WO2015103750A1 - 全射角的led灯泡及其制造工艺 - Google Patents

全射角的led灯泡及其制造工艺 Download PDF

Info

Publication number
WO2015103750A1
WO2015103750A1 PCT/CN2014/070348 CN2014070348W WO2015103750A1 WO 2015103750 A1 WO2015103750 A1 WO 2015103750A1 CN 2014070348 W CN2014070348 W CN 2014070348W WO 2015103750 A1 WO2015103750 A1 WO 2015103750A1
Authority
WO
WIPO (PCT)
Prior art keywords
led
base
lamp body
lamp
groove
Prior art date
Application number
PCT/CN2014/070348
Other languages
English (en)
French (fr)
Inventor
文大承
文相弼
Original Assignee
东莞励国照明有限公司
文大承
文相弼
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 东莞励国照明有限公司, 文大承, 文相弼 filed Critical 东莞励国照明有限公司
Priority to PCT/CN2014/070348 priority Critical patent/WO2015103750A1/zh
Priority to US14/162,785 priority patent/US20150192254A1/en
Publication of WO2015103750A1 publication Critical patent/WO2015103750A1/zh

Links

Images

Classifications

    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21—LIGHTING
    • F21K—NON-ELECTRIC LIGHT SOURCES USING LUMINESCENCE; LIGHT SOURCES USING ELECTROCHEMILUMINESCENCE; LIGHT SOURCES USING CHARGES OF COMBUSTIBLE MATERIAL; LIGHT SOURCES USING SEMICONDUCTOR DEVICES AS LIGHT-GENERATING ELEMENTS; LIGHT SOURCES NOT OTHERWISE PROVIDED FOR
    • F21K9/00—Light sources using semiconductor devices as light-generating elements, e.g. using light-emitting diodes [LED] or lasers
    • F21K9/90—Methods of manufacture
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21—LIGHTING
    • F21K—NON-ELECTRIC LIGHT SOURCES USING LUMINESCENCE; LIGHT SOURCES USING ELECTROCHEMILUMINESCENCE; LIGHT SOURCES USING CHARGES OF COMBUSTIBLE MATERIAL; LIGHT SOURCES USING SEMICONDUCTOR DEVICES AS LIGHT-GENERATING ELEMENTS; LIGHT SOURCES NOT OTHERWISE PROVIDED FOR
    • F21K9/00—Light sources using semiconductor devices as light-generating elements, e.g. using light-emitting diodes [LED] or lasers
    • F21K9/20—Light sources comprising attachment means
    • F21K9/23—Retrofit light sources for lighting devices with a single fitting for each light source, e.g. for substitution of incandescent lamps with bayonet or threaded fittings
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21—LIGHTING
    • F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V29/00—Protecting lighting devices from thermal damage; Cooling or heating arrangements specially adapted for lighting devices or systems
    • F21V29/50—Cooling arrangements
    • F21V29/502—Cooling arrangements characterised by the adaptation for cooling of specific components
    • F21V29/508—Cooling arrangements characterised by the adaptation for cooling of specific components of electrical circuits
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21—LIGHTING
    • F21K—NON-ELECTRIC LIGHT SOURCES USING LUMINESCENCE; LIGHT SOURCES USING ELECTROCHEMILUMINESCENCE; LIGHT SOURCES USING CHARGES OF COMBUSTIBLE MATERIAL; LIGHT SOURCES USING SEMICONDUCTOR DEVICES AS LIGHT-GENERATING ELEMENTS; LIGHT SOURCES NOT OTHERWISE PROVIDED FOR
    • F21K9/00—Light sources using semiconductor devices as light-generating elements, e.g. using light-emitting diodes [LED] or lasers
    • F21K9/20—Light sources comprising attachment means
    • F21K9/23—Retrofit light sources for lighting devices with a single fitting for each light source, e.g. for substitution of incandescent lamps with bayonet or threaded fittings
    • F21K9/238—Arrangement or mounting of circuit elements integrated in the light source
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21—LIGHTING
    • F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V19/00—Fastening of light sources or lamp holders
    • F21V19/001—Fastening of light sources or lamp holders the light sources being semiconductors devices, e.g. LEDs
    • F21V19/003—Fastening of light source holders, e.g. of circuit boards or substrates holding light sources
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21—LIGHTING
    • F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V23/00—Arrangement of electric circuit elements in or on lighting devices
    • F21V23/003—Arrangement of electric circuit elements in or on lighting devices the elements being electronics drivers or controllers for operating the light source, e.g. for a LED array
    • F21V23/004—Arrangement of electric circuit elements in or on lighting devices the elements being electronics drivers or controllers for operating the light source, e.g. for a LED array arranged on a substrate, e.g. a printed circuit board
    • F21V23/006—Arrangement of electric circuit elements in or on lighting devices the elements being electronics drivers or controllers for operating the light source, e.g. for a LED array arranged on a substrate, e.g. a printed circuit board the substrate being distinct from the light source holder
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21—LIGHTING
    • F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V3/00—Globes; Bowls; Cover glasses
    • F21V3/02—Globes; Bowls; Cover glasses characterised by the shape
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21—LIGHTING
    • F21Y—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO THE FORM OR THE KIND OF THE LIGHT SOURCES OR OF THE COLOUR OF THE LIGHT EMITTED
    • F21Y2107/00—Light sources with three-dimensionally disposed light-generating elements
    • F21Y2107/40—Light sources with three-dimensionally disposed light-generating elements on the sides of polyhedrons, e.g. cubes or pyramids
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21—LIGHTING
    • F21Y—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO THE FORM OR THE KIND OF THE LIGHT SOURCES OR OF THE COLOUR OF THE LIGHT EMITTED
    • F21Y2115/00—Light-generating elements of semiconductor light sources
    • F21Y2115/10—Light-emitting diodes [LED]

