WO2017134980A1 - 複合基板および複合基板の製造方法 - Google Patents
複合基板および複合基板の製造方法 Download PDFInfo
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- 239000000758 substrate Substances 0.000 title claims abstract description 167
- 239000002131 composite material Substances 0.000 title claims abstract description 65
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 33
- 239000013078 crystal Substances 0.000 claims abstract description 144
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims abstract description 7
- 239000001301 oxygen Substances 0.000 claims abstract description 7
- 229910052760 oxygen Inorganic materials 0.000 claims abstract description 7
- WSMQKESQZFQMFW-UHFFFAOYSA-N 5-methyl-pyrazole-3-carboxylic acid Chemical compound CC1=CC(C(O)=O)=NN1 WSMQKESQZFQMFW-UHFFFAOYSA-N 0.000 claims description 29
- 238000000034 method Methods 0.000 claims description 28
- 238000010438 heat treatment Methods 0.000 claims description 26
- 229910052710 silicon Inorganic materials 0.000 claims description 19
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 claims description 18
- 239000010703 silicon Substances 0.000 claims description 18
- 229910052594 sapphire Inorganic materials 0.000 claims description 16
- 239000010980 sapphire Substances 0.000 claims description 16
- GQYHUHYESMUTHG-UHFFFAOYSA-N lithium niobate Chemical compound [Li+].[O-][Nb](=O)=O GQYHUHYESMUTHG-UHFFFAOYSA-N 0.000 claims description 15
- 238000005468 ion implantation Methods 0.000 claims description 7
- 230000010287 polarization Effects 0.000 claims description 3
- 230000003213 activating effect Effects 0.000 claims description 2
- 239000000463 material Substances 0.000 abstract description 10
- 235000012431 wafers Nutrition 0.000 description 63
- 238000007689 inspection Methods 0.000 description 11
- 238000010897 surface acoustic wave method Methods 0.000 description 9
- 238000012360 testing method Methods 0.000 description 7
- 239000010409 thin film Substances 0.000 description 7
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- 238000002149 energy-dispersive X-ray emission spectroscopy Methods 0.000 description 5
- 150000002500 ions Chemical class 0.000 description 5
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- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicon dioxide Inorganic materials O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 3
- 230000003746 surface roughness Effects 0.000 description 3
- 229910052715 tantalum Inorganic materials 0.000 description 3
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 description 2
- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 description 2
- 238000004458 analytical method Methods 0.000 description 2
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- 238000005516 engineering process Methods 0.000 description 2
- 239000001257 hydrogen Substances 0.000 description 2
- 229910052739 hydrogen Inorganic materials 0.000 description 2
- -1 hydrogen ions Chemical class 0.000 description 2
- 239000012535 impurity Substances 0.000 description 2
- 229910052744 lithium Inorganic materials 0.000 description 2
- 238000005498 polishing Methods 0.000 description 2
- 239000004642 Polyimide Substances 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 229910052786 argon Inorganic materials 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
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- 238000002003 electron diffraction Methods 0.000 description 1
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- 239000011521 glass Substances 0.000 description 1
- 230000001678 irradiating effect Effects 0.000 description 1
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- GUVRBAGPIYLISA-UHFFFAOYSA-N tantalum atom Chemical group [Ta] GUVRBAGPIYLISA-UHFFFAOYSA-N 0.000 description 1
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Classifications
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- H—ELECTRICITY
- H03—ELECTRONIC CIRCUITRY
- H03H—IMPEDANCE NETWORKS, e.g. RESONANT CIRCUITS; RESONATORS
- H03H3/00—Apparatus or processes specially adapted for the manufacture of impedance networks, resonating circuits, resonators
- H03H3/007—Apparatus or processes specially adapted for the manufacture of impedance networks, resonating circuits, resonators for the manufacture of electromechanical resonators or networks
- H03H3/08—Apparatus or processes specially adapted for the manufacture of impedance networks, resonating circuits, resonators for the manufacture of electromechanical resonators or networks for the manufacture of resonators or networks using surface acoustic waves
-
- H—ELECTRICITY
- H03—ELECTRONIC CIRCUITRY
- H03H—IMPEDANCE NETWORKS, e.g. RESONANT CIRCUITS; RESONATORS
- H03H3/00—Apparatus or processes specially adapted for the manufacture of impedance networks, resonating circuits, resonators
- H03H3/007—Apparatus or processes specially adapted for the manufacture of impedance networks, resonating circuits, resonators for the manufacture of electromechanical resonators or networks
- H03H3/02—Apparatus or processes specially adapted for the manufacture of impedance networks, resonating circuits, resonators for the manufacture of electromechanical resonators or networks for the manufacture of piezoelectric or electrostrictive resonators or networks
