WO2018094679A1 - 自动取料机构 - Google Patents

自动取料机构 Download PDF

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Publication number
WO2018094679A1
WO2018094679A1 PCT/CN2016/107203 CN2016107203W WO2018094679A1 WO 2018094679 A1 WO2018094679 A1 WO 2018094679A1 CN 2016107203 W CN2016107203 W CN 2016107203W WO 2018094679 A1 WO2018094679 A1 WO 2018094679A1
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WO
WIPO (PCT)
Prior art keywords
clamp
rail
driving
reclaiming
slider
Prior art date
Application number
PCT/CN2016/107203
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English (en)
French (fr)
Inventor
吴加富
缪磊
陈冉
马纪飞
马伟
胡辉来
刘成龙
王友洁
柳伦
Original Assignee
苏州富强科技有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Application filed by 苏州富强科技有限公司 filed Critical 苏州富强科技有限公司
Priority to PCT/CN2016/107203 priority Critical patent/WO2018094679A1/zh
Priority to CN201680001902.4A priority patent/CN108698776A/zh
Publication of WO2018094679A1 publication Critical patent/WO2018094679A1/zh

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H29/00Delivering or advancing articles from machines; Advancing articles to or into piles
    • B65H29/38Delivering or advancing articles from machines; Advancing articles to or into piles by movable piling or advancing arms, frames, plates, or like members with which the articles are maintained in face contact
    • B65H29/46Members reciprocated in rectilinear path
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H5/00Feeding articles separated from piles; Feeding articles to machines
    • B65H5/04Feeding articles separated from piles; Feeding articles to machines by movable tables or carriages

