WO2016035145A1 - 部品実装システム及び部品実装方法 - Google Patents
部品実装システム及び部品実装方法 Download PDFInfo
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- WO2016035145A1 WO2016035145A1 PCT/JP2014/073093 JP2014073093W WO2016035145A1 WO 2016035145 A1 WO2016035145 A1 WO 2016035145A1 JP 2014073093 W JP2014073093 W JP 2014073093W WO 2016035145 A1 WO2016035145 A1 WO 2016035145A1
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- WIPO (PCT)
- Prior art keywords
- feeder
- component mounting
- switching
- circuit board
- board
- Prior art date
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Classifications
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K13/00—Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components
- H05K13/02—Feeding of components
- H05K13/021—Loading or unloading of containers
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K13/00—Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components
- H05K13/0061—Tools for holding the circuit boards during processing; handling transport of printed circuit boards
- H05K13/0069—Holders for printed circuit boards
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K13/00—Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components
- H05K13/04—Mounting of components, e.g. of leadless components
- H05K13/0417—Feeding with belts or tapes
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K13/00—Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components
- H05K13/08—Monitoring manufacture of assemblages
- H05K13/085—Production planning, e.g. of allocation of products to machines, of mounting sequences at machine or facility level
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K13/00—Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components
- H05K13/08—Monitoring manufacture of assemblages
- H05K13/085—Production planning, e.g. of allocation of products to machines, of mounting sequences at machine or facility level
- H05K13/0857—Product-specific machine setup; Changeover of machines or assembly lines to new product type
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K13/00—Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components
- H05K13/08—Monitoring manufacture of assemblages
- H05K13/086—Supply management, e.g. supply of components or of substrates
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/53—Means to assemble or disassemble
- Y10T29/5313—Means to assemble electrical device
- Y10T29/53187—Multiple station assembly apparatus
Definitions
- the present invention relates to a component mounting system and a component mounting method in which feeder replacement work is automated.
- Patent Document 1 Japanese Patent Laid-Open No. 2011-146551
- Patent Document 2 Japanese Patent Laid-Open No. 2009-130160
- Patent Document 3 Japanese Patent Laid-Open No. 2008-243890
- An operator performs feeder replacement work, and after the feeder replacement work is finished, production of the next substrate type is started.
- the present inventors have researched and developed a feeder automatic replacement system that automates the feeder replacement work. Even in this case, the feeder replacement work is performed after the production of the previous board type is completed, and then the next board type is changed. Since the production will start, it is necessary to take time for the feeder replacement work after switching to the production of the next board type after the production of the previous board type is completed. There is no change in the situation of decline.
- the problem to be solved by the present invention is to provide a component mounting system and a component mounting method capable of promptly switching from the production of the previous board type to the production of the next board type and improving the productivity. It is to be.
- the present invention sets a plurality of feeders in a feeder set area of a plurality of component mounting machines arranged along a circuit board conveyance path so that the circuit boards can be replaced.
- the component mounting system and the component mounting method for producing the component mounting board by mounting the components supplied from the plurality of feeders on the circuit board in order and transporting to the component mounting machine in order, A feeder stock area for waiting for a feeder to be replaced with a feeder that needs to be replaced from among a plurality of feeders set in the feeder set area of the machine, and a feeder that needs to be replaced from the feeder set area of each component mounting machine Of the plurality of feeders waiting in the feeder stock area, the feeder exchanged with the feeder that needs to be exchanged.
- a feeder that is not used for production after switching the board type is taken out of the feeder set area of the component mounting machine from the feeders that have finished supplying components necessary for component mounting work on the circuit board at the end of production, and the feeder stock area.
- the feeder replacement operation before switching the board type is performed before the board type is switched to take out the feeder used for the production after switching the board type from the feeder stock area and set it in the feeder set area of the component mounting machine. It is characterized by being performed in parallel with the component mounting work of the circuit board That.
- the last circuit of the production is performed during production before board type switching. Remove feeders that are not used for production after switching the board type from the feeders that have finished supplying parts necessary for component mounting on the board from the feeder set area of the component mounting machine, and then perform production after switching the board type.
- the board type Switch from production before switching (production of the previous board type) to production after switching board type (production of the next board type) Quickly can be performed, the productivity can be improved.
- each component mounting machine unloads the last circuit board at the time of completing the component mounting work for the last circuit board before switching the board type, and loads the first circuit board after switching the board type.
- a feeder that needs to be replaced remains unreplaced, it can be used for production after switching the board type from among the multiple feeders set in the feeder set area of the component mounter.
- the last circuit board before switching the board type is changed.
- the last circuit board is taken out, the first circuit board after the board type switching is carried in, and the first circuit board component mounting work is started.
- feeder replacement can be performed after board type switching to replace the remaining feeder, so replacement is necessary after production is completed before board type switching. Even if the feeder remains, it is possible to immediately switch to production after switching the substrate type. Thereby, there is no need to wait for the completion of the feeder replacement operation when switching from production before board type switching to production after board type switching, and production can be switched seamlessly.
- the feeder replacement operation before switching the substrate type and the feeder replacement operation after switching the substrate type may be performed by one replacement robot. However, when the number of feeders that need to be replaced increases, the substrate type switching is performed. The feeder replacement operation may not be completed until the subsequent component mounting operation for the first circuit board is completed.
