WO2017000219A1 - 掺杂的导电氧化物以及基于此材料的改进电化学储能装置极板 - Google Patents

掺杂的导电氧化物以及基于此材料的改进电化学储能装置极板 Download PDF

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WO2017000219A1
WO2017000219A1 PCT/CN2015/082830 CN2015082830W WO2017000219A1 WO 2017000219 A1 WO2017000219 A1 WO 2017000219A1 CN 2015082830 W CN2015082830 W CN 2015082830W WO 2017000219 A1 WO2017000219 A1 WO 2017000219A1
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niobium
lead
oxide
tantalum
antimony
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PCT/CN2015/082830
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English (en)
French (fr)
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张雨虹
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张雨虹
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Priority to PCT/CN2015/082830 priority Critical patent/WO2017000219A1/zh
Priority to AU2015400449A priority patent/AU2015400449A1/en
Priority to EP15896750.5A priority patent/EP3319152A4/en
Priority to KR1020177030038A priority patent/KR20170129238A/ko
Priority to MX2017017091A priority patent/MX2017017091A/es
Priority to CN201580079261.XA priority patent/CN107735889B/zh
Priority to US15/736,710 priority patent/US20180183054A1/en
Priority to JP2017554078A priority patent/JP2018518798A/ja
Publication of WO2017000219A1 publication Critical patent/WO2017000219A1/zh

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/02Electrodes composed of, or comprising, active material
    • H01M4/62Selection of inactive substances as ingredients for active masses, e.g. binders, fillers
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/02Electrodes composed of, or comprising, active material
    • H01M4/36Selection of substances as active materials, active masses, active liquids
    • H01M4/48Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides
    • H01M4/485Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides of mixed oxides or hydroxides for inserting or intercalating light metals, e.g. LiTi2O4 or LiTi2OxFy
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/06Lead-acid accumulators
    • H01M10/08Selection of materials as electrolytes
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/02Electrodes composed of, or comprising, active material
    • H01M4/14Electrodes for lead-acid accumulators
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/02Electrodes composed of, or comprising, active material
    • H01M4/36Selection of substances as active materials, active masses, active liquids
    • H01M4/48Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/86Inert electrodes with catalytic activity, e.g. for fuel cells
    • H01M4/8663Selection of inactive substances as ingredients for catalytic active masses, e.g. binders, fillers
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M8/00Fuel cells; Manufacture thereof
    • H01M8/08Fuel cells with aqueous electrolytes
    • H01M8/086Phosphoric acid fuel cells [PAFC]
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/30Hydrogen technology
    • Y02E60/50Fuel cells

Definitions

  • the present invention relates to a highly conductive doped oxide material and its use on electrochemical plates of electrochemical energy storage devices.
  • common electrochemical energy storage devices include lead-acid batteries, nickel-cadmium batteries, nickel-hydrogen batteries, lithium-ion batteries, fuel cells, and electrochemical supercapacitors.
  • environmental pollution for example, high toxicity of cadmium in nickel-cadmium batteries
  • cycle life short life of lead-acid batteries
  • price cost high price of rare earth metals
  • reliable safety for example, organic solvent-based electrolytes
  • the safety of lithium-ion batteries is poor.
  • the current secondary batteries are not suitable for power supply and large-scale energy storage in electric vehicles.
  • supercapacitors offer higher power density and ultra long-lasting cycle life, but the energy density of such devices is too low for large-scale storage. Therefore, the development of electrochemical energy storage devices that are safe, low-cost, and have high power density, high energy density, and long cycle life are increasingly demanding.
  • the negative electrode (lead) material of the battery (CN101563741B, US7998616B2, CN200910183503, KR1020060084441A) effectively suppresses the sulphation of the negative electrode under incomplete charging state, which brings about a significant increase in power and cycle life of the lead-acid battery, but These methods reduce the energy density of lead acid batteries.
  • Patent WO2015054974A1 discloses a hybrid super battery based on a tungsten oxide negative electrode, which has an energy density close to that of a conventional lead acid battery but has a greatly improved cycle life. This material can replace the negative electrode of a conventional lead-acid battery in whole or in part.
  • the hydrogen evolution overpotential of such tungsten oxide is only slightly higher than that of the lead anode ( ⁇ 50 mV), which limits the operating voltage, capacity and cycle performance of the single cell to some extent.
  • the battery positive and negative materials mainly including: 1) the positive electrode (lead dioxide) active material utilization rate is low and the derived positive electrode softening, thermal runaway, water loss; 2) negative electrode (lead)
  • the active material has a large current receiving capability, sulphation, low life, and excessive hydrogen evolution.
  • the utilization rate of the positive active material of the lead-acid battery is about 38%, mainly because the dense insulating PbSO 4 formed after the discharge of PbO 2 causes the internal pores of the plate to be clogged, preventing the electrolyte from diffusing from the surface to the inside, and a large amount of the insulating PbSO 4 is insulated. Separated lead dioxide cannot participate in the reaction resulting in a decrease in the capacity of the battery.
  • the main solution strategy is to increase the porosity of the positive active material, or to increase the capacity of the positive electrode and effectively suppress the softening of the positive electrode by using a porous material and a conductive additive in the positive electrode formulation.
  • the porosity and apparent density of the positive electrode active material can be changed by adjusting the ratio of sulfuric acid and water in the positive electrode formulation, and the active material utilization rate of the positive electrode can also be improved by adding a porous material (having a high specific surface area) and a conductive agent as an additive.
  • a porous material having a high specific surface area
  • a conductive agent as an additive.
  • the lead dioxide cathode material has a relatively complicated structure, it is very sensitive to foreign additives, and even a small amount of additives may cause softening or passivation of the active material. Therefore, the types of additives of the positive electrode active material are very limited, and the mechanism of action of some additives is not certain.
  • the positive electrode additive For the selection of positive electrode additives, we must first improve the formation efficiency of the positive electrode, lead-acid The formation of the positive electrode of the cell takes longer than the negative electrode due to the insulating properties of the positive electrode paste during curing. During the formation process, the oxidation of the divalent lead compound in the lead paste to form the lead dioxide active material needs to undergo a series of chemical reactions, and some of the kinetic processes of the reaction slowly hinder the formation process of the positive electrode plate. In order to accelerate this process, the positive electrode additive should have electrochemical conductivity and be extremely stable in sulfuric acid. This additive can provide an electrochemically conductive network in the lead paste and simultaneously oxidize and accelerate in a wide range of lead paste volumes. Plate formation. Secondly, the additive can effectively increase the capacity, energy and power output of the positive electrode and prolong the cycle life of the battery, which needs to ensure uniform diffusion distribution of the electrolyte.
  • positive electrode additives that meet the above requirements are mainly divided into two categories:
  • the porous material added to the positive electrode utilizes its own characteristics, for example, mineral additives SiO 2 , Al 2 O 3 , K 2 O, Na 2 O, Fe 2 O 3 , CaO and MgO, etc. (L. Zerroual et al, J. Power Sources. 2015, 279 146 ⁇ 150), accelerates the diffusion of the electrolyte, increases the utilization of the positive active material, and increases the concentration of [Pb(OH) 4 ] m aggregates, filling all the voids in the reaction zone.
  • the pores are such that the newly formed polymer in the active material is uniformly distributed, the structure of the active material is uniform, and the dehydration rate is increased, and the generated water is too late to leave the polymer, so that the number of micropores formed is large, thereby ensuring the plate. It has a high capacity and accelerates the kinetics of the positive electrode reaction. Although the porous material contributes to the distribution of the electrolyte in the active material, it is essentially incapable of solving the increase in softening and side reactions caused by poor electrical conductivity of the material itself.
  • the fibers and powder particles are capable of contacting each other or with the electrically conductive PbO 2 to increase the current density inside the plates, thereby increasing the surface area of the formation reaction.
  • this type of conductive agent content does not exceed 2 wt.% at most.
  • the ceramic material BaPbO 3 is provided to the point network accelerated formation process, it is easily decomposed into BaSO 4 and PbO 2 in dilute sulfuric acid, and the content of BaSO 4 in the positive electrode exceeding 0.3 wt% shortens the life of the battery (US Patent No. 5 302 476.); highly conductive Ti 4 O 7 has high hydrogen evolution and oxygen evolution overpotential and is stable in sulfuric acid solution, but it is expensive (KRBullock, J.
  • the conductive additives of the negative electrode of lead-acid batteries are mainly various carbon materials.
  • carbon materials improve the conductivity of the plates, which is conducive to the formation of electrolyte ion migration channels, can promote the transport and diffusion of sulfuric acid inside the lead paste, and reduce the lead-ion potential of lead-ion electroconductors (down 300-400 mV). It reduces the activation energy of the deposition reaction of divalent lead ions to lead and inhibits the deposition of PbSO 4 .
  • the energy density is about 35-40 Wh/kg
  • the carbon introduced into the electrode material as the active material component causes the electrode voltage mismatch and the low capacitance of the battery (8-16 Wh/kg).
  • the high cost, high specific surface area, low hydrogen evolution overpotential and other material problems of high-quality carbon materials have caused the super battery to fail to break through the bottleneck of low carbon content ( ⁇ 2wt.%), and difficult to self-discharge.
  • molybdenum oxide MoO 3
  • doped molybdenum oxide which is also resistant to acid and high conductivity can be prepared.
  • the use of such materials as additives in the positive or negative electrodes of lead acid batteries exhibits excellent energy, power and cycle performance.
  • the tungsten oxide or molybdenum oxide is used as a precursor, and the controllable metal is doped to form a high conductivity, high hydrogen evolution and high oxygen evolution potential and an oxide material which can be stably present in the sulfuric acid solution.
  • the material can be used as a positive electrode and a negative electrode additive material for a lead-acid battery/acid fuel cell, which can effectively reduce the internal resistance of the electrode, improve the utilization rate of the active material and the charge-discharge rate, and at the same time stabilize the electrode structure and improve the cycle life.
