WO2016129452A1 - インクジェットインクおよび画像形成方法 - Google Patents
インクジェットインクおよび画像形成方法 Download PDFInfo
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- WO2016129452A1 WO2016129452A1 PCT/JP2016/053030 JP2016053030W WO2016129452A1 WO 2016129452 A1 WO2016129452 A1 WO 2016129452A1 JP 2016053030 W JP2016053030 W JP 2016053030W WO 2016129452 A1 WO2016129452 A1 WO 2016129452A1
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D11/00—Inks
- C09D11/30—Inkjet printing inks
- C09D11/38—Inkjet printing inks characterised by non-macromolecular additives other than solvents, pigments or dyes
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D11/00—Inks
- C09D11/02—Printing inks
- C09D11/10—Printing inks based on artificial resins
- C09D11/101—Inks specially adapted for printing processes involving curing by wave energy or particle radiation, e.g. with UV-curing following the printing
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D11/00—Inks
- C09D11/02—Printing inks
- C09D11/12—Printing inks based on waxes or bitumen
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D11/00—Inks
- C09D11/30—Inkjet printing inks
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D11/00—Inks
- C09D11/30—Inkjet printing inks
- C09D11/32—Inkjet printing inks characterised by colouring agents
- C09D11/322—Pigment inks
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D11/00—Inks
- C09D11/30—Inkjet printing inks
- C09D11/34—Hot-melt inks
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D11/00—Inks
- C09D11/54—Inks based on two liquids, one liquid being the ink, the other liquid being a reaction solution, a fixer or a treatment solution for the ink
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
- B41M5/00—Duplicating or marking methods; Sheet materials for use therein
- B41M5/0011—Pre-treatment or treatment during printing of the recording material, e.g. heating, irradiating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
- B41M7/00—After-treatment of prints, e.g. heating, irradiating, setting of the ink, protection of the printed stock
- B41M7/0081—After-treatment of prints, e.g. heating, irradiating, setting of the ink, protection of the printed stock using electromagnetic radiation or waves, e.g. ultraviolet radiation, electron beams
Definitions
- the present invention relates to an inkjet ink and an image forming method.
- the ink jet recording method is used in various printing fields because it can form an image easily and inexpensively.
- an ink containing a photopolymerizable compound that is polymerized and cross-linked and cured by irradiation with active light (hereinafter, also simply referred to as “active light curable ink”) is known.
- active light curable ink an ink containing a photopolymerizable compound that is polymerized and cross-linked and cured by irradiation with active light.
- actinic ray curable ink has been attracting attention because it can form an image having high adhesion even on a recording medium having low water absorption.
- the photopolymerizable compound examples include a radical polymerizable compound that is cured by polymerization using a radical as a reaction center, and a cationic polymerizable compound that is cured by polymerization using a cation as a reaction center.
- an actinic ray curable ink contains a photopolymerizable compound, it is known to contain a polymerization initiator in the ink in order to initiate polymerization more efficiently.
- the polymerization initiator include a radical polymerization initiator capable of generating radicals by irradiation with the actinic light and a cationic polymerization initiator capable of generating cations by irradiation with the actinic light. .
- an actinic ray curable ink contains a gelling agent and reversibly changes the sol-gel phase by temperature change.
- an ink when it reaches the recording medium and the temperature of the ink decreases, the ink gels due to the crystallization of the gelling agent. Therefore, the pinning property of the ink that has landed on the recording medium is increased, and the adjacent dots are less likely to be coalesced, so that a higher-definition image can be formed (for example, Patent Document 1 and Patent Document 2).
- the actinic ray curable ink may be required to have various characteristics depending on the printing field in which the inkjet recording method is used. For example, in various fields, there is always a need for actinic radiation curable ink that can further improve gloss uniformity, surface curability, and scratch resistance of the formed image in order to form an image having a desired image quality. .
- the present invention has been made in view of the above circumstances, and an actinic ray curable inkjet ink capable of further improving gloss uniformity, surface curability, and scratch resistance of a formed image, and such
- An object of the present invention is to provide an image forming method using a novel actinic ray curable inkjet ink.
- the first of the present invention relates to the following inkjet ink.
- An actinic ray curable inkjet ink that contains a polymerization initiator, a photopolymerizable compound, and a gelling agent and that reversibly undergoes a sol-gel phase transition due to a temperature change
- the polymerization initiator includes a polymerization initiator having a molecular weight of 360 or more
- the photopolymerizable compound includes a polyfunctional photopolymerizable compound
- the content of the polymerization initiator having a molecular weight of 360 or more is 3.0% by mass or more and less than 8.0% by mass
- the gelling agent content is 1.0 mass% or more and less than 5.0 mass%
- the content of the polymerization initiator having a molecular weight of less than 360 is less than 0.1% by mass
- An inkjet ink wherein the content of the monofunctional photopolymerizable compound is less than 5.0% by mass.
- the second of the present invention relates to the following image forming method.
- the actinic-light curable inkjet ink which can improve the gloss uniformity of the formed image, surface-hardening property, and scratch resistance more, and the image using such actinic-light curable inkjet ink A forming method is provided.
- the inkjet ink according to the present invention is an actinic ray curable inkjet ink that contains a polymerization initiator, a photopolymerizable compound, and a gelling agent and that reversibly undergoes a sol-gel phase transition due to a temperature change.
- the inkjet ink according to the present invention can further improve the gloss uniformity, surface curability, and scratch resistance of the formed image. This is probably due to the following reasons.
- an actinic ray curable ink containing a polymerization initiator a photopolymerizable compound and a gelling agent is cured by irradiation with actinic rays, polymerization starts from the polymerization initiator. At this time, a part of the polymerization initiator is used. Remains unreacted. This unreacted photoinitiator, and a component containing a gelling agent and an uncured photopolymerizable compound are deposited on the surface of the image, causing a decrease in gloss of the image and a decrease in the surface curability of the ink. Sometimes.
- the molecular weight of the polymerization initiator is relatively large, so that the unreacted polymerization initiator is difficult to move in the ink.
- the ink-jet ink of the present invention has a large amount of bi- or higher functional photopolymerizable compound and a high crosslinking density that occurs when the photopolymerizable composition is cured, the movement of the ink component in the ink cured film can be prevented. More limited.
- the content of the monofunctional photopolymerizable compound is less than 5.0% by mass, the scratch resistance of the image formed by increasing the crosslinking density is increased, and the gelation is performed. It is considered that when the content of the agent is less than 5.0% by mass, the strength of the cured film is increased and the scratch resistance of the formed image is also increased.
- Polymerization initiator A polymerization initiator (hereinafter also simply referred to as “initiator”) is a polymerization initiator capable of initiating polymerization and crosslinking of a photopolymerizable compound described later by irradiation with actinic rays. Only one type of initiator may be included in the inkjet ink, or two or more types of initiators may be included.
- the initiator includes an initiator having a molecular weight of 360 or more.
- An initiator having a molecular weight of 360 or more is difficult to move in the ink cured film, and the movement is further limited by a network structure formed by polymerization and crosslinking of a photopolymerizable compound described later. Difficult to deposit on the surface. For this reason, in an image obtained by curing inkjet ink, it is considered that a decrease in gloss and a decrease in surface curability of the image surface are reduced.
- the content of the initiator is 3.0% by mass or more and less than 8.0% by mass with respect to the total mass of the inkjet ink.
- the photopolymerizable compound can be sufficiently polymerized and crosslinked to sufficiently cure the ink.
- the initiator may optionally include an initiator having a molecular weight of less than 360, as long as the effects of the present invention are achieved.
- the content of the initiator having a molecular weight of less than 360 is 0. 0 relative to the total mass of the inkjet ink. It is preferable that it is less than 1 mass%.
- the initiator examples include a radical polymerization initiator and a cationic polymerization initiator.
- radical polymerization initiator examples include an initiator having a bisacylphosphine structure, an initiator having an alkylphenone structure, an initiator having a thioxanthone structure, an initiator having an acylphosphine structure, and an initiator having a benzophenone structure. It is. Among these, from the viewpoint of further enhancing the effects of the present invention, an initiator having a bisacylphosphine structure, an initiator having an alkylphenone structure, and an initiator having a thioxanthone structure are preferable.
- the initiator contains a radical polymerization initiator having a bisacylphosphine structure
- the decrease in gloss and surface curability of the image surface are reduced.
- a radical polymerization initiator having a bisacylphosphine structure is highly reactive, and polymerization and crosslinking are likely to develop around this radical polymerization initiator, so that the movement of the decomposed initiator is more limited.
- the content of the radical polymerization initiator having a bisacylphosphine structure is preferably 2% by mass or more and 8% by mass or less, and preferably 3% by mass or more and 5% by mass or less with respect to the total mass of the ink. More preferably.
- the initiator when the initiator further contains a radical polymerization initiator having a thioxanthone structure in addition to the radical polymerization initiator having the bisacylphosphine structure, the gloss of the image surface is reduced. Further, the decrease in surface curability is further reduced.
- the content of the radical polymerization initiator having a thioxanthone structure at this time is preferably 0.5% by mass or more and 5% by mass or less with respect to the total mass of the ink. More preferably, it is 5 mass% or more and 3 mass% or less, More preferably, it is 1 mass% or more and 3 mass% or less, More preferably, it is 2 mass% or more and 3 mass% or less.
