WO2016143795A1 - 樹脂成形体、樹脂フィルム、及び射出成形品 - Google Patents
樹脂成形体、樹脂フィルム、及び射出成形品 Download PDFInfo
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- WO2016143795A1 WO2016143795A1 PCT/JP2016/057206 JP2016057206W WO2016143795A1 WO 2016143795 A1 WO2016143795 A1 WO 2016143795A1 JP 2016057206 W JP2016057206 W JP 2016057206W WO 2016143795 A1 WO2016143795 A1 WO 2016143795A1
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- C08G61/00—Macromolecular compounds obtained by reactions forming a carbon-to-carbon link in the main chain of the macromolecule
- C08G61/02—Macromolecular compounds containing only carbon atoms in the main chain of the macromolecule, e.g. polyxylylenes
- C08G61/04—Macromolecular compounds containing only carbon atoms in the main chain of the macromolecule, e.g. polyxylylenes only aliphatic carbon atoms
- C08G61/06—Macromolecular compounds containing only carbon atoms in the main chain of the macromolecule, e.g. polyxylylenes only aliphatic carbon atoms prepared by ring-opening of carbocyclic compounds
- C08G61/08—Macromolecular compounds containing only carbon atoms in the main chain of the macromolecule, e.g. polyxylylenes only aliphatic carbon atoms prepared by ring-opening of carbocyclic compounds of carbocyclic compounds containing one or more carbon-to-carbon double bonds in the ring
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- C08L45/00—Compositions of homopolymers or copolymers of compounds having no unsaturated aliphatic radicals in side chain, and having one or more carbon-to-carbon double bonds in a carbocyclic or in a heterocyclic ring system; Compositions of derivatives of such polymers
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- C08G2261/00—Macromolecular compounds obtained by reactions forming a carbon-to-carbon link in the main chain of the macromolecule
- C08G2261/10—Definition of the polymer structure
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- C08G2261/30—Monomer units or repeat units incorporating structural elements in the main chain
- C08G2261/33—Monomer units or repeat units incorporating structural elements in the main chain incorporating non-aromatic structural elements in the main chain
- C08G2261/332—Monomer units or repeat units incorporating structural elements in the main chain incorporating non-aromatic structural elements in the main chain containing only carbon atoms
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- C08G2261/00—Macromolecular compounds obtained by reactions forming a carbon-to-carbon link in the main chain of the macromolecule
- C08G2261/40—Polymerisation processes
- C08G2261/41—Organometallic coupling reactions
- C08G2261/418—Ring opening metathesis polymerisation [ROMP]
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- C08G2261/00—Macromolecular compounds obtained by reactions forming a carbon-to-carbon link in the main chain of the macromolecule
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- C08J2345/00—Characterised by the use of homopolymers or copolymers of compounds having no unsaturated aliphatic radicals in side chain, and having one or more carbon-to-carbon double bonds in a carbocyclic or in a heterocyclic ring system; Derivatives of such polymers
Definitions
- the present invention relates to a resin molded product containing a syndiotactic crystalline dicyclopentadiene ring-opening polymer hydride.
- a ring-opening polymer hydride of norbornene-based monomers such as dicyclopentadiene is a kind of so-called cycloolefin polymer, and is excellent in transparency, low birefringence, molding processability, etc. It is used as a material applicable to various uses.
- the ring-opening polymer hydride of dicyclopentadiene is generally obtained as an amorphous polymer having an atactic structure.
- an amorphous dicyclopentadiene ring-opening polymer hydride having an atactic structure may have insufficient heat resistance, mechanical strength, solvent resistance, and the like depending on its use. Therefore, as a method for improving these performances, by producing a ring-opening polymer hydride of dicyclopentadiene having stereoregularity in the main chain, a ring-opening polymer hydride of dicyclopentadiene having crystallinity is obtained. Proposed.
- Patent Document 1 discloses ring opening of dicyclopentadiene using a polymerization catalyst mainly composed of a periodic table Group 6 transition metal compound having a specific substituent, such as a tungsten phenylimide tetrachloride diethyl ether complex.
- a dicyclopentadiene ring-opening polymer having a cis-syndioregularity that is soluble in a hydrocarbon solvent such as cyclohexane at room temperature is obtained. Further, a carbon-carbon double bond in the ring-opening polymer is obtained.
- Patent Document 2 uses a polymerization catalyst such as a tungsten phenylimide bisbiphenolate complex, which mainly contains a transition metal compound of Groups 4 to 6 of the periodic table having a specific aromatic dioxy group as a ligand.
- the isotactic crystalline dicyclopentadiene ring-opened polymer hydride specifically described in Patent Document 2 has an isotacticity of 100% within the measurement accuracy range of the analyzer, and its melting point is It is around 295 ° C. and has a very high melting point.
- a dicyclopentadiene ring-opened polymer having a cis-isotactic structure is insoluble in a hydrocarbon solvent such as cyclohexane at room temperature, so that it is difficult to produce on an industrial production scale.
- a crystalline dicyclopentadiene ring-opening polymer hydride that is superior in heat resistance and the like is expected as a raw material resin for various resin molded products, but the crystalline dicyclopentadiene ring-opening polymer having such characteristics is expected.
- the combined hydride is not industrially easy to handle and the actual situation is that the characteristics of the crystalline dicyclopentadiene ring-opened polymer hydride have not been fully utilized.
- an object of the present invention is to provide a resin molded product in which the characteristics of the crystalline dicyclopentadiene ring-opened polymer hydride are sufficiently reflected.
- a syndiotactic crystalline dicyclopentadiene ring-opening polymer hydride having a high melting start temperature and high stereoregularity has a high heat resistance. It was found to be excellent in properties. Furthermore, for example, it discovered that the resin molding which the characteristic was fully exhibited can be obtained by shape
- the following resin molded article, resin film and injection molded article are provided.
- a resin molded product a resin film and an injection molded product in which the characteristics of the crystalline dicyclopentadiene ring-opened polymer hydride are sufficiently reflected.
- the resin molded body of the present invention has a syndiotactic crystalline dicyclopentadiene ring-opening polymer hydride having a melting start temperature of 260 ° C. or higher, a melting point of less than 280 ° C., and a syndiotacticity higher than 90%.
- a syndiotactic crystalline dicyclopentadiene ring-opening polymer hydride having a melting start temperature of 260 ° C. or higher, a melting point of less than 280 ° C., and a syndiotacticity higher than 90%.
- ⁇ dicyclopentadiene ring-opening polymer hydride
- the dicyclopentadiene ring-opening polymer hydride ( ⁇ ) contains a repeating unit of hydrogenated poly (endo-dicyclopentadiene) represented by the following formula (1).
- the melting start temperature of the dicyclopentadiene ring-opening polymer hydride ( ⁇ ) is 260 ° C. or higher, and preferably 265 ° C. or higher.
- the upper limit of the melting start temperature is not particularly limited, but is not higher than the melting point. Since the dicyclopentadiene ring-opened polymer hydride ( ⁇ ) has a very high melting start temperature, the resin molded product of the present invention is excellent in heat resistance.
- the melting start temperature is a melting start temperature measured after the dicyclopentadiene ring-opening polymer hydride ( ⁇ ) is sufficiently melted and then crystallized sufficiently (hereinafter referred to as melting start after melting). Sometimes called temperature.) For example, this melting start temperature can be measured according to the method for measuring the melting start temperature after melting in the examples described later.
- the melting point of the dicyclopentadiene ring-opened polymer hydride ( ⁇ ) is less than 280 ° C., preferably 270 ° C. or more and less than 280 ° C.
- fusing point is not specifically limited, It is about 260 degreeC and is more than melting start temperature. Since the crystalline dicyclopentadiene ring-opened polymer hydride of the present invention has a moderately high melting point, it has excellent heat resistance and can suppress oxidative deterioration during molding.
- the melting point in the present invention is a melting point measured after the dicyclopentadiene ring-opening polymer hydride ( ⁇ ) is sufficiently melted and then sufficiently crystallized. This melting point can be measured, for example, according to the method described in Examples described later.
- the dicyclopentadiene ring-opened polymer hydride ( ⁇ ) has stereoregularity (tacticity) because the carbon represented by (1,4) in the above formula (1) is an asymmetric carbon (indicated by *). City) exists.
- Dicyclopentadiene ring-opening polymer hydride ( ⁇ ) has syndiotactic stereoregularity, and syndiotacticity, ie, meso diad and racemo diad in the configuration ( The ratio of racemo diads in the total of racemo diads (hereinafter sometimes simply referred to as the ratio of racemo diads) is higher than 90%.
- the ratio of racemo diads is preferably higher than 91%, more preferably higher than 92%.
- the ratio of racemo diads is 90% or less, the crystallinity of the syndiotactic crystalline dicyclopentadiene ring-opening polymer hydride is greatly lowered, and the heat resistance of the resin molded product is lowered.
- the syndiotacticity can be determined by the formula I: [(Rasemo Duplicate) / (Meso Duplicate + Racemo Duplicate) ⁇ 100 (%)].
- the ratio of racemo diads can be calculated by analyzing the 13 C-NMR spectrum of the dicyclopentadiene ring-opened polymer hydride ( ⁇ ). Specifically, it can be determined by quantifying the spectrum of the carbon atom represented by (5, 9) in the formula (1) of the dicyclopentadiene ring-opened polymer hydride ( ⁇ ). That is, about (5,9) carbon atoms of the repeating unit represented by the formula (1), 200 ° C.
- the dicyclopentadiene ring-opened polymer hydride ( ⁇ ) has a repeating unit derived from dicyclopentadiene represented by the following formula (2).
- the dicyclopentadiene ring-opening polymer hydride ( ⁇ ) makes the resin molded article particularly good in heat resistance, and the crystallization speed of the molten resin when the resin molded article is produced using the melt molding method. From the viewpoint of increasing the speed, those containing many repeating units derived from dicyclopentadiene are preferred.
- the proportion of the repeating units derived from dicyclopentadiene in the total repeating units in the dicyclopentadiene ring-opening polymer hydride ( ⁇ ) is not particularly limited, but is preferably 90% by weight or more, and more preferably 95% by weight or more. More preferably, it is particularly preferably 97% by weight or more, and most preferably consists of a repeating unit derived from dicyclopentadiene.
- Dicyclopentadiene ring-opening polymer hydride ( ⁇ ) is a monomer mixture containing dicyclopentadiene or dicyclopentadiene and another cyclic olefin monomer in the presence of a specific ring-opening polymerization catalyst, as described later. (Hereinafter, these may be collectively referred to as “dicyclopentadiene, etc.”) ring-opening polymerization to obtain a dicyclopentadiene ring-opening polymer, and then obtained by hydrogenation of this. be able to.