  • Part of the present invention is to provide an electrochemical energy storage device for containing an acidic hydrolyzate, such as a lead acid battery or a fuel cell electrode plate using an acidic electrolyte, the plate comprising one of the following oxides Or multiple:
  • Tungsten oxide (A x WO 3 ) doped with A element
  • molybdenum oxide (A x MoO 3 ) doped with A element
  • the doping element A may be any one or more of the following:
  • any metal element, oxide or precursor salt which can be stabilized at a temperature higher than 300 degrees can form doped tungsten oxide or molybdenum oxide. Therefore, according to this principle, one or more of the above kinds of elements can be used as the introduction doping process. This method is also widely used in the fields of semiconductor and metallurgy.
  • the range of x value (molar percentage) is 0.15 -1, and the preferred range is 0.5-1.
  • the oxide is in a powder form, and the powder has a particle size of 50 ⁇ m or less, more preferably 20 ⁇ m or less, and an optimum particle size of 5 ⁇ m or less.
  • the content of the above oxide in the electrode plate is 0-20% by weight. It should be noted that, for a plate, particularly a paste plate, the plate is actually composed of a current collector and a paste coated on the current collector. However, since the type and quality of the current collector are not the same, and it does not affect the final performance of the electrode plate, the "content of the oxide in the electrode plate" as used herein means “the oxide in the paste. content”.
  • the positive electrode plate when the anode plate is a positive electrode plate, the positive electrode plate further includes lead dioxide, and when the electrode plate is a negative electrode plate, the negative electrode plate further includes lead.
  • the positive and negative electrodes respectively contain lead dioxide and lead are the most basic principles and settings, and those skilled in the art can determine the positive and negative plates according to conventional techniques.
  • the content of lead dioxide and lead preferably, wherein the oxide is mixed with the above lead dioxide or lead in such a manner that the oxide doped with the element A designed by the present invention is mixed with lead or lead oxide to form a composite to form a paste.
  • Type electrode Another possibility is to add an oxide and lead or lead oxide to the paste separately to form a paste-type electrode.
  • the oxide of the present invention is present in these pastes in an amount of from 0 to 20% by weight. Meanwhile, another alternative is to add the oxide used in the present invention to the acidic electrolyte of the fuel cell in an amount of 0-20% by weight.
  • Another aspect of the present invention provides an electrochemical energy storage device containing an acidic hydrolyzate, wherein the electrochemical energy storage device comprises an acidic electrolyte, and the positive electrode and/or the negative electrode of the electrochemical energy storage device are selected From any of the plates given above.
  • the acidic electrolyte may be selected from the group consisting of sulfuric acid, nitric acid, hydrochloric acid, phosphoric acid, acetic acid, and oxalic acid solution.
  • Yet another aspect of the present invention is to provide a paste suitable for use in the preparation of an electrode of an electrochemical energy storage device, such as a lead acid battery or an acid fuel cell, the paste comprising one or more of the following oxides:
  • Tungsten oxide (A x WO 3 ) doped with A element
  • molybdenum oxide (A x MoO 3 ) doped with A element
  • the doping element A may be any one or more of the following:
  • any metal element, oxide or precursor salt which can be stabilized at a temperature higher than 300 degrees can form doped tungsten oxide or molybdenum oxide. Therefore, according to this principle, one or more of the above kinds of elements can be used as the introduction doping process. This method is also widely used in the fields of semiconductor and metallurgy.
  • the range of x value (molar percentage) is 0.15 -1, and the preferred range is 0.5-1.
  • composition ratio of the oxide of the present invention in the paste ranges from 0 to 20% by weight.
  • the oxide is in a powder form, and the powder has a particle size of 50 ⁇ m or less, more preferably 20 ⁇ m or less, and an optimum particle size of 5 ⁇ m or less.
  • Yet another aspect of the present invention is to provide an oxide for use in reducing the internal resistance of an electrochemical energy storage device, such as a lead acid battery or an acid fuel cell, the oxide being selected from one of the following oxides. Or multiple:
  • the doping element A may be any one or more of the following:
  • metal oxides, oxides or precursor salts can form doped tungsten oxide or molybdenum oxide at temperatures above 300 degrees. Therefore, according to this principle, one or more of the above kinds of elements can be used as the introduction doping process. This method is also widely used in the fields of semiconductor and metallurgy.
  • the range of x values is 0.15 - 1, preferably in the range of 0.5 - 1.
  • the obtained doped oxide has a stable three-dimensional structure, which is favorable for forming a good interface with the positive electrode lead paste during the curing process, does not change the structure during the working process of the material, inhibits the sulphation of the positive electrode, and provides stable Conductive network to improve cycle life;
  • the obtained doped oxide is favorable for forming a good interface with the negative grid and the negative lead paste during the curing process, and the structure does not change during the working process, providing a stable conductive network and improving the cycle life of the electrode. ;
  • the obtained doped tungsten oxide has special morphological characteristics, which is beneficial to the rapid transmission of ions, and has high conductivity, which can effectively reduce the internal resistance of the electrodes (positive and negative), thereby achieving higher electricity. Capacity, charge and discharge speed and high current charge and discharge performance;
  • the obtained doped tungsten oxide can construct a high-efficiency positive electrode, and the doped metal element has a high oxygen evolution overpotential, which is matched with the positive electrode potential, reduces side reactions and slows down the self-discharge rate;
  • the obtained doped tungsten oxide is mixed into the negative electrode material of the lead-acid battery, which can effectively improve the utilization rate of the active material of the lead-acid battery and increase the energy density of the battery;
  • Adding doped tungsten oxide can construct a high-efficiency negative electrode.
  • the doped metal element has a high hydrogen evolution overpotential, high matching with the anode potential, reducing side reactions and slowing the self-discharge rate;
  • the resulting new battery system achieves low cost, high energy density, high rate performance, long life and safety.
  • FIG. 4 Schematic diagram of AC impedance comparison before and after linear scanning of PbO, Pb 0.5 WO 3 and SnWO 3 electrodes (impedance comparison before and after linear voltammetry (0.5 mV/s) of tungsten oxide electrode and PbO electrode, where a ) is the open circuit voltage impedance, b) is scanned to 2.0V vs Ag/Ag/Cl impedance);
  • the reagents and starting materials used in the present invention are commercially available.
  • the manufacturing method comprises the following steps:
  • tungsten-containing precursor material in this embodiment, sodium tungstate is dissolved in water, adding appropriate ammonium sulfate to form a uniform 1 wt% sodium tungstate solution; adding 2 wt% sulfuric acid for acidification to form an intermediate;
  • the oxide product obtained above and the doping element precursor are stirred in a water solvent at different molar ratios (see Table 1 for specific ratios) to form a uniform slurry at 100 degrees Celsius. Drying is carried out, and then reacted in an atmosphere sintering furnace under the protection of 500-700 ° C nitrogen or synthetic gas (N 2 /H 2 ) for 5 hours to obtain an oxide. Typical morphology results are shown in Fig. 16a, and the obtained results are known. The oxide is a powder. Finally, the product Pb x WO 3 is formed by sintering in a muffle furnace at 300 ° C for 1-20 hours. The typical morphology of the product is shown in Fig. 1, and the particle size is below 50 ⁇ m.
  • Doped element precursor Doping element to W molar ratio Final product structure
  • Product 1 Lead powder 0.15:1 Pb 0.15 WO 3
  • Product 2 Lead powder 0.3:1 Pb 0.3 WO 3
  • Product 3 Lead powder 0.6:1 Pb 0.6 WO 3
  • Product 4 Lead powder 0.5:1 Pb 0.5 WO 3
  • Example 2 Using the preparations 1) and 2) as in Example 1, on the basis of which, the oxide product obtained above and the doping element precursor, in this example, tin powder in a molar ratio of 1:1 in an aqueous solvent Stirring, forming a uniform slurry to be dried at 100 ° C, and then reacting for 5 hours under the protection of 500-700 ° C nitrogen or synthesis gas (N 2 /H 2 ) in an atmosphere sintering furnace to obtain an oxide.
  • the typical morphology is as shown in the figure. As shown by 16b, it was found that the obtained oxide was a powder.
  • the product is sintered for 1-20 hours in a muffle furnace at 300 ° C to form the product SnWO 3 .
  • the morphology of the product is shown in Fig. 2, and the particle length is about 5 ⁇ m and the diameter is about 800 nm to 1 ⁇ m.
  • Example 1 is an electron micrograph at different magnifications of the tin-doped tungsten oxide (SnWO 3 ) prepared in Example 2.
  • the tin-tungsten oxide has a uniform rod-like structure and the rod length is less than about 5 ⁇ m, diameter is approximately 800 nm to 1 ⁇ m.
  • the lead-doped tungsten oxide (PbWO 3 ) prepared in Example 1 is an electron micrograph at different magnifications of the lead-doped tungsten oxide (PbWO 3 ) prepared in Example 1, and the molar ratio of lead powder to tungsten oxide is 0.5:1.
  • the lead tungsten oxide has a uniform and uniform morphology, and the structure is octahedral, and the size of the particles is less than 2 ⁇ m.
  • FIG. 3 is a photomicrograph of the energy distribution of the lead-doped tungsten oxide (PbWO 3 ) prepared in Example 1, and the molar ratio of the lead powder to the tungsten oxide is 0.5:1.
  • the metal element Pb is uniformly distributed in the tungsten oxide, which contributes to the improvement of the oxygen evolution potential of the tungsten oxide.
  • Figure 16 is a photograph of a powder of tungsten oxide (PbWO 3 and SnWO 3 ) doped with lead and tin, wherein the molar ratio of lead powder and tin powder to tungsten oxide is 1:1.
  • the former powder is blue-black and the latter powder is tan.
  • Example 3 Preparation and electrochemical characterization of a tungsten oxide electrode:
  • the tungsten oxide (AxWO 3 ) or molybdenum oxide (AxMoO 3 ) obtained in Example 1-2 is mixed with a conductive agent, a binder, and a dispersion solvent in a certain ratio (mass ratio: 94:3:3), wherein, conductive
  • the agent, binder and dispersing solvent can be selected from the types of conductive agents, binders and dispersing solvents commonly used in the field of electrochemistry.
