WO2018103529A1 - Metal three-dimensional printing device and printing method therefor - Google Patents

Metal three-dimensional printing device and printing method therefor Download PDF

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Publication number
WO2018103529A1
WO2018103529A1 PCT/CN2017/112286 CN2017112286W WO2018103529A1 WO 2018103529 A1 WO2018103529 A1 WO 2018103529A1 CN 2017112286 W CN2017112286 W CN 2017112286W WO 2018103529 A1 WO2018103529 A1 WO 2018103529A1
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WO
WIPO (PCT)
Prior art keywords
platform
metal
molding material
signal output
control signal
Prior art date
Application number
PCT/CN2017/112286
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French (fr)
Chinese (zh)
Inventor
苏健强
Original Assignee
珠海天威飞马打印耗材有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication of WO2018103529A1 publication Critical patent/WO2018103529A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F3/00Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
    • B22F3/10Sintering only
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B33ADDITIVE MANUFACTURING TECHNOLOGY
    • B33YADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y10/00Processes of additive manufacturing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B33ADDITIVE MANUFACTURING TECHNOLOGY
    • B33YADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y30/00Apparatus for additive manufacturing; Details thereof or accessories therefor

Definitions

  • the present invention relates to the field of metal three-dimensional printing, and more particularly to a photocurable metal three-dimensional printing apparatus, a fused deposition metal three-dimensional printing apparatus, and a respective printing method.
  • the present invention is based on a Chinese invention patent application filed on Dec. 5, 196, the entire disclosure of which is incorporated herein by reference.
  • a 3D printer also known as a three-dimensional printing device, is a machine that utilizes rapid prototyping technology to construct a three-dimensional entity by layer-by-layer printing based on a digital model file. Before printing, it needs to be modeled by computer modeling software, and then the partitioned 3D model is “partitioned” into a layer-by-layer section, ie, slice, to guide the 3D printing device to print layer by layer.
  • 3D printing devices have found wide application in the product manufacturing industry. Specifically according to the molding method FDM, DLP, SLA, SLS, SLM, 3DP, etc. 3D molding method
  • FDM Fused Deposition Modeling
  • SLM laser sintering
  • DLP three-dimensional printing is a layer-by-layer curing of liquid photosensitive resin using a projector using digital light processing technology.
  • the existing DLP photocuring 3D printing device includes a light emitting device, a printing platform and a resin tank, the printing platform is located in the resin tank, the light emitting device is irradiated toward the printing platform, and then the object to be printed is formed layer by layer on the printing platform. .
  • a first object of the present invention is to provide a photocured metal three-dimensional printing apparatus having high printing efficiency, high precision, and low printing cost.
  • a second object of the present invention is to provide a photocured metal three-dimensional printing apparatus having high printing efficiency, high precision, and low printing cost.
  • a third object of the present invention is to provide a metal three-dimensional printing apparatus which realizes rapid and high-precision three-dimensional printing of a metal material by a fused deposition molding method.
  • a fourth object of the present invention is to provide a printing method of a photocured metal three-dimensional printing apparatus having high printing efficiency, high precision, and low printing cost.
  • a fifth object of the present invention is to provide a printing method of a photocured metal three-dimensional printing apparatus having high printing efficiency, high precision, and low printing cost.
  • a sixth object of the present invention is to provide a printing method of a metal three-dimensional printing apparatus which realizes rapid and high-precision three-dimensional printing of a metal material by a fused deposition molding method.
  • the present invention provides a photocuring metal three-dimensional printing apparatus comprising a control device, a first platform, a squeegee, a second platform, a light emitting device and a cutting device, and the first platform receives the control a first control signal outputted by the device, the first platform is movable in a vertical direction, the first platform is configured to carry a molding material, the molding material comprises a liquid photocurable material and a metal powder, and the second control signal output by the squeegee receiving control device is The squeegee is movable in a horizontal direction, the second platform receives a third control signal output by the control device, and the second platform is movable in a vertical direction, and the squeegee can transport the molding material from the first platform to the second platform, and the light emission
  • the device receives a fourth control signal output by the control device, the light emitting device is located above the second platform, the light emitting device is
  • the mass of the metal powder accounts for 60% or more of the mass of the molding material; the molding material is a viscous liquid.
  • the photocurable metal three-dimensional printing apparatus further includes a cleaning device for moving and cleaning on the second platform.
  • the present invention provides a photocuring metal three-dimensional printing apparatus comprising a control device, a first platform, a squeegee, a second platform, a nozzle, a light emitting device and a cutting device, a first platform Receiving a first control signal output by the control device, the first platform is movable in a vertical direction, the first platform is for carrying metal powder, the scraper receives a second control signal output by the control device, and the scraper is movable in a horizontal direction, The second platform receives the third control signal outputted by the control device, the second platform is movable in a vertical direction, the scraper can transport the metal powder from the first platform to the second platform, and the nozzle receives the fourth control signal output by the control device, the nozzle For injecting a liquid photocurable material toward the second platform, the light emitting device receives a fifth control signal output by the control device, the light emitting device is located above the second platform, the light
  • the photocurable metal three-dimensional printing apparatus further includes a cleaning device for moving and cleaning on the second platform.
  • the present invention provides a fused deposition molded metal three-dimensional printing apparatus comprising a print head assembly, a molding base, a moving assembly, a consumable supply assembly and a cutting device, and a moving assembly
  • the consumable supply assembly is configured to drive the first molding material and the second molding material into the printhead assembly, at least one of the first molding material and the second molding material including the metal material and the binder, and printing
  • the head assembly is used to extrude a first molding material and/or a second molding material on the forming block, and the moving assembly is also used to move the cutting device for cutting on the forming seat.
  • the metal three-dimensional printing apparatus further includes a cleaning device, and the moving assembly is further configured to move the cleaning device to perform cleaning on the molding base.
  • the present invention provides a printing method of a photocuring metal three-dimensional printing apparatus, the light curing metal three-dimensional printing apparatus comprising a control device, a first platform, a squeegee, a second platform, and a light emitting device And the cutting device, the first platform receives the first control signal output by the control device, the first platform
  • the first platform is configured to carry a molding material, the molding material comprises a liquid photocuring material and a metal powder, and the scraper receives a second control signal outputted by the control device, and the scraper can move in a horizontal direction, the second platform Receiving a third control signal output by the control device, the second platform is movable in a vertical direction, and the light emitting device receives a fourth control signal output by the control device, the light emitting device is located above the second platform, and the cutting device receives the output of the control device Fifth control signal,
  • the printing method includes:
  • the squeegee conveys the molding material from the first platform to the second platform, and scrapes the molding material on the second platform;
  • the light emitting device is irradiated toward the second platform
  • the cutting device cuts the photocured molding material on the second platform
  • the second platform is lowered by a preset distance, and the first platform is raised by a preset distance.
  • the present invention provides a printing method of a photocuring metal three-dimensional printing apparatus, comprising: a control device, a first platform, a squeegee, a second platform, a nozzle, a light emitting device, and a cutting device,
  • the first platform receives the first control signal output by the control device, the first platform is movable in a vertical direction, the first platform is for carrying metal powder, and the scraper receives a second control signal output by the control device, and the scraper can be horizontally Moving
  • the second platform receives a third control signal output by the control device, the second platform is movable in a vertical direction
  • the nozzle receives a fourth control signal output by the control device
  • the light emitting device receives a fifth control signal output by the control device
  • the transmitting device is located above the second platform, and the cutting device receives the sixth control signal output by the control device,
  • the printing method includes:
  • the scraper transports the metal powder from the first platform to the second platform, and scrapes the metal powder on the second platform;
  • the light emitting device is irradiated toward the second platform
  • the cutting device cuts the molding material after photocuring on the second platform
  • the second platform is lowered by a preset distance, and the first platform is raised by a preset distance.
  • the present invention provides a printing method of a fused deposition molded metal three-dimensional printing apparatus including a print head assembly, a molding base, a moving assembly, and a consumable supply. a component and a cutting device, the moving component for moving the printhead assembly, the consumable supply assembly for driving the first molding material and the second molding material to be delivered into the printhead assembly, at least one of the first molding material and the second molding material Including metal materials and binders;
  • the printing method includes:
  • the print head assembly extrudes the first molding material and/or the second molding material on the molding seat
  • the cutting device cuts the first molding material and/or the second molding material on the molding base.
  • the solution passes the molding material on the first platform, the second platform is used for imaging, and then the molding material is conveyed layer by layer to the second platform by the squeegee, and the liquid light is solidified in the molding material by the light emitting device.
  • the material is solidified. Since the molding material includes the liquid photocurable material and the metal powder, the metal powder is three-dimensionally solidified by the liquid photocurable material as a binder, and then the three-dimensional preliminary molding of the metal can be realized, and the layer is formed by layer-by-layer photocuring.
  • the photocurable material can be removed by high-temperature curing and sintering, and the fusion connection between the metal powders can be realized, and the three-dimensional printing of the metal model is finally completed, which is performed by using DLP light curing.
  • the same metal powder accounts for 60%, and the molding material is a viscous material, which makes the molding material more adhesive and improves the image quality of metal printing.
  • the excess molding material after cutting is cleaned and recycled by a cleaning device.
  • the second platform is used for imaging, and then the metal powder is transported to the second platform layer by layer by means of the scraper, and the liquid light is solidified by spraying the nozzle uniformly toward the metal powder.
  • the material, and the liquid photocuring material in the molding material is solidified in the light emitting device. Since the molding material includes the liquid photocuring material and the metal powder, the metal powder is solidified by the liquid photocuring material as a binder, and then can be realized.
  • the initial three-dimensional forming of the metal, the same layer is carried out in a layer-by-layer photocuring process, and the cutting device is used for planing, cutting or shape grinding, which can be subsequently cured by high temperature curing.
  • the photocurable material removes and realizes the fusion connection between the metal powders, and finally completes the three-dimensional printing of the metal model, and the initial molding is performed by using DLP light curing, which has high printing efficiency and high precision, and is compared with the expensive SLM metal.
  • the three-dimensional printing device and the SLM metal three-dimensional printing device not only have high price, high maintenance cost and high cost, and the light-cured metal three-dimensional printing device of the present invention not only has low printing cost and simple structure, but also is easy to maintain. And cleaning and recycling the excess molding material after cutting by the cleaning device.
  • the molding material having different metal materials is separately printed by the consumable supply component and the print head assembly, and the principle of extrusion imaging of the print head is adopted, and the three-dimensional printing is performed by the FDM molding method, and the layer-by-layer photocuring is performed simultaneously.
  • the forming crucible is leveled, cut or shaped by a cutting device, which has high molding efficiency, high precision and low cost, and can then realize three-dimensional model printing of multi-metal materials, which can form a three-dimensional model with new metal properties.
  • the excess molding material after cutting is cleaned and recycled by a cleaning device.
  • the three-dimensional imaging of the metal is performed by the above-mentioned different methods, and the layer-by-layer photo-curing molding is subjected to planing, cutting or shape grinding by the cutting device, and the molding efficiency is high, the precision is high, and the cost is low.
  • the three-dimensional printing method of the photocured metal in the printing of the metal model is not only low in printing cost, but also simple in structure and easy to maintain.
  • FIG. 1 is a schematic structural view of a first embodiment of a photocurable metal three-dimensional printing apparatus of the present invention.
  • FIG. 2 is a schematic structural view of a second embodiment of the photocurable metal three-dimensional printing apparatus of the present invention.
  • FIG. 3 is a structural schematic view of a third embodiment of the photocurable metal three-dimensional printing apparatus of the present invention.
  • FIG. 4 is a schematic view showing the principle of a first embodiment of a printing apparatus for a metal three-dimensional printing apparatus of the present invention.
  • FIG. 5 is a schematic view showing the principle of a second embodiment of the printing apparatus of the metal three-dimensional printing apparatus of the present invention.
  • FIG. 6 is a flow chart of an embodiment of a method of manufacturing a three-dimensional shaped wire according to the present invention.
  • FIG. 7 is a structural view of a screw extruder and a molding extruder head of an embodiment of a method for producing a three-dimensionally shaped yarn according to the present invention.
  • FIG. 8 is a schematic illustration of the filamentous material of the three-dimensional shaped filament embodiment in a linear state and a curved state.
  • 9 is a graph in which the components of the seventh to eleventh embodiments are three-dimensionally formed. 10 is a graph of experimental data of the first to sixth embodiments.
  • 11 is a graph of experimental data of an eleventh embodiment.
  • a photocuring metal three-dimensional printing apparatus includes a control device 1, a platform 11, a housing chamber 111, a platform 12, a housing chamber 121, a squeegee 21, a light emitting device 22, a cutting device 23, and a cleaning device 24, and controls
  • the device 1 adopts a single-chip microcomputer with a computing capability and a processing chip.
  • the accommodating cavity 111 and the accommodating cavity 121 are respectively provided with a venting opening.
  • the platform 11 is located in the first accommodating cavity, and the platform 12 is located in the second accommodating cavity.
  • the platform 11 receives the control signal outputted by the control device 1, the platform 11 is movable in the vertical direction in the accommodating chamber 111, and the platform 11 is used for carrying the molding material.
  • the molding material includes the liquid photocuring material and the metal powder, and the quality of the metal powder is formed.
  • the proportion of the mass of the material is 60% or more, so that the molding material is a viscous liquid, and the molding material can be stacked on the platform
  • the platform 12 receives the control signal output by the control device 1, the platform 12 can move in the vertical direction in the accommodating cavity 121, the squeegee 21 receives the control signal outputted by the control device 1, and the squeegee 21 is arranged in a strip shape, scraping The plate 21 is movable in the horizontal direction.
  • the light emitting device 22 receives the control signal output by the control device 1, and the light emitting device 22 employs a digital laser head and performs imaging imaging by DLP mode.
  • the light emitting device 22 is located above the platform 12, and the light emitting device 22 is illuminated toward the platform 12. Image image light.
  • the cutting device 23 receives the control signal output by the control device 1, the cleaning device 24 is connected to the cutting device 23, and the cutting device 23 and the cleaning device 24 are movable together on the platform 12, and the cutting device 23 performs the photocured molding material. After cutting and planing, the follow-up movement of the cleaning device 24 can clean the remaining molding material after the cutting.
  • the cleaning device can be cleaned with a vacuum-removable cleaning, or the cleaning device can be cleaned with a brush or with a high-pressure jet.
  • the above-mentioned scraper, cleaning device and cutting device can be moved by a conventional moving method, such as a screw driving, a belt driving, etc., and the cutting device can also be more flexiblely moved by a robot, so that the cutting device can Performing different angles on the top surface of the 3D model, of course
  • the cutting device and the cleaning device can be driven separately, which makes the cutting device more flexible.
  • the first embodiment of the above-mentioned photocured metal three-dimensional printing apparatus performs three-dimensional imaging of a metal, and the platform 11 is generally located in the accommodating cavity 111.
  • the platform 11 is stacked with a plurality of layers of molding materials, and the platform 12 is generally located in the accommodating cavity.
  • the squeegee 21 conveys the molding material from the platform 11 to the stage 12, and flattens the molding material, and then the light-emitting device 22 illuminates the molding material of the stage 12, and the molding light is formed by the irradiation.
  • the liquid photocurable material in the material cures, which in turn cures the predetermined illumination area, and the photocurable material acts as a binder between the metal powder particles, which also causes the metal powder to be fixed at a predetermined illumination area.
  • the cutting device 23 and the cleaning device 24 are then moved to the photocured molding material for cutting and cleaning.
  • the imaged platform 11 is then moved upward by a preset distance, and the platform 12 is moved downward by a preset distance.
  • the squeegee 21 is continued to transport the molding material onto the stage 12, and the light-emitting device 22 photo-cures the molding material and moves the platform up and down until the three-dimensional model is printed layer by layer.
  • the preliminary three-dimensional model containing the metal powder is taken out from the platform 12 and subjected to high temperature solidification sintering.
  • the high temperature solidification sintering removes the photocurable material such as the resin in the model, and heats and melts the metal powder and combines them with each other.
  • the metal 3D model printing is finally completed.
  • the photocurable metal three-dimensional printing apparatus includes a control device 3, a platform 31, a housing chamber 311, a platform 32, a housing chamber 321, a squeegee 41, a light emitting device 42, a showerhead 43, a cutting device 44, and a cleaning device. 45.
  • the control device 3 adopts a single-chip microcomputer with a computing capability and a processing chip.
  • the receiving cavity 311 and the receiving cavity 321 are respectively provided with a mouth opening.
  • the platform 31 is located in the first receiving cavity, and the platform 32 is located in the second receiving cavity.
  • the platform 31 receives the control signal output from the control unit 3, and the platform 31 is movable in the vertical direction in the accommodating chamber 311 for carrying the metal powder 51, and the metal powder 51 can be stacked on the platform 31.
  • the platform 32 receives the control signal outputted by the control device 3, the platform 32 can move in the vertical direction in the accommodating cavity 321, the squeegee 41 receives the control signal outputted by the control device 3, and the squeegee 41 is arranged in a strip shape, scraping
  • the plate 41 is movable in the horizontal direction.
  • the head 43 receives the control signal output from the control unit 3, and the head 43 is movable in the horizontal direction.
  • the head 43 can be extended in an elongated shape and used to eject the liquid photocurable material 52 toward the platform 32.
  • the light emitting device 42 receives the control signal output by the control device 3, and the light emitting device 42 employs a digital laser head. Irradiation imaging is performed by the DLP method, the light emitting device 42 is positioned above the platform 32, and the light emitting device 42 illuminates the imaging light toward the platform 32.
  • the cutting device 44 receives the control signal output by the control device 1, the cleaning device 45 is coupled to the cutting device 44, and the cutting device 44 and the cleaning device 45 are movable together on the platform 32.
  • the cutting device 44 performs the photocured molding material. After cutting and planing, the follow-up movement of the cleaning device 45 can clean the remaining molding material after the cutting.
  • the second embodiment of the above-mentioned photocured metal three-dimensional printing apparatus performs three-dimensional imaging of a metal, and the platform 31 is generally located in the accommodating cavity 311.
  • the platform 31 is stacked with a plurality of molding materials, and the platform 32 is generally placed.
  • the scraper 41 transports the metal powder from the platform 11 to the platform 12, and scrapes the metal powder, and then the head 43 moves horizontally and ejects the liquid photocurable material 52 toward the metal powder 51 on the platform 32.
  • the metal powder 51 and the liquid photocurable material 52 are fused to each other.
  • the diameter of the metal powder is generally about 8 nm, the metal powders are easily attracted to each other and then easily become metal powder clusters, which are not easily flattened, and are sprayed in liquid light curing. After the material 52, in order to make the layer flatter, the squeegee 41 is again flattened against the metal powder 51 and the liquid photocurable material 52 on the platform 32.
  • the light emitting device 42 illuminates the liquid photocurable material 52 of the platform 32, and the liquid photocurable material is solidified by the irradiated imaging light, thereby curing the predetermined irradiation region, and the photocurable material is used as the metal powder particle.
  • the inter-bonding agent also causes the metal powder to be fixed at a predetermined irradiation area.
  • the cutting device 44 and the cleaning device 45 are then moved to the photocured molding material for cutting and cleaning.