- the present invention includes two replacement robots that perform feeder replacement work before and after switching board types for two adjacent component mounting machines, and the last circuit board before board type switching is carried in.
- the other replacement robot is mounted on the component mounting machine loaded with the first circuit board after the board type switching. It is also possible to perform feeder replacement work after switching the substrate type.
- the two adjacent component mounters perform the component mounting work of the last circuit board before the board type switching and the component mounting work of the first circuit board after the board type switching,
- the feeder is provided with an identification information recording unit that records or stores the feeder identification information, and the feeder stock area receives the feeder identification information from the identification information recording unit of the feeder that stands by in the feeder stock area.
- An identification information reading unit may be provided, and the exchange robot may identify the feeder based on the feeder identification information transmitted from the identification information reading unit.
- the feeder to be replaced is accurately selected from the feeders based on the feeder identification information.
- the feeders may be arranged in any order, so that it is possible to replenish feeders in any free space (empty slot). Even when an operator replenishes a feeder, the feeder can be easily replenished.
- the present invention further includes a remaining component number managing means for managing the remaining component number of the feeder set in the feeder set area of each component mounting machine in association with the feeder identification information, and the replacement robot includes the component mounting machines.
- the used feeder determined to have used up all the parts based on the management information of the remaining part number management means is taken out from the feeder set area of the component mounting machine, and the same parts as the used feeder are taken out of the feeder stock area. It is preferable to take out the feeder to be supplied and set it in the feeder set area of the component mounter.
- the feeder taken out from the feeder set area of the component mounting machine is a feeder that is in use with remaining parts
- the remaining number of parts is managed in association with the feeder, Since it can be collected and reused in the feeder stock area, the parts of the feeder can be used up to the end, and the production cost can be reduced.
- the present invention provides a feeder transporting conveyor for carrying in a feeder to be replenished to a feeder stock area and carrying out a used feeder, and a transfer robot for replacing a feeder between the conveyor and the feeder stock area. It is good also as a structure provided with. In this way, it is possible to automatically carry the feeder into the feeder stock area and carry out the used feeder.
- the feeder used in the present invention includes a tape loading unit that loads a wound component supply tape, a tape feeding mechanism that sends the component supply tape pulled out from the tape loading unit to a component suction position, and a front of the component suction position.
- a top film peeling mechanism for peeling the top film from the component supply tape to expose the components in the component supply tape; and a cassette case including the tape loading unit, the tape feeding mechanism, and the top film peeling mechanism.
- a cassette type feeder may be used. Thus, if a cassette type feeder is used, handling during automatic replacement becomes easy.
- FIG. 1 is a perspective view showing the entire component mounting system according to the first embodiment of the present invention.
- FIG. 2 is a perspective view showing the outline of the feeder automatic exchange system (the illustration of the exchange robot is omitted).
- FIG. 3 is a perspective view showing an outline of the exchange robot.
- FIG. 4 is a perspective view of the exchange robot as seen from the oblique left side.
- FIG. 5 is a perspective view showing a state during the feeder exchange operation of the exchange robot.
- FIG. 6 is a perspective view of the exchange robot as seen from the diagonal right side.
- FIG. 7 is a perspective view showing the Y-axis drive mechanism of the exchange robot.
- FIG. 8 is a perspective view showing the X-axis drive mechanism of the exchange robot.
- FIG. 1 is a perspective view showing the entire component mounting system according to the first embodiment of the present invention.
- FIG. 2 is a perspective view showing the outline of the feeder automatic exchange system (the illustration of the exchange robot is omitted).
- FIG. 3
- FIG. 9 is a perspective view showing a cassette type feeder.
- FIG. 10 is a block diagram showing a control system of the feeder automatic exchange system.
- FIG. 11 is a diagram for explaining a feeder replacement method before and after switching the substrate type according to the first embodiment.
- FIG. 12 is a diagram for explaining a feeder exchanging method before and after switching the substrate type according to the second embodiment.
- FIGS. 1 and 2 A first embodiment of the present invention will be described with reference to FIGS. First, the configuration of the component mounting system 10 will be described with reference to FIGS. 1 and 2.
- the component mounting system 10 is configured by arranging a plurality of component mounting machines 35 along the conveyance direction (X direction) of the circuit board. As shown in FIG. 2, each component mounting machine 35 has two conveyors 37 for transporting the circuit board, and suction nozzles (not shown) for sucking the components supplied from the cassette type feeder 11 and mounting them on the circuit board. 1), an XY moving mechanism 39 for moving the mounting head 38 in the XY direction (left and right front-rear direction), an imaging device 63 (see FIG. 10) for imaging the component adsorbed by the suction nozzle, and the like. It has been. In addition, as shown in FIG.
- the control device 60 of the component mounting machine 35 includes an input device 64 such as a keyboard, a mouse, a touch panel, a hard disk, RAM, A storage device 65 (storage means) such as a ROM and a display device 66 such as a liquid crystal display and a CRT are connected.
- the display device 66 is installed in the upper part on the front side of the component mounter 35.
- Each component mounter 35 of the component mounting system 10 transports the circuit board conveyed from the upstream component mounter 35 to a predetermined position by the conveyor 37, and clamps the circuit board by a clamp mechanism (not shown).