Definitions

  • the invention relates to a full-angle LED bulb and a manufacturing process thereof.
  • the light bulb is classified according to the LED illumination angle attached to the LED board.
  • the LED board In general, the LED board is balanced.
  • the illumination angle is 120° ⁇ 180°. If the illumination angle is 275° or more, this is Use a lens or reflector on the LED board, or erect the LED to reflect the light downwards. At this time, the top of the bulb is dark, so there will be other LED boards on the vertical LED board to solve the above. Difficulties in lighting.
  • the technical solution of the present invention is the full-angle LED bulb, comprising a sequentially connected base, a base, a retaining ring, a lamp body and a lamp cover, which are special in that the lamp body has a drum shape from a bottom longitudinal section.
  • the seat body, the circular table in the middle, the annular groove formed by the joint of the seat body and the round table, the buckle groove in the annular groove, the transitional ring table formed between the polygonal body at the top, the polygonal body and the round table, and the transition ring table are opened.
  • the LED board is formed according to the shape thereof; the outer sleeve of the LED board is sleeved and fastened into the concave ring groove of the lamp body through the hook at the bottom of the bracket to fix the LED board on the lamp body, and a retaining ring is arranged from the lamp body
  • the bottom portion protrudes into the slot of the multi-prism and is abutted by the base, and the end of the lamp cover is fastened to the buckle groove in the annular groove of the lamp body; the wires at the bottom of the LED driving part PCB are respectively placed in the bottom groove of the base and welded On the lamp cap, the two wires on the top of the LED driver PCB are threaded into
  • the polygonal body is composed of a straight prism whose lower portion is perpendicular to the transition ring, a tapered prism whose upper portion is inclined inward, and a top surface of the tapered prism.
  • the LED board has a polygonal surface, a perforation at the center of the polygonal surface, a wire bonding point provided at the periphery of the perforation, and a plate body extending outwardly from each edge of the polygonal surface, and an LED light provided on each of the plates
  • the body and the adjacent sides of the plate body are connected by a multi-prism formed by a slanting plate whose lower part is perpendicular to the circular table and the upper part and the circular table are inclined at an oblique angle.
  • the bracket is protruded downwardly from the annular body and the bottom of the annular body, and a plurality of hooks for engaging the concave groove of the lamp body are protruded downward, and the top of the annular body is convex upward.
  • a frame body with a lower portion adapted to the straight plate of the LED board and a frame body with an upper portion adapted to the swash plate of the LED board, a frame body with a top portion adapted to the top plate of the LED board, and a plurality of through holes provided on the annular body are formed.
  • the retaining ring protrudes from the bottom of the disc and the bottom of the disc with an annular bearing body inserted at the end of the base, a plurality of screw holes formed in the disc, and an annular bearing body corresponding to the screw hole portion of the disc.
  • the semi-circular slots are respectively formed on the upper side, and the stepped column having a reduced diameter is protruded upward from the top of the disc, and a wire groove having a reduced diameter is formed inside the stepped column.
  • the space between the base and the LED driving part PCB is filled with the heat-dissipating glue, so that the heat of the LED driving part PCB is radiated outward.
  • the full-angle LED bulb comprising a sequentially connected base, a base, a retaining ring, a lamp body and a lamp cover, which are special in that the lamp body has a drum from a bottom longitudinal section.
  • the LED board is formed by the outer shape of the LED board; the outer sleeve of the LED board is fastened to the lamp body through the hook of the bottom of the bracket, and the LED board is fixed on the lamp body, and the first ring is rounded from the lamp body.
  • the bottom of the tube body extends into the slot of the multi-prism and is abutted by the base, and the end of the lamp cover is fastened to the buckle groove in the annular groove of the lamp body; the wires at the bottom of the LED driving part PCB are respectively placed in the bottom groove of the base and On the lamp cap, the two wires on the top of the LED driver PCB are threaded into the slot of the inner ring of the ring. And being drawn from the top of the lamp body and fixed on the soldering point provided on the top surface of the LED board; the polygonal body is composed of a straight prism with a lower portion perpendicular to the transition ring, a tapered prism with an upper portion inclined upward, and a tapered prism.
  • the top surface is composed of: a multi-faceted surface, a perforation at the center of the polygonal face, a wire joint provided at the periphery of the perforation, each plate extending outward from each edge of the polygonal face, and LEDs disposed on each plate
  • the illuminator, the adjacent side of each plate body is connected with a straight plate which is formed by a vertical plate which is perpendicular to the round table, and the upper part and the round table are inclined at an oblique angle; the bracket is covered on the transition ring of the lamp body.
  • the annular body and the bottom of the annular body are downwardly protruded from a plurality of hooks for engaging the concave groove of the lamp body, and the top of the annular body is upwardly convexly arranged with a frame body adapted to the lower plate of the LED board, and the upper part is LED
  • the frame body of the slanting plate of the board is matched with the frame body of the top plate of the LED board, and the plurality of through holes provided on the annular body; the retaining ring is protruded downward from the bottom of the disc and the disc
  • An annular support body connected to the mouth end of the base, a plurality of screw holes formed on the disc, and an annular support body corresponding to the screw hole portion of the disc a semi-circular groove is formed separately, a stepped column with a reduced diameter is protruded upward from the top of the disc, and a wire groove having a reduced diameter is formed inside the stepped column; the base and the space of the LED driving part PCB are filled Fully
