WO2015080329A1 - Continuous crushing device capable of controlling size of crushed miscanthus sinensis - Google Patents
Continuous crushing device capable of controlling size of crushed miscanthus sinensis Download PDFInfo
- Publication number
- WO2015080329A1 WO2015080329A1 PCT/KR2013/011645 KR2013011645W WO2015080329A1 WO 2015080329 A1 WO2015080329 A1 WO 2015080329A1 KR 2013011645 W KR2013011645 W KR 2013011645W WO 2015080329 A1 WO2015080329 A1 WO 2015080329A1
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- WIPO (PCT)
- Prior art keywords
- cutter
- main body
- installation space
- pulverized
- crushed
- Prior art date
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C18/00—Disintegrating by knives or other cutting or tearing members which chop material into fragments
- B02C18/06—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
- B02C18/067—Tub-grinders
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C18/00—Disintegrating by knives or other cutting or tearing members which chop material into fragments
- B02C18/06—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C13/00—Disintegrating by mills having rotary beater elements ; Hammer mills
- B02C13/02—Disintegrating by mills having rotary beater elements ; Hammer mills with horizontal rotor shaft
- B02C13/04—Disintegrating by mills having rotary beater elements ; Hammer mills with horizontal rotor shaft with beaters hinged to the rotor; Hammer mills
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C13/00—Disintegrating by mills having rotary beater elements ; Hammer mills
- B02C13/26—Details
- B02C13/282—Shape or inner surface of mill-housings
- B02C13/284—Built-in screens
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C18/00—Disintegrating by knives or other cutting or tearing members which chop material into fragments
- B02C18/06—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
- B02C18/16—Details
- B02C18/24—Drives
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C23/00—Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
- B02C23/08—Separating or sorting of material, associated with crushing or disintegrating
Definitions
- the present invention relates to a continuous grinding device capable of adjusting the size of the silver grass pulverized, more specifically, uniform ground of a certain size or less uniformly through a single grinding device for the silver grass and herb used as a raw material of biomass
- the present invention relates to a continuous grinding device capable of adjusting the size of a aviary grind, which can be obtained and can reduce the post-treatment process.
- Pampas is a C4 photosynthetic plant, a perennial crop that produces more than other non-food energy crops and can be harvested for 15 to 20 years without tillage and sowing after planting, and when the stem begins to mature and die.
- the nutrients of the stalks are transferred to the underground stems, they are mostly harvested as bio-fuel raw materials as eco-friendly crops with low fertilizer demand, low fertilizer requirements, and little pests in the natural state.
- the pampas mentioned in the present invention is used in the sense of including the reed generally known as Miscanthus sinensis, Miscanthus sacchariflorus and giant pampas grass. It has been developed as a fuel for energy production, and it can be seen that a lot of research is in progress on mass production of large silver grass and its utilization.
- the pampas harvested in this process processed the harvest in the form of bales (round bales), but due to the large scale of the pampasum production complex, the economic inefficiency in the treatment method of these harvests caused the harvested pampas grass.
- the pulverized powder was transported in a ton bag after being crushed in the field, but because of its large volume, its economic efficiency was low due to its inefficiency due to transportation and storage.
- the silver grass pulverized product is not uniform in size, and the conventional silver grass crusher has a large size, which is inconvenient to perform a subsequent process of additional grinding when utilized as an alternative energy source.
- the harvested silver grass has to be crushed to a certain size.
- the conventional herbaceous pulverizer is not uniform in size and roughly crushed, so that fine pulverization work through subsequent processes is performed again. Pellet molding was carried out after compression.
- Korean Utility Model No. 2000-0017499 published date: 2000.09.25, designation name: driving device of a multipurpose cutting mill for agriculture
- Korean Utility Model No. 199-00402366 published: 1999.11. 25, the name of the invention: a forage maker.
- the present invention has been made to solve the above-mentioned disadvantages, it is convenient to use as a substitute energy raw material to be able to grind a large-scale harvested silver grass and herbaceous to a uniform size, reducing the post-process for cutting productivity It is an object of the present invention to provide a continuous grinding device that can adjust the size of the silver grass to increase the.
- the present invention by installing a replaceable strainer in the discharge port discharged the pulverized crushed powder to obtain the crushed powder of the size required to produce a pulverized powder of various sizes according to the intended use
- Another object is to provide a continuous grinding device that can be adjusted.
- the continuous crushing device capable of adjusting the size of the aviator grind is the connection portion provided in front to be connected to the towing vehicle, and the power take-off device of the towing vehicle is provided on the rear side of the connection portion
- a main body of a mobile trailer type connected to a power connection unit (PTO) and receiving power, and having a moving wheel at a lower portion thereof so as to be movable when being towed
- a hydraulic driving unit provided at one side of an upper surface of the main body and connected to a hydraulic device of a tow vehicle to rotate
- a tubular cylinder (TUB) formed in a round cylindrical shape having an inlet open at an upper portion thereof to allow for feeding of silver grass and livestock feed, and connected to the hydraulic driving unit to be rotated
- a through portion is formed at a predetermined size on one side of the inner bottom surface of the cylinder, and a cutter installation space portion is formed at a predetermined depth in a direction perpendicular to the ground below the through portion, and is installed
- the pulverized product pulverized by the rotation of the crushing cutter is dropped into the lower portion of the cutter installation space, the crushed cutter is in communication with the cutter installation space so as to be discharged to the outside of the main body by the rotational force of the grinding cutter formed to protrude a predetermined length toward the outside of the main body Water discharge air space portion;
- Only the pulverized powder pulverized to a predetermined size or less among the pulverized crushed by the crushing cutter is formed with a plurality of discharge holes having a predetermined size so that the pulverized product is discharged from the lower end of the cutter installation space to the pulverized product discharge air space.
- Filter net is installed between and the discharge of the discharge; It is connected to the dust collector installed on the outside of the main body is a pulverized product discharge port formed to penetrate to a predetermined size on the lower side of the pulverized product discharge standby portion so that the pulverized material filled in the pulverized material discharge standby force to the outside.
- the grinding cutter is installed on the inner wall surface of the cutter installation space portion on the opposite side in which the strainer net is installed, the gap adjusting plate including a plurality of gap adjusting plates provided with a plurality of cutting plates protruding at a predetermined height toward the inside and spaced at regular intervals in the vertical direction. It is configured to be adjustable with a gap.
- stabilizers hoods are provided on the left and right sides of the through part formed such that the grinding cutter is exposed to the inner bottom surface of the cylinder so as to have an inclined surface having a predetermined inclination from the inner bottom surface of the cylinder to the through portion, and the inclined surface toward the rotation direction of the cylinder.
- One side stabilizer hood having a feature is configured to be connected to the handle installed on the outside of the body so that the height can be adjusted according to the rotation direction of the handle.
- strainer is fixed to the main body and the other end is fixed by a strainer fixing guard made of a structure that is rotatable in the outer direction of the main body is made of a replaceable structure.