- the components supplied from the cassette type feeder 11 are attracted to the suction nozzle of the mounting head 38, moved from the suction position to the imaging position, and imaged by the imaging device 63 to recognize the components. Then, after determining the suction posture and the suction position deviation amount of the component, the component is mounted on the circuit board on the conveyor 37 to produce a component mounting board.
- the feeder automatic replacement system 34 is installed on the front side of the component mounting system 10.
- the feeder automatic exchange system 34 is provided with a feeder set area 41, a feeder replacement area 42, and a feeder stock area 43.
- the feeder set area 41 is an area in which a plurality of cassette-type feeders 11 that are located in front of the conveyor 37 (Y direction) and supply components to the component suction position of the component mounter 35 are set side by side.
- the feeder set area 41 is provided with a communication / power connector (not shown) to be connected to a communication / power connector (not shown) on the cassette type feeder 11 side. Control signals and the like are transmitted and received between the control device 32 (see FIG. 9) in the cassette case 12 and the control device 60 (see FIG.
- each component mounter 35 is connected to a production management device 70 (host computer) that manages the production of the entire component mounting system 10 via a network, and the production management device 70 manages the production of each component mounter 35. Is done.
- a production management device 70 host computer
- a feeder stock area 43 is arranged below the feeder set area 41.
- the feeder stock area 43 stores the next cassette-type feeder 11 to be exchanged with the cassette-type feeder 11 that needs to be replaced in the feeder set area 41, and collects the cassette-type feeder 11 taken out from the feeder set area 41. It is.
- slots for setting the cassette type feeders 11 one by one are formed by the number of feeders that can be accommodated in the feeder stock area 43, and the cassette type feeders 11 set in the respective slots are identified.
- An identification information reading unit 61 (see FIG. 10) for reading a feeder ID (feeder identification information) from an information recording unit (not shown) is provided, and the feeder ID read by the identification information reading unit 61 is used in the automatic feeder exchange system 34. The information is transmitted to the control device 80 and the production management device 70 of the component mounting system 10, and the component type of the cassette type feeder 11 set in each slot is automatically recognized.
- a cassette-type feeder that is exchanged based on the feeder ID from among these cassette-type feeders 11. 11 can be accurately selected and set in the feeder set area 41. Further, when the cassette feeder 11 is replenished to the feeder stock area 43, the cassette feeder 11 may be arranged in any order, so that the cassette feeder 11 can be freely refilled into an arbitrary empty space (empty slot). Therefore, even when the operator replenishes the cassette feeder 11 to the feeder stock area 43, the cassette feeder 11 can be replenished easily.
- all cassette type feeders 11 taken out from the feeder set area 41 are collected in the feeder stock area 43.
- the present invention is not limited to this configuration.
- the feeder stock area 43 a used feeder collecting area (not shown) is arranged, and among the cassette type feeders 11 taken out from the feeder set area 41, used parts (out of parts) cassette type feeders 11 are used. It is also possible to collect in the used feeder collection area and collect only the used cassette type feeder 11 with the remaining parts in the feeder stock area 43. In this way, it is possible to separate and collect the used cassette-type feeder 11 and the used cassette-type feeder 11 that have used up all the components, and take out the used cassette-type feeder 11 from the component mounting machine 35. Work becomes easy.
- a feeder replacement area 42 is arranged in front of the feeder stock area 43 and the feeder set area 41, and the cassette type feeder 11 is switched between the feeder stock area 43 and the feeder set area 41 using the feeder replacement area 42. It is done.
- an exchange robot 45 (see FIGS. 3 to 8) is provided in the feeder replacement area 42.
- the exchange robot 45 takes out the cassette type feeder 11 that needs to be exchanged from the feeder set area 41 of each component mounting machine 35, and also exchanges the cassette type feeder 11 from among the plurality of cassette type feeders 11 waiting in the feeder stock area 43. 11 is taken out and set in the feeder set area 41 of the component mounter 35.
- an X-axis rail 71 for moving the replacement robot 45 in the left-right direction (X direction) along the arrangement of the component mounting machines 35 is provided on the front surface of the component mounting system 10 so as to extend in the X direction. It has been.
- the exchange robot 45 is provided with an X-axis motor 72 serving as a drive source for moving the exchange robot 45 along the X-axis rail 71, and the drive belt 73 is rotated by the X-axis motor 72.
- the exchange robot 45 is moved in the X direction, and the movement of the exchange robot 45 in the X direction is guided by a guide roller 74.
- the replacement robot 45 is provided with a feeder transfer section 76 for taking in and out the cassette type feeder 11 and moving it up and down.
- the feeder transfer unit 76 includes a clamp member 77 that clamps and removes the cassette-type feeder 11, and a Y-axis motor 78 that is a drive source for moving the clamp member 77 in the Y-direction (the direction of inserting and removing the cassette-type feeder 11). And a Y-axis guide member 79 for guiding the movement of the clamp member 77 in the Y direction.
- a Z-axis guide member 81 that guides the lifting / lowering operation of the feeder transfer unit 76 and the driving of the lifting / lowering operation of the feeder transfer unit 76 are performed.
- a Z-axis motor 82 serving as a source is provided, and a belt 83 (see FIG. 6) is rotationally driven by the Z-axis motor 82 so that the feeder transfer unit 76 is moved up and down along the Z-axis guide member 81. It is configured.
