WO2016188369A1 - 单组分高防腐速干环氧涂料组合物 - Google Patents
单组分高防腐速干环氧涂料组合物 Download PDFInfo
- Publication number
- WO2016188369A1 WO2016188369A1 PCT/CN2016/082752 CN2016082752W WO2016188369A1 WO 2016188369 A1 WO2016188369 A1 WO 2016188369A1 CN 2016082752 W CN2016082752 W CN 2016082752W WO 2016188369 A1 WO2016188369 A1 WO 2016188369A1
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- WO
- WIPO (PCT)
- Prior art keywords
- coating composition
- epoxy resin
- topcoat
- steel
- weight
- Prior art date
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Classifications
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D163/00—Coating compositions based on epoxy resins; Coating compositions based on derivatives of epoxy resins
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D7/00—Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
- C09D7/20—Diluents or solvents
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D7/00—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials
- B05D7/14—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials to metal, e.g. car bodies
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D5/00—Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
- C09D5/08—Anti-corrosive paints
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D7/00—Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D7/00—Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
- C09D7/40—Additives
- C09D7/60—Additives non-macromolecular
- C09D7/61—Additives non-macromolecular inorganic
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D2202/00—Metallic substrate
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D7/00—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials
- B05D7/50—Multilayers
- B05D7/52—Two layers
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/04—Oxygen-containing compounds
- C08K5/07—Aldehydes; Ketones
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/04—Oxygen-containing compounds
- C08K5/10—Esters; Ether-esters
- C08K5/101—Esters; Ether-esters of monocarboxylic acids
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2205/00—Polymer mixtures characterised by other features
- C08L2205/02—Polymer mixtures characterised by other features containing two or more polymers of the same C08L -group
- C08L2205/025—Polymer mixtures characterised by other features containing two or more polymers of the same C08L -group containing two or more polymers of the same hierarchy C08L, and differing only in parameters such as density, comonomer content, molecular weight, structure
Definitions
- the present invention relates to a one-component, high corrosion-resistant, quick-drying epoxy coating composition and a substrate coated therewith.
- Epoxy coatings are widely used in metal surface primer applications including automotive parts, agricultural machinery, and construction machinery.
- these epoxy coatings are two-component systems consisting of a resin component and a curing agent component, which are typically combined prior to application.
- the two components In order to provide optimum film properties, the two components must be mixed in the proper blend ratio just prior to application. If an inappropriate blending ratio is used, the resulting coating film may exhibit premature rust, air bubbles, or other types of coating failure. This failure typically results in costly removal of the unacceptable coating and application of a new coating.
- this two-component coating process is complicated, requires a high curing temperature, and has a long curing time, so it is not suitable for cases where baking conditions are not required and the cycle is tight.
- one-component epoxy resin coating compositions that are capable of drying quickly and that are comparable in performance to two-component epoxy systems.
- the one-component epoxy system does not need to be combined with a curing agent, and has "fast drying and fast hardening" at room temperature, and strong adhesion to various substrates. It has the characteristics of anti-corrosion and so on, so it is quick and convenient to use and improves the overall construction efficiency.
- the present invention provides a one-component anticorrosive epoxy resin coating composition
- a one-component anticorrosive epoxy resin coating composition comprising an epoxy resin (a) and a solvent comprising a mixture of cyclohexanone, methyl ethyl ketone and butyl acetate.
- the present invention provides a coated substrate comprising a metal substrate, the epoxy resin coating composition as a primer coated on at least a portion of the metal substrate And a topcoat applied to at least a portion of the primer.
- single component and like terms (such as 1K) as used herein refers to a coating composition provided in the form of a single component system in which all components are combined and stored in a single container.
- the term "quick drying or rapid drying” as used herein means that the one-part epoxy coating composition of the present invention can be applied to a substrate at room temperature (for example, 20-27 ° C, such as about 25 ° C) at 20-30. Dry in minutes.
- the coating composition of the present invention can be cured at a low temperature.
- low temperature or like terms as used herein means that the composition of the invention can be applied at about -10 to 140 ° C, for example 5 to 80 ° C, and in some cases 10 to 60 ° C, in other cases. Curing is achieved at a temperature of 15-40 °C.
- suitable epoxy resins (a) include one-component bisphenol A modified epoxy resins.
- the epoxy resin (a) suitable for use in the present invention comprises a one component bisphenol A modified epoxy resin having a weight average molecular weight in the range of from about 28,000 to 32,000.