  • a further technical solution of the present invention is a manufacturing process of the full-angle LED bulb, which is special in that it comprises the following steps:
  • the LED board is placed on each of the prism faces of the lamp body to dissipate the heat of the LED, and the two wires on the top of the LED driving part PCB are fixed on the contact points provided on the top surface of the LED board;
  • the LED board is assembled obliquely, and the user can determine the inclination according to the required angle of light.
  • Tilt-assembled LED board which makes the bulb light up, and the downward light can also reach the standard value, forming a light-down feature.
  • Fig. 1 is a schematic exploded view showing the structure of a full-angle LED bulb of the present invention.
  • Figure 2 is a cross-sectional view showing the structure of a full-angle LED bulb of the present invention.
  • FIG. 3 is a schematic exploded view showing the structure of a full-angle LED bulb LED panel of the present invention.
  • FIG. 4 is a top plan view of a full-angle LED bulb body of the present invention.
  • the LED lamp of the full-angle angle includes a lamp head 1, a base 2, a retaining ring 7, a lamp body 3 and a lamp cover 4 which are sequentially connected, and the lamp body 3 has a drum shape from a bottom longitudinal section.
  • the seat body 31, the middle circular table 32, the annular groove 33 formed by the joint portion of the seat body 31 and the round table 32, the buckle groove 331 in the annular groove, the top polygonal body 34, the polygonal body 34 and the round table 32 are formed.
  • the transition ring 35, the screw hole 351 formed in the transition ring 35, the concave ring groove 352 between the transition ring 35 and the circular table 32, the seat body 31 and the round table 32 form a circular pipe body 311 of the same circular diameter, and a polygonal body 34 is internally formed with a wire slot 341 extending through the circular tube body 311; the periphery of the polygonal body 34 is covered with a LED plate 5 shaped according to its shape; the outer cover of the LED plate 5 is fitted with the bracket 6 and is fastened by a hook 61 at the bottom of the bracket.
  • the recessed ring groove 352 of the lamp body 3 fixes the LED board 5 on the lamp body 3, and a retaining ring 7 projects from the bottom of the lamp body tubular body 311 into the polygonal body slot 341 and is abutted by the base 2, and the lampshade
  • the end buckle 41 of the 4 is fastened to the buckle groove 331 in the annular groove of the lamp body; the LED driving part PCB
  • the wire 811 at the bottom of the 8 is placed in the bottom groove 21 of the base 2, the wire 812 is welded to the base 1, and the two wires 82 at the top of the LED drive portion PCB 8 are threaded into the slot 21 of the inner cavity of the ring 7, from the top of the lamp body 3. After being drawn out, they are respectively fixed on the solder joints 51 and the solder joints 52 provided on the top surface of the LED board 5.
  • the polygonal body 34 is composed of a straight prism 342 whose lower portion is perpendicular to the transition ring 35, a tapered prism 343 whose upper portion is inclined inward, and a top surface 344 of the tapered prism 343.
  • the LED board 5 is formed by a polygonal surface 53, a through hole 341 at the center of the polygonal surface 53, a solder joint 51 disposed on the periphery of the through hole 341, a solder joint 52, and an edge of the polygonal surface 53 respectively.
  • Each of the extended plate bodies 54 and the LED illuminators 55 provided on the respective plate bodies 54 and the sloping plates 542 which are formed by connecting the adjacent lower sides of the plate body 54 and the lower portion perpendicular to the circular table and the upper portion and the circular table 32 at an oblique angle are 542.
  • the composition of the polygonal body is formed by a polygonal surface 53, a through hole 341 at the center of the polygonal surface 53, a solder joint 51 disposed on the periphery of the through hole 341, a solder joint 52, and an edge of the polygonal surface 53 respectively.
  • the bracket 6 is protruded downwardly from the annular body 62 of the lamp body transition ring 35 and the bottom of the annular body 62 for being buckled into the lamp body concave ring groove 352 .
  • the buckle 61, the top of the annular body 62 protrudes upwardly from the frame body 63 which is fitted with the lower plate 541 of the LED board, and the frame body 64 of the upper part is matched with the swash plate 542 of the LED board, and the top is matched with the top plate of the LED board.
  • the frame body 65 and the plurality of through holes 66 provided in the annular body 62 are composed.
  • the retaining ring 7 is protruded downward from the bottom of the disc 71 and the disc 71 by a ring body 72 that is inserted into the end of the base 2 and a plurality of screws provided on the disc 71.
  • a hole 73, a semicircular groove 721 formed in the annular bearing body 72 corresponding to the portion of the disk screw hole 73, and a stepped column 74 having a reduced diameter at the top of the disk 71 are protruded upward, and the stepped column 74 is opened inside.
  • a linear slot 75 is formed.
  • the space of the base 2 and the LED driving portion PCB8 is filled with the heat dissipating rubber 9, so that the heat of the LED driving portion PCB8 is radiated outward.
  • the manufacturing process of the full-angle LED bulb includes the following steps:
  • the LED driving part PCB8 is loaded into the base 2, and the electric wire 811 at the bottom of the LED driving part PCB8 is placed in the bottom groove 21 of the base;
  • the LED board 5 is placed on each of the facets 342, 343, and 344 of the lamp body 3, so that the heat of the LED illuminator 55 is dissipated. And the two wires 82 on the top of the LED driving part PCB8 are fixed on the soldering points 51 and the soldering points 52 provided on the top surface of the LED board 5;
  • the bracket 6 is fastened to the LED board 5, and the hook 61 at the bottom of the bracket 6 is buckled into the concave ring groove 352 between the lamp body transition ring 35 and the circular table 32;