  • the imaged platform 31 is then moved upward by a preset distance, and the platform 32 is moved downward by a preset distance. Subsequently, the squeegee 41 is continued to transport the metal powder onto the stage 32, and then the liquid photocurable material is ejected, and the light emitting device 42 is photocured, and the platform is moved up and down until the three-dimensional model is printed layer by layer. Finally, the preliminary three-dimensional model containing the metal powder is taken out from the platform 32, and is subjected to high temperature solidification sintering. The high temperature solidification sintering removes the photocurable material such as the resin in the model, and heats and melts the metal powder and combines them with each other. The metal 3D model printing is finally completed.
  • the working position of the photocured metal three-dimensional printing apparatus can be improved, such as providing a plurality of materials for carrying the molding.
  • a platform 61 of metal powder the platform 61 can respectively carry different metal materials, a plurality of platforms 62 carrying the model are arranged, and a light emitting device for illuminating imaging is disposed above each platform 62, and the platform 61 and the platform 62 are
  • the plurality of stages 61 may be disposed adjacent to each other, that is, a plurality of stages 61 may be disposed on the outer circumference of the platform 62 so that the forming material can be conveyed and flattened by the two squeegees 63 disposed on the side, and by the side surface.
  • the two heads 64 are sprayed to eject the platform 62, perform a variety of metal mixed printing embossing, alternately metallized powder and spray liquid photocurable material, and two cutting devices 65 and cleaning devices 66 disposed on the side.
  • the model on the platform 62 can be cut and cleaned, and the multi-station setting can be used to realize three-dimensional metal printing of different metals and improve printing efficiency.
  • the metal powder may be at least one of bronze, cobalt-based alloy, copper-based alloy, gold-based alloy, nickel-based alloy, stainless steel, iron, lead, zinc alloy, and the first platform and the second in the present case.
  • the platform, the tongue IJ board and the nozzles all have a built-in moving motor and can move horizontally or vertically along a preset track.
  • the control device can control the movement of the moving motor by controlling the signal.
  • the metal three-dimensional printing apparatus includes a print head assembly, a molding base, a moving assembly, a consumable supply assembly, a cutting device 73, and a cleaning device 74, and the three-dimensional printing device 1 is equipped with an X-axis moving motor, a Y-axis moving motor, and The Z-axis moving motor (not shown), the X-axis moving motor, the Y-axis moving motor and the Z-axis moving motor constitute the moving assembly of the embodiment, the screw is connected to the Z-axis moving motor, and the screw is driven by the Z-axis moving motor.
  • the seat moves in the Z-axis direction.
  • the X-axis moving motor and the Y-axis moving motor drive the print head assembly to move in a horizontal XY direction
  • the print head assembly includes a print head 71 and a second print head 72
  • the print head 71 is used to extrude the molding material 711
  • the printhead 72 is used to extrude the material 712
  • the consumable supply assembly can convey the molding material into the printhead by means of a roller.
  • the cutting device 73 and the cleaning device 74 can be moved together on the forming block.
  • the cutting device 73 cuts and flattens the molding material, and the follow-up movement of the cleaning device 74 cleans the remaining molding material after the cutting.
  • the moving assembly also includes a moving mechanism that moves the cutting device 73 and the cleaning device 74, which can be moved by conventional movement, such as a conventional moving mechanism such as a screw drive or a belt drive.
  • a second embodiment of a fused deposition metal three-dimensional printing apparatus is a fused deposition metal three-dimensional printing apparatus.
  • the print head assembly is improved, specifically
  • the printhead assembly includes a guiding device, a nozzle 83 and a heater 82, the guiding device being coupled between the consumable supply assembly and the printhead assembly 14, the guiding device comprising a housing 81, two inputs being provided at an upper end of the housing 81 An output end 813 is disposed at a lower end of the housing 81, a channel 811 is connected between the input end and the output end 813, and a channel 812 is connected between the other input end and the output end 813.
  • the channel 811 and the channel 812 are both through slots of the housing 81.
  • the passage 811 and the passage 812 are disposed in communication with each other at their respective lower ends such that the passage 811 and the passage 812 are distributed in a Y-shaped tree shape.
  • Position detecting means (not shown) is respectively mounted at a position near the upper end of the passage 811 and the passage 812.
  • the position detecting means may employ a conventional position detector such as laser detection, and the position detecting means can detect the position of the molding material. The result of the position detection is fed back to the three-dimensional printing device.
  • the heater 82 is sleeved outside the nozzle 83.
  • the heater 82 can heat the molding material in the nozzle 83 and heat the molding material to a molten state, and the specific temperature is approximately 150-200 degrees Celsius, which can heat the adhesive. To the molten state.
  • the input end of the heater 82 is connected to the output terminal 813.
  • the second embodiment of the metal three-dimensional printing apparatus further includes a cutting device 84 and a cleaning device 85.
  • the cutting device 84 cuts and flattens the molding material, and the follow-up movement of the cleaning device 85 can be used for the remaining after the cutting. The molding material is cleaned.
  • a second embodiment of the above-described metal three-dimensional printing apparatus is applied, that is, the molding material 711 and the molding material 712 each include a metal material and a binder, and the melting point of the molding material 711 is lower than the boiling point of the molding material 712, and the molding material 711 and The melting points of the molding material 712 are close to each other.
  • the steps of the printhead assembly extruding the material 711 and the molding material 712 on the forming block include:
  • the consumable supply assembly drives the molding material 711 into the guiding device and drives it, and drives it into the printhead assembly, which in turn is heated, and then the printhead assembly extrudes a layer of molding material 711 on the forming block, and then the cutting device 84
  • the cleaning device 85 is moved to the molding material 711 to perform cutting and cleaning.
  • the print head assembly extrudes a layer of molding material 712 on the molding material 711, and then the cutting device 84 and the cleaning device 85 are moved onto the molding material 712 for cutting and cleaning. Finally, different layers are used to print three-dimensional models with different metal materials.
  • the printing After the printing is completed, it is taken out from the molding base, and high temperature sintering is performed, and the two metal materials are melted and mixed with each other to form a three-dimensional metal model having new metal properties. [0088]
  • the two metal materials are fused to each other, and the mixing may be first performed in the print head. Specifically, the molding material 711 and the molding material 712 are mixed in the print head assembly to form a mixed molding material, and the print head is collectively Extrusion then forms a mixed metal three-dimensional print.
  • a second embodiment of a printing method of a fused deposition molded metal three-dimensional printing apparatus is
  • the molding material can be switched and printed according to the actual model design, that is, the layer model is the same as the molding material 711 and The molding material 712 is printed.
  • the preferred metal material is that the metal material of the molding material 711 is a zinc-based alloy, and the melting point of the zinc-based alloy is 450-480 degrees Celsius, and the metal of the molding material 712
  • the material is an aluminum-based alloy, and the melting temperature of the zinc-based alloy is 580-650 degrees Celsius.
  • the printhead assembly prints a molding material on the molding base and makes it into a three-dimensional model.
  • the molding material 711 and the molding material 712 each include a metal material and a binder, and the molding material 711
  • the melting point is higher than the boiling point of the molding material 712.
  • the preferred metal material is that the metal material of the molding material 712 is a zinc-based alloy, the melting point of the zinc-based alloy is 450-480 degrees Celsius, the metal material of the molding material 711 is a stainless steel alloy, and the melting temperature of the stainless steel alloy is 1200-1300 degrees Celsius.
  • the steps of the printhead assembly extruding the material 711 and the molding material 712 on the forming block include:
  • the print head assembly extrudes the molding material 711 on the molding base, and the molding material 711 serves as a support portion to support the printing of the molding material 712. After printing one layer, the cutting device and the cleaning device are moved to the molding material 711 to be cut and cleaned.
  • the printing of the physical part is performed, and after the molding seat is lowered by the preset distance, the printing head assembly 14 extrudes the molding material 712 on the molding material 711, and then performs the cooperative printing of the supporting portion and the physical portion. After printing the layer, the cutting device and the cleaning device are moved to the molding material 712 for cutting and cleaning.
  • the molding materials of the above embodiments all contain a metal material, and the solution adopted in this embodiment is that the molding material 71
  • the metal material may be a zinc-based alloy
  • the molding material 712 is a support material.
  • the support material may be ABS resin or PLA polylactic acid, and the melting point of the molding material 711 is higher than the melting point of the molding material 712.
  • the steps of the printhead assembly extruding the material 711 and the molding material 712 on the forming block include:
  • the print head assembly extrudes the molding material 712 on the molding seat, and the molding material 712 serves as a support portion to support the printing of the molding material 711.
  • the cutting device and the cleaning device are moved to the molding material 712 for cutting and cleaning.
  • the printing of the physical part is performed, and after the molding seat is lowered by the preset distance, the printing head assembly extrudes the molding material 711 on the molding material 71 2 , and then performs the cooperative printing of the supporting portion and the physical portion. After printing the layer, the cutting device and the cleaning device are moved to the molding material 711 to be cut and cleaned.
  • the second embodiment of the printing apparatus using the metal three-dimensional printing apparatus may perform mixed printing, the first molding.
  • the material comprises a first metal material and a first binder
  • the second molding material is made of a non-metal material, such as ceramic ink, which is used for color imaging, or may be a permanent magnet material, a ceramic powder or a rare earth powder, etc. For improving metal properties.
  • the molding material having different metal materials is respectively printed by the consumable supply component and the print head assembly, and the principle of extrusion imaging by the print head is adopted, the three-dimensional printing is performed by the FDM molding method, and the printing is performed after the printing. ⁇ Cutting and planing, its molding efficiency is high precision and low cost, and then it can realize 3D model printing of multi-metal materials, which can form a 3D model with new metal properties.
  • the molding material in the above embodiment can be formed by wire drawing to form the three-dimensional forming wire in the embodiment.
  • the following examples specifically describe how the three-dimensional forming wire is produced and distributed in this case.
  • the three-dimensional forming wire comprises a metal material, a binder, a dispersing agent, a flexibility enhancer and a stabilizer, wherein the metal material accounts for 80% to 93% of the total weight of the three-dimensional forming wire. %; the binder accounts for 1% to 10% of the total weight of the three-dimensional shaped silk; the dispersant accounts for 0.1% to 5% of the total weight of the three-dimensional shaped silk; the flexibility enhancer accounts for the total of the three-dimensional shaped silk The weight percentage is 0.1 ⁇ 3 ⁇ 4 to 5 ⁇ 3 ⁇ 4 ; the stabilizer accounts for 0.1% to 1% by weight of the total weight of the three-dimensional shaped filament.
  • the metal material is Fe/Ni metal material (iron-nickel alloy), Wc/Co/Cu metal material (tungsten carbide/cobalt/copper alloy), YBa2Cu307 metal material (yttrium copper oxide), SiC metal Material (silicon carbide), Si3N4 metal material (silicon nitride), Si/Al metal material (silicon aluminum alloy), A1203/Tic metal material (alumina/titanium carbide composite), iron metal material, cobalt metal material, molybdenum Metal materials, chrome metal materials, base metal materials, nickel metal materials, manganese metal materials, tungsten metal materials, copper metal materials, aluminum metal materials.
  • Fe/Ni metal material iron-nickel alloy
  • Wc/Co/Cu metal material tungsten carbide/cobalt/copper alloy
  • YBa2Cu307 metal material yttrium copper oxide
  • SiC metal Material silicon carbide
  • Si3N4 metal material silicon nitride
  • Si/Al metal material silicon aluminum alloy
  • the binder is a paraffin-based binder, beeswax, stearic acid, carnauba wax, ethylene ethyl acrylate, styrene acrylonitrile (SAN ) resin, acrylonitrile-styrene-butadiene copolymerization (ABS) resin, polybutylene terephthalate (PBT), polyethylene glycol diacrylate, dipropylene glycol, acrylic acid ester, 2-pyrrolidone, polybutylene terephthalate, ethyl Cellulose, acetate, hydroxypropylcellulose, low nitrogen nitrocellulose, ethylene-butene cellulose, polyvinyl butyral, polyethylene terephthalate, polystyrene, nylon.
  • SAN styrene acrylonitrile
  • ABS acrylonitrile-styrene-butadiene copolymerization
  • PBT polybutylene terephthalate
  • PBT poly
  • the dispersing agent is at least one of the following: polyamide (PA), polyoxymethylene (POM)
  • the stabilizer is a zinc oxide-based heat stabilizer.
  • the flexibility enhancer is a mixture of dioctyl phthalate and dibutyl phthalate, and the weight percentage of dioctyl phthalate and dibutyl phthalate is 0.1: 1 to 10: 1.
  • the metal material occupies a weight percentage of 85% to 90%; the binder occupies 4% to 9% by weight; the dispersant occupies 0.5% to 3% by weight; the flexibility enhancer The percentage by weight is 0.5% to 3%; the percentage by weight of the stabilizer is 0.5% to 0.8%.
  • the method of manufacturing the three-dimensional shaped wire of the present embodiment includes the following steps. [0119] As shown in FIG. 3, first, the preparation step S1 is performed to obtain 80 parts of an iron-nickel alloy (Fe/Ni) metal material, 10 parts of a paraffin-based binder, 0.5 part of a polyamide dispersant, and 0.5 parts of flexibility enhancement. And 0.5 part of zinc oxide heat stabilizer.
  • the flexibility enhancer is a mixture of dioctyl phthalate and dibutyl phthalate, and the weight percentage of dioctyl phthalate and dibutyl phthalate is 1:1.
  • the extrusion step S2 is performed, the above metal material, binder, dispersant, flexibility enhancer and stabilizer are passed through a screw extruder and passed through a molding extruder head at 100 ° C to 250 ° Extrusion was obtained by extrusion under C.
  • the raw materials of the components are fed into the screw extruder 31 through the feeding port 30, and the screw 32 continuously agitates the raw materials of the components to achieve the purpose of uniform mixing, and then extruded through the forming extruder head 33 to obtain a squeeze.
  • Out of material 34 is performed, the above metal material, binder, dispersant, flexibility enhancer and stabilizer are passed through a screw extruder and passed through a molding extruder head at 100 ° C to 250 ° Extrusion was obtained by extrusion under C.
  • the raw materials of the components are fed into the screw extruder 31 through the feeding port 30, and the screw 32 continuously agitates the raw materials of the components to achieve the purpose of uniform mixing, and then extruded through the forming
  • the drawing step S3 is performed, and the extruded material is drawn by a wire drawing machine to obtain a filamentous material.
  • the filamentous material 35 may be in the form of a straight line, and is bent and deformed by an external force, and the filamentous material 35 does not break after the bending deformation.
  • a cooling step is further included after the drawing step, and the filamentous material is cooled to room temperature in the cooling step.
  • the wire material after drawing has a diameter of 1.75 mm ⁇ 0.05 mm.
  • the winding step S4 is performed, and since the filamentous material 35 can be bent and deformed, the filamentous material 35 can be curled on the filament tray.
  • the three-dimensional printer of this embodiment includes a printing platform, a print head, and a three-dimensional forming wire.
  • the printing head is movable in a three-dimensional direction with respect to the printing platform, and the three-dimensional forming wire is wound around the wire tray of the FDM three-dimensional printer.
  • the molding method of the three-dimensional printer of this embodiment includes a preliminary molding step and a sintering step, and the three-dimensionally shaped filament is a three-dimensionally formed filament of the present embodiment.
  • the print head melts the three-dimensional shaped wire and forms a preliminary solidified object on the printing platform layer by layer, and the melting temperature of the three-dimensional shaped wire in the print head is 180. C to 350. C.
  • the preliminary solidified object obtained above is placed in a vacuum environment and sintered at a high temperature of 1200 ° C to form a three-dimensional object, and the density of the formed object is 7.70.
  • the specific process of the sintering step can be referred to the process of the existing metal powder sintering process.
  • the method of manufacturing the three-dimensional shaped wire of the present embodiment includes the following steps.
  • the preparation step is performed: obtaining 85 parts of iron-nickel alloy (Fe/Ni) metal material, 10 parts of beeswax bonding ij, 0.3 parts of polyoxymethylene dispersant, 0.7 parts of flexibility enhancer, and 0.2 parts of zinc oxide heat stabilizer.
  • the flexibility enhancer is a mixture of dioctyl phthalate and dibutyl phthalate, and the weight percentage of dioctyl phthalate and dibutyl phthalate is 0.3:1.
  • a wire drawing step is performed, and the extruded material is drawn by a wire drawing machine to obtain a filamentous material, in a preferred embodiment.
  • a cooling step is further included after the drawing step, and the filamentous material is cooled to room temperature in the cooling step
  • the winding step is performed to crimp the filamentous material onto the wire tray.
  • the three-dimensional printer of this embodiment includes a printing platform, a print head, and a three-dimensional forming wire.
  • the printing head is movable in a three-dimensional direction with respect to the printing platform, and the three-dimensional forming wire is wound around the wire tray of the FDM three-dimensional printer.
  • the molding method of the three-dimensional printer of this embodiment includes a preliminary molding step and a sintering step, and the three-dimensionally shaped filament is a three-dimensionally formed filament of the present embodiment.
  • the print head melts the three-dimensional shaped wire and forms a preliminary solidified object on the printing platform layer by layer, and the three-dimensional shaped wire has a melting temperature of 200 in the print head. C to 300. C.
  • the preliminary solidified object obtained above is placed in a vacuum environment and sintered at a high temperature of 1200 ° C to form a three-dimensional object, and the density of the formed object is 7.74.
  • the specific process of the sintering step can be referred to the process of the existing metal powder sintering process.
  • the preparation step 90 parts of iron-nickel alloy (Fe/Ni) metal powder material, 10 parts of beeswax binder, 0.4 parts of polyoxymethylene dispersant, 0.6 parts of flexibility enhancer, and 0.3 parts of zinc oxide heat are obtained. stabilizer.
  • the flexibility enhancer is a mixture of dioctyl phthalate and dibutyl phthalate, and the weight percentage of dioctyl phthalate and dibutyl phthalate is 0.5:1.
  • an iron-nickel alloy (Fe/Ni) metal powder material 10 parts of an ethylene ethyl acrylate binder, 0.3 parts of a polypropylene dispersant, 0.7 parts of a flexibility enhancer, and 0.2 parts are obtained.
  • Zinc oxide is thermally stable and 1J.
  • the flexibility enhancer is a mixture of dioctyl phthalate and dibutyl phthalate, and the weight percentage of dioctyl phthalate and dibutyl phthalate is 0.3:1.
  • the density of the formed object is 7.75.
  • the preparation step obtaining 85 parts of iron-nickel alloy (Fe/Ni) metal material, 10 parts of stearic acid bonded ij, 0.3 parts of polyoxymethylene dispersant, 0.7 parts of flexibility enhancer and 0.4 parts of oxidation Zinc heat stabilizer.
  • the flexibility enhancer is a mixture of dioctyl phthalate and dibutyl phthalate, and the weight percentage of dioctyl phthalate and dibutyl phthalate is 0.8:1.
  • the density of the formed object is 7.74.
  • the preparation step obtaining 85 parts of iron-nickel alloy (Fe/Ni) metal material, 10 parts of stearic acid bonded ij, 0.3 parts of polyethylene dispersant, 0.7 parts of flexibility enhancer, and 0.5 parts of oxidation Zinc heat stabilizer.
  • the flexibility enhancer is a mixture of dioctyl phthalate and dibutyl phthalate, and the weight percentage of dioctyl phthalate and dibutyl phthalate is 1.2:1.
  • the density of the formed object is 7.80.
  • the partial parameter data of the seventh to ninth embodiments of the three-dimensional shaped filament is as shown in FIG.
  • the preparation step obtaining 93 parts of iron-nickel alloy (Fe/Ni) metal material, 6 parts of stearic acid binder, 0.5 part of silicone powder lubricant, 0.5 part of flexibility enhancer, and 0.5 part of oxidation Zinc heat stabilizer.