- the supply of the cassette type feeder 11 to the feeder stock area 43 is automated. Specifically, as shown in FIG. 2, a feeder conveying conveyor that carries in a cassette-type feeder 11 to be supplied to the feeder stock area 43 and unloads a used cassette-type feeder 11 at the lower part of the component mounting system 10. 51 and a transfer robot 52 for changing the cassette type feeder 11 between the conveyor 51 for feeding the feeder and the feeder stock area 43.
- the conveyor 51 for transporting the feeder is provided so as to transport the cassette type feeder 11 in a lying state in the same direction (X direction) as the transport direction of the conveyor 37 for transporting the circuit board.
- the conveyor 51 for conveying the feeder is provided with a stopper 53 for stopping the cassette-type feeder 11 loaded at a position behind the feeder stock area 43 so as to be raised and lowered.
- the transfer robot 52 includes a clamp mechanism 54 that clamps the cassette-type feeder 11, a rotation mechanism 55 that rotates the clamp mechanism 54 around a horizontal axis, and the clamp mechanism 54 in the vertical direction and the XY direction (horizontal direction). It is comprised from the moving mechanism 56 to which it moves.
- the clamping mechanism 54 is rotated 90 ° by the rotating mechanism 55 to bring the cassette type feeder 11 into the standing state by rotating 90 °, and then the clamping mechanism 54 is parallel to the feeder conveying conveyor 51 by the moving mechanism 56.
- the cassette type feeder 11 is moved to the direction of the empty slot in the feeder stock area 43 and the cassette type feeder 11 is accommodated in the empty slot of the feeder stock area 43.
- the stopper 53 is retracted downward and the used cassette feeder 11 in the feeder stock area 43 is clamped. Then, the clamping mechanism 54 is rotated by 90 ° by the rotation mechanism 55, and the cassette type feeder 11 is changed from the upright state to the sideways state and placed on the conveyor 51 for carrying the feeder.
- the cassette case 12 of the cassette feeder 11 is formed of a transparent or opaque plastic plate or metal plate, and its side surface (cover) can be opened and closed.
- a tape loading unit 15 for loading the tape reel 14 around which the component supply tape 13 is wound in a detachable (replaceable) manner is provided inside the cassette case 12.
- a reel holding shaft 16 that rotatably holds the tape reel 14 is provided at the center of the tape loading unit 15.
- a top film peeling mechanism 19 that exposes the components in the tape 13 is provided.
- the component suction position is located near the end of the upper surface of the cassette case 12 on the tape feed direction side.
- a tape guide 21 is provided in the cassette case 12 for guiding the component supply tape 13 drawn from the tape reel 14 to the component suction position.
- the tape feed mechanism 18 is composed of a sprocket 22 provided near the lower part of the component suction position, a motor 23 for rotationally driving the sprocket 22, and the like, and is formed on one side edge of the component supply tape 13 at a predetermined pitch. By engaging the teeth of the sprocket 22 with the tape feed hole and rotating the sprocket 22, the component supply tape 13 is pitch-fed to the component suction position.
- the top film peeling mechanism 19 includes a tape press 25 for pressing the component supply tape 13 before the component suction position and peeling the top film 20 from the upper surface of the component supply tape 13, and the top film peeled by the tape press 25.
- a top film feed gear mechanism 27 that pulls 20 in a direction opposite to the tape feed direction and feeds it into a top film collection unit 26 provided at the upper part of the cassette case 12, a motor 28 that drives the top film feed gear mechanism 27, etc. It is composed of
- the waste tape 13a (only the carrier tape from which the top film 20 has been peeled off in this embodiment) from which the components have been taken out after passing through the component suction position is located below.
- a waste tape discharge passage 30 is provided so as to extend downward, and an outlet 30a of the waste tape discharge passage 30 is provided at a position below the center of the end face of the cassette case 12 on the tape feed direction side.
- An air inlet (not shown) is provided at an upper portion of the waste tape discharge passage 30 so as to open to an end surface of the cassette case 12 on the tape feeding direction side, and the waste tape discharge passage 30 extends from the air inlet. Air is introduced into the waste tape discharge passage 30 to cause a downward air flow.
- a control device 32 for controlling the motor 23 of the tape feeding mechanism 18 and the motor 28 of the top film peeling mechanism 19 is provided.
- the cassette case 12 is provided with a communication / power connector that is connected to a communication / power connector on the feeder automatic exchange system 34 described later.
- an identification information recording unit that records or stores a feeder ID (feeder identification information) is provided at a predetermined position of the cassette case 12.
- a code label in which a feeder ID is recorded with a barcode, a two-dimensional code, or the like may be used, or an electronic tag (RF tag, IC tag, radio wave tag, (Also called a wireless tag) may be used.
- the control device 80 of the automatic feeder replacement system 34 is connected to the production management device 70 of the component mounting system 10 via a network, and the board type is switched from the production management device 70 of the component mounting system 10.
- the operation of the replacement robot 45 is controlled on the basis of production management information such as information and part outage information, and the cassette type feeder 11 that needs to be replaced is taken out from the feeder set area 41 of each component mounter 35, and the feeder stock area 43.
- the cassette-type feeder 11 to be replaced is taken out from the plurality of cassette-type feeders 11 waiting and set in the feeder set area 41 of the component mounting machine 35.