- dicyclopentadiene there are stereoisomers of endo and exo, both of which can be used as monomers, and either isomer may be used alone, or endo and It is also possible to use an isomer mixture in which an exo isomer is present in an arbitrary ratio. From the viewpoint of increasing the crystallinity of the dicyclopentadiene ring-opened polymer hydride ( ⁇ ) and making its heat resistance particularly favorable, it is preferable to increase the ratio of one stereoisomer.
- the dicyclopentadiene used preferably has an endo or exo ratio of 90% or more, more preferably 95% or more, and particularly preferably 99% or more.
- the stereoisomer which makes a ratio high is an end body from a viewpoint of synthetic
- dicyclopentadiene may be used in combination with another cyclic olefin monomer.
- the amount of the other cyclic olefin monomer used is usually less than 10% by weight, preferably less than 3% by weight, more preferably less than 1% by weight, based on the total amount of dicyclopentadiene and the other cyclic olefin monomer. Most preferably, it is 0% by weight.
- alkyl such as 8-methyltetracyclododecene, 8-ethyltetracyclododecene, 8-cyclohexyltetracyclododecene, 8-cyclopentyltetracyclododecene, etc.
- Tetracyclododecenes having a group as a substituent 8-methylidenetetracyclododecene, 8-ethylidenetetracyclododecene, 8-vinyltetracyclododecene, 8-propenyltetracyclododecene, 8-cyclohexenyltetracyclododecene, 8-cyclopentenyltetracyclododecene Tetracyclododecenes having a double bond outside the ring, such as Tetracyclododecenes having an aromatic ring such as 8-phenyltetracyclododecene; 8-methoxycarbonyltetracyclododecene, 8-methyl-8-methoxycarbonyltetracyclodecene, 8-hydroxymethyltetracyclododecene, 8-carboxytetracyclododec
- Hexacycloheptadecenes include unsubstituted or non-substituted hexacycloheptadecene, 12-methylhexacycloheptadecene, 12-ethylhexacycloheptadecene, 12-cyclohexylhexacycloheptadecene, 12-cyclopentylhexacycloheptadecene, etc.
- Hexacycloheptadecenes having an alkyl group as a substituent 12-methylidenehexacycloheptadecene, 12-ethylidenehexacycloheptadecene, 12-vinylhexacycloheptadecene, 12-propenylhexacycloheptadecene, 12-cyclohexenylhexacycloheptadecene, 12-cyclopentenylhexacycloheptadecene Hexacycloheptadecenes having a double bond outside the ring, etc .; Hexacycloheptadecenes having an aromatic group as a substituent, such as 12-phenylhexacycloheptadecene;
- the number average molecular weight (Mn) of the dicyclopentadiene ring-opening polymer hydride ( ⁇ ) is usually 500 to 1,000,000, preferably 1000 to 600,000, more preferably 2000 to 400,000. If Mn is too low, the mechanical strength of the resin molded product may be lowered, and if Mn is too high, molding tends to be difficult.
- the number average molecular weight of the dicyclopentadiene ring-opened polymer hydride ( ⁇ ) is substantially equal to the number average molecular weight of the dicyclopentadiene ring-opened polymer before the hydrogenation step.
- the glass transition point (Tg) of the dicyclopentadiene ring-opening polymer hydride ( ⁇ ) is preferably 80 ° C. or higher, more preferably 85 ° C. or higher. If the glass transition point is within such a range, the heat resistance is good, for example, the deflection temperature under load is high, which is preferable.
- the upper limit of the glass transition point is not particularly limited, but is approximately 120 ° C.
- the cyclopentadiene ring-opening polymer hydride ( ⁇ ) production intermediate dicyclopentadiene ring-opening polymer is a polymerization catalyst comprising dicyclopentadiene or the like and a tungsten compound represented by the following formula (3). Can be efficiently obtained by ring-opening polymerization using.
- W represents a tungsten atom.
- R 1 and R 2 are each independently a hydrogen atom, an optionally substituted alkyl group having 1 to 12 carbon atoms, an optionally substituted aryl group having 6 to 12 carbon atoms, And a group selected from a cycloalkyl group having 3 to 20 carbon atoms which may have a substituent.
- L 1 may have an optionally substituted alkyl group having 1 to 12 carbon atoms, an optionally substituted aryl group having 6 to 12 carbon atoms, and an optionally substituted group.
- a nitrogen atom which may have a substituent selected from a cycloalkyl group having 3 to 20 carbon atoms.
- L 2 represents a conjugated heterocyclic group having 5 to 15 ring members having at least one nitrogen atom, and the conjugated heterocyclic group may have a substituent.
- L 3 represents an alkoxy group represented by —O—R 3 , and R 3 represents an optionally substituted alkyl group having 1 to 12 carbon atoms and an optionally substituted carbon. Represents a group selected from aryl groups of 6 to 30.
- L 4 represents a neutral conjugated heterocyclic ligand having at least two nitrogen atoms and having 12 to 24 ring members, and the conjugated heterocyclic ligand may have a substituent.
- W is a tungsten atom.
- R 1 and R 2 may each independently have a hydrogen atom; a substituent such as a methyl group, an ethyl group, an n-propyl group, an isopropyl group, an n-butyl group, an isobutyl group, or a t-butyl group.
- examples of the substituent for the alkyl group having 1 to 12 carbon atoms, the cycloalkyl group having 3 to 20 carbon atoms, and the aryl group having 6 to 12 carbon atoms include alkyl groups having 1 to 12 carbon atoms such as a methyl group and an ethyl group.
- a halogen atom such as a fluorine atom, a chlorine atom or a bromine atom; an alkoxy group having 1 to 12 carbon atoms such as a methoxy group, an ethoxy group or an isopropoxy group; a haloalkyl group having 1 to 12 carbon atoms such as a trifluoromethyl group; A haloalkoxy group having 1 to 12 carbon atoms such as a fluoromethoxy group; having a substituent such as a phenyl group, a 4-methylphenyl group, a 2,4-dimethylphenyl group, a 2-chlorophenyl group and a 3-methoxyphenyl group; And an aryl group having 6 to 12 carbon atoms;
- L 1 may have an optionally substituted alkyl group having 1 to 12 carbon atoms, an optionally substituted aryl group having 6 to 12 carbon atoms, and an optionally substituted group.
- the alkyl group having 1 to 12 carbon atoms of the substituent (R 4 ) that the nitrogen atom of L 1 may have may be either linear or branched. Specific examples thereof include methyl group, ethyl group, propyl group, isopropyl group, butyl group, t-butyl group, pentyl group, hexyl group and the like.
- Examples of the aryl group having 6 to 12 carbon atoms of R 4 include a phenyl group, a 1-naphthyl group, and a 2-naphthyl group.
- Examples of the cycloalkyl group having 3 to 20 carbon atoms of R 4 include a cyclopropyl group, a cyclopentyl group, a cyclohexyl group, a cyclooctyl group, and an adamantyl group.
- R 4 may have in the alkyl group having 1 to 12 carbon atoms, the cycloalkyl group having 3 to 20 carbon atoms, and the aryl group having 6 to 12 carbon atoms.
- substituents that the alkyl group having 1 to 12 carbon atoms of R 4 may have include a halogen atom such as a fluorine atom, a chlorine atom and a bromine atom; a carbon atom having 1 to 1 carbon atoms such as a methoxy group, an ethoxy group and an isopropoxy group.
- aryl group having 6 to 12 carbon atoms which may have a substituent such as a dimethylphenyl group or a pentafluorophenyl group; an amino group; a mono-substituted amino group such as a methylamino group; a di-substitution such as a dimethylamino group Amino group; imino group and the like.
- R 4 a cycloalkyl group having 3 to 20 carbon atoms, examples of the substituent which may have an aryl group having 6 to 12 carbon atoms, a methyl group, an ethyl group, an alkyl group having 1 to 12 carbon atoms such as isopropyl
- a halogen atom such as a fluorine atom, a chlorine atom or a bromine atom; an alkoxy group having 1 to 12 carbon atoms such as a methoxy group, an ethoxy group or an isopropoxy group; a haloalkyl group having 1 to 12 carbon atoms such as a trifluoromethyl group;
- a haloalkoxy group having 1 to 12 carbon atoms such as a fluoromethoxy group; a phenyl group, a 2-methylphenyl group, a 4-methylphenyl group, a 2,4-dimethylphenyl group, a 2-chlorophenyl group, a 3-me
- L 2 represents a conjugated heterocyclic group which has at least one nitrogen atom and has 5 to 15 ring members and may have a substituent.
- the conjugated heterocyclic group of L 2 include 5-membered conjugated heterocyclic groups such as pyrrolyl, imidazolyl, pyrazolyl, oxazolyl and thiazolyl groups; pyridyl, pyridazinyl, pyrimidinyl, pyrazinyl, triazinyl and the like 6-membered ring conjugated heterocyclic group; condensed ring conjugated heterocyclic group such as quinazolinyl group, phthalazinyl group, pyrrolopyridyl group; and the like.
- the substituent that the conjugated heterocyclic group may have is not particularly limited.
- an alkyl group having 1 to 12 carbon atoms such as a methyl group or an ethyl group; a halogen atom such as a fluorine atom, a chlorine atom or a bromine atom; an alkoxy group having 1 to 12 carbon atoms such as a methoxy group, an ethoxy group or an isopropoxy group
- a haloalkyl group having 1 to 12 carbon atoms such as a trifluoromethyl group; a haloalkoxy group having 1 to 12 carbon atoms such as a trifluoromethoxy group; a phenyl group, a 4-methylphenyl group, a 2,4-dimethylphenyl group, 2
- An aryl group having 6 to 12 carbon atoms which may have a substituent such as a chlorophenyl group or a 3-methoxyphenyl group; an amino group; a mono
- L 3 is a group represented by —O—R 3 .
- R 3 is a group selected from an alkyl group having 1 to 12 carbon atoms which may have a substituent and an aryl group having 6 to 30 carbon atoms which may have a substituent.
- alkyl group having 1 to 12 carbon atoms of the alkyl group having 1 to 12 carbon atoms which may have a substituent of R 3 include a methyl group, an ethyl group, a propyl group, an isopropyl group, a butyl group, t- A butyl group, a pentyl group, etc. are mentioned.