Landscapes

  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Optics & Photonics (AREA)
  • Manufacturing & Machinery (AREA)
  • Non-Portable Lighting Devices Or Systems Thereof (AREA)
  • Fastening Of Light Sources Or Lamp Holders (AREA)
  • Arrangement Of Elements, Cooling, Sealing, Or The Like Of Lighting Devices (AREA)

Abstract

一种全射角的LED灯泡及其制造工艺。LED灯泡包括顺序连接的灯头（1）、底座（2）、灯体（3）和灯罩（4），灯体（3）由底部纵截面为鼓形的座体（31）、中部的圆台（32）、顶部的多棱体（34）、座体（31）与圆台（32）的结合部成型的凹环槽（352）、座体（31）与圆台（32）成型相同直径的圆管体（311）、多棱体（34）底部开设与圆管体（311）贯通的线槽（341）组成。制造工艺包括：将LED驱动部PCB（8）装入底座（2）内；将灯头（1）与底座（2）螺纹连接，并用散热胶灌满底座（2）与LED驱动部PCB（8）的空间；将挡圈（7）装入底座（2）与灯体（3）内部，把LED驱动部PCB（8）顶部的电线穿入挡圈（7）并从灯体（3）顶部引出后固设在LED板（5）顶面设置的接点上；用螺丝（36）将灯体（3）、挡圈（7）与底座（2）连接；将LED板（5）覆设在灯体（3）的各棱面（53）上；将支架（6）扣接在LED板（5）上；灯罩（4）的端部与灯体（3）凹环槽（352）内的扣槽（331）扣接。

