WO2017221690A1 - 厚肉高強度ラインパイプ用熱延鋼板、ならびに、厚肉高強度ラインパイプ用溶接鋼管およびその製造方法 - Google Patents
厚肉高強度ラインパイプ用熱延鋼板、ならびに、厚肉高強度ラインパイプ用溶接鋼管およびその製造方法 Download PDFInfo
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/04—Ferrous alloys, e.g. steel alloys containing manganese
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- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
- C22C38/40—Ferrous alloys, e.g. steel alloys containing chromium with nickel
- C22C38/58—Ferrous alloys, e.g. steel alloys containing chromium with nickel with more than 1.5% by weight of manganese
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C37/00—Manufacture of metal sheets, bars, wire, tubes or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape
- B21C37/06—Manufacture of metal sheets, bars, wire, tubes or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape of tubes or metal hoses; Combined procedures for making tubes, e.g. for making multi-wall tubes
- B21C37/08—Making tubes with welded or soldered seams
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D5/00—Bending sheet metal along straight lines, e.g. to form simple curves
- B21D5/06—Bending sheet metal along straight lines, e.g. to form simple curves by drawing procedure making use of dies or forming-rollers, e.g. making profiles
- B21D5/10—Bending sheet metal along straight lines, e.g. to form simple curves by drawing procedure making use of dies or forming-rollers, e.g. making profiles for making tubes
- B21D5/12—Bending sheet metal along straight lines, e.g. to form simple curves by drawing procedure making use of dies or forming-rollers, e.g. making profiles for making tubes making use of forming-rollers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K11/00—Resistance welding; Severing by resistance heating
- B23K11/08—Seam welding not restricted to one of the preceding subgroups
- B23K11/087—Seam welding not restricted to one of the preceding subgroups for rectilinear seams
- B23K11/0873—Seam welding not restricted to one of the preceding subgroups for rectilinear seams of the longitudinal seam of tubes
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- C21D8/00—Modifying the physical properties by deformation combined with, or followed by, heat treatment
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- C21D8/00—Modifying the physical properties by deformation combined with, or followed by, heat treatment
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- C21D8/0221—Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips characterised by the working steps
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- C21D8/00—Modifying the physical properties by deformation combined with, or followed by, heat treatment
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- C21D8/0247—Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips characterised by the heat treatment
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- C21D8/00—Modifying the physical properties by deformation combined with, or followed by, heat treatment
- C21D8/10—Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of tubular bodies
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- C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
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- C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
- C21D9/08—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for tubular bodies or pipes
- C21D9/085—Cooling or quenching
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- C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
- C21D9/46—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for sheet metals
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- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/002—Ferrous alloys, e.g. steel alloys containing In, Mg, or other elements not provided for in one single group C22C38/001 - C22C38/60
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- C21D2211/00—Microstructure comprising significant phases
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- C21D2211/00—Microstructure comprising significant phases
- C21D2211/009—Pearlite
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L1/00—Laying or reclaiming pipes; Repairing or joining pipes on or under water
- F16L1/12—Laying or reclaiming pipes on or under water
- F16L1/123—Devices for the protection of pipes under water
Definitions
- the present invention relates to a hot-rolled steel sheet for a thick high-strength line pipe, a welded steel pipe for a thick high-strength line pipe, and a method for manufacturing the same.
- the hot-rolled steel sheet of the present invention includes both a steel sheet and a steel strip (coil).
- DWTT Drop Weight Tear Test
- the drop weight test is a test different from the Charpy test for evaluating the occurrence and propagation of ductile cracks.
- seamless pipes have been used for line pipes used in the deep sea, but from the viewpoint of laying cost reduction, hot-rolled steel sheets (especially hot-rolled coils) that can be manufactured at a lower cost than seamless pipes are used as raw materials. There is a growing need for welded steel pipes.
- Patent Document 1 As a technique for improving DWTT characteristics of thick steel plates and hot-rolled steel plates used for line pipes, for example, in Patent Document 1, for thick steel plates, C: less than 0.03 mass%, Si: less than 0.6 mass%, Mn: 0.00. Steel slab containing 8 to 3.0 mass%, Nb: 0.002 to 0.2 mass%, a cumulative rolling reduction of 50% in a temperature range from (bainite transformation start temperature (Bs point) + 200 ° C.) to bainite transformation start temperature A technique is described in which the DWTT 85% ductility temperature is set to ⁇ 45 ° C. or lower by performing the above rolling.
- Patent Document 2 with respect to the thick steel plate, by mass%, C: 0.01 to 0.5%, Si: 0.01 to 3%, Mn: 0.1 to 5%, P: 0.03% or less, S: Steel slabs containing 0.03% or less are reheated at 1100-1150 ° C., and the reduction ratio in each pass of the recrystallization zone rolling and the cumulative reduction rate in the non-recrystallization zone are appropriately managed.