- the power connecting portion is connected to the power take-off device of the traction vehicle, one end is transmitted power and the other end is extended to the lower portion of the main body coupled to the center of the crushing cutter to transmit the rotational force, one end of the drive shaft It is installed in the configuration including a sensor sprocket formed in the circumferential direction on the outer circumferential edge to detect the rotational force transmitted to the drive shaft through the connecting shaft by the sensor, the rotational speed of the drive shaft detected by the sensor is set When the reference value is less than the operation of the hydraulic drive unit is cut off, if the rotational speed of the drive shaft is set to the reference value or more so that the hydraulic drive unit is operated on one side of the main body is made of a configuration provided with a speed control panel connected to the hydraulic drive unit.
- the grinding cutter includes a rotary plate coupled to the transverse direction such that a plurality of regular hexagonal plate shapes are maintained at regular intervals in a vertical state, and one end is fixed to each inner corner of the rotary plate so that the other end is rotated to the outside of the rotary plate when the rotary plate rotates. It consists of a crushing hammer that protrudes and grinds silver grass and other herbs.
- Continuous crushing device that can adjust the size of the pampas crushed powder according to the present invention is a large amount of pampas grass and herbaceous crops are put into the inside of the cylinder and vertically installed from the bottom of the body to be crushed by a rotating grinding cutter It moves to the pulverized material discharge standby unit provided on the outside of the main body by the rotational force of the crusher cutter, and when moving to the pulverized material discharge standby part, only the pulverized material passing through the sieving net in which a discharge hole of a certain size is formed is discharged, and the pulverized material that does not pass the sieving net Since it is repeatedly rotated by the grinding cutter and finely pulverized, it is discharged, so that a pulverized product of the required size can be obtained, so that its use as a raw material of alternative energy is convenient.
- the present invention is fixed to the bottom surface of the cylinder is configured to adjust the contact of the pulverizing hammer of the grinding cutter and rotating the pulverizing cutter put into the cylinder through the height adjustment plate to adjust the amount of the pulverized by the grinding cutter Make it adjustable.
- FIG. 1 is an external perspective view of a continuous grinding device capable of adjusting the volume of a silver grass grind according to the present invention
- Figure 3 is an extract of the power connection in the continuous grinding device according to the present invention.
- Figure 4 is an excerpt of the hydraulic drive unit in the continuous grinding device according to the present invention.
- Figure 5 is a partial separation of the continuous grinding device according to the present invention and an internal perspective view of the cylinder
- FIG. 6 is an exploded view of the grinding cutter applied to the continuous grinding device according to the present invention and a state of separation of some components
- the present invention is a pulverizing device used to pulverize biomass, that is, silver grass and other herbaceous materials used as raw materials of alternative energy.
- FIG 1 shows the appearance of a continuous grinding device (hereinafter, abbreviated as "grinding device") that can adjust the size of the aviary grind according to the present invention.
- grinding device a continuous grinding device
- the crushing device 100 is connected to a tow vehicle, such as a tractor, the main body 10 is configured in the form of a movable trailer that is movable, the tow vehicle in front of the main body 10 Connection portion 15 is provided to protrude a predetermined length so as to be connected to the.
- a tow vehicle such as a tractor
- the main body 10 is configured in the form of a movable trailer that is movable
- Connection portion 15 is provided to protrude a predetermined length so as to be connected to the.
- the front of the main body 10 protruding from the connecting portion 15 is provided with a power connecting portion 20 and a speed control panel 21 connected to a power take-off device (not shown) of the towing vehicle to receive power.
- the moving wheel 12 is installed at the lower part of the main body 10 so as to be movable when towing the towing vehicle.
- one side of the upper surface of the main body 10 is provided with a hydraulic drive unit 30 and the hydraulic hose connecting portion 31 which is connected to the hydraulic device of the traction vehicle and is operated by receiving hydraulic oil, the center portion of the upper surface of the main body 10
- a round cylindrical cylinder 40 having an inlet 42 having an open top thereof is installed to enable the injection of biomass to be made, and is configured to be rotatable on the upper surface of the main body 10 by the hydraulic driving unit 30.
- a penetrating portion 45 having a predetermined width is formed at one side of the inner bottom surface 44 of the tubular body 30 in the outward direction from the center of the bottom surface, and the lower portion of the penetrating portion 45 with respect to the ground.
- the cutter installation space portion 46 is formed to be formed at a predetermined depth in a right angle to be cut off from the outside, and the cutter installation space portion 46 is provided with a pulverization cutter 50 to be described later in a direction perpendicular to the ground to the power connection portion. It is configured to pulverize the biomass injected into the cylinder 40 is rotated by the rotational force transmitted from the (20).
- a rotation guide piece 47 is protruded from the inner wall 43 of the cylinder 10 so as to easily rotate the biomass injected in the form of a circular bale or an irregular binding shape. It is formed to have an inclined surface having a predetermined slope in the rotational direction of the cylinder so that the rotational force of the cylinder is transmitted to the biomass loaded in the cylinder so that the biomass can be rotated in the rotational direction of the cylinder.
- the pulverized product pulverized by the rotation of the grinding cutter 50 installed in the cutter installation space 46 of the bottom of the bottom surface of the cylinder 40 to the outside of the main body 10 The pulverized product discharge waiting unit 60 is collected before it is discharged.
- the pulverized product discharge standby part 60 is the pulverized material dropped to the lower portion of the cutter installation space 46 of the rotation of the crusher 50, the outer side of the main body 10 by the rotational force of the crusher cutter 50 It is made of a structure in communication with the lower portion of the cutter installation space 46 so as to discharge in the direction, one side of the pulverized product discharge waiting portion 60 by a dust collector (not shown) configured separately from the main body 10 It is made of a structure in which a discharge port 62 of a predetermined size through which the pulverized product can be forced out.
- the cylinder 40 has a cylindrical shape whose inner diameter gradually decreases from the top to the bottom so that the biomass filled therein may naturally gather to the bottom surface of the cylinder 40 by its own weight. It is made of a tapered structure, the lower end of the outer circumferential surface of the cylindrical body 40 is provided with a rotation driving unit 55 of the chain gear structure so that the rotation is made by receiving a rotational force by the hydraulic driving unit 30 in the circumferential direction.
- the rotary drive unit 55 is formed in a chain gear shape is coupled to the outer surface of the guide piece 56 attached to the lower end of the outer peripheral surface of the cylinder is configured to rotate in engagement with the hydraulic drive unit 30, the cylinder 40
- the rotary drive unit 55 and the guide A partial cross-sectional state of the letterhead 57 is shown in FIG.
- the guide piece support 57 is in close contact with the bottom surface of the guide piece 56 to support the guide piece 56 that rotates in accordance with the rotation of the cylinder 40 and the idle-shaped idle roller 58 so as to be rotatable.
- the cover roller 59 surrounds the idle roller 58.
- Figure 3 shows an excerpt of the configuration of the power connector 20.