  • the flexibility enhancer is 3. TPE (Thermoplastic Elastomer) material, for example, 3. Styrene elastomer. Since the TPE material is a thermoplastic elastomer material, the use of a TPE material as a flexibility increasing agent can improve the flexibility of the three-dimensional shaped wire.
  • the density of the object after molding in this embodiment was 7.70.
  • Eleventh Embodiment [0149] In performing the preparation step: obtaining 93 parts of iron-nickel alloy (Fe/Ni) metal material, 6 parts of stearic acid binder, 0.5 part of silicone powder lubricant, 0.5 part of flexibility enhancer, and 0.5 part of oxidation Zinc heat stabilizer.
  • the flexibility enhancer is a 45° TPE material, for example, a 45° styrene elastomer.
  • the density of the object after molding in this embodiment was 7.78.
  • TPE materials of different degrees are used, wherein the TPE material of 3° is relatively soft, and the TPE material of 45° is harder than the TPE material of 3°.
  • Fig. 9 shows partial parameters of the tenth embodiment and the eleventh embodiment.
  • the samples of the three-dimensional forming wires obtained in the above first to sixth embodiments were sampled, and the samples were tested in accordance with the standard GB/T9341-2008.
  • the shape of the sample is: 80.00 mm (mm) long, 10.00 mm (mm) wide, and 4.11 mm (mm) thick.
  • the speed of the sample test was linear speed: 10.0 mm / min (mm / min).
  • the sample test spans 66 mm (mm). The test results of the sample are shown in Figure 10.
  • the bending strength of the three-dimensional shaped wire is greater than 6.9 MPa, thereby realizing the bending deformation of the metal-based three-dimensional forming wire without breaking.
  • sample sampling was performed on the three-dimensionally shaped yarns of the eleventh embodiment, and the samples were tested in accordance with the standard ASTM D790-07.
  • the shape of the sample is: 127.00 mm (mm) long, 12.70 mm (mm) wide, and 3.20 mm (mm) thick.
  • the speed of the sample test was linear speed: 10.0 mm / min (mm / mi n). The test results of the sample are shown in Figure 11.
  • the bending strength of the three-dimensional shaped wire is greater than 36 MPa, thereby achieving bending deformation of the metal-based three-dimensional forming wire without breaking.
  • the three-dimensional shaped silk of the present invention does not contain a heat stabilizer, and is still capable of accomplishing the object of the present invention, that is, in the case of containing no heat stabilizer, three-dimensionally shaped silk material
  • the bending strength can be achieved and coiled onto the wire tray.
  • the component of the three-dimensional shaped filament further includes a magnetic material such as triiron tetroxide, in the method for producing the three-dimensional shaped silk material, in the preparation step and the extrusion step, the magnetic material powder It is added and mixed together with other raw materials such as a binder.
  • the components of the three-dimensional shaped filament may also include a colorant or dye such that the filaments have different colors.
  • the flexibility enhancer is, for example, a plasticizer
  • the plasticizer is, for example, a compound of a phthalate (or a phthalate)
  • the phthalate plasticizer includes: Di(2-ethylhexyl) phthalate (DEHP), di-n-octyl phthalate Ester (DNOP or DnOP), butyl benzyl phthalate (BBP), di-octyl phthalate (DC P), dicyclohexyl phthalate (DCHP), etc.
  • DEHP Di(2-ethylhexyl) phthalate
  • DNOP or DnOP di-n-octyl phthalate Ester
  • BBP butyl benzyl phthalate
  • DC P di-octyl phthalate
  • DCHP dicyclohexyl phthalate
  • the density between the metal material and the binder is far apart, it is difficult to form a uniform mixing effect, and the addition of the dispersing agent in the component can play a good role in the uniform mixing of the raw materials.
  • the metal material powder and the binder of the present invention form a silk material, since the silk material has a large brittleness, it is likely to be broken at the time of bending, and a flexibility enhancer such as a plasticizer is added to the composition. The flexibility or bending strength is improved, and the above characterization results can be explained.
  • the melting of the three-dimensional forming wire is caused.
  • the temperature has a wide range of fluctuations, for example, the melting temperature ranges from 200 ° C to 230 ° C.
  • the melting temperature of the three-dimensional forming wire can be limited to a small range, for example, 200. °C to 2 05 °C.
  • the present invention is not limited to the above embodiments, such as a bending strength greater than 6.9 MPa.
  • a design having a bending strength of more than 6.5 MPa is also within the scope of the claims of the present invention.
  • the printing efficiency is high and the precision is high, and the SLM metal three-dimensional printing device is not only expensive, but also has high maintenance cost and consumption compared to the expensive SLM metal three-dimensional printing device.
  • the cost is high, and the photocuring metal three-dimensional printing device of the present invention not only prints a lower cost, but also has a simple structure and is easy to maintain.
  • the three-dimensional forming wire provided by the present invention contains a large amount of a substrate such as metal or glass. Taking a metal as a base material, the three-dimensional forming wire of the present invention can be used for a three-dimensional printing process of metal. Moreover, since the flexibility enhancer is added to the yarn, the yarn has a good bending strength, the bending of the yarn can be realized, and the yarn can be bent into a disk shape, which is advantageous for the procedure of the yarn.
  • the invention makes the metal material into a flexible metal wire material, and can form a three-dimensional object at a temperature normally set by the FDM three-dimensional printer, thereby greatly improving the molding efficiency of the metal three-dimensional object.
  • This filamentary material enables the bending of the wire-like material, and the bending moment does not break, and its application in the FDM three-dimensional printer achieves a breakthrough.
  • the silk material of the invention for printing three-dimensional objects, an object of metal material can be manufactured, and compared with the molding process of the metal three-dimensional object of the traditional process, after the filament material provided by the invention is applied, the FDM three-dimensional printer is used for molding and molding. The efficiency is significantly improved, and the cost is low, which in turn enables three-dimensional model printing of multi-metal materials, which can form a three-dimensional model with new metal properties.

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Abstract

Provided are a metal three-dimensional printing device and a printing method therefor. A metal powder is subjected to position three-dimensional curing using a liquid state photocuring material as a binder, then primary metal three-dimensional moulding can be achieved, or a moulding material containing a metal material is subjected to printing imaging by fused deposition moulding; meanwhile, a cutting device is used for planing, cutting or shape polishing during layer-by-layer moulding, the photocuring material can be removed subsequently by high-temperature curing and sintering, and fusion and connection between metal powders is achieved, and finally a three-dimensional printing of a metal model is completed. Due to the fact that DLP photocuring or FDM fused deposition is used for primary moulding, the printing moulding efficiency and precision thereof are high; and the metal three-dimensional printing device not only has a lower printing cost, but also has a simpler structure and is easy to maintain.

Description

金属三维打印装置及其打印方法 技术领域  Metal three-dimensional printing device and printing method thereof
[0001] 本发明涉及金属三维打印领域, 尤其涉及一种光固化金属三维打印装置、 一种 熔融沉积成型的金属三维打印装置和各自的打印方法。 本发明是基于申请日为 2 016年 12月 5日、 申请号为 CN201611103638.3的中国发明专利申请, 上述发明的 内容引入本文作为参考。  [0001] The present invention relates to the field of metal three-dimensional printing, and more particularly to a photocurable metal three-dimensional printing apparatus, a fused deposition metal three-dimensional printing apparatus, and a respective printing method. The present invention is based on a Chinese invention patent application filed on Dec. 5, 196, the entire disclosure of which is incorporated herein by reference.
背景技术  Background technique
[0002] 3D打印机又称三维打印装置, 是一种利用快速成型技术的机器, 以数字模型文 件为基础, 采用成型材料, 通过逐层打印的方式来构造三维的实体。 在打印前 , 需要利用计算机建模软件建模, 再将建成的三维模型 "分区 "成逐层的截面, 即 切片, 从而指导 3D打印装置逐层打印。 3D打印装置在产品制造业获得了广泛的 应用。 具体按照成型方式 FDM、 DLP、 SLA、 SLS、 SLM、 3DP等 3D成型的方法  [0002] A 3D printer, also known as a three-dimensional printing device, is a machine that utilizes rapid prototyping technology to construct a three-dimensional entity by layer-by-layer printing based on a digital model file. Before printing, it needs to be modeled by computer modeling software, and then the partitioned 3D model is “partitioned” into a layer-by-layer section, ie, slice, to guide the 3D printing device to print layer by layer. 3D printing devices have found wide application in the product manufacturing industry. Specifically according to the molding method FDM, DLP, SLA, SLS, SLM, 3DP, etc. 3D molding method
[0003] 熔融沉积成型 (FDM)是通过在水平移动的打印头挤出加热熔融后的成型材料, 并在成型座逐层叠堆形成三维模型。 另外一种打印方式是激光烧结 (SLM), 其利 用粉末激光烧结成型, 基本原理是用粉末铺设一层后用激光烧结, 然后再用粉 末铺设一层, 再激光烧结一次, 循环打印出三维立体实物。 [0003] Fused Deposition Modeling (FDM) is a method of forming a three-dimensional model by extruding a heated molten molding material on a horizontally moving print head and stacking the piles in a molding stand. Another printing method is laser sintering (SLM), which uses powder laser sintering. The basic principle is to use a powder to lay a layer and then use a laser to sinter, then use a powder to lay a layer, then laser-sinter once, and cycle out the three-dimensional Real.
[0004] 然而上述两种打印方法都存在一定的局限性, 如需要大功率的激光头或者高温 熔化, 才能够实现金属打印, 这就需要三维打印设备非常专业的保护, 而且能 源消耗较多, 成本非常高。 [0004] However, the above two printing methods have certain limitations, such as requiring a high-power laser head or high-temperature melting to enable metal printing, which requires a very professional protection of the three-dimensional printing device, and energy consumption is high. The cost is very high.
[0005] 而 DLP三维打印是利用数字光处理技术使用一个投影仪逐层固化液态光敏树脂[0005] DLP three-dimensional printing is a layer-by-layer curing of liquid photosensitive resin using a projector using digital light processing technology.
, 其能够打印出来具有非常精细分辨率的物体。 It is capable of printing objects with very fine resolution.
[0006] 现有的 DLP光固化 3D打印装置包括光发射装置、 打印平台与树脂槽, 打印平台 位于树脂槽内, 光发射装置朝向打印平台照射, 继而在打印平台上逐层形成需 要打印的物体。 [0006] The existing DLP photocuring 3D printing device includes a light emitting device, a printing platform and a resin tank, the printing platform is located in the resin tank, the light emitting device is irradiated toward the printing platform, and then the object to be printed is formed layer by layer on the printing platform. .
[0007] 然而, 由于打印平台在树脂槽内上下移动, 一方面, 由于液体光敏树脂与打印 平台的接触, 导致打印平台向上的作用力很大, 容易导致打印装置液态树脂槽 底部材料损坏。 另一方面, 由于平台的移动将会存在误差, 导致打印物***置 以及打印精度存在一定的误差。 同吋由于一般成像光用于对树脂等液态光固化 材料进行照射固化, 其能量较小, 故无法对金属材料打印成型, 使用方面存在 局限性。 且光固化的成像方式由于成型材料缺乏回收结构, 通常会造成成型材 料的大量浪费。 [0007] However, since the printing platform moves up and down in the resin tank, on the one hand, due to liquid photosensitive resin and printing The contact of the platform causes the printing platform to have a large upward force, which easily causes damage to the material of the bottom of the liquid resin tank of the printing device. On the other hand, there will be errors due to the movement of the platform, resulting in a certain error in the position of the printed object and the printing accuracy. Since the general imaging light is used for irradiating and curing a liquid photocurable material such as a resin, the energy thereof is small, so that the metal material cannot be printed and formed, and there are limitations in use. And the photocuring imaging method usually causes a large amount of waste of the molding material due to the lack of a recycling structure of the molding material.
技术问题  technical problem
[0008] 本发明的第一目的是提供一种打印成型效率高、 精度高和打印成本较低的光固 化金属三维打印装置。  A first object of the present invention is to provide a photocured metal three-dimensional printing apparatus having high printing efficiency, high precision, and low printing cost.
[0009] 本发明的第二目的是提供一种打印成型效率高、 精度高和打印成本较低的光固 化金属三维打印装置。  A second object of the present invention is to provide a photocured metal three-dimensional printing apparatus having high printing efficiency, high precision, and low printing cost.
[0010] 本发明的第三目的是提供一种采用熔融沉积成型方式实现快速且高精度的金属 材料三维打印成型的金属三维打印装置。  [0010] A third object of the present invention is to provide a metal three-dimensional printing apparatus which realizes rapid and high-precision three-dimensional printing of a metal material by a fused deposition molding method.
[0011] 本发明的第四目的是提供一种打印成型效率高、 精度高和打印成本较低的光固 化金属三维打印装置的打印方法。  A fourth object of the present invention is to provide a printing method of a photocured metal three-dimensional printing apparatus having high printing efficiency, high precision, and low printing cost.
[0012] 本发明的第五目的是提供一种打印成型效率高、 精度高和打印成本较低的光固 化金属三维打印装置的打印方法。  A fifth object of the present invention is to provide a printing method of a photocured metal three-dimensional printing apparatus having high printing efficiency, high precision, and low printing cost.
[0013] 本发明的第六目的是提供一种采用熔融沉积成型方式实现快速且高精度的金属 材料三维打印成型的金属三维打印装置的打印方法。  A sixth object of the present invention is to provide a printing method of a metal three-dimensional printing apparatus which realizes rapid and high-precision three-dimensional printing of a metal material by a fused deposition molding method.
[0014] 技术解决手段 [0014] Technical solution
[0015] 为了实现本发明第一目的, 本发明提供一种光固化金属三维打印装置, 包括控 制装置、 第一平台、 刮板、 第二平台、 光发射装置和切削装置, 第一平台接收 控制装置输出的第一控制信号, 第一平台可沿竖直方向移动, 第一平台用于承 载成型材料, 成型材料包括液态光固化材料和金属粉末, 刮板接收控制装置输 出的第二控制信号, 刮板可沿水平方向移动, 第二平台接收控制装置输出的第 三控制信号, 第二平台可沿竖直方向移动, 刮板可将成型材料从第一平台输送 至第二平台上, 光发射装置接收控制装置输出的第四控制信号, 光发射装置位 于第二平台的上方, 光发射装置朝向第二平台照射, 切削装置接收控制装置输 出的第五控制信号, 切削装置可在第二平台上进行切削移动。 [0015] In order to achieve the first object of the present invention, the present invention provides a photocuring metal three-dimensional printing apparatus comprising a control device, a first platform, a squeegee, a second platform, a light emitting device and a cutting device, and the first platform receives the control a first control signal outputted by the device, the first platform is movable in a vertical direction, the first platform is configured to carry a molding material, the molding material comprises a liquid photocurable material and a metal powder, and the second control signal output by the squeegee receiving control device is The squeegee is movable in a horizontal direction, the second platform receives a third control signal output by the control device, and the second platform is movable in a vertical direction, and the squeegee can transport the molding material from the first platform to the second platform, and the light emission The device receives a fourth control signal output by the control device, the light emitting device is located above the second platform, the light emitting device is irradiated toward the second platform, and the cutting device receives the control device The fifth control signal, the cutting device can perform the cutting movement on the second platform.
[0016] 更进一步的方案是, 金属粉末的质量在成型材料的质量中的占比大于等于 60% ; 成型材料呈粘稠状液体。  [0016] In a further aspect, the mass of the metal powder accounts for 60% or more of the mass of the molding material; the molding material is a viscous liquid.
[0017] 更进一步的方案是, 光固化金属三维打印装置还包括清洁装置, 清洁装置用于 在第二平台上移动和清洁。  [0017] Still further, the photocurable metal three-dimensional printing apparatus further includes a cleaning device for moving and cleaning on the second platform.
[0018] 为了实现本发明第二目的, 本发明提供一种光固化金属三维打印装置, 包括控 制装置、 第一平台、 刮板、 第二平台、 喷嘴、 光发射装置和切削装置, 第一平 台接收控制装置输出的第一控制信号, 第一平台可沿竖直方向移动, 第一平台 用于承载金属粉末, 刮板接收控制装置输出的第二控制信号, 刮板可沿水平方 向移动, 第二平台接收控制装置输出的第三控制信号, 第二平台可沿竖直方向 移动, 刮板可将金属粉末从第一平台输送至第二平台, 喷嘴接收控制装置输出 的第四控制信号, 喷嘴用于朝向第二平台喷射液态光固化材料, 光发射装置接 收控制装置输出的第五控制信号, 光发射装置位于第二平台的上方, 光发射装 置朝向第二平台照射, 切削装置接收控制装置输出的第六控制信号, 切削装置 可在第二平台上进行切削移动。  [0018] In order to achieve the second object of the present invention, the present invention provides a photocuring metal three-dimensional printing apparatus comprising a control device, a first platform, a squeegee, a second platform, a nozzle, a light emitting device and a cutting device, a first platform Receiving a first control signal output by the control device, the first platform is movable in a vertical direction, the first platform is for carrying metal powder, the scraper receives a second control signal output by the control device, and the scraper is movable in a horizontal direction, The second platform receives the third control signal outputted by the control device, the second platform is movable in a vertical direction, the scraper can transport the metal powder from the first platform to the second platform, and the nozzle receives the fourth control signal output by the control device, the nozzle For injecting a liquid photocurable material toward the second platform, the light emitting device receives a fifth control signal output by the control device, the light emitting device is located above the second platform, the light emitting device is illuminated toward the second platform, and the cutting device receives the output of the control device The sixth control signal, the cutting device can perform the cutting movement on the second platform.
[0019] 更进一步的方案是, 光固化金属三维打印装置还包括清洁装置, 清洁装置用于 在第二平台上移动和清洁。  [0019] Still further, the photocurable metal three-dimensional printing apparatus further includes a cleaning device for moving and cleaning on the second platform.
[0020] 为了实现本发明第三目的, 本发明提供一种熔融沉积成型的金属三维打印装置 , 金属三维打印装置包括打印头组件、 成型座、 移动组件、 耗材供给组件和切 削装置, 移动组件用于移动打印头组件, 耗材供给组件用于驱动第一成型材料 和第二成型材料输送到打印头组件中, 第一成型材料和第二成型材料中的至少 一个包括金属材料和粘结剂, 打印头组件用于在成型座上挤出第一成型材料和 / 或第二成型材料, 移动组件还用于移动切削装置在成型座上进行切削。  [0020] In order to achieve the third object of the present invention, the present invention provides a fused deposition molded metal three-dimensional printing apparatus comprising a print head assembly, a molding base, a moving assembly, a consumable supply assembly and a cutting device, and a moving assembly For moving the print head assembly, the consumable supply assembly is configured to drive the first molding material and the second molding material into the printhead assembly, at least one of the first molding material and the second molding material including the metal material and the binder, and printing The head assembly is used to extrude a first molding material and/or a second molding material on the forming block, and the moving assembly is also used to move the cutting device for cutting on the forming seat.
[0021] 更进一步的方案是, 金属三维打印装置还包括清洁装置, 移动组件还用于移动 清洁装置在成型座上进行清洁。  [0021] Still further, the metal three-dimensional printing apparatus further includes a cleaning device, and the moving assembly is further configured to move the cleaning device to perform cleaning on the molding base.