- radical polymerization initiators having a molecular weight of 360 or more and having a bisacylphosphine structure include bis (2,4,6-trimethylbenzoyl) phenylphosphine oxide, bis (2,6-dimethylbenzoyl) phenylphosphine oxide, Bis (2,4,6-trimethylbenzoyl) -2-methoxyphenylphosphine oxide, bis (2,6-dimethylbenzoyl) -2-methoxyphenylphosphine oxide, bis (2,4,6-trimethylbenzoyl) -2, 4-dimethoxyphenylphosphine oxide, bis (2,6-dimethylbenzoyl) -2,4-dimethoxyphenylphosphine oxide, bis (2,4,6-trimethylbenzoyl) -2,4-dipentyloxyphenylphosphine oxide and bis ( 2,6-dimethyl Nzoiru) -2,4-dipentyl-oxy phenyl
- radical polymerization initiators having a molecular weight of 360 or more and having a bisacylphosphine structure
- examples of commercially available radical polymerization initiators having a molecular weight of 360 or more and having a bisacylphosphine structure include IRGACURE 819, manufactured by BASF (“IRGACURE” is a registered trademark of the company).
- radical polymerization initiators having a molecular weight of 360 or more and having a thioxanthone structure
- examples of commercially available radical polymerization initiators having a molecular weight of 360 or more and having a thioxanthone structure include GENOPOL TX-1, manufactured by Rahn, and SPEDCURE 7010 manufactured by Lambson.
- radical polymerization initiator having an acylphosphine structure having a molecular weight of 360 or more examples include 2,4,6-trimethylbenzoylethoxyphenylphosphine oxide, 2,6-dimethylbenzoylethoxyphenylphosphine oxide, 2,4,6 -Trimethylbenzoylmethoxyphenylphosphine oxide, 2,6-dimethylbenzoylmethoxyphenylphosphine oxide, 2,4,6-trimethylbenzoyl (4-pentyloxyphenyl) phenylphosphine oxide and 2,6-dimethylbenzoyl (4-pentyloxyphenyl) ) Phenylphosphine oxide.
- radical polymerization initiators having a benzophenone structure having a molecular weight of 360 or more include SPEEDCURE 7005, manufactured by Lambson, and Omnipol BP, manufactured by Rahn AG.
- Examples of commercially available radical polymerization initiators having a bisacylphosphine structure with a molecular weight of less than 360 include LUCIRIN TPO, manufactured by BASF (“LUCIRIN” is a registered trademark of the company).
- Examples of commercially available radical polymerization initiators having an alkylphenone structure having a molecular weight of less than 360 include IRGACURE 184 and IRGACURE 907, manufactured by BASF.
- Examples of the cationic polymerization initiator include salts of aromatic onium compounds, sulfonates that generate sulfonic acid, halides that generate hydrogen halide and iron allene complexes.
- Examples of the onium include diazonium, ammonium, iodonium, sulfonium and phosphonium.
- Examples of the counter ion forming the salt of the aromatic onium compound include B (C 6 F 5 ) 4 ⁇ , PF 6 ⁇ , AsF 6 ⁇ , SbF 6 ⁇ and CF 3 SO 3 ⁇ .
- Examples of the aromatic onium compound include compounds described in paragraph No. 0134 of JP-A No. 2005-255821.
- Examples of the sulfonated substance that generates the sulfonic acid include the compound described in paragraph No. 0136 of JP-A-2005-255821, the compound described in claim 1 of JP-A-2004-91698, and a special compound.
- the compounds described in claim 1 of Table 2006-518332 are included.
- Examples of the halide that generates hydrogen halide include the compounds described in paragraph No. 0138 of JP-A No. 2005-255821.
- Examples of the iron allene complex include the compounds described in paragraph No. 0140 of JP-A No. 2005-255821.
- Examples of commercially available cationic polymerization initiators having a molecular weight of 360 or more include CPI-100P, Sun Apro, IRGACURE 250, and BASF.
- Examples of the cationic polymerization initiator having a molecular weight of less than 360 include triphenylsulfonium bromide.
- Photopolymerizable compound examples include a radical polymerizable compound and a cationic polymerizable compound.
- the photopolymerizable compound has a function of crosslinking or polymerizing when irradiated with actinic rays and curing the ink-jet ink.
- the photopolymerizable compound may be any of a monomer, a polymerizable oligomer, a prepolymer, or a mixture thereof. Only one kind of the photopolymerizable compound may be contained in the ink-jet ink, or two or more kinds thereof may be contained.
- actinic rays examples include ultraviolet rays, electron beams, ⁇ rays, ⁇ rays and X rays. From the viewpoint of safety and from the viewpoint that the polymerization and crosslinking can be generated even with a lower energy amount, the actinic ray is preferably an ultraviolet ray or an electron beam.
- the photopolymerizable compound includes a polyfunctional photopolymerizable compound having two or more polymerizable functional groups that can be polymerized by irradiation with actinic rays in the molecule.
- a polyfunctional photopolymerizable compound is polymerized and cross-linked by irradiation with actinic rays, and has a high cross-linking density and easily forms a network-like polymer. This network polymer is considered to restrict the movement of each component during the curing of the ink-jet ink, so that the initiator, the gelling agent, and the uncured photopolymerizable compound are less likely to be deposited on the image surface. Therefore, it is considered that the polyfunctional photopolymerizable compound can suppress a decrease in gloss on the image surface and a decrease in surface curability.
- the photopolymerizable compound may optionally contain a monofunctional photopolymerizable compound as long as the effects of the present invention are exhibited.
- a monofunctional photopolymerizable compound is preferably less than 5.0% by mass, more preferably less than 1.0% by mass, and 0.1% by mass with respect to the total mass of the inkjet ink. More preferably, it is less than%.
- the content of the photopolymerizable compound may be within a range in which the effect of the present invention can be obtained, and can be, for example, 1% by mass or more and 97% by mass or less with respect to the total mass of the inkjet ink. From the above viewpoint, the content of the photopolymerizable compound is preferably 30% by mass or more and 95% by mass or less with respect to the total mass of the inkjet ink.
- Examples of radically polymerizable compounds include unsaturated carboxylic acids and salts thereof, unsaturated carboxylic acid ester compounds, unsaturated carboxylic acid urethane compounds, unsaturated carboxylic acid amide compounds and anhydrides thereof, acrylonitrile, styrene, unsaturated polyesters, Examples include unsaturated polyethers, unsaturated polyamides, and unsaturated urethanes.
- Examples of the unsaturated carboxylic acid include (meth) acrylic acid, itaconic acid, crotonic acid, isocrotonic acid, maleic acid and the like.
- the radically polymerizable compound is preferably an unsaturated carboxylic acid ester compound, and more preferably (meth) acrylate.
- (meth) acrylate means acrylate or methacrylate
- (meth) acryloyl group means acryloyl group or methacryloyl group
- (meth) acryl means acrylic. Or methacryl.
- polyfunctional (meth) acrylates include triethylene glycol di (meth) acrylate, tetraethylene glycol di (meth) acrylate, polyethylene glycol di (meth) acrylate, tripropylene glycol di (meth) acrylate, polypropylene glycol di (Meth) acrylate, 1,4-butanediol di (meth) acrylate, 1,6-hexanediol di (meth) acrylate, 1,9-nonanediol di (meth) acrylate, neopentyl glycol di (meth) acrylate, Dimethylol-tricyclodecane di (meth) acrylate, PO adduct di (meth) acrylate of bisphenol A, neopentyl glycol di (meth) acrylate hydroxypivalate, polytetramethylene glycol di ( A) bifunctional (meth) acrylates including polyethylene acrylate, polyethylene glycol di (
- Examples of monofunctional (meth) acrylates include isoamyl (meth) acrylate, stearyl (meth) acrylate, lauryl (meth) acrylate, octyl (meth) acrylate, decyl (meth) acrylate, isomustyl (meth) acrylate, isostearyl (Meth) acrylate, 2-ethylhexyl-diglycol (meth) acrylate, 2-hydroxybutyl (meth) acrylate, 2- (meth) acryloyloxyethyl hexahydrophthalic acid, butoxyethyl (meth) acrylate, ethoxydiethylene glycol (meta ) Acrylate, methoxydiethylene glycol (meth) acrylate, methoxypolyethylene glycol (meth) acrylate, methoxypropylene glycol (meth) acrylate, phenoxye (Meth) acrylate, t
- the radical polymerizable compound preferably contains (meth) acrylate modified with ethylene oxide or propylene oxide (hereinafter also simply referred to as “modified (meth) acrylate”).
- modified (meth) acrylate has higher photosensitivity. Further, the modified (meth) acrylate is easily included in the card house structure when the ink is gelled at a low temperature, and more easily compatible with other ink components even at a high temperature. Furthermore, since the modified (meth) acrylate has less curing shrinkage, curling of the printed matter during image formation is less likely to occur.
- Examples of commercially available modified (meth) acrylates that are multifunctional include CD561, SR454, SR499 and SR494, manufactured by Sartomer, and NK ester A-400, NK ester A-600, NK ester 9G, NK ester 14G, NK ester DOD-N, NK ester A-DCP and NK ester DCP, manufactured by Shin-Nakamura Chemical Co., Ltd. are included.
- Examples of the cationic polymerizable compound include an epoxy compound, a vinyl ether compound, and an oxetane compound.
- the photopolymerizable compound preferably contains at least one oxetane compound and at least one compound selected from an epoxy compound and a vinyl ether compound.
- the epoxy compound is preferably an aromatic epoxide or an alicyclic epoxide, and from the above viewpoint, more preferably an alicyclic epoxide.
- aromatic epoxides include di- or polyglycidyl ethers produced by the reaction of polyphenols having at least one aromatic nucleus or their alkylene oxide adducts and epichlorohydrin.
- aromatic epoxides include di- or polyglycidyl ethers of bisphenol A or its alkylene oxide adducts, di- or polyglycidyl ethers of hydrogenated bisphenol A or its alkylene oxide adducts, and novolak-type epoxy resins. included.
- alkylene oxide include ethylene oxide and propylene oxide.