- the power connection unit 20 is connected to a power take-off device (not shown) of the tow vehicle to power the crushing cutter 50 installed below the bottom surface 44 of the cylinder 40. Is the device to deliver.
- one end is coupled to the universal joint (not shown) coupled directly or to a separate connecting shaft to the power take-off of the towing vehicle, the drive shaft made of a predetermined length such that the other end is coupled to the center of the crushing cutter (50) 22 and a sensor sprocket 24 having a plurality of sensor detecting portions 23 formed in a circumferential direction at an outer circumferential edge thereof so as to be coupled to one side end of the driving shaft 22 and rotated together with the driving shaft 22. Consists of the configuration.
- the sensor 25 for calculating the rotational speed through the sensor detecting unit 23 of the sensor sprocket 24 is fixed to the main body side, the drive shaft and the sensor
- the signal detected by the sensor 25 according to the rotation of the sprocket is transmitted to the speed control panel 21 installed on one side of the front upper surface of the main body 10 is configured to control the rotational speed of the drive shaft and the sensor sprocket.
- the speed control panel 21 is electrically connected to the hydraulic drive unit 30 for rotating the cylinder 40, and the hydraulic drive unit 30 when the rotational speed of the drive shaft 22 and the sensor sprocket 24 is less than or equal to a set reference value. It stops the rotation of the cylinder to stop the operation of, and supplying the hydraulic oil to the hydraulic drive unit 30 only when the rotational speed of the drive shaft and the sensor sprocket is greater than the set reference value is configured to transmit the rotational force to the cylinder.
- the hydraulic drive unit 30 is configured to be connected to the hydraulic device of the towing vehicle to supply and return hydraulic oil.
- the hydraulic drive unit 30 is a hydraulic distributor 33 is provided with a hydraulic hose connecting portion 31 to which a pair of main hydraulic hoses 32 connected to the hydraulic device of the towing vehicle, and the hydraulic distributor 33
- the hydraulic motor 35 is installed near the lower end of the outer circumferential surface of the cylinder 40 so that the working oil is supplied through the intermediate hydraulic hose 34 from the cylinder body 40, and the rotational force of the hydraulic motor 35 is rotated.
- It is configured to include a drive sprocket 36 is installed in the horizontal direction on the ground from the top of the rotary shaft of the hydraulic motor 35 so as to transmit power to the rotary drive unit 55 provided on the lower end of the outer peripheral surface.
- the hydraulic distributor 33 is provided with a flow control port 37, it is configured to adjust the supply amount of the hydraulic oil supplied to the hydraulic motor 35 side through the flow distributor 33, the intermediate hydraulic hose (34) ) Bypasses the hydraulic oil supplied to the hydraulic motor 35 and the hydraulic oil returned to the hydraulic distributor 33 from the hydraulic motor 35 side by the solenoid valve 38 having a structure branched from the hydraulic oil supply line and the return line. It is configured to control the number of revolutions of the hydraulic motor appropriately.
- the hydraulic motor 35 is firmly fixed to the inside of the hydraulic motor mounting assembly 39 fixedly installed on the upper surface of the main body 10 so that the rotational force can be properly transmitted to the rotation driving unit 55.
- the hydraulic drive unit 30 having such a configuration is driven by the hydraulic motor 35 through the hydraulic oil supplied to the hydraulic motor 35, the drive sprocket coupled to the rotating shaft in accordance with the rotation operation of the hydraulic motor 35 ( 36 is rotated so that the rotary drive unit 55 engaged with the gear of the drive sprocket 36 is rotated so that the entire cylinder 40 is rotated.
- Figure 5 is a continuous cutting device 100 in accordance with the present invention in the cutting state of the part of the cylinder 40, which is composed of the upper surface of the main body 10 and the sieve net 64 and the gap is installed in the lower portion of the cylinder 40
- the configuration of 70 is shown separately.
- the inner bottom surface 44 of the cylindrical body 40 is formed with a rectangular through portion 45 having a predetermined width in the outward direction from the bottom center portion.
- a cutter installation space 46 having a predetermined depth is formed at a lower end of the penetrating portion 45 so that the grinding cutter 50 can be installed under the bottom surface 44 on which the cutter mounting space 46 is formed.
- Inside of the grinding cutter 50 to be described later is configured to be rotatable in a vertical direction with respect to the ground.
- stabilizer hoods 80 and 81 having inclined surfaces having a predetermined slope toward the through portion 45 from the inner bottom surface of the cylinder 40 are disposed on both left and right sides of the through portion 45 where the grinding cutter 50 is installed.
- the upward slope of the one side stabilizer hood 81 corresponding to the rotation direction of the cylinder 40 is connected to the handle 85 provided on the outside of the main body 10 to rotate the handle 85
- the height adjustment plate 84 is installed that can be adjusted according to the height.
- the stabilizer hoods 80 and 81 formed on both sides of the penetrating portion 45 are configured such that the upper surface thereof has an inclined surface having a constant inclination so that one end of the higher height coincides with the penetrating portion 45 and the height thereof is high.
- the other end of the lower end is configured to coincide with the bottom surface 44 spaced a predetermined distance from the through part (45).
- the biomass which is forcibly rotated inside the cylinder 40 by the cylinder 40 rotating in the clockwise direction, is cut by the grinding cutter in a state in which it is raised to a certain height along the upward inclined surface of the one side stabilizer hood 81.
- the pulverized biomass which is pulverized and rotated without being crushed, is configured to be naturally moved along the downward inclined surface of the opposite side stabilizer hood 80.
- the pulverized product pulverized while the crushing cutter 50 is rotated is moved to the pulverized material discharge waiting part 60 protruding to the outside of the cylindrical body 40 through the cutter installation space 46 of the lower end of the cylindrical body 40. It is configured to be discharged to the outside of the main body 10 through a dust collector (not shown) separately installed on the outside of the main body 10, wherein the cutter to be discharged to the pulverized discharge outlet 60 is uniform
- the strainer 64 is installed between the lower side of the installation space 46 and the pulverized discharge outlet 60.
- the strainer 64 is made of a plate shape is made of a round shape having a predetermined curvature, the discharge hole 67 of a predetermined size is perforated on the surface to pass only the pulverized product cut and pulverized to less than the prescribed size. Make sure you get a sized one.
- the strainer 64 is fixed by the strainer fixing guard 65 having one end is fixed to the main body 10 and the other end is rotatable in the outward direction of the main body 10 is required when the strainer fixing guard 65 It is made of a structure that can be replaced with another strainer having an outlet hole of a size.
- the lower portion of the main body 10 on the opposite side on which the strainer 64 is installed is detachably coupled to the round-shaped (cone-shaped) spacer 70 formed in a symmetrical form with the strainer 64.
- the gap adjusting device 70 forms a inner wall surface of the cutter installation space 46 on the opposite side on which the strainer 64 is installed, and protrudes a predetermined length toward the grinding cutter side.