Description

全射角的LED灯泡及其制造工艺 技术领域
本发明涉及一种全射角的LED灯泡及其制造工艺。
背景技术
灯泡是按照贴在LED板上的LED发光角度来分类的，一般灯泡中LED板是平衡摆放的，这时的发光角度为120°～180°，如果发光角度为275°以上灯泡，这是在LED板上使用透镜或反光板,或者把LED析竖起使光向下反射，这时灯泡的上面是暗的，因此就会有在竖着的LED板上面再组装其他LED板来解决上面发光的难点。
技术问题
本发明的目的是提供一种取消在竖着的LED板上面再组装的LED板，而是倾斜组装LED板，使灯泡的上面也亮，并使向下光线的角度也亮的全射角的LED灯泡。本发明的另一目的是提供一种全射角的LED灯泡的制造工艺。
技术解决方案
本发明的技术解决方案是所述全射角的LED灯泡,包括顺序连接的灯头、底座、挡圈、灯体和灯罩，其特殊之处在于：所述灯体由底部纵截面为鼓形的座体、中部的圆台、座体与圆台的结合部成型的环形槽、环形槽内的扣槽，顶部的多棱体、多棱体与圆台之间成型的过渡环台、过渡环台上开设的螺孔、过渡环台与圆台之间的凹环槽、座体与圆台成型相同圆径的圆管体、多棱体内部开设与圆管体贯通的线槽组成；多棱体的***覆设依其形状成型的LED板；LED板的外面套装支架并通过支架底部的扣钩扣入灯体的凹环槽从而将LED板固设在灯体上，一挡圈从灯体圆管体底部伸入至多棱体的线槽中并由底座抵顶，灯罩的端部与灯体环形槽内的扣槽扣接；LED驱动部PCB底部的电线分别置入底座的底槽内和焊接在灯头上，而LED驱动部PCB顶部的两根电线穿入档圈内腔的线槽，并从灯体顶部引出后固设在LED板顶面设置的焊点上。
作为优选：所述多棱体由下部与过渡环台垂直的直棱体、上部向内倾斜的锥棱体、锥棱体的顶面组成。
作为优选：所述LED板由多棱面、多棱面中心的穿孔、穿孔***设置的电线焊点、多棱面的各边沿分别向外延伸的各板体、各板体上设置的LED发光体、各板体相邻边连接后成型的下部与圆台垂直的直板而上部与圆台呈一倾斜角的斜板构成的多棱体组成。
作为优选：所述支架由覆设在灯体过渡环台上的环状体、环状体底部向下凸设用于扣入灯体凹环槽的多个扣钩、环状体顶部向上凸设下部与LED板的直板适配的框架体而上部与LED板的斜板适配的框架体、顶部与LED板的顶板适配的框架体、环状体上设置的多个通孔组成。
作为优选：所述挡圈由圆盘、圆盘底部向下凸设插接在底座口端的环状承体、圆盘上开设的多个螺孔、对应圆盘螺孔部位的环状承体上分别开设的半圆形开槽、圆盘顶部向上凸设呈缩径状的阶梯柱、阶梯柱内部开设呈缩径状的线槽组成。
作为优选：所述底座与所述LED驱动部PCB的空间内灌满散热胶，使LED驱动部PCB的热量向外散发。
本发明的另一技术解决方案是所述全射角的LED灯泡,包括顺序连接的灯头、底座、挡圈、灯体和灯罩，其特殊之处在于：所述灯体由底部纵截面为鼓形的座体、中部的圆台、座体与圆台的结合部成型的环形槽、环形槽内的扣槽，顶部的多棱体、多棱体与圆台之间成型的过渡环台、过渡环台上开设的螺孔、过渡环台与圆台之间的凹环槽、座体与圆台成型相同圆径的圆管体、多棱体内部开设与圆管体贯通的线槽组成；多棱体的***覆设依其形状成型的LED板；LED板的外面套装支架并通过支架底部的扣钩扣入灯体的凹环槽从而将LED板固设在灯体上，一挡圈从灯体圆管体底部伸入至多棱体的线槽中并由底座抵顶，灯罩的端部与灯体环形槽内的扣槽扣接；LED驱动部PCB底部的电线分别置入底座的底槽内和灯头上，而LED驱动部PCB顶部的两根电线穿入档圈内腔的线槽，并从灯体顶部引出后固设在LED板顶面设置的焊点上；所述多棱体由下部与过渡环台垂直的直棱体、上部向内倾斜的锥棱体、锥棱体的顶面组成；所述LED板由多棱面、多棱面中心的穿孔、穿孔***设置的电线焊点、多棱面的各边沿分别向外延伸的各板体、各板体上设置的LED发光体、各板体相邻边连接后成型的下部与圆台垂直的直板而上部与圆台呈一倾斜角的斜板构成的多棱体组成；所述支架由覆设在灯体过渡环台上的环状体、环状体底部向下凸设用于扣入灯体凹环槽的多个扣钩、环状体顶部向上凸设下部与LED板的直板适配的框架体而上部与LED板的斜板适配的框架体、顶部与LED板的顶板适配的框架体、环状体上设置的多个通孔组成；所述挡圈由圆盘、圆盘底部向下凸设插接在底座口端的环状承体、圆盘上开设的多个螺孔、对应圆盘螺孔部位的环状承体上分别开设的半圆形开槽、圆盘顶部向上凸设呈缩径状的阶梯柱、阶梯柱内部开设呈缩径状的线槽组成；所述底座与所述LED驱动部PCB的空间内灌满散热胶，使LED驱动部PCB的热量向外散发。
本发明的再一技术解决方案是所述全射角的LED灯泡的制造工艺，其特殊之处在于，包括以下工序：
(1)将LED驱动部PCB装入底座内，LED驱动部PCB底部的一根电线置入底座的底槽内；
(2)将灯头与底座螺纹连接，LED驱动部PCB底部的另一根电线与灯头焊接，并用散热胶灌满底座与LED驱动部PCB的空间，使LED驱动部PCB的热量向外散发；
(3)将档圈装入底座与灯体内部，把LED驱动部PCB顶部的两根电线穿入档圈内腔的线槽，从灯体顶部引出；
(4)把螺丝分别旋入灯体的过渡环台螺孔、挡圈螺孔、底座螺孔，将灯体、挡圈与底座连接；