- alicyclic epoxides examples include cyclohexene oxide obtained by epoxidizing a compound having at least one cycloalkane ring such as cyclohexene or cyclopentene ring with a suitable oxidizing agent such as hydrogen peroxide or peracid. Or a cyclopentene oxide containing compound is included.
- Examples of aliphatic epoxides include di- or polyglycidyl ethers of aliphatic polyhydric alcohols or alkylene oxide adducts thereof.
- Examples of such aliphatic epoxides include diglycidyl ethers of alkylene glycols, polyglycidyl ethers of polyhydric alcohols, and diglycidyl ethers of polyalkylene glycols.
- Examples of the alkylene glycol include diglycidyl ether of ethylene glycol, diglycidyl ether of propylene glycol, and diglycidyl ether of 1,6-hexanediol.
- the polyhydric alcohol includes glycerin and its alkylene oxide adduct.
- the polyalkylene glycol includes polyethylene glycol and its alkylene oxide adduct, and polypropylene glycol and its alkylene oxide adduct.
- Examples of the alkylene oxide include ethylene oxide and prop
- Examples of vinyl ether compounds include monovinyl ether compounds, divinyl ether compounds and trivinyl ether compounds.
- Examples of monovinyl ether compounds include ethyl vinyl ether, n-butyl vinyl ether, isobutyl vinyl ether, octadecyl vinyl ether, cyclohexyl vinyl ether, hydroxybutyl vinyl ether, 2-ethylhexyl vinyl ether, cyclohexanedimethanol monovinyl ether, n-propyl vinyl ether, isopropyl vinyl ether, isopropenyl Ether-o-propylene carbonate, dodecyl vinyl ether, diethylene glycol monovinyl ether and octadecyl vinyl ether are included.
- divinyl ether compounds include ethylene glycol divinyl ether, diethylene glycol divinyl ether, triethylene glycol divinyl ether, propylene glycol divinyl ether, dipropylene glycol divinyl ether, butanediol divinyl ether, hexanediol divinyl ether, and cyclohexanedimethanol divinyl ether. included.
- examples of the tritrivinyl ether compound include trimethylolpropane trivinyl ether.
- divinyl ether compounds and trivinyl ether compounds are preferable from the viewpoint of curability, adhesion, and surface hardness, and divinyl ether compounds are more preferable from the above viewpoint.
- An oxetane compound is a compound having an oxetane ring.
- Examples of the oxetane compound include compounds having an oxetane ring described in JP-A Nos. 2001-220526 and 2001-310937.
- the oxetane compound is an oxetane ring. Is preferably 1 to 4.
- Examples of the compound having 1 to 4 oxetane rings include compounds represented by general formula (1) described in paragraph No. 0089 of JP-A No. 2005-255821 and paragraph No. 0092 of the same publication.
- the compound represented by general formula (2), general formula (7) of paragraph number 0107, general formula (8) of paragraph number 0109, and general formula (9) of paragraph number 0116, which is described in (1) is included.
- Gelling agent A gelling agent can temporarily fix (pinning) ink droplets landed on a recording medium in a gel state.
- wetting and spreading of the ink is suppressed and adjacent dots are less likely to be the same, so that a higher definition image can be formed.
- the ink is in a gel state, the entry of oxygen in the environment into the ink droplets is suppressed and it becomes difficult for the ink to inhibit curing, so that a high-definition image can be formed at a higher speed.
- Only one type of gelling agent may be contained in the ink-jet ink, or two or more types may be contained.
- the content of the gelling agent is preferably 1.0% by mass or more and 5.0% by mass or less with respect to the total mass of the ink.
- the content of the gelling agent is more preferably 2.5% by mass or more and less than 5.0% by mass, and is 2.5% by mass or more and less than 4.0% by mass. More preferably.
- the gelling agent preferably does not substantially contain a photopolymerizable functional group.
- substantially free means that the amount of the photopolymerizable functional group per mole of the gelling agent is 0.1 molar equivalent or less.
- the gelling agent is preferably crystallized in the ink at a temperature not higher than the gelation temperature of the ink.
- the gelation temperature refers to a temperature at which the viscosity of the ink changes suddenly when the ink sol- lated or liquefied by heating is cooled and the gelling agent undergoes phase transition from sol to gel. Specifically, the sol or liquefied ink is cooled while measuring the viscosity with a viscoelasticity measuring device (for example, MCR300, manufactured by Physica), and the temperature at which the viscosity rapidly increases is measured.
- the gelation temperature can be set.
- a structure in which the photopolymerizable compound is included in the three-dimensional space formed by the gelling agent that has been crystallized in a plate shape may be formed (such a structure).
- card house structure since the liquid photopolymerizable compound is held in the space, the ink droplets are less likely to spread and the pinning property of the ink is further increased. When the pinning property of the ink is increased, the ink droplets that have landed on the recording medium are less likely to coalesce, and a higher definition image can be formed.
- the photopolymerizable compound dissolved in the ink and the gelling agent are compatible.
- the photopolymerizable compound dissolved in the ink and the gelling agent are phase-separated, it may be difficult to form a card house structure.
- gelling agents suitable for forming a card house structure by crystallization include ketone wax, ester wax, petroleum wax, vegetable wax, animal wax, mineral wax, hydrogenated castor oil, modified wax, and higher fatty acid. Higher alcohols, hydroxystearic acid, fatty acid amides including N-substituted fatty acid amides and special fatty acid amides, higher amines, esters of sucrose fatty acids, synthetic waxes, dibenzylidene sorbitol, dimer acids and dimer diols.
- ketone wax examples include dilignoceryl ketone, dibehenyl ketone, distearyl ketone, dieicosyl ketone, dipalmityl ketone, dilauryl ketone, dimyristyl ketone, myristyl palmityl ketone and palmityl stearyl ketone. It is.
- ester wax examples include behenyl behenate, icosyl icosanoate, stearyl stearate, palmityl stearate, cetyl palmitate, myristyl myristate, cetyl myristate, myricyl serinate, stearyl stearate, oleyl palmitate, glyceryl fatty acid Esters, sorbitan fatty acid esters, propylene glycol fatty acid esters, ethylene glycol fatty acid esters and polyoxyethylene fatty acid esters are included.
- ester wax products examples include EMALEX series, manufactured by Nippon Emulsion Co., Ltd. ("EMALEX” is a registered trademark of the company), Riquemar series and Poem series, Riken Vitamin Co., Ltd. ("Riquemar” and "Poem” Is also a registered trademark of the company).
- Examples of the petroleum-based wax include petroleum-based waxes including paraffin wax, microcrystalline wax and petrolactam.
- plant-based wax examples include candelilla wax, carnauba wax, rice wax, wood wax, jojoba oil, jojoba solid wax and jojoba ester.
- animal wax examples include beeswax, lanolin and whale wax.
- mineral wax examples include montan wax and hydrogenated wax.
- modified wax examples include montan wax derivatives, paraffin wax derivatives, microcrystalline wax derivatives, 12-hydroxystearic acid derivatives and polyethylene wax derivatives.
- higher fatty acid examples include behenic acid, arachidic acid, stearic acid, palmitic acid, myristic acid, lauric acid, oleic acid, and erucic acid.
- Examples of the higher alcohol include stearyl alcohol and behenyl alcohol.
- hydroxy stearic acid examples include 12-hydroxy stearic acid.
- fatty acid amide examples include lauric acid amide, stearic acid amide, behenic acid amide, oleic acid amide, erucic acid amide, ricinoleic acid amide and 12-hydroxystearic acid amide.
- Examples of commercially available fatty acid amides include the Nikka Amide series, manufactured by Nippon Kasei Co., Ltd. (“Nikka Amide” is a registered trademark of the company), ITOWAX series, manufactured by Ito Oil Co., Ltd., and FATTYAMID series, manufactured by Kao Corporation.
- N-substituted fatty acid amide examples include N-stearyl stearic acid amide and N-oleyl palmitic acid amide.
- Examples of the special fatty acid amide include N, N'-ethylenebisstearylamide, N, N'-ethylenebis-12-hydroxystearylamide and N, N'-xylylenebisstearylamide.
- Examples of the higher amine include dodecylamine, tetradecylamine and octadecylamine.
- ester of sucrose fatty acid examples include sucrose stearic acid and sucrose palmitic acid.
- sucrose fatty acid esters examples include Ryoto Sugar Ester Series, manufactured by Mitsubishi Chemical Foods (“Ryoto” is a registered trademark of the company).
- Examples of the synthetic wax include polyethylene wax and ⁇ -olefin maleic anhydride copolymer wax.
- UNILIN is a registered trademark of the company.
- dibenzylidene sorbitol examples include 1,3: 2,4-bis-O-benzylidene-D-glucitol.
- Examples of commercially available products of the above-mentioned dibenzylidene sorbitol include Gelol D, manufactured by Shin Nippon Rika Co., Ltd. (“Gelall” is a registered trademark of the company).
- dimer diol products examples include the PRIPOR series, manufactured by CRODA (“PRIPOR” is a registered trademark of the company).
- ketone waxes Of these gelling agents, ketone waxes, ester waxes, higher fatty acids, higher alcohols and fatty acid amides are preferable from the viewpoint of further improving pinning properties.
- ketones represented by the following general formula (G1) A wax and an ester wax represented by the following general formula (G2) are more preferable.
- the ketone wax represented by the following general formula (G1) and the ester wax represented by the following general formula (G2) may contain only one kind or two or more kinds in the inkjet ink. Also good.
- the ketone wax represented by the following general formula (G1) and the ester wax represented by the following general formula (G2) may contain either one or both in the inkjet ink. It may be.
- R1-CO-R2 In General Formula (G1), R1 and R2 are each a linear or branched hydrocarbon group having 9 to 25 carbon atoms.