- a plurality of 72 are installed to be spaced apart at regular intervals in the vertical direction to adjust the distance with the grinding cutter 50 to adjust the size of the pulverized product pulverized by the grinding cutter 50 in and outward direction It is configured to be able to adjust the depth.
- Figure 6 shows a part of the configuration by extracting the grinding cutter 50.
- the crushing cutter 50 used in the present invention as shown in the drawing, a plurality of rotating plate 51 made of a regular hexagonal plate shape is configured to be integrally coupled in the transverse direction so as to maintain a constant interval in the vertical state, the plurality of rotating plate
- One end of the grinding hammer 53 having a predetermined length is fixed to each inner corner portion between the 51 and the other end thereof protrudes outward of the rotating plate 51 when the rotating plate 51 is rotated, so that the upper portion of the penetrating part 45 is upper.
- It is configured to grind the located biomass, the plurality of grinding hammers 53 are fixed between a plurality of washers 52 and the fixing pins 54 so as to be fixed between the rotating plate 51 is rotated.
- the grinding cutter 50 configured as described above has a plurality of grinding hammers 53 installed on the inner edge of the rotating plate 51 when the plate-shaped rotary plate 51 is rotated by receiving power.
- the crushing role protrudes out of the rotating plate 51 by the centrifugal force due to the rotation and strikes the biomass positioned on the upper part of the through part 45 formed on the bottom surface 44 of the cylinder 40. Done.
- FIG. 7 illustrates a vertical cross-sectional view of the main body 10 in which the above-described grinding cutter 50, the strainer 64, and the gap adjusting device 70 are installed.
- the cutting plate 72 and the spacing control plate at one side of the bottom surface except for the top of the bottom surface 44 of the cylinder 40 in the entire range of the rotational circumference of the grinding cutter 50.
- the gap adjusting device 70 consisting of 71 is installed, and on the opposite side where the gap adjusting device 70 is installed, a strainer 64 is installed so that the pulverized material passed by the rotating grinding cutter 50 passes and is discharged. do.
- the grinding hammer 53 is partially exposed to the upper surface of the bottom 44 of the cylinder to hit the biomass accumulated on the bottom 44 so that the biomass is accumulated. It is ground to a certain size.
- the biomass pulverized product pulverized by the pulverizing cutter 50 is introduced into the cutter installation space 46 by the rotational force of the pulverizing cutter 50, and cuts into the cutting plate 72 of the gap adjusting device 70 installed at one inner wall. Finely pulverized again while being collided, the crushed fines are transferred to the strainer 64 provided in the outer direction of the main body 10 while passing through the lower end of the cutter installation space 46 according to the rotation direction of the crushing cutter 50. , The pulverized material transported to the sieve net 64 is discharged to the pulverized material discharge standby part 60 through the discharge hole of the sieve net 64.
- the pulverized product exited into the pulverized material discharge standby part 60 is discharged to the outside of the main body through a separate dust collector, and the coarse crushed material that does not pass through the strainer 64 is rotated again with the rotation of the crusher cutter.
- the pulverized product is continuously rotated with the pulverized cutter while repeatedly performing the above-described process so that a pulverized product of uniform size can be produced.
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Abstract
The present invention relates to a continuous crushing device capable of controlling the size of crushed Miscanthus sinensis, more specifically, comprising: a trailer-shaped main main body provided with a connection part which connects to a towing vehicle, a power connection part which connects to a power take-off (PTO) in the towing vehicle, and transport wheels; a hydraulic drive portion connected to a hydraulic device in the towing vehicle and rotatably provided on one side of the upper surface of the main body; a tub which is formed in a cylindrical shape having an inlet at the top and is installed on the upper surface of the main body, and which rotates while connected to the hydraulic drive portion; a crushing cutter, which is provided inside a cutter installation space portion that is perpendicularly formed with respect to the ground, under a penetrated part provided on the bottom surface on the inside of the tub, and which is installed perpendicularly on the ground from inside the cutter installation space portion, for cutting Miscanthus sinensis introduced into the tub by rotating by means of rotational force delivered from the power connection part; a crushed product discharge standby portion, which communicates with the lower portion of the cutter installation space portion and is formed so as to protrude outward from the main body, so that a crushed product which has been crushed by the rotation of the crushing cutter is dropped into the lower portion of the cutter installation space portion and then discharged to the outside of the main body by means of the rotational force of the crushing cutter; a filter net on which a plurality of discharge holes are formed so that only fine particles of the crushed product that has been crushed by the crushing cutter are discharged onto the crushed product discharge standby portion, wherein the filter net is installed between the cutter installation space portion and the crushed product standby portion; and a discharge port, which is connected to a separate dust collection device and is penetratingly formed on one side of the lower end of the crushed product discharge standby portion, so that the crushed product is forcibly discharged to the outside.
Description
본 발명은 억새 분쇄물의 크기조절이 가능한 연속식 분쇄장치에 관한 것으로, 더욱 상세하게는 바이오매스의 원료로 사용되는 억새 및 초본류를 하나의 분쇄장치를 통해 일정 크기 이하의 균일한 분쇄물을 연속적으로 얻을 수 있고, 후처리 작업과정을 줄일 수 있는 억새 분쇄물의 크기조절이 가능한 연속식 분쇄장치에 관한 것이다.The present invention relates to a continuous grinding device capable of adjusting the size of the silver grass pulverized, more specifically, uniform ground of a certain size or less uniformly through a single grinding device for the silver grass and herb used as a raw material of biomass The present invention relates to a continuous grinding device capable of adjusting the size of a aviary grind, which can be obtained and can reduce the post-treatment process.
화석연료의 생산비 증가와 자원고갈에 대응하기 위한 방안으로 다양한 천연자원을 이용한 대체연료의 개발이 가속화되고 있으며, 화석연료와 함께 사용가능한 하이브리드 연료와, 종래의 화석연료를 대체할 수 있는 새로운 대체연료 개발에 많은 국가, 기업, 연구기관 들이 많은 연구에 몰두하고 있다.The development of alternative fuels using various natural resources is accelerating as a way to cope with the increase in the production cost of fossil fuels and the depletion of resources, and hybrid fuels that can be used with fossil fuels and new alternative fuels that can replace conventional fossil fuels. Many countries, companies and research institutes are involved in many researches.
화석연료의 경우, 지구 환경파괴와 온난화의 주범으로 지목되면서 새로운 대체 에너지의 개발 필요성에 따라 다양한 연구 개발이 이루어지고 있으며, 이러한 대체에너지의 연구개발분야의 하나로 천연 자연식물에서 획득할 수 있는 다양한 형태의 바이오매스에 대한 많은 연구가 진행중에 있으며, 이러한 다양한 바이오매스의 하나로 억새의 유용성에 대한 연구가 활발하게 이루어지고 있다.In the case of fossil fuel, various researches and developments are being made according to the necessity of developing new alternative energy, which is designated as the main culprit of global environmental destruction and global warming. There are many studies on biomass of biomass, and one of the various biomass studies on the usefulness of silver grass has been actively conducted.
