WO2016016929A1 - ノズル収納庫 - Google Patents
ノズル収納庫 Download PDFInfo
- Publication number
- WO2016016929A1 WO2016016929A1 PCT/JP2014/069819 JP2014069819W WO2016016929A1 WO 2016016929 A1 WO2016016929 A1 WO 2016016929A1 JP 2014069819 W JP2014069819 W JP 2014069819W WO 2016016929 A1 WO2016016929 A1 WO 2016016929A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- nozzle
- pallet
- storage
- suction
- suction nozzle
- Prior art date
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
- B65G1/06—Storage devices mechanical with means for presenting articles for removal at predetermined position or level
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K13/00—Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components
- H05K13/04—Mounting of components, e.g. of leadless components
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K13/00—Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components
- H05K13/04—Mounting of components, e.g. of leadless components
- H05K13/0404—Pick-and-place heads or apparatus, e.g. with jaws
- H05K13/0408—Incorporating a pick-up tool
- H05K13/0409—Sucking devices
Definitions
- the present invention relates to a nozzle storage for storing a nozzle pallet on which suction nozzles can be placed.
- nozzle storage for storing a nozzle pallet on which suction nozzles can be placed.
- a plurality of storage units for storing the nozzle pallet circulate in the nozzle storage. Then, the nozzle pallet is stored in the storage unit circulated to a predetermined position, and the nozzle pallet is taken out from the storage unit circulated to that position.
- the structure may be complicated by a mechanism for circulating the storage unit.
- This invention is made
- the nozzle storage is a nozzle storage including a plurality of storage units for storing a nozzle pallet on which suction nozzles can be placed.
- a first movement mechanism that moves the arm in a direction in which the plurality of storage units are arranged in a state of facing the plurality of storage units; a direction in which the arm is brought close to the plurality of storage units; and the plurality of storage units
- a second moving mechanism for moving in a direction away from the part.
- a plurality of storage units are arranged side by side in the vertical direction. Then, the arm moves in the direction in which the plurality of storage units are arranged, and moves in a direction approaching the plurality of storage units and in a direction away from the plurality of storage units. That is, it is possible to take out the nozzle pallet from the storage unit and store the nozzle pallet in the storage unit by moving the arm in two directions. Thereby, the mechanism for moving the arm can be simplified, and the structure of the nozzle storage can be simplified.
- FIG. 1 shows an electronic component mounting apparatus (hereinafter sometimes abbreviated as “mounting apparatus”) 10.
- the mounting apparatus 10 includes one system base 12 and two electronic component mounting machines (hereinafter, may be abbreviated as “mounting machines”) 14 adjacent on the system base 12.
- the direction in which the mounting machines 14 are arranged is referred to as the X-axis direction, and the horizontal direction perpendicular to the direction is referred to as the Y-axis direction.
- Each mounting machine 14 mainly includes a mounting machine main body 20, a transport device 22, a mounting head moving device (hereinafter also referred to as “moving device”) 24, a mounting head 26, a supply device 28, and a nozzle station 30. ing.
- the mounting machine main body 20 includes a frame portion 32 and a beam portion 34 that is overlaid on the frame portion 32.
- the transport device 22 includes two conveyor devices 40 and 42.
- the two conveyor devices 40 and 42 are disposed in the frame portion 32 so as to be parallel to each other and extend in the X-axis direction.
- Each of the two conveyor devices 40 and 42 conveys a circuit board supported by the conveyor devices 40 and 42 in the X-axis direction by an electromagnetic motor (not shown).
- the circuit board is fixedly held by a board holding device (not shown) at a predetermined position.
- the moving device 24 is an XY robot type moving device.
- the moving device 24 includes an electromagnetic motor (not shown) that slides the slider 50 in the X-axis direction and an electromagnetic motor (not shown) that slides in the Y-axis direction.
- a mounting head 26 is attached to the slider 50, and the mounting head 26 is moved to an arbitrary position on the frame portion 32 by operation of two electromagnetic motors.
- the mounting head 26 mounts electronic components on the circuit board.
- a suction nozzle 60 is provided on the lower end surface of the mounting head 26.
- the suction nozzle 60 includes a body cylinder 64, a flange portion 66, a suction pipe 68, and a latch pin 70.
- the body cylinder 64 has a cylindrical shape, and the flange portion 66 is fixed so as to overhang the outer peripheral surface of the body cylinder 64.
- a 2D code 71 is marked on the upper surface of the flange portion 66.
- the 2D code 71 is an identification symbol for identifying unique information of the suction nozzle 60.
- the adsorption pipe 68 has a thin pipe shape and is held by the trunk cylinder 64 so as to be movable in the axial direction in a state of extending downward from the lower end portion of the trunk cylinder 64.
- a spring (not shown) is disposed between the suction pipe 68 and the body cylinder 64 in a compressed state.
- the suction pipe 68 is moved downward from the lower end portion of the body cylinder 64 by the elastic force of the spring. It is biased in the extending direction. That is, when the force against the elastic force of the spring is applied to the tip of the adsorption tube 68, the adsorption tube 68 moves backward toward the inside of the trunk cylinder 64.
