WO2016043303A1 - インクジェットヘッド、インクジェットヘッドモジュール及びインクジェット記録装置 - Google Patents
インクジェットヘッド、インクジェットヘッドモジュール及びインクジェット記録装置 Download PDFInfo
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- WO2016043303A1 WO2016043303A1 PCT/JP2015/076620 JP2015076620W WO2016043303A1 WO 2016043303 A1 WO2016043303 A1 WO 2016043303A1 JP 2015076620 W JP2015076620 W JP 2015076620W WO 2016043303 A1 WO2016043303 A1 WO 2016043303A1
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- inkjet head
- ink
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J2/00—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
- B41J2/005—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
- B41J2/01—Ink jet
- B41J2/135—Nozzles
- B41J2/14—Structure thereof only for on-demand ink jet heads
- B41J2/14016—Structure of bubble jet print heads
- B41J2/14032—Structure of the pressure chamber
- B41J2/14064—Heater chamber separated from ink chamber by a membrane
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J2/00—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
- B41J2/005—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
- B41J2/01—Ink jet
- B41J2/135—Nozzles
- B41J2/14—Structure thereof only for on-demand ink jet heads
- B41J2/14016—Structure of bubble jet print heads
- B41J2/14032—Structure of the pressure chamber
- B41J2/1404—Geometrical characteristics
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J2/00—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
- B41J2/005—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
- B41J2/01—Ink jet
- B41J2/135—Nozzles
- B41J2/14—Structure thereof only for on-demand ink jet heads
- B41J2/14016—Structure of bubble jet print heads
- B41J2/14072—Electrical connections, e.g. details on electrodes, connecting the chip to the outside...
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J2/00—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
- B41J2/005—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
- B41J2/01—Ink jet
- B41J2/135—Nozzles
- B41J2/14—Structure thereof only for on-demand ink jet heads
- B41J2/14201—Structure of print heads with piezoelectric elements
- B41J2/14233—Structure of print heads with piezoelectric elements of film type, deformed by bending and disposed on a diaphragm
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J2/00—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
- B41J2/005—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
- B41J2/01—Ink jet
- B41J2/135—Nozzles
- B41J2/145—Arrangement thereof
- B41J2/155—Arrangement thereof for line printing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J2/00—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
- B41J2/005—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
- B41J2/01—Ink jet
- B41J2/17—Ink jet characterised by ink handling
- B41J2/175—Ink supply systems ; Circuit parts therefor
- B41J2/17503—Ink cartridges
- B41J2/17513—Inner structure
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J2/00—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
- B41J2/005—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
- B41J2/01—Ink jet
- B41J2/17—Ink jet characterised by ink handling
- B41J2/175—Ink supply systems ; Circuit parts therefor
- B41J2/17503—Ink cartridges
- B41J2/17553—Outer structure
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J2/00—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
- B41J2/005—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
- B41J2/01—Ink jet
- B41J2/21—Ink jet for multi-colour printing
- B41J2/2132—Print quality control characterised by dot disposition, e.g. for reducing white stripes or banding
- B41J2/2146—Print quality control characterised by dot disposition, e.g. for reducing white stripes or banding for line print heads
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J25/00—Actions or mechanisms not otherwise provided for
- B41J25/34—Bodily-changeable print heads or carriages
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J2/00—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
- B41J2/005—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
- B41J2/01—Ink jet
- B41J2/17—Ink jet characterised by ink handling
- B41J2/175—Ink supply systems ; Circuit parts therefor
- B41J2/17503—Ink cartridges
- B41J2/1752—Mounting within the printer
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J2/00—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
- B41J2/435—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by selective application of radiation to a printing material or impression-transfer material
- B41J2/475—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by selective application of radiation to a printing material or impression-transfer material for heating selectively by radiation or ultrasonic waves
- B41J2/4753—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by selective application of radiation to a printing material or impression-transfer material for heating selectively by radiation or ultrasonic waves using thermosensitive substrates, e.g. paper
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J2/00—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
- B41J2/005—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
- B41J2/01—Ink jet
- B41J2/135—Nozzles
- B41J2/14—Structure thereof only for on-demand ink jet heads
- B41J2/14016—Structure of bubble jet print heads
- B41J2002/14185—Structure of bubble jet print heads characterised by the position of the heater and the nozzle
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J2/00—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
- B41J2/005—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
- B41J2/01—Ink jet
- B41J2/135—Nozzles
- B41J2/14—Structure thereof only for on-demand ink jet heads
- B41J2002/14491—Electrical connection
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J2202/00—Embodiments of or processes related to ink-jet or thermal heads
- B41J2202/01—Embodiments of or processes related to ink-jet heads
- B41J2202/19—Assembling head units
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J2202/00—Embodiments of or processes related to ink-jet or thermal heads
- B41J2202/01—Embodiments of or processes related to ink-jet heads
- B41J2202/20—Modules
Definitions
- the present invention relates to an inkjet head, an inkjet head module, and an inkjet recording apparatus.