억새는 C4 광합성 식물로서 영년생 작물로 다른 비식량 에너지 작물에 비해 생산량이 많을 뿐만 아니라 재식 이후 경운 및 파종작업을 하지 않고 15~20년간 수확할 수 있을 뿐만 아니라 줄기가 성숙하여 고사되기 시작하는 가을에 줄기의 양분이 땅속줄기로 이행한 후 수확하면 토양 비옥도가 대부분 유지되어 비료 요구율도 낮고, 자연상태에서 병충해 발생도 거의 없는 친환경작물로서 근래에 들어서 바이오 연료용 원료작물로 각광받고 있다.Pampas is a C4 photosynthetic plant, a perennial crop that produces more than other non-food energy crops and can be harvested for 15 to 20 years without tillage and sowing after planting, and when the stem begins to mature and die. When the nutrients of the stalks are transferred to the underground stems, they are mostly harvested as bio-fuel raw materials as eco-friendly crops with low fertilizer demand, low fertilizer requirements, and little pests in the natural state.
본 발명에서 언급되는 억새는 일반적으로 알려진 갈대를 포함하여 참억새(Miscanthus sinensis), 물억새(Miscanthus sacchariflorus) 및 거대억새를 포함한 의미로 사용되는데, 최근에는 국내 연구소에서 신품종 거대억새(물억새의 종류)를 바이오에너지 생산을 위한 연료로 개발한 바 있어, 거대 억새의 대량생산과 이의 활용성에 많은 연구가 진행중에 있음을 알 수 있다.The pampas mentioned in the present invention is used in the sense of including the reed generally known as Miscanthus sinensis, Miscanthus sacchariflorus and giant pampas grass. It has been developed as a fuel for energy production, and it can be seen that a lot of research is in progress on mass production of large silver grass and its utilization.
일례로, 억새를 바이오매스로 활용하기 위해서는 재배지에서 억새를 수확한 후에 필요로 하는 형태로 가공하기 위해서는 필수적으로 가공시설로 운반해야 하는 과정이 수반되기 마련이다.For example, in order to use silver grass as a biomass, it is necessary to carry it to a processing facility in order to process the silver grass in the required form after harvesting the silver grass in the field.
그러나, 이 과정에서 수확된 억새는 곤포(원형베일)의 형태로 수확물을 처리하는 과정을 수행하였으나, 억새 생산단지의 대규모화로 인하여 이러한 수확물의 처리방식에 경제적 비효율성이 문제시 되고, 수확된 억새를 현장에서 분쇄기로 분쇄한 후에 톤 백(bag) 등에 담아 운반하기도 하였으나, 분쇄된 억새의 분새물은 그 부피가 커서 운반 및 보관에 따른 비효율성 때문에 그 이용 경제성이 낮으며, 일정 크기로 분쇄된 억새 분쇄물은 그 크기가 일정치 않을 뿐만 아니라 종래에 사용중인 억새 분쇄장치는 그 크기가 커서 대체에너지원으로 활용시에 추가로 분쇄하는 후속 공정을 수행해야 하는 불편함이 있었다.However, the pampas harvested in this process processed the harvest in the form of bales (round bales), but due to the large scale of the pampasum production complex, the economic inefficiency in the treatment method of these harvests caused the harvested pampas grass. The pulverized powder was transported in a ton bag after being crushed in the field, but because of its large volume, its economic efficiency was low due to its inefficiency due to transportation and storage. The silver grass pulverized product is not uniform in size, and the conventional silver grass crusher has a large size, which is inconvenient to perform a subsequent process of additional grinding when utilized as an alternative energy source.
일례로, 억새를 이용하여 연료용 펠릿을 성형하기 위해서는 수확된 억새를 일정 크기로 분쇄해야 하는데, 이때 종래의 초본류 분쇄장치는 그 크기가 일정치 않고 거칠게 분쇄되어 재차 후속공정을 통한 미세한 분쇄작업을 수행한 후에 압착시켜 펠릿성형작업을 수행하였었다.For example, in order to mold fuel pellets using silver grass, the harvested silver grass has to be crushed to a certain size. At this time, the conventional herbaceous pulverizer is not uniform in size and roughly crushed, so that fine pulverization work through subsequent processes is performed again. Pellet molding was carried out after compression.
이로 인해, 억새 등 초본류를 대체에너지 원료로 사용하기 위해서는 서로 다른 분쇄장치를 이용하여 분쇄작업이 수행됨으로 인해서 분쇄작업의 일관성 및 연속성이 이루어지지 못해 작업 효율성 및 생산성이 떨어지는 단점이 있었고, 서로 다른 작업장치를 이용해야하는 불편함이 있었다.For this reason, in order to use herbals such as silver grass as an alternative energy raw material, the grinding work is performed by using different grinding devices, and thus the consistency and continuity of the grinding work cannot be achieved, resulting in a decrease in work efficiency and productivity. There was an inconvenience to use the device.
본 발명과 관련된 선행기술로 한국 공개실용신안 2000-0017499호(공개일: 2000.09.25, 고안의 명칭: 농업용 다목적 절단분쇄기의 구동장치), 한국 공개실용신안 199-00402366호(공개일: 1999.11.25, 고안의 명칭: 조사료 제조기)등이 안출된바 있다.As a prior art related to the present invention, Korean Utility Model No. 2000-0017499 (published date: 2000.09.25, designation name: driving device of a multipurpose cutting mill for agriculture), Korean Utility Model No. 199-00402366 (published: 1999.11. 25, the name of the invention: a forage maker).
본 발명은 상술한 종래의 단점을 해결하기 위해 안출된 것으로, 대량으로 수확된 억새 및 초본류를 균일한 크기로 분쇄할 수 있도록 하여 대체에너지 원료로 이용이 편리하고, 세절을 위한 후공정을 줄여 생산성을 높일 수 있는 억새 분쇄물의 크기조절이 가능한 연속식 분쇄장치를 제공하고자 하는데 그 목적이 있다.The present invention has been made to solve the above-mentioned disadvantages, it is convenient to use as a substitute energy raw material to be able to grind a large-scale harvested silver grass and herbaceous to a uniform size, reducing the post-process for cutting productivity It is an object of the present invention to provide a continuous grinding device that can adjust the size of the silver grass to increase the.
또한, 본 발명은 분쇄된 분쇄물이 배출되는 배출구에 교체가능한 걸름망을 설치하여 필요로 하는 크기의 분쇄물을 얻을 수 있도록 하여 이용하는 용도에 따라 다양한 크기의 분쇄물을 생산할 수 있도록 하는 억새 분쇄물의 크기조절이 가능한 연속식 분쇄장치를 제공하고자 하는데 또 다른 목적이 있다.In addition, the present invention by installing a replaceable strainer in the discharge port discharged the pulverized crushed powder to obtain the crushed powder of the size required to produce a pulverized powder of various sizes according to the intended use Another object is to provide a continuous grinding device that can be adjusted.