- Epoxy resins (a) suitable for use in the present invention are commercially available and include, but are not limited to, one-component bisphenol A modified epoxy resin available from Arakawa Chemical under the trade designation KA1435R.
- the epoxy resin (a) may be present in the coating composition of the present invention in an amount of from about 35 to 60% by weight based on the total weight of the coating composition.
- the coating composition of the present invention further comprises another epoxy resin (b) different from the aforementioned epoxy resin (a).
- Examples of the epoxy resin (b) suitable for use in the present invention include bisphenol A epoxy resins having an epoxy value of about 290 to 320.
- a bisphenol A epoxy resin suitable for use as the epoxy resin (b) of the present invention is available, for example, from the South Asian Resin Company under the product names NPSN-134X80, NPSN-901X75, from DOW under the product name LP301, and under the product name RESIN YPE -011B75, YPE-011X75 was obtained from Yuanbang resin.
- the epoxy resin (b) may be present in the coating composition of the present invention in an amount of from about 2 to 10% by weight based on the total weight of the coating composition.
- the coating composition of the present invention may further comprise a pigment.
- Pigments suitable for use in the present invention are those typically included in corrosion resistant coatings.
- Various anticorrosive pigments can be used, examples of which include, but are not limited to, zinc powder (Zn), zinc phosphate, aluminum powder (Al), or zinc oxide (ZnO).
- the pigment may be present in an amount up to about 10% by weight, based on the total weight of the coating composition.
- the coating compositions of the present invention also comprise suitable fillers.
- Fillers suitable for use in the present invention include, but are not limited to, talc, barium sulfate, calcium carbonate, mica, feldspar, and the like.
- the filler may be present in an amount up to about 40% by weight, based on the total weight of the coating composition.
- Solvents suitable for use in the present invention include, but are not limited to, aromatic hydrocarbons, esters, ketones, alcohols, glycols, glycol ethers, and chlorinated solvents.
- Suitable ketones include methyl ethyl ketone (MEK), methyl amyl ketone, diethyl ketone, acetone, methyl isopropyl ketone, propylene glycol monomethyl ether acetate, and cyclohexanone
- suitable ethers include tetrahydrofuran 1,2-Dimethoxyethane and 1,2-diethoxyethane
- suitable esters include ethyl acetate and butyl acetate
- suitable alcohols include isobutanol, n-butanol, 2-propane Alcohols, n-propanol and pentanol
- suitable aromatic hydrocarbons include benzene, toluene and xylene
- suitable terpene oils include turpentine
- solvents suitable for use in the coating compositions of the present invention include combinations of one or more of the foregoing solvents.
- the solvent comprises a mixture of cyclohexanone, methyl ethyl ketone and butyl acetate.
- the solvent comprises a mixture of cyclohexanone, methyl ethyl ketone and butyl acetate in a weight ratio of 2-3:3-5:4-6.
- the solvent is capable of sufficiently dissolving the epoxy resin in the coating composition of the present invention.
- the solvent or solvent combination may be present in the coating composition of the present invention in an amount of from about 20% to about 50% by weight based on the total weight of the coating composition.
- the 1K epoxy coating composition of the invention is easy to handle, can be dried quickly and hard at room temperature, and is very suitable for a product line that does not have baking conditions and has a tight cycle. At the same time, the 1K epoxy coating composition of the present invention has strong adhesion to various substrates and excellent corrosion resistance, and has obvious advantages over the existing 2K epoxy system.
- the present invention also provides a coated substrate wherein the epoxy resin coating composition is applied as a primer layer to at least a portion of a substrate, preferably a metal substrate.
- the coated substrate preferably further comprises at least one topcoat adhered to the primer layer.
- Suitable metal substrates include, but are not limited to, cold rolled steel, polished steel, black steel, iron phosphate A substrate formed of steel, zinc phosphate treated steel, hot-dip galvanized steel, zinc-aluminum-magnesium alloy, electrogalvanized steel sheet, tin plated steel, stainless steel, brass, or the like.
- the above epoxy resin coating composition as a primer can be applied to the substrate to be treated by a conventional coating technique such as brushing, spraying, dip coating or the like.
- the thickness of the coating film formed by applying the primer composition will vary depending on the intended application, but is usually in the range of 15 to 40 ⁇ m, preferably 20 to 25 ⁇ m in terms of dry film thickness.
- the drying of the primer is usually carried out at normal temperature (20-27 ° C) and the drying time is 20-30 minutes.