- the production management device 70 of the component mounting system 10 functions as a remaining component number managing unit that manages the remaining component number of the cassette type feeder 11 set in the feeder set area 41 of each component mounting machine 35 in association with the feeder ID.
- the remaining number of parts of the cassette type feeder 11 becomes 0 (parts out)
- the parts outage information is sent to the control device 80 of the feeder automatic replacement system 34.
- the control device 80 of the automatic feeder replacement system 34 controls the operation of the replacement robot 45 based on the received component-out information, and replaces the used (part-out) cassette type feeder 11 with the component mounter 35.
- the cassette type feeder 11 that supplies the same components as the used cassette type feeder 11 is taken out from the feeder set area 41 and set in the feeder set area 41 of the component mounting machine 35. In this way, when the cassette type feeder 11 taken out from the feeder set area 41 of the component mounting machine 35 is a cassette type feeder 11 that has been used, the remaining number of parts is associated with the cassette type feeder 11. Since the cassette type feeder 11 that has been used can be collected and reused in the feeder stock area 43, the parts of the cassette type feeder 11 can be used up to the end, and the production cost can be reduced.
- the control device 80 of the feeder automatic exchange system 34 is set in the feeder set area 41 of each component mounting machine 35.
- the cassette-type feeder 11 that needs to be replaced is automatically replaced among the cassette-type feeders 11 before and after the substrate type switching.
- a feeder set area of the component mounting machine 35 is a cassette type feeder 11 that is not used for production (circuit board B) after switching the board type from among the cassette type feeders 11 that have finished supplying components necessary for the component mounting operation of A.
- the cassette feeder 11 used for production (circuit board B) after switching the board type is sequentially taken out from the feeder stock area 43 and sequentially taken out from the feeder stock area 43.
- the feeder replacement work before switching the board type to be sequentially set in the feeder set area 41 is performed before the board type switching. It performed in parallel with the component mounting operation of the circuit board A of the.
- each component mounter 35 immediately moves the last circuit board A to the downstream when the component mounting work for the last circuit board A before the board type switching is completed.
- the first circuit board B after switching the board type is carried in from the pre-process conveyor 99.
- the board is selected from among the plurality of cassette type feeders 11 set in the feeder set area 41 of the component mounter 35.
- the component mounting operation of the first circuit board B is started using the cassette type feeder 11 that supplies parts necessary for production (circuit board B) after the seed change.
- the replacement robot 45 performs the component mounting work for the first circuit board B after the board type switching.
- the cassette type feeder 11 that needs to be replaced is taken out from the feeder set area 41 of the component mounting machine 35 and collected in the feeder stock area 43, and the production after the board type is switched from the feeder stock area 43.
- the cassette type feeder 11 used for the (circuit board B) is taken out and the feeder replacement operation is performed after switching the board type to be set in the feeder set area 41 of the component mounter 35.
- each component mounter 35 when the component mounting operation of the last circuit board A before the board type switching is completed, as shown in FIG. 11C, the last circuit board A is moved to the downstream component mounter. 35, and the replacement robot 45 is moved to the front side of the downstream component mounting machine 35, so that the feeder replacement operation before board type switching and the board type switching described above are performed with respect to the downstream component mounting machine 35.
- Perform post-feeder replacement work By repeating the above operation, feeder replacement before board type switching and board type switching are performed one by one on the downstream side in order from the most upstream component mounter 35 to the most downstream component mounter 35 of the component mounting system 10. Perform feeder replacement.
- the feeder automatic exchange system 34 for automatically exchanging the cassette type feeder 11 by the exchange robot 45 is used, and the board type produced in each component mounter 35 is changed from the circuit board A to the circuit board B.
- the production before the board type is switched, the production after the board type is switched from the cassette type feeder 11 which has finished supplying the components necessary for the component mounting work of the circuit board A at the end of the production.
- the cassette type feeder 11 not used for the board B) is taken out from the feeder set area 41 of the component mounting machine 35, and the cassette type feeder 11 used for the production (circuit board B) after switching the board type is used for the component mounting machine 35.
- the feeder replacement work before switching the substrate type to be set in the feeder set area 41 is the last before the substrate type switching. Since it is performed in parallel with the component mounting operation of the road board A, switching from production before switching the board type (component mounting of the circuit board A) to production after switching the board type (component mounting of the circuit board B). Can be performed quickly, and productivity can be improved.
- each component mounting machine 35 in each component mounter 35, some cassettes of the cassette feeder 11 that need to be replaced before the component mounting operation of the last circuit board A before the substrate type switching is completed. Even when only the type feeder 11 can be exchanged, each component mounting machine 35 immediately carries out the last circuit board A when the component mounting operation of the last circuit board A before the board type switching is completed, and The first circuit board B after the type switching is carried in, and at that time, the production (circuits) after the board type switching is selected from among the plurality of cassette type feeders 11 set in the feeder set area 41 of the component mounter 35.
- the component mounting work of the first circuit board B is started and the remaining cassette type Since the feeder replacement operation is performed after the substrate type switching to replace the feeder 11, even if the cassette type feeder 11 that needs to be replaced remains after the production before the substrate type switching, the substrate type switching immediately after the substrate type switching is performed. It is possible to switch to production (circuit board B). As a result, there is no need to wait for the end of the feeder replacement operation to switch from production before switching the board type (circuit board A) to production after switching the board type (circuit board B), and the production can be switched seamlessly. .