  • an electrode slurry (paste) is obtained, and the paste is applied onto a current collector and dried to form an electrode.
  • the obtained electrode is paired with the lead oxide electrode in a conventional manner, separated by a separator, and an acidic electrolyte is added to form a single cell, and electrochemical tests are performed.
  • the results are as follows:
  • Fig. 4 is a graph showing the AC impedance comparison before and after linear scanning of the Pb 0.5 WO 3 and SnWO 3 electrodes obtained in Example 3 and a commercially available PbO electrode.
  • the test electrolyte of the whole electrode is made of 3M H 2 SO 4 solution.
  • Figure 4a shows the AC impedance comparison of the three electrodes in the initial state. From the figure, the resistance of the two metal tungsten oxides can be seen, respectively. The diffusion resistance of the region resistance and the low frequency region is much lower than that of the PbO electrode.
  • the three electrodes were then subjected to linear cyclic voltammetry with a scan rate of 0.5 mV/s, a voltage range of open circuit voltage to 2.0 V versus a silver/silver chloride electrode, and Figure 4b shows three electrodes after scanning to 2.0 V.
  • the AC impedance comparison chart shows that the PbO electrode first forms PbSO 4 in the sulfuric acid solution and then oxidizes to PbO 2 to finally decompose the gas.
  • the internal resistance generated in the high frequency region is much higher than that of the Pb 0.5 WO 3 and SnWO 3 electrodes (see Figure
  • the embedded portion in 4b further reflects the high conductivity of the metal-doped tungsten oxide at a high oxygen evolution potential.
  • the test electrode of the whole electrode was made of 3M H 2 SO 4 solution, and the three electrodes were subjected to linear cyclic voltammetry scanning at a scanning rate of 0.5 mV/s, and the voltage range was an open circuit voltage to 1.5 V with respect to the silver/silver chloride electrode.
  • the electrode potential is highly compatible with the voltage of the PbO 2 positive electrode, indicating that the lead-doped tungsten oxide electrode has a high oxygen evolution potential.
  • Figure 10 shows the linear sweep voltammetry curves of lead-doped tungsten oxide (Pb 0.5 WO 3 ) and PbO electrodes.
  • Pb 0.5 WO 3 powder For the preparation of Pb 0.5 WO 3 powder, see Example 1, the lead powder and tungsten oxide molar ratio is 0.5. :1. PbO is commercially available.
  • the scanning rate is 0.5 mV/s, and the electrolyte is a 3 M H 2 SO 4 solution. It can be seen from Fig. 10 that the Pb 0.5 WO 3 electrode is improved. PbSO 4 is reduced to the deposition potential of Pb and has high conductivity.
  • Figure 17 shows the linear sweep of doped lead tungsten oxide (PbWO 3 ) and WO 3 electrodes.
  • PbWO 3 doped lead tungsten oxide
  • WO 3 is obtained according to the preparation method disclosed in the patent WO2015054974A1.
  • the electrode preparation of the two materials is as follows in the specific manner of the embodiment 3. The scanning rate is 0.5 mV/s, and the electrolyte is a 3 M H 2 SO 4 solution, which can be seen from the figure.
  • the oxide material formed by doping the metal was added as an additive to the positive electrode and the paste in different proportions, and the plate was prepared according to the formulation of the positive electrode of the lead-acid battery shown in Table 2. See Table 2 and Table 3 for specific parameters for curing and formation. Finally, after the formed plate is dried, it is assembled by using a traditional lead-acid battery, filled with acid and sealed, and then left for 24 hours for testing.
  • the specific results are as follows:
  • FIG. 6 shows the content of PbO 2 of a lead-acid positive electrode before and after mixing different contents of Pb 0.5 WO 3 , wherein the Pb 0.5 WO 3 powder was prepared in a weight percentage of 1% and 3% according to the method of Example 4 to prepare a positive electrode of a lead-acid battery. Plates, other required comparative lead acid positive and negative electrodes are commercially available. The tested plates were assembled according to 2 negative and 1 positive, the thickness of AGM diaphragm was 0.7mm (100kPa), and the electrolyte was 80ml with density of 1.05sg sulfuric acid. For the whole formation procedure, see Table 4 for the positive electrode formation parameters of lead-acid batteries.
  • the specific test method for testing the PbO 2 content is as follows: the reagent is selected from 1% H 2 O 2 , 50% HNO 3 and 0.1 N (standard solution) KMnO 4 , analysis step: the sample is dried, and weigh 0.15 to 0.2 g ( Accurate to 0.2mg) powder placed in a 250ml flask, add HNO 3 (1:1) 10ml, pipet H 2 O 2 (1%) 5ml, shake, dissolve the sample, immediately use KMnO 4 standard The solution is titrated until the pink color does not disappear. In another 250 ml flask, the same solution was added for the blank test. Then calculate according to the following formula:
  • Figure 7 shows the cycle life, charge and discharge current and coulombic efficiency curves of a 3 wt.% Pb 0.5 WO 3 lead acid cathode:
  • Pb 0.5 WO 3 powder Preparation of Pb 0.5 WO 3 powder Referring to Example 1, the lead powder and tungsten oxide molar ratio was 0.5:1. Pb 0.5 WO 3 powder was prepared in 3% by weight as in Example 4, and other desired comparative lead acid positive and negative electrodes were commercially available.
  • the tested plates were assembled according to 2 minus 1, the thickness of the AGM diaphragm was 0.7 mm (100 kPa), and the electrolyte was 80 ml of density 1.05 sg sulfuric acid. The whole formation procedure is shown in Table 4. The formed plate was at a density of 1.28 sg in the electrolyte. Tested in sulfuric acid. The whole test procedure is based on 350mA charging constant voltage current limit and 700mA current discharge.
  • the whole electrode maintains a rate of 98% at 70 laps, and the Coulomb efficiency is close to 100%, which fully demonstrates that Pb 0.5 WO 3 can be improved as a positive electrode additive for lead-acid batteries.
  • the structural stability of the negative electrode of the lead-acid battery makes the long-term working structure not deteriorate and improves the cycle life.
  • Figure 8 shows the rate performance of lead-acid positive electrode before and after mixing Pb 0.5 WO 3 at different discharge currents.
  • the specific data can also be referred to Table 8 below.
  • Preparation of Pb 0.5 WO 3 powder Referring to Example 1, the lead powder and tungsten oxide molar ratio was 0.5:1. The PbWO 3 powder was prepared in a manner of 3% by weight, and the positive electrode plates of the lead-acid battery were prepared in the same manner as in Example 4. The other comparative lead-acid positive and negative electrodes were commercially available. The tested plates were assembled according to 2 minus 1, the thickness of the AGM diaphragm was 0.7 mm (100 kPa), and the electrolyte was 80 ml of density 1.05 sg sulfuric acid.
  • the whole formation procedure is shown in Table 4.
  • the formed plate was at a density of 1.28 sg in the electrolyte. Tested in sulfuric acid. The whole test procedure is based on 350mA charging constant voltage current limit. After each filling, it discharges at 140, 700, 2800, 4200mA current.
  • the current selection experiment results show that the high conductivity of Pb 0.5 WO 3 additive improves the positive current discharge of the traditional lead-acid battery. The ability to effectively inhibit the sulfation of the positive electrode.
  • Figure 9 is a scanning electron micrograph of the cross-interface of the lead-acid positive electrode plate before and after mixing Pb 0.5 WO 3 .
  • Pb 0.5 WO 3 powder see Example 1, the molar ratio of lead powder to tungsten oxide is 0.5:1.
  • Pb 0.5 WO 3 powder was prepared as a positive electrode of a lead-acid battery in the manner of Example 4 in a weight percentage of 3%.
  • Other desired lead-acid positive and negative electrodes were commercially available.
  • the tested plates were assembled according to 2 minus 1, the thickness of the AGM diaphragm was 0.7 mm (100 kPa), and the electrolyte was 80 ml of density 1.05 sg sulfuric acid. The whole formation procedure is shown in Table 4.
  • the formed plate was at a density of 1.28 sg in the electrolyte. Tested in sulfuric acid. The whole test procedure is based on 350mA charging constant voltage current limit, 700mA current discharge, 10 cycles, and the electrode is scanned in almost zero discharge state.
  • Figure 9a and b are scanning electron micrographs of lead acid positive cross section under different magnifications.
  • FIGS 9c and d are scanning electron micrographs of the cross section of the lead acid positive electrode after adding Pb 0.5 WO 3 at different magnifications, it can be seen that the conductive additive In the presence of PbSO 4 crystals formed after discharge, the reversibility of the redox reaction is increased, which indicates that Pb 0.5 WO 3 as a positive electrode additive for lead-acid batteries can effectively inhibit the sulfation of the positive electrode and improve the stability of the electrode structure.
  • Example 5 Preparation method of the negative electrode plate of the lead-acid battery:
  • the bronze oxide material formed by doping the metal is added as an additive to the negative electrode and the paste according to different ratios, and is prepared according to the formulation of the negative electrode of the lead-acid battery of the electric assist bicycle (Schedule: 5). See Table 5 and Table 6 for specific parameters for curing and formation. Finally, after the formed plates were dried, they were assembled by using a conventional lead-acid battery, filled with acid and sealed, and left for 24 hours for testing.
  • Figure 11 shows the comparison of the formation curves of the lead-acid negative electrode plates after mixing different amounts of PbWO 3 .
  • the molar ratio of lead powder to tungsten oxide is 1:1.
  • the PbWO 3 powder was prepared in a weight percentage of 1% and 3% in the manner of Example 5 to prepare a negative electrode plate for a lead-acid battery, and other desired comparative lead-acid positive and negative electrodes were commercially available.