- the latch pin 70 is provided at the upper end portion of the trunk cylinder 64 so as to extend in the radial direction of the trunk cylinder 64.
- the suction nozzle 60 is detachably attached to the mounting head 26 using the latch pin 70 with one touch. Further, the suction nozzle 60 communicates with a positive / negative pressure supply device (not shown) via negative pressure air and positive pressure air passages. Each suction nozzle 60 sucks and holds the electronic component with a negative pressure, and detaches the held electronic component with a positive pressure.
- the mounting head 26 has a nozzle lifting / lowering device (not shown) that lifts and lowers the suction nozzle 60. The mounting head 26 changes the vertical position of the electronic component to be held by the nozzle lifting device.
- the supply device 28 is a feeder-type supply device, and is disposed at the front end of the frame portion 32 as shown in FIG.
- the supply device 28 has a tape feeder 72.
- the tape feeder 72 accommodates the taped component in a wound state.
- the taped component is a taped electronic component.
- the tape feeder 72 sends out the taped parts by a delivery device (not shown).
- the feeder type supply device 28 supplies the electronic component at the supply position by feeding the taped component.
- the nozzle station 30 has a nozzle tray 76 that houses a plurality of suction nozzles 60.
- exchange of the suction nozzle 60 attached to the mounting head 26 and the suction nozzle 60 accommodated in the nozzle tray 76 is performed as necessary.
- the nozzle tray 76 can be attached to and detached from the nozzle station 30, and the collection of the suction nozzle 60 accommodated in the nozzle tray 76 and the replenishment of the suction nozzle 60 to the nozzle tray 76 can be performed outside the mounting machine 14. Is possible.
- a 2D code 78 is written on the upper surface of the nozzle tray 76.
- the mounting operation can be performed by the mounting head 26 on the circuit board held by the transport device 22 with the above-described configuration.
- the circuit board is transported to the work position according to a command from a control device (not shown) of the mounting machine 14, and is fixedly held by the board holding device at that position.
- the tape feeder 72 sends out the taped parts and supplies the electronic parts at the supply position in accordance with a command from the control device.
- the mounting head 26 moves above the supply position of the electronic component and sucks and holds the electronic component by the suction nozzle 60. Subsequently, the mounting head 26 moves above the circuit board and mounts the held electronic component on the circuit board.
- the suction nozzle 60 is changed according to the size, type, and the like of the electronic component. That is, for example, when sucking and holding a large electronic component, the suction nozzle 60 having a large diameter is used, and when sucking and holding a small electronic component, the suction nozzle 60 having a small diameter is used.
- the nozzle station 30 accommodates various suction nozzles 60 according to the type of circuit board to be manufactured. For this reason, for example, when the type of circuit board to be manufactured is changed, the nozzle tray 76 is removed from the nozzle station 30 and the suction nozzle 60 accommodated in the nozzle tray 76 is removed using the nozzle management device. Exchanged.
- the nozzle management device will be described in detail.
- the nozzle management device 80 has a generally rectangular parallelepiped shape.
- the nozzle management device 80 accommodates the nozzle tray 76 in the nozzle management device 80 on the front or takes out the nozzle tray 76 from the nozzle management device 80.
- a door 82 is provided above the door 82. Above the door 82, a panel 86 for displaying various information, an operation switch 88 for inputting information and the like are disposed.
- the nozzle management device 80 has a management device main body 90, a pallet storage device 92, a nozzle transfer device 94, a nozzle inspection device 96, and a nozzle cleaning device 98.
- FIG. 4 is a perspective view showing a state in which the outer shell member of the nozzle management device 80 is removed, and shows the internal structure of the nozzle management device 80.
- the management device main body 90 includes a frame unit 100 and a beam unit 102 that is overlaid on the frame unit 100.
- the frame portion 100 has a hollow structure, and the pallet accommodating device 92 is disposed inside the frame portion 100 with the upper end portion of the pallet accommodating device 92 exposed on the upper surface of the frame portion 100.
- the pallet storage device 92 is a device for storing the nozzle pallet 110 shown in FIG.
- a plurality of mounting holes 112 are formed in the nozzle pallet 110.
- the mounting hole 112 passes through the nozzle pallet 110 in the vertical direction, and the inner diameter thereof is larger than the outer diameter of the suction pipe 68 of the suction nozzle 60 and smaller than the outer diameter of the flange portion 66. For this reason, the suction nozzle 60 is placed in a state where the suction pipe 68 is inserted into the placement hole 112.
- the nozzle pallet 110 is formed with two arm engagement holes 114 at two adjacent corners, and two bracket engagement holes in the vicinity of the two arm engagement holes 114. A hole 116 is formed.
- the nozzle pallet 110 has a 2D code 118 written at another corner. Further, in the nozzle pallet 110, three reference marks 120 are marked at three corners other than the corner where the 2D code 118 is marked.
- the pallet accommodating device 92 is a device that accommodates the nozzle pallet 110 having the above structure. As shown in FIG. 6, the pallet accommodating device 92 includes a pallet moving device 130 and a pallet accommodating tower 132, and the pallet moving device 130 and the pallet accommodating tower 132 are disposed so as to face each other. ing.