- the substituent that the alkyl group having 1 to 12 carbon atoms of R 3 can have is not particularly limited.
- a halogen atom such as a fluorine atom, a chlorine atom or a bromine atom
- an alkoxy group having 1 to 12 carbon atoms such as a methoxy group, an ethoxy group or an isopropoxy group
- a haloalkyl group having 1 to 12 carbon atoms such as a trifluoromethyl group
- a haloalkoxy group having 1 to 12 carbon atoms such as a trifluoromethoxy group
- having a substituent such as a phenyl group, a 4-methylphenyl group, a 2,4-dimethylphenyl group, a 2-chlorophenyl group, a 3-methoxyphenyl group
- an aryl group having 6 to 12 carbon atoms an amino group; a mono-substituted amino group such as a methylamino group;
- Examples of the aryl group having 6 to 30 carbon atoms which may have a substituent include a phenyl group, a 1-naphthyl group, a 2-naphthyl group and an adamantyl group.
- the substituent that the aryl group having 6 to 30 carbon atoms of R 3 can have is not particularly limited.
- halogen atoms such as fluorine atom, chlorine atom and bromine atom
- alkyl groups having 1 to 12 carbon atoms such as methyl group, ethyl group, isopropyl group and t-butyl group
- an alkoxy group having 1 to 12 carbon atoms such as a methoxy group, an ethoxy group and an isopropoxy group
- a haloalkyl group having 1 to 12 carbon atoms such as a trifluoromethyl group
- a haloalkoxy group having 1 to 12 carbon atoms which may have a substituent such as phenyl group, 4-methylphenyl
- L 3 examples include 1,1,1,3,3,3-hexafluoro-2-propoxy group, 2-methyl-2-propoxy group, 1,1,1-trifluoro-2-methyl.
- R such as -2-propoxy group, 1,1,1-trifluoro-2-trifluoromethyl-2-propoxy group, 2-trifluoromethyl-2-phenyl-1,1,1-trifluoroethoxy group, etc.
- R 3 is an optionally substituted alkyl group having 1 to 12 carbon atoms; 2,6-bis (2,4,6-trimethylphenyl) phenoxy group, 2,6-bis (2,4 , 6-triisopropylphenyl) phenoxy group, 2,4,6-trimethylphenoxy group, 2,3,5,6-tetraphenylphenoxy group, etc., and R 3 may have a substituent having 6 carbon atoms A group which is an aryl group of ⁇ 30; It is.
- L 4 is a neutral conjugated heterocyclic ligand having at least 2 nitrogen atoms and having 12 to 24 ring members.
- Specific examples of the ligand include 2,2′-bipyridyl, 5,5′-dimethyl-2,2′-bipyridyl, 4,4′-dimethyl-2,2′-bipyridyl, 4,4′- Examples include dibromo-2,2′-bipyridyl, 2,2′-biquinoline, 1,10-phenanthroline, and terpyridine.
- conjugated heterocyclic group of L 4 may have a substituent.
- substituents include those listed as substituents that the conjugated heterocyclic group of L 2 may have.
- tungsten compound examples include (2-trifluoromethyl-2-phenyl-1,1,1-trifluoroethoxy) 2,6-dimethylphenylimidotungsten (VI) (2,5-dimethylpyrrolide).
- the tungsten compound has a neutral conjugated heterocyclic ligand, but a metal salt compound may be used in combination to increase the rate of ring-opening polymerization of dicyclopentadiene.
- a metal salt compound may be used in combination to increase the rate of ring-opening polymerization of dicyclopentadiene.
- the neutral conjugated heterocyclic ligand can be eliminated from the tungsten compound, and a highly active catalyst species can be obtained.
- the metal atom constituting the metal salt zinc, tin, copper, titanium, rare earth and the like are suitable.
- Specific examples of metal salts that can be used include zinc chloride, copper chloride, tin chloride, titanium chloride, scandium chloride, yttrium chloride, and the like.
- tungsten compounds can be produced, for example, by a method described in JP-T-2014-520103 (International Publication No. 2012/167171). Moreover, what is marketed as a tungsten compound can also be refine
- the dicyclopentadiene ring-opening polymer can be produced by mixing dicyclopentadiene and the like with a polymerization catalyst and subjecting dicyclopentadiene and the like to ring-opening polymerization.
- the amount of the polymerization catalyst used relative to dicyclopentadiene is not particularly limited, but the molar ratio of tungsten compound: dicyclopentadiene, etc. in the polymerization catalyst is 1:10 to 1: 2,000,000. A range is preferred, a range of 1: 200 to 1: 1,000,000 is more preferred, and a range of 1: 500 to 1: 500,000 is particularly preferred. If the amount of the polymerization catalyst used is too large, it may be difficult to remove the polymerization catalyst, and if it is too small, sufficient polymerization activity may not be obtained.
- the polymerization reaction can be carried out in a solventless system, but it is preferably carried out in an organic solvent from the viewpoint of controlling the reaction well.
- the organic solvent used in this case is not particularly limited as long as it can dissolve or disperse the produced ring-opening polymer and does not adversely affect the polymerization reaction.
- organic solvents that can be used include aliphatic hydrocarbons such as pentane, hexane, and heptane; cyclopentane, cyclohexane, methylcyclohexane, dimethylcyclohexane, trimethylcyclohexane, ethylcyclohexane, diethylcyclohexane, decahydronaphthalene, bicycloheptane, Alicyclic hydrocarbons such as tricyclodecane, hexahydroindenecyclohexane and cyclooctane; aromatic hydrocarbons such as benzene, toluene and xylene; halogenated aliphatic hydrocarbons such as dichloromethane, chloroform and 1,2-dichloroethane; chlorobenzene Halogen-containing aromatic hydrocarbons such as dichlorobenzene; nitrogen-containing hydrocarbons such as nitromethane, nitrobenzen
- the concentration of the monomer in the reaction system is not particularly limited, but is preferably 1 to 50% by weight, and preferably 2 to 45% by weight. More preferred is 3 to 40% by weight. If the concentration of the monomer is too low, the productivity may be deteriorated. If it is too high, the viscosity of the reaction solution after the polymerization reaction becomes too high, and the subsequent hydrogenation reaction may be difficult.
- the polymerization temperature is not particularly limited, but is usually ⁇ 30 ° C. to + 200 ° C., preferably 0 ° C. to 180 ° C.
- the polymerization time is not particularly limited, but is usually selected in the range of 1 minute to 100 hours.
- a vinyl compound or a diene compound may be added to the polymerization reaction system for the purpose of adjusting the molecular weight of the resulting dicyclopentadiene ring-opened polymer.
- the vinyl compound used for the purpose of adjusting the molecular weight is not particularly limited as long as it is an organic compound having a vinyl group.
- ⁇ -olefins such as 1-butene, 1-pentene, 1-hexene and 1-octene; styrenes such as styrene and vinyltoluene; ethers such as ethyl vinyl ether, i-butyl vinyl ether and allyl glycidyl ether; allyl Halogen-containing vinyl compounds such as chloride; oxygen-containing vinyl compounds such as allyl acetate, allyl alcohol and glycidyl methacrylate; nitrogen-containing vinyl compounds such as acrylamide; silicon-containing vinyl compounds such as vinyltrimethylsilane, allyltrimethylsilane and vinyltrimethoxysilane; Can be used.
- styrenes such as styrene and vinyltoluene
- ethers such as ethyl vinyl ether, i-butyl vinyl ether and allyl glycidyl ether
- allyl Halogen-containing vinyl compounds such as
- the diene compound used for the purpose of adjusting the molecular weight is not particularly limited.
- Conjugated dienes; conjugated dienes such as 1,3-butadiene, 2-methyl-1,3-butadiene, 2,3-dimethyl-1,3-butadiene, 1,3-pentadiene, 1,3-hexadiene, etc. are used. be able to.
- the amount of vinyl compound or diene compound to be added may be determined according to the target molecular weight, but is usually in the range of 0.1 to 10 moles per 100 moles of dicyclopentadiene or the like used as a monomer. Selected.
- the ring-opening polymerization reaction of dicyclopentadiene is performed under the conditions as described above, thereby syndiotactic stereoregulation.
- a dicyclopentadiene ring-opening polymer having properties can be obtained.
- a hydride ( ⁇ ) can be obtained.
- the dicyclopentadiene ring-opening polymer may be recovered from the reaction solution and used for the hydrogenation reaction, but the reaction solution containing the dicyclopentadiene ring-opening polymer can be used for the hydrogenation reaction as it is.
- the number average molecular weight (Mn) measured by 1 H-NMR of the dicyclopentadiene ring-opening polymer subjected to the hydrogenation reaction is not particularly limited, but is preferably 1,000 to 1,000,000. More preferably, it is from 1,000,000 to 800,000.
- a dicyclopentadiene ring-opened polymer having such a number average molecular weight is subjected to a hydrogenation reaction, a dicyclopentadiene ring-opened polymer hydride ( ⁇ ) having an excellent balance between molding processability and heat resistance is obtained.
- the number average molecular weight of the dicyclopentadiene ring-opened polymer hydride ( ⁇ ) can be adjusted by adjusting the amount of the molecular weight regulator used during polymerization.
- the cis content measured by 1 H-NMR of the dicyclopentadiene ring-opening polymer subjected to the hydrogenation reaction is preferably higher than 50%, more preferably higher than 70%, and particularly higher than 90%. preferable.
- the ratio of racemo diads is preferably higher than 90%, more preferably higher than 91%, and particularly preferably higher than 92%.
- the solubility of the dicyclopentadiene ring-opening polymer in an organic solvent increases, and the reaction includes the dicyclopentadiene ring-opening polymer.
- a production process in which the liquid is directly subjected to a hydrogenation reaction is advantageous, which is preferable.
- the dicyclopentadiene ring-opening polymer that can be used as a production intermediate of the dicyclopentadiene ring-opening polymer hydride ( ⁇ ) is dissolved in an organic solvent at room temperature.
- the organic solvent reaction solution containing the dicyclopentadiene ring-opened polymer is directly subjected to the hydrogenation reaction, it can be dissolved in an organic solvent inert to hydrogenation. preferable.