Definitions

  • the invention relates to the field of automation equipment, and in particular to an automatic reclaiming mechanism.
  • an object of the present invention is to provide an automatic reclaiming mechanism which can improve processing and assembly precision, reduce labor intensity of an operator, improve production efficiency, and ensure safe production.
  • an automatic reclaiming mechanism comprising:
  • the left and right ends of the top of the rack are respectively provided with a left rail and a right rail, and the left rail and the right rail are separated by a certain distance to form a take-out channel between the two, and the take-out channel is provided
  • the clamping assembly and the driving assembly are reciprocally movable in the reclaiming passage under the driving of the driving assembly, and the clamping assembly and the driving assembly are electrically connected to the control system.
  • the left side of the left rail and the right rail are respectively provided with a left guiding channel and a right guiding slot, wherein the left guiding channel and the right guiding slot are on the same horizontal plane, and the left guiding slot and the right guiding slot are used for supporting And guiding the tray to reciprocate in the take-up channel.
  • the clamping component comprises:
  • clamp rail is used for supporting and guiding the clamp slider to reciprocate horizontally, and the top surface of the clamp rail is below the plane of the left guide groove and the right guide groove, the clamp and the control The system is electrically connected.
  • the front and rear ends of the clamp rail are respectively provided with a front buffer column and a rear buffer column opposite to the clamp slider.
  • a front end position sensor and a rear end position sensor for sensing the position of the clamp slider are respectively disposed on the side of the front and rear edges of the clamp rail, and the front end position sensor and the rear end position sensor are respectively controlled by the control.
  • the system is electrically connected.
  • the driving component comprises:
  • a driving guide column disposed on a side of the clamp rail
  • the driving guide column is parallel to the clamp rail, the top end of the driving guide column is lower than the plane of the left guiding channel and the right guiding slot, and the driving slider is solid with the fixture mounting seat
  • the driver is electrically coupled to the control system.
  • the front end of the reclaiming channel is provided with a front end photoelectric sensor for sensing the end edge position of the full loading tray or the front end edge position of the empty loading tray, and the end of the reclaiming passage is provided An end photosensor for sensing a front end edge position of the full load tray or an end edge position of the empty tray, the front end photosensor and the end photosensor being electrically connected to the control system.
  • the present invention at least includes the following beneficial effects:
  • the gripping assembly can reciprocate in the reclaiming passage under the driving of the driving assembly, so that the tray can reciprocate in the reclaiming passage under the clamping of the gripping assembly;
  • the tray can be in the left guide groove. And the right guide groove is always in a horizontal state, thereby ensuring that the components in the tray move smoothly with the tray;
  • the clamp slider can move to the front and rear ends to have a buffering force for its moving speed. Buffering, which can reduce the working life of each component while reducing the running noise;
  • the tray Since the top end of the driving guide column is lower than the plane of the left guiding channel and the right guiding slot, the tray is not interfered by the driving guiding column when walking in the feeding channel;
  • the front end of the reclaiming passage is provided with a front end photoelectric sensor, the end of the reclaiming passage is provided with a terminal photoelectric sensor, so that the driving position of the tray can be accurately controlled.
  • Figure 1 is a three-dimensional structural view of an automatic reclaiming mechanism according to the present invention
  • FIG. 2 is a three-dimensional structural view of the automatic reclaiming mechanism and the loading mechanism according to the present invention, wherein the clamping assembly is in a work to be taken;
  • FIG. 3 is a three-dimensional structural view of the automatic reclaiming mechanism and the loading mechanism according to the present invention, wherein the clamping assembly is in the reclaiming completion station;
  • FIG. 4 is a three-dimensional structural view of a tray assembly in an automatic reclaiming mechanism in accordance with the present invention.
  • the automatic reclaim mechanism 200 includes:
  • the left and right ends of the top of the rack 210 are respectively provided with a left rail 215 and a right rail 216.
  • the left rail 215 and the right rail 216 are separated by a certain distance to form a take-out passage 218 between the two, and the take-up passage 218
  • the width is greater than the width of the tray.
  • the take-up channel 218 is provided with a clamping assembly 220 and a driving assembly 230.
  • the clamping assembly 220 can be reciprocated in the reclaiming channel 218 under the driving of the driving assembly 230, and the clamping assembly 220 and the driving unit are driven.
  • Components 230 are each electrically coupled to the control system.