- the pallet moving device 130 includes a support arm 134 and an arm moving mechanism 136.
- the support arm 134 includes an arm portion 138 and a base end portion 140.
- the arm portion 138 is generally U-shaped, and the end portion on the opening side functions as a tip portion. That is, the distal end portion of the arm portion 138 extends in a bifurcated manner.
- the base end portion 140 is located at the end portion on the opposite side to the tip end portion of the arm portion 138.
- Two engaging pins 146 are formed on the base end portion 140 side of the arm portion 138.
- the two engagement pins 146 are formed at positions corresponding to the two arm engagement holes 114 of the nozzle pallet 110, and the outer diameter of the engagement pin 146 is the inner diameter of the arm engagement hole 114. Smaller than.
- the size of the opening of the U-shaped arm portion 138 that is, the interval between the tip portions extending to the fork of the arm portion 138 is smaller than the width of the nozzle pallet 110. For this reason, as shown in FIG. 5, the nozzle pallet 110 is placed on the upper surface of the arm portion 138, and in this state, the two arm engagement holes 114 of the nozzle pallet 110 are inserted into the two arm portions 138.
- the engaging pins 146 are engaged. Thereby, the nozzle pallet 110 is appropriately supported by the support arm 134 without causing a positional shift. Further, as shown in FIG. 7, a reflection plate 148 is attached to the lower surface side of the arm portion 138.
- the arm moving mechanism 136 includes a base 150, an upper cover 152, a guide rail 154, a screw mechanism 156, a first slider 158, and a second slider (see FIG. 8) 160.
- the guide rail 154 is disposed so as to extend in the vertical direction, and is fixed to the base 150 at the lower end.
- An upper cover 152 is fixed to the upper end portion of the guide rail 154.
- the screw mechanism 156 includes a screw rod 162 and a nut 164.
- a male screw (not shown) is formed on the outer peripheral surface of the screw rod 162, and the screw rod 162 is disposed in parallel with the guide rail 154 so as to extend in the vertical direction.
- the lower end portion of the screw rod 162 is held by the base 150 via a bearing 166, and the upper end portion of the screw rod 162 is held by the upper cover 152 via a bearing (see FIG. 5) 168.
- the screw rod 162 is held by the base 150 and the upper cover 152 so as to be rotatable around its axis.
- the screw rod 162 rotates around the axis in a controllable manner by driving an electromagnetic motor (not shown).
- the nut 164 is screwed into a male screw formed on the outer peripheral surface of the screw rod 162 as shown in FIG.
- the nut 164 is fixed to the first slider 158.
- the first slider 158 is formed with a through hole (not shown) penetrating in the vertical direction.
- the guide rail 154 is inserted through the through hole, and the first slider 158 moves along the guide rail 154.
- the screw rod 162 is rotated by the drive of the electromagnetic motor, so that the first slider 158 moves along the guide rail 154 to an arbitrary position in the vertical direction.
- a slide groove 170 is formed on the upper surface of the first slider 158 so as to extend toward the pallet housing tower 132.
- a projection (not shown) is formed on the back surface of the second slider 160, and the projection is slidably fitted in the slide groove 170.
- the second slider 160 moves along the slide groove 170 on the upper surface of the first slider 158.
- the second slider 160 moves to an arbitrary position along the slide groove 170 by driving an electromagnetic motor (not shown).
- the support arm 134 is fixed to the second slider 160 at the base end portion 140 with the distal end portion of the arm portion 138 facing the pallet housing tower 132. With such a structure, the support arm 134 moves up and down as the screw rod 162 rotates, and the second slider 160 slides along the slide groove 170 to approach and separate from the pallet accommodation tower 132. To do.
- the pallet housing tower 132 has a rectangular tube shape with one side wall cut out, and the cut out portion faces the pallet moving device 130. That is, the pallet housing tower 132 is composed of three wall surfaces 180, 182, 184, and a pair of wall surfaces 180, 182 out of the three wall surfaces 180, 182, 184 face each other at a predetermined interval. . The side edges of the pair of wall surfaces 180 and 182 are connected by the remaining wall surfaces 184. Note that the side edges of the pair of wall surfaces 180 and 182 where the wall surfaces 184 are not connected face the pallet moving device 130.
- the pair of wall surfaces 180 and 182 of the pallet housing tower 132 have a comb shape except for the lower end portion, and a plurality of comb teeth 186 extend toward the pallet moving device 130.
- the pair of wall surfaces 180 and 182 have the same shape. Therefore, the plurality of comb teeth 186 on the wall surface 180 and the plurality of comb teeth 186 on the wall surface 182 have the same shape, and the Nth comb tooth 186 and the wall surface 182 from above the plurality of comb teeth 186 on the wall surface 180
- the N-th comb tooth 186 from the top of the plurality of comb teeth 186 that is, two comb teeth 186 adjacent in the left-right direction are located at the same height.
- the distance between the wall surface 180 and the wall surface 182, that is, the distance between the two comb teeth 186 adjacent in the left-right direction is shorter than the width of the nozzle pallet 110.