상술한 목적을 달성하기 위해, 본 발명에 따른 억새 분쇄물의 크기조절이 가능한 연속식 분쇄장치는 견인차량과 연결되도록 전방에 구비되는 연결부와, 상기 연결부의 후방 측에 구비되어 견인차량의 동력인출장치(PTO)에 연결되어 동력을 전달받는 동력연결부와, 피견인시 이동이 가능하도록 하부에 이동바퀴가 구비되는 이동식 트레일러형태의 본체; 상기 본체의 상면 일측에 구비되어 견인차량의 유압장치에 연결되어 회전이 이루어지는 유압구동부; 억새 및 가축용 조사료를 투입가능하도록 상부에 개방된 투입구가 형성된 둥근 원통형으로 이루어지며, 상기 유압구동부에 연결되어 회전이 이루어지도록 본체의 상면 중앙부에 설치되는 통체(TUB); 상기 통체의 내측 바닥면 일측에 일정 크기로 관통부가 형성되고, 상기 관통부의 하부로 지면에 대해 직각방향으로 일정 깊이 커터설치공간부가 형성되며, 상기 커터설치공간부에서 지면에 수직으로 방향으로 설치되어 상기 동력연결부에서 전달된 회전력으로 회전되면서 상기 통체에 투입된 억새 또는 초본성 조사료를 분쇄하는 분쇄커터; 상기 분쇄커터의 회전으로 분쇄된 분쇄물이 커터설치공간부 하부로 낙하된 후에 분쇄커터의 회전력에 의해 본체의 외측으로 배출되도록 상기 커터설치공간부에 연통되어 본체의 외측방향으로 일정 길이 돌출 형성된 분쇄물 배출대기공간부; 상기 분쇄커터에 의해 분쇄된 분쇄물 중 일정 크기 이하로 분쇄된 분쇄물만 상기 커터설치공간부 하단부에서 분쇄물 배출대기공간부로 빠져나오도록 일정 크기를 갖는 다수개의 배출공이 형성되어 상기 커터설치공간부와 분쇄물 배출대기부 사이에 설치되는 걸름망; 상기 본체의 외측에 설치된 집진장치와 연결되어 분쇄물 배출대기부에 채워진 분쇄물이 외부로 강제 배출되도록 상기 분쇄물 배출대기부 하단 일측에 일정 크기로 관통 형성된 분쇄물 배출구;를 포함하여 구성된다.In order to achieve the above object, the continuous crushing device capable of adjusting the size of the aviator grind according to the present invention is the connection portion provided in front to be connected to the towing vehicle, and the power take-off device of the towing vehicle is provided on the rear side of the connection portion A main body of a mobile trailer type connected to a power connection unit (PTO) and receiving power, and having a moving wheel at a lower portion thereof so as to be movable when being towed; A hydraulic driving unit provided at one side of an upper surface of the main body and connected to a hydraulic device of a tow vehicle to rotate; A tubular cylinder (TUB) formed in a round cylindrical shape having an inlet open at an upper portion thereof to allow for feeding of silver grass and livestock feed, and connected to the hydraulic driving unit to be rotated; A through portion is formed at a predetermined size on one side of the inner bottom surface of the cylinder, and a cutter installation space portion is formed at a predetermined depth in a direction perpendicular to the ground below the through portion, and is installed in a direction perpendicular to the ground in the cutter installation space portion. A pulverizing cutter for pulverizing the silver grass or herbaceous forage injected into the cylinder while being rotated by the rotational force transmitted from the power connecting portion; The pulverized product pulverized by the rotation of the crushing cutter is dropped into the lower portion of the cutter installation space, the crushed cutter is in communication with the cutter installation space so as to be discharged to the outside of the main body by the rotational force of the grinding cutter formed to protrude a predetermined length toward the outside of the main body Water discharge air space portion; Only the pulverized powder pulverized to a predetermined size or less among the pulverized crushed by the crushing cutter is formed with a plurality of discharge holes having a predetermined size so that the pulverized product is discharged from the lower end of the cutter installation space to the pulverized product discharge air space. Filter net is installed between and the discharge of the discharge; It is connected to the dust collector installed on the outside of the main body is a pulverized product discharge port formed to penetrate to a predetermined size on the lower side of the pulverized product discharge standby portion so that the pulverized material filled in the pulverized material discharge standby force to the outside.
특히, 상기 걸름망이 설치된 대향측의 커터설치공간부 내벽면에는 내부를 향해 일정 높이로 돌출된 절단판이 상하 방향으로 일정간격 이격되게 복수개가 설치된 간격조절판을 포함하는 간격조절구가 설치되어 상기 분쇄커터와 간격조절이 가능하도록 구성된다.In particular, the grinding cutter is installed on the inner wall surface of the cutter installation space portion on the opposite side in which the strainer net is installed, the gap adjusting plate including a plurality of gap adjusting plates provided with a plurality of cutting plates protruding at a predetermined height toward the inside and spaced at regular intervals in the vertical direction. It is configured to be adjustable with a gap.
또한, 상기 분쇄커터가 통체의 내부 바닥면에 노출되도록 형성된 관통부의 좌우측에는 통체의 내부 바닥면으로부터 관통부를 향해 일정 기울기의 경사면을 갖도록 스테빌라이져 후드가 각각 설치되되, 상기 통체의 회전방향을 향해 경사면을 갖는 일측 스테빌라이져 후드는 본체의 외측에 설치된 핸들에 연결되어 핸들의 회전방향에 따라 그 높낮이가 조절될 수 있도록 구성된 특징을 갖는다.In addition, stabilizers hoods are provided on the left and right sides of the through part formed such that the grinding cutter is exposed to the inner bottom surface of the cylinder so as to have an inclined surface having a predetermined inclination from the inner bottom surface of the cylinder to the through portion, and the inclined surface toward the rotation direction of the cylinder. One side stabilizer hood having a feature is configured to be connected to the handle installed on the outside of the body so that the height can be adjusted according to the rotation direction of the handle.
또한, 상기 걸름망은 일단이 본체에 고정되고 타단이 본체 외측방향으로 회동가능한 구조로 이루어진 걸름망 고정가드에 의해 고정되어 교체가능한 구조로 이루어진다.In addition, the strainer is fixed to the main body and the other end is fixed by a strainer fixing guard made of a structure that is rotatable in the outer direction of the main body is made of a replaceable structure.