[0022] 为了实现本发明第四目的, 本发明提供一种光固化金属三维打印装置的打印方 法, 光固化金属三维打印装置包括控制装置、 第一平台、 刮板、 第二平台、 光 发射装置和切削装置, 第一平台接收控制装置输出的第一控制信号, 第一平台 可沿竖直方向移动, 第一平台用于承载成型材料, 成型材料包括液态光固化材 料和金属粉末, 刮板接收控制装置输出的第二控制信号, 刮板可沿水平方向移 动, 第二平台接收控制装置输出的第三控制信号, 第二平台可沿竖直方向移动 , 光发射装置接收控制装置输出的第四控制信号, 光发射装置位于第二平台的 上方, 切削装置接收控制装置输出的第五控制信号, [0022] In order to achieve the fourth object of the present invention, the present invention provides a printing method of a photocuring metal three-dimensional printing apparatus, the light curing metal three-dimensional printing apparatus comprising a control device, a first platform, a squeegee, a second platform, and a light emitting device And the cutting device, the first platform receives the first control signal output by the control device, the first platform The first platform is configured to carry a molding material, the molding material comprises a liquid photocuring material and a metal powder, and the scraper receives a second control signal outputted by the control device, and the scraper can move in a horizontal direction, the second platform Receiving a third control signal output by the control device, the second platform is movable in a vertical direction, and the light emitting device receives a fourth control signal output by the control device, the light emitting device is located above the second platform, and the cutting device receives the output of the control device Fifth control signal,
[0023] 打印方法包括:  [0023] The printing method includes:
[0024] 刮板将成型材料从第一平台输送至第二平台上, 并将第二平台上的成型材料刮 平;  [0024] the squeegee conveys the molding material from the first platform to the second platform, and scrapes the molding material on the second platform;
[0025] 光发射装置朝向第二平台上照射;  [0025] the light emitting device is irradiated toward the second platform;
[0026] 切削装置对位于第二平台上光固化后的成型材料进行切削;  [0026] the cutting device cuts the photocured molding material on the second platform;
[0027] 第二平台下降预设距离, 第一平台上升预设距离。 [0027] The second platform is lowered by a preset distance, and the first platform is raised by a preset distance.
[0028] 为了实现本发明第五目的, 本发明提供一种光固化金属三维打印装置的打印方 法, 包括控制装置、 第一平台、 刮板、 第二平台、 喷嘴、 光发射装置和切削装 置, 第一平台接收控制装置输出的第一控制信号, 第一平台可沿竖直方向移动 , 第一平台用于承载金属粉末, 刮板接收控制装置输出的第二控制信号, 刮板 可沿水平方向移动, 第二平台接收控制装置输出的第三控制信号, 第二平台可 沿竖直方向移动, 喷嘴接收控制装置输出的第四控制信号, 光发射装置接收控 制装置输出的第五控制信号, 光发射装置位于第二平台的上方, 切削装置接收 控制装置输出的第六控制信号,  [0028] In order to achieve the fifth object of the present invention, the present invention provides a printing method of a photocuring metal three-dimensional printing apparatus, comprising: a control device, a first platform, a squeegee, a second platform, a nozzle, a light emitting device, and a cutting device, The first platform receives the first control signal output by the control device, the first platform is movable in a vertical direction, the first platform is for carrying metal powder, and the scraper receives a second control signal output by the control device, and the scraper can be horizontally Moving, the second platform receives a third control signal output by the control device, the second platform is movable in a vertical direction, the nozzle receives a fourth control signal output by the control device, and the light emitting device receives a fifth control signal output by the control device, the light The transmitting device is located above the second platform, and the cutting device receives the sixth control signal output by the control device,
[0029] 打印方法包括:  [0029] The printing method includes:
[0030] 刮板将金属粉末从第一平台输送至第二平台上, 并将第二平台上的金属粉末刮 平;  [0030] the scraper transports the metal powder from the first platform to the second platform, and scrapes the metal powder on the second platform;
[0031] 喷嘴用于朝向第二平台上的金属粉末喷射液态光固化材料;  [0031] a nozzle for injecting a liquid photocurable material toward the metal powder on the second platform;
[0032] 光发射装置朝向第二平台上照射; [0032] the light emitting device is irradiated toward the second platform;
[0033] 切削装置对位于第二平台上光固化后的成型材料进行切削;  [0033] the cutting device cuts the molding material after photocuring on the second platform;
[0034] 第二平台下降预设距离, 第一平台上升预设距离。 [0034] The second platform is lowered by a preset distance, and the first platform is raised by a preset distance.
[0035] 为了实现本发明第六目的, 本发明提供一种熔融沉积成型的金属三维打印装置 的打印方法, 金属三维打印装置包括打印头组件、 成型座、 移动组件、 耗材供 给组件和切削装置, 移动组件用于移动打印头组件, 耗材供给组件用于驱动第 一成型材料和第二成型材料输送到打印头组件中, 第一成型材料和第二成型材 料中的至少一个包括金属材料和粘结剂; [0035] In order to achieve the sixth object of the present invention, the present invention provides a printing method of a fused deposition molded metal three-dimensional printing apparatus including a print head assembly, a molding base, a moving assembly, and a consumable supply. a component and a cutting device, the moving component for moving the printhead assembly, the consumable supply assembly for driving the first molding material and the second molding material to be delivered into the printhead assembly, at least one of the first molding material and the second molding material Including metal materials and binders;
[0036] 打印方法包括:  [0036] The printing method includes:
[0037] 打印头组件在成型座上挤出第一成型材料和 /或第二成型材料;  [0037] the print head assembly extrudes the first molding material and/or the second molding material on the molding seat;
[0038] 切削装置对位于成型座上的第一成型材料和 /或第二成型材料进行切削。  [0038] The cutting device cuts the first molding material and/or the second molding material on the molding base.
问题的解决方案  Problem solution
发明的有益效果  Advantageous effects of the invention
有益效果  Beneficial effect
[0039] 本方案通过在第一平台上承载成型材料, 第二平台用于成像, 继而利用刮板逐 层地向第二平台输送成型材料, 并在光发射装置对成型材料中的液态光固化材 料固化, 由于成型材料包括液态光固化材料和金属粉末, 故金属粉末通过液态 光固化材料作为粘结剂进行位置三维固化, 继而可实现金属三维的初步成型, 同吋在逐层光固化成型吋经过切削装置进行刨平、 切削或形状的打磨, 后续可 通过高温固化烧结将光固化材料去除并实现金属粉末之间的融合连接, 最终完 成金属模型的三维打印, 由于利用的是 DLP光固化进行初步成型, 其打印成型效 率高和精度高, 且相比于昂贵的 SLM金属三维打印装置, SLM金属三维打印装 置不仅价格高、 后期维护成本大、 消耗成本高, 本案的光固化金属三维打印装 置对金属模型的打印不仅打印成本较低且结构较为简单, 易于维护。 同吋金属 粉末占 60%, 成型材料呈粘稠状材料, 使得成型材料更为具有附着力, 也提高金 属打印的成像品质。 以及通过清洁装置对切削后的多余的成型材料进行清洁和 回收。  [0039] The solution passes the molding material on the first platform, the second platform is used for imaging, and then the molding material is conveyed layer by layer to the second platform by the squeegee, and the liquid light is solidified in the molding material by the light emitting device. The material is solidified. Since the molding material includes the liquid photocurable material and the metal powder, the metal powder is three-dimensionally solidified by the liquid photocurable material as a binder, and then the three-dimensional preliminary molding of the metal can be realized, and the layer is formed by layer-by-layer photocuring. After the cutting device is used for planing, cutting or shape grinding, the photocurable material can be removed by high-temperature curing and sintering, and the fusion connection between the metal powders can be realized, and the three-dimensional printing of the metal model is finally completed, which is performed by using DLP light curing. Initial molding, high printing efficiency and high precision, and compared to the expensive SLM metal three-dimensional printing device, SLM metal three-dimensional printing device is not only high in price, high in maintenance cost, high in cost, and the light-cured metal three-dimensional printing device of the present invention Printing on metal models is not only cheaper to print The structure is simple and easy to maintain. The same metal powder accounts for 60%, and the molding material is a viscous material, which makes the molding material more adhesive and improves the image quality of metal printing. The excess molding material after cutting is cleaned and recycled by a cleaning device.
[0040] 并且, 通过在第一平台上承载金属粉末, 第二平台用于成像, 继而利用刮板逐 层地向第二平台输送金属粉末, 同吋利用喷嘴均匀地朝向金属粉末喷涂液态光 固化材料, 并在光发射装置对成型材料中的液态光固化材料固化, 由于成型材 料包括液态光固化材料和金属粉末, 故金属粉末通过液态光固化材料作为粘结 剂进行位置三维固化, 继而可实现金属三维的初步成型, 同吋在逐层光固化成 型吋经过切削装置进行刨平、 切削或形状的打磨, 后续可通过高温固化烧结将 光固化材料去除并实现金属粉末之间的融合连接, 最终完成金属模型的三维打 印, 由于利用的是 DLP光固化进行初步成型, 其打印成型效率高和精度高, 且相 比于昂贵的 SLM金属三维打印装置, SLM金属三维打印装置不仅价格高、 后期 维护成本大、 消耗成本高, 本案的光固化金属三维打印装置对金属模型的打印 不仅打印成本较低且结构较为简单, 易于维护。 以及通过清洁装置对切削后的 多余的成型材料进行清洁和回收。 [0040] Moreover, by carrying metal powder on the first platform, the second platform is used for imaging, and then the metal powder is transported to the second platform layer by layer by means of the scraper, and the liquid light is solidified by spraying the nozzle uniformly toward the metal powder. The material, and the liquid photocuring material in the molding material is solidified in the light emitting device. Since the molding material includes the liquid photocuring material and the metal powder, the metal powder is solidified by the liquid photocuring material as a binder, and then can be realized. The initial three-dimensional forming of the metal, the same layer is carried out in a layer-by-layer photocuring process, and the cutting device is used for planing, cutting or shape grinding, which can be subsequently cured by high temperature curing. The photocurable material removes and realizes the fusion connection between the metal powders, and finally completes the three-dimensional printing of the metal model, and the initial molding is performed by using DLP light curing, which has high printing efficiency and high precision, and is compared with the expensive SLM metal. The three-dimensional printing device and the SLM metal three-dimensional printing device not only have high price, high maintenance cost and high cost, and the light-cured metal three-dimensional printing device of the present invention not only has low printing cost and simple structure, but also is easy to maintain. And cleaning and recycling the excess molding material after cutting by the cleaning device.
[0041] 另外, 通过耗材供给组件和打印头组件分别打印具有不同金属材料的成型材料 , 同吋采用打印头挤出成像的原理, 利用 FDM的成型方式进行三维打印, 同吋 在逐层光固化成型吋经过切削装置进行刨平、 切削或形状的打磨, 其成型效率 高、 精度高、 成本低, 继而能够实现多金属材料的三维模型打印,其能够形成具 有新金属性能的三维模型。 以及通过清洁装置对切削后的多余的成型材料进行 清洁和回收。 [0041] In addition, the molding material having different metal materials is separately printed by the consumable supply component and the print head assembly, and the principle of extrusion imaging of the print head is adopted, and the three-dimensional printing is performed by the FDM molding method, and the layer-by-layer photocuring is performed simultaneously. The forming crucible is leveled, cut or shaped by a cutting device, which has high molding efficiency, high precision and low cost, and can then realize three-dimensional model printing of multi-metal materials, which can form a three-dimensional model with new metal properties. The excess molding material after cutting is cleaned and recycled by a cleaning device.
[0042] 再者, 通过上述不同方式进行金属三维成像, 同吋在逐层光固化成型吋经过切 削装置进行刨平、 切削或形状的打磨, 其成型效率高、 精度高、 成本低, 上述 方案中的光固化金属三维打印方法对金属模型的打印不仅打印成本较低且结构 较为简单, 易于维护。  [0042] Furthermore, the three-dimensional imaging of the metal is performed by the above-mentioned different methods, and the layer-by-layer photo-curing molding is subjected to planing, cutting or shape grinding by the cutting device, and the molding efficiency is high, the precision is high, and the cost is low. The three-dimensional printing method of the photocured metal in the printing of the metal model is not only low in printing cost, but also simple in structure and easy to maintain.
对附图的简要说明  Brief description of the drawing
附图说明  DRAWINGS
[0043] 图 1是本发明光固化金属三维打印装置第一实施例结构原理图。  1 is a schematic structural view of a first embodiment of a photocurable metal three-dimensional printing apparatus of the present invention.
[0044] 图 2是本发明光固化金属三维打印装置第二实施例结构原理图。 2 is a schematic structural view of a second embodiment of the photocurable metal three-dimensional printing apparatus of the present invention.
[0045] 图 3是本发明光固化金属三维打印装置第三实施例结构原理图。 3 is a structural schematic view of a third embodiment of the photocurable metal three-dimensional printing apparatus of the present invention.
[0046] 图 4是本发明金属三维打印装置的打印装置第一实施例的原理示意图。 4 is a schematic view showing the principle of a first embodiment of a printing apparatus for a metal three-dimensional printing apparatus of the present invention.
[0047] 图 5是本发明金属三维打印装置的打印装置第二实施例的原理示意图。 5 is a schematic view showing the principle of a second embodiment of the printing apparatus of the metal three-dimensional printing apparatus of the present invention.
[0048] 图 6是本发明三维成型丝料的制造方法实施例的流程图。 6 is a flow chart of an embodiment of a method of manufacturing a three-dimensional shaped wire according to the present invention.
[0049] 图 7是本发明三维成型丝料的制造方法实施例的螺杆挤出机和成型挤出机头的 结构图。  7 is a structural view of a screw extruder and a molding extruder head of an embodiment of a method for producing a three-dimensionally shaped yarn according to the present invention.
[0050] 图 8是三维成型丝料实施例的丝状材料处于直线状态和弯曲状态吋的示意图。  [0050] FIG. 8 is a schematic illustration of the filamentous material of the three-dimensional shaped filament embodiment in a linear state and a curved state.
[0051] 图 9是三维成型第七至第十一实施例部分组分的图表。 [0052] 图 10是第一至第六实施例实验数据的图表。 9 is a graph in which the components of the seventh to eleventh embodiments are three-dimensionally formed. 10 is a graph of experimental data of the first to sixth embodiments.
[0053] 图 11是第十一实施例实验数据的图表。  11 is a graph of experimental data of an eleventh embodiment.
[0054] 以下结合附图及实施例对本发明作进一步说明。  [0054] The present invention will be further described below in conjunction with the accompanying drawings and embodiments.
具体实施方式 detailed description
[0055] 光固化金属三维打印装置第一实施例: [0055] First embodiment of photocured metal three-dimensional printing device:
[0056] 参照图 1, 光固化金属三维打印装置包括控制装置 1、 平台 11、 容纳腔 111、 平 台 12、 容纳腔 121、 刮板 21、 光发射装置 22、 切削装置 23和清洁装置 24, 控制装 置 1采用具有运算能力的单片机和处理芯片, 容纳腔 111和容纳腔 121在上方均设 置有幵口, 平台 11位于第一容纳腔中, 平台 12位于第二容纳腔中。 平台 11接收 控制装置 1输出的控制信号, 平台 11在容纳腔 111内可沿竖直方向移动, 平台 11 用于承载成型材料, 成型材料包括液态光固化材料和金属粉末, 金属粉末的质 量在成型材料的质量中的占比大于等于 60%, 使得成型材料呈粘稠状液体, 成型 材料可叠堆在平台 11上。  1, a photocuring metal three-dimensional printing apparatus includes a control device 1, a platform 11, a housing chamber 111, a platform 12, a housing chamber 121, a squeegee 21, a light emitting device 22, a cutting device 23, and a cleaning device 24, and controls The device 1 adopts a single-chip microcomputer with a computing capability and a processing chip. The accommodating cavity 111 and the accommodating cavity 121 are respectively provided with a venting opening. The platform 11 is located in the first accommodating cavity, and the platform 12 is located in the second accommodating cavity. The platform 11 receives the control signal outputted by the control device 1, the platform 11 is movable in the vertical direction in the accommodating chamber 111, and the platform 11 is used for carrying the molding material. The molding material includes the liquid photocuring material and the metal powder, and the quality of the metal powder is formed. The proportion of the mass of the material is 60% or more, so that the molding material is a viscous liquid, and the molding material can be stacked on the platform 11.
[0057] 平台 12接收控制装置 1输出的控制信号, 平台 12可在容纳腔 121内沿竖直方向移 动, 刮板 21接收控制装置 1输出的控制信号, 刮板 21呈长条状设置, 刮板 21可沿 水平方向移动。  [0057] The platform 12 receives the control signal output by the control device 1, the platform 12 can move in the vertical direction in the accommodating cavity 121, the squeegee 21 receives the control signal outputted by the control device 1, and the squeegee 21 is arranged in a strip shape, scraping The plate 21 is movable in the horizontal direction.
[0058] 光发射装置 22接收控制装置 1输出的控制信号, 光发射装置 22采用数字激光头 并通过 DLP方式进行照射成像, 光发射装置 22位于平台 12的上方, 光发射装置 22 朝向平台 12照射成像图像光线。  [0058] The light emitting device 22 receives the control signal output by the control device 1, and the light emitting device 22 employs a digital laser head and performs imaging imaging by DLP mode. The light emitting device 22 is located above the platform 12, and the light emitting device 22 is illuminated toward the platform 12. Image image light.
[0059] 切削装置 23接收控制装置 1输出的控制信号, 清洁装置 24与切削装置 23连接, 切削装置 23和清洁装置 24可一同在平台 12上移动, 切削装置 23对光固化后的成 型材料进行切削和刨平, 清洁装置 24跟随式的移动可对切削后活刨平后的剩余 成型材料进行清洁。 优选地, 清洁装置可采用负压抽取式地进行清洁, 或者清 洁装置还可采用扫刷式地进行清洁, 或者采用高压喷气式地进行清洁。 上述的 刮板、 清洁装置和切削装置均可采用常规的移动方式进行移动, 如螺杆驱动、 皮带驱动等常规的移动方式, 而切削装置也是可以采用机械手进行更为灵活的 移动, 使得切削装置能够对三维模型的侧面顶面进行不同角度的加工, 当然切 削装置和清洁装置是可以单独分别驱动, 使得切削装置具有更高的灵活度。 [0059] The cutting device 23 receives the control signal output by the control device 1, the cleaning device 24 is connected to the cutting device 23, and the cutting device 23 and the cleaning device 24 are movable together on the platform 12, and the cutting device 23 performs the photocured molding material. After cutting and planing, the follow-up movement of the cleaning device 24 can clean the remaining molding material after the cutting. Preferably, the cleaning device can be cleaned with a vacuum-removable cleaning, or the cleaning device can be cleaned with a brush or with a high-pressure jet. The above-mentioned scraper, cleaning device and cutting device can be moved by a conventional moving method, such as a screw driving, a belt driving, etc., and the cutting device can also be more flexiblely moved by a robot, so that the cutting device can Performing different angles on the top surface of the 3D model, of course The cutting device and the cleaning device can be driven separately, which makes the cutting device more flexible.