  • the frame 210 is formed by the horizontal bottom frame 211, the vertical support frame 212, and the horizontal top frame 213, and the horizontal bottom frame 211, the vertical support frame 212, and the horizontal top frame 213 are fixed.
  • the front side of the vertical support frame 212 is also fixed with a reinforcing plate 214.
  • the left side rail 215 and the right side rail 216 are respectively provided with a left guiding groove 215a and a right guiding groove 216a.
  • the left guiding groove 215a and the right guiding groove 216a are on the same horizontal plane, and the left guiding groove 215a and the right guiding groove 216a are respectively provided. Used to support and guide the tray to reciprocate in the take-up passage 218.
  • the gripping assembly 220 includes:
  • clamp rail 221 parallel to the left rail 215 or the right rail 216;
  • the clamp rail 221 is used for supporting and guiding the clamp slider 222 to reciprocate horizontally.
  • the top surface of the clamp rail 221 is below the plane of the left guide groove 215a and the right guide groove 216a, and the clamp 224 is electrically connected to the control system.
  • the front and rear ends of the clamp rail 221 are respectively provided with a front buffer column 226 and a rear buffer column 225 opposite to the clamp slider 222, so that the clamp slider 222 can be buffered when moving to the front and rear ends.
  • the force buffers the speed of movement, which can reduce the working life of each component while reducing the running noise.
  • the front side of the front and rear edges of the clamp rail 221 is respectively provided with a front end position sensor 221a and a rear end position sensor 221b for sensing the position of the clamp slider 222, and the front end position sensor 221a and the rear end position sensor 221b are both
  • the control system is electrically connected so that the position of the movement of the clamp slider 222 can be accurately positioned to ensure the accuracy of the transmission position and braking.
  • the drive component 230 includes:
  • the drive guide post 231 is parallel to the clamp rail 221, and the top end of the drive guide post 231 is lower than the plane of the left guide groove 215a and the right guide groove 216a, and the drive slider 232 is fixedly connected to the clamp mounting seat 223. Electrically coupled to the control system.
  • the front end of the take-up channel 218 is provided with a front end photosensor 228 for sensing the end edge position of the full-load tray or the front end edge position of the empty tray, and the end of the take-up channel 218 is provided.
  • a terminal photosensor 227 for sensing the front end edge position of the full load tray or the end edge position of the empty tray. Both the front end photosensor 228 and the end photosensor 227 are electrically connected to the control system.
  • the tray assembly 240 is engaged in the left guide groove 215a and the right guide groove 216a.
  • the tray assembly 240 includes a tray bottom plate 241 disposed on the left side of the tray bottom plate 241.
  • the left wing 242, the right wing 244 disposed on the left side of the tray bottom plate 241, and the rear wing 243 disposed on the rear side of the tray bottom plate 241, the left wing 242, the rear wing 243, and the right wing 244 are sequentially surrounded.
  • the trays 115 are placed in the placement channel 245, wherein the left side of the left wing 242, the rear wing 243, and the right wing 244 are provided with corresponding snap grooves, and the snap grooves are provided.
  • the rear flap 243 is provided with a clamping groove 243a matching the clamp 224 opposite to the clamp 224, and the front ends of the left flap 242 and the right flap 244 are respectively provided.
  • FIG. 2 and 3 each show a three-dimensional structural view of the automatic reclaiming mechanism 200 and the loading mechanism 100 according to the present invention.
  • the clamping assembly 220 is located at the front end of the reclaiming channel 218, and is in a waiting state.
  • the gripping assembly 220 in Fig. 3 is located at the end of the reclaiming passage 218, and is in the reclaiming completion station.
  • the loading mechanism 100 is provided with a tray 120, and two trays are provided in the tray 120, respectively, a left placement slot 122 and a right placement slot 123, a left placement slot 122 and a right placement
  • the slots 123 are each placed with a magazine compartment 110 containing a tray 115 to be assembled.
  • Only one magazine compartment 110 is shown in Figures 1, 2 and 3, but this Not hinder The understanding of those skilled in the art.
  • the gripping assembly 220 is moved back and forth between the front end and the end of the take-up channel 218 to selectively remove the tray 115 of the fully loaded component from the magazine bin 110 to a designated station, or to place an empty tray 115.
  • the cycle is repeated until all the components to be assembled in the magazine 110 are completely processed or assembled.
  • the magazine 110 in the left slot 122 is taken out.
  • the loading mechanism 100 transfers the magazine box 110 in the right placement slot 123 to the reclaiming station for the reclaiming operation until the end of the loading, and replaces the empty magazine box 110 in the left placement slot 122.
  • a fully loaded empty magazine 110 is cycled back until the components to be assembled in all of the magazines 110 are removed.