- an ink jet recording apparatus that forms an image on a recording medium by discharging ink from a plurality of nozzles provided in the ink jet head is known.
- a reference pin serving as a reference for positioning the inkjet head is inserted into the insertion holes provided in each of the first mounting plate, the second mounting plate, and the inkjet head, and the reference pin fixes the mounting plate (frame).
- a method is disclosed in which the nozzle can be accurately positioned by fixing (Patent Document 1).
- an intermediate holding member is provided between the inkjet head and the mounting member, the intermediate holding member is fixed to each of the inkjet head and the mounting member (holding substrate) with UV adhesive, and the nozzle is accurately positioned.
- JP 2010-30228 A Japanese Patent Laid-Open No. 10-309801
- the present invention has been made in view of such problems, and an object of the present invention is to maintain the nozzle head with high accuracy by positioning the nozzle with respect to the mounting member and mounting and replacing the inkjet head with a simple operation.
- An ink jet head, an ink jet head module, and an ink jet recording apparatus excellent in performance are provided.
- a head chip having a nozzle substrate having a plurality of nozzles for discharging ink;
- An ink-jet head that is located on an upper part of the head chip and includes an ink chamber for storing ink to be supplied to the nozzle, and is attached to an attachment member, When the ink jet head is attached to the attachment member, a position reference substrate is provided between the nozzle substrate and the ink chamber. The position reference substrate is provided to abut against the attachment member for positioning.
- the invention according to claim 2 is the ink jet head according to claim 1,
- the position reference substrate is a holding substrate that holds the head chip and the ink chamber.
- the invention according to claim 3 is the ink jet head according to claim 1,
- the head chip is configured by laminating a plurality of substrates, At least one or more of the plurality of substrates constitutes the position reference substrate.
- the linear expansion coefficients of the head chip and the position reference substrate are 1.2 ⁇ 10 ⁇ 6 [/ ° C.] or more and 8.5 ⁇ 10 ⁇ 6 [/ ° C.] or less.
- the invention according to claim 5 is the inkjet head according to any one of claims 1 to 4,
- the position reference substrate is formed of 42 alloy.
- the invention described in claim 6 is the inkjet head according to any one of claims 1 to 5,
- the head chip and the position reference substrate have alignment marks,
- the head chip and the position reference substrate are laminated so that alignment marks overlap.
- An inkjet head module comprising: The abutting portion is fixed by being abutted against an abutted portion provided on the attachment member.
- the invention according to claim 8 is the ink jet head module according to claim 7, A plurality of the openings are arranged in one or two dimensions, A plurality of ink jet heads are arranged corresponding to the plurality of openings.
- the invention according to claim 9 is: An inkjet head according to claim 2; An attachment member having an opening, to which the head chip is attached such that the nozzle faces the recording medium and is exposed from the opening; An inkjet head module comprising: The abutting part is fixed by being abutted against the abutted part provided in the mounting member, A plurality of the openings are arranged in one or two dimensions, A plurality of the inkjet heads are arranged corresponding to the plurality of openings, The head chips of the plurality of inkjet heads are held by a common holding substrate.
- the invention according to claim 10 is: An ink jet recording apparatus comprising the ink jet head module according to any one of claims 7 to 9.
- the invention according to claim 11 is the ink jet recording apparatus according to claim 10, In order to abut the abutting portion, an urging means for urging the abutting portion in a direction of pressing the abutting portion is provided.
- the nozzle can be positioned with high accuracy with respect to the mounting member, and the ink jet head can be mounted and replaced with a simple operation.
- FIG. 1 is a perspective view illustrating a schematic configuration of an ink jet recording apparatus according to the present invention. It is a perspective view of an inkjet head. It is sectional drawing of the principal part of an inkjet head. It is sectional drawing of the head chip of an inkjet head. It is a bottom view which shows the structure of an inkjet head module. It is a bottom view which shows the structure of the modification of an inkjet head module.
- the ink jet recording apparatus 100 includes a platen 101 that supports a recording medium K.
- a transport roller 102 for transporting the recording medium K is provided before and after the platen 101.
- the transport roller 102 is driven, the recording medium K is supported by the platen 101 from the rear (Y Direction).
- inkjet head modules 200, 210, 220, and 230 that extend in the direction (X direction) orthogonal to the transport direction from the upstream side to the downstream side in the transport direction are provided in parallel. ing.
- at least one inkjet head 1 to be described later is provided in the inkjet head modules 200, 210, 220, and 230.
- cyan (C), magenta (M), yellow (Y), black is ejected toward the recording medium K.
- the configuration of the inkjet head 1 will be described with reference to FIGS. 2 and 3.
- the plane on which the plurality of nozzles N that are the bottom surfaces of the head chip 2 are provided is the XY plane, and the directions along the plane that are orthogonal to each other are the X direction and the Y direction, respectively.
- a direction perpendicular to the XY plane is defined as a Z direction (up and down direction).