- R3-COO-R4 are each a linear or branched hydrocarbon group having 9 to 25 carbon atoms.
- the ketone wax represented by the general formula (G1) or the ester wax represented by the general formula (G2) has 9 or more carbon atoms in the linear or branched hydrocarbon group, it is gelled. The crystallinity of the agent is further increased, and more sufficient space is created in the card house structure. For this reason, the photopolymerizable compound can be easily contained in the space, and the pinning property of the ink becomes higher. Further, since the carbon number of the linear or branched hydrocarbon group is 25 or less, the melting point of the gelling agent does not increase excessively, so that it is not necessary to heat the ink excessively when ejecting the ink. . From the above viewpoint, R1 and R2 are particularly preferably linear hydrocarbon groups having 11 to 23 carbon atoms.
- R1 or R2, or R3 or R4 is saturated with 11 carbon atoms.
- a hydrocarbon group of less than 23 is preferred. From the above viewpoint, it is more preferable that both R1 and R2 or both R3 and R4 are saturated hydrocarbon groups having 11 to 23 carbon atoms.
- Examples of the ketone wax represented by the general formula (G1) include dilignoseryl ketone (carbon number: 23-24), dibehenyl ketone (carbon number: 21-22), distearyl ketone (carbon number: 17 -18), dieicosyl ketone (carbon number: 19-20), dipalmityl ketone (carbon number: 15-16), dimyristyl ketone (carbon number: 13-14), dilauryl ketone (carbon number: 11) -12), lauryl myristyl ketone (carbon number: 11-14), lauryl palmityl ketone (11-16), myristyl palmityl ketone (13-16), myristyl stearyl ketone (13-18), myristyl behenyl ketone (13 -22), palmityl stearyl ketone (15-18), valmityl behenyl ketone (15-22) and stearyl behenyl keto (17-22) are included.
- Examples of commercially available ketone waxes represented by the general formula (G1) include 18-Pentatria cationon, Alfa Aeser, Hentriacontan-16-on, Alfa Aeser, Kao wax T1, and Kao.
- Examples of the fatty acid or ester wax represented by the general formula (G2) include behenyl behenate (carbon number: 21-22), icosyl icosanoate (carbon number: 19-20), stearyl stearate (carbon number: 17 -18), palmitic acid stearate (carbon number: 17-16), lauryl stearate (carbon number: 17-12), cetyl palmitate (carbon number: 15-16), stearyl palmitate (carbon number: 15-18) ), Myristyl myristate (carbon number: 13-14), cetyl myristate (carbon number: 13-16), octyldodecyl myristate (carbon number: 13-20), stearyl oleate (carbon number: 17-18) Stearyl erucate (carbon number: 21-18), stearyl linoleate (carbon number: 17-18), behenyl oleate (carbon) : 18-22) and linoleic acid arachidyl (carbon number:
- ester waxes represented by the general formula (G2) examples include Unistar M-2222SL, Spalm acetyl, Nissan Electol WEP3 and Nissan Electol WEP2, manufactured by NOF Corporation ("Unistar” and “Nissan Electol”). "Are registered trademarks of the same company), Exepal SS and Exepal MY-M, manufactured by Kao Corporation (" Exepal “is a registered trademark of the company), EMALEX CC-18 and EMALEX CC-10, manufactured by Nippon Emulsion Co., Ltd. (“ “EMALEX” is a registered trademark of the company), Amreps PC, and High Alcohol Industry Co., Ltd. (“Amrepus” is a registered trademark of the company). Since these commercially available products are often a mixture of two or more types, they may be separated and purified as necessary and contained in the ink.
- the inkjet ink further includes other components including a coloring material, a dispersant, a polymerization initiator assistant, a polymerization inhibitor, a sensitizer, and a surfactant as long as the effects of the present invention are obtained. Also good. Only one kind of these components may be contained in the ink-jet ink, or two or more kinds thereof may be contained.
- Color materials include dyes and pigments. From the viewpoint of obtaining an image having good weather resistance, the color material is preferably a pigment.
- the pigment can be selected from, for example, a yellow pigment, a red or magenta pigment, a blue or cyan pigment, and a black pigment according to the color of the image to be formed.
- yellow pigments examples include C.I. I. Pigment Yellow (hereinafter, “CI Pigment Yellow” is also simply referred to as “PY”) 1, PY3, PY12, PY13, PY14, PY17, PY34, PY35, PY37, PY55, PY74, PY81, PY83, PY93, PY94, PY95, PY97, PY108, PY109, PY110, PY137, PY138, PY139, PY153, PY154, PY155, PY157, PY166, PY167, PY168, PY180, PY185 and PY193 are included.
- C.I. I. Pigment Yellow hereinafter, “CI Pigment Yellow” is also simply referred to as “PY”) 1, PY3, PY12, PY13, PY14, PY17, PY34, PY35, PY37, PY55, PY74, PY81, PY83, PY93, PY94
- red or magenta pigments examples include C.I. I. Pigment Red (hereinafter, “CI Pigment Red” is also simply referred to as “PR”) 3, PR5, PR19, PR22, PR31, PR38, PR43, PR48: 1, PR48: 2, PR48: 3, PR48: 4, PR48: 5, PR49: 1, PR53: 1, PR57: 1, PR57: 2, PR58: 4, PR63: 1, PR81, PR81: 1, PR81: 2, PR81: 3, PR81: 4, PR88, PR104, PR108, PR112, PR122, PR123, PR144, PR146, PR149, PR166, PR168, PR169, PR170, PR177, PR178, PR179, PR184, PR185, PR208, PR216, PR226 and PR257, C.I.
- I. Pigment Violet (hereinafter, “CI Pigment Violet” is also simply referred to as “PV”) 3, PV19, PV23, PV29, PV30, PV37, PV50 and PV88, and C.I. I. Pigment Orange (hereinafter, “CI Pigment Orange” is also simply referred to as “PO”) 13, PO16, PO20, and PO36.
- PV Pigment Violet
- PO Pigment Orange
- blue or cyan pigments examples include C.I. I. Pigment Blue (hereinafter, “CI Pigment Blue” is also simply referred to as “PB”) 1, PB15, PB15: 1, PB15: 2, PB15: 3, PB15: 4, PB15: 6, PB16, PB17- 1, PB22, PB27, PB28, PB29, PB36 and PB60.
- CI Pigment Blue is also simply referred to as “PB” 1, PB15, PB15: 1, PB15: 2, PB15: 3, PB15: 4, PB15: 6, PB16, PB17- 1, PB22, PB27, PB28, PB29, PB36 and PB60.
- black pigments examples include C.I. I. Pigment Black (hereinafter, “CI Pigment Black” is also simply referred to as “PBk”) 7, PBk28, and PBk26.
- the volume average particle diameter of the pigment is preferably 0.08 ⁇ m to 0.5 ⁇ m, and the maximum particle diameter of the pigment is 0.3 ⁇ m to 10 ⁇ m. In view of the above, it is more preferable that the maximum particle diameter of the pigment is 0.3 ⁇ m or more and 3 ⁇ m or less.
- the average particle diameter of the pigment particles in the present invention means a value obtained by a dynamic light scattering method using Data Sizer Nano ZSP, manufactured by Malvern. Note that the ink containing the color material has a high concentration and does not transmit light with this measuring instrument. Therefore, the ink is diluted 200 times before measurement.
- the measurement temperature is room temperature (25 ° C).
- the content of the pigment is preferably 0.1% by mass or more and 20.0% by mass or less, and more preferably 0.4% by mass or more and 10.0% by mass or less with respect to the total mass of the inkjet ink. .
- the content of the pigment is preferably 0.1% by mass or more and 20.0% by mass or less, and more preferably 0.4% by mass or more and 10.0% by mass or less with respect to the total mass of the inkjet ink. .
- the content of the pigment is preferably 0.1% by mass or more and 20.0% by mass or less, and more preferably 0.4% by mass or more and 10.0% by mass or less with respect to the total mass of the inkjet ink. .
- dispersant examples include a hydroxyl group-containing carboxylic acid ester, a salt of a long chain polyaminoamide and a high molecular weight acid ester, a salt of a high molecular weight polycarboxylic acid, a salt of a long chain polyaminoamide and a polar acid ester, a high molecular weight unsaturated acid ester , Polymer copolymer, modified polyurethane, modified polyacrylate, polyether ester type anionic activator, naphthalene sulfonic acid formalin condensate salt, aromatic sulfonic acid formalin condensate salt, polyoxyethylene alkyl phosphate ester, polyoxyethylene Nonylphenyl ether, and stearylamine acetate are included.
- Examples of commercially available dispersants include BYK-2164, BYK-168, BYK N-22024, BYK JET-9150 and BYK JET-9151, manufactured by BYK Chemie ("BYK” is a registered trademark of the company), EFKA 7701, EFKA 4310, EFKA 4320 and EFKA 4401, manufactured by BASF, SOLPERSE 24000GR and SOLPERSE 39000, manufactured by Lyubrizol (“SOLSPERSE” is a registered trademark of the same company), and Azipomo PB821 and Azisper PB824 manufactured by Ajinomoto Fine Techno Registered trademarks).
- the content of the dispersing agent can be, for example, 20% by mass to 70% by mass with respect to the total mass of the pigment.
- the content of the dispersing agent By setting the content of the dispersing agent to 20% by mass or more based on the total mass of the pigment, the dispersing agent coats the surface of the pigment, so that aggregation of the pigments during ink storage can be made less likely to occur. .
- the content of the dispersant 70% by mass or less with respect to the total mass of the pigment the association between the dispersant and the gelling agent is less likely to occur, and the ink that has landed on the recording medium is more sufficiently gelled. Can be pinned.
- polymerization initiator assistants include tertiary amine compounds including aromatic tertiary amine compounds.