- Embodiment 2 of the present invention will be described with reference to FIG. However, description of the substantially same parts as those in the first embodiment will be omitted or simplified, and different parts will be mainly described.
- the feeder replacement work before switching the substrate type and the feeder replacement operation after switching the substrate type are performed by one replacement robot 45, but when the number of cassette type feeders 11 that need to be replaced increases, The feeder replacement operation may not be completed before the component mounting operation for the first circuit board B after the board type switching is completed.
- two replacement robots for performing feeder replacement work before and after switching the board type for two adjacent component mounters 35 are used.
- a second exchanging robot 92 and a feeder exchanging operation before switching board type using one of the exchanging robots (91 or 92) in the component mounter 35 into which the last circuit board A before board type switching has been carried.
- the feeder replacement operation is performed after the substrate type switching by using the other replacement robot (92 or 91) in the component mounter 35 into which the first circuit board B after the substrate type switching is carried.
- the configuration of the two exchange robots (the first exchange robot 91 and the second exchange robot 92) is the same as that of the exchange robot 45 described in the first embodiment.
- half of the number of cassette type feeders 11 that need to be exchanged are exchanged by the feeder exchange operation before the substrate type switching, and the other half of the cassette type feeders 11 are exchanged by the feeder exchange operation after the substrate type switching. ing.
- the exchange of the cassette type feeder 11 that needs to be exchanged is repeated, and more than half of the number of the cassette type feeders 11 that need to be exchanged is exceeded.
- the cassette feeder 11 may be replaced.
- the number of cassette-type feeders 11 that can be exchanged within a time range until the component mounting operation for the last circuit board A before the board type switching is completed may be exchanged.
- the two adjacent component mounting machines 35 perform the component mounting work for the last circuit board A before the board type switching and the component mounting work for the first circuit board B after the board type switching.
- the first replacement robot 91 and the second replacement robot 92 for the two component mounting machines 35, feeder replacement work before board type switching and feeder replacement work after board type switching are performed.
- a method for replacing the feeder before and after the board type switching when the component mounting system 10 is configured by, for example, four component mounting machines 35 will be described with reference to FIG.
- the first component mounting machine 35 uses the cassette-type feeder 11 for supplying components necessary for the production (circuit board B) after switching the board type to mount the first circuit board B.
- the cassette type feeder 11 used for production (circuit board B) after switching the board type is taken out from the feeder stock area 43, and the feeder of the component mounting machine 35 is removed. Set in the set area 41. The number of cassette-type feeders 11 that need to be replaced while the first component mounting machine 35 performs the component mounting operation for the first circuit board B after the substrate type switching by the feeder replacement operation after the substrate type switching. The remaining half is exchanged by the first exchange robot 91.
- the second replacement robot 92 is used to perform feeder replacement before board type switching for the second component mounter 35.
- half of the number of cassette-type feeders 11 that need to be replaced is changed to the second replacement while the second component mounting machine 35 is performing the component mounting operation for the last circuit board A before the board type switching.
- the robot 92 is used for replacement.
- the first replacement robot 91 and the second replacement robot 92 are moved to the front of the second component mounter 35 and the third component mounter 35, respectively.
- the first replacement robot 91 is used to perform the feeder replacement work after switching the board type for the second component mounting machine 35
- the second replacement robot 92 is used to change the Feeder replacement work before board type switching is performed on the component mounter 35 of the eye.
- the third component mounting machine 35 starts from the third component mounting machine 35 as shown in FIG.
- the last circuit board A before the board type switching is carried out to the fourth component mounting machine 35, and the first circuit board B after the board type switching is carried into the third component mounting machine 35.
- the first replacement robot 91 and the second replacement robot 92 are moved to the front of the third component mounter 35 and the fourth (most downstream) component mounter 35, respectively.
- the first replacement robot 91 is used to perform the feeder replacement work after switching the board type for the third component mounting machine 35
- the second replacement robot 92 is used to change the four units.
- the feeder replacement operation before the board type switching is performed on the first (most downstream) component mounter 35.
- the fourth (most downstream) component is completed as shown in FIG.
- the last circuit board A before board type switching is carried out from the mounting machine 35, and the first circuit board B after board type switching is carried into the fourth component mounting machine 35.
- the second replacement robot 92 is used to perform the feeder replacement operation after switching the board type to the fourth (most downstream) component mounter 35.
- the first replacement robot 91 does not perform the feeder replacement work. It stands by in front of the second component mounter 35.
- the two adjacent component mounting machines 35 perform the component mounting work for the last circuit board A before the board type switching and the component mounting work for the first circuit board B after the board type switching.
- the feeder exchange work before the board type switching and the feeder exchange after the board type switching It is possible to perform operations simultaneously, and even when the number of cassette-type feeders 11 that need to be replaced is large to some extent, production can be switched seamlessly, and the number of cassette-type feeders 11 that can be seamlessly switched can be changed. Can be increased.
- the present invention is not limited to the configuration using the cassette type feeder 11, and may be a configuration using a non-cassette type feeder, and the configuration of the replacement robot may be changed as appropriate. Needless to say, various modifications can be made.