[0060] 光固化金属三维打印装置的打印方法第一实施例:  [0060] First embodiment of printing method of photocuring metal three-dimensional printing device:
[0061] 上述光固化金属三维打印装置第一实施例进行金属三维成像吋, 幵始吋, 平台 11一般位于容纳腔 111内, 平台 11上叠堆多层成型材料, 平台 12—般位于容纳腔 121的幵口处, 首先刮板 21将成型材料从平台 11输送至平台 12上, 并将成型材料 刮平, 随后光发射装置 22向平台 12的成型材料进行照射, 由于照射的成像光使 得成型材料中的液态光固化材料固化, 继而使预设的照射区域固化, 而光固化 材料作为金属粉末粒子之间的粘结剂, 也使得金属粉末在预设的照射区域位置 固定。 随后切削装置 23和清洁装置 24移动至光固化后的成型材料上, 进行切削 并清洁。  [0061] The first embodiment of the above-mentioned photocured metal three-dimensional printing apparatus performs three-dimensional imaging of a metal, and the platform 11 is generally located in the accommodating cavity 111. The platform 11 is stacked with a plurality of layers of molding materials, and the platform 12 is generally located in the accommodating cavity. At the mouth of 121, first, the squeegee 21 conveys the molding material from the platform 11 to the stage 12, and flattens the molding material, and then the light-emitting device 22 illuminates the molding material of the stage 12, and the molding light is formed by the irradiation. The liquid photocurable material in the material cures, which in turn cures the predetermined illumination area, and the photocurable material acts as a binder between the metal powder particles, which also causes the metal powder to be fixed at a predetermined illumination area. The cutting device 23 and the cleaning device 24 are then moved to the photocured molding material for cutting and cleaning.
[0062] 然后成像完毕的平台 11往上移动预设距离, 而平台 12往下移动预设距离。 随后 继续执行刮板 21将成型材料输送至平台 12上, 以及光发射装置 22对成型材料进 行光固化处理, 以及平台的上下移动, 直至三维模型逐层打印完毕。 最后将初 步完成的含有金属粉末的三维模型从平台 12上取出, 并对其进行高温固化烧结 , 高温固化烧结会将模型中的光固化材料如树脂去除, 并将金属粉末加热熔融 和相互结合, 最终完成金属三维模型打印。  [0062] The imaged platform 11 is then moved upward by a preset distance, and the platform 12 is moved downward by a preset distance. Subsequently, the squeegee 21 is continued to transport the molding material onto the stage 12, and the light-emitting device 22 photo-cures the molding material and moves the platform up and down until the three-dimensional model is printed layer by layer. Finally, the preliminary three-dimensional model containing the metal powder is taken out from the platform 12 and subjected to high temperature solidification sintering. The high temperature solidification sintering removes the photocurable material such as the resin in the model, and heats and melts the metal powder and combines them with each other. The metal 3D model printing is finally completed.
[0063] 光固化金属三维打印装置第二实施例:  [0063] Second embodiment of photocured metal three-dimensional printing device:
[0064] 参照图 2, 光固化金属三维打印装置包括控制装置 3、 平台 31、 容纳腔 311、 平 台 32、 容纳腔 321、 刮板 41、 光发射装置 42、 喷头 43、 切削装置 44和清洁装置 45 , 控制装置 3采用具有运算能力的单片机和处理芯片, 容纳腔 311和容纳腔 321在 上方均设置有幵口, 平台 31位于第一容纳腔中, 平台 32位于第二容纳腔中。 平 台 31接收控制装置 3输出的控制信号, 平台 31在容纳腔 311内可沿竖直方向移动 , 平台 31用于承载金属粉末 51, 金属粉末 51可叠堆在平台 31上。  2, the photocurable metal three-dimensional printing apparatus includes a control device 3, a platform 31, a housing chamber 311, a platform 32, a housing chamber 321, a squeegee 41, a light emitting device 42, a showerhead 43, a cutting device 44, and a cleaning device. 45. The control device 3 adopts a single-chip microcomputer with a computing capability and a processing chip. The receiving cavity 311 and the receiving cavity 321 are respectively provided with a mouth opening. The platform 31 is located in the first receiving cavity, and the platform 32 is located in the second receiving cavity. The platform 31 receives the control signal output from the control unit 3, and the platform 31 is movable in the vertical direction in the accommodating chamber 311 for carrying the metal powder 51, and the metal powder 51 can be stacked on the platform 31.
[0065] 平台 32接收控制装置 3输出的控制信号, 平台 32可在容纳腔 321内沿竖直方向移 动, 刮板 41接收控制装置 3输出的控制信号, 刮板 41呈长条状设置, 刮板 41可沿 水平方向移动。 喷头 43接收控制装置 3输出的控制信号, 喷头 43可沿水平方向移 动, 喷头 43可呈长条状延伸设置并用于朝向平台 32喷射液态光固化材料 52。  [0065] The platform 32 receives the control signal outputted by the control device 3, the platform 32 can move in the vertical direction in the accommodating cavity 321, the squeegee 41 receives the control signal outputted by the control device 3, and the squeegee 41 is arranged in a strip shape, scraping The plate 41 is movable in the horizontal direction. The head 43 receives the control signal output from the control unit 3, and the head 43 is movable in the horizontal direction. The head 43 can be extended in an elongated shape and used to eject the liquid photocurable material 52 toward the platform 32.
[0066] 光发射装置 42接收控制装置 3输出的控制信号, 光发射装置 42采用数字激光头 并通过 DLP方式进行照射成像, 光发射装置 42位于平台 32的上方, 光发射装置 42 朝向平台 32照射成像光。 [0066] The light emitting device 42 receives the control signal output by the control device 3, and the light emitting device 42 employs a digital laser head. Irradiation imaging is performed by the DLP method, the light emitting device 42 is positioned above the platform 32, and the light emitting device 42 illuminates the imaging light toward the platform 32.
[0067] 切削装置 44接收控制装置 1输出的控制信号, 清洁装置 45与切削装置 44连接, 切削装置 44和清洁装置 45可一同在平台 32上移动, 切削装置 44对光固化后的成 型材料进行切削和刨平, 清洁装置 45跟随式的移动可对切削后活刨平后的剩余 成型材料进行清洁。 [0067] The cutting device 44 receives the control signal output by the control device 1, the cleaning device 45 is coupled to the cutting device 44, and the cutting device 44 and the cleaning device 45 are movable together on the platform 32. The cutting device 44 performs the photocured molding material. After cutting and planing, the follow-up movement of the cleaning device 45 can clean the remaining molding material after the cutting.
[0068] 光固化金属三维打印装置的打印方法第二实施例: [0068] Second embodiment of printing method of photocuring metal three-dimensional printing device:
[0069] 上述光固化金属三维打印装置第二实施例进行金属三维成像吋, 幵始吋, 平台 31—般位于容纳腔 311内, 平台 31上叠堆多层成型材料, 平台 32—般位于容纳腔 321的幵口处, 首先刮板 41将金属粉末从平台 11输送至平台 12上, 并将金属粉末 刮平, 然后喷头 43水平移动并朝向平台 32上金属粉末 51喷射液态光固化材料 52 , 金属粉末 51和液态光固化材料 52相互融合, 由于金属粉末的直径一般在 8纳米 左右, 金属粉末之间容易相互吸引继而易成金属粉末团, 其是不容易铺平的, 在喷射液态光固化材料 52后, 为了使该层更加平整, 刮板 41再对平台 32上的金 属粉末 51和液态光固化材料 52再次刮平。  [0069] The second embodiment of the above-mentioned photocured metal three-dimensional printing apparatus performs three-dimensional imaging of a metal, and the platform 31 is generally located in the accommodating cavity 311. The platform 31 is stacked with a plurality of molding materials, and the platform 32 is generally placed. At the mouth of the cavity 321, first, the scraper 41 transports the metal powder from the platform 11 to the platform 12, and scrapes the metal powder, and then the head 43 moves horizontally and ejects the liquid photocurable material 52 toward the metal powder 51 on the platform 32. The metal powder 51 and the liquid photocurable material 52 are fused to each other. Since the diameter of the metal powder is generally about 8 nm, the metal powders are easily attracted to each other and then easily become metal powder clusters, which are not easily flattened, and are sprayed in liquid light curing. After the material 52, in order to make the layer flatter, the squeegee 41 is again flattened against the metal powder 51 and the liquid photocurable material 52 on the platform 32.
[0070] 随后光发射装置 42向平台 32的液态光固化材料 52进行照射, 由于照射的成像光 使得液态光固化材料固化, 继而使预设的照射区域固化, 而光固化材料作为金 属粉末粒子之间的粘结剂, 也使得金属粉末在预设的照射区域位置固定。 然后 切削装置 44和清洁装置 45移动至光固化后的成型材料上, 进行切削并清洁。  [0070] Subsequently, the light emitting device 42 illuminates the liquid photocurable material 52 of the platform 32, and the liquid photocurable material is solidified by the irradiated imaging light, thereby curing the predetermined irradiation region, and the photocurable material is used as the metal powder particle. The inter-bonding agent also causes the metal powder to be fixed at a predetermined irradiation area. The cutting device 44 and the cleaning device 45 are then moved to the photocured molding material for cutting and cleaning.
[0071] 然后成像完毕的平台 31往上移动预设距离, 而平台 32往下移动预设距离。 随后 继续执行刮板 41将金属粉末输送至平台 32上, 再喷射液态光固化材料, 以及光 发射装置 42进行光固化处理, 以及平台的上下移动, 直至三维模型逐层打印完 毕。 最后将初步完成的含有金属粉末的三维模型从平台 32上取出, 并对其进行 高温固化烧结, 高温固化烧结会将模型中的光固化材料如树脂去除, 并将金属 粉末加热熔融和相互结合, 最终完成金属三维模型打印。  [0071] The imaged platform 31 is then moved upward by a preset distance, and the platform 32 is moved downward by a preset distance. Subsequently, the squeegee 41 is continued to transport the metal powder onto the stage 32, and then the liquid photocurable material is ejected, and the light emitting device 42 is photocured, and the platform is moved up and down until the three-dimensional model is printed layer by layer. Finally, the preliminary three-dimensional model containing the metal powder is taken out from the platform 32, and is subjected to high temperature solidification sintering. The high temperature solidification sintering removes the photocurable material such as the resin in the model, and heats and melts the metal powder and combines them with each other. The metal 3D model printing is finally completed.
[0072] 光固化金属三维打印装置第三实施例:  [0072] Third embodiment of photocuring metal three-dimensional printing device:
[0073] 参照图 3, 并基于上述光固化金属三维打印装置第一和第二实施例的原理上, 可对光固化金属三维打印装置的工位进行改进, 如设置多个用于承载成型材料 或金属粉末的平台 61, 平台 61可分别承载不同金属材料, 设置多个承载模型的 平台 62, 并在每个平台 62的上方设置用于照射成像的光发射装置, 而平台 61和 平台 62之间相互交叉相邻地设置, 即多个平台 61可以设置在平台 62的外周, 使 得通过设置在侧面的两个刮板 63可对平台 62进行成型材料输送和刮平, 以及通 过设置在侧面的两个喷头 64通过移动便可对平台 62进行喷射, 进行多种金属混 合打印成型吋, 可进行交替铺金属粉末以及喷射液态光固化材料, 以及设置在 侧面的两个切削装置 65和清洁装置 66, 可对平台 62上的模型进行切削和清洁,利 用多工位的设置实现不同金属的金属三维打印, 以及提高打印成型效率。 [0073] Referring to FIG. 3, and based on the principles of the first and second embodiments of the above-described photocured metal three-dimensional printing apparatus, the working position of the photocured metal three-dimensional printing apparatus can be improved, such as providing a plurality of materials for carrying the molding. Or a platform 61 of metal powder, the platform 61 can respectively carry different metal materials, a plurality of platforms 62 carrying the model are arranged, and a light emitting device for illuminating imaging is disposed above each platform 62, and the platform 61 and the platform 62 are The plurality of stages 61 may be disposed adjacent to each other, that is, a plurality of stages 61 may be disposed on the outer circumference of the platform 62 so that the forming material can be conveyed and flattened by the two squeegees 63 disposed on the side, and by the side surface. The two heads 64 are sprayed to eject the platform 62, perform a variety of metal mixed printing embossing, alternately metallized powder and spray liquid photocurable material, and two cutting devices 65 and cleaning devices 66 disposed on the side. The model on the platform 62 can be cut and cleaned, and the multi-station setting can be used to realize three-dimensional metal printing of different metals and improve printing efficiency.
[0074] 上述金属粉末可以采用青铜、 钴基合金、 铜基合金、 金基合金、 镍基合金、 不 锈钢、 铁、 铅、 锌合金中的至少一种, 以及本案中的第一平台、 第二平台、 舌 IJ 板和喷头均内置有移动电机并可沿预设轨道沿水平移动或竖直移动, 控制装置 通过控制信号控制移动电机的转动便可实现移动。  [0074] The metal powder may be at least one of bronze, cobalt-based alloy, copper-based alloy, gold-based alloy, nickel-based alloy, stainless steel, iron, lead, zinc alloy, and the first platform and the second in the present case. The platform, the tongue IJ board and the nozzles all have a built-in moving motor and can move horizontally or vertically along a preset track. The control device can control the movement of the moving motor by controlling the signal.
[0075] 熔融沉积成型的金属三维打印装置第一实施例:  [0075] First embodiment of a fused deposition molded metal three-dimensional printing apparatus:
[0076] 参照图 4, 金属三维打印装置包括打印头组件、 成型座、 移动组件、 耗材供给 组件、 切削装置 73和清洁装置 74, 三维打印装置 1安装有 X轴移动电机、 Y轴移动 电机和 Z轴移动电机 (未标示), X轴移动电机、 Y轴移动电机和 Z轴移动电机构成 本实施例的移动组件, 在 Z轴移动电机上连接有螺杆, Z轴移动电机上通过螺杆 驱动成型座在 Z轴方向上移动。  4, the metal three-dimensional printing apparatus includes a print head assembly, a molding base, a moving assembly, a consumable supply assembly, a cutting device 73, and a cleaning device 74, and the three-dimensional printing device 1 is equipped with an X-axis moving motor, a Y-axis moving motor, and The Z-axis moving motor (not shown), the X-axis moving motor, the Y-axis moving motor and the Z-axis moving motor constitute the moving assembly of the embodiment, the screw is connected to the Z-axis moving motor, and the screw is driven by the Z-axis moving motor. The seat moves in the Z-axis direction.
[0077] X轴移动电机和 Y轴移动电机驱动打印头组件在水平 XY方向上移动, 打印头组 件包括打印头 71和第二打印头 72, 打印头 71用于挤出所述成型材料 711, 打印头 72用于挤出成型材料 712, 耗材供给组件可通过滚轮方式将成型材料输送至打印 头中。 切削装置 73和清洁装置 74可一同在成型座上移动, 切削装置 73对成型材 料进行切削和刨平, 清洁装置 74跟随式的移动可对切削后活刨平后的剩余成型 材料进行清洁。 移动组件还包括对切削装置 73和清洁装置 74进行移动的移动机 构, 该移动机构可以采用常规的移动方式进行移动, 如螺杆驱动、 皮带驱动等 常规的移动机构。  [0077] The X-axis moving motor and the Y-axis moving motor drive the print head assembly to move in a horizontal XY direction, the print head assembly includes a print head 71 and a second print head 72, and the print head 71 is used to extrude the molding material 711, The printhead 72 is used to extrude the material 712, and the consumable supply assembly can convey the molding material into the printhead by means of a roller. The cutting device 73 and the cleaning device 74 can be moved together on the forming block. The cutting device 73 cuts and flattens the molding material, and the follow-up movement of the cleaning device 74 cleans the remaining molding material after the cutting. The moving assembly also includes a moving mechanism that moves the cutting device 73 and the cleaning device 74, which can be moved by conventional movement, such as a conventional moving mechanism such as a screw drive or a belt drive.
[0078] 熔融沉积成型的金属三维打印装置第二实施例:  [0078] A second embodiment of a fused deposition metal three-dimensional printing apparatus:
[0079] 参照图 5, 在金属三维打印装置第二实施例中对打印头组件进行改进, 具体为 , 打印头组件包括引导装置、 喷嘴 83和加热器 82, 引导装置连接在耗材供给组 件和打印头组件 14之间的, 引导装置包括壳体 81, 在壳体 81的上端部设置有两 个输入端, 在壳体 81的下端部设置有输出端 813, 在输入端和输出端 813之间连 通地幵设有通道 811, 在另一输入端和输出端 813之间连通地幵设有通道 812, 通 道 811和通道 812均为壳体 81幵设的通槽。 通道 811和通道 812在其各自的下端部 相互连通地设置, 使得通道 811和通道 812呈 Y型树杈状地分布。 在通道 811和通 道 812靠近上端部的位置上分别安装有位置检测装置 (未表示), 位置检测装置可 采用激光检测等常用的位置检测器, 通过位置检测装置可对成型材料的位置进 行检测, 并将位置检测的结果反馈至三维打印装置中。 [0079] Referring to FIG. 5, in a second embodiment of the metal three-dimensional printing apparatus, the print head assembly is improved, specifically The printhead assembly includes a guiding device, a nozzle 83 and a heater 82, the guiding device being coupled between the consumable supply assembly and the printhead assembly 14, the guiding device comprising a housing 81, two inputs being provided at an upper end of the housing 81 An output end 813 is disposed at a lower end of the housing 81, a channel 811 is connected between the input end and the output end 813, and a channel 812 is connected between the other input end and the output end 813. The channel 811 and the channel 812 are both through slots of the housing 81. The passage 811 and the passage 812 are disposed in communication with each other at their respective lower ends such that the passage 811 and the passage 812 are distributed in a Y-shaped tree shape. Position detecting means (not shown) is respectively mounted at a position near the upper end of the passage 811 and the passage 812. The position detecting means may employ a conventional position detector such as laser detection, and the position detecting means can detect the position of the molding material. The result of the position detection is fed back to the three-dimensional printing device.
[0080] 加热器 82套在喷嘴 83外, 加热器 82可对喷嘴 83内的成型材料进行加热并使成型 材料加热至熔融状态, 具体温度大致在 150-200摄氏度, 其能够将粘结剂加热至 熔融状态。 加热器 82的输入端与输出端 813连通设置。  [0080] The heater 82 is sleeved outside the nozzle 83. The heater 82 can heat the molding material in the nozzle 83 and heat the molding material to a molten state, and the specific temperature is approximately 150-200 degrees Celsius, which can heat the adhesive. To the molten state. The input end of the heater 82 is connected to the output terminal 813.
[0081] 金属三维打印装置第二实施例还包括切削装置 84和清洁装置 85, 切削装置 84对 成型材料进行切削和刨平, 清洁装置 85跟随式的移动可对切削后活刨平后的剩 余成型材料进行清洁。  [0081] The second embodiment of the metal three-dimensional printing apparatus further includes a cutting device 84 and a cleaning device 85. The cutting device 84 cuts and flattens the molding material, and the follow-up movement of the cleaning device 85 can be used for the remaining after the cutting. The molding material is cleaned.
[0082] 熔融沉积成型的金属三维打印装置的打印方法第一实施例:  [0082] First embodiment of printing method of fused deposition molded metal three-dimensional printing apparatus:
[0083] 应用上述金属三维打印装置第二实施例, 即成型材料 711和成型材料 712均包括 金属材料和粘结剂, 且成型材料 711的熔点低于成型材料 712的沸点, 以及成型 材料 711和成型材料 712的熔点相接近。  A second embodiment of the above-described metal three-dimensional printing apparatus is applied, that is, the molding material 711 and the molding material 712 each include a metal material and a binder, and the melting point of the molding material 711 is lower than the boiling point of the molding material 712, and the molding material 711 and The melting points of the molding material 712 are close to each other.