이와 더불어, 상기 동력연결부는 견인차량의 동력인출장치에 일단이 연결되어 동력을 전달받고 타단이 본체의 하부로 연장되어 상기 분쇄커터의 중심부에 결합되어 회전력을 전달하는 구동축과, 상기 구동축의 일단 선단부에 설치되어 연결축을 통해 구동축으로 전달되는 회전력을 감지센서에 의해 감지되도록 외주연 테두리에 원주방향으로 센서감지부가 형성된 센서스프로킷을 포함한 구성으로 이루어지며, 상기 감지센서에서 감지된 구동축의 회전속도가 설정된 기준치 이하일 경우 상기 유압구동부의 동작을 차단하고, 구동축의 회전속도가 설정된 기준치 이상일 경우 상기 유압구동부가 동작되도록 상기 본체의 일측에는 상기 유압구동부와 연결된 속도조절판넬이 구비된 구성으로 이루어진다.In addition, the power connecting portion is connected to the power take-off device of the traction vehicle, one end is transmitted power and the other end is extended to the lower portion of the main body coupled to the center of the crushing cutter to transmit the rotational force, one end of the drive shaft It is installed in the configuration including a sensor sprocket formed in the circumferential direction on the outer circumferential edge to detect the rotational force transmitted to the drive shaft through the connecting shaft by the sensor, the rotational speed of the drive shaft detected by the sensor is set When the reference value is less than the operation of the hydraulic drive unit is cut off, if the rotational speed of the drive shaft is set to the reference value or more so that the hydraulic drive unit is operated on one side of the main body is made of a configuration provided with a speed control panel connected to the hydraulic drive unit.
그리고, 상기 분쇄커터는 정육각 판재형의 복수개가 수직상태에서 일정간격 유지되게 횡방향으로 결합되는 회전판과, 상기 회전판의 내측 각 모서리부에 일단이 고정되어 타단이 회전판의 회전시 회전판의 외측으로 돌출되어 억새 및 기타 초본류를 분쇄하는 분쇄용햄머로 구성된다.The grinding cutter includes a rotary plate coupled to the transverse direction such that a plurality of regular hexagonal plate shapes are maintained at regular intervals in a vertical state, and one end is fixed to each inner corner of the rotary plate so that the other end is rotated to the outside of the rotary plate when the rotary plate rotates. It consists of a crushing hammer that protrudes and grinds silver grass and other herbs.
상술한 본 발명에 따른 억새 분쇄물의 크기조절이 가능한 연속식 분쇄장치는 대량의 억새 및 초본류 수확물이 통체의 내부에 투입되어 통체 바닥면에서 본체 하부로 수직 설치되어 회전하는 분쇄커터에 의해 분쇄된 후에 분쇄커터의 회전력으로 본체 외측에 구비된 분쇄물 배출대기부로 이동하고, 분쇄물 배출대기부로 이동시 일정한 크기의 배출공이 형성된 걸름망을 통과한 분쇄물만 배출되고, 걸름망을 통과하지 못한 분쇄물은 회전하는 분쇄커터에 의해 반복적으로 회전되면서 잘게 분쇄된 후에 배출되므로, 필요로 하는 크기의 분쇄물을 얻을 수 있어 대체에너지의 원료로 그 이용이 편리하도록 한다.Continuous crushing device that can adjust the size of the pampas crushed powder according to the present invention is a large amount of pampas grass and herbaceous crops are put into the inside of the cylinder and vertically installed from the bottom of the body to be crushed by a rotating grinding cutter It moves to the pulverized material discharge standby unit provided on the outside of the main body by the rotational force of the crusher cutter, and when moving to the pulverized material discharge standby part, only the pulverized material passing through the sieving net in which a discharge hole of a certain size is formed is discharged, and the pulverized material that does not pass the sieving net Since it is repeatedly rotated by the grinding cutter and finely pulverized, it is discharged, so that a pulverized product of the required size can be obtained, so that its use as a raw material of alternative energy is convenient.
또한, 일정한 크기의 분쇄물만 배출되도록 하는 상기 걸름망을 교체 가능한 구조로 이루어져 필요로 하는 용도에 따라 적절한 크기로 세절된 분쇄물을 얻을 수 있도록 하여 대체에너지 원료로 그 이용성을 넓힐 수 있도록 한다.In addition, it is possible to obtain a pulverized finely divided into a suitable size according to the need to be made of a replaceable structure to the discharge of only the crushed material of a certain size to expand its availability as an alternative energy raw material.
또한, 본 발명은 통체의 바닥면 하부에 고정 설치되어 회전하는 분쇄커터의 분쇄용햄머와 통체에 투입된 억새 수확물의 접촉을 높이조절판을 통해 조절가능하도록 구성되어 분쇄커터에 의해 분쇄되는 분쇄물의 양을 조절할 수 있도록 한다.In addition, the present invention is fixed to the bottom surface of the cylinder is configured to adjust the contact of the pulverizing hammer of the grinding cutter and rotating the pulverizing cutter put into the cylinder through the height adjustment plate to adjust the amount of the pulverized by the grinding cutter Make it adjustable.
도 1은 본 발명에 따른 억새 분쇄물의 부피조절이 가능한 연속식 분쇄장치의 외관사시도,1 is an external perspective view of a continuous grinding device capable of adjusting the volume of a silver grass grind according to the present invention;
도 2는 통체의 외측 하단에 설치된 유압구동부와 가이드편지지구의 설치상태도,2 is an installation state of the hydraulic drive unit and the guide piece support provided on the outer lower end of the cylinder,
도 3은 본 발명에 따른 연속식 분쇄장치에서 동력연결부의 발췌도,Figure 3 is an extract of the power connection in the continuous grinding device according to the present invention,
도 4는 본 발명에 따른 연속식 분쇄장치에서 유압구동부의 발췌도,Figure 4 is an excerpt of the hydraulic drive unit in the continuous grinding device according to the present invention,
도 5는 본 발명에 따른 연속식 분쇄장치의 일부 구성분리도 및 통체의 내부사시도,Figure 5 is a partial separation of the continuous grinding device according to the present invention and an internal perspective view of the cylinder,
도 6은 본 발명에 따른 연속식 분쇄장치에 적용되는 분쇄커터의 발췌도 및 일부 구성의 분리상태도,6 is an exploded view of the grinding cutter applied to the continuous grinding device according to the present invention and a state of separation of some components,
도 7은 본 발명에 따른 연속식 분쇄장치에서 분쇄커터와 걸름망 및 간격조절구의 설치구성도이다. 7 is an installation configuration of the grinding cutter and the strainer and the gap adjusting device in the continuous grinding device according to the present invention.
이하, 첨부된 도면을 참고하면서 본 발명에 따른 억새 분쇄물의 크기(부피)조절이 가능한 연속식 분쇄장치의 구성 및 특징에 대하여 상술한다.Hereinafter, with reference to the accompanying drawings will be described in detail with respect to the configuration and features of the continuous grinding device capable of adjusting the size (volume) of the aviary crushed according to the present invention.
본 발명은 바이오매스, 즉 대체에너지의 원료로 이용되는 억새 및 기타 초본류를 분쇄하는데 이용되는 분쇄장치이다.The present invention is a pulverizing device used to pulverize biomass, that is, silver grass and other herbaceous materials used as raw materials of alternative energy.
도 1은 본 발명에 따른 억새 분쇄물의 크기조절이 가능한 연속식 분쇄장치(이하, ‘분쇄장치’라 약칭함)의 외관을 도시하고 있다.Figure 1 shows the appearance of a continuous grinding device (hereinafter, abbreviated as "grinding device") that can adjust the size of the aviary grind according to the present invention.