- the distance between two comb teeth 186 adjacent in the vertical direction that is, the distance between the Nth comb tooth 186 and the N + 1th comb tooth 186 from the top of the plurality of comb teeth 186 is determined by the nozzle palette 110. Longer than the thickness. For this reason, it is possible to place the nozzle pallet 110 on the two comb teeth 186 adjacent in the left-right direction.
- the support arm 134 shown in FIG. 5 first moves downward by the operation of the screw mechanism 156. At this time, the support arm 134 moves downward so that the nozzle pallet 110 supported by the support arm 134 is positioned between two adjacent comb teeth 186 in the vertical direction. The support arm 134 moves in a direction approaching the pallet accommodation tower 132 by the slide of the second slider 160. As a result, as shown in FIG. 9, the nozzle pallet 110 supported by the support arm 134 is inserted between two comb teeth 186 that are adjacent in the vertical direction. The support arm 134 moves downward by the operation of the screw mechanism 156.
- the nozzle pallet 110 supported by the support arm 134 is placed on the two comb teeth 186 adjacent in the left-right direction, as shown in FIG.
- the engagement of the engagement pin 146 of the support arm 134 with the arm engagement hole 114 of the nozzle pallet 110 is released.
- the engagement pin 146 is disengaged from the arm engagement hole 114, the downward movement of the support arm 134 is stopped, and the support arm 134 is moved by the slider of the second slider 160 to the pallet accommodation tower 132. Move away from the direction.
- the nozzle pallet 110 is accommodated in the pallet accommodating tower 132 by being placed on the two comb teeth 186 adjacent in the left-right direction.
- An engagement pin 190 is formed on the upper surface side of the tip of the comb tooth 186.
- the distance between the engagement pins 190 of the two comb teeth 186 adjacent in the left-right direction is 2 of the nozzle pallet 110.
- the distance between the bracket engagement holes 116 is the same.
- the outer diameter of the engagement pin 190 is smaller than the inner diameter of the bracket engagement hole 116. Therefore, when the nozzle pallet 110 is placed on two comb teeth 186 that are adjacent in the left-right direction, the engagement pins 190 of the comb teeth 186 engage with the bracket engagement holes 116 of the nozzle pallet 110. To do. Accordingly, the nozzle pallet 110 is placed on the two comb teeth 186 that are adjacent in the left-right direction without causing a positional shift.
- the nozzle pallet 110 accommodated in the pallet accommodating tower 132 is taken out by the support arm 134.
- the support arm 134 moves to a position facing the two comb teeth 186 on which the nozzle pallet 110 to be taken out is placed.
- the support arm 134 moves in a direction approaching the pallet accommodation tower 132 by the slide of the second slider 160. Thereby, as shown in FIG. 10, the arm part 138 of the support arm 134 moves to the side of the two comb teeth 186 on which the nozzle pallet 110 to be taken out is placed. Then, the support arm 134 moves upward by the operation of the screw mechanism 156.
- the engagement pin 146 of the support arm 134 engages with the arm engagement hole 114 of the nozzle pallet 110. Then, the engagement pins 190 of the comb teeth 186 are disengaged from the bracket engagement holes 116 of the nozzle pallet 110.
- the engagement pin 190 is disengaged from the bracket engagement hole 116, the upward movement of the support arm 134 is stopped, and the support arm 134 is moved by the slider of the second slider 160 to the pallet accommodation tower 132. Move away from the direction. Thereby, the nozzle pallet 110 is taken out from the pallet accommodation tower 132.
- the upper end portion of the pallet housing device 92 is exposed on the upper surface of the frame portion 100 as described above. For this reason, when the support arm 134 is raised most by the operation of the screw mechanism 156, it is exposed on the upper surface of the frame portion 100 as shown in FIG. That is, the nozzle pallet 110 supported by the support arm 134 is exposed on the upper surface of the frame unit 100.
- a mounting plate 196 is disposed at the upper end of the pallet housing tower 132, and the mounting plate 196 is also exposed on the upper surface of the frame unit 100.
- a plurality of placement holes 198 having the same shape as the placement holes 112 of the nozzle pallet 110 are formed in the placement plate 196, and the suction nozzle 60 can be placed on the placement plate 196. .
- the nozzle transfer device 94 is a device for transferring the suction nozzle 60 between the nozzle tray 76 and the nozzle pallet 110, and is arranged in the beam section 102 as shown in FIG. It is installed.
- the nozzle transfer device 94 includes a transfer head 200 and a head moving device 202.
- a camera 206 facing downward and a holding chuck 208 for holding the suction nozzle 60 are attached to the lower end surface of the transfer head 200.
- the head moving device 202 is an XYZ type moving device that moves the transfer head 200 in the front-rear direction, the left-right direction, and the up-down direction on the frame unit 100.
- a fixed stage 210 for setting the nozzle tray 76 is provided on the upper surface of the frame portion 100.