- a high-strength steel sheet having excellent ductile fracture characteristics is obtained in which the maximum value of ⁇ 100 ⁇ accumulation in a section rotated by 20 to 50 ° from the sheet thickness section about the rolling direction is 3 or less.
- C 0.01 to 0.1%
- Si 0.05 to 0.5%
- Mn 1 to 2%
- Al 0.005 to 0.05%
- N 0.0015 to 0.006%
- Nb 0.005 to 0.08%
- Ti 0.005 to 0.02%
- Mo 0.
- the steel structure at the center of the plate thickness is effectively obtained by retaining the steel plate for a predetermined time between the rolling passes in the recrystallization temperature range for the hot-rolled steel plate and performing two-stage cooling after the hot rolling.
- the crystal grain size is 2 to 10 ⁇ m
- the total area ratio of bainite and acicular ferrite is 60 to 99%
- the total area ratio of bainite and acicular ferrite at any two sites is A and B, respectively.
- a technique for setting the absolute value of AB at 0 to 30% is described. Thereby, a hot coil for a line pipe with improved low temperature toughness can be obtained.
- the present invention solves the problems of the prior art. Suitable for transportation of natural gas, crude oil, etc., especially API X60-X80 grade high strength (yield strength YS: 415 MPa or more, tensile strength TS: 520 MPa or more), DWTT characteristics (brittleness) of the base material
- An object of the present invention is to provide a hot-rolled steel sheet for thick-walled high-strength line pipes having excellent fracture propagation stopping performance. It is another object of the present invention to provide a welded steel pipe for thick-walled high-strength line pipes using the hot-rolled steel sheet and a method for producing the same.
- DWTT characteristic is a toughness evaluation test to be performed on the full thickness of the product plate. Generally, even hot-rolled steel plates obtained by the same component composition and manufacturing method are equivalent to the case where the product plate thickness is thin. It becomes difficult to obtain DWTT characteristics.
- the present inventors diligently studied the microstructure for improving the DWTT characteristics of a thick high-strength hot-rolled steel sheet (hot-rolled coil) having a thickness of 20 mm or more.
- the brittle crack propagates in the longitudinal direction of the hot-rolled steel sheet with the surface having the normal direction in the width direction of the plate as the fracture surface.
- the temperature at which the ductile fracture surface ratio of DWTT is 85% is set to -25 ° C. or lower by appropriately controlling the area fraction of the cleavage plane ⁇ 001 ⁇ of BCC iron existing on this surface and the grain size. I found out that Furthermore, it was found that even after the hot-rolled steel sheet having such characteristics was formed into a tube, the temperature at which the ductile fracture surface ratio of DWTT was 85%: ⁇ 20 ° C. or less could be satisfied.
- the present invention has been completed on the basis of such findings and further investigations such as the component composition necessary for obtaining strength. That is, the gist of the present invention is as follows.
- a hot-rolled steel sheet for thick-walled, high-strength line pipes having a tensile strength of 520 MPa or more and a temperature at which the ductile fracture surface ratio is 85% or less in a drop weight test (DWTT).
- a thick high-strength line pipe comprising a step of forming the hot-rolled steel sheet for a thick high-strength line pipe according to any one of [1] to [4] into a tubular shape and a step of welding a butt portion Method for manufacturing welded steel pipes.
- a welded steel pipe for a thick-walled high-strength line pipe having a base material portion and a weld portion, wherein the base material portion has a thickness having the component composition and microstructure described in any one of [1] to [4]
- the hot-rolled steel sheet obtained by the present invention is formed into a tubular shape, and the butted portion is welded to form a steel pipe, so that it is suitable for a thick high-strength line pipe excellent in DWTT characteristics suitable as an alternative to an expensive seamless pipe We can provide welded steel pipe.
- the hot rolled steel sheet and welded steel pipe of the present invention are suitable for line pipes for deep sea transportation.
- the present invention is suitable for line pipes for transportation of natural gas, crude oil, etc., and has high strength of API X60 to X80 grade and has excellent DWTT characteristics (brittle fracture propagation stop performance).
- the present invention relates to a steel plate and a welded steel pipe for a thick high-strength line pipe.
- the present invention relates to an electric resistance welded steel pipe suitable for use in a deep sea line pipe having an outer diameter of 12 to 18 inches in which a seamless pipe is usually used.
- the term “thick” as used in the present invention means that the plate thickness (thickness of the base metal part in a welded steel pipe) is 20 mm or more.
- the DWTT property of the hot-rolled steel sheet is excellent means that the temperature at which the ductile fracture surface ratio of DWTT is 85% is -25 ° C. or lower in the examples described later.
- C 0.02 to 0.20% C is an important element that contributes to an increase in strength, and in order to ensure a desired high strength, the content of 0.02% or more is required.
- the amount of C is preferably 0.03% or more.
- the C amount is 0.20% or less.
- the amount of C is preferably 0.16% or less, and more preferably 0.09% or less.
- Mn 0.80 to 2.10%
- Mn is an element that contributes to an increase in strength and an improvement in toughness.