  • the tested plates were assembled according to 2 plus 1 negative, the thickness of the AGM diaphragm was 0.7 mm (100 kPa), and the electrolyte was 80 ml of density 1.05 sg sulfuric acid. The whole formation procedure is shown in Table 7.
  • the formed plate was at a density of 1.28 sg in the electrolyte. Tested in sulfuric acid. The experimental results show that the introduction of PbWO 3 additive greatly reduces the potential of the negative electrode of the traditional lead-acid battery, and its discharge voltage is slightly higher than that of the lead-acid battery, which shows that the conversion efficiency of the negative electrode plate is effectively improved.
  • Figure 12 shows the initial discharge capacity of the lead-acid negative electrode plate at 1C rate after mixing different contents of PbWO 3 .
  • the specific data can be seen in Table 9.
  • the lead powder and tungsten oxide molar ratio was 1:1.
  • the PbWO 3 powder was prepared in a weight percentage of 1% and 3% in the manner of Example 5 to prepare a negative electrode plate for a lead-acid battery, and other desired comparative lead-acid positive and negative electrodes were commercially available.
  • the tested plates were assembled according to 2 plus 1 negative, the thickness of the AGM diaphragm was 0.7 mm (100 kPa), and the electrolyte was 80 ml of density 1.05 sg sulfuric acid.
  • the whole formation procedure is shown in Table 7.
  • the formed plate was at a density of 1.28 sg in the electrolyte.
  • Tested in sulfuric acid The initial discharge capacity was carried out after the formation, and the discharge current was 1.6A.
  • the experimental results show that the introduction of PbWO 3 additive greatly increases the capacity ( ⁇ 1.5 times) of the negative electrode of the traditional lead-acid battery, and the discharge voltage drop is lower than that of lead acid.
  • the battery embodies high conductivity.
  • Figure 13 shows the rate performance of lead-acid anodes before and after mixing PbWO 3 at different discharge currents.
  • PbWO 3 powder see Example 1, the molar ratio of lead powder to tungsten oxide is 1:1.
  • the PbWO 3 powder was prepared in a weight percentage of 1% and 3% in the manner of Example 5 to prepare a negative electrode plate for a lead-acid battery, and other desired comparative lead-acid positive and negative electrodes were commercially available.
  • the tested plates were assembled according to 2 plus 1 negative, the thickness of the AGM diaphragm was 0.7 mm (100 kPa), and the electrolyte was 80 ml of density 1.05 sg sulfuric acid. The whole formation procedure is shown in Table 7.
  • the formed plate was at a density of 1.28 sg in the electrolyte. Tested in sulfuric acid. The whole test procedure is based on 400mA charging constant voltage current limiting. After each filling, it discharges at 800, 1600 and 3200mA current. The current selection experiment results show that the high conductivity of PbWO 3 additive improves the high current discharge capacity of traditional lead-acid batteries, effectively suppressing The negative electrode is sulfated.
  • Figure 14 is a graph showing the voltage and current of lead-acid anodes as a function of time before and after mixing 3 wt.% of PbWO 3 .
  • the molar ratio of lead powder to tungsten oxide is 1:1.
  • the PbWO 3 powder was prepared in a manner of 3% by weight in the manner of Example 5 to prepare a negative electrode plate for a lead-acid battery, and other desired comparative lead-acid positive and negative electrodes were commercially available.
  • the tested plates were assembled according to 2 plus 1 negative, the thickness of the AGM diaphragm was 0.7 mm (100 kPa), and the electrolyte was 80 ml of density 1.05 sg sulfuric acid.
  • the curve of time change shows that the lead-acid electrode active material surface is covered with insulating dense lead sulfate after high-current discharge, which makes the internal resistance increase and the charging difficulty is high, and the lead-acid negative electrode after adding 3wt.% of PbWO 3 is highly conductive. Even if a large current discharges, a small crystal grain of porous lead sulfate is formed to facilitate diffusion of the electrolyte into the interior of the electrode plate, and the charge acceptance capability is enhanced, thereby effectively improving the discharge rate performance.