- the operator sets the nozzle tray 76 on which the suction nozzle 60 is mounted on the fixed stage 210. Further, in the pallet accommodating device 92, the support arm 134 that supports the nozzle pallet 110 on which the suction nozzle 60 can be mounted moves to the uppermost position by the operation of the screw mechanism 156. Then, the transfer head 200 is moved above the nozzle tray 76 and the nozzle pallet 110 by the operation of the head moving device 202, and the 2D codes 78 and 118 of the nozzle tray 76 and the nozzle pallet 110 are moved by the camera 206. Imaged. As a result, unique information such as the ID number of the nozzle tray 76 and the nozzle pallet 110 is obtained.
- the reference mark 120 of the nozzle palette 110 is also imaged, and the position of the nozzle palette 110 is calibrated based on the imaging data of the reference mark 120.
- the mounting hole 112 of the nozzle pallet 110 is also imaged, and whether or not the suction nozzle 60 is mounted in the mounting hole 112 is determined.
- the reflector 148 is disposed below the support arm 134 as described above. For this reason, when the suction nozzle 60 is not placed in the placement hole 112 of the nozzle pallet 110, the light irradiated from above the nozzle pallet 110 is reflected by the reflector 148 through the placement hole 112. To do.
- the suction nozzle 60 when the suction nozzle 60 is placed in the placement hole 112, the light irradiated from above the nozzle pallet 110 is blocked by the suction nozzle 60 and is not reflected by the reflector 148. That is, when the imaging data of the mounting hole 112 includes reflected light, it is determined that the suction nozzle 60 is not mounted in the mounting hole 112, and the imaging data of the mounting hole 112 is reflected in the imaging data. When light is not included, it is determined that the suction nozzle 60 is placed in the placement hole 112.
- the transfer head 200 is moved above the nozzle tray 76 by the operation of the head moving device 202, and the 2D code 71 of the suction nozzle 60 to be transferred is imaged by the camera 206. Thereby, unique information such as an ID number of the suction nozzle 60 to be transferred is obtained. Then, the suction nozzle 60 to be transferred is held by the holding chuck 208.
- the transfer head 200 is moved and held above the nozzle pallet 110 to which the suction nozzle 60 is transferred by the operation of the head moving device 202.
- the suction nozzle 60 thus placed is placed in the placement hole 112 of the nozzle pallet 110.
- the suction nozzle 60 is transferred from the nozzle tray 76 to the nozzle pallet 110.
- the ID number of the transfer destination nozzle pallet 110, the ID number of the transferred suction nozzle 60, and the transfer position of the transfer destination nozzle pallet 110 are stored in association with each other.
- the nozzle pallet 110 is accommodated in the pallet accommodating tower 132 by the operation of the screw mechanism 156 and the second slider 160. Thereby, the storing operation of the suction nozzle 60 in the nozzle management device 80 is completed.
- the suction nozzle 60 is transferred, if the placement hole 112 of the transfer destination nozzle pallet 110 is not empty, the holding chuck 208 that holds the suction nozzle 60 is connected to the head moving device 202. By operation, the suction nozzle 60 is temporarily placed in the placement hole 198 of the placement plate 196.
- the operator sets the nozzle tray 76 on which the suction nozzle 60 can be mounted on the fixed stage 210.
- the support arm 134 that supports the nozzle pallet 110 moves to the uppermost position by the operation of the screw mechanism 156.
- the suction nozzle 60 to be mounted on the nozzle tray 76 is placed on the nozzle pallet 110 supported by the support arm 134.
- the suction nozzle 60 placed on the nozzle pallet 110 is transferred to the nozzle tray 76 by the nozzle transfer device 94.
- the transfer operation of the suction nozzle 60 placed on the nozzle pallet 110 to the nozzle tray 76 is the same as the transfer work of the suction nozzle 60 placed on the nozzle tray 76 to the nozzle pallet 110. .
- the nozzle inspection device 96 is configured to inspect the tip portion of the suction nozzle 60, that is, the state of the suction tube 68 (hereinafter, sometimes abbreviated as “tip portion inspection”), and the suction tube 68 to the body cylinder. Inspection of the force required to retreat toward the inside of 64 (hereinafter sometimes abbreviated as “retraction force inspection”) and inspection of the flow rate of air flowing through the suction nozzle 60 (hereinafter “air flow inspection”) Is a device that executes the following.
- the nozzle inspection device 96 has a camera device 220, a load cell 222, and an air supply device 224 as shown in FIG.
- the camera device 220 is disposed on the upper surface of the frame unit 100 in a state of facing upward, and the tip portion inspection is performed using the camera device 220.
- the suction nozzle 60 to be inspected is held by the holding chuck 208 of the nozzle transfer device 94.
- the holding chuck 208 is moved above the camera device 220 by the operation of the head moving device 202.
- the holding chuck 208 moves above the camera device 220, the suction nozzle 60 held by the holding chuck 208 is imaged by the camera device 220 from below.
- imaging data of the suction pipe 68 of the suction nozzle 60 is obtained, and the state of the suction pipe 68 is inspected based on the imaging data.
- the presence or absence of abnormality such as bending, chipping of the tip, and crushing of the tip is confirmed, and the suction nozzle 60 in which the abnormality has occurred is determined as a defective nozzle.
- the load cell 222 is disposed next to the camera device 220, and the load cell 222 is used to perform a backward force test.
- the suction nozzle 60 to be inspected is held by the holding chuck 208 of the nozzle transfer device 94.