- the lowermost layer of the inkjet head 1 includes a nozzle substrate 10 on which a plurality of nozzles N for discharging ink are arranged, and a head chip 2 configured by laminating a plurality of substrates is provided. Yes.
- An ink chamber 5 that supplies ink to the plurality of nozzles N is disposed on the upper surface of the head chip 2, and the head chip 2 and the ink chamber 5 are supported by the holding substrate 3.
- the holding substrate 3 also has a function as a position reference substrate.
- the outer portion of the holding substrate 3 on the XY plane has two places along the X direction and one place along the Y direction.
- An abutting portion 4 is provided.
- the holding substrate 3 has a supply path for supplying ink from the ink chamber 5 to the head chip 2.
- the head chip 2 and the holding substrate 3 are bonded, the head chip 2 into which the ink supplied from the holding substrate 3 flows and the supply path of the holding substrate 3 communicate with each other so as to be in communication with each other. Therefore, the relative position between the holding substrate 3 and the nozzle N is positioned with high accuracy. Therefore, the holding substrate 3 can be suitably used as a position reference substrate.
- the abutting portion 4 is abutted against an abutted portion 202 (see FIG. 5) provided on the mounting member 201 (frame) of the inkjet head module 200, thereby accurately positioning the holding substrate 3 at a predetermined position. be able to. Moreover, since it can fix with respect to the to-be-abutted part 202 in three places, it is difficult to position-shift after being abutted and fixed.
- the shape of the abutting portion 4 can be appropriately selected as long as it can be stably abutted against the abutted portion. For example, as shown in FIG. Can be used. Further, the material of the abutting portion 4 can be appropriately selected as long as it is a material that does not easily deteriorate at the time of abutting. For example, various metals or the like can be used.
- the ink jet head 1 is supplied with ink from the ink chamber 5 to the pressure chambers 31 corresponding to the respective nozzles provided in the head chip 2, and the ink is pressurized by the actuator 60. Ink droplets are ejected.
- a wiring via a through electrode 56 for supplying power to the actuator 60 is provided on the top of the head chip 2, and the wiring is connected to the connection substrate 6 at both ends in the X direction on the top of the head chip 2. Yes. Electricity is supplied to the actuator 60 from the drive unit 7 connected to the connection substrate 6.
- the relative position between the holding substrate 3 and the nozzle N becomes high accuracy by accurately positioning the ink supply path of the holding substrate 3 and the ink inlet of the head chip 2.
- alignment marks may be provided on the holding substrate 3 and the head chip 2 for accurate positioning.
- accurate positioning may be performed by both the ink supply path, the inlet, and the alignment mark.
- FIG. 3 the head chip 2 and the holding substrate 3 are provided with alignment marks M1 to M6 in the vicinity of both ends in the X direction. These alignment marks M1 to M6 are constituted by through holes that penetrate the nozzle substrate 10 in the Z direction.
- the alignment marks M1 to M6 are through-holes that gradually increase from the lower side of the head chip 2 and the holding substrate 3 in the Z direction, and are used when the head chip 2 and the holding substrate 3 are stacked. Is done. Specifically, when the substrates are stacked, the alignment marks M1 to M6 are stacked while being precisely adjusted so that the alignment marks M1 to M6 are overlapped, and the substrates are positioned with high accuracy. Then, by stacking the substrates with high accuracy in this way, the position of the abutting portion 4 provided on the holding substrate 3 (position reference substrate) and the relative position of the nozzle N are positioned with high accuracy. ing.
- FIG. 4 illustrates a configuration for ejecting ink from one nozzle N adjacent to the alignment mark M1 described above among the plurality of nozzles N.
- a nozzle substrate 10 In the head chip 2, a nozzle substrate 10, an adhesion substrate 20, a pressure chamber substrate 30, a spacer substrate 40, and a wiring substrate 50 are laminated in order from the lower side in the Z direction. As described above, the ink chamber 5 is disposed above the head chip 2, and the head chip 2 and the ink chamber 5 are supported by the holding substrate 3.
- each substrate of the head chip 2 and the holding substrate 3 only a base material having a linear expansion coefficient of 1.2 ⁇ 10 ⁇ 6 [/ ° C.] or more and 8.5 ⁇ 10 ⁇ 6 [/ ° C.] or less is selected. Is formed. Specifically, it is formed of, for example, silicon, 42 alloy, or glass. Further, it is desirable that the nozzle substrate 10 uses silicon having excellent workability in order to accurately position high-density nozzles. For other substrates, it is desirable to use 42 alloy having strong ink resistance, strength and excellent heat resistance. Further, as described above, by forming the head chip 2 and the holding substrate 3 using only a base material having a linear expansion coefficient, for example, even when heated ink is used, the substrate of each layer Is difficult to be displaced.
- the nozzle substrate 10 is a substrate located in the lowermost layer, and as described above, a silicon substrate and a high-density nozzle N are formed with high accuracy.