  • Figure 15 shows the cycle life and charge and discharge current and coulombic efficiency curves of a mixed 15 wt.% PbWO 3 lead acid anode.
  • PbWO 3 powder see Example 1, the lead powder and tungsten oxide molar ratio is 1:1.
  • the PbWO 3 powder was prepared in a 15% by weight manner in the manner of Example 5 to prepare a lead acid battery negative electrode plate, and other desired comparative lead acid positive and negative electrodes were commercially available.
  • the tested plates were assembled according to 2 plus 1 negative, the thickness of the AGM diaphragm was 0.7 mm (100 kPa), and the electrolyte was 80 ml of density 1.05 sg sulfuric acid.
  • Table 7 The whole formation procedure is shown in Table 7.
  • the formed plate was at a density of 1.28 sg in the electrolyte. Tested in sulfuric acid. The whole test procedure is based on 350mA charging constant voltage current limit and 700mA current discharge. The whole electrode maintains a rate of 97% in 35 laps, and the Coulomb efficiency is close to 100%, which fully demonstrates that PbWO 3 can improve lead acid as a negative electrode additive for lead-acid batteries. The structural stability of the battery negative electrode improves cycle life.

Abstract

一种高导电性掺杂型氧化物及其作为电池的极板添加剂的应用。以氧化钨或氧化钼为前体,对其进行可控金属掺杂使之形成一种高导电性、高析氢和高析氧电位及能够稳定存在于硫酸溶液中的氧化物材料。这种材料可以用作电池正极和负极添加剂材料均能有效地降低电极的内阻,提高活性物质利用率和充放电倍率,同时可以稳定电极结构,提高循环使用寿命。

Description

掺杂的导电氧化物以及基于此材料的改进电化学储能装置极板 技术领域
本发明涉及一种具有高导电性掺杂氧化物材料及其在电化学储能装置极板上的应用。
技术背景
随着石油资源日渐枯竭,环境保护日受重视,替代石油的绿色环保能源相关产业将是今后的明星产业,其中储存电能的重要媒介—电池将起到决定性作用,其市场必定随着日益发展的电动车、电动自行车(电动摩托车)、电动工具、太阳能、风能等新型可再生能源以及电网储能和分布式微电网等产品和产业的发展而高速增长。为适应新型市场需求,目前全世界非常多的机构投入巨资进行新型储能技术的研究开发,特别是新型储能材料的研发。
目前,常见的电化学储能器件包括有铅酸电池,镍镉电池,镍氢电池,锂离子电池,燃料电池以及电化学超级电容器。通过对环境污染(例如,镍镉电池中镉的高毒性)、循环寿命(铅酸蓄电池寿命短)、价格成本(稀土金属的价格高)及可靠安全性(例如,基于有机溶剂的电解液,锂离子电池的安全性较差)等多方面综合考量,当前的二次电池均不适合应用于电动汽车的动力电源和大规模储能领域。相比于电池,超级电容器能够提供更高的功率密度和超长效的循环使用寿命,但这类器件的能量密度过低不适合大规模存储。因此,开发安全,低成本,同时又具有高功率密度,高能量密度以及长循环使用寿命的电化学储能器件的需求日益迫切。
基于水性电解液体系的储能体系中,大多数导电氧化物在水系酸性电解液中都不稳定,只能稳定存在于碱性电解液中,只有少数如RuO2、MnO2、MoO3、WO3等少数氧化物能稳定存在于酸性电解液中,然而基于酸性电解液体系的铅酸电池和酸性燃料电池凭借高可靠性和低成本、高能量密度具有尤其重要的商业价值。到目前为止,大量的研究都在致力于提高铅酸电池和 燃料电池的性能,例如通过控制组成和结构来制造更好的电极,尤其是近年来采用多孔碳材料来全部或者部分取代传统铅酸电池的负极(铅)材料(CN101563741B,US7998616B2,CN200910183503,KR1020060084441A),有效抑制了在不完全充电状态下负极的硫酸盐化,带来了铅酸电池在功率和循环使用寿命的大幅度提高,但这些方法降低了铅酸电池的能量密度。专利WO2015054974A1公布了一种基于氧化钨负极的混合型超级电池,其能量密度接近于传统铅酸电池但循环寿命大大提高。这种材料可以全部或部分取代传统铅酸电池的负极。但是,此种氧化钨的析氢过电位仅略高于铅负极(~50毫伏),一定程度上限制了单体电池的工作电压,容量以及循环性能。尽管上述这些方案有效提高了铅酸电池某些方面的性能,但是总的来看,到目前为止,制造具有足够高功率和足够长循环寿命(100%DOD循环次数>1000次)的铅酸电池,仍受限于电池正负极材料的活性和稳定性,主要包括:1)正极(二氧化铅)活性物质利用率低及衍生的正极软化、热失控、水损耗;2)负极(铅)活性物质大电流接受能力差,硫酸盐化,低寿命,析氢过多等问题。
一般铅酸电池正极活性物质的利用率大约为38%,主要是由于PbO2放电后形成的致密绝缘PbSO4会导致极板内部孔隙堵塞,阻止电解液从表面向内部扩散,大量被绝缘PbSO4分隔的二氧化铅无法参与反应导致电池的容量降低。面对上述挑战,主要的解决策略就是提高正极活性物质的孔隙率,或通过在正极配方中采用多孔材料和导电添加剂以此提高正极的容量并有效抑制正极软化。其中正极活性物质的孔隙率和视密度可以通过正极配方中硫酸和水的比例调节实现改变,也可通过加入多孔材料(具有高比表面积)和导电剂作为添加剂提高正极的活性物质利用率。但考虑到二氧化铅正极材料具有相对复杂的结构,对外来添加剂非常敏感,即使少量添加剂作用也会导致活性物质软化或者钝化。因此,正极活性物质的添加剂种类非常有限,并且有些添加剂的作用机理也并不确定。
针对正极添加剂的选择依据,首先要能够提高正极的化成效率,铅酸电 池正极的化成相比于负极需要更长的时间,这是由于正极铅膏固化过程中具有的绝缘性能造成的。化成过程中,铅膏内二价的铅化合物氧化形成二氧化铅活性物质需要经历一系列的化学反应,其中有些反应的动力学过程缓慢阻碍了正极板的化成进程。为了加速这一过程,正极添加剂应该具有电化学导电性质并且在硫酸中极为稳定,这种添加剂能够在铅膏中提供电化学导电网络,并在大范围的铅膏体积内同时进行氧化反应,加速极板化成。其次,添加剂能有效提高正极的容量、能量和功率输出,延长电池的循环寿命,这需要保证电解液的扩散分布均匀。
目前满足以上部分要求的正极添加剂主要分为两大类:
1)具有多孔特性(高比表面积)的添加剂
添加在正极中的多孔材料利用其自身的特性,例如,矿物质添加剂SiO2,Al2O3,K2O,Na2O,Fe2O3,CaO和MgO等(L.Zerroual et al,J.Power Sources.2015,279 146‐150),加速了电解液的扩散提高了正极活性物质利用率,并使得[Pb(OH)4]m聚集体浓度增加,充满了反应区中的所有空孔,这样在活性物质中新形成的聚合体分布得比较均匀,活性物质的结构也均匀,此外脱水速率加快,生成的水来不及离开聚合体,因此形成的微孔数量很多,从而确保了极板具有高容量,并加快了正极反应的动力学过程。尽管多孔材料有助于电解液在活性物质中的分布,但本质上无法解决材料自身导电性差导致的软化及副反应的增加。
2)具有电子导电特性的添加剂
一般是纤维和粉末颗粒能够彼此或与导电PbO2相互接触,使极板内部的电流密度增加,以此增加化成反应的表面积。然而,这种类型的导电剂含量最多不超过2wt.%。例如,陶瓷材料BaPbO3尽管提供到点网络加速化成过程,但其在稀硫酸中易分解为BaSO4和PbO2,BaSO4在正极中的含量超过0.3wt%就会缩短电池的寿命(US Patent No.5 302 476.);高导电性的Ti4O7具有高析氢和析氧过电位,并稳定存在于硫酸溶液中,但其成本昂贵(K.R.Bullock,J.Power Source,1994,51,1);还有大量碳材料作为添加剂加入正极,无论是 活性炭、碳纤维、各向异性石墨还是石墨纤维,都能有效提高化成效率,但由于电压不匹配在化成过程中至少有一半的碳材料被氧化从而降低其导电性,实际上只起到对正极活性物质增加孔隙率的作用。同时高含量的碳材料还会造成正极极板的机械强度下降,制造工艺复杂(J.L.Weininger et al,J.Electrochem.Soc.,1975,122,1161;);铅酸电池厂最常用的正极添加剂红丹(Pb3O4)也无法解决大电流正极软化,电池寿命缩短等问题。
同样,为提升性能,铅酸电池负极的导电添加剂主要是各种碳材料。研究表明,碳材料提高极板导电率,有利于形成电解液离子迁移孔道,能够促进硫酸在铅膏内部的传输和扩散,并降低铅离子电导电子生成沉积铅过电位(下降300‐400mV),降低二价铅离子还原成铅的沉积反应活化能,抑制PbSO4的沉积。然而,由于不同种类的碳材料性质相差较大,如比表面积、电导率、表面官能团种类、丰度以及嵌入化学性质均有较大不同,导致不同碳材料做负极添加剂的效果迥异,这说明电导率的提高并不是电池性能提高的唯一原因。由于铅酸电池电位范围较宽,电极内引入过多高比表面碳材料势必会加剧析氢副反应的发生消耗大量电解液中的水,导致电池性能和循环寿命下降。相比于传统铅酸电池能量密度约为35~40Wh/kg,电极材料中引入的碳作为活性物质组元,会造成电极电压不匹配和电池的低电容量(8‐16Wh/kg)。此外,优质碳材料的高成本、高比表面积,低析氢过电位等材料问题均导致超级电池无法突破低碳含量(<2wt.%)、化成困难自放电严重等瓶颈。综上所述,我们已知的范围内到目前为止还没有开发出合适的铅酸电池正负极添加剂,能够使得铅酸电池同时提供高功率密度,高能量密度以及足够长的寿命,来满足各种工业上的性能要求。