- the amount of Mn is preferably 0.95% or more.
- the amount of Mn is made 2.10% or less.
- the amount of Mn is preferably 1.85% or less, more preferably 1.65% or less.
- Si 0.01 to 0.50% Si is an element that contributes to an increase in strength by solid solution strengthening, and in order to obtain such an effect and secure a desired high strength, it needs to be contained in an amount of 0.01% or more.
- the amount of Si is preferably 0.05% or more.
- Si is set to 0.50% or less.
- the amount of Si is preferably 0.30% or less.
- P 0.034% or less
- P is an element that is present as an impurity in steel, is easily segregated at grain boundaries, and has an adverse effect on steel pipe properties such as toughness, and is preferably reduced as much as possible.
- 0.034% is acceptable.
- the P content is limited to 0.034% or less.
- the amount of P is preferably 0.024% or less.
- the P amount is preferably set to 0.001% or more.
- S 0.0050% or less S is present as coarse sulfide-based inclusions such as MnS in steel and causes a decrease in ductility and toughness. Therefore, it is desirable to reduce S as much as possible. However, up to 0.0050% is acceptable. For this reason, the S content is limited to 0.0050% or less.
- the amount of S is preferably 0.0040% or less. In addition, since excessive reduction of S leads to an increase in refining cost, the amount of S is preferably 0.0001% or more.
- Nb 0.01 to 0.15%
- Nb is an element that forms carbides and nitrides and improves the strength of steel. To obtain this effect, the Nb content is 0.01% or more.
- the Nb amount is preferably 0.02% or more.
- the upper limit of the Nb amount is set to 0.15%.
- the Nb amount is preferably 0.12% or less, and more preferably 0.08% or less.
- Ti 0.001 to 0.030% Ti combines with N to form Ti nitride, fixes N which adversely affects toughness, and has an effect of improving DWTT characteristics. In order to acquire such an effect, 0.001% or more of Ti content is required. The amount of Ti is preferably 0.005% or more. On the other hand, if the Ti content exceeds 0.030%, the toughness is significantly reduced. For this reason, the amount of Ti is 0.030% or less. The amount of Ti is preferably 0.025% or less, and more preferably 0.020% or less.
- Al 0.001 to 0.080%
- Al is an element usefully acting as a deoxidizer for steel, and in order to obtain such an effect, it is necessary to contain 0.001% or more.
- the amount of Al is preferably 0.005% or more.
- Al amount is set to 0.080% or less.
- the amount of Al is preferably 0.060% or less.
- N 0.006% or less N is present as an unavoidable impurity in steel and forms a solid solution or forms a nitride, leading to a decrease in toughness. For this reason, it is desirable to reduce as much as possible. However, the N content is acceptable up to 0.006%.
- O oxygen
- 0.008% or less O is present as an unavoidable impurity in steel and causes toughness reduction due to the formation of inclusions. For this reason, it is desirable to reduce as much as possible. However, the amount of O is acceptable up to 0.008%.
- the above components are basic component compositions.
- Cu 0.5% or less
- Ni 0.5% or less
- Cr 0.5% or less
- Mo 0.5 % Or less
- V You may contain 1 type, or 2 or more types chosen from 0.10% or less.
- Cu, Ni, Cr, Mo, and V are all elements that contribute to increasing the strength of the steel sheet through the improvement of hardenability, and can be selected and contained as necessary. The inclusion of these elements is particularly effective in preventing the formation of pearlite and polygonal ferrite and ensuring the desired strength and toughness when the plate thickness is 20 mm or more. In order to obtain such an effect, Cu: 0.05% or more, Ni: 0.05% or more, Cr: 0.05% or more, Mo: 0.05% or more, V: 0.05% or more It is preferable to do.
- B 0.0001 to 0.0020% may be contained as necessary.
- B 0.0001 to 0.0020%
- B is an element that remarkably improves the hardenability of the steel and contributes to improvement in strength, and can be selected and contained as necessary.
- the B content is preferably 0.0001% or more.
- B is preferably limited to a range of 0.0001 to 0.0020%.
- Ca 0.0005 to 0.0050% may be contained.
- Ca 0.0005 to 0.0050%
- Ca is an element that contributes to the shape control of inclusions, in which sulfide inclusions such as MnS are spherical, and can be selected and contained as necessary. In order to acquire such an effect, it is preferable to contain 0.0005% or more of Ca. On the other hand, if Ca is contained in excess of 0.0050%, oxide inclusions increase and the DWTT characteristics may be deteriorated. For this reason, when it contains Ca, it is preferable to limit to Ca: 0.0005 to 0.0050% of range.
- the continuous cooling transformation structure is a pseudo-polygonal ferrite or a granular bainitic-ferrite described in Steel Bainite Photobook 1 (Basic Research Edition, Japan Iron and Steel Institute, 1992). And bainitic-ferrite, which is an excellent balance between strength and toughness. Note that the continuous cooling transformation structure in the present invention does not include polygonal ferrite, upper / lower bainite, and martensite.