(5)将LED板覆设在灯体的各棱面上，使LED的热量散发,并将LED驱动部PCB顶部的两根电线固设在LED板顶面设置的接点上；
(6)将支架扣接在LED板上，并把支架底部的扣钩扣入灯体过渡环台与圆台之间的凹环槽；
(7)将灯罩的端部卡扣与灯体环形槽内的扣槽扣接，完成组装。
有益效果
与现有技术相比，本发明的优点：
(1)倾斜组装LED板，用户可按照需要的光线角度来决定其倾斜度。
(2)倾斜组装的LED板，使灯泡上面亮起，向下光线也能达到标准值，形成光线向下特点的灯具。
 附图说明
图1是本发明全射角的LED灯泡的结构分解示意图。
图2是本发明全射角的LED灯泡的结构装配剖视图。
图3是本发明全射角的LED灯泡LED板的结构展开示意图。
图4是本发明全射角的LED灯泡灯体的俯视图。
主要组件符号说明：
灯头1、底座2、底槽21、螺孔22、灯体3、鼓形座体31、圆管体311、圆台32、环形槽33、多棱体34、线槽341、直棱体342、锥棱体343、顶面344、过渡环台35、螺孔351、凹环槽352、螺丝36、灯罩4、LED板5、焊点51、焊点52、多棱面53、板体54、直板541、斜板542、LED发光体55、支架6、扣钩61、环状体62、框架体63、框架体64、框架体65、通孔66、挡圈7、圆盘71、环状承体72、半圆形开槽721、螺孔73、阶梯柱74、线槽75、LED驱动部PCB 8、电线811、电线812、电线82、卡扣41、扣槽331、散热胶9。
 本发明的最佳实施方式
本发明下面将结合附图作进一步详述：
请参阅图1、图2所示，全射角的LED灯泡,包括顺序连接的灯头1、底座2、挡圈7、灯体3和灯罩4，所述灯体3由底部纵截面为鼓形座体31、中部的圆台32、座体31与圆台32的结合部成型的环形槽33、环形槽内的扣槽331，顶部的多棱体34、多棱体34与圆台32之间成型的过渡环台35、过渡环台35上开设的螺孔351、过渡环台35与圆台32之间的凹环槽352、座体31与圆台32成型相同圆径的圆管体311、多棱体34内部开设与圆管体311贯通的线槽341组成；多棱体34的***覆设依其形状成型的LED板5；LED板5的外面套装支架6并通过支架底部的扣钩61扣入灯体3的凹环槽352从而将LED板5固设在灯体3上，一挡圈7从灯体圆管体311底部伸入至多棱体线槽341中并由底座2抵顶，灯罩4的端部卡扣41与灯体环形槽内的扣槽331扣接；LED驱动部PCB 8底部的电线811置入底座2的底槽21内，电线812与灯头1焊接，而LED驱动部PCB8顶部的两根电线82穿入档圈7内腔的线槽21，从灯体3顶部引出后分别固设在LED板5顶面设置的焊点51、焊点52上。
请参阅图1所示，所述多棱体34由下部与过渡环台35垂直的直棱体342、上部向内倾斜的锥棱体343、锥棱体343的顶面344组成。
请参阅图3所示，所述LED板5由多棱面53、多棱面53中心的穿孔341、穿孔341***设置的焊点51、焊点52、多棱面53的各边沿分别向外延伸的各板体54、各板体54上设置的LED发光体55、各板体54相邻边连接后成型的下部与圆台垂直的直板541而上部与圆台32呈一倾斜角的斜板542构成的多棱体组成。
请参阅图1所示，所述支架6由覆设在灯体过渡环台35上的环状体62、环状体62底部向下凸设用于扣入灯体凹环槽352的多个扣钩61、环状体62顶部向上凸设下部与LED板的直板541适配的框架体63而上部与LED板的斜板542适配的框架体64、顶部与LED板的顶板适配的框架体65、环状体62上设置的多个通孔66组成。
请参阅图1、图2所示，所述挡圈7由圆盘71、圆盘71底部向下凸设插接在底座2口端的环状承体72、圆盘71上开设的多个螺孔73、对应圆盘螺孔73部位的环状承体72上分别开设的半圆形开槽721、圆盘71顶部向上凸设呈缩径状的阶梯柱74、阶梯柱74内部开设呈缩径状的线槽75组成。
请参阅图2所示，所述底座2与所述LED驱动部PCB8的空间内灌满散热胶9，使LED驱动部PCB8的热量向外散发。
本发明的实施方式
本实施例中，所述全射角的LED灯泡的制造工艺，包括以下工序：
(1)将LED驱动部PCB8装入底座2内，LED驱动部PCB8底部的电线811置入底座的底槽21内；
(2)将灯头1与底座2螺纹连接，LED驱动部PCB8底部的电线812与灯头1焊接并用散热胶9灌满底座2与LED驱动部PCB8的空间，使LED驱动部PCB8的热量向外散发；
(3)将档圈7装入底座2与灯体3内部，把LED驱动部PCB8顶部的两根电线82穿入档圈7内腔的线槽75，并从灯体3顶部引出；
(4)把螺丝36分别旋入灯体3的过渡环台螺孔351、挡圈螺孔73、底座螺孔22，将灯体3、挡圈7与底座2连接；
(5)将LED板5覆设在灯体3的各棱面342、343、344上，使LED发光体55的热量散发, 并把LED驱动部PCB8顶部的两根电线82固设在LED板5顶面设置的焊点51、焊点52上；
(6)将支架6扣接在LED板5上，并把支架6底部的扣钩61扣入灯体过渡环台35与圆台32之间的凹环槽352；
(7)将灯罩4的端部卡扣41与灯体环形槽内的扣槽331扣接，完成组装。
以上所述仅为本发明的较佳实施例，凡依本发明权利要求范围所做的均等变化与修饰，皆应属本发明权利要求的涵盖范围。
 工业实用性
序列表自由内容