- SYMBOLS 10 ... Component mounting system, 11 ... Cassette type feeder, 12 ... Cassette case, 13 ... Component supply tape, 13a ... Waste tape, 14 ... Tape reel, 15 ... Tape loading part, 16 ... Reel holding shaft, 18 ... Tape feed mechanism , 19 ... Top film peeling mechanism, 21 ... Tape guide, 22 ... Sprocket, 25 ... Tape presser, 26 ... Top film recovery unit, 27 ... Top film feed gear mechanism, 28 ... Motor, 30 ... Waste tape discharge passage, 32 ... Cassette feeder control device, 34 ... feeder automatic exchange system, 35 ... component mounting machine, 37 ... conveyor, 38 ... mounting head, 39 ...
- XY movement mechanism 41 ... feeder set area, 42 ... feeder replacement area, 43 ... feeder Stock area, 45 ... exchange robot, 51 ... conveyor for feeder conveyance, 5 DESCRIPTION OF SYMBOLS ... Replacement robot, 60 ... Control apparatus of component mounting machine, 61 ... Identification information reading part, 65 ... Memory
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Abstract
Description
まず、図1及び図2に基づいて部品実装システム10の構成を説明する。
フィーダストックエリア43に補給するカセット式フィーダ11をコンベア51に載せて搬入する場合は、ストッパ53を上方に突出させて該カセット式フィーダ11をフィーダストックエリア43の後方位置で停止させる。この後、載替ロボット52を動作させて、クランプ機構54でフィーダ搬送用のコンベア51上の横倒し状態のカセット式フィーダ11をクランプして、移動機構56によりクランプ機構54を上昇させて該カセット式フィーダ11をフィーダ搬送用のコンベア51から持ち上げて該カセット式フィーダ11の回転スペースを確保する。この後、回転機構55によりクランプ機構54を90°回転させて該カセット式フィーダ11を90°回転させて立てた状態にした後、移動機構56によりクランプ機構54をフィーダ搬送用のコンベア51と平行な方向(X方向)に移動させて、該カセット式フィーダ11をフィーダストックエリア43の空きスロットの位置に合わせて、該カセット式フィーダ11をフィーダストックエリア43の空きスロットに収納する。
カセット式フィーダ11のカセットケース12は、透明又は不透明のプラスチック板又は金属板等により形成され、その側面部(カバー)が開閉可能となっている。カセットケース12内には、部品供給テープ13が巻回されたテープリール14を着脱可能(交換可能)に装填するテープ装填部15が設けられている。テープ装填部15の中心には、テープリール14を回転可能に保持するリール保持軸16が設けられている。
Claims (9)
- 回路基板の搬送経路に沿って配列した複数の部品実装機のフィーダセットエリアにそれぞれ複数のフィーダを交換可能にセットして、回路基板を前記複数の部品実装機に順番に搬送して各部品実装機で前記複数のフィーダから供給される部品を該回路基板に実装して部品実装基板を生産する部品実装システムにおいて、
前記各部品実装機のフィーダセットエリアにセットした複数のフィーダの中から交換が必要なフィーダと交換するフィーダを待機させるフィーダストックエリアと、
前記各部品実装機のフィーダセットエリアから前記交換が必要なフィーダを取り出すと共に前記フィーダストックエリアで待機する複数のフィーダの中から前記交換が必要なフィーダと交換するフィーダを取り出して当該部品実装機のフィーダセットエリアにセットする交換ロボットとを備え、
前記交換ロボットは、前記各部品実装機において生産する基板種を切り替える場合に、基板種切り替え前の生産中に当該生産の最後の回路基板の部品実装作業に必要な部品を供給し終えたフィーダの中から当該基板種切り替え後の生産に使用しないフィーダを当該部品実装機のフィーダセットエリアから取り出して前記フィーダストックエリアに回収すると共に、当該フィーダストックエリアから当該基板種切り替え後の生産に使用するフィーダを取り出して当該部品実装機のフィーダセットエリアにセットする基板種切り替え前フィーダ交換作業を当該基板種切り替え前の最後の回路基板の部品実装作業と並行して行うことを特徴とする部品実装システム。 - 前記各部品実装機は、基板種切り替え前の最後の回路基板の部品実装作業を終了した時点で、当該最後の回路基板を搬出すると共に、当該基板種切り替え後の最初の回路基板を搬入し、その時点で、交換が必要なフィーダがまだ交換されずに残っている場合でも、当該部品実装機のフィーダセットエリアにセットされている複数のフィーダの中から当該基板種切り替え後の生産に必要な部品を供給するフィーダを使用して当該最初の回路基板の部品実装作業を開始し、