- the continuous cooling transformation structure is the main phase. That is, the area fraction of the continuously cooled transformed structure obtained by the method described in the examples below is 90% or more. However, as the second phase, pearlite, upper / lower bainite, martensite, etc. may be added as long as the total area fraction is less than 10%. If the continuous cooling transformation structure is less than 90%, that is, the second phase other than the main phase is 10% or more, and desired strength and DWTT characteristics cannot be ensured.
- the average particle size of the continuous cooling transformed structure serving as the main phase is 30 ⁇ m or less in terms of the area average particle size determined by the SEM / EBSD method described later. More preferably, it is 20 ⁇ m or less.
- the area fraction of ⁇ 001 ⁇ ⁇ grains in the plane having the plate width direction as the normal direction is 10% or less and the connection size is 10 ⁇ m or less in terms of the area average particle size.
- the surface area fraction of ⁇ 001 ⁇ ⁇ grains is determined at 1/4 position from the end in the sheet width direction, and at 1/4 position and 1/2 position in the sheet thickness direction, as described in Examples below.
- the “ ⁇ 001 ⁇ ⁇ grain” means a crystal grain having a ⁇ 100> orientation directed to a plane whose normal direction is the plate width direction, which is a crack propagation plane, within an allowable orientation difference of 15 ° or less. It is.
- the area fraction and the connection size of ⁇ 001 ⁇ ⁇ grains on the plane whose normal direction is the plate width direction are measured by the SEM / EBSD method.
- the area fraction of ⁇ 001 ⁇ ⁇ grains is a crystal in which the ⁇ 100> orientation is directed to a plane whose normal is the plate width direction, which is a crack propagation plane, using the Crystal Direction mapping function of OIM Analysis manufactured by TSL
- the fraction of grains is calculated with an allowable azimuth difference (Tolerance angle) within 15 °.
- the area fraction of ⁇ 001 ⁇ ⁇ grains, which are cleavage planes of the continuous cooling transformation structure exceeds 10%, the desired DWTT characteristics cannot be satisfied. Therefore, the area fraction of ⁇ 001 ⁇ ⁇ grains in the plane whose normal direction is the plate width direction is 10% or less. Preferably it is 8% or less. As the area fraction is closer to 0%, there is an effect of improving the DWTT characteristic, so the lower limit is not particularly limited.
- connection size of ⁇ 001 ⁇ ⁇ grains in the plane whose normal direction is the plate width direction is a Dataset in which only ⁇ 001 ⁇ ⁇ grains are extracted by the Crystal Direction mapping function and the Highlighting function of OIM Analysis made by TSL, Calculate the area fraction average particle size.
- the connection size of ⁇ 001 ⁇ ⁇ grains can be obtained by setting the grain tolerance angle to 60 ° as the definition of the crystal grains. If the connection size exceeds 10 ⁇ m in area average particle size, the desired DWTT characteristics cannot be satisfied even if the area fraction of the ⁇ 001 ⁇ ⁇ particles is 10% or less. Therefore, the connection size of ⁇ 001 ⁇ ⁇ grains on the plane whose normal direction is the plate width direction is set to 10 ⁇ m or less.
- TS Tensile strength
- TS is set to 520 MPa or more in the present invention.
- TS is preferably 535 MPa or more.
- TS can be obtained by the method described in the examples described later.
- the temperature at which the ductile fracture surface ratio in drop weight test (DWTT) reaches 85% is ⁇ 25 ° C. or less.
- the present invention is intended for application to a thick-walled high-strength line pipe, and the ductile fracture surface in DWTT conforming to ASTM E436.
- the temperature at which the rate is 85% is set to ⁇ 25 ° C. or lower.
- the temperature is preferably ⁇ 30 ° C. or lower.
- the hot-rolled steel sheet (hot-rolled coil) is preferably manufactured through the following steps on a steel material having the above-described composition.
- the hot-rolled steel sheet of the present invention is preferably produced by a hot rolling line equipped with a rough rolling device, a finish rolling device, and accelerated cooling equipment.
- the molten steel having the above composition is melted by a conventional melting method such as a converter, and a conventional casting method such as a continuous casting method is used. It is preferable to use a slab or other slab (steel material). In place of the continuous casting method, there is no problem even if a steel material (steel slab) is formed by using the ingot-bundling rolling method.
- the temperature unless otherwise specified is the surface temperature of a steel material or a steel plate.
- the heating temperature of the steel material is 1100 ° C to 1300 ° C.
- the heating temperature is less than 1100 ° C., the heating temperature is too low and the solid solution of undissolved carbides
- high strength of API X60 to X80 class cannot be secured.
- the heating temperature is higher than 1300 ° C., the austenite ( ⁇ ) grains are significantly coarsened, and the DWTT characteristics may be deteriorated.
- the amount of scale generation increases and the surface properties deteriorate.