- the holding chuck 208 is moved above the load cell 222 by the operation of the head moving device 202.
- the holding chuck 208 moves downward so that the lower end portion of the suction pipe 68 of the suction nozzle 60 held by the holding chuck 208 contacts the load cell 222.
- the holding chuck 208 moves downward so that the suction pipe 68 of the suction nozzle 60 moves backward by a set amount toward the inside of the body cylinder 64.
- the load cell 222 detects a load when the adsorption pipe 68 moves backward by a set amount toward the inside of the body cylinder 64, and it is determined whether or not the detected value is larger than a threshold value.
- the detection value by the load cell 222 indicates the force required to retract the suction pipe 68 toward the inside of the body cylinder 64. If the value is larger than the threshold value, the foreign matter enters the suction nozzle 60 for foreign matter. It is considered that the suction pipe 68 is less likely to move backward toward the inside of the body cylinder 64 due to contamination of the suction nozzle 60 and damage to the suction nozzle 60. For this reason, the suction nozzle 60 for which the detection value by the load cell 222 is determined to be larger than the threshold value is determined to be a defective nozzle.
- the air supply device 224 is attached to the transfer head 200 of the nozzle transfer device 94 and can be moved to an arbitrary position on the frame unit 100.
- the air supply device 224 includes an air joint 226, and the air flow rate inspection is performed by connecting the air joint 226 to the body cylinder 64 of the suction nozzle 60.
- the air supply device 224 moves above the suction nozzle 60 mounted on any of the nozzle tray 76, the nozzle pallet 110, and the mounting plate 196 by the operation of the head moving device 202. Then, the air supply device 224 moves downward so that the air joint 226 is connected to the body cylinder 64 of the suction nozzle 60 to be inspected.
- the air supply device 224 supplies air to the connected body cylinder 64. And the air pressure at the time of air supply is measured, and it is judged whether the air pressure is larger than a threshold pressure.
- a threshold pressure When air is supplied to the normal suction nozzle 60, the air passes through the suction nozzle 60, so the measured air pressure is relatively low.
- the suction nozzle 60 in which clogging or the like has occurred the air pressure is relatively high because the air does not easily pass through the suction nozzle 60. For this reason, the suction nozzle 60 whose measured air pressure is larger than the threshold pressure is recognized as a defective nozzle.
- a plurality of disposal boxes 228 are arranged on the upper surface of the frame unit 100, and the suction nozzle 60 determined as a defective nozzle by the above inspection is discarded in the disposal box 228. Further, the suction nozzle 60 determined to be normal by the inspection is placed on any of the nozzle tray 76, the nozzle pallet 110, and the placement plate 196.
- the nozzle cleaning device 98 is a device for cleaning and drying the suction nozzle 60, and is disposed next to the pallet housing device 92.
- the nozzle cleaning device 98 includes a cleaning / drying mechanism 230, a cleaning pallet moving mechanism 232, and a blow device 234.
- the cleaning / drying mechanism 230 is a mechanism for cleaning and drying the suction nozzle 60 inside.
- the cleaning pallet moving mechanism 232 moves the cleaning pallet 238 between an exposed position where the cleaning pallet 238 is exposed (a position where the cleaning pallet 238 is illustrated in FIG. 4) and the inside of the cleaning / drying mechanism 230. It is.
- the blow device 234 is a device that has a cylindrical shape and ejects air toward the inside. In the nozzle cleaning device 98 having the above structure, the suction nozzle 60 is cleaned and dried.
- the suction nozzle 60 to be cleaned is held by the holding chuck 208 of the nozzle transfer device 94. Then, the holding chuck 208 is moved above the exposed position of the cleaning pallet moving mechanism 232 by the operation of the head moving device 202. At this time, the cleaning pallet 238 is moved to the exposure position by the operation of the cleaning pallet moving mechanism 232. Then, the holding chuck 208 moves downward, and the suction nozzle 60 is mounted on the cleaning pallet 238. When the mounting of the suction nozzle 60 on the cleaning pallet 238 is completed, the cleaning pallet 238 is moved into the cleaning / drying mechanism 230 by the operation of the cleaning pallet moving mechanism 232. Then, the suction nozzle 60 is cleaned and dried inside the cleaning / drying mechanism 230.
- the cleaning pallet 238 is moved to the exposure position by the operation of the cleaning pallet moving mechanism 232. At this time, the suction nozzle 60 is dried to some extent. However, in the cleaning / drying mechanism 230, the suction nozzle 60 is dried while being mounted on the cleaning pallet 238, so that moisture adheres to the suction nozzle 60. There is a risk. For this reason, the suction nozzle 60 is dried using the blow device 234.
- the suction nozzle 60 after cleaning is held by the holding chuck 208 from the cleaning pallet 238.
- the holding chuck 208 is moved above the blowing device 234 by the operation of the head moving device 202, so that the suction nozzle 60 held by the holding chuck 208 is inserted into the blowing device 234. 208 moves downward.
- the blower 234 ejects air toward the inside. Thereby, the moisture adhering to the suction nozzle 60 is blown off, and the drying of the suction nozzle 60 is completed.