- aromatic tertiary amine compounds include N, N-dimethylaniline, N, N-diethylaniline, N, N-dimethyl-p-toluidine, N, N-dimethylamino-p-benzoic acid ethyl ester, N, N-dimethylamino-p-benzoic acid isoamyl ethyl ester, N, N-dihydroxyethylaniline, triethylamine and N, N-dimethylhexylamine are included.
- polymerization inhibitors include (alkyl) phenol, hydroquinone, catechol, resorcin, p-methoxyphenol, t-butylcatechol, t-butylhydroquinone, pyrogallol, 1,1-picrylhydrazyl, phenothiazine, p-benzoquinone , Nitrosobenzene, 2,5-di-t-butyl-p-benzoquinone, dithiobenzoyl disulfide, picric acid, cuperone, aluminum N-nitrosophenylhydroxylamine, tri-p-nitrophenylmethyl, N- (3-oxyanilino- 1,3-Dimethylbutylidene) aniline oxide, dibutylcresol, cyclohexanone oxime cresol, guaiacol, o-isopropylphenol, butyraloxime, methyl ethyl ketoxime and cyclohexanone oxy Be
- sensitizers include polycyclic aromatic compounds, carbazole derivatives, thioxanthone derivatives, and anthracene derivatives having at least one hydroxyl group, optionally substituted aralkyloxy group or alkoxy group as a substituent. From the viewpoint of increasing the curing rate, the sensitizer is preferably one having ultraviolet spectrum absorption at a wavelength longer than 300 nm.
- surfactants include anionic surfactants such as dialkyl sulfosuccinates, alkyl naphthalene sulfonates and fatty acid salts, polyoxyethylene alkyl ethers, polyoxyethylene alkyl allyl ethers, acetylene glycols and polyoxy Nonionic surfactants such as ethylene / polyoxypropylene block copolymers, cationic surfactants such as alkylamine salts and quaternary ammonium salts, and silicone-based and fluorine-based surfactants are included.
- anionic surfactants such as dialkyl sulfosuccinates, alkyl naphthalene sulfonates and fatty acid salts
- polyoxyethylene alkyl ethers polyoxyethylene alkyl allyl ethers
- acetylene glycols acetylene glycols
- Nonionic surfactants such as ethylene / polyoxypropylene block copolymers
- silicone surfactants examples include KF-351A, KF-352A, KF-642 and X-22-4272, manufactured by Shin-Etsu Chemical, BYK307, BYK345, BYK347 and BYK348, manufactured by Big Chemie (“BYK "Is a registered trademark of the same company), as well as TSF4452, manufactured by Toshiba Silicone.
- the content of the surfactant is preferably 0.001% by mass or more and less than 1.0% by mass with respect to the total mass of the primer.
- the viscosity of the inkjet ink at 80 ° C. is preferably 3 mPa ⁇ s or more and 20 mPa ⁇ s or less.
- the viscosity of the inkjet ink at 25 ° C. is preferably 1000 mPa ⁇ s or more.
- the gelation temperature of the inkjet ink is preferably 40 ° C. or higher and 70 ° C. or lower.
- the gelation temperature of the ink is 40 ° C. or higher, the ink gels quickly after landing on the recording medium, and therefore the pinning property is further improved.
- the gelation temperature of the ink is 70 ° C. or less, the ink is less likely to gel when the ink jet ink is ejected from the ink jet head whose ink temperature is usually about 80 ° C., so that the ink can be ejected more stably.
- the viscosity at 80 ° C., the viscosity at 25 ° C., and the gelation temperature of the ink-jet ink can be determined by measuring the temperature change of the dynamic viscoelasticity of the ink with a rheometer.
- these viscosity and gelation temperature are values obtained by the following method.
- the inkjet ink was heated to 100 ° C., and the shear rate was measured at 11.7 (1) while measuring the viscosity by a stress-controlled rheometer Physica MCR301 (cone plate diameter: 75 mm, cone angle: 1.0 °) manufactured by Anton Paar. / S), the ink is cooled to 20 ° C.
- the viscosity at 80 ° C. and the viscosity at 25 ° C. are obtained by reading the viscosities at 80 ° C. and 25 ° C. in the temperature change curve of the viscosity, respectively.
- the gelation temperature is determined as the temperature at which the viscosity becomes 200 mPa ⁇ s in the temperature change curve of the viscosity.
- the inkjet ink can be obtained, for example, by mixing the above-described initiator, photopolymerizable compound, gelling agent, and arbitrary components under heating. It is preferable to filter the obtained liquid mixture with a predetermined filter.
- the inkjet ink contains a pigment and a dispersant, a pigment dispersion in which the pigment and the dispersant are dispersed in a solvent is prepared in advance, and the remaining components are added to this and mixed while heating. Good.
- the pigment and the dispersant can be dispersed by, for example, a ball mill, a sand mill, an attritor, a roll mill, an agitator, a Henschel mixer, a colloid mill, an ultrasonic homogenizer, a pearl mill, a wet jet mill, and a paint shaker.
- the image forming method of the present invention can be performed in the same manner as a known image forming method in which an ink jet ink is ejected from an ink jet head, landed on a recording medium, and cured, except that the above-described ink jet ink is used.
- the first step of ejecting the ink-jet ink contained in the ink set from the nozzles of the ink-jet head and landing on the recording medium, and irradiating the landed ink-jet ink with actinic rays A second step of curing the inkjet ink.
- ink-jet ink droplets are ejected from an ink-jet head and landed on a position corresponding to an image to be formed on a recording medium.
- Examples of the ejection method from the inkjet head include an on-demand method and a continuous method.
- Examples of inkjet heads that support on-demand ejection systems include electro-mechanical conversion inkjet heads including single cavity, double cavity, vendor, piston, shear mode and shared wall types,
- an electro-thermal conversion type inkjet head including a thermal inkjet type and a bubble jet type (Bubble Jet is a registered trademark of Canon Inc.) is included.
- the ink droplets are ejected from the inkjet head in a heated state.
- the temperature of the ink when ejected is preferably 35 ° C. or higher and 100 ° C. or lower, and more preferably 35 ° C. or higher and 80 ° C. or lower.
- it is preferable to emit at an ink temperature such that the viscosity of the ink is 7 mPa ⁇ s to 15 mPa ⁇ s, more preferably 8 mPa ⁇ s to 13 mPa ⁇ s.
- the temperature when the inkjet ink is filled in the inkjet head is (gelation temperature + 10) ° C. or higher (gelation temperature + 30) ° C. or lower of the ink. It is preferable to be heated so that.
- the temperature of the ink in the ink jet head is (gelation temperature + 10) ° C. or more, the ink is hardly gelled in the ink jet head or on the nozzle surface, and thus the discharge stability can be further improved.
- the temperature of the ink in the ink jet head is (gelation temperature + 30) ° C. or less, the ink component is more difficult to deteriorate during image formation.
- the method for heating the ink is not particularly limited.
- at least one of an ink tank, an ink supply system including a supply pipe and a front chamber ink tank immediately before the head, a pipe with a filter, a piezo head, and the like is set to a predetermined temperature by any one of a panel heater, a ribbon heater, and warm water. Can be heated.
- the amount of ejected ink droplets is 2 pL or more and 20 pL or less.
- the inkjet ink landed in the first step is irradiated with actinic rays to form an image formed by curing the inkjet ink.
- the actinic ray is preferably irradiated between 0.001 second and 1.0 second after landing on the ink. In order to form a high-definition image, between 0.001 second and 0.5 second or less. It is more preferable to irradiate.
- actinic rays include electron beams, ultraviolet rays, ⁇ rays, ⁇ rays, and X-rays.
- the actinic ray is preferably ultraviolet rays or electron beams, and more preferably ultraviolet rays.
- the light source is preferably a light-emitting diode (LED) from the viewpoint of using an LED as a light source to make it harder to cause ink curing failure due to the ink being melted by the radiant heat of the light source.
- LED light source that irradiates ultraviolet rays include 395 nm, water-cooled LED, manufactured by Phoseon Technology.
- the LED light source has a peak illuminance on the image surface of ultraviolet rays having a wavelength of 370 nm or more and 410 nm or less of 0.5 W / cm 2 or more and 10 W / cm 2 or less, preferably 1 W / cm 2 or more. It can be installed so as to be 5 W / cm 2 or less. From the viewpoint of suppressing the radiant heat from being applied to the ink, the amount of light applied to the image is preferably less than 350 mJ / cm 2 .
- Irradiation of actinic rays is divided into two stages. First, after the ink has landed, the actinic rays are irradiated by the above-described method for 0.001 second to 2.0 seconds, and the ink is temporarily cured. The ink may be fully cured by irradiation with actinic rays. By dividing the irradiation of actinic rays into two stages, the shrinkage of the recording material that occurs during ink curing is less likely to occur.
- the surface temperature of the recording medium on which the inkjet ink is landed is controlled to 20 ° C. or more and 40 ° C. or less before the second step or simultaneously with the second step. It is preferable to do.
- total ink film thickness means the total value of the film thicknesses of all inks applied or printed on the recording medium.
- the total ink film thickness can be, for example, an average value of the film thicknesses measured at a plurality of points expected to have a large amount of ink landing.
- the recording medium used in the image forming method of the present invention is only required to form an image with the ink set.
- Absorbent inorganic recording media and absorbent papers for example, coated paper for printing and coated paper for printing
- absorbent papers for example, coated paper for printing and coated paper for printing
- the ink composition of the present invention When used for package printing, it is preferable to use a relatively thin recording medium as the recording medium.
- the film thickness at this time is preferably 150 ⁇ m or less, more preferably 120 ⁇ m or less, still more preferably 90 ⁇ m or less, and particularly preferably 50 ⁇ m or less.