- the heating temperature of the steel material is set to 1100 ° C. to 1300 ° C. 1150-1230 ° C is preferred.
- the soaking at the heating temperature is 30 min or more.
- the temperature range for rough rolling is set to 900 ° C. or higher and 1230 ° C. or lower, which is the recrystallization temperature range, and rolling is performed at a reduction rate of 70% to 90%. If the rolling reduction is less than 70%, the area fraction of ⁇ 001 ⁇ ⁇ grains may exceed 10%. When the rolling reduction ratio in the rough rolling exceeds 90%, the rolling reduction ratio in the subsequent finish rolling cannot be sufficiently obtained, and the connection size of ⁇ 001 ⁇ ⁇ grains may exceed 10 ⁇ m. For this reason, the rolling reduction in the recrystallization temperature range is set to 70 to 90%.
- finish rolling finish temperature shall be 750 degreeC or more.
- the rolling reduction is adjusted to 44% or more. If the rolling reduction is less than 44%, the number of nucleation sites for ⁇ ⁇ ⁇ transformation decreases, and there is a possibility that the main phase containing ⁇ 001 ⁇ ⁇ grains cannot be refined.
- the reduction ratio in finish rolling is preferably 95% or less.
- accelerated cooling of the steel sheet is started, and the central thickness of the sheet is 750 to 650 ° C.
- Accelerated cooling is performed so that the average cooling rate in the temperature range is 5 to 80 ° C./s. That is, accelerated cooling is stopped to an accelerated cooling stop temperature: 300 ° C. to 650 ° C., and an average cooling rate in a specific temperature range: 750 to 650 ° C. is set to 5 to 80 ° C./s.
- the accelerated cooling may be performed by a conventional method. In addition, after winding up in a coil shape, it cools.
- the average cooling rate in the accelerated cooling is less than 5 ° C./s, the cooling rate is slow, and the generated structure is not a continuous cooling transformed structure, and there is a possibility that the required strength and DWTT characteristics cannot be achieved at the same time.
- the average cooling rate exceeds 80 ° C./s, a lower bainite or martensite phase is generated, and the DWTT characteristics may be deteriorated. Therefore, the average cooling rate in the temperature range of 750 to 650 ° C. at the plate thickness center temperature is 5 to 80 ° C./s, preferably 10 to 60 ° C./s.
- the accelerated cooling stop temperature is set to 650 ° C. or lower.
- the accelerated cooling stop temperature is preferably 300 ° C. or higher. If the accelerated cooling stop temperature is below 300 ° C., a part of the martensite phase may be generated even if the average cooling rate in accelerated cooling is adjusted within the range of 5 to 80 ° C./s as described above. There is a risk of not having a microstructure. Therefore, the cooling stop temperature is more preferably 300 to 650 ° C. In addition, since coil
- the hot-rolled steel sheet obtained under the above-described production conditions has a continuous cooling transformation structure (Zw) as the main phase, and the ⁇ 001 ⁇ ⁇ grains on the surface having the sheet width direction as the normal direction have an area fraction of 10% or less. And a microstructure having an area average particle size of 10 ⁇ m or less in connection size, strength of API X60 to X80 class, and DWTT characteristics at a temperature at which the ductile fracture surface ratio is 85% or less is ⁇ 25 ° C. It is a hot rolled steel sheet.
- Zw continuous cooling transformation structure
- a hot-rolled steel sheet for thick-walled high-strength line pipes obtained by the above-described preferred manufacturing method as a raw material it is formed into a tubular shape, and a butt portion is welded to obtain a steel pipe.
- a welded steel pipe for a thick-walled high-strength linepipe that has both high strength of API X60-X80 grade and high toughness with a temperature of obtaining a ductile fracture surface of DWTT of ⁇ 20 ° C. or less is ⁇ 20 ° C. can do.
- the hot-rolled steel sheet is continuously formed into an open tube having a substantially circular cross section with a plurality of rolls in the cold, and then the opposite end faces of the open tube are heated to a melting point or higher by high frequency induction heating or high frequency electric resistance heating.
- high frequency is 100 kHz or more and less than 500 kHz.
- the steel material having the composition shown in Table 1 (content is expressed in mass%) (the balance is Fe and inevitable impurities) is heated to the holding temperature shown in Table 2, and hot-rolled (coarse) under the conditions shown in Table 2 Rolled and finish-rolled), acceleratedly cooled under the conditions shown in Table 2, wound immediately after accelerated cooling, and allowed to cool to produce a hot-rolled steel sheet (hot-rolled coil).
- each element shown in Table 1 is mass%.
- the coil No. in Table 2 The average cooling rate (° C./s) in the accelerated cooling of 20 is at 750 to 680 ° C. at the plate thickness center temperature.
- the definition of the rolling reduction in Table 2 is “(original thickness ⁇ final thickness) / original thickness ⁇ 100%”.
- the “original thickness” in finish rolling is the final thickness of rough rolling.