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Abstract

一种自动取料机构(200),包括控制***及具有取料平台(217)的机架(210),机架(210)顶部的左右两端分别设有左导轨(215)及右导轨(216),左导轨(215)及右导轨(216)相距一定的距离从而构成位于两者之间的取料通道(218),取料通道(218)中设有夹取组件(220)及驱动组件(230),夹取组件(220)在驱动组件(230)的驱动下可在取料通道(218)中往复行走,夹取组件(220)及驱动组件(230)均与控制***电连接。该取料机构能提高加工与装配精度,减轻作业者的劳动强度,提高生产效率,保证安全生产。

Description

自动取料机构 技术领域
本发明涉及自动化设备领域,特别涉及一种自动取料机构。
背景技术
在机械加工、装配过程中,工件及零部件的供给、上料及搬运等工序所需费用约占全部费用的1/3以上,所费工时约占全部工时的2/3以上,而且绝大多数的事故都发生在这些工序中。尤其是在成批大量生产的场合,当待加工或装配的零件很小,而加工或装配精度要求很高且机动工时很短时,取料是一项重复而繁重的作业。所以,为了提高加工与装配精度、减轻作业者的劳动强度,提高生产效率,实有必要开发一种自动取料机构,用以解决上述问题。
发明内容
针对现有技术中存在的不足之处,本发明的目的是提供一种自动取料机构,其能够提高加工与装配精度、减轻作业者的劳动强度,提高生产效率,保证安全生产。
为了实现根据本发明的上述目的和其他优点,提供了一种自动取料机构,包括:
控制***;
具有取料平台的机架,
其中,所述机架顶部的左右两端分别设有左导轨及右导轨,所述左导轨及右导轨相距一定的距离从而构成位于两者之间的取料通道,所取料通道中设有夹取组件及驱动组件,所述夹取组件在驱动组件的驱动下可在所述取料通道中往复行走,所述夹取组件及驱动组件均与所述控制***电连接。
优选的是,所述左导轨及右导轨的内侧分别设有左导槽及右导槽,所述左导槽及右导槽处于同一水平面上,所述左导槽及右导槽用于支撑及引导料盘在所述取料通道中往复滑移。
优选的是,所述夹取组件包括:
与所述左导轨或右导轨相平行的夹具导轨;
与所述夹具导轨相配接的夹具滑块;
与所述夹具滑块相固接的夹具安装座;以及
安装于所述夹具安装座前端的夹具,
其中,所述夹具导轨用于支撑及引导所述夹具滑块往复水平滑行,所述夹具导轨的顶面处于所述左导槽及右导槽的所在平面之下,所述夹具与所述控制***电连接。
优选的是,所述夹具导轨的前后两端分别设有与所述夹具滑块相对的前缓冲柱及后缓冲柱。
优选的是,所述夹具导轨的前后边缘的旁侧分别设有用于感应所述夹具滑块位置的前端位置传感器及后端位置传感器,所述前端位置传感器及后端位置传感器均与所述控制***电连接。
优选的是,所述驱动组件包括:
设于所述夹具导轨旁侧的驱动导向柱;
套设于所述驱动导向柱之上的传动滑块;以及
用于驱动所述传动滑块滑动的驱动器,
其中,所述驱动导向柱与所述夹具导轨相平行,所述驱动导向柱的顶端低于所述左导槽及右导槽的所在平面,所述传动滑块与所述夹具安装座相固接,所述驱动器与所述控制***电连接。
优选的是,所述取料通道的前端设有前端光电传感器,该前端光电传感器用于感应满载料盘的末端边缘位置或空载料盘的前端边缘位置,所述取料通道的末端设有末端光电传感器,该末端光电传感器用于感应满载料盘的前端边缘位置或空载料盘的末端边缘位置,所述前端光电传感器及末端光电传感器均与所述控制***电连接。
本发明与现有技术相比,至少包括以下有益效果:
1、由于所述夹取组件在驱动组件的驱动下可在所述取料通道中往复行走,从而使得料盘在夹取组件的夹持下可在取料通道中往复行走;
2、由于所述左导槽及右导槽处于同一水平面上,使得料盘可以在左导槽 及右导槽中始终处于水平状态,从而保证料盘中的零部件随料盘平稳移动;
3、由于所述夹具导轨的顶面处于所述左导槽及右导槽的所在平面之下,使得料盘在取料通道中行走时不会受到夹具导轨的干涉;
4、由于夹具导轨的前后两端分别设有与所述夹具滑块相对的前缓冲柱及后缓冲柱,使得所述夹具滑块运动到前后两端时能有个缓冲力对其运动速度进行缓冲,在降低运行噪声的同时能延长各个部件的工作寿命;
5、由于所述夹具导轨的前后边缘的旁侧分别设有用于感应所述夹具滑块位置的前端位置传感器及后端位置传感器,从而能够对夹具滑块的运动位置进行精确定位,保证传动精确性;
6、由于所述驱动导向柱的顶端低于所述左导槽及右导槽的所在平面,使得料盘在取料通道中行走时不会受到驱动导向柱的干涉;
7、由于所述取料通道的前端设有前端光电传感器,所述取料通道的末端设有末端光电传感器,从而能够精确控制料盘的传动位置。
本发明的其它优点、目标和特征将部分通过下面的说明体现,部分还将通过对本发明的研究和实践而为本领域的技术人员所理解。
附图说明
图1为根据本发明所述的自动取料机构的三维结构视图;
图2为根据本发明所述的自动取料机构与上料机构相互配合的三维结构视图,图中夹取组件处于待取料工位;
图3为根据本发明所述的自动取料机构与上料机构相互配合的三维结构视图,图中夹取组件处于取料完成工位;
图4为根据本发明所述的自动取料机构中托盘组件的三维结构视图。
具体实施方式
下面结合附图对本发明做进一步的详细说明,本发明的前述和其它目的、特征、方面和优点将变得更加明显,以令本领域技术人员参照说明书文字能够据以实施。