[0084] 打印头组件在成型座上挤出成型材料 711和成型材料 712的步骤包括:  [0084] The steps of the printhead assembly extruding the material 711 and the molding material 712 on the forming block include:
[0085] 首先, 耗材供给组件驱动成型材料 711进入至引导装置并驱动, 并驱动至打印 头组件中, 继而加热, 然后打印头组件在成型座上挤出一层成型材料 711, 随后 切削装置 84和清洁装置 85移动至成型材料 711上, 进行切削并清洁。  [0085] First, the consumable supply assembly drives the molding material 711 into the guiding device and drives it, and drives it into the printhead assembly, which in turn is heated, and then the printhead assembly extrudes a layer of molding material 711 on the forming block, and then the cutting device 84 The cleaning device 85 is moved to the molding material 711 to perform cutting and cleaning.
[0086] 随后, 成型座下降预设距离后, 打印头组件在成型材料 711上挤出一层成型材 料 712, 然后切削装置 84和清洁装置 85移动至成型材料 712上, 进行切削并清洁 。 最后实现不同层采用不同金属材料进行三维模型打印。  [0086] Subsequently, after the molding seat is lowered by a predetermined distance, the print head assembly extrudes a layer of molding material 712 on the molding material 711, and then the cutting device 84 and the cleaning device 85 are moved onto the molding material 712 for cutting and cleaning. Finally, different layers are used to print three-dimensional models with different metal materials.
[0087] 打印完毕后, 从成型座取出, 将进行高温烧结, 两种金属材料相互熔融混合, 形成具有新的金属性能的金属三维模型。 [0088] 将两种金属材料相互融合打印, 还可以先在打印头内进行混合, 具体为, 成型 材料 711和成型材料 712在打印头组件内混合后形成混合成型材料, 在一并从打 印头挤出继而形成混合金属三维打印。 [0087] After the printing is completed, it is taken out from the molding base, and high temperature sintering is performed, and the two metal materials are melted and mixed with each other to form a three-dimensional metal model having new metal properties. [0088] The two metal materials are fused to each other, and the mixing may be first performed in the print head. Specifically, the molding material 711 and the molding material 712 are mixed in the print head assembly to form a mixed molding material, and the print head is collectively Extrusion then forms a mixed metal three-dimensional print.
[0089] 熔融沉积成型的金属三维打印装置的打印方法第二实施例: [0089] A second embodiment of a printing method of a fused deposition molded metal three-dimensional printing apparatus:
[0090] 在金属三维打印装置第一第二实施例的应用基础上, 在打印一层模型吋, 可以 根据实际模型设计随吋切换打印的成型材料, 即一层模型同吋采用成型材料 711 和成型材料 712进行打印。 [0090] Based on the application of the first and second embodiments of the metal three-dimensional printing apparatus, after printing a layer of the model, the molding material can be switched and printed according to the actual model design, that is, the layer model is the same as the molding material 711 and The molding material 712 is printed.
[0091] 上述打印方法第一实施例和第二实施例, 其优选的金属材料为, 成型材料 711 的金属材料为锌基合金, 锌基合金的熔点在 450-480摄氏度, 成型材料 712的金属 材料为铝基合金, 锌基合金的熔点温度在 580-650摄氏度。 [0091] The first embodiment and the second embodiment of the printing method described above, wherein the preferred metal material is that the metal material of the molding material 711 is a zinc-based alloy, and the melting point of the zinc-based alloy is 450-480 degrees Celsius, and the metal of the molding material 712 The material is an aluminum-based alloy, and the melting temperature of the zinc-based alloy is 580-650 degrees Celsius.
[0092] 熔融沉积成型的金属三维打印装置的打印方法第三实施例: [0092] Third Embodiment of Printing Method of Fusion Deposit Formed Metal Three-Dimensional Printing Apparatus:
[0093] 又或者只采用一种成型材料, 即打印头组件在成型座上打印一种成型材料并使 其成三维模型。 [0093] Again or only one molding material is used, that is, the printhead assembly prints a molding material on the molding base and makes it into a three-dimensional model.
[0094] 熔融沉积成型的金属三维打印装置的打印方法第四实施例:  [0094] Fourth Embodiment of Printing Method of Fusion Deposit Formed Metal Three-Dimensional Printing Apparatus:
[0095] 应用上述金属三维打印装置第一第二实施例, 并对成型材料的性质做出调整, 具体为, 成型材料 711和成型材料 712均包括金属材料和粘结剂, 且成型材料 711 的熔点高于成型材料 712的沸点。 其优选的金属材料为, 成型材料 712的金属材 料为锌基合金, 锌基合金的熔点在 450-480摄氏度, 成型材料 711的金属材料为不 锈钢合金, 不锈钢合金的熔点温度在 1200-1300摄氏度。 [0095] Applying the first and second embodiments of the above-described metal three-dimensional printing apparatus, and adjusting the properties of the molding material, specifically, the molding material 711 and the molding material 712 each include a metal material and a binder, and the molding material 711 The melting point is higher than the boiling point of the molding material 712. The preferred metal material is that the metal material of the molding material 712 is a zinc-based alloy, the melting point of the zinc-based alloy is 450-480 degrees Celsius, the metal material of the molding material 711 is a stainless steel alloy, and the melting temperature of the stainless steel alloy is 1200-1300 degrees Celsius.
[0096] 打印头组件在成型座上挤出成型材料 711和成型材料 712的步骤包括: [0096] The steps of the printhead assembly extruding the material 711 and the molding material 712 on the forming block include:
[0097] 在需要打印一些需要支撑结构的三维模型吋, 首先打印头组件在成型座上挤出 成型材料 711, 将成型材料 711作为支撑部位, 来支撑成型材料 712的打印。 打印 一层后, 切削装置和清洁装置移动至成型材料 711上, 进行切削并清洁。 [0097] In order to print some three-dimensional models requiring a support structure, first, the print head assembly extrudes the molding material 711 on the molding base, and the molding material 711 serves as a support portion to support the printing of the molding material 712. After printing one layer, the cutting device and the cleaning device are moved to the molding material 711 to be cut and cleaned.
[0098] 随后执行实体部位的打印, 成型座下降预设距离后, 打印头组件 14在成型材料 711上挤出成型材料 712, 继而实现支撑部位和实体部位的配合打印。 打印该层 后, 切削装置和清洁装置移动至成型材料 712上, 进行切削并清洁。 [0098] Subsequently, the printing of the physical part is performed, and after the molding seat is lowered by the preset distance, the printing head assembly 14 extrudes the molding material 712 on the molding material 711, and then performs the cooperative printing of the supporting portion and the physical portion. After printing the layer, the cutting device and the cleaning device are moved to the molding material 712 for cutting and cleaning.
[0099] 打印完毕后, 从成型座取出, 将进行高温烧结, 由于实体部位是成型材料 712 , 故加热至成型材料 712熔融温度即可, 而成型材料 711由于温度低还处于未固 化或还处于粉末状态, 所以清理和去除成型材料 711是较为容易的。 [0099] After the printing is completed, it is taken out from the molding base, and high-temperature sintering is performed. Since the solid portion is the molding material 712, it is heated to the melting temperature of the molding material 712, and the molding material 711 is still unfixed due to the low temperature. It is still in a powder state, so it is relatively easy to clean and remove the molding material 711.
[0100] 熔融沉积成型的金属三维打印装置的打印方法第五实施例: [0100] Fifth Embodiment of Printing Method of Fusion Deposit Formed Metal Three-Dimensional Printing Apparatus:
[0101] 上述实施例的成型材料均含有金属材料, 本实施例采用的方案是, 成型材料 71[0101] The molding materials of the above embodiments all contain a metal material, and the solution adopted in this embodiment is that the molding material 71
1包括金属材料和粘结剂, 金属材料可采用锌基合金, 成型材料 712为支撑材料1 includes a metal material and a binder, the metal material may be a zinc-based alloy, and the molding material 712 is a support material.
, 支撑材料可采用 ABS树脂或 PLA聚乳酸, 成型材料 711的熔点高于所述成型材 料 712的熔点。 The support material may be ABS resin or PLA polylactic acid, and the melting point of the molding material 711 is higher than the melting point of the molding material 712.
[0102] 打印头组件在成型座上挤出成型材料 711和成型材料 712的步骤包括:  [0102] The steps of the printhead assembly extruding the material 711 and the molding material 712 on the forming block include:
[0103] 在需要打印一些需要支撑结构的三维模型吋, 首先打印头组件在成型座上挤出 成型材料 712, 将成型材料 712作为支撑部位, 来支撑成型材料 711的打印。 打印 该层后, 切削装置和清洁装置移动至成型材料 712上, 进行切削并清洁。  [0103] In order to print some three-dimensional models requiring a support structure, first, the print head assembly extrudes the molding material 712 on the molding seat, and the molding material 712 serves as a support portion to support the printing of the molding material 711. After printing the layer, the cutting device and the cleaning device are moved to the molding material 712 for cutting and cleaning.
[0104] 随后执行实体部位的打印, 成型座下降预设距离后, 打印头组件在成型材料 71 2上挤出成型材料 711, 继而实现支撑部位和实体部位的配合打印。 打印该层后 , 切削装置和清洁装置移动至成型材料 711上, 进行切削并清洁。  [0104] Subsequently, the printing of the physical part is performed, and after the molding seat is lowered by the preset distance, the printing head assembly extrudes the molding material 711 on the molding material 71 2 , and then performs the cooperative printing of the supporting portion and the physical portion. After printing the layer, the cutting device and the cleaning device are moved to the molding material 711 to be cut and cleaned.
[0105] 打印完毕后, 从成型座取出, 将进行高温烧结, 由于实体部位是成型材料 711 , 故需加热至成型材料 711熔融温度, 而为 ABS树脂或 PLA聚乳酸的支撑材料将 会气化排出, 所以清理和去除成型材料 712是较为容易的。  [0105] After printing, it is taken out from the molding base and will be sintered at a high temperature. Since the solid portion is the molding material 711, it is heated to the melting temperature of the molding material 711, and the support material for the ABS resin or the PLA polylactic acid will be vaporized. Discharge, so it is relatively easy to clean and remove the molding material 712.
[0106] 熔融沉积成型的金属三维打印装置的打印方法第六实施例:  [0106] Sixth Embodiment of Printing Method of Fusion Deposit Formed Metal Three-Dimensional Printing Apparatus:
[0107] 除了不同金属材料的混合打印外, 还可以采用金属材料与非金属材料之间的混 合打印, 具体为, 可采用金属三维打印装置的打印装置第二实施例进行混合打 印, 第一成型材料包括第一金属材料和第一粘结剂, 第二成型材料采用非金属 材料, 如可采用陶瓷墨水, 其用于色彩的成像, 或者可采用永磁材料、 陶瓷粉 末或稀土粉末等, 用于改良金属特性。  [0107] In addition to the mixed printing of different metal materials, mixed printing between the metal material and the non-metal material may be employed. Specifically, the second embodiment of the printing apparatus using the metal three-dimensional printing apparatus may perform mixed printing, the first molding. The material comprises a first metal material and a first binder, and the second molding material is made of a non-metal material, such as ceramic ink, which is used for color imaging, or may be a permanent magnet material, a ceramic powder or a rare earth powder, etc. For improving metal properties.
[0108] 由上可见, 通过耗材供给组件和打印头组件分别打印具有不同金属材料的成型 材料, 同吋采用打印头挤出成像的原理, 利用 FDM的成型方式进行三维打印, 和打印后进行及吋切削刨平处理, 其成型效率高精度高成本低, 继而能够实现 多金属材料的三维模型打印,其能够形成具有新金属性能的三维模型。  [0108] It can be seen from the above that the molding material having different metal materials is respectively printed by the consumable supply component and the print head assembly, and the principle of extrusion imaging by the print head is adopted, the three-dimensional printing is performed by the FDM molding method, and the printing is performed after the printing.吋Cutting and planing, its molding efficiency is high precision and low cost, and then it can realize 3D model printing of multi-metal materials, which can form a 3D model with new metal properties.
[0109] 三维成型丝料的制造方法实施例和三维成型丝料实施例:  [0109] Three-dimensional forming wire manufacturing method embodiment and three-dimensional forming wire embodiment:
[0110] 上述实施例中的成型材料通过丝状拉伸制作便可形成本实施例中的三维成型丝 料, 以下实施例具体讲述本案三维成型丝料是如何制作而成和成分配比。 [0110] The molding material in the above embodiment can be formed by wire drawing to form the three-dimensional forming wire in the embodiment. The following examples specifically describe how the three-dimensional forming wire is produced and distributed in this case.
[0111] 本发明提供的三维成型丝料包括有金属材料、 粘结剂、 分散剂、 柔韧性增强剂 以及稳定剂, 其中, 金属材料占三维成型丝料的总重量的百分比是 80%至 93%; 粘结剂占三维成型丝料的总重量百分比是 1%至 10%; 分散剂占三维成型丝料的 总重量百分比是 0.1%至 5%; 柔韧性增强剂占三维成型丝料的总重量百分比是 0.1 <¾至5<¾; 稳定剂占三维成型丝料的总重量百分比是 0.1%至 1%。 [0111] The three-dimensional forming wire provided by the present invention comprises a metal material, a binder, a dispersing agent, a flexibility enhancer and a stabilizer, wherein the metal material accounts for 80% to 93% of the total weight of the three-dimensional forming wire. %; the binder accounts for 1% to 10% of the total weight of the three-dimensional shaped silk; the dispersant accounts for 0.1% to 5% of the total weight of the three-dimensional shaped silk; the flexibility enhancer accounts for the total of the three-dimensional shaped silk The weight percentage is 0.1 <3⁄4 to 5<3⁄4 ; the stabilizer accounts for 0.1% to 1% by weight of the total weight of the three-dimensional shaped filament.
[0112] 优选地, 金属材料为 Fe/Ni金属材料 (铁镍合金) 、 Wc/Co/Cu金属材料 (碳化 钨 /钴 /铜合金) 、 YBa2Cu307金属材料 (钇钡铜氧化物) 、 SiC金属材料 (碳化 硅) 、 Si3N4金属材料 (氮化硅) 、 Si/Al金属材料 (硅铝合金) 、 A1203/Tic金 属材料 (氧化铝 /碳化钛复合材料) 、 铁金属材料、 钴金属材料、 钼金属材料、 铬金属材料、 铌金属材料、 镍金属材料、 锰金属材料、 钨金属材料、 铜金属材 料、 铝金属材料。 [0112] Preferably, the metal material is Fe/Ni metal material (iron-nickel alloy), Wc/Co/Cu metal material (tungsten carbide/cobalt/copper alloy), YBa2Cu307 metal material (yttrium copper oxide), SiC metal Material (silicon carbide), Si3N4 metal material (silicon nitride), Si/Al metal material (silicon aluminum alloy), A1203/Tic metal material (alumina/titanium carbide composite), iron metal material, cobalt metal material, molybdenum Metal materials, chrome metal materials, base metal materials, nickel metal materials, manganese metal materials, tungsten metal materials, copper metal materials, aluminum metal materials.
[0113] 优选地, 粘结剂为石蜡基粘结剂、 蜂蜡、 硬脂酸、 巴西棕榈蜡、 乙烯丙烯酸乙 酯、 苯乙烯丙烯腈 (SAN) 树脂、 丙烯腈-苯乙烯-丁二烯共聚物 (ABS) 树脂、 聚对苯二甲酸丁二醇酯 (PBT) 、 聚乙二醇二丙烯酸酯、 二丙二醇甲谜醋酸酯、 2-吡咯烷酮、 聚对苯二甲酸丁二醇酯、 乙基纤维素、 醋酸纤维、 羟丙基纤维素、 低氮硝化纤维素、 乙烯-丁烯纤维素、 聚乙烯缩丁醛、 聚对苯二甲酸乙二醇酯、 聚苯乙烯、 尼龙。 Preferably, the binder is a paraffin-based binder, beeswax, stearic acid, carnauba wax, ethylene ethyl acrylate, styrene acrylonitrile ( SAN ) resin, acrylonitrile-styrene-butadiene copolymerization (ABS) resin, polybutylene terephthalate (PBT), polyethylene glycol diacrylate, dipropylene glycol, acrylic acid ester, 2-pyrrolidone, polybutylene terephthalate, ethyl Cellulose, acetate, hydroxypropylcellulose, low nitrogen nitrocellulose, ethylene-butene cellulose, polyvinyl butyral, polyethylene terephthalate, polystyrene, nylon.
[0114] 优选地, 分散剂为以下物质中的至少一种: 聚酰胺 (PA) 、 聚甲醛 (POM) Preferably, the dispersing agent is at least one of the following: polyamide (PA), polyoxymethylene (POM)
、 聚丙烯 (PP) 、 聚乙烯 (PE) 、 乙烯-醋酸乙烯共聚物 (EVA) 、 聚丙烯酸酯 (PEA) 。 稳定剂为氧化锌类热稳定剂。 , polypropylene (PP), polyethylene (PE), ethylene-vinyl acetate copolymer (EVA), polyacrylate (PEA). The stabilizer is a zinc oxide-based heat stabilizer.
[0115] 优选地, 柔韧性增强剂为邻苯二甲酸二辛脂和邻苯二甲酸二丁脂的混合物, 邻 苯二甲酸二辛脂和邻苯二甲酸二丁脂的重量百分比为 0.1 : 1至 10: 1。  [0115] Preferably, the flexibility enhancer is a mixture of dioctyl phthalate and dibutyl phthalate, and the weight percentage of dioctyl phthalate and dibutyl phthalate is 0.1: 1 to 10: 1.
[0116] 优选地, 金属材料占据的重量百分比是 85%至 90%; 粘结剂占据的重量百分比 是 4%至 9%; 分散剂占据的重量百分比是 0.5%至 3%; 柔韧性增强剂占据的重量 百分比是 0.5%至 3%; 稳定剂占据的重量百分比是 0.5%至 0.8%。  [0116] Preferably, the metal material occupies a weight percentage of 85% to 90%; the binder occupies 4% to 9% by weight; the dispersant occupies 0.5% to 3% by weight; the flexibility enhancer The percentage by weight is 0.5% to 3%; the percentage by weight of the stabilizer is 0.5% to 0.8%.
[0117] 第一实施例:  [0117] First Embodiment:
[0118] 本实施例的三维成型丝料的制造方法包括下面的步骤。 [0119] 如图 3所示, 首先, 执行准备步骤 Sl, 取得 80份铁镍合金 (Fe/Ni) 金属材料、 10份石蜡基粘结剂、 0.5份聚酰胺分散剂、 0.5份柔韧性增强剂和 0.5份氧化锌热稳 定剂。 其中, 柔韧性增强剂为邻苯二甲酸二辛脂和邻苯二甲酸二丁脂的混合物 , 且邻苯二甲酸二辛脂和邻苯二甲酸二丁脂的重量百分比为 1 : 1。 [0118] The method of manufacturing the three-dimensional shaped wire of the present embodiment includes the following steps. [0119] As shown in FIG. 3, first, the preparation step S1 is performed to obtain 80 parts of an iron-nickel alloy (Fe/Ni) metal material, 10 parts of a paraffin-based binder, 0.5 part of a polyamide dispersant, and 0.5 parts of flexibility enhancement. And 0.5 part of zinc oxide heat stabilizer. Wherein, the flexibility enhancer is a mixture of dioctyl phthalate and dibutyl phthalate, and the weight percentage of dioctyl phthalate and dibutyl phthalate is 1:1.