- Solvents for dissolving the dicyclopentadiene ring-opening polymer include cyclopentane, cyclohexane, methylcyclohexane, dimethylcyclohexane, trimethylcyclohexane, ethylcyclohexane, diethylcyclohexane, decahydronaphthalene, bicycloheptane, tricyclodecane, hexahydroindenecyclohexane, Cycloaliphatic hydrocarbons such as cyclooctane; aromatic hydrocarbons such as benzene, toluene and xylene; halogenated aliphatic hydrocarbons such as dichloromethane, chloroform and 1,2-dichloroethane; halogenated aromatics such as chlorobenzene and dichlorobenzene Hydrocarbons; ethers such as diethyl ether and tetrahydrofuran; aromatic ethers such as ani
- the hydrogenation reaction of the dicyclopentadiene ring-opening polymer can be performed, for example, by adding (a) a hydrogenating agent to a system in which the dicyclopentadiene ring-opening polymer is present and then heating and reacting, or (b This can be done by adding a hydrogenation catalyst followed by hydrogen to hydrogenate the carbon-carbon double bonds present in the dicyclopentadiene ring-opening polymer.
- a hydrogenating agent to a system in which the dicyclopentadiene ring-opening polymer is present and then heating and reacting
- b This can be done by adding a hydrogenation catalyst followed by hydrogen to hydrogenate the carbon-carbon double bonds present in the dicyclopentadiene ring-opening polymer.
- a carbon-carbon double bond contained in a dicyclopentadiene ring-opening polymer is hydrogenated using a hydrazine-containing compound as a hydrogenating agent for a hydrogen transfer hydrogenation reaction. Is preferable.
- the compound used as a hydrogenating agent for the hydrogen transfer hydrogenation reaction is not particularly limited.
- the compound used as a hydrogenating agent for the dicyclopentadiene ring-opening polymer may be used as a hydrogenation catalyst.
- Specific examples of the hydrogenating agent include hydrazine and paratoluenesulfonyl hydrazide.
- a conventionally known hydrogenation catalyst for a ring-opening polymer can be used as the hydrogenation catalyst used in the method (b).
- a conventionally known hydrogenation catalyst for a ring-opening polymer can be used.
- Specific examples thereof include RuHCl (CO) (PPh 3 ) 3 , RuHCl (CO) [P (p-Me-Ph) 3 ] 3 , RuHCl (CO) (PCy 3 ) 2 , RuHCl (CO) [P ( n-Bu) 3 ] 3 , RuHCl (CO) [P (i-Pr) 3 ] 2 , RuH 2 (CO) (PPh 3 ) 3 , RuH 2 (CO) [P (p-Me-Ph) 3 ] 3 , RuH 2 (CO) (PCy 3 ) 3 , RuH 2 (CO) [P (n-Bu) 3 ] 3 RuH (OCOCH 3 ) (CO) (PPh 3 ) 2 , RuH (OCOPh)
- the hydrogenation reaction is usually performed in an inert organic solvent.
- inert organic solvents that can be used include cyclopentane, cyclohexane, methylcyclohexane, dimethylcyclohexane, trimethylcyclohexane, ethylcyclohexane, diethylcyclohexane, decahydronaphthalene, bicycloheptane, tricyclodecane, hexahydroindenecyclohexane, and cyclooctane.
- Alicyclic hydrocarbons such as benzene, toluene and xylene; Halogenous aliphatic hydrocarbons such as dichloromethane, chloroform and 1,2-dichloroethane; Halogenous aromatic hydrocarbons such as chlorobenzene and dichlorobenzene; Diethyl And ethers such as ether and tetrahydrofuran; aromatic ethers such as anisole and phenetole; and the like.
- dicyclopentadiene ring-opening polymer hydride ( ⁇ ) When the dicyclopentadiene ring-opening polymer hydride ( ⁇ ) is produced, it is preferable that dicyclopentadiene ring-opening polymer and a hydrogenation catalyst be further added by adding hydrogen to the system. Hydrogenate the carbon-carbon double bonds present in the cyclopentadiene ring-opening polymer.
- the suitable conditions for the hydrogenation reaction vary depending on the hydrogenation catalyst system used, but the reaction temperature is usually -20 ° C to + 250 ° C, preferably -10 ° C to + 220 ° C, more preferably 0 ° C to 200 ° C. . If the hydrogenation temperature is too low, the reaction rate may be too slow, and if it is too high, side reactions may occur.
- the hydrogen pressure is usually 0.01 to 20 MPa, preferably 0.05 to 15 MPa, more preferably 0.1 to 10 MPa. If the hydrogen pressure is too low, the hydrogenation rate may be too slow, and if it is too high, there will be restrictions on the apparatus in that a high pressure reactor is required.
- the reaction time is not particularly limited as long as the desired hydrogenation rate can be obtained, but is usually 0.1 to 10 hours.
- the dicyclopentadiene ring-opened polymer hydride ( ⁇ ) may be recovered according to a conventional method, and in recovering the polymer, the catalyst residue can be removed by a technique such as filtration.
- the hydrogenation rate (ratio of hydrogenated main chain double bonds) in the hydrogenation reaction of the dicyclopentadiene ring-opening polymer is not particularly limited, but is preferably 98% or more, more preferably 99% or more, and particularly preferably Is 99.5% or more.
- the resin molded body of the present invention may contain an inorganic filler.
- the resin molded body of the present invention is more excellent in heat resistance by containing an inorganic filler.
- the resin molded body of the present invention is excellent in reflow heat resistance by containing an inorganic filler.
- the inorganic filler include silica, alumina, zeolite, magnesia, titania, zinc oxide, calcium carbonate, magnesium carbonate, and glass.
- a glass filler is preferable because the heat resistance of the resin molded body becomes better.
- a known glass filler can be used, and the shape thereof is not limited.
- the glass filler may be surface-treated with a silane compound, an epoxy compound, a urethane compound, or the like.
- the glass filler include glass fiber, glass bead, glass powder, glass flake, glass balloon and the like, and glass fiber is preferable.
- the shape and form of the glass fiber are not particularly limited. Specific examples include milled fiber, cut fiber, chopped strand, roving and the like, and chopped strand is preferred.
- the length of the glass fiber is preferably 3 to 40 mm, and more preferably 5 to 30 mm. If the glass fiber is too short, the mechanical strength of the resin molded product is lowered.
- the cross-sectional shape of the glass fiber is arbitrary such as a circle, an ellipse, a flat shape, and a rectangle. Moreover, these glass fibers can be used in arbitrary ratios.
- the content thereof is preferably 5 to 60% by weight based on the total amount of the dicyclopentadiene ring-opening polymer hydride ( ⁇ ) and the inorganic filler. More preferably, it is 15 to 50% by weight. Resin molded bodies with too little inorganic filler content tend to be inferior in heat resistance and strength during reflow. On the other hand, a resin molded product having an excessive content of inorganic filler tends to have a high dielectric loss tangent.
- the resin molded product of the present invention may contain components other than dicyclopentadiene ring-opening polymer hydride ( ⁇ ) and inorganic filler.
- components include additives such as antioxidants, ultraviolet absorbers, light stabilizers, near infrared absorbers, plasticizers, antistatic agents, acid supplements, flame retardants, and flame retardant aids.
- antioxidants examples include phenolic antioxidants, phosphorus antioxidants, sulfur antioxidants, and the like.
- phenolic antioxidants include 3,5-di-t-butyl-4-hydroxytoluene, dibutylhydroxytoluene, 2,2'-methylenebis (6-t-butyl-4-methylphenol), 4,4 ' -Butylidenebis (3-t-butyl-3-methylphenol), 4,4'-thiobis (6-t-butyl-3-methylphenol), ⁇ -tocophenol, 2,2,4-trimethyl-6-hydroxy -7-t-butylchroman, tetrakis [methylene-3- (3 ′, 5′-di-t-butyl-4′-hydroxyphenyl) propionate] methane, [pentaerythritol tetrakis [3- (3,5-di -T-butyl-4-hydroxyphenyl) propionate]] and the like.
- phosphorus antioxidants include distearyl pentaerythritol diphosphite, bis (2,4-ditertiarybutylphenyl) pentaerythritol diphosphite, tris (2,4-ditertiarybutylphenyl) phosphite, tetrakis (2 , 4-ditertiary butylphenyl) 4,4′-biphenyl diphosphite, trinonylphenyl phosphite and the like.
- sulfur-based antioxidants examples include distearyl thiodipropionate and dilauryl thiodipropionate.
- Examples of the ultraviolet absorber include benzotriazole ultraviolet absorbers, benzoate ultraviolet absorbers, benzophenone ultraviolet absorbers, acrylate ultraviolet absorbers, and metal complex ultraviolet absorbers.
- Examples of the light stabilizer include hindered amine light stabilizers.
- Near-infrared absorbers are cyanine-based near-infrared absorbers; pyrylium-based infrared absorbers; squarylium-based near-infrared absorbers; croconium-based infrared absorbers; azulenium-based near-infrared absorbers; phthalocyanine-based near-infrared absorbers; Examples include near infrared absorbers; naphthoquinone near infrared absorbers; anthraquinone near infrared absorbers; indophenol near infrared absorbers; Examples of the plasticizer include a phosphoric acid triester plasticizer, a fatty acid monobasic acid ester plasticizer, a dihydric alcohol ester plasticizer, and an oxyacid ester plasticizer.
- the antistatic agent include fatty acid esters of polyhydric alcohols.
- the acid supplement include magnesium oxide and zinc stearate.
- Flame retardants include halogenated organic compounds, red phosphorus, condensed phosphate esters, reactive phosphate esters, polyphosphate ammonium compounds, phosphate metal salt compounds, etc .; melamine phosphate, melamine shear Melamine compounds such as nurate; and the like.
- the flame retardant aid include inorganic hydroxides such as aluminum hydroxide and magnesium hydroxide; inorganic oxides such as aluminum oxide hydrate and antimony oxide; borate salts such as sodium borate; These flame retardants and flame retardant aids can be used singly or in combination of two or more.
- the content of these additives can be appropriately determined according to the purpose.
- the content thereof is usually in the range of 0.001 to 5 parts by weight, preferably 0.01 to 1 part by weight with respect to 100 parts by weight of the dicyclopentadiene ring-opening polymer hydride ( ⁇ ).
- the method for producing the resin molded body of the present invention is not particularly limited.
- the resin molding of the present invention can be produced by preparing a molding material containing a dicyclopentadiene ring-opening polymer hydride ( ⁇ ) and melt-molding the obtained molding material.
- the molding material can be produced according to a conventional method.
- a molding material containing other components can be obtained by mixing the components.
- the mixing method include a method of kneading each component in a molten state. Kneading can be performed using a melt kneader such as a single screw extruder, a twin screw extruder, a Banbury mixer, a kneader, or a feeder ruder.
- the kneading temperature is preferably in the range of 250 to 400 ° C, more preferably 260 to 350 ° C.