- the bonding substrate 20 is bonded to the upper surface of the nozzle substrate 10 and is provided for the purpose of providing a conduction path 21 between the nozzle substrate 10 and the pressure chamber substrate 30.
- the conduction path 21 adjusts the shape of the ink flow path, for example, by narrowing the diameter of the path through which the ink passes, and adjusts the kinetic energy applied to the ink in relation to the ejection of the ink.
- the pressure chamber substrate 30 is bonded to the upper surface of the bonding substrate 20, and a pressure chamber 31 communicating with the nozzle N through the conduction path 21 of the bonding substrate 20 is formed.
- a vibration plate 33 is bonded to the upper surface of the pressure chamber substrate 30, and an actuator 60 is provided on the upper surface of the vibration plate 33.
- the actuator 60 is provided in contact with the diaphragm 33.
- the spacer substrate 40 is bonded to the upper surface of the vibration plate 33 to ensure a space corresponding to the width along the Z direction of the actuator 60 and the connecting portion 90. Further, an opening 42 corresponding to the position of the actuator 60 on the upper surface side of the diaphragm 33 is provided, and the opening 42 is formed above the pressure chamber 31 so as to penetrate the spacer substrate 40 in the Z direction. Yes.
- the wiring board 50 includes, for example, a plate-shaped interposer 53 that is a base of the wiring board 50, insulating layers 54 and 55 that cover the upper surface and the lower surface of the interposer 53, and the insulating layer 54, the interposer 53, and the insulating layer.
- the wiring 52 is connected to a control unit (not shown) related to the application of voltage to the actuator 60 via the through electrode 56 and the wiring 57.
- the bonding substrate 20, the pressure chamber substrate 30, the spacer substrate 40, and the wiring substrate 50 are provided with conduction paths 22, 32, 41, 51 communicating with the pressure chamber 31, respectively.
- the ink flow path formed by the conduction paths 22, 32, 41, 51 connects the pressure chamber 31 and an external ink supply flow path provided above the wiring board 50.
- the external ink supply flow path is provided, for example, in a housing (not shown) standing above the wiring substrate 50 of each head chip 2 and connected to an ink supply mechanism (not shown).
- the ink supplied from the ink supply mechanism to the ink supply flow path is supplied to the pressure chamber 31 through the ink supply flow path and the conduction paths 51, 41, 32 and 22.
- the ink supplied to the pressure chamber 31 is ejected from the nozzle N by applying pressure to the ink in the pressure chamber 31 by the vibration of the vibration plate 33 according to the operation of the actuator 60.
- the pressure chamber 31 contains ink ejected from the nozzle N.
- the actuator 60 applies a pressure for ejecting ink from the nozzle N to the pressure chamber 31.
- the actuator 60 is electrically connected to the wiring 52 provided on the wiring board 50.
- the actuator 60 is, for example, a rectangular piezoelectric element having an upper surface and a lower surface along the XY plane.
- the first electrode 61 is provided on the upper surface, and the second electrode 62 is provided on the lower surface. .
- the first electrode 61 is electrically connected to the wiring 52 provided on the lower surface side of the wiring substrate 50 via the connection portion 90.
- the connection unit 90 is provided to connect the first electrode 61 and the wiring 52 along the Z direction.
- the connection part 90 has bumps 91 formed on the wiring board 50.
- the bump 91 is formed, for example, by wire bonding using gold as a material, and is formed on the lower surface of the wiring 52.
- the wiring 52 is formed, for example, by patterning a conductive metal (for example, Cr, Ti, Au) using photolithography or the like.
- the wiring 52 is formed by patterning Cr and then patterning Au. Has been.
- Cr and Ti are used as an adhesion layer of Au.
- a conductive material 92 is applied to the lower end side of the bump 91.
- the conductive material 92 is, for example, a conductive adhesive.
- the conductive adhesive is an adhesive mixed with conductive metal powder (for example, silver powder) and has conductivity.
- the connection unit 90 electrically connects the wiring substrate 50 and the actuator 60 via the bump 91 formed on the wiring substrate 50 and the conductive material 92 applied to the bump 91.
- the second electrode 62 is in contact with the electrode layer formed on the diaphragm 33.
- the electrode layer formed on the diaphragm 33 functions as an electrode that electrically connects the second electrode 62 and the control unit. Specifically, the second electrode 62 is connected to the control unit via, for example, a wiring (not shown) connected to the electrode layer formed on the diaphragm 33.
- the electrode layer is formed by patterning a conductive metal (for example, Cr, Ti, Au) on the vibration plate 33 using, for example, photolithography or the like. For example, Cr is patterned and then Au is patterned. It is formed by doing. Here, Cr and Ti are used as an adhesion layer of Au.
- the first electrode 61 is connected to the control unit via the connection unit 90, the wiring 52, the through electrode 56, and the wiring 57, and the second electrode 62 is an electrode layer formed on the diaphragm 33.