-
- H—ELECTRICITY
- H03—ELECTRONIC CIRCUITRY
- H03H—IMPEDANCE NETWORKS, e.g. RESONANT CIRCUITS; RESONATORS
- H03H9/00—Networks comprising electromechanical or electro-acoustic devices; Electromechanical resonators
- H03H9/02—Details
- H03H9/02535—Details of surface acoustic wave devices
- H03H9/02543—Characteristics of substrate, e.g. cutting angles
- H03H9/02574—Characteristics of substrate, e.g. cutting angles of combined substrates, multilayered substrates, piezoelectrical layers on not-piezoelectrical substrate
-
- H—ELECTRICITY
- H03—ELECTRONIC CIRCUITRY
- H03H—IMPEDANCE NETWORKS, e.g. RESONANT CIRCUITS; RESONATORS
- H03H9/00—Networks comprising electromechanical or electro-acoustic devices; Electromechanical resonators
- H03H9/25—Constructional features of resonators using surface acoustic waves
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10N—ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10N30/00—Piezoelectric or electrostrictive devices
- H10N30/01—Manufacture or treatment
- H10N30/07—Forming of piezoelectric or electrostrictive parts or bodies on an electrical element or another base
- H10N30/072—Forming of piezoelectric or electrostrictive parts or bodies on an electrical element or another base by laminating or bonding of piezoelectric or electrostrictive bodies
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10N—ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10N30/00—Piezoelectric or electrostrictive devices
- H10N30/80—Constructional details
- H10N30/85—Piezoelectric or electrostrictive active materials
- H10N30/853—Ceramic compositions
- H10N30/8542—Alkali metal based oxides, e.g. lithium, sodium or potassium niobates
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/70—Manufacture or treatment of devices consisting of a plurality of solid state components formed in or on a common substrate or of parts thereof; Manufacture of integrated circuit devices or of parts thereof
- H01L21/77—Manufacture or treatment of devices consisting of a plurality of solid state components or integrated circuits formed in, or on, a common substrate
- H01L21/78—Manufacture or treatment of devices consisting of a plurality of solid state components or integrated circuits formed in, or on, a common substrate with subsequent division of the substrate into plural individual devices
- H01L21/82—Manufacture or treatment of devices consisting of a plurality of solid state components or integrated circuits formed in, or on, a common substrate with subsequent division of the substrate into plural individual devices to produce devices, e.g. integrated circuits, each consisting of a plurality of components
- H01L21/84—Manufacture or treatment of devices consisting of a plurality of solid state components or integrated circuits formed in, or on, a common substrate with subsequent division of the substrate into plural individual devices to produce devices, e.g. integrated circuits, each consisting of a plurality of components the substrate being other than a semiconductor body, e.g. being an insulating body
- H01L21/86—Manufacture or treatment of devices consisting of a plurality of solid state components or integrated circuits formed in, or on, a common substrate with subsequent division of the substrate into plural individual devices to produce devices, e.g. integrated circuits, each consisting of a plurality of components the substrate being other than a semiconductor body, e.g. being an insulating body the insulating body being sapphire, e.g. silicon on sapphire structure, i.e. SOS
-
- H—ELECTRICITY
- H03—ELECTRONIC CIRCUITRY
- H03H—IMPEDANCE NETWORKS, e.g. RESONANT CIRCUITS; RESONATORS
- H03H9/00—Networks comprising electromechanical or electro-acoustic devices; Electromechanical resonators
- H03H9/02—Details
- H03H9/02535—Details of surface acoustic wave devices
- H03H9/02543—Characteristics of substrate, e.g. cutting angles
- H03H9/02559—Characteristics of substrate, e.g. cutting angles of lithium niobate or lithium-tantalate substrates
-
- H—ELECTRICITY
- H03—ELECTRONIC CIRCUITRY
- H03H—IMPEDANCE NETWORKS, e.g. RESONANT CIRCUITS; RESONATORS
- H03H9/00—Networks comprising electromechanical or electro-acoustic devices; Electromechanical resonators
- H03H9/02—Details
- H03H9/02535—Details of surface acoustic wave devices
- H03H9/02818—Means for compensation or elimination of undesirable effects
- H03H9/02834—Means for compensation or elimination of undesirable effects of temperature influence
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10N—ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10N30/00—Piezoelectric or electrostrictive devices
- H10N30/01—Manufacture or treatment
- H10N30/08—Shaping or machining of piezoelectric or electrostrictive bodies
- H10N30/085—Shaping or machining of piezoelectric or electrostrictive bodies by machining
- H10N30/086—Shaping or machining of piezoelectric or electrostrictive bodies by machining by polishing or grinding
Definitions
- the present invention relates to a composite substrate used for a surface acoustic wave (SAW) device or the like and a method for manufacturing the composite substrate.