- the at least one layer coating applied over the primer layer can be a conventional topcoat coating known in the art, examples of which include, but are not limited to, alkyd topcoats, polyurethane topcoats, alkyd amino faces Coating, acrylic amino coating, etc.
- the dry film thickness of the top coat is usually in the range of 18-30 ⁇ m, preferably 20-25 ⁇ m.
- the drying of the top coat is usually carried out at normal temperature (20-27 ° C) and the drying time is 20-30 minutes.
- a 1K epoxy primer was prepared as follows: Under low-speed agitation, materials No. 1-7 were put into a stirred tank in sequence, stirred at a high speed for 20-30 minutes, and finely ground to 25 ⁇ m or less. The material was filtered and used. Unless otherwise stated, the weight percentages and parts referred to in the examples are by weight.
- the 1K epoxy primer of the present invention is superior to the commercially available 2K epoxy primer in surface dryness, dry touch, semi-hard dry, and impact performance, and is equivalent in other properties.
- the various substrates shown in Table 3 were first surface treated by solvent degreasing. Will be the invention
- the epoxy primer is air sprayed onto each substrate.
- the air sprayed topcoat polyurethane, available from PPG's SPU74822T-Y.
- the resulting coating was then dried at 20-25 ° C for 7 days.
- the primer has a thickness of about 20 to 25 ⁇ m and the top coat has a thickness of about 20 to 25 ⁇ m (measured by an electromagnetic film thickness meter).
- the epoxy primer of the invention does not need to be combined with a curing agent, and has the characteristics of "fast drying and fast hardening" at room temperature, strong adhesion to various substrates, strong corrosion resistance, flexibility, and the like. And hardness, impact performance and commercial products.
- the sample used in this test was a 0.8 t ⁇ 70 ⁇ 150 mm stainless steel plate / aluminum alloy plate / cold rolled plate.
- the sample was first surface treated by solvent degreasing.
- the epoxy primer of the present invention was air sprayed onto the sample plate. After the primer is sprayed for 5-10 minutes, the air is sprayed with the various topcoats shown in the table below.
- the primer-alkyd topcoat and the primer-polyurethane topcoat were then dried at 20-25 ° C for 7 days, the primer-amino topcoat was dried at 130 ° C for 15 minutes, and the primer-acrylic topcoat was applied.
- the layer was dried at 160 ° C for 20 minutes. In the resulting coating, the primer thickness was about 20-25 ⁇ m and the thickness of each topcoat layer was about 20-25 ⁇ m (measured by an electromagnetic film thickness meter).
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- Chemical & Material Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Wood Science & Technology (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Inorganic Chemistry (AREA)
- Paints Or Removers (AREA)
- Laminated Bodies (AREA)
- Application Of Or Painting With Fluid Materials (AREA)
Abstract
Description
Claims (10)
- 涂料组合物,其包含环氧树脂(a)和包含环己酮、丁酮和乙酸丁酯的混合物的溶剂。
- 如权利要求1所述的涂料组合物,包含基于所述涂料组合物的重量计约35-60wt%的所述环氧树脂(a)。
- 如权利要求1所述的涂料组合物,其中所述环氧树脂(a)包括重均分子量在约28000-32000范围内的单组分双酚A改性环氧树脂。
- 如权利要求1所述的涂料组合物,其不含固化剂。
- 如权利要求1所述的涂料组合物,其中所述溶剂包含重量比为2-3:3-5:4-6的环己酮、丁酮和乙酸丁酯的混合物。
- 如权利要求1所述的涂料组合物,其还包含环氧值为约290-320的双酚A环氧树脂(b)。
- 如权利要求6所述的涂料组合物,其中所述双酚A环氧树脂(b)基于涂料组合物的总重量以约2-10wt%的量存在于所述涂料组合物中。
- 一种经涂覆基材,其包括:(i)金属基材;(ii)涂覆在所述金属基材的至少一部分上的作为底漆的权利要求1-7任一项所述的涂料组合物;以及(iii)涂覆在所述底漆的至少一部分上的面涂层。
- 如权利要求8所述的经涂覆基材,其中所述金属基材包括由冷轧钢、打磨钢、黑皮钢、磷酸铁处理钢、磷酸锌处理钢、热镀锌钢、锌-铝-镁合金、 电镀锌钢板、镀锡钢板、不锈钢、黄铜形成的基材。