面对上述存在的问题,我们设计合成了一种具有高导电性的掺杂氧化物,其可用作铅酸电池正负极内新型功能性添加材料。在专利WO2015054974A1中我们公布了一种特殊的氧化钨(WO3)材料。以此为基础,通过对氧化钨材料进行可控金属掺杂,该材料可以变成更高效的电子导体,在硫酸溶液中能够保持结构与组成的稳定,并且具有与铅酸正极相匹 配的析氧电位,以及与铅酸负极相匹配的析氢电位。此外,其他具有相似的氧化物,比如氧化钼(MoO3)也可以用相同方法合成,并制备出同样具有耐酸性和高导电性的的掺杂氧化钼。这类材料作为添加剂应用于铅酸电池正极或负极中显示出优异的能量,功率和循环性能。
发明概要
本发明的目的在于提供一种新型的高导电性掺杂型氧化物及其作为含有酸性水解液的电化学储能装置极板添加剂的应用。以氧化钨或氧化钼为前体,对其进行可控金属掺杂使之形成一种高导电性、高析氢和高析氧电位及能够稳定存在于硫酸溶液中的氧化物材料。这种材料可以用作铅酸电池/酸性燃料电池的正极和负极添加剂材料均能有效地降低电极的内阻,提高活性物质利用率和充放电倍率,同时可以稳定电极结构,提高循环使用寿命。
本发明的一部分,在于提供一种用于含有酸性水解液的电化学储能装置,例如铅酸电池或采用酸性电解液的燃料电池的极板,该极板中包括以下氧化物中的一种或多种:
掺杂有A元素的氧化钨(AxWO3),以及掺杂有A元素的氧化钼(AxMoO3),其中
掺杂元素A可以是如下任意一种或多种:
锂,钠,钾,铍,镁,钙,钪,钛,钒,铬,锰,铁,钴,镍,铜,锌,镓,锗,砷,铷,铯,钇,锆,锶,铌,钼,锝,钌,铑,钯,银,镉,铟,锡,锑,碲,钡,铪,钽,铼,锇,铱,铂,金,汞,砣,铅,铋。根据氧化物掺杂的基本原理,凡是在温度高于300度条件下可以稳定的金属单质,氧化物或者前躯体盐等均可以形成掺杂氧化钨或氧化钼。因此,根据该原理,以上一种或多种种类的元素均可以用作引入掺杂过程。此种方法同样在半导体和冶金领域里广泛应用。
且,其中,x值的范围(摩尔百分比)是0.15‐1,优选范围为0.5‐1。
且,其中,上述氧化物为粉末状,粉末的粒径尺寸为50μm以下,更优选择的粒径尺寸为20μm以下,最优选择粒径尺寸5μm以下。
且,其中,上述氧化物在极板中的含量为0‐20wt%。需要说明的是,对于极板,特别是膏剂型极板来说,极板事实上是由集流体以及涂覆在集流体上的膏剂组成。但,由于集流体的种类以及质量并不相同,且其也并不影响极板的最终性能,故此处所述的“氧化物在极板中的含量”,是指“氧化物在膏剂中的含量”。
且,其中,当前述极板为正极板时,正极板还包括二氧化铅,当极板是负极板时,负极板还包括铅。对电化学电池,尤其是铅酸电池来说,正负极分别包含二氧化铅以及铅乃是最基本的原理及设置,本领域技术人员根据常规技术手段,可确定正、负极板中所含二氧化铅以及铅的含量。且优选地,其中,氧化物与上述二氧化铅或铅混合的方式为,将本发明所设计的掺杂有元素A的氧化物与铅或氧化铅混合共同形成一复合物后以制成膏剂型电极。而另一种可行的方式是,将氧化物与铅或氧化铅分别添加入膏剂以制成膏剂型电极。如前所述,本发明的氧化物在这些膏剂中的含量为0‐20wt%。同时,另一可选方式为,将本发明所采用的氧化物添加入燃料电池的酸性电解液中,其含量为0‐20wt%。
本发明的另一方面,在于提供一种含有酸性水解液的电化学储能装置,该电化学储能装置中包含酸性电解液,且该电化学储能装置的正电极和/或负电极选自以上所给出的任一一种极板。
且酸性电解液可选自硫酸,硝酸,盐酸,磷酸,醋酸,草酸溶液。
本发明的又一方面,在于提供一种适用于制备电化学储能装置,例如铅酸电池或酸性燃料电池的极板的膏剂,该膏剂包括以下氧化物中的一种或多种:
掺杂有A元素的氧化钨(AxWO3),以及掺杂有A元素的氧化钼(AxMoO3),其中
掺杂元素A可以是如下任意一种或多种:
锂,钠,钾,铍,镁,钙,钪,钛,钒,铬,锰,铁,钴,镍,铜,锌,镓,锗,砷,铷,铯,钇,锆,锶,铌,钼,锝,钌,铑,钯,银,镉,铟,锡,锑,碲,钡,铪,钽,铼,锇,铱,铂,金,汞,砣,铅,铋。根据氧化物掺杂的基本原理,凡是在温度高于300度条件下可以稳定的金属单质,氧化物或者前躯体盐等均可以形成掺杂氧化钨或氧化钼。因此,根据该原理,以上一种或多种种类的元素均可以用作引入掺杂过程。此种方法同样在半导体和冶金领域里广泛应用。
且,其中,x值的范围(摩尔百分比)是0.15‐1,优选范围为0.5‐1。
且,其中,本发明的氧化物在膏剂中的组成比例范围是0‐20wt%。
且,其中,氧化物为粉末状,所述粉末的粒径尺寸为50μm以下,更优选择的粒径尺寸为20μm以下,最优选择粒径尺寸5μm以下。
本发明的又一方面,在于提供一种氧化物在降低电化学储能装置,例如铅酸电池或酸性燃料电池的极板内阻中的应用,该氧化物选自以下氧化物中的一种或多种:
掺杂元素A可以是如下任意一种或多种:
锂,钠,钾,铍,镁,钙,钪,钛,钒,铬,锰,铁,钴,镍,铜,锌,镓,锗,砷,铷,铯,钇,锆,锶,铌,钼,锝,钌,铑,钯,银,镉,铟,锡,锑,碲,钡,铪,钽,铼,锇,铱,铂,金,汞,砣,铅,铋。根据氧化物掺杂的基本原理,凡是在温度高于300度条件下金属单质,氧化物或者前躯体盐等均可以形成掺杂氧化钨或氧化钼。因此,根据该原理,以上一种或多种种类的元素均可以用作引入掺杂过程。此种方法同样在半导体和冶金领域里广泛应用。
x值的范围(摩尔百分比)是0.15‐1,优选范围为0.5‐1。
本发明的技术效果在于:
1)材料的合成工艺过程简单,工业装置已经广泛应用于大量化工产品 的合成,容易大规模生产;
2)所得到的掺杂型氧化物具有稳定的三维结构,有利于固化过程中与正极铅膏相互接触形成良好的界面,材料工作过程中结构不发生改变,抑制正极硫酸盐化,提供稳定的导电网络,提高循环寿命;
3)所得到的掺杂型氧化物有利于固化过程中与负极板栅和负极铅膏相互接触形成良好的界面,材料工作过程中结构不发生改变,提供稳定的导电网络,提高电极的循环寿命;
4)在所得到的掺杂型氧化钨具有特殊的形貌特征,有利于离子的快速传输,同时具有高导电性,能有效降低电极(正极和负极)的内阻,从而实现较高的电容量、充放电速度及大电流充放电性能;
5)所得到的掺杂型氧化钨可以构建高效正极,掺杂的金属元素使其具有高的析氧过电位,与正极电位的匹配型高,减少副反应并减缓自放电速度;
6)所得到的掺杂型氧化钨混入铅酸电池的负极材料中,可以有效提高了铅酸电池的活性物质利用率,提升电池能量密度;
7)加入掺杂型氧化钨可以构建高效负极,掺杂的金属元素使其具有高的析氢过电位,与负极电位的匹配性高,减少副反应并减缓自放电速度;
8)优异的高低温性能,有效的提高活性物质的导电性和孔隙率,有利于硫酸溶液的扩散,其低温下容量保持率约为电池的两倍;高温导致的板栅腐蚀和正极软化也因导电率和孔隙率的提高有所缓解,延长了电池在各种极端条件下的使用寿命;
9)所得到的新型电池体系,同时实现了低成本,高能量密度,高倍率性能,长寿命和安全性。
附图说明
图1.具有高导电性的掺锡的钨氧化物(SnxWO3)的电镜照片,其中X=1;
图2.具有高导电性的掺铅的钨氧化物(PbxWO3)的电镜照片,其中X=0.5;
图3.具有高导电性的掺杂的钨氧化物(PbxWO3)的电镜与Pb掺杂均匀分布 性高的电镜‐mapping照片,其中图a)是原始照片,b)是Pb元素分布,c)是O元素分布,d)是W元素分布,且X=0.5;
图4.为PbO、Pb0.5WO3和SnWO3电极进行线性扫描前后的交流阻抗对比图示意图(氧化钨电极与PbO电极的线性伏安扫描(0.5mV/s)前后的阻抗对比图,其中a)是开路电压阻抗,b)是扫描至2.0V vs Ag/Ag/Cl阻抗);
图5.掺杂不同含量铅的钨氧化物(PbxWO3)和活性炭电极在扫描速度为0.5mV/s下的线性伏安扫描曲线,其中X=0.15,0.3,0.6;
图6.化成后混合不同含量PbxWO3后PbO2的含量,其中X=0.5;
图7.混合PbxWO3‐3wt.%含量正极板的循环寿命曲线(放电容量和库伦效率和循环次数之间的关系曲线),其中X=0.5;
图8.铅酸正极和混合PbxWO3(~3wt.%)的铅酸正极在不同放电电流下的倍率性能(方法容量)示意图,其中X=0.5;
图9.循环10次后铅酸正极和混合PbxWO3(~1wt.%)的正极极板充电后横截面的扫描电镜照片,其中X=0.5;
图10.掺杂铅的钨氧化物(PbxWO3)和PbO电极在扫描速度为0.5mV/s下的线性扫描伏安曲线,其中X=1;
图11.混合不同含量(0,1wt%,3wt%)PbxWO3后铅酸负极极板的化成曲线对比图,其中X=1;
图12.混合不同含量(0,1wt%,3wt%)PbxWO3后铅酸负极极板在1C倍率下初始放电容量示意图,其中X=1;
图13.铅酸负极混合3wt.%PbxWO3正极在不同放电电流下的倍率性能(放电容量)示意图,其中X=1;
图14. 1C倍率放电后极板充电接受能力比较示意图,其中a)为测试程序,b)为铅酸负极电压和电流随时间变化曲线;c)为混合3wt.%的PbxWO3后的铅酸负极电压和电流随时间变化曲线;d)为混合前后铅酸负极板充电电流随时间变化的曲线,其中X=1;
图15.混合PbxWO3(15wt.%)后的铅酸负极极板的放电容量和库伦效率 和循环次数之间的关系曲线,其中X=1;
图16.掺杂铅和锡的钨氧化物物(a为PbxWO3,b为SnxWO3)粉体照片,其中X=1;
图17.掺杂铅钨氧化物(PbWO3)和WO3电极的线性扫描伏安曲线。
发明内容
下面通过具体实施例进一步阐述本发明的优点,但本发明的保护范围不仅仅局限于下述实施例。
本发明所用试剂及原料均市售可得。
实施例1:制备铅掺杂的钨氧化物:
该制造方法包含如下步骤:
1)将含钨前躯体材料,此实施例中为钨酸钠溶解于水,加入适当硫酸铵,使其形成均匀的1wt%的钨酸钠溶液;加入2wt%的硫酸进行酸化形成中间体;
2)加热反应,使中间体脱水沉淀形成产物。过滤干燥烧结后得到氧化钨(WO3);