参照图1,自动取料机构200包括:
控制***(略画);
具有取料平台217的机架210,
其中,机架210顶部的左右两端分别设有左导轨215及右导轨216,左导轨215及右导轨216相距一定的距离从而构成位于两者之间的取料通道218,取料通道218的宽度大于料盘的宽度,取料通道218中设有夹取组件220及驱动组件230,夹取组件220在驱动组件230的驱动下可在取料通道218中往复行走,夹取组件220及驱动组件230均与所述控制***电连接。在一实施方式中,机架210由水平底框211、竖直支撑框212、及水平顶框213依次相接而成,且水平底框211、竖直支撑框212、及水平顶框213固接成一体式的冂字形结构,竖直支撑框212的前侧还固接有加强板214。
再次参照图1,左导轨215及右导轨216的内侧分别设有左导槽215a及右导槽216a,左导槽215a及右导槽216a处于同一水平面上,左导槽215a及右导槽216a用于支撑及引导料盘在取料通道218中往复滑移。
参照图1,夹取组件220包括:
与左导轨215或右导轨216相平行的夹具导轨221;
与夹具导轨221相配接的夹具滑块222;
与夹具滑块222相固接的夹具安装座223;以及
安装于夹具安装座223前端的夹具224,
其中,夹具导轨221用于支撑及引导夹具滑块222往复水平滑行,夹具导轨221的顶面处于左导槽215a及右导槽216a的所在平面之下,夹具224与所述控制***电连接。在优选的实施方式中,夹具导轨221的前后两端分别设有与夹具滑块222相对的前缓冲柱226及后缓冲柱225,从而使得夹具滑块222运动到前后两端时能有个缓冲力对其运动速度进行缓冲,在降低运行噪声的同时能延长各个部件的工作寿命。在优选的实施方式中,夹具导轨221的前后边缘的旁侧分别设有用于感应夹具滑块222位置的前端位置传感器221a及后端位置传感器221b,前端位置传感器221a及后端位置传感器221b均与所述控制***电连接,从而能够对夹具滑块222的运动位置进行精确定位,保证传动位置及制动的精确性。
驱动组件230包括:
设于夹具导轨221旁侧的驱动导向柱231;
套设于驱动导向柱231之上的传动滑块232;以及
用于驱动传动滑块232滑动的驱动器,
其中,驱动导向柱231与夹具导轨221相平行,驱动导向柱231的顶端低于左导槽215a及右导槽216a的所在平面,传动滑块232与夹具安装座223相固接,所述驱动器与所述控制***电连接。
再次参照图1,取料通道218的前端设有前端光电传感器228,该前端光电传感器228用于感应满载料盘的末端边缘位置或空载料盘的前端边缘位置,取料通道218的末端设有末端光电传感器227,该末端光电传感器227用于感应满载料盘的前端边缘位置或空载料盘的末端边缘位置,前端光电传感器228及末端光电传感器227均与所述控制***电连接。
参照图3,在一实施方式中,左导槽215a及右导槽216a中卡接有托盘组件240,具体地,参照图4,托盘组件240包括托盘底板241、设于托盘底板241左侧的左护翼242、设于托盘底板241左侧的右护翼244、以及设于托盘底板241后侧的后护翼243,左护翼242、后护翼243、及右护翼244依次环绕相接而成的放置通道245,料盘115放置于放置通道245中,其中,左护翼242、后护翼243、及右护翼244的底部内侧均设有相应的卡接槽,卡接槽用于卡接料盘115的外周下沿115a,后护翼243中与夹具224相对处设有与夹具224相匹配的夹取槽243a,左护翼242及右护翼244的前端分别设有左引导斜面242a及右引导斜面244a。
图2及图3均示出了根据本发明所述的自动取料机构200与上料机构100相互配合的三维结构视图,图2中夹取组件220位于取料通道218的前端,处于待取料工位,图3中夹取组件220位于取料通道218的末端,处于取料完成工位。
工作原理:参照图2及图3,上料机构100中设有托盘120,托盘120中设有两个放箱槽,分别为左放置槽122及右放置槽123,左放置槽122及右放置槽123均放置有载满装有待装配零部件料盘115的***料箱110,为了便于标记,图1、图2及图3中均只示出了一个***料箱110,但是这并不妨碍 本领域技术人员的理解。夹取组件220往返于取料通道218的前端与末端之间,从而选择性地从***料箱110中取出满载零部件的料盘115到指定工位,或者放入空载的料盘115,如此循环往复,直至将***料箱110中的待装配零部件全部加工或装配完毕,当其中一个***料箱110取空后,譬如左放置槽122中的***料箱110取空后,上料机构100将右放置槽123中的***料箱110转移到取料工位处进行取料作业,直至取完,同时将左放置槽122中的空***料箱110替换上下一个满载的空***料箱110,如此循环往复直至将所有***料箱110中的待装配零配件取完。
这里说明的设备数量和处理规模是用来简化本发明的说明的。对本发明的应用、修改和变化对本领域的技术人员来说是显而易见的。
尽管本发明的实施方案已公开如上,但其并不仅限于说明书和实施方式中所列运用,它完全可以被适用于各种适合本发明的领域,对于熟悉本领域的人员而言,可容易地实现另外的修改,因此在不背离权利要求及等同范围所限定的一般概念下,本发明并不限于特定的细节和这里示出与描述的图例。