[0120] 然后, 执行挤出步骤 S2, 把上述金属材料、 粘结剂、 分散剂、 柔韧性增强剂和 稳定剂通过螺杆挤出机, 并且经过成型挤出机头在 100°C至 250°C下挤出得到挤出 材料。 如图 4所示, 各组份原料经加料口 30加入到螺杆挤出机 31内, 螺杆 32持续 搅动各组份原料以达到混合均匀的目的, 然后经过成型挤出机头 33挤出得到挤 出材料 34。  [0120] Then, the extrusion step S2 is performed, the above metal material, binder, dispersant, flexibility enhancer and stabilizer are passed through a screw extruder and passed through a molding extruder head at 100 ° C to 250 ° Extrusion was obtained by extrusion under C. As shown in Fig. 4, the raw materials of the components are fed into the screw extruder 31 through the feeding port 30, and the screw 32 continuously agitates the raw materials of the components to achieve the purpose of uniform mixing, and then extruded through the forming extruder head 33 to obtain a squeeze. Out of material 34.
[0121] 接着, 执行拉丝步骤 S3, 挤出材料利用拉丝机拉丝得到丝状材料。 如图 5所示 , 是丝状材料 35可以是直线形式, 并且在外力作用发生弯曲变形, 同吋, 在弯 曲变形后这种丝状材料 35不会发生断裂。 在优选的实施方式中, 在拉丝步骤后 还包括冷却步骤, 在冷却步骤中把丝状材料冷却至室温。 拉丝后的丝状材料的 直径为 1.75毫米 ±0.05毫米。  Next, the drawing step S3 is performed, and the extruded material is drawn by a wire drawing machine to obtain a filamentous material. As shown in Fig. 5, the filamentous material 35 may be in the form of a straight line, and is bent and deformed by an external force, and the filamentous material 35 does not break after the bending deformation. In a preferred embodiment, a cooling step is further included after the drawing step, and the filamentous material is cooled to room temperature in the cooling step. The wire material after drawing has a diameter of 1.75 mm ± 0.05 mm.
[0122] 最后, 执行卷丝步骤 S4, 由于这种丝状材料 35可以弯曲变形, 因此可以把丝状 材料 35卷曲在丝料盘上。  Finally, the winding step S4 is performed, and since the filamentous material 35 can be bent and deformed, the filamentous material 35 can be curled on the filament tray.
[0123] 本实施例的三维打印机包括打印平台、 打印头和三维成型丝料, 打印头可相对 于打印平台在三维方向上移动, 三维成型丝料缠绕在 FDM三维打印机的丝料盘 上。 本实施例的三维打印机的具体结构特征和工作原理请参见背景技术部分。 本实施例的三维打印机的成型方法包括初步成型步骤和烧结步骤, 三维成型丝 料采用本实施例的三维成型丝料。  [0123] The three-dimensional printer of this embodiment includes a printing platform, a print head, and a three-dimensional forming wire. The printing head is movable in a three-dimensional direction with respect to the printing platform, and the three-dimensional forming wire is wound around the wire tray of the FDM three-dimensional printer. For the specific structural features and working principles of the three-dimensional printer of this embodiment, please refer to the background section. The molding method of the three-dimensional printer of this embodiment includes a preliminary molding step and a sintering step, and the three-dimensionally shaped filament is a three-dimensionally formed filament of the present embodiment.
[0124] 在初步成型步骤中, 打印头把三维成型丝料熔融后逐层成型在打印平台上形成 初步固化物体, 且三维成型丝料在打印头内的熔融温度为 180。C至 350。C。  [0124] In the preliminary molding step, the print head melts the three-dimensional shaped wire and forms a preliminary solidified object on the printing platform layer by layer, and the melting temperature of the three-dimensional shaped wire in the print head is 180. C to 350. C.
[0125] 在烧结步骤中, 把上述得到的初步固化物体放置在真空环境下、 1200°C高温环 境下烧结固化, 最终完成三维物体的成型, 成型后的物体的密度值为 7.70。 烧结 步骤的具体工艺可参见现有的金属粉末烧结工艺的过程。  [0125] In the sintering step, the preliminary solidified object obtained above is placed in a vacuum environment and sintered at a high temperature of 1200 ° C to form a three-dimensional object, and the density of the formed object is 7.70. The specific process of the sintering step can be referred to the process of the existing metal powder sintering process.
[0126] 第二实施例:  [0126] Second Embodiment:
[0127] 本实施例的三维成型丝料的制造方法包括下面的步骤。 [0128] 首先, 执行准备步骤: 取得 85份铁镍合金 (Fe/Ni) 金属材料、 10份蜂蜡粘结 齐 ij、 0.3份聚甲醛分散剂、 0.7份柔韧性增强剂和 0.2份氧化锌热稳定剂。 其中, 柔 韧性增强剂为邻苯二甲酸二辛脂和邻苯二甲酸二丁脂的混合物, 且邻苯二甲酸 二辛脂和邻苯二甲酸二丁脂的重量百分比为 0.3: 1。 [0127] The method of manufacturing the three-dimensional shaped wire of the present embodiment includes the following steps. [0128] First, the preparation step is performed: obtaining 85 parts of iron-nickel alloy (Fe/Ni) metal material, 10 parts of beeswax bonding ij, 0.3 parts of polyoxymethylene dispersant, 0.7 parts of flexibility enhancer, and 0.2 parts of zinc oxide heat stabilizer. Wherein, the flexibility enhancer is a mixture of dioctyl phthalate and dibutyl phthalate, and the weight percentage of dioctyl phthalate and dibutyl phthalate is 0.3:1.
[0129] 然后, 执行挤出步骤, 把上述金属材料、 粘结剂、 分散剂、 柔韧性增强剂和稳 定剂通过螺杆挤出机, 并且经过成型挤出机头在 160°C至 190°C下挤出得到挤出材 料。  [0129] Then, performing an extrusion step of passing the above metal material, binder, dispersant, flexibility enhancer and stabilizer through a screw extruder and passing through a molding extruder head at 160 ° C to 190 ° C Extrusion is carried out to obtain an extruded material.
[0130] 接着, 执行拉丝步骤, 挤出材料利用拉丝机拉丝得到丝状材料, 在优选的实施 方式中。 在拉丝步骤后还包括冷却步骤, 在冷却步骤中把丝状材料冷却至室温  [0130] Next, a wire drawing step is performed, and the extruded material is drawn by a wire drawing machine to obtain a filamentous material, in a preferred embodiment. A cooling step is further included after the drawing step, and the filamentous material is cooled to room temperature in the cooling step
[0131] 最后, 执行卷丝步骤, 把丝状材料卷曲在丝料盘上。 [0131] Finally, the winding step is performed to crimp the filamentous material onto the wire tray.
[0132] 本实施例的三维打印机包括打印平台、 打印头和三维成型丝料, 打印头可相对 于打印平台在三维方向上移动, 三维成型丝料缠绕在 FDM三维打印机的丝料盘 上。 本实施例的三维打印机的具体结构特征和工作原理请参见背景技术部分。 本实施例的三维打印机的成型方法包括初步成型步骤和烧结步骤, 三维成型丝 料采用本实施例的三维成型丝料。  [0132] The three-dimensional printer of this embodiment includes a printing platform, a print head, and a three-dimensional forming wire. The printing head is movable in a three-dimensional direction with respect to the printing platform, and the three-dimensional forming wire is wound around the wire tray of the FDM three-dimensional printer. For the specific structural features and working principles of the three-dimensional printer of this embodiment, please refer to the background section. The molding method of the three-dimensional printer of this embodiment includes a preliminary molding step and a sintering step, and the three-dimensionally shaped filament is a three-dimensionally formed filament of the present embodiment.
[0133] 在初步成型步骤中, 打印头把三维成型丝料熔融后逐层成型在打印平台上形成 初步固化物体, 且三维成型丝料在打印头内的熔融温度为 200。C至 300。C。  [0133] In the preliminary molding step, the print head melts the three-dimensional shaped wire and forms a preliminary solidified object on the printing platform layer by layer, and the three-dimensional shaped wire has a melting temperature of 200 in the print head. C to 300. C.
[0134] 在烧结步骤中, 把上述得到的初步固化物体放置在真空环境下、 1200°C高温环 境下烧结固化, 最终完成三维物体的成型, 成型后的物体的密度值为 7.74。 烧结 步骤的具体工艺可参见现有的金属粉末烧结工艺的过程。  [0134] In the sintering step, the preliminary solidified object obtained above is placed in a vacuum environment and sintered at a high temperature of 1200 ° C to form a three-dimensional object, and the density of the formed object is 7.74. The specific process of the sintering step can be referred to the process of the existing metal powder sintering process.
[0135] 第三实施例:  [0135] Third embodiment:
[0136] 在执行准备步骤中, 取得 90份铁镍合金 (Fe/Ni) 金属粉末材料、 10份蜂蜡粘 结剂、 0.4份聚甲醛分散剂、 0.6份柔韧性增强剂和 0.3份氧化锌热稳定剂。 其中, 柔韧性增强剂为邻苯二甲酸二辛脂和邻苯二甲酸二丁脂的混合物, 且邻苯二甲 酸二辛脂和邻苯二甲酸二丁脂的重量百分比为 0.5: 1。 成型后的物体的密度值为 [0136] In performing the preparation step, 90 parts of iron-nickel alloy (Fe/Ni) metal powder material, 10 parts of beeswax binder, 0.4 parts of polyoxymethylene dispersant, 0.6 parts of flexibility enhancer, and 0.3 parts of zinc oxide heat are obtained. stabilizer. Wherein, the flexibility enhancer is a mixture of dioctyl phthalate and dibutyl phthalate, and the weight percentage of dioctyl phthalate and dibutyl phthalate is 0.5:1. The density value of the formed object
7.82。 7.82.
[0137] 其它步骤与上述第二实施例相同, 不再赘述。 [0138] 第四实施例: [0137] The other steps are the same as those of the second embodiment described above, and are not described again. [0138] Fourth Embodiment:
[0139] 在执行准备步骤中, 取得 80份铁镍合金 (Fe/Ni) 金属粉末材料、 10份乙烯丙 烯酸乙酯粘结剂、 0.3份聚丙烯分散剂、 0.7份柔韧性增强剂和 0.2份氧化锌热稳定 齐 1J。 其中, 柔韧性增强剂为邻苯二甲酸二辛脂和邻苯二甲酸二丁脂的混合物, 且邻苯二甲酸二辛脂和邻苯二甲酸二丁脂的重量百分比为 0.3: 1。 成型后的物体 的密度值为 7.75。  [0139] In performing the preparation step, 80 parts of an iron-nickel alloy (Fe/Ni) metal powder material, 10 parts of an ethylene ethyl acrylate binder, 0.3 parts of a polypropylene dispersant, 0.7 parts of a flexibility enhancer, and 0.2 parts are obtained. Zinc oxide is thermally stable and 1J. Wherein, the flexibility enhancer is a mixture of dioctyl phthalate and dibutyl phthalate, and the weight percentage of dioctyl phthalate and dibutyl phthalate is 0.3:1. The density of the formed object is 7.75.
[0140] 第五实施例:  [0140] Fifth Embodiment:
[0141] 在执行准备步骤中: 取得 85份铁镍合金 (Fe/Ni) 金属材料、 10份硬脂酸粘结 齐 ij、 0.3份聚甲醛分散剂、 0.7份柔韧性增强剂和 0.4份氧化锌热稳定剂。 其中, 柔 韧性增强剂为邻苯二甲酸二辛脂和邻苯二甲酸二丁脂的混合物, 且邻苯二甲酸 二辛脂和邻苯二甲酸二丁脂的重量百分比为 0.8: 1。 成型后的物体的密度值为 7. 74。  [0141] In performing the preparation step: obtaining 85 parts of iron-nickel alloy (Fe/Ni) metal material, 10 parts of stearic acid bonded ij, 0.3 parts of polyoxymethylene dispersant, 0.7 parts of flexibility enhancer and 0.4 parts of oxidation Zinc heat stabilizer. Among them, the flexibility enhancer is a mixture of dioctyl phthalate and dibutyl phthalate, and the weight percentage of dioctyl phthalate and dibutyl phthalate is 0.8:1. The density of the formed object is 7.74.
[0142] 第六实施例:  Sixth Embodiment:
[0143] 在执行准备步骤中: 取得 85份铁镍合金 (Fe/Ni) 金属材料、 10份硬脂酸粘结 齐 ij、 0.3份聚乙烯分散剂、 0.7份柔韧性增强剂和 0.5份氧化锌热稳定剂。 其中, 柔 韧性增强剂为邻苯二甲酸二辛脂和邻苯二甲酸二丁脂的混合物, 且邻苯二甲酸 二辛脂和邻苯二甲酸二丁脂的重量百分比为 1.2: 1。 成型后的物体的密度值为 7. 80。  [0143] In performing the preparation step: obtaining 85 parts of iron-nickel alloy (Fe/Ni) metal material, 10 parts of stearic acid bonded ij, 0.3 parts of polyethylene dispersant, 0.7 parts of flexibility enhancer, and 0.5 parts of oxidation Zinc heat stabilizer. Among them, the flexibility enhancer is a mixture of dioctyl phthalate and dibutyl phthalate, and the weight percentage of dioctyl phthalate and dibutyl phthalate is 1.2:1. The density of the formed object is 7.80.
[0144] 三维成型丝料的第七实施例至第九实施例的部分参数数据如图 9所示。  The partial parameter data of the seventh to ninth embodiments of the three-dimensional shaped filament is as shown in FIG.
[0145] 第七实施例至第九实施例的未述及的其它步骤和参数与第一实施例相同, 不再 赘述。  [0145] The other steps and parameters of the seventh embodiment to the ninth embodiment which are not described are the same as those of the first embodiment, and will not be described again.
[0146] 第十实施例:  Tenth Embodiment:
[0147] 在执行准备步骤中: 取得 93份铁镍合金 (Fe/Ni) 金属材料、 6份硬脂酸粘结剂 、 0.5份硅酮粉润滑剂、 0.5份柔韧性增强剂和 0.5份氧化锌热稳定剂。 其中, 柔韧 性增强剂为 3。的 TPE (Thermoplastic Elastomer) 材料, 例如, 3。的苯乙烯类弹性 体。 由于 TPE材料是一种热塑性弹性体材料, 使用 TPE材料作为柔韧性增加剂, 可以提高三维成型丝料的柔韧性。 本实施例成型后的物体的密度值为 7.70。  [0147] In performing the preparation step: obtaining 93 parts of iron-nickel alloy (Fe/Ni) metal material, 6 parts of stearic acid binder, 0.5 part of silicone powder lubricant, 0.5 part of flexibility enhancer, and 0.5 part of oxidation Zinc heat stabilizer. Among them, the flexibility enhancer is 3. TPE (Thermoplastic Elastomer) material, for example, 3. Styrene elastomer. Since the TPE material is a thermoplastic elastomer material, the use of a TPE material as a flexibility increasing agent can improve the flexibility of the three-dimensional shaped wire. The density of the object after molding in this embodiment was 7.70.
[0148] 第十一实施例: [0149] 在执行准备步骤中: 取得 93份铁镍合金 (Fe/Ni) 金属材料、 6份硬脂酸粘结剂 、 0.5份硅酮粉润滑剂、 0.5份柔韧性增强剂和 0.5份氧化锌热稳定剂。 其中, 柔韧 性增强剂为 45°的 TPE材料, 例如, 45°的苯乙烯类弹性体。 本实施例成型后的物 体的密度值为 7.78。 Eleventh Embodiment: [0149] In performing the preparation step: obtaining 93 parts of iron-nickel alloy (Fe/Ni) metal material, 6 parts of stearic acid binder, 0.5 part of silicone powder lubricant, 0.5 part of flexibility enhancer, and 0.5 part of oxidation Zinc heat stabilizer. Among them, the flexibility enhancer is a 45° TPE material, for example, a 45° styrene elastomer. The density of the object after molding in this embodiment was 7.78.
[0150] 第十实施例与第十一实施例中, 采用不同度数的 TPE材料, 其中, 3°的 TPE材 料较为柔软, 45°的 TPE材料比 3°的 TPE材料硬度大。 图 9示出了第十实施例与第 十一实施例的部分参数。  [0150] In the tenth embodiment and the eleventh embodiment, TPE materials of different degrees are used, wherein the TPE material of 3° is relatively soft, and the TPE material of 45° is harder than the TPE material of 3°. Fig. 9 shows partial parameters of the tenth embodiment and the eleventh embodiment.
[0151] 对上述第一实施例至第六实施例得到的三维成型丝料进行样本采样, 对这些样 本按照标准 GB/T9341-2008进行测试。 样本的形状为: 长 80.00毫米 (mm), 宽 10 .00毫米 (mm),厚 4.11毫米 (mm)。 样本测试的速度采用线速度: 10.0毫米 /分钟 (mm/min)。 样本测试的跨度为 66毫米 (mm) 。 样本的测试结果如图 10所示。  The samples of the three-dimensional forming wires obtained in the above first to sixth embodiments were sampled, and the samples were tested in accordance with the standard GB/T9341-2008. The shape of the sample is: 80.00 mm (mm) long, 10.00 mm (mm) wide, and 4.11 mm (mm) thick. The speed of the sample test was linear speed: 10.0 mm / min (mm / min). The sample test spans 66 mm (mm). The test results of the sample are shown in Figure 10.
[0152] 从图 10可见, 在上述实验条件下, 三维成型丝料的弯曲强度大于 6.9MPa, 从而 实现了金属基三维成型丝料的弯曲变形且不会折断。  As can be seen from FIG. 10, under the above experimental conditions, the bending strength of the three-dimensional shaped wire is greater than 6.9 MPa, thereby realizing the bending deformation of the metal-based three-dimensional forming wire without breaking.
[0153] 另外, 对第十一实施例等到的三维成型丝料进行样本采样, 对这些样本按照标 准 ASTM D790-07进行测试。 样本的形状为: 长 127.00毫米 (mm), 宽 12.70毫米 (mm),厚 3.20毫米 (mm)。 样本测试的速度采用线速度: 10.0毫米 /分钟 (mm/mi n)。 样本的测试结果如图 11所示。  Further, sample sampling was performed on the three-dimensionally shaped yarns of the eleventh embodiment, and the samples were tested in accordance with the standard ASTM D790-07. The shape of the sample is: 127.00 mm (mm) long, 12.70 mm (mm) wide, and 3.20 mm (mm) thick. The speed of the sample test was linear speed: 10.0 mm / min (mm / mi n). The test results of the sample are shown in Figure 11.
[0154] 从图 11可见, 在上述实验条件下, 三维成型丝料的弯曲强度大于 36MPa, 从而 实现了金属基三维成型丝料的弯曲变形且不会折断。  [0154] As can be seen from FIG. 11, under the above experimental conditions, the bending strength of the three-dimensional shaped wire is greater than 36 MPa, thereby achieving bending deformation of the metal-based three-dimensional forming wire without breaking.
[0155] 在其它的实施方式中, 本发明的三维成型丝料不包含热稳定剂, 并且依然能够 完成本发明的发明目的, 也就是在不包含热稳定剂的情况下, 三维成型丝料的 弯曲强度能够达到要求, 盘绕在丝料盘上。  [0155] In other embodiments, the three-dimensional shaped silk of the present invention does not contain a heat stabilizer, and is still capable of accomplishing the object of the present invention, that is, in the case of containing no heat stabilizer, three-dimensionally shaped silk material The bending strength can be achieved and coiled onto the wire tray.