- SAW surface acoustic wave
- Common piezoelectric materials such as lithium tantalate (sometimes abbreviated as Lithium ⁇ Tantalate: LT) and lithium niobate (also abbreviated as Lithium Niobate: LN) are used for surface acoustic wave (SAW) devices. Widely used as a material. These materials have a large electromechanical coupling coefficient and can achieve a wide band, but have a problem that the temperature stability is low and the frequency that can be dealt with shifts due to temperature changes. This is because lithium tantalate and lithium niobate have a very high coefficient of thermal expansion.
- SAW surface acoustic wave
- a material with a smaller coefficient of thermal expansion specifically sapphire, is bonded to lithium tantalate or lithium niobate, and a wafer of lithium tantalate or lithium niobate is ground by several ⁇ m.
- a method for suppressing thermal expansion and improving temperature characteristics by reducing the thickness to tens of ⁇ m has been proposed (for example, see Non-Patent Document 1). Further, bonding with silicon having a smaller thermal expansion coefficient has also been proposed (see, for example, Patent Document 1).
- Non-Patent Document 2 room temperature bonding
- the substrate to be bonded is irradiated with an argon (Ar) beam under a high vacuum, the surface is activated, and the substrate is bonded as it is.
- Ar argon
- the bonding method at room temperature as described above has a characteristic that high bonding strength can be obtained at room temperature, there are many cases where sufficient bonding strength cannot be obtained even with the composite substrate thus obtained. For this reason, there is a possibility that peeling occurs during the device fabrication. In addition, more complete bondability is required from the viewpoint of long-term reliability.
- An object of the present invention is to provide a composite substrate and a composite substrate manufacturing method capable of obtaining sufficient bonding strength in bonding of a piezoelectric material layer and a support substrate.
- the present invention provides a single crystal supporting substrate containing a first element as a main component and an oxidation provided on the single crystal supporting substrate and containing a second element (excluding oxygen) as a main component.
- the crystalline layer includes a first amorphous region in which the proportion of the first element is higher than the proportion of the second element, and a second amorphous region in which the proportion of the second element is higher than the proportion of the first element;
- the concentration of Ar contained in the first amorphous region is higher than the concentration of Ar contained in the second amorphous region, and is 3 atomic% or more.
- the bonding strength between the single crystal supporting substrate and the oxide single crystal layer can be increased by the segregation and concentration of Ar contained in the amorphous layer.
- the concentration of Ar contained in the second amorphous region may be less than 3 atomic%. Thereby, the joint strength between the single crystal supporting substrate and the oxide single crystal layer can be further improved.
- the single crystal support substrate may include one selected from the group consisting of a silicon single crystal substrate and a sapphire single crystal substrate.
- the oxide single crystal layer may include one selected from the group consisting of lithium tantalate and lithium niobate.
- the thickness of the oxide single crystal layer may be 50 ⁇ m or less. Thereby, it can respond to a thin film piezoelectric device.
- the oxide single crystal layer is preferably single-polarized. Thereby, a composite substrate can be used conveniently as a surface acoustic wave element.
- the surface of a single crystal supporting substrate containing a first element as a main component and the surface of an oxide single crystal substrate containing a second element (excluding oxygen) as a main component are made of Ar.
- the step of activating, the surface of the single crystal support substrate activated by Ar, and the surface of the oxide single crystal substrate activated by Ar are bonded together, and the single crystal support substrate and the oxide single crystal substrate are bonded together.
- the heat treatment step may include making the concentration of Ar contained in the second amorphous region less than 3 atomic%.
- the heat treatment step may include heating the amorphous layer to 150 ° C. or higher.
- Ar contained in the amorphous layer can be segregated and concentrated so that the bonding strength between the single crystal supporting substrate and the oxide single crystal layer can be increased.
- the single crystal support substrate may include one selected from the group consisting of a silicon single crystal substrate and a sapphire single crystal substrate.