- 如权利要求8所述的基材,其中所述面涂层包括醇酸面涂层、聚氨酯面涂层、醇酸氨基面涂层和丙烯酸氨基面涂层。
Priority Applications (8)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
MX2017014514A MX2017014514A (es) | 2015-05-22 | 2016-05-20 | Composiciones de recubrimiento epoxi de secado rapido, altamente anticorrosivas de un componente. |
NZ738112A NZ738112A (en) | 2015-05-22 | 2016-05-20 | Single-component high-anticorrosion quick-drying epoxy coating composition |
CA2985675A CA2985675A1 (en) | 2015-05-22 | 2016-05-20 | One-component high anti-corrosive fast-dry epoxy coating compositions |
US15/575,733 US20180291230A1 (en) | 2015-05-22 | 2016-05-20 | Single-Component High-Anticorrosion Quick-Drying Epoxy Coating Composition |
BR112017024990-1A BR112017024990A2 (zh) | 2015-05-22 | 2016-05-20 | One component high anticorrosive quick drying epoxy coating composition |
EP16799257.7A EP3299428A4 (en) | 2015-05-22 | 2016-05-20 | Single-component high-anticorrosion quick-drying epoxy coating composition |
AU2016269294A AU2016269294B2 (en) | 2015-05-22 | 2016-05-20 | Single-component high-anticorrosion quick-drying epoxy coating composition |
KR1020177033549A KR102115648B1 (ko) | 2015-05-22 | 2016-05-20 | 단일-성분의 높은 항-부식성 속건성 에폭시 코팅 조성물 |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
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CN201510264194.0 | 2015-05-22 | ||
CN201510264194.0A CN104830203B (zh) | 2015-05-22 | 2015-05-22 | 单组分高防腐速干环氧涂料组合物 |
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WO2016188369A1 true WO2016188369A1 (zh) | 2016-12-01 |
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PCT/CN2016/082752 WO2016188369A1 (zh) | 2015-05-22 | 2016-05-20 | 单组分高防腐速干环氧涂料组合物 |
Country Status (10)
Country | Link |
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US (1) | US20180291230A1 (zh) |
EP (1) | EP3299428A4 (zh) |
KR (1) | KR102115648B1 (zh) |
CN (1) | CN104830203B (zh) |
AU (1) | AU2016269294B2 (zh) |
BR (1) | BR112017024990A2 (zh) |
CA (1) | CA2985675A1 (zh) |
MX (1) | MX2017014514A (zh) |
NZ (1) | NZ738112A (zh) |
WO (1) | WO2016188369A1 (zh) |
Families Citing this family (2)
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CN104830203B (zh) * | 2015-05-22 | 2017-07-14 | Ppg涂料(天津)有限公司 | 单组分高防腐速干环氧涂料组合物 |
CN107869450A (zh) * | 2016-09-26 | 2018-04-03 | 上海海立电器有限公司 | 压缩机及其加工方法 |
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- 2016-05-20 US US15/575,733 patent/US20180291230A1/en not_active Abandoned
- 2016-05-20 NZ NZ738112A patent/NZ738112A/en not_active IP Right Cessation
- 2016-05-20 KR KR1020177033549A patent/KR102115648B1/ko active IP Right Grant
- 2016-05-20 WO PCT/CN2016/082752 patent/WO2016188369A1/zh active Application Filing
- 2016-05-20 CA CA2985675A patent/CA2985675A1/en not_active Abandoned
- 2016-05-20 BR BR112017024990-1A patent/BR112017024990A2/zh not_active Application Discontinuation
- 2016-05-20 EP EP16799257.7A patent/EP3299428A4/en not_active Withdrawn
- 2016-05-20 MX MX2017014514A patent/MX2017014514A/es unknown
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Also Published As
Publication number | Publication date |
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MX2017014514A (es) | 2018-04-10 |
EP3299428A1 (en) | 2018-03-28 |
KR20170139115A (ko) | 2017-12-18 |
US20180291230A1 (en) | 2018-10-11 |
BR112017024990A2 (zh) | 2018-08-07 |
AU2016269294B2 (en) | 2019-02-14 |
CN104830203B (zh) | 2017-07-14 |
NZ738112A (en) | 2019-02-22 |
EP3299428A4 (en) | 2018-12-05 |
AU2016269294A1 (en) | 2018-01-04 |
CA2985675A1 (en) | 2016-12-01 |
KR102115648B1 (ko) | 2020-05-26 |
CN104830203A (zh) | 2015-08-12 |
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