前記交換ロボットは、前記各部品実装機において基板種切り替え後に前記交換が必要なフィーダが残っている場合には、当該基板種切り替え後の最初の回路基板の部品実装作業と並行して、当該部品実装機のフィーダセットエリアから当該交換が必要なフィーダを取り出して前記フィーダストックエリアに回収すると共に、当該フィーダストックエリアから当該基板種切り替え後の生産に使用するフィーダを取り出して当該部品実装機のフィーダセットエリアにセットする基板種切り替え後フィーダ交換作業を行うことを特徴とする請求項1に記載の部品実装システム。 - 前記交換ロボットとして、隣接する2台の部品実装機に対して基板種切り替え前後のフィーダ交換作業を行う2台の交換ロボットを備え、基板種切り替え前の最後の回路基板が搬入された部品実装機で一方の交換ロボットを使用して前記基板種切り替え前フィーダ交換作業を行う動作と並行して、基板種切り替え後の最初の回路基板が搬入された部品実装機で他方の交換ロボットを使用して前記基板種切り替え後フィーダ交換作業を行うことを特徴とする請求項2に記載の部品実装システム。
- 前記フィーダには、フィーダ識別情報を記録又は記憶した識別情報記録部が設けられ、
前記フィーダストックエリアには、当該フィーダストックエリアで待機するフィーダの識別情報記録部から前記フィーダ識別情報を読み取る識別情報読取り部が設けられ、
前記交換ロボットは、前記識別情報読取り部から送信されてくる前記フィーダ識別情報に基づいて前記フィーダを識別することを特徴とする請求項1乃至3のいずれかに記載の部品実装システム。 - 前記各部品実装機のフィーダセットエリアにセットした前記フィーダの部品残数を前記フィーダ識別情報と関連付けて管理する部品残数管理手段を備え、
前記交換ロボットは、前記各部品実装機において前記部品残数管理手段の管理情報に基づいて部品を全て使い切ったと判断した使用済みのフィーダを当該部品実装機のフィーダセットエリアから取り出し、前記フィーダストックエリアから当該使用済みのフィーダと同じ部品を供給するフィーダを取り出して当該部品実装機のフィーダセットエリアにセットすることを特徴とする請求項4に記載の部品実装システム。 - 前記フィーダストックエリアに補給するフィーダの搬入及び使用済みのフィーダの搬出を行うフィーダ搬送用のコンベアと、
前記コンベアと前記フィーダストックエリアとの間でフィーダを載せ替える載替ロボットとを備えていることを特徴とする請求項1乃至5のいずれかに記載の部品実装システム。 - 前記フィーダは、
巻回した部品供給テープを装填するテープ装填部と、
前記テープ装填部から引き出した部品供給テープを部品吸着位置へ送るテープ送り機構と、
前記部品吸着位置の手前で前記部品供給テープからトップフィルムを剥離して当該部品供給テープ内の部品を露出させるトップフィルム剥離機構と、
前記テープ装填部、前記テープ送り機構及び前記トップフィルム剥離機構を内蔵したカセットケースとを備えたカセット式フィーダであることを特徴とする請求項1乃至6のいずれかに記載の部品実装システム。 - 回路基板の搬送経路に沿って配列した複数の部品実装機のフィーダセットエリアにそれぞれ複数のフィーダを交換可能にセットして、回路基板を前記複数の部品実装機に順番に搬送して各部品実装機で前記複数のフィーダから供給される部品を該回路基板に実装して部品実装基板を生産する部品実装方法において、
前記各部品実装機のフィーダセットエリアにセットした複数のフィーダの中から交換が必要なフィーダと交換するフィーダを待機させるフィーダストックエリアと、
前記各部品実装機のフィーダセットエリアから前記交換が必要なフィーダを取り出すと共に前記フィーダストックエリアで待機する複数のフィーダの中から前記交換が必要なフィーダと交換するフィーダを取り出して当該部品実装機のフィーダセットエリアにセットする交換ロボットとを備え、
前記各部品実装機において生産する基板種を切り替える場合に、基板種切り替え前の生産中に当該生産の最後の回路基板の部品実装作業に必要な部品を供給し終えたフィーダの中から当該基板種切り替え後の生産に使用しないフィーダを当該部品実装機のフィーダセットエリアから取り出して前記フィーダストックエリアに回収すると共に、当該フィーダストックエリアから当該基板種切り替え後の生産に使用するフィーダを取り出して当該部品実装機のフィーダセットエリアにセットする基板種切り替え前フィーダ交換作業を前記交換ロボットによって当該基板種切り替え前の最後の回路基板の部品実装作業と並行して行うことを特徴とする部品実装方法。 - 前記各部品実装機は、基板種切り替え前の最後の回路基板の部品実装作業を終了した時点で、当該最後の回路基板を搬出すると共に、当該基板種切り替え後の最初の回路基板を搬入し、その時点で、交換が必要なフィーダが残っている場合でも、当該部品実装機のフィーダセットエリアにセットされている複数のフィーダの中から当該基板種切り替え後の生産に必要な部品を供給するフィーダを使用して当該最初の回路基板の部品実装作業を開始し、
前記各部品実装機において基板種切り替え後に前記交換が必要なフィーダが残っている場合には、当該基板種切り替え後の最初の回路基板の部品実装作業と並行して、当該部品実装機のフィーダセットエリアから当該交換が必要なフィーダを取り出して前記フィーダストックエリアに回収すると共に、当該フィーダストックエリアから当該基板種切り替え後の生産に使用するフィーダを取り出して当該部品実装機のフィーダセットエリアにセットする基板種切り替え後フィーダ交換作業を前記交換ロボットによって行うことを特徴とする請求項8に記載の部品実装方法。
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US10561050B2 (en) | 2020-02-11 |
CN106664820A (zh) | 2017-05-10 |
US20170303448A1 (en) | 2017-10-19 |
EP3190864A4 (en) | 2017-08-30 |
JPWO2016035145A1 (ja) | 2017-06-22 |
EP3190864B1 (en) | 2018-12-12 |
JP6377752B2 (ja) | 2018-08-22 |
EP3190864A1 (en) | 2017-07-12 |
CN106664820B (zh) | 2019-04-19 |
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