- the components may be added together and kneaded, or may be kneaded while adding in several times. After kneading, it can be pelletized by extruding into a rod shape and cutting into an appropriate length with a strand cutter according to a conventional method.
- the dicyclopentadiene ring-opening polymer hydride ( ⁇ ) tends to be poor in solubility in a general organic solvent. Therefore, this molding material is not suitable as a molding material for a molding method using a solution such as a casting method.
- the dicyclopentadiene ring-opened polymer hydride ( ⁇ ) has the property of crystallizing in a short time when cooled in a molten state. For this reason, the target resin molding can be manufactured with high productivity by molding a molding material containing the dicyclopentadiene ring-opening polymer hydride ( ⁇ ) using a melt molding method.
- melt molding method examples include an extrusion molding method, an injection molding method, a melt spinning molding method, a press molding method, a blow molding method, a calendar molding method, and the like, and may be appropriately selected according to the target resin molded body. it can.
- the resin molding is a resin film
- an extrusion molding method is suitably used as the melt molding method.
- a known method can be used as appropriate.
- the molding material is put into an extruder, melt-kneaded, and then a molten resin is continuously extruded into a film form from a T die connected to the extruder, and a resin film can be obtained by cooling it. it can.
- the thickness of the resin film is not particularly limited, but is usually 1 to 300 ⁇ m, preferably 2 to 200 ⁇ m. Since this resin film contains a dicyclopentadiene ring-opening polymer hydride ( ⁇ ), it is excellent in heat resistance.
- the resin film obtained by the extrusion method may be subjected to stretching treatment or heat setting treatment.
- a resin film having a high degree of crystallinity and superior strength can be obtained.
- the treatment can be performed by a uniaxial stretching method, a biaxial stretching method, an oblique stretching method, or the like.
- the temperature of the resin film during the stretching treatment is usually 95 to 135 ° C., preferably 95 to 120 ° C.
- the draw ratio is preferably 10 times or more, more preferably 15 to 400 times in terms of surface magnification.
- the heat setting process refers to a process of applying predetermined heat in a state where a resin film is stretched by applying tension in the longitudinal direction and the width direction. By performing the heat setting treatment, a resin film having a small heat shrinkage rate can be obtained.
- the temperature of the resin film in the heat setting treatment is usually 120 to 230 ° C., preferably 160 to 220 ° C.
- the heat setting time is usually 1 to 60 seconds.
- a laminated film having a resin layer and a metal layer can be obtained by fusing the obtained resin film with a metal foil.
- the metal constituting the metal foil include copper, gold, silver, stainless steel, aluminum, nickel, and chromium. Among these, copper is preferable because a laminate useful as a substrate material can be obtained.
- the thickness of metal foil is not specifically limited, It can determine suitably according to the intended purpose of laminated
- the thickness of the metal foil is usually 1 to 35 ⁇ m, preferably 3 to 18 ⁇ m.
- the method for fusing the resin film and the metal foil is not particularly limited.
- resin film and metal foil are superposed and heat pressed (hot press method), or resin film and metal foil superposed are passed between hot rolls (heat roll method), resin film And the metal foil can be fused.
- the resin layer of this laminated film contains dicyclopentadiene ring-opening polymer hydride ( ⁇ ). Since the dicyclopentadiene ring-opening polymer hydride ( ⁇ ) crystallizes in a short time from the molten state as described above, the fusion process in producing the laminated film can be completed in a short time. Moreover, this laminated film is excellent in reflow heat resistance. Therefore, this laminated film is suitably used as a flexible printed board.
- injection molded product By using an injection molding method as the melt molding method, various injection molded products can be manufactured.
- a known method can be used as appropriate. For example, the molding material is put into an extruder, melted and kneaded, then the molten resin is injected into a mold connected to the extruder, and the molten resin in the mold is cooled and solidified to obtain an injection molded product.
- the injection-molded product include a light reflector, an insulating material, a connector, a food packaging material, a bottle, a pipe, and gears. Since these injection-molded articles contain a dicyclopentadiene ring-opening polymer hydride ( ⁇ ), they are excellent in heat resistance.
- a molding material containing an inorganic filler When producing an injection-molded article by an injection molding method, it is preferable to use a molding material containing an inorganic filler.
- a molding material containing an inorganic filler By using a molding material containing an inorganic filler, it becomes easy to obtain an injection-molded article having better heat resistance.
- the presence of the inorganic filler tends to promote the crystallization of the molten dicyclopentadiene ring-opening polymer hydride ( ⁇ ), and therefore, by using a molding material containing the inorganic filler.
- the cooling time after injection into the mold is shortened, and an injection molded product can be manufactured with higher productivity.
- a melt spinning molding method is suitably used as the melt molding method.
- a known method can be used as appropriate. For example, the molding material is charged into an extruder, melted and kneaded, and then a molten resin is continuously discharged from a spinning nozzle connected to the extruder and cooled to obtain a fibrous molded body. it can. Since this fibrous molded body contains the dicyclopentadiene ring-opened polymer hydride ( ⁇ ), it has excellent heat resistance.
- the fibrous molded body obtained by the melt spinning molding method may be subjected to stretching treatment.
- a fibrous molded body having a high crystallinity and superior strength can be obtained.
- the temperature of the fibrous molded body during the stretching treatment is usually 40 to 140 ° C., preferably 40 to 120 ° C.
- the draw ratio is preferably 1.5 to 8.0 times normally.
- the measurement and evaluation in each example were performed by the following methods.
- Reflow resistance (resin film)
- the evaluation resin film obtained in Example 1 or Comparative Example 1 was subjected to heat treatment 3 times using an oven at 260 ° C. for 10 seconds, and then the evaluation resin film was visually observed to prevent reflow resistance. Sex was evaluated.
- the resin film for evaluation retained the shape without being deformed and melted before and after the heat treatment, and “Good” was evaluated, and “ ⁇ ” (bad) was observed that the resin film was deformed and melted. .
- Reflow resistance (warping amount after reflow of injection molded products)
- the test piece obtained in Example 2 or Comparative Example 2 was subjected to heat treatment using an oven at 260 ° C.
- the yield of the obtained dicyclopentadiene ring-opened polymer (A) was 4.3 g, the number average molecular weight was 10,900, and the cis content was 81%.
- the hydrogenation rate of the obtained ring-opening polymer hydride (A) was 99% or more, and the ratio of racemo diads was 91%.
- the melting point of the hydride was measured, the melting point was 274 ° C., the heat of fusion was 28 J / g, and the melting start temperature after melting was 265 ° C.
- a ring-opening polymer was prepared in the same manner as in the hydrogenation reaction in Production Example 1 except that dicyclopentadiene ring-opening polymer (B) was used instead of dicyclopentadiene ring-opening polymer (A).
- a hydride (B) was obtained.
- the hydrogenation rate of the ring-opening polymer hydride (B) was 99% or more, and the ratio of racemo diads was 88%.
- the melting point of the hydride was measured, the melting point was 270 ° C., the heat of fusion was 49 J / g, and the melting start temperature after melting was 258 ° C.
- Example 1 To 100 parts of the ring-opened polymer hydride (A) obtained in Production Example 1, tetrakis [methylene-3- (3 ′, 5′-di-t-butyl-4′-hydroxyphenyl) was used as an antioxidant. Propionate] 1.1 parts of methane (BASF Japan, Irganox (registered trademark) 1010) was mixed to obtain a raw material composition. This raw material composition was put into a twin-screw extruder (TEM-37B, manufactured by Toshiba Machine Co., Ltd.) having four die holes with an inner diameter of 3 mm, and a strand-like molded body was obtained by a hot melt extrusion method. After cooling, it was shredded with a strand cutter to obtain resin pellets.
- TEM-37B twin-screw extruder
- the obtained resin pellets were molded into a film having a thickness of 150 ⁇ m and a width of 120 mm using a hot melt extrusion film forming machine (Optical Control Systems, Measuring Extruder Type Me-20 / 2800 V3) equipped with a T die.
- the resulting unstretched film was wound into a roll at a speed of 2 m / min.
- Example 2 To 100 parts of the ring-opened polymer hydride (A) obtained in Production Example 1, tetrakis [methylene-3- (3 ′, 5′-di-t-butyl-4′-hydroxyphenyl) was used as an antioxidant. Propionate] 1.1 parts of methane (BASF Japan, Irganox (registered trademark) 1010) was mixed to obtain a raw material composition. This raw material composition was put into a twin-screw extruder (TEM-37B, manufactured by Toshiba Machine Co., Ltd.) having four die holes with an inner diameter of 3 mm, and a strand-like molded body was obtained by a hot melt extrusion method. After cooling, it was shredded with a strand cutter to obtain resin pellets.
- TEM-37B twin-screw extruder
- an injection molding machine (FUNUC, ROBOSHOT S2000i-50A) has a molding temperature of 290 ° C., an injection pressure of 0.8 MPa, a mold temperature of 150 ° C., a length of 80 mm, a width of 50 mm, a thickness
- An injection molded product (test piece) having a thickness of 1 mm was obtained. About the obtained test piece, the curvature after reflow was measured. The measurement results are shown in Table 2.
- Example 2 In Example 2, except that the ring-opened polymer hydride (B) obtained in Production Example 2 was used instead of the ring-opened polymer hydride (A) obtained in Production Example 1, the Example was used. In the same manner as in No. 2, an injection molded product was obtained, and the warpage after reflow was measured. The measurement results are shown in Table 2.
- Table 2 shows the following.
- the resin film of Example 1 is more excellent in reflow resistance than the resin film of Comparative Example 1.
- the injection molded product of Example 2 is superior in reflow resistance to the injection molded product of Comparative Example 2.
- the cooling time of the mold at the time of injection molding is short, and the productivity is excellent.