- Example 1 Ink using radical polymerizable compound and radical polymerization initiator] 1. Ink Preparation An ink was prepared using the following ingredients.
- NVC N-vinylcaprolactam
- PEA Phenoxyethyl acrylate
- IBXA Isobonyl acrylate
- TPGDA Tripropylene glycol diacrylate
- PEG600DA Polyethylene glycol # 600 diacrylate
- 4EO-HDDA 4EO modified 1,6-hexanediol diacrylate
- 6EO-TMPTA 6EO modified trimethylolpropane triacrylate
- 3PO-TMPTA 3PO modified trimethylolpropane triacrylate
- 4EO-PETA 4EO modified pentaerythritol tetraacrylate
- DTMPTA ditrimethylolpropane tetraacrylate
- DPEPA dipentaerythritol polyacrylate
- EO modified is modified with ethylene oxide
- PO modified is propylene oxide Each of them is denatured.
- IRGACURE 819 IRGACURE 819 369: IRGACURE 369 379: IRGACURE 379 1001M: ESACURE 1001M KIP150: ESACURE KIP150 TX-1: GENOPOL TX-1
- TPO LUCIRIN TPO 184: IRGACURE 184 907: IRGACURE 907 ITX: SPEEDCURE ITX
- UV10 IRGASTAB UV10, manufactured by BASF ("IRGASTAB” is a registered trademark of the company)
- T1 Cao wax T1 (distearyl ketone)
- WEP3 Nissan Electol WEP3 (behenyl behenate)
- WE11 Nissan Electol WE11 (behenyl stearate)
- WEP2 Nissan Electol WEP2 (stearyl stearate)
- the solid content obtained by filtering the mixture is pulverized with methanol, and the methanol is removed by filtration and drying in a vacuum oven to obtain a synthetic gelling agent having a photopolymerizable functional group. Obtained.
- Pigment 1 Pigment Violet 19 (Fastogen Super Red BRZ, manufactured by DIC Corporation)
- Black Pigment Dispersion 1 Black pigment dispersion 1 (hereinafter also simply referred to as “dispersion B1”) was prepared in the same manner except that the pigment type was changed to the following content 2 and the dispersion treatment time was changed to 5 hours. .) Pigment 2: Pigment Black 7 (# 52, manufactured by Mitsubishi Chemical Corporation)
- Pigment dispersion Dispersion M1 22.00 parts by weight Photopolymerizable compound: TPGDA 12.00 parts by weight Photopolymerizable compound: PEG600DA 12.00 parts by weight Photopolymerizable compound: 4EO-HDDA 10.00 parts by weight Photopolymerizable Compound: 6EO-TMPTA 9.05 parts by weight Photopolymerizable compound: 3PO-TMPTA 25.00 parts by weight Photopolymerizable compound: DPEPA 5.00 parts by weight Initiator: 819 2.00 parts by weight Polymerization inhibitor: UV-10 0.10 parts by mass Surfactant: BYK307 0.05 parts by mass Gelling agent: T1 1.80 parts by mass Gelling agent: WEP3 1.00 parts by mass
- a black ink 1 was obtained in the same manner as the magenta ink 1 except that the components and ratio of the dispersion M1 were changed as follows.
- Magenta inks 2 to 30 and black inks 2 to 30 were obtained in the same manner as magenta ink 1 and black ink 1 except that the above components and ratios were changed as shown in Tables 2 to 7.
- Table 1 shows the structure and molecular weight of each initiator.
- the “initiator” column contains the above abbreviations for the initiators contained in the magenta inks 2 to 30 and the black inks 2 to 30, and the “structure” column contains the structure of each initiator, “ In the “molecular weight” column, the molecular weight of the initiator is shown.
- ESACURE KIP150 is usually a dimer or trimer
- the numbers in the table represent the molecular weight of the subunits
- n represents the number of subunits.
- ink No. Reference numeral 1 denotes a combination of magenta ink 1 and black ink 1.
- Ink No. 2 to Ink No. The same applies to 30.
- the numbers described in the column of each component are amounts (units are parts by mass) of the component in each magenta ink or black ink.
- the ultraviolet irradiation conditions were as follows: irradiation width: 68 mm, irradiation distance: 70 mm, and illuminance on the recording medium: 2.50 W / cm 2 .
- the temperature of the substrate surface during discharge was adjusted to 30 ° C., and the printing speed was adjusted to 60 m / min.
- the black inks 2 to 30 were similarly imaged. At this time, the temperature of the base material surface during printing and the printing speed were changed to the conditions shown in Tables 8 to 10 for each ink. Also, the light source is either from irradiation with an LED under the above conditions or irradiation distance from a metal halide lamp (SUB ZERO 085, manufactured by Intergration Technology): 10 mm, illumination on a recording medium: 0.98 W / cm 2 Each ink was selected as shown in Tables 8-10.
- a metal halide lamp SUVB ZERO 085, manufactured by Intergration Technology
- the 60 ° C. reflection gloss values at 10 different places in the solid image were measured with a digital handy gloss meter (Gloss Checker IG-331, manufactured by HORIBA, Ltd.).
- the absolute value of the difference between the maximum and minimum gloss values at 10 locations was determined. From the absolute value and the result of visual observation, the image was evaluated according to the following criteria. ⁇ The absolute value of the difference is less than 5 in all images ⁇ The absolute value of the difference is 5 or more and less than 10 in all images ⁇ The absolute value of the difference is 10 or more in all images ⁇ In all images, the absolute value of the difference was 10 or more, and there was an image with a noticeable roughness in the image.
- Tables 8 to 10 show the evaluation results.
- the “base material temperature” column indicates the temperature of the recording medium surface during ink ejection
- the “printing speed” column indicates the speed at which the recording medium is moved during ink ejection.
- the description in the column of “light source” indicates which one of the LED and the metal halide lamp (in the tables 8 to 10, “metal halide lamp” is simply expressed as “metaharass”).
- Ink No. 1 to Ink No. The image formed by 20 had a uniform glossiness in the image, little stickiness on the surface, and was resistant to scratches.
- ink No. 1 having a monofunctional photopolymerizable compound content of 5.0% by mass or more is used.
- 21 to Ink No. The image formed by 23 was low in evaluation of any of the above items. This is because the crosslink density in the cured ink is low, so the decomposed initiator, gelling agent and uncured photopolymerizable compound are deposited on the image surface, resulting in low gloss uniformity and surface curability, and This is probably because the scratch resistance was also lowered due to the low crosslinking density.
- an ink No. 1 having a molecular weight of less than 360 initiator content of 0.1% by mass or more is used.
- 24 to Ink No. 27 had low gloss uniformity and surface curability. This is presumably because the initiator having a small molecular weight was deposited on the image surface.
- the image formed by No. 30 had low gloss uniformity, surface curability and scratch resistance. This is presumably because a part of the gelling agent is deposited on the image surface, the gloss uniformity and the surface curability are lowered, and the film is made brittle by the gelling agent and the scratch resistance is lowered.
- the image formed by No. 20 tended to have high gloss uniformity and high surface curability. This is presumably because the initiator having a bisacylphosphine structure is highly reactive, so that the initiator was easily taken into the polymer formed by polymerizing the photopolymerizable compound.
- Ink No. 1 containing both an initiator having a bisacylphosphine structure and an initiator having a thioxanthone structure. 5 to Ink No. At 20, the above tendency was more prominent.
- the image formed by the ink No. 13 is ink No. containing a gelling agent that is not.
- the scratch resistance was high. This is presumably because the polymerization initiation point was not excessive and the photopolymerizable compound was sufficiently polymerized.
- Example 2 Ink using cationically polymerizable compound and cationic polymerization initiator.
- CPI-100P CPI-100P, manufactured by San Apro 250: IRGACURE 250, manufactured by BASF
- TPSB Triphenylsulfonium bromide
- Paraffin Paraffin wax, manufactured by Wako Pure Chemical Industries, Ltd. (mp: 68-70 ° C)
- Pigment 1 Pigment Red 122 (Chromo Fine Red 6112JC, manufactured by Dainichi Seika)
- Black pigment dispersion 2 Two kinds of compounds shown below were put into a stainless beaker. This was heated and stirred for 1 hour while heating on a hot plate at 65 ° C. Dispersant: Ajisper PB824, 9 parts by mass of Ajinomoto Fine-Techno Co., Ltd. Photopolymerizable compound: 70 parts by mass of oxetane 1 After cooling to room temperature, 21 parts by mass of the following pigment was added thereto, and the diameter was 0.5 mm. The glass bottle was sealed together with 200 g of zirconia beads and sealed.
- Pigment 1 Pigment Black 7 (# 52, manufactured by Mitsubishi Chemical Corporation)
- Magenta inks 32-33 and black inks 32-33 were obtained in the same manner as magenta ink 31 and black ink 31, except that the above components and ratios were changed as shown in Table 11.
- ink No. 1 having a content of initiator having a molecular weight of less than 360 is 0.1% by mass or more.
- the image formed by No. 33 had a low gloss uniformity. This is presumably because the initiator having a small molecular weight was deposited on the image surface.
- the ink-jet ink according to the present invention can form an image with low gloss unevenness in the image and high image robustness. Therefore, the present invention can be used for forming an image on food packaging, for example, and is considered to contribute to further spread of the ink jet recording method in the field.