- the suction nozzle 60 that has been dried by the blow device 234 is placed on any of the nozzle tray 76, the nozzle pallet 110, and the placement plate 196 by the operation of the head moving device 202.
- the suction nozzle 60 is an example of a suction nozzle.
- the nozzle management device 80 is an example of a nozzle storage.
- the nozzle transfer device 94 is an example of a transfer device.
- the nozzle pallet 110 is an example of a nozzle pallet.
- the placement hole 112 is an example of a placement hole.
- the arm engagement hole 114 is an example of a first hooked portion.
- the bracket engagement hole 116 is an example of a second hooked portion.
- the support arm 134 is an example of an arm.
- the engagement pin 146 is an example of a first hooking portion.
- the reflection plate 148 is an example of a reflection member.
- the screw mechanism 156 is an example of a first moving mechanism.
- the second slider 160 is an example of a second moving mechanism.
- the comb teeth 186 are an example of a storage unit.
- the engagement pin 190 is an example of a second hooking portion.
- the mounting plate 196 is an example of a nozzle mounting
- a screw mechanism is employed as a mechanism for moving the support arm 134 in the vertical direction
- a slide mechanism is employed as a mechanism for moving the support arm 134 in the front-rear direction.
- various mechanisms can be employed.
- Adsorption nozzle 80 Nozzle management device (nozzle storage) 94: Nozzle transfer device (transfer device) 110: Nozzle pallet 112: Mounting hole 114: Engagement hole for arm (first hooked portion) 116 : Bracket engagement hole (second hooked portion) 134: Support arm (arm) 146: Engagement pin (first hooking portion) 148: Reflector (reflecting member) 156: Screw mechanism (first moving mechanism) ) 160: second slider (second moving mechanism) 186: comb teeth (storage part) 190: engagement pin (second latching part) 196: placement plate (nozzle placement part) 206: camera (light receiving part)
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Mechanical Engineering (AREA)
- Supply And Installment Of Electrical Components (AREA)
- Manipulator (AREA)
- Cleaning By Liquid Or Steam (AREA)
Abstract
Description
図1に、電子部品装着装置(以下、「装着装置」と略す場合がある)10を示す。装着装置10は、1つのシステムベース12と、そのシステムベース12の上に隣接された2台の電子部品装着機(以下、「装着機」と略す場合がある)14とを有している。なお、装着機14の並ぶ方向をX軸方向と称し、その方向に直角な水平の方向をY軸方向と称する。
装着機14では、上述した構成によって、搬送装置22に保持された回路基板に対して、装着ヘッド26によって装着作業を行うことが可能である。具体的には、装着機14の制御装置(図示省略)の指令により、回路基板が作業位置まで搬送され、その位置において、基板保持装置によって固定的に保持される。また、テープフィーダ72は、制御装置の指令により、テープ化部品を送り出し、電子部品を供給位置において供給する。そして、装着ヘッド26が、電子部品の供給位置の上方に移動し、吸着ノズル60によって電子部品を吸着保持する。続いて、装着ヘッド26は、回路基板の上方に移動し、保持している電子部品を回路基板上に装着する。
装着機14では、上述したように、テープフィーダ72によって供給された電子部品を、吸着ノズル60によって吸着保持し、その電子部品が回路基板上に装着される。このように構成された装着機14では、電子部品の大きさ,種類等に応じて、吸着ノズル60が変更される。つまり、例えば、大きな電子部品を吸着保持する際には、径の大きな吸着ノズル60が用いられ、小さな電子部品を吸着保持する際には、径の小さな吸着ノズル60が用いられる。このため、製造される回路基板の種類に応じて、種々の吸着ノズル60を用いる必要が有り、ノズルステーション30には、製造される回路基板の種類に応じて、種々の吸着ノズル60が収容されている。そして、装着ヘッド26に取り付けられている吸着ノズル60と、ノズルステーション30の収容されている吸着ノズル60との交換等が、必要に応じて行われる。なお、装着ヘッド26に取り付けられている吸着ノズル60と、ノズルステーション30の収容されている吸着ノズル60との交換等は、公知の手法であることから、説明は省略する。