- the oxide single crystal layer may include one selected from the group consisting of lithium tantalate and lithium niobate.
- the thickness of the oxide single crystal layer may be 50 ⁇ m or less. Thereby, it can respond to a thin film piezoelectric device.
- the method for producing a composite substrate of the present invention further includes a step of ion implantation to a predetermined depth of the oxide single crystal layer before the single crystal support substrate and the oxide single crystal layer are bonded together,
- the step of reducing the thickness of the layer may include peeling a part of the oxide single crystal substrate at a position where ions are implanted. Accordingly, a composite substrate including a thin oxide single crystal layer can be manufactured by peeling off a part of the oxide single crystal layer at a position where ions are implanted.
- the oxide single crystal substrate may be single-polarized. Moreover, you may make it further provide the process of single-polarizing the said oxide single crystal layer of a composite substrate.
- the composite substrate manufactured by the method for manufacturing a composite substrate of the present invention can be suitably used as a surface acoustic wave device.
- FIG. 1 is a schematic cross-sectional view illustrating a composite substrate according to an embodiment. It is a cross-sectional photograph of the composite substrate concerning this embodiment. It is a flowchart which illustrates the manufacturing method of the composite substrate which concerns on this embodiment.
- (A) And (b) is an optical microscope photograph of the composite substrate in which slight film peeling has occurred by the peel test. It is a cross-sectional TEM photograph of the composite substrate after heat processing.
- (A) And (b) is a cross-sectional TEM photograph which shows the state of the amorphous layer before and behind heat processing.
- FIG. 1 is a schematic cross-sectional view illustrating a composite substrate according to this embodiment.
- FIG. 2 is a cross-sectional photograph of the composite substrate according to this embodiment. The cross-sectional photograph shown in FIG. 2 is a TEM image.
- the composite substrate 1 according to the present embodiment includes a single crystal support substrate 10 mainly containing a first element, an oxide single crystal layer 20 mainly containing a second element (excluding oxygen), and a single crystal support substrate. 10 and the oxide single crystal layer 20, and includes, for example, an amorphous layer 30.
- the single crystal support substrate 10 is a substrate that supports the oxide single crystal layer 20 that is a thin film in the composite substrate 1.
- the thermal expansion coefficient of the single crystal support substrate 10 is smaller than the thermal expansion coefficient of the oxide single crystal layer 20.
- the single crystal support substrate 10 one selected from the group consisting of a silicon single crystal substrate and a sapphire single crystal substrate is used. In this embodiment, a case where a silicon single crystal substrate is used as the single crystal support substrate 10 is taken as an example.
- the first element is silicon (Si).
- the oxide single crystal layer 20 is provided on the single crystal support substrate 10.
- the oxide single crystal layer 20 is a thin film piezoelectric material film supported by the single crystal support substrate 10.
- the oxide single crystal layer 20 has a thickness of several ⁇ m to several tens of ⁇ m due to polishing or partial peeling.
- the oxide single crystal layer 20 is preferably single-polarized.
- the oxide single crystal layer 20 includes one selected from the group consisting of lithium tantalate and lithium niobate.
- the case where lithium tantalate is used as the oxide single crystal layer 20 is taken as an example.
- the second element is tantalum (Ta).
- the amorphous layer 30 includes a first element, a second element, and Ar.
- the amorphous layer 30 is formed in the vicinity of the bonding interface when the single crystal supporting substrate 10 and the oxide single crystal layer 20 are bonded.
- a silicon single crystal substrate is used as the single crystal support substrate 10 and lithium tantalate is used as the oxide single crystal layer 20
- an amorphous region of Si and Ta is formed in the vicinity of the bonding interface.
- Ar is included in the region. Note that Ar is Ar when activated by Ar on the bonding surfaces of the single crystal support substrate 10 and the oxide single crystal layer 20 in the method for manufacturing a composite substrate described later.
- the amorphous layer 30 provided in the vicinity of the bonding interface includes a first amorphous region 31 in which the ratio of the first element (for example, Si) is higher than the ratio of the second element (for example, Ta), A second amorphous region 32 in which the ratio of two elements (for example, Ta) is higher than the ratio of the first element (for example, Si).
- the boundary between the first amorphous region 31 and the second amorphous region 32 becomes a bonding interface.
- Table 1 shows the result of EDX (energy dispersive X-ray analysis) analysis of the composition of each point from point 1 to point 5 shown in the cross-sectional TEM image of FIG. There are four target elements, oxygen (O), Si, Ar, and Ta.