- the microstructure and mechanical properties of the hot-rolled steel sheet were examined by the following procedure.
- a surface in which the main phase of the hot-rolled steel sheet and its area average particle size ( ⁇ m), the second phase and its area fraction, and the sheet width direction are normal directions by the SEM / EBSD method under the condition of the microstructure The area fraction and the connected size (area average particle diameter, unit ⁇ m) of ⁇ 001 ⁇ ⁇ grains were determined.
- the area fraction of the main phase was “100 ⁇ area fraction of the second phase”.
- the area average particle size of the main phase was determined using OIM Analysis in the same manner as the connection size of ⁇ 001 ⁇ ⁇ particles.
- Zw is a continuous cooling transformation structure
- PF is polygonal ferrite
- P pearlite
- LB lower bainite
- M martensite.
- Observation specimen collection and observation conditions Observation specimens were collected from the 1/4 and 1/2 positions of the plate thickness. Using the L cross section of each observation test piece as an observation surface, the observation visual field was 400 ⁇ 500 ⁇ m, and at least four visual fields were observed, and the step size was measured under the condition of 0.5 ⁇ m. The average value of the measurement results of each sample was adopted and listed in Table 3.
- hot-rolled steel sheet (hot-rolled coil) is continuously formed into an open tube having a substantially circular cross section with a plurality of rolls in the cold, and then the opposite end surfaces of the open tube are heated to the melting point or higher by high-frequency electric resistance heating, and squeezed.
- a thick welded steel pipe was produced by pressure welding with a roll. The thickness and outer diameter of the base metal part of the welded steel pipe are described in the column of Table 3 “Pipe shape”.
- DWTT characteristics (steel pipe) A test piece was collected from the base material portion (without thickness reduction) so that the circumferential direction was the longitudinal direction of the test piece, and DWTT was performed in accordance with the provisions of ASTM E436. Pre-cracking was introduced at the press notch. The ductile fracture surface ratio was calculated by averaging two samples, and the temperature at which the ductile fracture surface ratio was 85% was determined as DWTT 85% SATT. -20 ° C or lower is good. The results are shown in Table 3.
- the hot-rolled steel sheets and welded steel pipes of the invention examples are both thick and have a thickness of 20 mm or more, have excellent mechanical properties, and are suitable for use in thick high-strength line pipes.