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Abstract
Description
一方で、特許文献2に具体的に記載されたアイソタクチック結晶性ジシクロペンタジエン開環重合体水素化物は、そのアイソタクティシティーは分析装置の測定精度の範囲で100%であり、その融点は295℃前後であり極めて高い融点を有するものである。しかしながら、シス-アイソタクチック構造を有するジシクロペンタジエン開環重合体はシクロヘキサン等の炭化水素溶媒に室温で不溶であるため、工業的な生産規模での製造が困難なものであった。
〔1〕融解開始温度が260℃以上、かつ、融点が280℃未満で、シンジオタクティシティーが90%より高い、シンジオタクチック結晶性ジシクロペンタジエン開環重合体水素化物を含有する樹脂成形体。
〔2〕さらに無機充填剤を含有する、〔1〕に記載の樹脂成形体。
〔3〕融解開始温度が260℃以上、かつ、融点が280℃未満で、シンジオタクティシティーが90%より高い、シンジオタクチック結晶性ジシクロペンタジエン開環重合体水素化物を含有する樹脂フィルム。
〔4〕融解開始温度が260℃以上、かつ、融点が280℃未満で、シンジオタクティシティーが90%より高い、シンジオタクチック結晶性ジシクロペンタジエン開環重合体水素化物を含有する射出成形品。
本発明の樹脂成形体は、融解開始温度が260℃以上、かつ、融点が280℃未満で、シンジオタクティシティーが90%より高い、シンジオタクチック結晶性ジシクロペンタジエン開環重合体水素化物(以下、「ジシクロペンタジエン開環重合体水素化物(α)」ということがある。)を含有することを特徴とする。
本発明における融点とは、一旦、ジシクロペンタジエン開環重合体水素化物(α)を十分に溶融させ、次いで十分に結晶化させた後に測定される融点である。この融点は、例えば、後述の実施例に記載の方法に従って測定することができる。
ジシクロペンタジエン開環重合体水素化物(α)は、シンジオタクチックな立体規則性を有し、シンジオタクティシティー、すなわち、立体配置における、メソ二連子(meso diad)とラセモ二連子(racemo diad)の合計中のラセモ二連子の割合(以下、単にラセモ二連子の割合という場合がある。)が90%より高い高分子である。ジシクロペンタジエン開環重合体水素化物(α)においては、ラセモ二連子の割合は、91%より高いことが好ましく、92%より高いことがより好ましい。
ラセモ二連子の割合が90%以下になると、シンジオタクチック結晶性ジシクロペンタジエン開環重合体水素化物の結晶性が大きく低下し、樹脂成形体の耐熱性が低下する。
ラセモ二連子の割合は、ジシクロペンタジエン開環重合体水素化物(α)の13C-NMRスペクトルを分析することにより算出することができる。具体的には、ジシクロペンタジエン開環重合体水素化物(α)の前記式(1)における(5,9)で表される炭素原子のスペクトルを定量することで求めることができる。すなわち、前記式(1)で表される繰り返し単位の(5,9)の炭素原子について、オルトジクロロベンゼン-d4/トリクロロベンゼン〔混合比(重量基準)1/2〕混合溶媒中、200℃で13C-NMRスペクトル測定を行い、メソ二連子由来の43.35ppmのシグナルのピーク面積値と、ラセモ二連子由来の43.43ppmのシグナルのピーク面積値とを、前記式Iに代入し計算することで、ラセモ二連子の割合を決定することができる。
シクロペンテン、シクロヘキセン、シクロへプタン等のシクロアルケン類;
置換基を有するジシクロペンタジエン又はジシクロペンタジエンの5員環部分の二重結合を飽和させた単量体であるジシクロペンタジエン類;
ノルボルネン、5-メチルノルボルネン、5-エチルノルボルネン、5-ブチルノルボルネン、5-ヘキシルノルボルネン、5-デシルノルボルネン、5-シクロヘキシルノルボルネン、5-シクロペンチルノルボルネン等の、無置換又はアルキル基を置換基として有するノルボルネン類;
5-エチリデンノルボルネン、5-ビニルノルボルネン、5-プロペニルノルボルネン、5-シクロヘキセニルノルボルネン、5-シクロペンテニルノルボルネン等の、アルケニル基を置換基として有するノルボルネン類;
5-フェニルノルボルネン等の、芳香環を置換基として有するノルボルネン類;
5-シアノノルボルネン、ノルボルネン-5,6-ジカルボン酸イミド等の、窒素原子を含む極性基を有するノルボルネン類;
8-メチリデンテトラシクロドデセン、8-エチリデンテトラシクロドデセン、8-ビニルテトラシクロドデセン、8-プロペニルテトラシクロドデセン、8-シクロヘキセニルテトラシクロドデセン、8-シクロペンテニルテトラシクロドデセン等の、環外に二重結合を有するテトラシクロドデセン類;
8-フェニルテトラシクロドデセン等の芳香環を有するテトラシクロドデセン類;
8-メトキシカルボニルテトラシクロドデセン、8-メチル-8-メトキシカルボニルテトラシクロドデセン、8-ヒドロキシメチルテトラシクロドデセン、8-カルボキシテトラシクロドデセン、テトラシクロドデセン-8,9-ジカルボン酸、テトラシクロドデセン-8,9-ジカルボン酸無水物等の、酸素原子を含む置換基を有するテトラシクロドデセン類;
8-シアノテトラシクロドデセン、テトラシクロドデセン-8,9-ジカルボン酸イミド等の窒素原子を含む置換基を有するテトラシクロドデセン類;
8-クロロテトラシクロドデセン等の、ハロゲン原子を含む置換基を有するテトラシクロドデセン類;
8-トリメトキシシリルテトラシクロドデセン等の、ケイ素原子を含む置換基を有するテトラシクロドデセン類;
12-メチリデンヘキサシクロヘプタデセン、12-エチリデンヘキサシクロヘプタデセン、12-ビニルヘキサシクロヘプタデセン、12-プロペニルヘキサシクロヘプタデセン、12-シクロヘキセニルヘキサシクロヘプタデセン、12-シクロペンテニルヘキサシクロヘプタデセン等の環外に二重結合を有するヘキサシクロヘプタデセン類;
12-フェニルヘキサシクロヘプタデセン等の、芳香族基を置換基として有するヘキサシクロヘプタデセン類;
12-シアノヘキサシクロヘプタデセン、ヘキサシクロヘプタデセン12,13-ジカルボン酸イミド等の窒素原子を含む置換基を有するヘキサシクロヘプタデセン類;
12-クロロヘキサシクロヘプタデセン等の、ハロゲン原子を含む置換基を有するヘキサシクロヘプタデセン類;
12-トリメトキシシリルヘキサシクロヘプタデセン等の、ケイ素原子を含む置換基を有するヘキサシクロヘプタデセン類;
R1及びR2は、それぞれ独立に、水素原子、置換基を有していてもよい炭素数1~12のアルキル基、置換基を有していてもよい炭素数6~12のアリール基、及び置換基を有していてもよい炭素数3~20のシクロアルキル基から選択される基を表す。
L1は、置換基を有していてもよい炭素数1~12のアルキル基、置換基を有していてもよい炭素数6~12のアリール基、及び置換基を有していてもよい炭素数3~20のシクロアルキル基から選択される置換基を有していてもよい窒素原子を表す。
L2は、少なくとも1個の窒素原子を有してなる環員数が5~15の共役複素環基を表し、該共役複素環基は置換基を有していてもよい。
L3は、-O-R3で示されるアルコキシ基を表し、R3は、置換基を有していてもよい炭素数1~12のアルキル基、及び置換基を有していてもよい炭素数6~30のアリール基から選択される基を表す。
L4は、少なくとも2個の窒素原子を有する環員数が12~24の中性の共役複素環配位子を表し、該共役複素環配位子は置換基を有していてもよい。
R1及びR2はそれぞれ独立に、水素原子;メチル基、エチル基、n-プロピル基、イソプロピル基、n-ブチル基、イソブチル基、t-ブチル基等の、置換基を有していてもよい炭素数1~12のアルキル基;シクロプロピル基、シクロペンチル基、シクロヘキシル基等の、置換基を有していてもよい炭素数3~20のシクロアルキル基;又は置換基を有していてもよい炭素数6~12のアリール基;を表す。前記置換基を有していてもよいアリール基のアリール基としては、フェニル基、1-ナフチル基、2-ナフチル基等が挙げられる。また、炭素数1~12のアルキル基、炭素数3~20のシクロアルキル基及び炭素数6~12のアリール基の置換基としては、メチル基、エチル基等の炭素数1~12のアルキル基;フッ素原子、塩素原子、臭素原子等のハロゲン原子;メトキシ基、エトキシ基、イソプロポキシ基等の炭素数1~12のアルコキシ基;トリフルオロメチル基等の炭素数1~12のハロアルキル基;トリフルオロメトキシ基等の炭素数1~12のハロアルコキシ基;フェニル基、4-メチルフェニル基、2,4-ジメチルフェニル基、2-クロロフェニル基、3-メトキシフェニル基等の置換基を有していてもよい、炭素数6~12のアリール基;等が挙げられる。
前記R4の炭素数6~12のアリール基としては、フェニル基、1-ナフチル基、2-ナフチル基等が挙げられる。
前記R4の炭素数3~20のシクロアルキル基としては、シクロプロピル基、シクロペンチル基、シクロヘキシル基、シクロオクチル基、アダマンチル基等が挙げられる。
前記R4の、炭素数1~12のアルキル基が有しうる置換基としては、フッ素原子、塩素原子、臭素原子等のハロゲン原子;メトキシ基、エトキシ基、イソプロポキシ基等の炭素数1~12のアルコキシ基;フェニル基、2-メチルフェニル基、4-メチルフェニル基、2,4-ジメチルフェニル基、2-クロロフェニル基、3-メトキシフェニル基、2,6-ジメチルフェニル基、3,5-ジメチルフェニル基、ペンタフルオロフェニル基等の置換基を有していてもよい、炭素数6~12のアリール基;アミノ基;メチルアミノ基等のモノ置換アミノ基;ジメチルアミノ基等のジ置換アミノ基;イミノ基等が挙げられる。
前記R4の、炭素数3~20のシクロアルキル基、炭素数6~12のアリール基が有しうる置換基としては、メチル基、エチル基、イソプロピル基等の炭素数1~12のアルキル基;フッ素原子、塩素原子、臭素原子等のハロゲン原子;メトキシ基、エトキシ基、イソプロポキシ基等の炭素数1~12のアルコキシ基;トリフルオロメチル基等の炭素数1~12のハロアルキル基;トリフルオロメトキシ基等の炭素数1~12のハロアルコキシ基;フェニル基、2-メチルフェニル基、4-メチルフェニル基、2,4-ジメチルフェニル基、2-クロロフェニル基、3-メトキシフェニル基、2,6-ジメチルフェニル基、3,5-ジメチルフェニル基、ペンタフルオロフェニル基等の置換基を有していてもよい、炭素数6~12のアリール基;アミノ基;メチルアミノ基等のモノ置換アミノ基;ジメチルアミノ基等のジ置換アミノ基;イミノ基等が挙げられる。