- the composition analysis shown in Table 1 is a state before the heat treatment (before Ar is segregated) after the single crystal support substrate 10 and the oxide single crystal layer 20 are joined at room temperature.
- point 1 does not contain Si and point 5 does not contain Ta.
- the proportion of Ta as the second element is higher than the proportion of Si as the first element.
- the proportion of Si as the first element is higher than the proportion of Ta as the second element. That is, it can be seen that the Si concentration changes sharply between point 2 and point 3, and this is considered to be the bonding interface.
- the region of point 3 which is the amorphous layer 30 is a first amorphous region 31 in which the proportion of the first element (Si) is higher than the proportion of the second element (Ta), and the region of point 2 is This is the second amorphous region 32 in which the ratio of the second element (Ta) is higher than the ratio of the first element (Si).
- amorphous layer 30 is formed by bonding the single crystal supporting substrate 10 and the oxide single crystal layer 20 is that Ar used for surface activation remains in the crystal and is taken in as it is. It seems to be because. As shown in Table 1, it can be seen that immediately after the single crystal supporting substrate 10 and the oxide single crystal layer 20 are bonded, Ar is widely distributed thinly from point 1 to point 5.
- Ar is segregated by heat treatment after bonding.
- the inventor of the present application has found that the bonding strength between the single crystal support substrate 10 and the oxide single crystal layer 20 can be increased by the segregation and concentration of Ar contained in the amorphous layer 30.
- the segregation and concentration of Ar that can increase the bonding strength will be described later.
- FIG. 3 is a flowchart illustrating a method for manufacturing a composite substrate according to this embodiment.
- a single crystal support substrate 10 and an oxide single crystal substrate are prepared.
- the single crystal support substrate 10 one selected from the group consisting of a silicon single crystal substrate and a sapphire single crystal substrate is used.
- a silicon single crystal substrate for example, a silicon single crystal wafer
- the oxide single crystal substrate includes one selected from the group consisting of lithium tantalate and lithium niobate.
- the single crystal oxide layer used here is preferably single-polarized.
- a case where a lithium tantalate substrate (for example, a lithium tantalate wafer) is used is taken as an example.
- the surfaces of the silicon single crystal wafer and the lithium tantalate wafer are flattened.
- the surface roughness of both wafers is set to 1.0 nm or less by RMS.
- step S102 activation by Ar is performed. That is, the surfaces on which the silicon single crystal wafer and the lithium tantalate wafer are bonded are activated by Ar. For example, the surfaces of both wafers are activated in an Ar atmosphere under high vacuum.
- step S103 bonding is performed.
- the surfaces of the silicon single crystal wafer and the lithium tantalate wafer activated by Ar in the previous step S102 are bonded together. Since the surface is activated, bonding at room temperature is possible.
- an amorphous layer 30 (first amorphous region 31 and second amorphous region 32) is formed in the vicinity of the bonding surface between the silicon single crystal wafer and the lithium tantalate wafer.
- a process for forming the oxide single crystal layer 20 is performed. That is, a lithium tantalate wafer is ground and polished to a desired thickness (for example, 50 ⁇ m or less) to form a thin oxide single crystal layer (lithium tantalate layer) 20.
- step S105 heat treatment is performed as shown in step S105.
- segregation of Ar is performed.
- the concentration of Ar contained in the first amorphous region 31 is set to be higher than the concentration of Ar contained in the second amorphous region 32 and at least 3 atomic%.
- the Ar concentration on the silicon single crystal wafer side in the vicinity of the bonding interface is 3 atomic% or more, and it is less than 3 atomic% in other locations, which is the optimum condition for obtaining a stronger bond. found.
- the bond strength at the interface can be increased by segregating Ar on the Si side, which is relatively easy to contain impurities.
- it can be performed at a relatively high temperature (for example, about 250 ° C. or more and about 550 ° C. or less) for a short time, and relatively low temperature (for example, 150 ° C.). It is also possible to carry out for a very long time (for example, about 24 hours) at a temperature of about 0 ° C to about 250 ° C.
- This method is applicable not only to thinning by grinding and polishing, but also to strengthening the bonding strength of thin films obtained by ion implantation delamination. Because this phenomenon is a phenomenon at the bonding interface, the ions implanted for peeling are separated from the bonding interface by several hundreds of nanometers to several ⁇ m, so there is little effect on the phenomenon at the bonding interface. It is.
- ion implantation is performed to a predetermined depth of the oxide single crystal substrate (lithium tantalate wafer).