Claims (7)

  1. 一种自动取料机构,其特征在于,包括:
    控制***;
    具有取料平台的机架,
    其中,所述机架顶部的左右两端分别设有左导轨及右导轨,所述左导轨及右导轨相距一定的距离从而构成位于两者之间的取料通道,所取料通道中设有夹取组件及驱动组件,所述夹取组件在驱动组件的驱动下可在所述取料通道中往复行走,所述夹取组件及驱动组件均与所述控制***电连接。
  2. 如权利要求1所述的自动取料机构,其特征在于,所述左导轨及右导轨的内侧分别设有左导槽及右导槽,所述左导槽及右导槽处于同一水平面上,所述左导槽及右导槽用于支撑及引导料盘在所述取料通道中往复滑移。
  3. 如权利要求2所述的自动取料机构,其特征在于,所述夹取组件包括:
    与所述左导轨或右导轨相平行的夹具导轨;
    与所述夹具导轨相配接的夹具滑块;
    与所述夹具滑块相固接的夹具安装座;以及
    安装于所述夹具安装座前端的夹具,
    其中,所述夹具导轨用于支撑及引导所述夹具滑块往复水平滑行,所述夹具导轨的顶面处于所述左导槽及右导槽的所在平面之下,所述夹具与所述控制***电连接。
  4. 如权利要求3所述的自动取料机构,其特征在于,所述夹具导轨的前后两端分别设有与所述夹具滑块相对的前缓冲柱及后缓冲柱。
  5. 如权利要求3所述的自动取料机构,其特征在于,所述夹具导轨的前后边缘的旁侧分别设有用于感应所述夹具滑块位置的前端位置传感器及后端位置 传感器,所述前端位置传感器及后端位置传感器均与所述控制***电连接。
  6. 如权利要求3所述的自动取料机构,其特征在于,所述驱动组件包括:
    设于所述夹具导轨旁侧的驱动导向柱;
    套设于所述驱动导向柱之上的传动滑块;以及
    用于驱动所述传动滑块滑动的驱动器,
    其中,所述驱动导向柱与所述夹具导轨相平行,所述驱动导向柱的顶端低于所述左导槽及右导槽的所在平面,所述传动滑块与所述夹具安装座相固接,所述驱动器与所述控制***电连接。
  7. 如权利要求1~3中任一项所述的自动取料机构,其特征在于,所述取料通道的前端设有前端光电传感器,该前端光电传感器用于感应满载料盘的末端边缘位置或空载料盘的前端边缘位置,所述取料通道的末端设有末端光电传感器,该末端光电传感器用于感应满载料盘的前端边缘位置或空载料盘的末端边缘位置,所述前端光电传感器及末端光电传感器均与所述控制***电连接。
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