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Abstract
Description
[1]重合開始剤、光重合性化合物およびゲル化剤を含有し、温度変化により可逆的にゾルゲル相転移する活性光線硬化型のインクジェットインクであって、
前記重合開始剤は、分子量が360以上の重合開始剤を含み、
前記光重合性化合物は、多官能の光重合性化合物を含み、
前記分子量が360以上の重合開始剤の含有量は、3.0質量%以上8.0質量%未満であり、
前記ゲル化剤の含有量は、1.0質量%以上5.0質量%未満であり、
分子量が360未満の重合開始剤の含有量は、0.1質量%未満であり、
単官能の光重合性化合物の含有量は、5.0質量%未満であることを特徴とする、インクジェットインク。
[2]前記分子量が360以上の重合開始剤は、ビスアシルフォスフィン構造を有するラジカル重合開始剤を含むことを特徴とする、[1]に記載のインクジェットインク。
[3]前記分子量が360以上の重合開始剤は、チオキサントン構造を有する重合開始剤をさらに含むことを特徴とする、[2]に記載のインクジェットインク。
[4]前記ゲル化剤は、光重合性の官能基を実質的に含まないことを特徴とする、[1]~[3]のいずれかに記載のインクジェットインク。
[5]前記ゲル化剤は、下記一般式(G1)で表される化合物または(G2)で表される化合物を含むことを特徴とする、[1]~[4]のいずれかに記載のインクジェットインク。
一般式(G1):R1-CO-R2
(R1およびR2は、いずれも炭素数が9以上25以下である直鎖状または分岐鎖状の炭化水素基である。)
一般式(G2):R3-COO-R4
(R3およびR4は、いずれも炭素数が9以上25以下である直鎖状または分岐鎖状の炭化水素基である。)
[6][1]~[5]のいずれかに記載のインクジェットインクをインクジェットヘッドのノズルから射出して記録媒体に着弾させる工程、および前記着弾した前記インクジェットインクに活性光線を照射して前記インクジェットインクを硬化させる工程、を含むことを特徴とする、画像形成方法。
[7]前記着弾させる工程の前または同時に、前記記録媒体の前記インクジェットインクが着弾する側の表面温度を20℃以上40℃以下に制御する工程をさらに含むことを特徴とする、[6]に記載の画像形成方法。
本発明に係るインクジェットインクは、重合開始剤、光重合性化合物およびゲル化剤を含有し、温度変化により可逆的にゾルゲル相転移する活性光線硬化型のインクジェットインクである。
重合開始剤(以下、単に「開始剤」ともいう。)は、活性光線の照射によって後述する光重合性化合物の重合および架橋を開始させることができる重合開始剤である。開始剤は、インクジェットインク中に、一種のみが含まれていてもよく、二種類以上が含まれていてもよい。
光重合性化合物の例には、ラジカル重合性化合物およびカチオン重合性化合物が含まれる。光重合性化合物は、活性光線を照射されることにより架橋または重合し、インクジェットインクを硬化させる作用を有する。光重合性化合物は、モノマー、重合性オリゴマー、プレポリマーあるいはこれらの混合物のいずれであってもよい。光重合性化合物は、インクジェットインク中に、一種のみが含まれていてもよく、二種類以上が含まれていてもよい。
ゲル化剤は、記録媒体に着弾したインクの液滴をゲル状態にして仮固定(ピニング)することができる。インクがゲル状態でピニングされると、インクの濡れ広がりが抑えられて隣り合うドットが同一しにくくなるため、より高精細な画像を形成することができる。また、インクがゲル状態になると、インク液滴中への環境中の酸素の入り込みが抑えられて酸素による硬化阻害が生じにくくなるため、高精細な画像をより高速で形成することができる。ゲル化剤は、インクジェットインク中に、一種のみが含まれていてもよく、二種類以上が含まれていてもよい。
一般式(G1)において、R1およびR2は、いずれも炭素数が9以上25以下である直鎖状または分岐鎖状の炭化水素基である。
一般式(G2)において、R3およびR4は、いずれも炭素数が9以上25以下である直鎖状または分岐鎖状の炭化水素基である。
インクジェットインクは、本発明の効果が得られる範囲において、色材、分散剤、重合開始剤助剤、重合禁止剤、増感剤および界面活性剤を含むその他の成分をさらに含んでいてもよい。これらの成分は、インクジェットインク中に、一種のみが含まれていてもよく、二種類以上が含まれていてもよい。
インクジェットヘッドからの射出性をより高める観点からは、インクジェットインクの80℃における粘度は3mPa・s以上20mPa・s以下であることが好ましい。また、着弾して常温に降温した際にインクを十分にゲル化させる観点からは、インクジェットインクの25℃における粘度は1000mPa・s以上であることが好ましい。
上記インクジェットインクは、たとえば、前述の開始剤、光重合性化合物およびゲル化剤と、任意の各成分とを、加熱下において混合することにより得ることができる。得られた混合液を所定のフィルターで濾過することが好ましい。インクジェットインクが顔料および分散剤を含有するときは、顔料および分散剤が溶媒中に分散された顔料分散体をあらかじめ調製しておき、これに残りの成分を添加して加熱しながら混合してもよい。
本発明の画像形成方法は、前述したインクジェットインクを用いる以外は、インクジェットインクをインクジェットヘッドから吐出して記録媒体に着弾させ、硬化させる公知の画像形成方法と同様に行い得る。
第1の工程では、インクジェットインクの液滴をインクジェットヘッドから吐出して、記録媒体の、形成すべき画像に応じた位置に着弾させる。
第2の工程では、第1の工程で着弾させたインクジェットインクに活性光線を照射して、インクジェットインクが硬化してなる画像を形成する。活性光線は、インク着弾後0.001秒以上1.0秒以下の間に照射されることが好ましく、高精細な画像を形成するためには、0.001秒以上0.5秒以下の間に照射されることがより好ましい。
本発明の画像形成方法に用いる記録媒体は、前記インクセットで画像が形成されればよく、たとえば、ポリエステル、ポリ塩化ビニル、ポリエチレン、ポリウレタン、ポリプロピレン、アクリル樹脂、ポリカーボネート、ポリスチレン、アクリロニトリル-ブタジエン-スチレン共重合体、ポリエチレンテレフタレートおよびポリブタジエンテレフタレート等のプラスチックで構成される非吸収性の記録媒体(プラスチック基材)、金属がラミネートされ又は蒸着された紙又はプラスチックフィルム、金属類およびガラス等の非吸収性の無機記録媒体、ならびに吸収性の紙類(たとえば、印刷用コート紙および印刷用コート紙)とすることができる。
本発明のインク組成物をパッケージ印刷に使用する場合には、記録媒体としては比較的膜厚の薄い記録媒体を使用することが好ましい。このときの膜厚は、150μm以下であることが好ましく、120μm以下であることがより好ましく、90μm以下であることが更に好ましく、50μm以下であることが特に好ましい。
1.インクの調製
以下の成分を用いて、インクを調製した。
NVC: N-ビニルカプロラクタム
PEA: フェノキシエチルアクリレート
IBXA: イソボニルアクリレート
TPGDA: トリプロピレングリコールジアクリレート
PEG600DA: ポリエチレングリコール#600ジアクリレート
4EO-HDDA: 4EO変性1,6-ヘキサンジオールジアクリレート
6EO-TMPTA: 6EO変性トリメチロールプロパントリアクリレート
3PO-TMPTA: 3PO変性トリメチロールプロパントリアクリレート
4EO-PETA: 4EO変性ペンタエリスリトールテトラアクリレート
DTMPTA: ジトリメチロールプロパンテトラアクリレート
DPEPA: ジペンタエリスリトールポリアクリレート
なお、「EO変性」はエチレンオキサイドで変性されていることを、「PO変性」はプロピレンオキサイドで変性されていることを、それぞれ表す。
819: IRGACURE 819
369: IRGACURE 369
379: IRGACURE 379
1001M: ESACURE 1001M
KIP150: ESACURE KIP150
TX-1: GENOPOL TX-1
TPO: LUCIRIN TPO
184: IRGACURE 184
907: IRGACURE 907
ITX: SPEEDCURE ITX
UV10: IRGASTAB UV10、BASF社製(「IRGASTAB」は同社の登録商標)
BYK307: BYK307
T1: カオーワックスT1 (ジステアリルケトン)
WEP3: ニッサンエレクトール WEP3 (べへニン酸ベヘニル)
WE11: ニッサンエレクトール WE11 (ステアリン酸ベヘニル)
WEP2: ニッサンエレクトール WEP2 (ステアリン酸ステアリル)
合成ゲル化剤: 以下の手順にしたがって合成
フラスコに200gのUnilin 350、baker-hughes社製(「Unilin」はペトロライト コーポレーションの登録商標)、1.99gのp-トルエンスルホン酸、0.25gのハイドロキノンおよび溶媒としての600mLのトルエンを入れ、加熱して溶解液を得た。この溶解液に、46mLのアクリル酸を入れ、反応系からの水の生成が止まるまで反応させて、トルエンと反応生成物との混合物を得た。室温まで自然冷却した後に、混合物をろ過して得られた固体分をメタノールで粉末化し、さらにろ過および真空オーブンによる乾燥でメタノールを除去して、光重合性の官能基を有する合成ゲル化剤を得た。
1-2-1.マゼンタ顔料分散液1の調製
以下に示す2種の化合物を、ステンレスビーカーに入れた。これを65℃のホットプレート上で加熱しながら1時間加熱攪拌した。
分散剤: solsperse 32000、リュブリゾール社製 9質量部
光重合性化合物: ジプロピレングリコールジアクリレート 71質量部