- the comparative example cannot achieve both TS, YS, and DWTT characteristics at a high level.
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Abstract
Description
C:0.02~0.20%、
Mn:0.80~2.10%、
Si:0.01~0.50%、
P:0.034%以下、
S:0.0050%以下、
Nb:0.01~0.15%、
Ti:0.001~0.030%、
Al:0.001~0.080%、
を含み、残部Feおよび不可避的不純物からなる成分組成と、
連続冷却変態組織(Zw)を主相とし、板幅方向を法線方向とする面の{001}α粒は、面積分率が10%以下であり、かつ、連結サイズが面積平均粒径で10μm以下であるミクロ組織を有し、
引張強度が520MPa以上であり、落重試験(DWTT)における延性破面率85%となる温度が-25℃以下である、厚肉高強度ラインパイプ用熱延鋼板。
Cは強度増加に寄与する重要な元素であり、所望の高強度を確保するためには0.02%以上の含有を必要とする。C量は、好ましくは0.03%以上である。一方、0.20%を超えて多量にCを含有するとDWTT特性と溶接性が低下する。このため、C量は0.20%以下とする。C量は、好ましくは0.16%以下であり、より好ましくは0.09%以下である。
Mnは強度増加と靭性の向上に寄与する元素であり、所望の強度と靭性を確保するためには0.80%以上の含有を必要とする。Mn量は、好ましくは0.95%以上である。一方、2.10%を超えて多量にMnを含有すると、島状マルテンサイトが過剰に生成し、硬質相増加によりDWTT特性が低下する。このため、Mn量は2.10%以下とする。Mn量は、好ましくは1.85%以下であり、より好ましくは1.65%以下である。
Siは、固溶強化により強度増加に寄与する元素であり、このような効果を得て所望の高強度を確保するためには0.01%以上の含有を必要とする。Si量は、好ましくは0.05%以上である。一方、0.50%を超えて過剰にSiを含有すると、Mn同様、島状マルテンサイトが過剰に生成し、DWTT特性を悪化させる。このようなことから、Siは0.50%以下とする。Si量は、好ましくは0.30%以下である。
Pは、鋼中に不純物として存在し、しかも結晶粒界等に偏析し易く、靭性等鋼管特性に悪影響を及ぼす元素であり、できるだけ低減することが好ましい。しかし、0.034%までは許容できる。このようなことから、P量は0.034%以下に限定する。P量は、好ましくは0.024%以下である。なお、過度のP低減は精錬コストの高騰を招くため、P量は0.001%以上とすることが好ましい。
Sは、鋼中ではMnS等の粗大な硫化物系介在物として存在して延性や靭性の低下を招くため、できるだけ低減することが望ましい。しかし、0.0050%までは許容できる。このようなことから、S量は0.0050%以下に限定する。S量は、好ましくは0.0040%以下である。なお、過度のS低減は精錬コストの高騰を招くため、S量は0.0001%以上とすることが好ましい。
Nbは炭化物、窒化物を形成し、鋼の強度を向上させる元素であり、この効果を得るにはNb量を0.01%以上とする。Nb量は、好ましくは0.02%以上である。一方、0.15%より多くNbを含有するとDWTT特性を悪化させるため、Nb量の上限を0.15%とする。Nb量は、好ましくは0.12%以下であり、より好ましくは0.08%以下である。
Tiは、Nと結合しTi窒化物を形成し、靭性に悪影響を及ぼすNを固定し、DWTT特性を向上させる作用を有する。このような効果を得るためには、0.001%以上のTi含有を必要とする。Ti量は、好ましくは0.005%以上である。一方、0.030%を超えてTi含有すると、靭性の著しい低下を招く。このため、Ti量は0.030%以下とする。Ti量は、好ましくは0.025%以下であり、より好ましくは0.020%以下である。
Alは、鋼の脱酸剤として有用に作用する元素であり、このような効果を得るためには、0.001%以上含有する必要がある。Al量は、好ましくは0.005%以上である。一方、0.080%を超えて多量にAlを含有すると、Al酸化物を生成し、鋼の清浄度を低下させる。このため、Al量は0.080%以下とする。Al量は、好ましくは0.060%以下である。
Nは、鋼中では不可避的不純物として存在し、固溶してあるいは窒化物を形成して、靭性低下を招く。このため、できるだけ低減することが望ましい。しかし、N量は0.006%までは許容できる。
Oは、鋼中では不可避的不純物として存在し、介在物の生成による靭性の低下を招く。このため、できるだけ低減することが望ましい。しかし、O量は0.008%までは許容できる。
Cu、Ni、Cr、Mo、Vはいずれも、焼入れ性向上を介して、鋼板の強度増加に寄与する元素であり、必要に応じて、選択して含有できる。これらの元素の含有は、特に、板厚が20mm以上の厚肉の場合に、パーライト、ポリゴナルフェライトの生成を防止し、所望の強度、靭性を確保するうえで有効である。このような効果を得るためには、Cu:0.05%以上、Ni:0.05%以上、Cr:0.05%以上、Mo:0.05%以上、V:0.05%以上含有することが好ましい。一方、Cu:0.5%、Ni:0.5%、Cr:0.5%、Mo:0.5%、V:0.10%をそれぞれ超える含有は、効果が飽和するだけでなく材料コストの高騰を招く。このため、含有する場合には、Cu:0.5%以下、Ni:0.5%以下、Cr:0.5%以下、Mo:0.5%以下、V:0.10%以下に、それぞれ限定することが好ましい。なお、より好ましくはCu:0.35%以下、Ni:0.35%以下、Cr:0.35%以下、Mo:0.45%以下、V:0.08%以下である。
Bは鋼の焼入性を著しく向上させ、強度の向上に寄与する元素で、必要に応じて選択して含有できる。強度向上の効果を得るためにはB量は0.0001%以上の含有が好ましい。一方、0.0020%を超えてBを含有すると、母材のミクロ組織が下部ベイナイト又はマルテンサイトとなり、板幅方向を法線方向とする面の{001}α粒の連結サイズの最大値が10μmを超え、DWTT特性が悪化するおそれがある。そのため、Bは0.0001~0.0020%の範囲に限定することが好ましい。