- a part of the lithium tantalate wafer is peeled to form an oxide single crystal layer (lithium tantalate layer) 20.
- a wafer in which ions are previously implanted into a lithium tantalate or lithium niobate wafer, and a low thermal expansion coefficient (lithium tantalate and niobic acid) such as quartz (glass), Si, and sapphire as a support wafer.
- a material having a low thermal expansion coefficient (compared to lithium) is prepared.
- the surface roughness of both wafers is set to 1.0 nm or less by RMS, and one or both wafers are subjected to surface activation treatment. After bonding the two wafers, a part of the donor wafer is peeled off at the position where the ions are implanted, and a thin film of lithium tantalate or lithium niobate is formed.
- the composite substrate 1 in which the thin film of lithium tantalate or lithium niobate is supported on the support wafer is completed.
- a mechanical peeling method such as the SiGen method can be cited as a simple method, but is not particularly limited.
- the composite substrate 1 in which the bonding strength between the single crystal support substrate 10 and the oxide single crystal layer 20 is increased by the segregation and concentration of Ar contained in the amorphous layer 30 can be obtained.
- the composite substrate manufactured by the manufacturing method can be suitably used as the surface acoustic wave device.
- the manufacturing method further includes a step of single-polarizing the oxide single crystal substrate, similarly, the composite substrate manufactured by the manufacturing method can be suitably used as the surface acoustic wave device. .
- a lithium tantalate wafer (hereinafter also referred to as “LT wafer”) having a diameter of 100 mm and a thickness of 0.35 mm and an Si wafer to be a support wafer are prepared.
- the surface roughness of both wafers is 1.0 nm or less in RMS.
- These wafers are bonded together after surface activation is performed by irradiating an Ar beam under high vacuum.
- the LT wafer is thinned to 5 ⁇ m and subjected to heat treatment according to each condition.
- a peel test is performed on a sample prepared under each heat treatment condition. The peel test is a method in which a polyimide tape is applied and peeled off after being adhered.
- Table 2 shows the results of the peel test and the results of the EDX inspection using Ar in each layer of the bonded wafer as the target element.
- FIG. 5 is a cross-sectional TEM photograph of the composite substrate 1 after heat treatment at 500 ° C. for 6 hours as the heat treatment conditions in the first example.
- FIGS. 6A and 6B are cross-sectional TEM photographs showing the state of the amorphous layer before and after the heat treatment. It can be seen that the Ar concentration in the first amorphous region 31 of the amorphous layer 30 as point 3 is very high by performing the heat treatment at 500 ° C. for 6 hours.
- the same inspection is performed using a lithium niobate wafer (hereinafter also referred to as “LN wafer”) in place of the LT wafer in the first embodiment.
- LN wafer lithium niobate wafer
- the inspection result of the second embodiment is the same as that of the first embodiment.
- the same inspection is performed using a sapphire wafer instead of the Si wafer in the first embodiment.
- the inspection result of the third embodiment is the same as that of the first embodiment.
- the ion implantation delamination method is applied as the thinning of the LT wafer in the first embodiment. That is, hydrogen ions are previously implanted into a predetermined position of the LT wafer, and after being bonded to the Si wafer, mechanical peeling is performed. Thereafter, heat treatment is performed according to each condition, and the same inspection as in the first embodiment is performed. The inspection result of the fourth embodiment is the same as that of the first embodiment.
- the same inspection is performed using an LN wafer instead of the LT wafer in the fourth embodiment.
- the inspection result of the fifth embodiment is the same as that of the first embodiment.
- the ion implantation delamination method is applied to thin the LT wafer as in the fourth embodiment. That is, hydrogen ions were previously implanted into a predetermined position of the LT wafer, and after being bonded to a sapphire wafer as a support substrate, mechanical peeling was performed.
- the thickness of the thinned LT of the bonded substrate composed of the thinned LT wafer and the sapphire wafer thus obtained was 1 ⁇ m.
- the EDX inspection result of the bonding interface between the LT wafer and the sapphire wafer was 500 in Table 2 of Example 1.
- the result was the same as in the case of treatment at 6 ° C. for 6 hours, and a peel test was carried out to obtain a result with no peeling.
- the bonded substrate composed of the thinned LT wafer and the sapphire wafer is heated to 700 ° C. which is not less than the Curie point temperature of LT, and the temperature of the bonded substrate wafer is further lowered. Between 700 ° C. and 500 ° C. in the process, an electric field of 4000 V / m was applied in the + Z-axis direction, and then the temperature was lowered to room temperature.