[0156] 在其它的实施方式中, 三维成型丝料的组份还包括磁性材料如四氧化三铁, 在 上述三维成型丝料的制造方法中, 在准备步骤和挤出步骤中, 磁性材料粉末与 其它原料如粘结剂等一起加入混合。 三维成型丝料的组份还可以包括着色剂或 者染料, 以使得丝料具有不同的颜色。 柔韧性增强剂例如是增塑剂, 增塑剂例 如为邻苯二甲酸酯类 (或邻苯二甲酸盐类亦称酞酸酯) 的化合物, 邻苯二甲酸 酯类塑化剂包括: 邻苯二甲酸二 (2-乙基己) 酯 (DEHP) 、 邻苯二甲酸二正辛 酯 (DNOP或 DnOP) 、 邻苯二甲酸丁苄酯 (BBP) 、 邻苯二甲酸二仲辛酯 (DC P) 、 邻苯二甲酸二环己酯 (DCHP) 等。 本发明进一步对三维成型丝料的组份 中的物料所起的作用或机理进行了阐述, 但是这种作用机理不对本发明的保护 范围起到限制作用。 由于金属材料与粘结剂之间的密度相差较远, 因此很难形 成均匀的混合效果, 而在组份中增加分散剂之后就可以对原料的均匀混合起到 很好的作用。 本发明的金属材料粉末和粘结剂形成丝料后, 由于这种丝料的脆 性较大, 在弯曲的吋候容易发生折断, 而在组份中增加了柔韧性增强剂如增塑 剂之后, 其柔韧性或者弯曲强度得到了提升, 上述表征结果可以说明。 对于本 发明的三维成型丝料, 当其粘结剂、 增塑剂、 分散剂采用聚合物材料吋, 由于 聚合物分子的分子量是一个较宽的范围, 这就会造成三维成型丝料的熔融温度 出现较大范围的波动, 例如熔融温度范围在 200°C至 230°C内, 而增加了热稳定剂 后, 可以使得三维成型丝料的熔融温度限定在一个较小的范围内, 例如 200°C至 2 05°C之间。 [0156] In other embodiments, the component of the three-dimensional shaped filament further includes a magnetic material such as triiron tetroxide, in the method for producing the three-dimensional shaped silk material, in the preparation step and the extrusion step, the magnetic material powder It is added and mixed together with other raw materials such as a binder. The components of the three-dimensional shaped filament may also include a colorant or dye such that the filaments have different colors. The flexibility enhancer is, for example, a plasticizer, and the plasticizer is, for example, a compound of a phthalate (or a phthalate), and the phthalate plasticizer includes: Di(2-ethylhexyl) phthalate (DEHP), di-n-octyl phthalate Ester (DNOP or DnOP), butyl benzyl phthalate (BBP), di-octyl phthalate (DC P), dicyclohexyl phthalate (DCHP), etc. The present invention further describes the action or mechanism of the materials in the components of the three-dimensional shaped wire, but this mechanism of action does not limit the scope of protection of the present invention. Since the density between the metal material and the binder is far apart, it is difficult to form a uniform mixing effect, and the addition of the dispersing agent in the component can play a good role in the uniform mixing of the raw materials. After the metal material powder and the binder of the present invention form a silk material, since the silk material has a large brittleness, it is likely to be broken at the time of bending, and a flexibility enhancer such as a plasticizer is added to the composition. The flexibility or bending strength is improved, and the above characterization results can be explained. For the three-dimensional forming wire of the present invention, when the binder, the plasticizer and the dispersing agent are made of a polymer material, since the molecular weight of the polymer molecule is a wide range, the melting of the three-dimensional forming wire is caused. The temperature has a wide range of fluctuations, for example, the melting temperature ranges from 200 ° C to 230 ° C. After the heat stabilizer is added, the melting temperature of the three-dimensional forming wire can be limited to a small range, for example, 200. °C to 2 05 °C.
[0157] 最后需要说明的是, 本发明不限于上述的实施方式, 诸如弯曲强度大于 6.9MPa [0157] Finally, it should be noted that the present invention is not limited to the above embodiments, such as a bending strength greater than 6.9 MPa.
,弯曲强度大于 6.5MPa的设计等也在本发明的权利要求保护范围之内。 A design having a bending strength of more than 6.5 MPa is also within the scope of the claims of the present invention.
[0158] 工业应用性 Industrial Applicability
[0159] 由于利用的是 DLP光固化进行初步成型, 其打印成型效率高和精度高, 且相比 于昂贵的 SLM金属三维打印装置, SLM金属三维打印装置不仅价格高、 后期维 护成本大、 消耗成本高, 本案的光固化金属三维打印装置对金属模型的打印不 仅打印成本较低且结构较为简单, 易于维护。  [0159] Due to the use of DLP photocuring for preliminary molding, the printing efficiency is high and the precision is high, and the SLM metal three-dimensional printing device is not only expensive, but also has high maintenance cost and consumption compared to the expensive SLM metal three-dimensional printing device. The cost is high, and the photocuring metal three-dimensional printing device of the present invention not only prints a lower cost, but also has a simple structure and is easy to maintain.
[0160] 且本发明提供的三维成型丝料中含有较多的金属、 玻璃等基材, 以金属作为基 材为例, 本发明的三维成型丝料可以用于金属的三维打印工艺。 并且, 由于在 丝料中添加了柔韧性增强剂, 使得丝料具有良好的弯曲强度, 能够实现丝料的 弯曲并且可以将丝料弯曲成盘状, 有利于丝料的程序。  [0160] The three-dimensional forming wire provided by the present invention contains a large amount of a substrate such as metal or glass. Taking a metal as a base material, the three-dimensional forming wire of the present invention can be used for a three-dimensional printing process of metal. Moreover, since the flexibility enhancer is added to the yarn, the yarn has a good bending strength, the bending of the yarn can be realized, and the yarn can be bent into a disk shape, which is advantageous for the procedure of the yarn.
[0161] 以及本发明把金属材料制作为可弯曲的金属丝状材料, 同吋能够在 FDM三维打 印机通常设定的温度下形成三维物体, 极大地提升金属三维物体的成型效率。 这种丝状材料实现了金属丝状材料的弯曲, 弯曲的吋候不会折断, 其在 FDM三 维打印机上的应用实现了突破。 采用本发明的丝料进行三维物体的打印, 可以制造金属材质的物体, 与传统工 艺的金属三维物体的成型过程相比, 应用本发明提供的丝状材料后, 采用 FDM 三维打印机进行成型, 成型效率得到显著提升, 且成本低, 继而能够实现多金 属材料的三维模型打印,其能够形成具有新金属性能的三维模型。 [0161] And the invention makes the metal material into a flexible metal wire material, and can form a three-dimensional object at a temperature normally set by the FDM three-dimensional printer, thereby greatly improving the molding efficiency of the metal three-dimensional object. This filamentary material enables the bending of the wire-like material, and the bending moment does not break, and its application in the FDM three-dimensional printer achieves a breakthrough. By using the silk material of the invention for printing three-dimensional objects, an object of metal material can be manufactured, and compared with the molding process of the metal three-dimensional object of the traditional process, after the filament material provided by the invention is applied, the FDM three-dimensional printer is used for molding and molding. The efficiency is significantly improved, and the cost is low, which in turn enables three-dimensional model printing of multi-metal materials, which can form a three-dimensional model with new metal properties.

Claims

权利要求书 Claim
[权利要求 1] 光固化金属三维打印装置, 其特征在于, 包括:  [Claim 1] A photocuring metal three-dimensional printing apparatus, comprising:
控制装置;  Control device
第一平台, 所述第一平台接收所述控制装置输出的第一控制信号, 所 述第一平台可沿竖直方向移动, 所述第一平台用于承载成型材料, 所 述成型材料包括液态光固化材料和金属粉末;  a first platform, the first platform receives a first control signal output by the control device, the first platform is movable in a vertical direction, the first platform is configured to carry a molding material, and the molding material comprises a liquid Photocurable material and metal powder;
刮板, 所述刮板接收所述控制装置输出的第二控制信号, 所述刮板可 沿水平方向移动;  a squeegee, the squeegee receives a second control signal output by the control device, and the squeegee is movable in a horizontal direction;
第二平台, 所述第二平台接收所述控制装置输出的第三控制信号, 所 述第二平台可沿竖直方向移动, 所述刮板可将所述成型材料从所述第 一平台输送至所述第二平台上;  a second platform, the second platform receives a third control signal output by the control device, the second platform is movable in a vertical direction, and the squeegee can transport the molding material from the first platform To the second platform;
光发射装置, 所述光发射装置接收所述控制装置输出的第四控制信号 , 所述光发射装置位于所述第二平台的上方, 所述光发射装置朝向所 述第二平台照射;  a light emitting device, the light emitting device receiving a fourth control signal output by the control device, the light emitting device being located above the second platform, the light emitting device being irradiated toward the second platform;
切削装置, 所述切削装置接收所述控制装置输出的第五控制信号, 所 述切削装置可在所述第二平台上进行切削移动。  a cutting device, the cutting device receiving a fifth control signal output by the control device, wherein the cutting device is capable of performing a cutting movement on the second platform.
[权利要求 2] 根据权利要求 1所述的光固化金属三维打印装置, 其特征在于:  [Claim 2] The photocurable metal three-dimensional printing apparatus according to claim 1, wherein:
所述金属粉末的质量在所述成型材料的质量中的占比大于等于 60%; 所述成型材料呈粘稠状液体。  The mass of the metal powder is 60% or more in the mass of the molding material; the molding material is a viscous liquid.
[权利要求 3] 根据权利要求 1或 2所述的光固化金属三维打印装置, 其特征在于: 所述光固化金属三维打印装置还包括清洁装置, 所述清洁装置用于在 所述第二平台上移动和清洁。 [Claim 3] The photocurable metal three-dimensional printing apparatus according to claim 1 or 2, wherein: the photocuring metal three-dimensional printing apparatus further comprises a cleaning device for the second platform Move up and clean.
[权利要求 4] 光固化金属三维打印装置, 其特征在于, 包括: [Claim 4] The photocurable metal three-dimensional printing apparatus, comprising:
控制装置;  Control device
第一平台, 所述第一平台接收所述控制装置输出的第一控制信号, 所 述第一平台可沿竖直方向移动, 所述第一平台用于承载金属粉末; 刮板, 所述刮板接收所述控制装置输出的第二控制信号, 所述刮板可 沿水平方向移动; 第二平台, 所述第二平台接收所述控制装置输出的第三控制信号, 所 述第二平台可沿竖直方向移动, 所述刮板可将所述金属粉末从所述第 一平台输送至所述第二平台; a first platform, the first platform receives a first control signal output by the control device, the first platform is movable in a vertical direction, the first platform is configured to carry metal powder, a scraper, the scraping The board receives a second control signal output by the control device, and the squeegee is movable in a horizontal direction; a second platform, the second platform receives a third control signal output by the control device, the second platform is movable in a vertical direction, and the scraper can transport the metal powder from the first platform To the second platform;
喷嘴, 所述喷嘴接收所述控制装置输出的第四控制信号, 所述喷嘴用 于朝向所述第二平台喷射液态光固化材料;  a nozzle, the nozzle receiving a fourth control signal output by the control device, the nozzle for injecting a liquid photocurable material toward the second platform;
光发射装置, 所述光发射装置接收所述控制装置输出的第五控制信号 , 所述光发射装置位于所述第二平台的上方, 所述光发射装置朝向所 述第二平台照射;  a light emitting device, the light emitting device receiving a fifth control signal output by the control device, the light emitting device being located above the second platform, the light emitting device being irradiated toward the second platform;
切削装置, 所述切削装置接收所述控制装置输出的第六控制信号, 所 述切削装置可在所述第二平台上进行切削移动。  a cutting device that receives a sixth control signal output by the control device, the cutting device being capable of performing a cutting movement on the second platform.
[权利要求 5] 根据权利要求 4所述的光固化金属三维打印装置, 其特征在于: [Claim 5] The photocurable metal three-dimensional printing apparatus according to claim 4, wherein:
所述光固化金属三维打印装置还包括清洁装置, 所述清洁装置用于在 所述第二平台上移动和清洁。  The photocurable metal three-dimensional printing apparatus further includes a cleaning device for moving and cleaning on the second platform.
[权利要求 6] —种熔融沉积成型的金属三维打印装置, 其特征在于:  [Claim 6] A fused deposition molded metal three-dimensional printing apparatus characterized by:
所述金属三维打印装置包括打印头组件、 成型座、 移动组件、 耗材供 给组件和切削装置, 所述移动组件用于移动所述打印头组件, 所述耗 材供给组件用于驱动第一成型材料和第二成型材料输送到所述打印头 组件中, 所述第一成型材料和所述第二成型材料中的至少一个包括金 属材料和粘结剂, 所述打印头组件用于在所述成型座上挤出所述第一 成型材料和 /或所述第二成型材料, 所述移动组件还用于移动所述切 削装置在所述成型座上进行切削。  The metal three-dimensional printing apparatus includes a print head assembly, a molding base, a moving assembly, a consumable supply assembly, and a cutting device, the moving assembly for moving the print head assembly, the consumable supply assembly for driving the first molding material and a second molding material is delivered into the printhead assembly, at least one of the first molding material and the second molding material comprising a metal material and an adhesive, the printhead assembly being used in the molding base The first molding material and/or the second molding material are extruded over, and the moving assembly is further configured to move the cutting device to perform cutting on the molding base.
[权利要求 7] 根据权利要求 6所述的金属三维打印装置, 其特征在于: [Claim 7] The metal three-dimensional printing apparatus according to claim 6, wherein:
所述金属三维打印装置还包括清洁装置, 所述移动组件还用于移动所 述清洁装置在所述成型座上进行清洁。  The metal three-dimensional printing apparatus further includes a cleaning device, and the moving assembly is further configured to move the cleaning device to perform cleaning on the molding base.
[权利要求 8] 光固化金属三维打印装置的打印方法, 其特征在于, 所述光固化金属 三维打印装置包括: [Claim 8] The printing method of the photocured metal three-dimensional printing apparatus, wherein the photocurable metal three-dimensional printing apparatus comprises:
控制装置;  Control device
第一平台, 所述第一平台接收所述控制装置输出的第一控制信号, 所 述第一平台可沿竖直方向移动, 所述第一平台用于承载成型材料, 所 述成型材料包括液态光固化材料和金属粉末; a first platform, the first platform receives a first control signal output by the control device, where The first platform is movable in a vertical direction, the first platform is for carrying a molding material, and the molding material comprises a liquid photocurable material and a metal powder;
刮板, 所述刮板接收所述控制装置输出的第二控制信号, 所述刮板可 沿水平方向移动;  a squeegee, the squeegee receives a second control signal output by the control device, and the squeegee is movable in a horizontal direction;
第二平台, 所述第二平台接收所述控制装置输出的第三控制信号, 所 述第二平台可沿竖直方向移动;  a second platform, the second platform receives a third control signal output by the control device, and the second platform is movable in a vertical direction;
光发射装置, 所述光发射装置接收所述控制装置输出的第四控制信号 , 所述光发射装置位于所述第二平台的上方;  a light emitting device, the light emitting device receiving a fourth control signal output by the control device, the light emitting device being located above the second platform;
切削装置, 所述切削装置接收所述控制装置输出的第五控制信号, 所述打印方法包括:  a cutting device, the cutting device receiving a fifth control signal output by the control device, the printing method comprising:
所述刮板将所述成型材料从所述第一平台输送至所述第二平台上, 并 将所述第二平台上的所述成型材料刮平;  The squeegee conveys the molding material from the first platform to the second platform, and scrapes the molding material on the second platform;
所述光发射装置朝向所述第二平台上照射;  The light emitting device is illuminated toward the second platform;
所述切削装置对位于所述第二平台上光固化后的成型材料进行切削; 所述第二平台下降预设距离, 所述第一平台上升预设距离。  The cutting device cuts the photocured molding material on the second platform; the second platform descends by a preset distance, and the first platform rises by a preset distance.
[权利要求 9] 光固化金属三维打印装置的打印方法, 其特征在于, 包括:  [Claim 9] The printing method of the photocuring metal three-dimensional printing apparatus, comprising:
控制装置;  Control device
第一平台, 所述第一平台接收所述控制装置输出的第一控制信号, 所 述第一平台可沿竖直方向移动, 所述第一平台用于承载金属粉末; 刮板, 所述刮板接收所述控制装置输出的第二控制信号, 所述刮板可 沿水平方向移动;  a first platform, the first platform receives a first control signal output by the control device, the first platform is movable in a vertical direction, the first platform is configured to carry metal powder, a scraper, the scraping The board receives a second control signal output by the control device, and the squeegee is movable in a horizontal direction;
第二平台, 所述第二平台接收所述控制装置输出的第三控制信号, 所 述第二平台可沿竖直方向移动;  a second platform, the second platform receives a third control signal output by the control device, and the second platform is movable in a vertical direction;
喷嘴, 所述喷嘴接收所述控制装置输出的第四控制信号;  a nozzle, the nozzle receiving a fourth control signal output by the control device;
光发射装置, 所述光发射装置接收所述控制装置输出的第五控制信号 a light emitting device, the light emitting device receiving a fifth control signal output by the control device
, 所述光发射装置位于所述第二平台的上方; The light emitting device is located above the second platform;
切削装置, 所述切削装置接收所述控制装置输出的第六控制信号, 所述打印方法包括: 所述刮板将所述金属粉末从所述第一平台输送至所述第二平台上, 并 将所述第二平台上的所述金属粉末刮平; a cutting device, the cutting device receiving a sixth control signal output by the control device, the printing method comprising: The squeegee conveys the metal powder from the first platform to the second platform, and scrapes the metal powder on the second platform;
所述喷嘴用于朝向所述第二平台上的所述金属粉末喷射液态光固化材 料;  The nozzle is for spraying a liquid photocurable material toward the metal powder on the second platform;
所述光发射装置朝向所述第二平台上照射;  The light emitting device is illuminated toward the second platform;
所述切削装置对位于所述第二平台上光固化后的成型材料进行切削; 所述第二平台下降预设距离, 所述第一平台上升预设距离。  The cutting device cuts the photocured molding material on the second platform; the second platform descends by a preset distance, and the first platform rises by a preset distance.
[权利要求 10] —种熔融沉积成型的金属三维打印装置的打印方法, 其特征在于, 所 述金属三维打印装置包括打印头组件、 成型座、 移动组件、 耗材供给 组件和切削装置, 所述移动组件用于移动所述打印头组件, 所述耗材 供给组件用于驱动第一成型材料和第二成型材料输送到所述打印头组 件中, 所述第一成型材料和所述第二成型材料中的至少一个包括金属 材料和粘结剂;  [Claim 10] A printing method of a fused deposition-molded metal three-dimensional printing apparatus, characterized in that the metal three-dimensional printing apparatus comprises a print head assembly, a molding base, a moving assembly, a consumable supply assembly, and a cutting device, the movement a component for moving the printhead assembly, the consumable supply assembly for driving a first molding material and a second molding material into the printhead assembly, the first molding material and the second molding material At least one of the metal material and the binder;
所述打印方法包括:  The printing method includes:
所述打印头组件在所述成型座上挤出所述第一成型材料和 /或所述第 二成型材料;  The printhead assembly extrudes the first molding material and/or the second molding material on the molding base;
所述切削装置对位于所述成型座上的所述第一成型材料和 /或所述第 二成型材料进行切削。  The cutting device cuts the first molding material and/or the second molding material on the molding base.
PCT/CN2017/112286 2016-12-05 2017-11-22 Metal three-dimensional printing device and printing method therefor WO2018103529A1 (en)

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