3)将上述得到的氧化物产物与掺杂元素前驱体(在本实施例中为铅粉),以不同摩尔比例(具体比例见下表1)在水溶剂下搅拌,形成均匀浆液于100摄氏度下烘干,再经过气氛烧结炉于500‐700摄氏度氮气或者合成气体(N2/H2)的保护下反应5小时,得到氧化物,典型的形貌结果如图16a所示,可知得到的氧化物为粉体。,最后再经过300摄氏度马弗炉烧结1‐20小时形成产物PbxWO3,该产物的典型形貌如图1所示,其粒径尺寸在50μm以下。
表1掺杂元素与W摩尔比例与最终产物结构
  掺杂元素前驱体 掺杂元素与W摩尔比例 最终产物结构
产物1 铅粉 0.15:1 Pb0.15WO3
产物2 铅粉 0.3:1 Pb0.3WO3
产物3 铅粉 0.6:1 Pb0.6WO3
产物4 铅粉 0.5:1 Pb0.5WO3
产物5 铅粉 1:1 PbWO3
实施例2:制备锡掺杂的钨氧化物:
采用如实施例1的制备1)和2),在此基础上,将上述得到的氧化物产物与掺杂元素前驱体,在本实施例中为锡粉以摩尔比1:1在水溶剂下搅拌,形成均匀浆液于100摄氏度下烘干,再经过气氛烧结炉于500‐700摄氏度氮气或者合成气体(N2/H2)的保护下反应5小时,得到氧化物,典型的形貌如图16b所示,可知得到的氧化物为粉体。最后再经过300摄氏度马弗炉烧结1‐20小时形成产物SnWO3,该产物的形貌如图2所示,其颗粒长度5μm左右,直径大约为800nm~1μm。
以下结合附图,说明通过实施例1、2所获得的钨氧化物的性能:
图1所示为实施例2所制备得到的掺锡钨氧化物(SnWO3)不同放大倍率下的电镜照片,有图1可知,锡钨氧化物具有均匀一致棒状结构形貌,棒状长度约小于5μm,直径大约为800nm~1μm。
图2所示为实施例1所制备得到的掺铅钨氧化物(PbWO3)不同放大倍率下的电镜照片,铅粉和钨氧化物的摩尔比为0.5:1。从图2可知,铅钨氧化物具有均匀一致形貌,结构呈八面体状,颗粒的大小低于2μm。
图3所示为实施例1所制备得到的掺铅钨氧化物(PbWO3)的能谱面分布电镜照片,铅粉和钨氧化物的摩尔比为0.5:1。图3中可看到金属元素Pb 均匀分布在钨氧化物内,有助于钨氧化物析氧电位的提高。
图16所示为掺杂铅和锡的钨氧化物(PbWO3和SnWO3)粉体照片,其中铅粉、锡粉分别和钨氧化物的摩尔比均为1:1。前者粉体呈现蓝黑色,后者粉体呈现棕褐色。
为了对实施例1、2中获得的钨氧化物的性能进行进一步的研究,以下将通过实施例3‐5,进一步对通过实施例1、2而获得的钨氧化物所制备得到的电极及极板的性能进行研究:
实施例3:钨氧化物电极的制备与电化学特性表征过程:
实施例1‐2所获得的钨氧化物(AxWO3)或氧化钼(AxMoO3)与导电剂,粘结剂,分散溶剂以一定比例混合(质量比:94:3:3),其中,导电剂、粘结剂及分散溶剂可选择电化学领域常见的导电剂、粘结剂以及分散溶剂的种类。这些组分混合均匀后即得到电极浆料(膏剂),将膏剂涂敷于集流体上,干燥形成电极。所得电极采用常规方式与氧化铅电极配对,利用隔膜分隔,加入酸性电解液后组成单体电池,并进行电化学测试,结果具体如下:
图4所示为通过实施例3而得的Pb0.5WO3和SnWO3电极以及市售获得的PbO电极进行线性扫描前后的交流阻抗对比图。整个电极的测试电解液采用3M的H2SO4溶液,图4a所示为初始状态下三种电极交流阻抗对比图,从图中可以看到两种金属钨氧化物的电阻,分别在高频区电阻和低频区的扩散电阻均远远低于PbO电极。随后三种电极在进行线性循环伏安扫描,扫描速率为0.5mV/s,电压范围为开路电压到2.0V相对于银/氯化银电极,图4b所示为扫描至2.0V后三种电极交流阻抗对比图,可以看到PbO电极于硫酸溶液中先形成PbSO4再氧化为PbO2过程最后析气,高频区产生的内阻远远高 于Pb0.5WO3和SnWO3电极(见图4b中内嵌部分),进一步体现出在高析氧电位下金属掺杂的钨氧化物的高导电性。
图5所示为采用实施例3所述方式所获得的掺杂不同含量铅的钨氧化物[PbxWO3(x=0.15,0.3和0.6)]电极和活性炭电极的线性扫描伏安曲线对比图。其中PbxWO3(x=0.15,0.3和0.6)粉末由实施例1所得,活性炭为商业购买获得,三种材料的电极制备参见实施例3。
整个电极的测试电解液采用3M的H2SO4溶液,三种电极在进行线性循环伏安扫描,扫描速率为0.5mV/s,电压范围为开路电压到1.5V相对于银/氯化银电极,从图5中可以看到活性炭电极在1.3V有一个明显的氧化峰,说明炭是无法稳定存在于PbO2正极的电压区间,而[PbxWO3(x=0.15,0.3和0.6)]的电极电位与PbO2正极的电压匹配性很高,说明掺杂铅的钨氧化物电极具有高的析氧电位。
图10所示为掺杂铅钨氧化物(Pb0.5WO3)和PbO电极的线性扫描伏安曲线,Pb0.5WO3粉末的制备参见实施例1,铅粉和钨氧化物的摩尔比为0.5:1。PbO为商业购买获得,两种材料的电极制备参见实施例3,扫描速率为0.5mV/s,电解液采用3M的H2SO4溶液,从图10中可以看到Pb0.5WO3电极提高了PbSO4还原为Pb的沉积电位,具有高的导电性能。
为了进一步说明本申请所提供的特定掺杂铅钨氧化物,相较纯钨氧化物具有特殊的优势,图17所示为掺杂铅钨氧化物(PbWO3)和WO3电极的线性扫描伏安曲线,PbWO3粉末的制备参见实施例1,铅粉和钨氧化物的摩尔比为1:1。WO3按照专利WO2015054974A1公布的制备方法所获得,两种材料的电极制备参见实施例3的具体方式,扫描速率为0.5mV/s,电解液采用3M的H2SO4溶液,从图中可以看到WO3电极在‐0.55V就开始剧烈析氢,活 性物质脱离集流体表面,而PbWO3电极具有更高的析氢电位,在‐0.7V处极化电流密度仅为WO3电极的1/6。这充分说明PbWO3材料与铅酸电池负极铅的电位匹配性远高于WO3
实施例4:铅酸电池正极极板的制备方式:
将金属掺杂形成的氧化物材料按照不同的比例作为添加剂加入正极和膏,按照表2所示的铅酸电池正极的配方进行制板。固化和化成的具体参数参见表2和表3。最后将化成后的极板干燥后,采用传统铅酸电池的方式进行组装、灌酸及密封后搁置24h进行测试,具体结果如下:
表2铅酸电池正极制备配方
Figure PCTCN2015082830-appb-000001
表3铅酸电池正极固化参数
  温度 湿度 时间
1 55℃ >98% 6h
2 60℃ >98% 6h
3 60℃ >95% 6h
4 65℃ >80% 6h
5 70℃ 约50% 8h
6 70℃ 约20% 5h
7 70℃ <2% 20h
合计     57h
表4铅酸电池正极化成参数
Figure PCTCN2015082830-appb-000002
Figure PCTCN2015082830-appb-000003
图6所示为混合不同含量Pb0.5WO3前后铅酸正极的PbO2的含量,其中Pb0.5WO3粉末以1%和3%的重量百分比,按照实施例4所式方式制备铅酸电池正极极板,其他所需的对比样铅酸正负极均于商业购买获得。所测试极板按照2负1正组装,AGM隔膜厚度为0.7mm(100kPa),电解液为密度1.05s.g.硫酸80ml,整个化成程序参见表4铅酸电池正极化成参数。
具体测试PbO2含量的测试方法如下:试剂选用1%的H2O2,50%的HNO3及0.1N(标准溶液)的KMnO4,分析步骤:试样干燥,称取0.15~0.2g(精确至0.2mg)粉末置于250ml三角瓶中,加入HNO3(1:1)10ml,用移液管加入H2O2(1%)5ml,摇均,溶解试样,立即用KMnO4标准溶液滴定至粉红色不消失为止。在另一个250ml三角瓶中,加入相同的溶液做空白试验。再按照下式进行计算:
Figure PCTCN2015082830-appb-000004
N‐‐‐‐‐‐‐‐‐KMnO4标准溶液浓度
V1‐‐‐‐‐‐‐‐试样消耗KMnO4标准溶液的体积ml
V2‐‐‐‐‐‐‐‐空白试验消耗KMnO4标准溶液的体积mL
m‐‐‐‐‐‐‐‐‐试样重g
实验结果表明,随着添加剂比例的增加,PbO2含量呈现递增趋势,当其含量到3%时,PbO2含量超过90%,比普通铅酸电池提高了4.3%,说明高导 电性铅掺杂的钨氧化物加入有利于提高PbO2的活性物质利用率。
图7所示为混合3wt.%的Pb0.5WO3铅酸正极循环寿命与充放电电流和库伦效率曲线:
Pb0.5WO3粉末的制备参见实施例1,铅粉和钨氧化物的摩尔比为0.5:1。Pb0.5WO3粉末以3%的重量百分比,按照实施例4进行制备,其他所需的对比样铅酸正负极均于商业购买获得。所测试极板按照2负1正组装,AGM隔膜厚度为0.7mm(100kPa),电解液为密度1.05s.g.硫酸80ml,整个化成程序参见表4,化成后的极板在电解液为密度1.28s.g.的硫酸中进行测试。整个测试程序按照350mA充电恒压限流,700mA电流放电,整个电极在70圈以内容量保持率高达98%,库伦效率接近100%,充分体现了Pb0.5WO3作为铅酸电池的正极添加剂可以提高铅酸电池负极的结构稳定性,使其长时间工作结构不劣化,提升循环寿命。
图8所示为混合Pb0.5WO3前后铅酸正极在不同放电电流下的倍率性能,其具体数据也可参考以下表8。Pb0.5WO3粉末的制备参见实施例1,铅粉和钨氧化物的摩尔比为0.5:1。PbWO3粉末以3%的重量百分比,按照实施例4的方式制备铅酸电池正极极板,其他所需的对比样铅酸正负极均于商业购买获得。所测试极板按照2负1正组装,AGM隔膜厚度为0.7mm(100kPa),电解液为密度1.05s.g.硫酸80ml,整个化成程序参见表4,化成后的极板在电解液为密度1.28s.g.的硫酸中进行测试。整个测试程序按照350mA充电恒压限流,每次充满后以140、700、2800、4200mA电流放电,电流选择实验结果表明Pb0.5WO3添加剂的高导电性提高了传统铅酸电池正极大电流放电能力,有效抑制了正极硫酸盐化。
图9所示为混合Pb0.5WO3前后铅酸正极极板横界面的扫描电镜照片, Pb0.5WO3粉末的制备参见实施例1,铅粉和钨氧化物的摩尔比为0.5:1。Pb0.5WO3粉末以3%的重量百分比,按照实施例4的方式制备铅酸电池正极极板,其他所需的对比样铅酸正负极均于商业购买获得。所测试极板按照2负1正组装,AGM隔膜厚度为0.7mm(100kPa),电解液为密度1.05s.g.硫酸80ml,整个化成程序参见表4,化成后的极板在电解液为密度1.28s.g.的硫酸中进行测试。整个测试程序按照350mA充电恒压限流,700mA电流放电,循环10圈,电极几乎处于零放电状态下进行扫描,图9a和b为不同放大倍率下铅酸正极横截面的扫描电镜照片,可看到形成了粗大的PbSO4颗粒,阻碍电解液继续向材料内部扩散;而图9c和d为不同放大倍率下添加Pb0.5WO3后铅酸正极横截面的扫描电镜照片,可以看到由于导电添加剂的存在,放电后形成的PbSO4晶粒小,使得氧化还原反应的可逆性增高,这说明Pb0.5WO3作为铅酸电池的正极添加剂可以有效抑制正极硫酸盐化,提高电极结构的稳定性。