ノズル管理装置80は、図3に示すように、概して直方体形状をなしており、正面に、ノズルトレイ76をノズル管理装置80内に収納、若しくは、ノズル管理装置80からノズルトレイ76を取り出すための扉82が設けられている。その扉82の上方には、各種情報を表示するパネル86、情報等の入力を行うための操作スイッチ88等が配設されている。
管理装置本体90は、フレーム部100と、そのフレーム部100に上架されたビーム部102とによって構成されている。フレーム部100は、中空構造とされており、フレーム部100の上面にパレット収容装置92の上端部が露出した状態で、パレット収容装置92がフレーム部100の内部に配設されている。
パレット収容装置92は、図5に示すノズルパレット110を収容する装置である。ノズルパレット110には、複数の載置穴112が形成されている。載置穴112は、ノズルパレット110を上下方向に貫通しており、それの内径は、吸着ノズル60の吸着管68の外径より大きく、フランジ部66の外径より小さい。このため、載置穴112に吸着管68を挿通させた状態で吸着ノズル60が載置される。
ノズル移載装置94は、ノズルトレイ76とノズルパレット110との間で吸着ノズル60を移載するための装置であり、図4に示すように、ビーム部102に配設されている。ノズル移載装置94は、移載ヘッド200とヘッド移動装置202とを有している。移載ヘッド200の下端面には、下方を向いた状態のカメラ206と、吸着ノズル60を保持するための保持チャック208とが取り付けられている。また、ヘッド移動装置202は、移載ヘッド200をフレーム部100の上において前後方向、左右方向、上下方向に移動させるXYZ型の移動装置である。
ノズル検査装置96は、吸着ノズル60の先端部、つまり、吸着管68の状態の検査(以下、「先端部検査」と略す場合がある)と、吸着管68を胴体筒64の内部に向かって後退させるために必要な力の検査(以下、「後退力検査」と略す場合がある)と、吸着ノズル60内を流れるエアの流量の検査(以下、「エア流量検査」と略す場合がある)とを実行する装置である。
ノズル洗浄装置98は、吸着ノズル60の洗浄および乾燥を行う装置であり、パレット収容装置92の隣に配設されている。ノズル洗浄装置98は、洗浄・乾燥機構230と洗浄パレット移動機構232とブロー装置234とを備えている。洗浄・乾燥機構230は、内部において吸着ノズル60の洗浄および乾燥を行う機構である。洗浄パレット移動機構232は、洗浄パレット238が露出する露出位置(図4で洗浄パレット238が図示されている位置)と、洗浄・乾燥機構230の内部との間で、洗浄パレット238を移動させる機構である。ブロー装置234は、筒状をなし、内部に向かってエアを噴出する装置である。上記構造のノズル洗浄装置98では、吸着ノズル60の洗浄および乾燥が行われる。
Claims (5)
- 吸着ノズルを載置可能なノズルパレットを収納するための複数の収納部を備えたノズル収納庫において、
前記複数の収納部が、上下方向に並んで配設されるとともに、
当該ノズル収納庫が、
前記複数の収納部への前記ノズルパレットの収納および、前記複数の収納部からの前記ノズルパレットの取出を行うためのアームと、
前記アームを、前記複数の収納部と対向させた状態で前記複数の収納部の並ぶ方向に移動させる第1移動機構と、
前記アームを、前記複数の収納部に近づける方向および、前記複数の収納部から離す方向に移動させる第2移動機構と
を備えることを特徴とするノズル収納庫。 - 当該ノズル収納庫が、
前記複数の収納部の上方に配設され、吸着ノズルを載置するためのノズル載置部と、
前記収納部から取り出され、前記アームに保持された状態の前記ノズルパレットと、前記ノズル載置部との間で、吸着ノズルを移載する移載装置と
を備えることを特徴とする請求項1に記載のノズル収納庫。 - 前記アームが、
前記ノズルパレットに形成された第1被掛止部に掛止可能な第1掛止部を有することを特徴とする請求項1または請求項2に記載のノズル収納庫。 - 前記複数の収納部の各々が、
前記ノズルパレットに形成された第2被掛止部に掛止可能な第2掛止部を有することを特徴とする請求項1ないし請求項3のいずれか1つに記載のノズル収納庫。 - 前記ノズルパレットが、
上下方向に貫通し、吸着ノズルを載置するための載置穴を有し、
当該ノズル収納庫が、
前記収納部から取り出され、前記アームに保持された状態の前記ノズルパレットの下方に配設される反射部材と、
前記反射部材により反射した光を、前記載置穴を介して受光可能な受光部と
を備えることを特徴とする請求項1ないし請求項4のいずれか1つに記載のノズル収納庫。
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JP2016537622A JP6408005B2 (ja) | 2014-07-28 | 2014-07-28 | ノズル収納庫 |
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PCT/JP2014/069819 WO2016016929A1 (ja) | 2014-07-28 | 2014-07-28 | ノズル収納庫 |
US15/328,942 US10233020B2 (en) | 2014-07-28 | 2014-07-28 | Nozzle storage |
CN201910628671.5A CN110352001B (zh) | 2014-07-28 | 2014-07-28 | 吸嘴收纳库 |
EP14898873.6A EP3177129B1 (en) | 2014-07-28 | 2014-07-28 | Nozzle storage |
CN201910628667.9A CN110446420B (zh) | 2014-07-28 | 2014-07-28 | 吸嘴移载装置及吸嘴收纳库 |
CN201910628974.7A CN110352003B (zh) | 2014-07-28 | 2014-07-28 | 吸嘴检查装置及吸嘴收纳库 |
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CN106538089A (zh) | 2017-03-22 |
CN110446420B (zh) | 2022-03-18 |
EP3177129A1 (en) | 2017-06-07 |
US20170217682A1 (en) | 2017-08-03 |
CN110352001A (zh) | 2019-10-18 |
JPWO2016016929A1 (ja) | 2017-04-27 |
EP3177129B1 (en) | 2021-01-13 |
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CN110352001B (zh) | 2021-10-22 |
US10233020B2 (en) | 2019-03-19 |
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CN110352002B (zh) | 2022-02-01 |
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