- the actuator 60 operates as the actuator 60 under the control of the control unit.
- the nozzle substrate 10, the bonding substrate 20, the pressure chamber substrate 30, the spacer substrate 40, and the wiring substrate 50 are arranged in order to accurately position each substrate when the substrates are bonded to each other.
- Alignment marks M1 to M5 are formed near both ends in the X direction.
- Each of the alignment marks M1 to M5 is a circular through hole that passes through a predetermined position in the XY plane of each substrate along the Z direction.
- the alignment marks M1 to M5 are formed so as to be concentric when viewed from the Z direction when the substrates are bonded in a state of being relatively accurately positioned along the XY plane. Further, the alignment marks M1 to M5 have a larger inner diameter as they are positioned higher. That is, the inner diameters of the alignment marks M1 to M5 are M1 ⁇ M2 ⁇ M3 ⁇ M4 ⁇ M5.
- These head chips 2 are further positioned with respect to a holding substrate 3 (position reference substrate) having an alignment mark M6 having an inner diameter larger than that of the alignment mark M5 (see FIG. 3).
- the alignment marks M1 to M6 are stacked while being precisely adjusted so that the alignment marks M1 to M6 are overlapped, and the position of the abutting portion 4 provided on the holding substrate 3 (position reference substrate) and the relative position of the nozzle N are compared.
- the correct position is positioned with high accuracy.
- FIG. 5 is a bottom view of the inkjet head module 200 and shows a surface facing the recording medium K.
- the inkjet head module 200 has an attachment member 201 having an opening on the bottom surface, and the inkjet head 1 is attached and fixed to the opening of the attachment member 201 so that the surface of the nozzle substrate 10 is exposed from the opening. Has been.
- the mounting member 201 has a plurality of inkjet heads 1 arranged in one dimension in the width direction (X direction) and fixedly mounted. Further, the attachment members 201 are provided so as to be parallel to two rows in the transport direction (Y direction), and the plurality of inkjet heads 1 are attached to the respective openings in a positional relationship such that they are arranged in a staggered pattern as a whole. It is fixed.
- the inkjet head 1 is attached to the attachment member 201 by abutting the abutting portion 4 provided on the holding substrate 3 of the inkjet head 1 against the abutted portion 202 provided on the attachment member 201.
- the ink jet head module 200 includes an elastic member 203 as a biasing unit that biases the abutting portion 4 in the pressing direction.
- the ink jet head 1 is pressed in the butting direction by the elastic member 203, and the mounting member 201 is pressed. It can be fixed stably.
- a plurality of (for example, three) inkjet heads 1 provided in a one-dimensional direction (X direction) are formed to be held by a common holding substrate 3, and abutting provided on the common holding substrate 3
- the portion 4 is configured so that it can be attached and fixed to the opening of the attachment member 201.
- the common holding substrate 3 is provided with abutting portions 4 at a total of three locations, two along the X direction and one along the Y direction with respect to the outer portion of the XY plane. And when attaching to the attachment member 201, it is pressed and fixed by the elastic member 203 as an urging
- the inkjet head module 200 is configured as described above, the number of inkjet heads that can be replaced at a time increases, so that usability is improved.
- the nozzle can be positioned with high accuracy with respect to the mounting member 201 by the abutting portion 4 of the holding substrate 3 (position reference substrate) stacked with high accuracy. Therefore, even when the inkjet head 1 in which the nozzles N are arranged at a high density is used, it is possible to prevent deterioration of the formed image. Moreover, since the position reference board
- the shape of the abutting portion 4 provided on the holding substrate 3 is a rectangular shape
- the shape can be appropriately changed as long as the shape can be abutted against the abutted portion. is there.
- the abutting portion 4 is provided on the holding substrate 3 at a total of three locations, two in the X direction and one in the Y direction, but can be appropriately changed as long as at least two locations can be abutted. is there.
- the holding substrate 3 provided with the abutting portion 4 is used as the position reference substrate.
- any substrate provided between the nozzle substrate and the ink chamber 5 is used as the position reference substrate.
- the spacer substrate 40 may be a position reference substrate.
- the abutting portion 4 may be provided on the outer shape of the spacer substrate 40.
- spacer substrate 40 when used as the position reference substrate as described above, it is desirable to use 42 alloy as the base material. 42 Alloy is very useful because it has high ink resistance, excellent heat resistance, and sufficient strength to be used as a position reference substrate.
- the spacer substrate 40 when the spacer substrate 40 is used as the position reference substrate, it is not necessary to form the alignment marks M1 to M6 on all of the head chip 2 and the holding substrate 3 and stack them with high accuracy. Specifically, it is only necessary to form alignment marks only on the substrate on the lower side in the Z direction from the spacer substrate 40 including the spacer substrate 40 that is at least the position reference substrate, and to stack them with high accuracy. That is, since it is sufficient that the relative positional accuracy between the position reference substrate and the nozzle N is high, the substrate above the position reference substrate does not necessarily have to be highly accurate.