- the EDX inspection result of the bonded substrate bonding interface composed of the thinned LT wafer and the sapphire wafer after the heating and the electric field application treatment is the same as in the case of the treatment at 500 ° C. for 6 hours in Table 2 of Example 1, When the peel test was carried out, no peeling was observed.
- the bonded substrate made of the thinned LT and the sapphire wafer of the sixth example has a piezoelectricity in the entire surface of the substrate, so that it can be used as a surface acoustic wave device by being polarized singly.
- the composite substrate 1 and the method for manufacturing the composite substrate 1 according to the present embodiment it is possible to obtain sufficient bonding strength in bonding the piezoelectric material layer and the support substrate.
Abstract
Description
図1は、本実施形態に係る複合基板を例示する模式断面図である。また、図2は、本実施形態に係る複合基板の断面写真である。図2に示す断面写真はTEM像である。
図3は、本実施形態に係る複合基板の製造方法を例示するフローチャートである。
先ず、ステップS101に示すように、単結晶支持基板10と酸化物単結晶基板とを用意する。単結晶支持基板10には、シリコン単結晶基板およびサファイア単結晶基板よりなる群から選択された1つが用いられる。本実施形態では、単結晶支持基板としてシリコン単結晶基板(例えば、シリコン単結晶ウェーハ)を用いる場合を例とする。また、酸化物単結晶基板には、タンタル酸リチウムおよびニオブ酸リチウムよりなる群から選択された1つが含まれる。ここで用いる酸化物単結晶層は、単一分極となっているとよい。本実施形態では、タンタル酸リチウム基板(例えば、タンタル酸リチウムウェーハ)を用いる場合を例とする。
第1実施例の条件を以下に示す。直径100mm、厚さ0.35mmのタンタル酸リチウムウェーハ(以下、「LTウェーハ」とも言う。)と支持ウェーハとなるSiウェーハとを用意する。両ウェーハの表面粗さはRMSで1.0nm以下である。これらのウェーハに高真空下においてArビームを照射して、表面活性化を行った後、貼り合わせを行う。貼り合せ後にLTウェーハを5μmまで薄化し、各条件によって熱処理を施す。それぞれの熱処理条件で作成された試料についてピールテストを行う。ピールテストは、ポリイミドのテープを貼り、密着させた後に剥がすという方法である。貼り合わせの結合強度が十分で無い場合、ピールテストを行うと、図4(a)および(b)の光学顕微鏡写真に示したような微少な剥がれが生じる。ピールテストの結果及び貼り合わせウェーハ各層のArを対象元素とするEDX検査の結果を表2に示す。
第2実施例では、上記第1実施例において、LTウェーハの代わりにニオブ酸リチウムウェーハ(以下、「LNウェーハ」とも言う。)を用いて同様な検査を行う。第2実施例の検査結果も第1実施例と同様である。
第3実施例では、上記第1実施例において、Siウェーハの代わりにサファイアウェーハを用いて同様な検査を行う。第3実施例の検査結果も第1実施例と同様である。
第4実施例では、上記第1実施例において、LTウェーハの薄化としてイオン注入剥離法を適用する。すなわち、予めLTウェーハの所定位置に水素イオンを打ち込み、Siウェーハと貼り合わせ後、機械剥離を行う。その後、各条件によって熱処理を施し、第1実施例と同様な検査を行う。第4実施例の検査結果も第1実施例と同様である。
第5実施例では、上記第4実施例において、LTウェーハの代わりにLNウェーハを用いて同様な検査を行う。第5実施例の検査結果も第1実施例と同様である。
第6実施例では、上記第4実施例と同様にLTウェーハの薄化としてイオン注入剥離法を適用する。すなわち、予めLTウェーハの所定位置に水素イオンを打ち込み、支持基板としてサファイアウェーハと貼り合わせ後、機械剥離を行った。
10…単結晶支持基板
20…酸化物単結晶層
30…非晶質層
31…第1非晶質領域