Claims (8)

  1. 一种全射角的LED灯泡,包括顺序连接的灯头、底座、挡圈、灯体和灯罩，其特征在于：所述灯体由底部纵截面为鼓形的座体、中部的圆台、座体与圆台的结合部成型的环形槽、环形槽内的扣槽，顶部的多棱体、多棱体与圆台之间成型的过渡环台、过渡环台上开设的螺孔、过渡环台与圆台之间的凹环槽、座体与圆台成型相同圆径的圆管体、多棱体内部开设与圆管体贯通的线槽组成；多棱体的***覆设依其形状成型的LED板；LED板的外面套装支架并通过支架底部的扣钩扣入灯体的凹环槽从而将LED板固设在灯体上，一挡圈从灯体圆管体底部伸入至多棱体的线槽中并由底座抵顶，灯罩的端部与灯体环形槽内的扣槽扣接；LED驱动部PCB底部的电线分别置入底座的底槽内和焊接在灯头上，而LED驱动部PCB顶部的两根电线穿入档圈内腔的线槽，并从灯体顶部引出后固设在LED板顶面设置的焊点上。
  2. 根据权利要求1所述全射角的LED灯泡，其特征在于：所述多棱体由下部与过渡环台垂直的直棱体、上部向内倾斜的锥棱体、锥棱体的顶面组成。
  3. 根据权利要求2所述全射角的LED灯泡，其特征在于：所述LED板由多棱面、多棱面中心的穿孔、穿孔***设置的电线焊点、多棱面的各边沿分别向外延伸的各板体、各板体上设置的LED发光体、各板体相邻边连接后成型的下部与圆台垂直的直板而上部与圆台呈一倾斜角的斜板构成的多棱体组成。
  4. 根据权利要求3所述全射角的LED灯泡，其特征在于：所述支架由覆设在灯体过渡环台上的环状体、环状体底部向下凸设用于扣入灯体凹环槽的多个扣钩、环状体顶部向上凸设下部与LED板的直板适配的框架体而上部与LED板的斜板适配的框架体、顶部与LED板的顶板适配的框架体、环状体上设置的多个通孔组成。
  5. 根据权利要求1所述全射角的LED灯泡，其特征在于：所述挡圈由圆盘、圆盘底部向下凸设插接在底座口端的环状承体、圆盘上开设的多个螺孔、对应圆盘螺孔部位的环状承体上分别开设的半圆形开槽、圆盘顶部向上凸设呈缩径状的阶梯柱、阶梯柱内部开设呈缩径状的线槽组成。
  6. 根据权利要求1所述全射角的LED灯泡，其特征在于：所述底座与所述LED驱动部PCB的空间内灌满散热胶，使LED驱动部PCB的热量向外散发。
  7. 一种全射角的LED灯泡,包括顺序连接的灯头、底座、挡圈、灯体和灯罩，其特征在于：所述灯体由底部纵截面为鼓形的座体、中部的圆台、座体与圆台的结合部成型的环形槽、环形槽内的扣槽，顶部的多棱体、多棱体与圆台之间成型的过渡环台、过渡环台上开设的螺孔、过渡环台与圆台之间的凹环槽、座体与圆台成型相同圆径的圆管体、多棱体内部开设与圆管体贯通的线槽组成；多棱体的***覆设依其形状成型的LED板；LED板的外面套装支架并通过支架底部的扣钩扣入灯体的凹环槽从而将LED板固设在灯体上，一挡圈从灯体圆管体底部伸入至多棱体的线槽中并由底座抵顶，灯罩的端部与灯体的环形槽螺旋旋转连接；LED驱动部PCB底部的电线分别置入底座的底槽内和焊接在灯头上，而LED驱动部PCB顶部的两根电线穿入档圈内腔的线槽，并从灯体顶部引出后固设在LED板顶面设置的焊点上；所述多棱体由下部与过渡环台垂直的直棱体、上部向内倾斜的锥棱体、锥棱体的顶面组成；所述LED板由多棱面、多棱面中心的穿孔、穿孔***设置的电线接点、多棱面的各边沿分别向外延伸的各板体、各板体上设置的LED发光体、各板体相邻边连接后成型的下部与圆台垂直的直板而上部与圆台呈一倾斜角的斜板构成的多棱体组成；所述支架由覆设在灯体过渡环台上的环状体、环状体底部向下凸设用于扣入灯体凹环槽的多个扣钩、环状体顶部向上凸设下部与LED板的直板适配的框架体而上部与LED板的斜板适配的框架体、顶部与LED板的顶板适配的框架体、环状体上设置的多个通孔组成；所述挡圈由圆盘、圆盘底部向下凸设插接在底座口端的环状承体、圆盘上开设的多个螺孔、对应圆盘螺孔部位的环状承体上分别开设的半圆形开槽、圆盘顶部向上凸设呈缩径状的阶梯柱、阶梯柱内部开设呈缩径状的线槽组成；所述底座与所述LED驱动部PCB的空间内灌满散热胶，使LED驱动部PCB的热量向外散发。
  8. 一种根据权利要求1所述全射角的LED灯泡的制造工艺，其特征在于，包括以下工序：
    (1)将LED驱动部PCB装入底座内，LED驱动部PCB底部的一根电线置入底座的底槽内；
    (2)将灯头与底座螺纹连接，LED驱动部PCB底部的另一根电线与灯头焊接，并用散热胶灌满底座与LED驱动部PCB的空间，使LED驱动部PCB的热量向外散发；
    (3)将档圈装入底座与灯体内部，把LED驱动部PCB顶部的两根电线穿入档圈内腔的线槽，从灯体顶部引出；
    (4)把螺丝分别旋入灯体的过渡环台螺孔、挡圈螺孔、底座螺孔，将灯体、挡圈与底座连接；
    (5)将LED板覆设在灯体的各棱面上，使LED的热量散发,并将LED驱动部PCB顶部的两根电线固设在LED板顶面设置的接点上；
    (6)将支架扣接在LED板上，并把支架底部的扣钩扣入灯体过渡环台与圆台之间的凹环槽；
    (7)将灯罩的端部卡扣与灯体环形槽内的扣槽扣接，完成组装。
PCT/CN2014/070348 2014-01-09 2014-01-09 全射角的led灯泡及其制造工艺 WO2015103750A1 (zh)

Priority Applications (2)

Application Number Priority Date Filing Date Title
PCT/CN2014/070348 WO2015103750A1 (zh) 2014-01-09 2014-01-09 全射角的led灯泡及其制造工艺
US14/162,785 US20150192254A1 (en) 2014-01-09 2014-01-24 Led lamp with full light-emitting angle and manufacturing process thereof

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
PCT/CN2014/070348 WO2015103750A1 (zh) 2014-01-09 2014-01-09 全射角的led灯泡及其制造工艺

Related Child Applications (1)

Application Number Title Priority Date Filing Date
US14/162,785 Continuation-In-Part US20150192254A1 (en) 2014-01-09 2014-01-24 Led lamp with full light-emitting angle and manufacturing process thereof

Publications (1)

Publication Number Publication Date
WO2015103750A1 true WO2015103750A1 (zh) 2015-07-16

Family

ID=53494839

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/CN2014/070348 WO2015103750A1 (zh) 2014-01-09 2014-01-09 全射角的led灯泡及其制造工艺

Country Status (2)

