 (en) | 2017-05-16 | 2018-05-11 | SHEET DELIVERY DEVICE AND SHEET PROCESSING DEVICE EQUIPPED WITH SUCH DELIVERY DEVICE, AND SHEET DELIVERY METHOD AND SHEET PROCESSING PROCESS USING A SHEET DELIVERY DEVICE |
JP2019518749A JP7080227B2 (ja) | 2017-05-16 | 2018-05-11 | シート搬送装置及びこれを備えたシート加工装置並びにシート搬送装置を用いたシートの搬送方法及びシートの加工方法 |
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MX2019013674A (es) | 2020-07-20 |
CN110730646A (zh) | 2020-01-24 |
JPWO2018212092A1 (ja) | 2020-03-19 |
JP7080227B2 (ja) | 2022-06-03 |
BR112019024136A2 (pt) | 2020-06-02 |
US20200172361A1 (en) | 2020-06-04 |
EP3613392A4 (en) | 2020-11-18 |
CN110730646B (zh) | 2021-10-22 |
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