Caは、MnS等の硫化物系介在物を球状とする、介在物の形態制御に寄与する元素であり、必要に応じて選択して含有できる。このような効果を得るためには、Caを0.0005%以上含有することが好ましい。一方、0.0050%を超えてCaを含有すると、酸化物系介在物が増加し、DWTT特性を低下させるおそれがある。このため、Caを含有する場合には、Ca:0.0005~0.0050%の範囲に限定することが好ましい。
連続冷却変態組織とは、鋼のベイナイト写真集1(日本鉄鋼協会基礎研究編、1992年)に記載されている擬ポリゴナルフェライト(Quasi polygonal ferrite)、グラニュラーベイニティックフェライト(Granular bainitic-ferrite)およびベイニティックフェライト(Bainitic-ferrite)の総称であり、強度と靭性のバランスに優れる。なお、本発明での連続冷却変態組織には、ポリゴナルフェライト(Polygonal ferrite)、上部/下部ベイナイト(Upper/Lower bainite)及びマルテンサイト(Martensite)は含まない。
本発明において「板幅方向を法線方向とする面の{001}α粒の面積分率」は、後述の実施例に記載のとおり、板幅方向において端部から1/4位置、かつ板厚方向1/4位置および1/2位置において求める。また、本発明において、「{001}α粒」とは、許容方位差15°以内として、き裂伝播面である板幅方向を法線とする面へ<100>方位を向けている結晶粒である。
天然ガス、原油等の輸送用ラインパイプとして好適な高強度とするため、本発明においてTSは520MPa以上とする。TSは、好ましくは535MPa以上である。なお、TSは後述の実施例に記載の方法により求めることができる。
本発明は厚肉高強度ラインパイプへの適用を意図しており、ASTM E436に準拠したDWTTにおいて、延性破面率85%となる温度を-25℃以下とする。該温度は、好ましくは-30℃以下である。
以下の条件のSEM/EBSD法により、熱延鋼板の主相とその面積平均粒径(μm)、第2相とその面積分率、板幅方向を法線方向とする面の{001}α粒の面積分率および連結サイズ(面積平均粒径、単位μm)を求めた。なお、主相の面積分率は「100-第2相の面積分率」であった。主相の面積平均粒径は、{001}α粒の連結サイズと同様に、OIM Analysisを用いて求めた。ミクロ組織の相は、Zwが連続冷却変態組織、PFがポリゴナルフェライト、Pがパーライト、LBが下部ベイナイト、Mがマルテンサイトである。
引張試験は、コイルは板幅方向を試験片長手方向として引張試験片を採取し、ASTM A370の規定に準拠してTSおよびYSを求めた。降伏強度YS:415MPa以上、引張強度TS:520MPa以上が良好である。結果を表3に記載した。
熱延鋼板の板幅方向が試験片長手方向となるように試験片を採取(減厚なし)し、ASTM E436の規定に準拠してDWTTを行った。予亀裂はプレスノッチにて導入した。延性破面率は2本実施した平均で算出し、延性破面率が85%となる温度をDWTT85%SATTとして求めた。-25℃以下が良好である。結果を表3に記載した。
製造した熱延鋼板(熱延コイル)を冷間で複数のロールにより略円形断面のオープン管に連続成形し、ついで該オープン管の相対する端面を高周波電気抵抗加熱で融点以上に加熱し、スクイズロールで圧接して厚肉の溶接鋼管を製造した。表3「鋼管形状」の欄に溶接鋼管の母材部の肉厚と外径を記載した。
引張試験は、円周方向を試験片長手方向として母材部から引張試験片を採取し、ASTM A370の規定に準拠してTSおよびYSを求めた。降伏強度YS:415MPa以上、引張強度TS:520MPa以上が良好である。結果を表3に記載した。
円周方向が試験片長手方向となるように母材部から試験片を採取(減厚なし)し、ASTM E436の規定に準拠してDWTTを行った。予亀裂はプレスノッチにて導入した。延性破面率は2本実施した平均で算出し、延性破面率が85%となる温度をDWTT85%SATTとして求めた。-20℃以下が良好である。結果を表3に記載した。
Claims (7)
- 質量%で、
C:0.02~0.20%、
Mn:0.80~2.10%、
Si:0.01~0.50%、
P:0.034%以下、
S:0.0050%以下、
Nb:0.01~0.15%、
Ti:0.001~0.030%、
Al:0.001~0.080%、
を含み、残部Feおよび不可避的不純物からなる成分組成と、
連続冷却変態組織(Zw)を主相とし、板幅方向を法線方向とする面の{001}α粒は、面積分率が10%以下であり、かつ、連結サイズが面積平均粒径で10μm以下であるミクロ組織を有し、
引張強度が520MPa以上であり、落重試験(DWTT)における延性破面率85%となる温度が-25℃以下である、厚肉高強度ラインパイプ用熱延鋼板。 - 更に、質量%で、Cu:0.5%以下、
Ni:0.5%以下、
Cr:0.5%以下、
Mo:0.5%以下、
V:0.10%以下のうちから選ばれた1種または2種以上を含有する成分組成とする、請求項1に記載の厚肉高強度ラインパイプ用熱延鋼板。 - 更に、質量%で、B:0.0001~0.0020%を含有する成分組成とする、請求項1または2に記載の厚肉高強度ラインパイプ用熱延鋼板。
- 更に、質量%で、Ca:0.0005~0.0050%を含有する成分組成とする、請求項1~3のいずれかに記載の厚肉高強度ラインパイプ用熱延鋼板。
- 請求項1~4のいずれかに記載の厚肉高強度ラインパイプ用熱延鋼板を管状に成形する工程と、突合せ部を溶接する工程と、を含む厚肉高強度ラインパイプ用溶接鋼管の製造方法。
- 前記管状の成形はロール成形により管状に成形し、前記突合せ部の溶接は高周波電気抵抗溶接とする、請求項5に記載の厚肉高強度ラインパイプ用溶接鋼管の製造方法。
- 母材部と溶接部を有する厚肉高強度ラインパイプ用溶接鋼管であって、前記母材部は請求項1~4のいずれかに記載の成分組成およびミクロ組織を有する厚肉高強度ラインパイプ用熱延鋼板で構成される、厚肉高強度ラインパイプ用溶接鋼管。
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