Country Link
US (1) US20150192254A1 (zh)
WO (1) WO2015103750A1 (zh)

Families Citing this family (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US9541270B2 (en) * 2014-07-18 2017-01-10 ETi Solid State Lighting Inc. Integral LED light fixture
USD766064S1 (en) * 2015-02-06 2016-09-13 Terrel Yuki Cabinet knob
CN107559775B (zh) * 2016-06-07 2023-07-07 青岛顺时医疗科技有限公司 一种led灯头和灯体连接的结构及方法
CN106287282A (zh) * 2016-11-08 2017-01-04 杭州泰格电子电器有限公司 一种led灯泡
KR102647249B1 (ko) 2018-05-31 2024-03-13 삼성전자주식회사 차량용 램프 장치 및 이의 제조 방법
DE102019102056A1 (de) * 2019-01-28 2020-07-30 Ledvance Gmbh Reflektorlampe mit dreidimensionaler Lightengine
US10690291B1 (en) * 2019-05-14 2020-06-23 Jen-Chieh Shih LED bulb

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101182916A (zh) * 2007-08-15 2008-05-21 宁波安迪光电科技有限公司 Led灯具
CN201589090U (zh) * 2009-10-28 2010-09-22 李秋浦 一种led球泡灯
KR20120060447A (ko) * 2010-12-02 2012-06-12 동부라이텍 주식회사 전방향 배광 엘이디 램프
CN103470971A (zh) * 2013-07-11 2013-12-25 惠州元晖光电股份有限公司 Led安装在倾斜电路板上的led灯泡

Family Cites Families (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4032774A (en) * 1976-06-25 1977-06-28 Edward Spicer Snap-together light fixture
JP4989170B2 (ja) * 2006-09-20 2012-08-01 オスラム・メルコ株式会社 コンパクト形ｌｅｄランプ
WO2009100160A1 (en) * 2008-02-06 2009-08-13 C. Crane Company, Inc. Light emitting diode lighting device
JP2010135309A (ja) * 2008-11-06 2010-06-17 Rohm Co Ltd Ｌｅｄランプ
DE102009008096B4 (de) * 2009-02-09 2016-10-27 Osram Gmbh Kühlkörper für eine Leuchtvorrichtung
JP5275388B2 (ja) * 2011-02-28 2013-08-28 株式会社東芝 照明装置
US20120287636A1 (en) * 2011-05-12 2012-11-15 Hsing Chen Light emitting diode lamp capability of increasing angle of illumination
KR101295281B1 (ko) * 2011-08-31 2013-08-08 엘지전자 주식회사 조명 장치

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101182916A (zh) * 2007-08-15 2008-05-21 宁波安迪光电科技有限公司 Led灯具
CN201589090U (zh) * 2009-10-28 2010-09-22 李秋浦 一种led球泡灯
KR20120060447A (ko) * 2010-12-02 2012-06-12 동부라이텍 주식회사 전방향 배광 엘이디 램프
CN103470971A (zh) * 2013-07-11 2013-12-25 惠州元晖光电股份有限公司 Led安装在倾斜电路板上的led灯泡

Also Published As

Publication number Publication date
US20150192254A1 (en) 2015-07-09

Similar Documents

Publication Publication Date Title
WO2015103750A1 (zh) 全射角的led灯泡及其制造工艺
US20140021849A1 (en) Led light bulb
JP5805098B2 (ja) 固体光源組込み型ランプに使用するガラス球のための機械的インターフェース
US20110205742A1 (en) Modular led lamps with integrated transformer
WO2015109548A1 (zh) 倾斜led铝基板的全射角led灯泡及其制造工艺
US20150117018A1 (en) Light-emitting diode (led) lamp bulb
WO2015109850A1 (zh) 灯源可卸式led灯泡
WO2019090810A1 (zh) Led 灯串
WO2015010236A1 (zh) 光线向下的led灯泡及其制造方法
US7914183B2 (en) LED lamp having elastic members for securing LED module to heat sink thereof
WO2018161665A1 (zh) Led灯具用灯罩固定结构
US9863589B2 (en) Bulb-like LED lamp and manufacturing method thereof
WO2015169254A1 (zh) 一种全向发光led灯泡
US20140198508A1 (en) Wide-angle illumination device
TW201315940A (zh) 燭燈
TWM497737U (zh) 燈杯結構及包含其之led燈具
WO2015169214A1 (zh) 一种管形led灯泡
KR101174352B1 (ko) 엘이디조명장치
JP3171864U (ja) Ｌｅｄ発光モジュールの固定構造
JP2008257995A (ja) 照明装置
US9915415B2 (en) Lamp with 3D image display
JP6136004B2 (ja) ランプ
JP6107902B2 (ja) ランプ
WO2016095292A1 (zh) 一种透镜及一种led灯
JP2010140907A (ja) 口金径変換装置

Legal Events

Date Code Title Description
121 Ep: the epo has been informed by wipo that ep was designated in this application

Ref document number: 14878290

Country of ref document: EP

Kind code of ref document: A1

NENP Non-entry into the national phase

Ref country code: DE

32PN Ep: public notification in the ep bulletin as address of the adressee cannot be established

Free format text: NOTING OF LOSS OF RIGHTS PURSUANT TO RULE 112(1) EPC (EPO FORM 1205N DATED 15/09/2016)

122 Ep: pct application non-entry in european phase

Ref document number: 14878290

Country of ref document: EP

Kind code of ref document: A1