- the shape of the alignment marks M1 to M6 is not limited to a circle and can be changed as appropriate. However, it is desirable that the alignment marks M1 to M6 have similar shapes.
- the size of the alignment marks M1 to M6 is M1 ⁇ M2 ⁇ M3 ⁇ M4 ⁇ M5 ⁇ M6, but the magnitude relationship may be reversed, that is, M6 ⁇ M5 ⁇ M4 ⁇ M3 ⁇ M2 ⁇ M1. .
- a plurality of substrates can be used as the position reference substrate. If a plurality of substrates are used as position reference substrates, in addition to the difficulty of shifting the two-dimensional position of the XY plane, it is possible to impart the difficulty of shifting the position in the Z direction (vertical direction). is there.
- the position reference substrate may be provided independently without being used as another substrate.
- a separate position reference board may be provided independently between the wiring board 50 and the holding board 3 and used only for the purpose of abutting and fixing the position reference board.
- an adjustment screw or the like may be further provided to enable fine adjustment.
- the elastic member 203 is provided as an urging means.
- the elastic member 203 is not limited to the elastic member 203 and can be stably fixed. Any configuration can be appropriately changed.
- the present invention can be used for an inkjet head, an inkjet head module, and an inkjet recording apparatus.
- Inkjet head 1 Inkjet head 2 Head chip 3 Holding substrate (position reference substrate) 4 Abutting portion 5 Ink chamber 10 Nozzle substrate 100 Inkjet recording apparatus 200 Inkjet head module 201 Mounting member 202 Abutted portion 203 Elastic member (biasing means) N Nozzles M1 to M6 Alignment mark
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Abstract
Description
インクを吐出する複数のノズルを備えたノズル基板を有するヘッドチップと、
前記ヘッドチップの上部に位置し、前記ノズルに供給するインクを貯留するインク室と、を備え、取付部材に取り付けられるインクジェットヘッドであって、
前記ノズル基板と前記インク室との間に、当該インクジェットヘッドを前記取付部材に取り付ける際に、前記取付部材に突き当てて位置決めするための突き当て部が設けられた位置基準基板を有することを特徴とする。
前記位置基準基板は、前記ヘッドチップと前記インク室とを保持する保持基板であることを特徴とする。
前記ヘッドチップは、複数の基板が積層されて構成され、
前記複数の基板のうち少なくとも一層以上の基板が前記位置基準基板を構成していることを特徴とする。
前記ヘッドチップ及び前記位置基準基板の線膨張係数は1.2×10-6[/℃]以上8.5×10-6[/℃]以下であることを特徴とする。
前記位置基準基板は、42アロイで形成されていることを特徴とする。
前記ヘッドチップ及び前記位置基準基板は、アライメントマークを有し、
アライメントマークが重なるように前記ヘッドチップと前記位置基準基板とが積層されていることを特徴とする。
請求項1~6の何れか一項に記載のインクジェットヘッドと、
開口部を有し、前記ノズルが記録媒体に対向して前記開口部から露出するように前記ヘッドチップが取り付けられる取付部材と、
を備えるインクジェットヘッドモジュールであって、
前記突き当て部が前記取付部材に設けられた被突き当て部に対して突き当てられることによって固定されることを特徴とする。
前記開口部は、1次元又は2次元に複数配列されて設けられ、
複数の前記開口部に対応して複数の前記インクジェットヘッドが配置されていることを特徴とする。
請求項2に記載のインクジェットヘッドと、
開口部を有し、前記ノズルが記録媒体に対向して前記開口部から露出するように前記ヘッドチップが取り付けられる取付部材と、
を備えるインクジェットヘッドモジュールであって、