实施例5:铅酸电池负极极板的制备方式:
将金属掺杂形成的青铜氧化物材料按照不同的比例作为添加剂加入负极和膏,按照电动助力自行车的铅酸电池负极的配方(附表:5)进行制板。固化和化成的具体参数参见表5和表6。最后将化成后的极板干燥后,采用传统铅酸电池的方式进行组装、灌酸及密封后搁置24h,进行测试。
表5铅酸电池负极制备配方
Figure PCTCN2015082830-appb-000005
Figure PCTCN2015082830-appb-000006
表6铅酸电池负极固化参数
  温度 湿度 时间
1 48℃ >98% 48h
2 70℃ <2% 5h
合计     53h
表7铅酸电池负极化成参数
Figure PCTCN2015082830-appb-000007
表8混合1wt%的Pb0.5WO3后铅酸正极极板在不同放电倍率下的容量
放电倍率 铅酸正极 混合1%的Pb0.5WO3
0.1C(~140mA) 85.4mAh/g 93.4mAh/g
0.5C(~700mA) 71.7mAh/g 86.1mAh/g
2C(~2.8A) 41.7mAh/g 50.0mAh/g
3C(~4.2A) 31.0mAh/g 40.6mAh/g
表9混合不同含量PbWO3后铅酸负极极板初始放电容量
样品 铅酸正极 混合1%的PbWO3 混合3%的PbWO3
初始放电容量(mAh/g) 45.7 52.3 67.7
负极活性物质利用率(%) 17.6 20.2 26.1
图11所示为混合不同含量PbWO3后铅酸负极极板的化成曲线对比,PbWO3粉末的制备参见实施例1,铅粉和钨氧化物的摩尔比为1:1。PbWO3粉末以1%和3%的重量百分比,按照实施例5的方式制备铅酸电池负极极板,其他所需的对比样铅酸正负极均于商业购买获得。所测试极板按照2正1负组装,AGM隔膜厚度为0.7mm(100kPa),电解液为密度1.05s.g.硫酸80ml,整个化成程序参见表7,化成后的极板在电解液为密度1.28s.g.的硫酸中进行测试。实验结果表明PbWO3添加剂的引入极大地降低了传统铅酸电池的负极电极电势,其放电电压略高于铅酸电池这说明有效提高了负极极板的化成转化效率。
图12所示为混合不同含量PbWO3后铅酸负极极板在1C倍率下初始放电容量,具体数据可见表9。且,表9中活性物质利用率的计算公式如下:活性物质利用率(%)=极板真实放电克容量*100/Pb的理论克容量,其中Pb的理论克容量=259mAh/g。PbWO3粉末的制备参见实施例1,铅粉和钨氧化物的摩尔比为1:1。PbWO3粉末以1%和3%的重量百分比,按照实施例5的方式制备铅酸电池负极极板,其他所需的对比样铅酸正负极均于商业购买获得。所测试极板按照2正1负组装,AGM隔膜厚度为0.7mm(100kPa),电解液为密度1.05s.g.硫酸80ml,整个化成程序参见表7,化成后的极板在电解液为密度1.28s.g.的硫酸中进行测试。初始放电容量在化成后进行,放电电流为1.6A,实验结果表明PbWO3添加剂的引入极大地提高了传统铅酸电池的负极的容量(~1.5倍),其放电电压电压降也低于铅酸电池体现了高导电性。
图13所示为混合PbWO3前后铅酸负极在不同放电电流下的倍率性能,PbWO3粉末的制备参见实施例1,铅粉和钨氧化物的摩尔比为1:1。PbWO3粉末以1%和3%的重量百分比,按照实施例5的方式制备铅酸电池负极极板, 其他所需的对比样铅酸正负极均于商业购买获得。所测试极板按照2正1负组装,AGM隔膜厚度为0.7mm(100kPa),电解液为密度1.05s.g.硫酸80ml,整个化成程序参见表7,化成后的极板在电解液为密度1.28s.g.的硫酸中进行测试。整个测试程序按照400mA充电恒压限流,每次充满后以800、1600和3200mA电流放电,电流选择实验结果表明PbWO3添加剂的高导电性提高了传统铅酸电池大电流放电能力,有效抑制了负极硫酸盐化。
图14所示为混合3wt.%的PbWO3前后铅酸负极电压和电流随时间变化曲线,PbWO3粉末的制备参见实施例1,铅粉和钨氧化物的摩尔比为1:1。PbWO3粉末以3%的重量百分比,按照实施例5的方式制备铅酸电池负极极板,其他所需的对比样铅酸正负极均于商业购买获得。所测试极板按照2正1负组装,AGM隔膜厚度为0.7mm(100kPa),电解液为密度1.05s.g.硫酸80ml,整个化成程序参见表7,化成后的极板在电解液为密度1.28s.g.的硫酸中进行测试。图14a)为整个测试的程序,经过1C倍率(~1.6A)放电至1.85V后,再以0.25C(400mA)充电至2.35V限流200mA,最后以2C倍率(~3.2A)放电;图14b)和c)所示混合3wt.%的PbWO3粉末前后铅酸负极电压和电流随时间变化曲线,图14d)又单独比较了混合3wt.%的PbWO3粉末前后铅酸负极再充电电流随时间变化的曲线,可见大电流放电后,铅酸电极活性物质表面覆盖了绝缘致密的硫酸铅,导致内阻增加充电难度高,而添加3wt.%的PbWO3后的铅酸负极由于高导电性,即使大电流放电也会形成晶粒小、多孔的硫酸铅便于电解液扩散至极板内部,充电接受能力增强,有效提高了放电倍率性能。
图15所示为混合15wt.%的PbWO3铅酸负极循环寿命与充放电电流和库伦效率曲线,PbWO3粉末的制备参见实施例1,铅粉和钨氧化物的摩尔比为1:1。PbWO3粉末以15%的重量百分比,按照实施例5的方式制备铅酸电 池负极极板,其他所需的对比样铅酸正负极均于商业购买获得。所测试极板按照2正1负组装,AGM隔膜厚度为0.7mm(100kPa),电解液为密度1.05s.g.硫酸80ml,整个化成程序参见表7,化成后的极板在电解液为密度1.28s.g.的硫酸中进行测试。整个测试程序按照350mA充电恒压限流,700mA电流放电,整个电极在35圈以内容量保持率高达97%,库伦效率接近100%,充分体现了PbWO3作为铅酸电池的负极添加剂可以提高铅酸电池负极的结构稳定性,提升循环寿命。
以上对本发明的具体实施例进行了详细描述,但其只是作为范例,本发明并不限制于以上描述的具体实施例。对于本领域技术人员而言,任何对本发明进行的等同修改和替代也都在本发明的范畴之中。因此,在不脱离本发明的精神和范围下所作的均等变换和修改,都应涵盖在本发明的范围内。

Claims (12)

  1. 一种用于含有酸性电解液的电化学储能装置的极板,所述极板中包括以下氧化物中的一种或多种:
    掺杂有A元素的氧化钨(AxWO3),以及掺杂有A元素的氧化钼(AxMoO3),其中
    掺杂元素A可以是如下任意一种或多种:
    锂,钠,钾,铍,镁,钙,钪,钛,钒,铬,锰,铁,钴,镍,铜,锌,镓,锗,砷,铷,铯,钇,锆,锶,铌,钼,锝,钌,铑,钯,银,镉,铟,锡,锑,碲,钡,铪,钽,铼,锇,铱,铂,金,汞,砣,铅,铋,其中
    x值的范围是0.15‐1,优选范围为0.5‐1。
  2. 如权利要求1所述的极板,其中,所述氧化物为粉末状,所述粉末的粒径尺寸为50μm以下,更优选择的粒径尺寸为20μm以下,最优选择粒径尺寸10μm以下。
  3. 如权利要求1所述的极板,其中,所述氧化物在极板中的含量为0‐20wt%。
  4. 如权利要求1所述的极板,其中,当所述极板为正极板时,所述正极板还包括二氧化铅,当所述极板是负极板时,所述负极板还包括铅。
  5. 如权利要求4所述的极板,其中,所述氧化物与所述铅或氧化铅共同形成一复合物后以制成膏剂型电极,或所述氧化物与所述铅或氧化铅分别添加入膏剂以制成膏剂型电极。
  6. 一种含有酸性电解液的电化学储能装置电池,其正电极和/或负电极选自以上任一权利要求所述的极板。
  7. 如权利要求6所述的电化学储能装置,其中,所述酸性电解液为硫酸,硝酸,盐酸,磷酸,醋酸,草酸溶液。
  8. 如权利要求6所述的电化学储能装置,其中,所述酸性电解液中含有掺杂有A元素的氧化钨(AxWO3),和/或掺杂有A元素的氧化钼(AxMoO3),其中,掺杂元素A可以是如下任意一种或多种:锂,钠,钾,铍,镁,钙,钪,钛,钒,铬,锰,铁,钴,镍,铜,锌,镓,锗,砷,铷,铯,钇,锆,锶,铌,钼,锝,钌,铑,钯,银,镉,铟,锡,锑,碲,钡,铪,钽,铼,锇,铱,铂,金,汞,砣,铅,铋,其中
    x值的范围是0.15‐1,优选范围为0.5‐1。
  9. 一种适用于制备电化学储能装置极板的膏剂,所述膏剂包括以下氧化物中的一种或多种:
    掺杂有A元素的氧化钨(AxWO3),以及掺杂有A元素的氧化钼(AxMoO3),其中
    掺杂元素A可以是如下任意一种或多种:
    锂,钠,钾,铍,镁,钙,钪,钛,钒,铬,锰,铁,钴,镍,铜,锌,镓,锗,砷,铷,铯,钇,锆,锶,铌,钼,锝,钌,铑,钯,银,镉,铟,锡,锑,碲,钡,铪,钽,铼,锇,铱,铂,金,汞,砣,铅,铋,其中
    x值的范围是0.15‐1,优选范围为0.5‐1。
  10. 如权利要求9所述的膏剂,其中所述氧化物在膏剂中的组成比例范围是0‐20wt%。
  11. 如权利要求9所述的膏剂,其中所述氧化物为粉末状,所述粉末的粒径尺寸为50μm以下,更优选择的粒径尺寸为20μm以下,最优选择粒径尺寸10μm以下。
  12. 一种氧化物在降低电化学储能装置极板内阻中的应用,所述氧化物选自以下氧化物中的一种或多种:
    掺杂有A元素的氧化钨(AxWO3),以及掺杂有A元素的氧化钼(AxMoO3),其中
    掺杂元素A可以是如下任意一种或多种:
    锂,钠,钾,铍,镁,钙,钪,钛,钒,铬,锰,铁,钴,镍,铜,锌,镓,锗,砷,铷,铯,钇,锆,锶,铌,钼,锝,钌,铑,钯,银,镉,铟,锡,锑,碲,钡,铪,钽,铼,锇,铱,铂,金,汞,砣,铅,铋,其中
    x值的范围是0.15‐1,优选范围为0.5‐1。
PCT/CN2015/082830 2015-06-30 2015-06-30 掺杂的导电氧化物以及基于此材料的改进电化学储能装置极板 WO2017000219A1 (zh)

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