L2の共役複素環基としては、ピロリル基、イミダゾリル基、ピラゾリル基、オキサゾリル基、チアゾリル基等の5員環共役複素環基;ピリジル基、ピリダジニル基、ピリミジニル基、ピラジニル基、トリアジニル基等の6員環共役複素環基;キナゾリニル基、フタラジニル基、ピロロピリジル基等の縮合環共役複素環基;等が挙げられる。
金属塩を構成する金属原子としては、亜鉛、錫、銅、チタン、希土類等が好適である。用いられうる金属塩の具体例としては、塩化亜鉛、塩化銅、塩化錫、塩化チタン、塩化スカンジウム、塩化イットリウム等が挙げられる。
この分子量調整の目的で用いるビニル化合物は、ビニル基を有する有機化合物であれば特に限定されない。例えば、1-ブテン、1-ペンテン、1-ヘキセン、1-オクテン等のα-オレフィン類;スチレン、ビニルトルエン等のスチレン類;エチルビニルエーテル、i-ブチルビニルエーテル、アリルグリシジルエーテル等のエーテル類;アリルクロライド等のハロゲン含有ビニル化合物;酢酸アリル、アリルアルコール、グリシジルメタクリレート等酸素含有ビニル化合物;アクリルアミド等の窒素含有ビニル化合物;ビニルトリメチルシラン、アリルトリメチルシラン、ビニルトリメトキシシラン等のケイ素含有ビニル化合物;等を用いることができる。
添加するビニル化合物またはジエン化合物の量は、目的とする分子量に応じて決定すればよいが、通常、単量体として用いるジシクロペンタジエン等100モルに対して、0.1~10モルの範囲で選択される。
そして、このシンジオタクチック立体規則性を有するジシクロペンタジエン開環重合体を水素化反応に供することにより、シンジオタクチック立体規則性を有して且つ結晶性を有する、ジシクロペンタジエン開環重合体水素化物(α)を得ることができる。
なお、ジシクロペンタジエン開環重合体は、反応液中から回収して水素化反応に供してもよいが、ジシクロペンタジエン開環重合体を含む反応液をそのまま水素化反応に供することもできる。
水素化反応は、使用する水素化触媒系によっても適する条件範囲が異なるが、反応温度は通常-20℃~+250℃、好ましくは-10℃~+220℃、より好ましくは0℃~200℃である。水素化温度が低すぎると反応速度が遅くなりすぎる場合があり、高すぎると副反応が起こる場合がある。触媒的水素化反応の場合、水素圧力は、通常0.01~20MPa、好ましくは0.05~15MPa、より好ましくは0.1~10MPaである。水素圧力が低すぎると水素化速度が遅くなりすぎる場合があり、高すぎると高耐圧反応装置が必要となる点において装置上の制約が生じる。反応時間は所望の水素化率とできれば特に限定されないが、通常0.1~10時間である。水素化反応後は、常法に従ってジシクロペンタジエン開環重合体水素化物(α)を回収すればよく、重合体の回収にあたっては、ろ過等の手法により、触媒残渣を除去することができる。
特に、本発明の樹脂成形体をリフロー工程に供するような場合、無機充填剤を含有することで、その樹脂成形体はリフロー耐熱性に優れたものとなる。
無機充填剤としては、シリカ、アルミナ、ゼオライト、マグネシア、チタニア、酸化亜鉛、炭酸カルシウム、炭酸マグネシウム、ガラス等が挙げられる。
これらの中でも、樹脂成形体の耐熱性がより優れたものとなることから、ガラスフィラーが好ましい。
ガラスフィラーとしては、ガラス繊維、ガラスビーズ、ガラスパウダー、ガラスフレーク、ガラスバルーン等が挙げられ、ガラス繊維が好ましい。
ガラス繊維の形状や形態は特に限定されない。具体的にはミルドファイバー、カットファイバー、チョップドストランド、ロービング等が挙げられ、チョップドストランドが好ましい。
ガラス繊維の長さは、3~40mmであることが好ましく、5~30mmであることがより好ましい。ガラス繊維が短すぎると、樹脂成形体の機械強度が低くなる。
ガラス繊維の断面形状は円形、楕円形、扁平形状、矩形など任意である。また、これらのガラス繊維を任意の比率で用い得る。
光安定剤としては、ヒンダードアミン系光安定剤が挙げられる。
可塑剤としては、燐酸トリエステル系可塑剤、脂肪酸一塩基酸エステル系可塑剤、二価アルコールエステル系可塑剤、オキシ酸エステル系可塑剤等が挙げられる。
帯電防止剤としては、多価アルコールの脂肪酸エステル等が挙げられる。
酸補足剤としては、酸化マグネシウム、ステアリン酸亜鉛等が挙げられる。
難燃助剤としては、水酸化アルミニウム、水酸化マグネシウム等の無機水酸化物;酸化アルミニウム水和物、酸化アンチモン等の無機酸化物;ホウ酸ナトリウム等のホウ酸塩;等が挙げられる。
これらの難燃剤や難燃助剤は、一種単独であるいは二種以上を組み合わせて用いることができる。
例えば、ジシクロペンタジエン開環重合体水素化物(α)に加えて、その他の成分を含有する成形材料は、各成分を混合することにより得ることができる。混合方法としては、各成分を溶融状態で混錬する方法が挙げられる。
混練は、単軸押出機、二軸押出機、バンバリーミキサー、ニーダー、フィーダールーダー等の溶融混練機を用いて行うことができる。混練温度は、好ましくは250~400℃、より好ましくは260~350℃の範囲である。混練に際し、各成分を一括添加して混練してもよいし、数回に分けて添加しながら混練してもよい。
混錬後は、常法に従って、棒状に押出し、ストランドカッターで適当な長さに切ることで、ペレット化することができる。
その一方で、ジシクロペンタジエン開環重合体水素化物(α)は溶融状態のものを冷却すると短時間で結晶化するという特性がある。このため、溶融成形法を使用して、ジシクロペンタジエン開環重合体水素化物(α)を含有する成形材料を成形することにより、目的の樹脂成形体を生産性良く製造することができる。
樹脂成形体が樹脂フィルムの場合、溶融成形法としては押出成形法が好適に用いられる。
押出成形法により樹脂フィルムを製造する場合、公知の方法を適宜使用することができる。例えば、前記成形材料を押出機に投入して、溶融混練し、次いで、押出機に接続したTダイから溶融樹脂を連続的にフィルム状に押出し、これを冷却することで樹脂フィルムを得ることができる。
樹脂フィルムの厚みは特に限定されないが、通常、1~300μm、好ましくは2~200μmである。
この樹脂フィルムは、ジシクロペンタジエン開環重合体水素化物(α)を含有するため、耐熱性に優れる。
延伸処理を行うことで、結晶化度が高く、より強度に優れる樹脂フィルムが得られる。延伸処理を行う場合、その処理は一軸延伸法、二軸延伸法、斜め延伸法等により行うことができる。
延伸処理を行う際の樹脂フィルムの温度は、通常、95~135℃、好ましくは95~120℃である。
延伸倍率は、面倍率で好ましくは10倍以上、より好ましくは15~400倍である。
熱固定処理における樹脂フィルムの温度は、通常、120~230℃、好ましくは160~220℃である。
熱固定処理の時間は、通常、1~60秒である。
金属箔を構成する金属としては、銅、金、銀、ステンレス、アルミニウム、ニッケル、クロム等が挙げられる。これらの中でも、基板材料として有用な積層体が得られることから、銅が好ましい。
金属箔の厚みは特に限定されず、積層フィルムの使用目的に合わせて適宜決定することができる。金属箔の厚みは、通常、1~35μm、好ましくは3~18μmである。
また、この積層フィルムは、リフロー耐熱性に優れるものである。したがって、この積層フィルムはフレキシブルプリント基板として好適に用いられる。
溶融成形法として、射出成形法を用いることで、種々の射出成形品を製造することができる。
射出成形法により射出成形品を製造する場合、公知の方法を適宜使用することができる。例えば、前記成形材料を押出機に投入して、溶融混練し、次いで、押出機に接続した型に溶融樹脂を射出し、型内の溶融樹脂を冷却して固化させることで射出成形品を得ることができる。
射出成形品としては、光反射体、絶縁材料、コネクター、食品包装材、ボトル、パイプ、ギヤー類等が挙げられる。
これらの射出成形品は、ジシクロペンタジエン開環重合体水素化物(α)を含有するため、耐熱性に優れる。
樹脂成形体が繊維状成形体である場合、溶融成形法としては溶融紡糸成形法が好適に用いられる。
溶融紡糸成形法により繊維状成形体を製造する場合、公知の方法を適宜使用することができる。例えば、前記成形材料を押出機に投入して、溶融混練し、次いで、押出機に接続した紡糸ノズルから溶融樹脂を連続的に吐出し、これを冷却することで繊維状成形体を得ることができる。
この繊維状成形体は、ジシクロペンタジエン開環重合体水素化物(α)を含有するため、耐熱性に優れる。
延伸処理を行うことで、結晶化度が高く、より強度に優れる繊維状成形体が得られる。 延伸処理を行う際の繊維状成形体の温度は、通常、40~140℃、好ましくは40~120℃である。
延伸倍率は、好ましくは通常、1.5~8.0倍である。
(1)ジシクロペンタジエン開環重合体の数平均分子量
1H-NMR測定に基づき、重合体鎖末端に存在する水素原子の数と末端以外の重合体鎖中に存在する水素原子の数の比を求め、その比に基づいてジシクロペンタジエン開環重合体の数平均分子量を算出した。
(2)ジシクロペンタジエン開環重合体のシス/トランス含有率
1H-NMR測定を行い、ジシクロペンタジエン開環重合体のシス/トランス含有率を求めた。
(3)ジシクロペンタジエン開環重合体の水素化反応における水素化率
1H-NMR測定を行い、ジシクロペンタジエン開環重合体の水素化反応における水素化率を求めた。
(4)シンジオタクチック結晶性ジシクロペンタジエン開環重合体水素化物の融点及び溶融後融解開始温度
ジシクロペンタジエン開環重合体水素化物を320℃で10分間加熱して溶融させ、次いで10℃/分で降温して室温まで冷却させて結晶化させた後、示差走査熱量計を用いて、10℃/分で昇温して測定した。昇温測定時に観測される吸熱ピークにおいて、吸熱(結晶融解)熱量が最も大きくなる温度を融点とし、吸熱ピークの開始温度を溶融後融解開始温度として、求めた。
(5)シンジオタクチック結晶性ジシクロペンタジエン開環重合体水素化物のラセモ二連子の割合
オルトジクロロベンゼン-d4/トリクロロベンゼン(混合比(重量基準)1/2)を溶媒として、200℃で13C-NMR測定を行い、メソ二連子由来の43.35ppmのシグナルのピーク面積値と、ラセモ二連子由来の43.43ppmのシグナルのピーク面積値と、に基づいて決定した。
実施例1又は比較例1で得られた評価用樹脂フィルムに対して、オーブンを用いて260℃で10秒間加熱する熱処理を3回行った後、評価用樹脂フィルムを目視観察して、耐リフロー性を評価した。