前記突き当て部が前記取付部材に設けられた被突き当て部に対して突き当てられることによって固定され、
前記開口部は、1次元又は2次元に複数配列されて設けられ、
複数の前記開口部に対応して複数の前記インクジェットヘッドが配置され、
複数の前記インクジェットヘッドの前記ヘッドチップが共通の前記保持基板によって保持されていることを特徴とする。
請求項7~9の何れか一項に記載のインクジェットヘッドモジュールを備えることを特徴とするインクジェット記録装置である。
前記突き当て部を突き当てるために、突き当て部を押し付ける方向に付勢する付勢手段を備えることを特徴とする。
なお、以下の説明では、ラインヘッドを用いた記録媒体の搬送のみで描画を行う1パス描画方式での実施形態を例にして説明するが、適宜の描画方式に適用可能であり、例えば、スキャン方式やドラム方式を用いた描画方式を採用しても良い。
インクジェット記録装置100は、図1に示す通り、記録媒体Kを支持するプラテン101を有している。プラテン101の前後には、記録媒体Kを搬送するための搬送ローラー102が設けられており、搬送ローラー102が駆動されると、記録媒体Kがプラテン101に支持された状態で後方から前方(Y方向)に搬送される。
インクジェットヘッド1の構成について、図2及び図3に基づいて説明する。なお、以下の説明において、ヘッドチップ2の底面である複数のノズルNが設けられた平面をXY平面とし、当該平面に沿う方向であって、互いに直交する方向をそれぞれX方向、Y方向とする。また、XY平面に直交する方向をZ方向(上下方向)とする。
以下の説明では、アライメントマークも設けて精確に位置決めする場合を例として説明する。
ヘッドチップ2及び保持基板3には、図3に示す通り、X方向の両端部付近にアライメントマークM1~M6が設けられている。これらのアライメントマークM1~M6は、ノズル基板10をZ方向に貫通した貫通孔によって構成されている。
ヘッドチップ2の構成について、要部の断面図を示した図4を用いて説明する。なお、図4では、説明の便宜上、複数のノズルNのうち、前述したアライメントマークM1に隣接する一つのノズルNからインクの吐出を行うための構成について図示している。
また、ノズル基板10は、高密度のノズルを精度良く位置決めするため、加工性に優れたシリコンを使用することが望ましい。また、その他の基板には、インク耐性が強く、強度があり、かつ耐加熱性にも優れた42アロイを使用することが望ましい。
また、上記のように、ヘッドチップ2及び保持基板3を線膨張係数の近い基材のみを使用して形成することによって、例えば、加熱されたインクを使用する場合であっても、各層の基板が位置ずれし難い構成となっている。
ノズル基板10は最下層に位置した基板であり、上記の通り、シリコン製の基板であり高密度のノズルNが精度良く形成されている。
なお、配線52は、貫通電極56、配線57を介して、アクチュエーター60への電圧の印加に係る図示しない制御部に接続されている。
接続部90は、第1電極61と配線52とをZ方向に沿って接続するよう設けられている。また、接続部90は、配線基板50に形成されたバンプ91を有する。具体的には、バンプ91は、例えば、金を材料としたワイヤーボンディングにより形成され、配線52の下面に形成されている。
配線52は、例えば、フォトリソグラフィ等を用いて導電性を有する金属(例えば、Cr、Ti、Au)をパターニングして形成されており、例えば、Crをパターニングし、その後Auをパターニングすることによって形成されている。ここで、CrやTiはAuの密着層として利用される。
また、バンプ91の下端側には導電性材料92が塗布されている。具体的には、導電性材料92は、例えば、導電性接着剤である。導電性接着剤とは、導電性を有する金属粉末(例えば、銀粉等)が混入された接着剤であり、導電性を有する。
このように、接続部90は、配線基板50に形成されたバンプ91とバンプ91に塗布された導電性材料92を介して配線基板50とアクチュエーター60とを電気的に接続する。
具体的には、第2電極62は、例えば、振動板33に形成された電極層に接続された図示しない配線を介して制御部に接続されている。電極層は、例えば、フォトリソグラフィ等を用いて導電性を有する金属(例えば、Cr、Ti、Au)を振動板33にパターニングして形成されており、例えば、Crをパターニングし、その後Auをパターニングすることによって形成されている。ここで、CrやTiはAuの密着層として利用される。
圧電素子は、第1電極61が、接続部90、配線52、貫通電極56、配線57を介して制御部に接続されるとともに、第2電極62が、振動板33に形成された電極層を介して制御部に接続されることで、制御部の制御下で、アクチュエーター60として動作する。
また、アライメントマークM1~M5は、上に位置するものほど内径が大きく設定されている。つまり、それぞれのアライメントマークM1~M5の内径はM1<M2<M3<M4<M5となっている。
そして、これらのアライメントマークM1~M6が重ね合わされるように精密に位置調整しながら積層され、保持基板3(位置基準基板)に設けられた突き当て部4の位置と、ノズルNとの相対的な位置が高精度に位置決めされる。
次に、インクジェットヘッドモジュールの構成について図5を用いて説明する。
以下の説明では、本実施形態に係るインクジェット記録装置に並列して設けられたインクジェットヘッドモジュール200,210,220,230(図1参照)の一つであるインクジェットヘッドモジュール200を代表例として説明する。なお、図5は、インクジェットヘッドモジュール200の底面図であり、記録媒体Kと対向する面を示している。
次に、インクジェットヘッドモジュール200の変形例の構成について、図6を用いて説明する。なお、本実施形態と同様の構成については、説明を省略する。
以上のように、本発明では、高精度に積層された保持基板3(位置基準基板)の突き当て部4によって、ノズルを取付部材201に対して高精度に位置決めすることが可能である。そのため、高密度にノズルNを配置したインクジェットヘッド1を使用する場合であっても、形成される画像の劣化を防ぐことができる。