32…第2非晶質領域
Claims (15)
- 第1元素を主成分とする単結晶支持基板と、
前記単結晶支持基板の上に設けられ、第2元素(酸素を除く)を主成分とする酸化物単結晶層と、
前記単結晶支持基板と前記酸化物単結晶層との間に設けられ、前記第1元素、前記第2元素およびArを含む非晶質層と、を備えた複合基板であって、
前記非晶質層は、
前記第1元素の割合が前記第2元素の割合よりも高くなる第1非晶質領域と、
前記第2元素の割合が前記第1元素の割合よりも高くなる第2非晶質領域と、を有し、
前記第1非晶質領域に含まれるArの濃度は、前記第2非晶質領域に含まれるArの濃度よりも高く、かつ3原子%以上であることを特徴とする複合基板。 - 前記第2非晶質領域に含まれるArの濃度は3原子%未満である、請求項1記載の複合基板。
- 前記単結晶支持基板は、シリコン単結晶基板およびサファイア単結晶基板よりなる群から選択された1つを含む、請求項1または2に記載の複合基板。
- 前記酸化物単結晶層は、タンタル酸リチウムおよびニオブ酸リチウムよりなる群から選択された1つを含む、請求項1~3のいずれか1つに記載の複合基板。
- 前記酸化物単結晶層の厚さは、50μm以下である、請求項1~4のいずれか1つに記載の複合基板。
- 前記酸化物単結晶層は、単一分極であることを特徴とする請求項1~5のいずれか1つに記載の複合基板。
- 第1元素を主成分として含む単結晶支持基板の表面および第2元素(酸素を除く)を主成分とする酸化物単結晶基板のそれぞれの表面をArにより活性化する工程と、
前記Arにより活性化された前記単結晶支持基板の表面と、前記Arにより活性化された前記酸化物単結晶基板の表面とを貼り合わせ、前記単結晶支持基板と前記酸化物単結晶基板との間に前記第1元素、前記第2元素およびArを含む非晶質層を形成する工程と、
前記酸化物単結晶基板の厚さを薄くして酸化物単結晶層を形成する工程と、
熱処理工程と、
を備え、
前記非晶質層は、
前記第1元素の割合が前記第2元素の割合よりも高くなる第1非晶質領域と、
前記第2元素の割合が前記第1元素の割合よりも高くなる第2非晶質領域と、を有し、
前記熱処理工程は、前記第1非晶質領域に含まれるArの濃度を、前記第2非晶質領域に含まれるArの濃度よりも高く、かつ3原子%以上にすることを含む、複合基板の製造方法。 - 前記熱処理工程は、前記第2非晶質領域に含まれるArの濃度を3原子%未満にすることを含む、請求項7記載の複合基板の製造方法。
- 前記熱処理工程は、前記非晶質層を150℃以上に加熱することを含む、請求項7または8に記載の複合基板の製造方法。
- 前記単結晶支持基板は、シリコン単結晶基板およびサファイア単結晶基板よりなる群から選択された1つを含む、請求項7~9のいずれか1つに記載の複合基板の製造方法。
- 前記酸化物単結晶基板は、タンタル酸リチウムおよびニオブ酸リチウムよりなる群から選択された1つを含む、請求項7~10のいずれか1つに記載の複合基板の製造方法。
- 前記酸化物単結晶層を形成する工程は、前記酸化物単結晶基板の厚さを50μm以下にすることを含む、請求項7~11のいずれか1つに記載の複合基板の製造方法。
- 前記単結晶支持基板と前記酸化物単結晶基板とを貼り合わせる前に、前記酸化物単結晶基板の所定深さにイオン注入を施す工程をさらに備え、
前記酸化物単結晶層を形成する工程は、前記イオン注入された位置で前記酸化物単結晶基板の一部を剥離することを含む、請求項7~12のいずれか1つに記載の複合基板の製造方法。 - 前記酸化物単結晶基板は単一分極であることを特徴とする請求項7~13のいずれか1つに記載の複合基板の製造方法。
- 前記複合基板の前記酸化物単結晶層を単一分極化する工程を更に備えることを特徴とする請求項7~13のいずれか1つに記載の複合基板の製造方法。
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CN108702141B (zh) | 2022-06-03 |
TWI721091B (zh) | 2021-03-11 |
CN108702141A (zh) | 2018-10-23 |
JP2017139720A (ja) | 2017-08-10 |
EP3413464A4 (en) | 2019-09-18 |
JP6549054B2 (ja) | 2019-07-24 |
JP2019169983A (ja) | 2019-10-03 |
US20190036505A1 (en) | 2019-01-31 |
EP3413464B1 (en) | 2021-11-17 |
EP3413464A1 (en) | 2018-12-12 |
US11245377B2 (en) | 2022-02-08 |
TW201733175A (zh) | 2017-09-16 |
KR20180104610A (ko) | 2018-09-21 |
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