ここで、評価用樹脂フィルムが熱処理の前後で変形、溶融することなく形状を保持していたものを「○」(良)、変形、溶融が見られたものを「×」(不良)とした。
(7)耐リフロー性(射出成形品のリフロー後の反り量)
実施例2又は比較例2で得られた試験片に対して、オーブンを用いて260℃で10秒間加熱する熱処理を3回行った後、試験片の反り量を測定することにより耐リフロー性を評価した。ここで、反り量が0.8mm以上であった場合は耐リフロー性が不足しているといえる。
(8)結晶化速度
実施例2又は比較例2における射出成形時に、成形品が変形せずに離型できるまでに必要な金型の冷却時間を測定することで、成形材料の結晶化速度を評価した。ここで、冷却時間が40秒を超える場合に結晶化速度が不足しているといえる。
ビスピロリド前駆体である、W(CHCMe2Ph)(NArdiiPr)(Me2Pyr)2(ここで、Meはメチル基を表し、Phはフェニル基を表し、ArdiiPrは、2,6-ジイソプロピルフェニル基を表し、Me2Pyrは、2,5-ジメチルピロールを表す。)337mg(0.5ミリモル)をベンゼン5mlに溶解させ、そこへ、α,α-ビストリフルオロメチルベンジルアルコール〔Ph(CF3)2COH〕84μl(0.5ミリモル)を加え、全容(反応混合物)を室温(20℃)で2時間撹拌した。次いで、1,10-フェナントロリン90mg(0.5ミリモル)を加え、全容を室温(20℃)で1時間撹拌した後、反応混合物をフリーザー中に移した。反応混合物にペンタン10mlを加えて、反応生成物を定量的に沈殿させた。反応生成物をオレンジ色の固体として濾取した。このものをペンタンで洗浄し、乾燥させた。収量は490mgであった(定量的)。
得られた固体の1H-NMR、13C-NMR、19F-NMRスペクトルにより、このものは、(2-トリフルオロメチル-2-フェニル-1,1,1-トリフルオロエトキシ)-2,6-ジイソプロピルフェニルイミドタングステン(VI)(2,5-ジメチルピロリド)(ネオフィリデン)(1,10-フェナントロリン)(下記式(A)で示される化合物)と同定された。
攪拌機付きガラス製反応器に、タングステン(2,6-ジメチルフェニルイミド)テトラクロリド1.35部と、ジエチルエーテル21部を添加し、これを-78℃に冷却した。さらにジエチルエーテル21部に溶解した3,3’,5,5’-テトラメチル-2,2’-ビフェノール0.74部を添加した。この混合物を0℃まで徐々に加温し、0℃を維持して24時間反応を行った。反応後、ジエチルエーテルを留去することにより暗赤紫色の固形物を得た。
得られた固形物に、ヘキサン13部とジエチルエーテル4.2部を添加し、これを-78℃に冷却し1時間静置して、微結晶状の不溶物を析出させた。可溶部分をろ別し、残った不溶物をさらにヘキサン6.6部にて洗浄後、溶媒を留去して化合物1.84部を得た。
この化合物について、C6D6溶媒中で1H-NMRスペクトルを測定した結果、この化合物は下記式(B)で表される化合物であることが分かった。
攪拌機付きガラス反応器に、合成例1で得た(2-トリフルオロメチル-2-フェニル-1,1,1-トリフルオロエトキシ)-2,6-ジイソプロピルフェニルイミドタングステン(VI)(2,5-ジメチルピロリド)(ネオフィリデン)(1,10-フェナントロリン)0.076g(1/500 モル/モル)、及びトルエン1gを入れ、次いで、ジシクロペンタジエン5.0g、シクロヘキサン20.0g及び1-ヘキセン0.21gを添加し、さらに無水塩化亜鉛0.0105gを1,4-ジオキサン5gに溶解したものを添加して、50℃において重合反応を行った。重合反応開始後、速やかに1,10-フェナントロリン亜鉛の白色の濁りが生成した。3時間反応させた後、重合反応液に大量のアセトンを注いで沈殿物を凝集させ、凝集物を濾別洗浄後、40℃で24時間減圧乾燥した。得られたジシクロペンタジエン開環重合体(A)の収量は4.3gであり、数平均分子量は10,900で、シス含率は81%であった。
得られた開環重合体水素化物(A)の水素化率は99%以上であり、ラセモ二連子の割合は91%であった。当該水素化物の融点を測定したところ、融点は274℃であり、融解熱量は28J/gであり、溶融後融解開始温度は265℃であった。
攪拌機付きガラス製反応器に、合成例2で得た式(B)で表される化合物0.082g、及びトルエン3.5gを入れ、これを-78℃に冷却した。このものに、ジエチルアルミニウムクロリド0.027gをトルエン0.87gに溶解して得られた溶液を添加し、これを0℃に加温し、0℃で1時間反応を行い、触媒を含有する混合液を得た。
得られた混合液に、ジシクロペンタジエン7.5g、トルエン23g、1-オクテン0.65gを添加し、0℃で24時間重合反応を行った。得られた重合反応液に大量のメタノールを注いで沈殿物を凝集させ、濾別洗浄後、40℃で24時間減圧乾燥して、ジシクロペンタジエン開環重合体(B)を7.4g得た。このものの数平均分子量は42,000、シス含有率は93%であった。
開環重合体水素化物(B)の水素化率は99%以上であり、ラセモ二連子の割合は88%であった。当該水素化物の融点を測定したところ、融点は270℃であり、融解熱量は49J/gであり、溶融後融解開始温度は258℃であった。
製造例1で得られた開環重合体水素化物(A)100部に、酸化防止剤として、テトラキス[メチレン-3-(3’,5’-ジ-t-ブチル-4’-ヒドロキシフェニル)プロピオネート]メタン(BASFジャパン社製、イルガノックス(登録商標)1010)1.1部を混合し、原料組成物を得た。この原料組成物を、内径3mmのダイ穴を4つ備えた二軸押出し機(東芝機械社製、TEM-37B)に投入し、熱溶融押出成形法により、ストランド状の成形体を得、これを冷却した後、ストランドカッターにて細断し、樹脂ペレットを得た。
・バレル設定温度:270~280℃
・ダイ設定温度:270℃
・スクリュー回転数:145rpm
・フィーダ回転数:50rpm
・バレル温度設定:280~290℃
・ダイ温度:270℃
・スクリュー回転数:30rpm
次いで、得られた延伸フィルムを鉄板に固定し、このものを、オーブンを用いて200℃で20分間、加熱処理を行うことにより評価用樹脂フィルムを得た。
得られた評価用樹脂フィルムについて、耐リフロー性を評価した。評価結果を第2表に示す。
製造例1で得られた開環重合体水素化物(A)に代えて、製造例2で得られた開環重合体水素化物(B)を使用したこと以外は、実施例1と同様にして評価用樹脂フィルムを製造し、耐リフロー性を評価した。評価結果を第2表に示す。
製造例1で得られた開環重合体水素化物(A)100部に、酸化防止剤として、テトラキス[メチレン-3-(3’,5’-ジ-t-ブチル-4’-ヒドロキシフェニル)プロピオネート]メタン(BASFジャパン社製、イルガノックス(登録商標)1010)1.1部を混合し、原料組成物を得た。この原料組成物を、内径3mmのダイ穴を4つ備えた二軸押出し機(東芝機械社製、TEM-37B)に投入し、熱溶融押出成形法により、ストランド状の成形体を得、これを冷却した後、ストランドカッターにて細断し、樹脂ペレットを得た。
・バレル設定温度:270~280℃
・ダイ設定温度:270℃
・スクリュー回転数:145rpm
・フィーダ回転数:50rpm
実施例2において、製造例1で得られた開環重合体水素化物(A)に代えて、製造例2で得られた開環重合体水素化物(B)を使用したこと以外は、実施例2と同様にして射出成形品を得、リフロー後の反りを測定した。測定結果を第2表に示す。
実施例1の樹脂フィルムは、比較例1の樹脂フィルムに比べて耐リフロー性に優れている。
同様に、実施例2の射出成形品は、比較例2の射出成形品に比べて、耐リフロー性に優れている。
さらに、実施例2においては、射出成形時の金型の冷却時間が短く、生産性に優れている。
Claims (4)
- 融解開始温度が260℃以上、かつ、融点が280℃未満で、シンジオタクティシティーが90%より高い、シンジオタクチック結晶性ジシクロペンタジエン開環重合体水素化物を含有する樹脂成形体。
- さらに無機充填剤を含有する、請求項1に記載の樹脂成形体。
- 融解開始温度が260℃以上、かつ、融点が280℃未満で、シンジオタクティシティーが90%より高い、シンジオタクチック結晶性ジシクロペンタジエン開環重合体水素化物を含有する樹脂フィルム。
- 融解開始温度が260℃以上、かつ、融点が280℃未満で、シンジオタクティシティーが90%より高い、シンジオタクチック結晶性ジシクロペンタジエン開環重合体水素化物を含有する射出成形品。
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- 2016-03-08 US US15/553,700 patent/US10351664B2/en active Active
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JP2021107508A (ja) * | 2019-12-27 | 2021-07-29 | 日本ゼオン株式会社 | 延伸フィルムおよびその製造方法 |
Also Published As
Publication number | Publication date |
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US20180051129A1 (en) | 2018-02-22 |
JP7186501B2 (ja) | 2022-12-09 |
CN107250203B (zh) | 2019-04-26 |
JPWO2016143795A1 (ja) | 2017-12-21 |
CN107250203A (zh) | 2017-10-13 |
EP3269752A4 (en) | 2018-11-14 |
US10351664B2 (en) | 2019-07-16 |
TW201634571A (zh) | 2016-10-01 |
EP3269752A1 (en) | 2018-01-17 |
KR102483724B1 (ko) | 2022-12-30 |
EP3269752B1 (en) | 2023-05-03 |
KR20170127452A (ko) | 2017-11-21 |
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