また、インクジェットヘッド1に設けられた位置基準基板を、取付部材201の被突き当て部202に突き当てるという簡易な方法によって固定できるため、メンテナンス性の高い固定方法である。
本発明の今回開示された実施の形態は全ての点で例示であって制限的なものではないと考えられるべきである。本発明の範囲は上記した詳細な説明に限定されるものではなくて特許請求の範囲によって示され、特許請求の範囲と均等の意味及び範囲内での全ての変更が含まれることが意図される。
また、突き当て部4は、保持基板3にX方向に二箇所及びY方向に一箇所の計三箇所に設けているが、少なくとも二箇所を突き当て可能な構成とすれば、適宜変更可能である。
スペーサー基板40を位置基準基板とする場合、本実施形態の位置基準基板である保持基板3よりもノズル基板10により近い基板が位置基準基板となるため、位置基準基板とノズル基板との間の基板の数が少なくなり、ノズルNに対する突き当て部4の位置精度をより高め易くなるというメリットがある。
また、アライメントマークM1~M6の大きさは、M1<M2<M3<M4<M5<M6であるとしたが、大小関係を逆、即ち、M6<M5<M4<M3<M2<M1としても良い。
2 ヘッドチップ
3 保持基板(位置基準基板)
4 突き当て部
5 インク室
10 ノズル基板
100 インクジェット記録装置
200 インクジェットヘッドモジュール
201 取付部材
202 被突き当て部
203 弾性部材(付勢手段)
N ノズル
M1~M6 アライメントマーク
Claims (11)
- インクを吐出する複数のノズルを備えたノズル基板を有するヘッドチップと、
前記ヘッドチップの上部に位置し、前記ノズルに供給するインクを貯留するインク室と、を備え、取付部材に取り付けられるインクジェットヘッドであって、
前記ノズル基板と前記インク室との間に、当該インクジェットヘッドを前記取付部材に取り付ける際に、前記取付部材に突き当てて位置決めするための突き当て部が設けられた位置基準基板を有することを特徴とするインクジェットヘッド。 - 前記位置基準基板は、前記ヘッドチップと前記インク室とを保持する保持基板であることを特徴とする請求項1に記載のインクジェットヘッド。
- 前記ヘッドチップは、複数の基板が積層されて構成され、
前記複数の基板のうち少なくとも一層以上の基板が前記位置基準基板を構成していることを特徴とする請求項1に記載のインクジェットヘッド。 - 前記ヘッドチップ及び前記位置基準基板の線膨張係数は1.2×10-6[/℃]以上8.5×10-6[/℃]以下であることを特徴とする請求項1~3の何れか一項に記載のインクジェットヘッド。
- 前記位置基準基板は、42アロイで形成されていることを特徴とする請求項1~4の何れか一項に記載のインクジェットヘッド。
- 前記ヘッドチップ及び前記位置基準基板は、アライメントマークを有し、
アライメントマークが重なるように前記ヘッドチップと前記位置基準基板とが積層されていることを特徴とする請求項1~5の何れか一項に記載のインクジェットヘッド。 - 請求項1~6の何れか一項に記載のインクジェットヘッドと、
開口部を有し、前記ノズルが記録媒体に対向して前記開口部から露出するように前記ヘッドチップが取り付けられる取付部材と、
を備えるインクジェットヘッドモジュールであって、
前記突き当て部が前記取付部材に設けられた被突き当て部に対して突き当てられることによって固定されることを特徴とするインクジェットヘッドモジュール。 - 前記開口部は、1次元又は2次元に複数配列されて設けられ、
複数の前記開口部に対応して複数の前記インクジェットヘッドが配置されていることを特徴とする請求項7に記載のインクジェットヘッドモジュール。 - 請求項2に記載のインクジェットヘッドと、
開口部を有し、前記ノズルが記録媒体に対向して前記開口部から露出するように前記ヘッドチップが取り付けられる取付部材と、
を備えるインクジェットヘッドモジュールであって、
前記突き当て部が前記取付部材に設けられた被突き当て部に対して突き当てられることによって固定され、
前記開口部は、1次元又は2次元に複数配列されて設けられ、
複数の前記開口部に対応して複数の前記インクジェットヘッドが配置され、
複数の前記インクジェットヘッドの前記ヘッドチップが共通の前記保持基板によって保持されていることを特徴とするインクジェットヘッドモジュール。 - 請求項7~9の何れか一項に記載のインクジェットヘッドモジュールを備えることを特徴とするインクジェット記録装置。
- 前記突き当て部を突き当てるために、突き当て部を押し付ける方向に付勢する付勢手段を備えることを特徴とする請求項10に記載のインクジェット記録装置。
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US15/505,990 US10052869B2 (en) | 2014-09-19 | 2015-09-18 | Inkjet head, inkjet head module, and inkjet printer |
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CN106715127A (zh) | 2017-05-24 |
CN106715127B (zh) | 2019-01-04 |
US10052869B2 (en) | 2018-08-21 |
US20170274653A1 (en) | 2017-09-28 |
EP3196023A1 (en) | 2017-07-26 |
EP3196023A4 (en) | 2018-05-02 |
EP3196023B1 (en) | 2022-03-16 |
JPWO2016043303A1 (ja) | 2017-06-29 |
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