室温まで冷却した後、これに下記の顔料1を20質量部加えて、直径0.5mmのジルコニアビーズ200gと共にガラス瓶に入れ密栓した。これをペイントシェーカーにて6時間分散処理した後、ジルコニアビーズを除去して、マゼンタ顔料分散体1(以下、単に「分散液M1」ともいう。)を得た。
顔料1:Pigment Violet19(Fastogen Super Red BRZ、DIC社製)
顔料の種類を以下の含量2に変更し、分散処理の時間を5時間にした以外は同様にして、ブラック顔料分散液1(以下、単に「分散液B1」ともいう。)を得た。
顔料2:Pigment Black 7(#52、三菱化学社製)
上記分散液M1に、以下の成分を以下の割合となるように添加して80℃で攪拌して、インク溶解液を得た。インク溶解液をADVATEC社製テフロン(登録商標)3μmメンブランフィルターで濾過して、マゼンタインク1を得た。
顔料分散液: 分散液M1 22.00質量部
光重合性化合物: TPGDA 12.00質量部
光重合性化合物: PEG600DA 12.00質量部
光重合性化合物: 4EO-HDDA 10.00質量部
光重合性化合物: 6EO-TMPTA 9.05質量部
光重合性化合物: 3PO-TMPTA 25.00質量部
光重合性化合物: DPEPA 5.00質量部
開始剤: 819 2.00質量部
重合禁止剤: UV-10 0.10質量部
界面活性剤: BYK307 0.05質量部
ゲル化剤: T1 1.80質量部
ゲル化剤: WEP3 1.00質量部
顔料分散液: 分散液B1 10.40質量部
光重合性化合物: TPGDA 12.00質量部
光重合性化合物: PEG600DA 12.00質量部
光重合性化合物: 4EO-HDDA 10.00質量部
光重合性化合物: 6EO-TMPTA 17.45質量部
光重合性化合物: 3PO-TMPTA 25.00質量部
光重合性化合物: DPEPA 8.00質量部
開始剤: 819 2.00質量部
重合禁止剤: UV-10 0.10質量部
界面活性剤: BYK307 0.05質量部
ゲル化剤: T1 1.50質量部
ゲル化剤: WEP3 1.50質量部
2-1.光沢均一感
KM1800i、コニカミノルタ社製(ノズル数:1776個)を備えたインクジェット記録装置のインクタンクにブラックインク1を充填し、23℃、55%RHの環境下で、印刷用アート紙(特菱アート、米坪量104.7g/m2、三菱製紙株式会社製)上に設定した2cm×2cmの区画に、インク付量が9g/m2となるようにマゼンタインクを吐出し、LED(京セラ社製)で波長395nmの紫外線を照射してベタ画像を形成した。紫外線の照射条件は、照射幅:68mm、照射距離:70mm、記録媒体上での照度:2.50W/cm2とした。吐出時の基材表面の温度は30℃、印字速度は60m/minとなるよう調整した。
◎ すべての画像において、上記差の絶対値が5未満である
○ すべての画像において、上記差の絶対値が5以上10未満である
△ すべての画像において、上記差の絶対値が10以上である
× すべての画像において、上記差の絶対値が10以上であり、さらに画像内にざらつき感が目立つ画像があった
上記インクジェット記録装置のインクタンクにマゼンタインク1を充填したほかは上記2-1と同様にして、印刷用アート紙(特菱アート、米坪量104.7g/m2、三菱製紙株式会社製)に、インク付量が10g/m2のベタ画像を形成した。
◎ 表面のべたつきがなく、色移りもなし
○ 表面のべたつきはないが、わずかに色移りがある
△ やや表面のべたつきがあり、わずかに色移りもある
× 表面のべたつきがあり、かつ、色移りもある
上記2-1と同様の手順で、印刷用アート紙(特菱アート、米坪量104.7g/m2、三菱製紙株式会社製)に、インク付量が9g/m2のベタ画像を形成した。形成した画像の上辺から下辺までを爪で3回こすり、画像表面への傷の発生の有無および白抜けの大きさをもとに、以下の基準で画像を評価した。
◎ 傷または白抜けは生じなかった
○ 画像表面にわずかに傷がついたが、白抜けはまったく生じなかった
△ 長さ0.5cm未満の白ぬけが画像に生じた
× 長さ0.5cm以上の白ぬけが画像に生じた
評価結果を表8~表10に示す。なお、表8~表10において、「基材温度」の欄の記載はインク吐出時の記録媒体表面の温度を、「印字速度」の欄の記載はインク吐出時に記録媒体を移動させた速度を、「光源」の欄の記載は上記LEDおよびメタルハライドランプ(表8~表10では、「メタルハライドランプ」を単に「メタハラ」と表記する。)のうちいずれを用いたかを、それぞれ示す。
1.インクの調製
以下の成分を用いて、インクを調製した。
オキセタン1: 3,3’‐(オキシビスメチレン)ビス(3‐エチルオキセタン)
エポキシ1: 3’,4’-エポキシシクロヘキシルメチル 3,4-エポキシシクロヘキサンカルボキシレート
CPI-100P: CPI-100P、サンアプロ社製
250: IRGACURE 250、BASF社製
TPSB: トリフェニルスルホニウムブロミド
X22-4272: X22-4272、信越化学工業社製
パラフィン: パラフィンワックス、和光純薬工業社製(mp:68~70℃)
1-1-1.マゼンタ顔料分散液2
以下に示す2種の化合物を、ステンレスビーカーに入れた。これを65℃のホットプレート上で加熱しながら1時間加熱攪拌した。
分散剤: アジスパーPB824、味の素ファインテクノ社製 9質量部
光重合性化合物: オキセタン1 70質量部
室温まで冷却した後、これに下記の顔料1を21質量部加えて、直径0.5mmのジルコニアビーズ200gと共にガラス瓶に入れ密栓した。これをペイントシェーカーにて8時間分散処理した後、ジルコニアビーズを除去して、マゼンタ顔料分散液2(以下、単に「分散液M2」ともいう。)を得た。
顔料1:Pigment Red 122(クロモファインレッド6112JC、大日精化製)
以下に示す2種の化合物を、ステンレスビーカーに入れた。これを65℃のホットプレート上で加熱しながら1時間加熱攪拌した。
分散剤: アジスパーPB824、味の素ファインテクノ社製 9質量部
光重合性化合物: オキセタン1 70質量部
室温まで冷却した後、これに下記のいずれかを顔料21質量部を加えて、直径0.5mmのジルコニアビーズ200gと共にガラス瓶に入れ密栓した。これをペイントシェーカーにて8時間分散処理した後、ジルコニアビーズを除去して、ブラック顔料分散液2(以下、単に「分散液B2」ともいう。)を得た。
顔料1:Pigment Black 7(#52、三菱化学社製)
1-2-1.マゼンタインク31の調製
上記分散液M2に、以下の成分を以下の割合となるように添加して80℃で攪拌して、インク溶解液を得た。インク溶解液を#3000の金属メッシュフィルターで濾過して、マゼンタインク31を得た。
顔料分散液: 分散液M2 19.00質量部
光重合性化合物: オキセタン1 64.95質量部
光重合性化合物: エポキシ1 10.00質量部
開始剤: CPI-100P 4.00質量部
界面活性剤: X22-4272 0.05質量部
ゲル化剤: パラフィン 2.00質量部
上記分散液B2に、以下の成分を以下の割合となるように添加して80℃で攪拌して、インク溶解液を得た。インク溶解液を#3000の金属メッシュフィルターで濾過して、ブラックインク1を得た。
顔料分散液: 分散液B2 10.00質量部
光重合性化合物: オキセタン1 73.95質量部
光重合性化合物: エポキシ1 10.00質量部
開始剤: CPI-100P 4.00質量部
界面活性剤: X22-4272 0.05質量部
ゲル化剤: パラフィン 2.00質量部
インクNo.31~33について、上記実施例1と同様に画像を形成し、評価した。評価結果を表12に示す。
Claims (7)
- 重合開始剤、光重合性化合物およびゲル化剤を含有し、温度変化により可逆的にゾルゲル相転移する活性光線硬化型のインクジェットインクであって、
前記重合開始剤は、分子量が360以上の重合開始剤を含み、
前記光重合性化合物は、多官能の光重合性化合物を含み、
前記分子量が360以上の重合開始剤の含有量は、3.0質量%以上8.0質量%未満であり、
前記ゲル化剤の含有量は、1.0質量%以上5.0質量%未満であり、
分子量が360未満の重合開始剤の含有量は、0.1質量%未満であり、
単官能の光重合性化合物の含有量は、5.0質量%未満であることを特徴とする、インクジェットインク。 - 前記分子量が360以上の重合開始剤は、ビスアシルフォスフィン構造を有するラジカル重合開始剤を含むことを特徴とする、請求項1に記載のインクジェットインク。
- 前記分子量が360以上の重合開始剤は、チオキサントン構造を有する重合開始剤をさらに含むことを特徴とする、請求項2に記載のインクジェットインク。
- 前記ゲル化剤は、光重合性の官能基を実質的に含まないことを特徴とする、請求項1~3のいずれか1項に記載のインクジェットインク。
- 前記ゲル化剤は、下記一般式(G1)で表される化合物または(G2)で表される化合物を含むことを特徴とする、請求項1~4のいずれか1項に記載のインクジェットインク。
一般式(G1):R1-CO-R2
(R1およびR2は、いずれも炭素数が9以上25以下である直鎖状または分岐鎖状の炭化水素基である。)
一般式(G2):R3-COO-R4
(R3およびR4は、いずれも炭素数が9以上25以下である直鎖状または分岐鎖状の炭化水素基である。) - 請求項1~5のいずれか1項に記載のインクジェットインクをインクジェットヘッドのノズルから射出して記録媒体に着弾させる工程、および前記着弾した前記インクジェットインクに活性光線を照射して前記インクジェットインクを硬化させる工程、を含むことを特徴とする、画像形成方法。
- 前記着弾させる工程の前または同時に、前記記録媒体の前記インクジェットインクが着弾する側の表面温度を20℃以上40℃以下に制御する工程をさらに含むことを特徴とする、請求項6に記載の画像形成方法。
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