도 1에 도시된 바와 같이, 본 발명에 따른 분쇄장치(100)는 트랙터와 같은 견인차량에 연결되어 이동이 가능한 이동식 트레일러 형태로 본체(10)가 구성되며, 상기 본체(10) 전방으로 견인차량과 연결되도록 일정길이 돌출된 연결부(15)가 마련된다.As shown in Figure 1, the crushing device 100 according to the present invention is connected to a tow vehicle, such as a tractor, the main body 10 is configured in the form of a movable trailer that is movable, the tow vehicle in front of the main body 10 Connection portion 15 is provided to protrude a predetermined length so as to be connected to the.
또한, 상기 연결부(15)가 돌출 형성된 본체(10)의 전방에는 견인차량의 동력인출장치(도시생략)에 연결되어 동력을 전달받는 동력연결부(20) 및 속도제어판넬(21)이 구비되고, 견인차량에 견인시 이동이 가능하도록 본체(10)의 하부에 이동바퀴(12)가 설치된다.In addition, the front of the main body 10 protruding from the connecting portion 15 is provided with a power connecting portion 20 and a speed control panel 21 connected to a power take-off device (not shown) of the towing vehicle to receive power. The moving wheel 12 is installed at the lower part of the main body 10 so as to be movable when towing the towing vehicle.
또한, 상기 본체(10)의 상면 일측에는 견인차량의 유압장치에 연결되어 작동유를 공급받아 동작되는 유압구동부(30) 및 유압호스연결부(31)가 구비되며, 본체(10)의 상면 중앙부에는 분쇄가 이루어질 바이오매스의 투입이 가능하도록 상부가 개방된 투입구(42)를 갖는 둥근 원통형의 통체(40)가 설치되어 상기 유압구동부(30)에 의해 본체(10)의 상면에서 회전이 가능하도록 구성된다.In addition, one side of the upper surface of the main body 10 is provided with a hydraulic drive unit 30 and the hydraulic hose connecting portion 31 which is connected to the hydraulic device of the traction vehicle and is operated by receiving hydraulic oil, the center portion of the upper surface of the main body 10 A round cylindrical cylinder 40 having an inlet 42 having an open top thereof is installed to enable the injection of biomass to be made, and is configured to be rotatable on the upper surface of the main body 10 by the hydraulic driving unit 30. .
그리고, 상기 통체(30)의 내측 바닥면(44) 일측에는 바닥면 중심부에서 외측방향으로 소정의 폭을 갖는 관통부(45)가 형성되고, 상기 관통부(45)의 하부로는 지면에 대해 직각방향으로 일정 깊이 형성되어 외부와 차단된 커터설치공간부(46)가 형성되며, 상기 커터설치공간부(46)에는 지면에 수직으로 방향으로 후술하는 분쇄커터(50)가 설치되어 상기 동력연결부(20)에서 전달된 회전력으로 회전되어 상기 통체(40)에 투입된 바이오매스를 분쇄하도록 구성된다.In addition, a penetrating portion 45 having a predetermined width is formed at one side of the inner bottom surface 44 of the tubular body 30 in the outward direction from the center of the bottom surface, and the lower portion of the penetrating portion 45 with respect to the ground. The cutter installation space portion 46 is formed to be formed at a predetermined depth in a right angle to be cut off from the outside, and the cutter installation space portion 46 is provided with a pulverization cutter 50 to be described later in a direction perpendicular to the ground to the power connection portion. It is configured to pulverize the biomass injected into the cylinder 40 is rotated by the rotational force transmitted from the (20).
또한, 상기 통체(10)의 내벽(43)에는 원형베일의 형태나 부정형의 결속형태로 투입되는 바이오매스를 회전시키는데 용이하도록 회전유도편(47)이 돌설되는데, 상기 회전유도편(47)은 통체의 회전방향으로 일정한 기울기의 경사면을 갖도록 형성되어 통체의 회전력이 통체 내부에 적재된 바이오매스에 전달되어 바이오매스가 통체의 회전방향으로 회전이 이루어질 수 있도록 한다. In addition, a rotation guide piece 47 is protruded from the inner wall 43 of the cylinder 10 so as to easily rotate the biomass injected in the form of a circular bale or an irregular binding shape. It is formed to have an inclined surface having a predetermined slope in the rotational direction of the cylinder so that the rotational force of the cylinder is transmitted to the biomass loaded in the cylinder so that the biomass can be rotated in the rotational direction of the cylinder.
또한, 상기 본체(10)의 일측 외측면에는 통체(40)의 바닥면 하부의 커터설치공간부(46)에 설치된 분쇄커터(50)의 회전으로 분쇄된 분쇄물이 본체(10)의 외측으로 배출되기 전에 모이는 분쇄물 배출대기부(60)가 마련된다.In addition, on one side of the outer side of the main body 10, the pulverized product pulverized by the rotation of the grinding cutter 50 installed in the cutter installation space 46 of the bottom of the bottom surface of the cylinder 40 to the outside of the main body 10 The pulverized product discharge waiting unit 60 is collected before it is discharged.
즉, 상기 분쇄물 배출대기부(60)는 분쇄커터(50)의 회전의 커터설치공간부(46)의 하부로 낙하된 분쇄물이 분쇄커터(50)의 회전력에 의해 본체(10)의 외측방향으로 배출되도록 상기 커터설치공간부(46)의 하부와 연통된 구조로 이루어지며, 상기 분쇄물 배출대기부(60)의 일측에는 본체(10)와 별도로 구성되는 집진장치(도시생략)에 의해 강제로 분쇄물이 배출될 수 있는 일정 크기의 배출구(62)가 관통 형성된 구조로 이루어진다.That is, the pulverized product discharge standby part 60 is the pulverized material dropped to the lower portion of the cutter installation space 46 of the rotation of the crusher 50, the outer side of the main body 10 by the rotational force of the crusher cutter 50 It is made of a structure in communication with the lower portion of the cutter installation space 46 so as to discharge in the direction, one side of the pulverized product discharge waiting portion 60 by a dust collector (not shown) configured separately from the main body 10 It is made of a structure in which a discharge port 62 of a predetermined size through which the pulverized product can be forced out.
그리고, 상기 통체(40)는 도 1에 도시된 바와 같이, 그 내부에 채워지는 바이오매스가 자중에 의해 통체(40)의 바닥면으로 자연스럽게 모일 수 있도록 상부에서 하부로 갈수록 그 내경이 점점 줄어드는 원통형 테이퍼 구조로 이루어지며, 상기 통체(40)의 외주면 하단에는 원주방향으로 상기 유압구동부(30)에 의해 회전력을 전달받아 회전이 이루어질 수 있도록 체인기어 구조의 회전구동부(55)가 마련된다.In addition, as shown in FIG. 1, the cylinder 40 has a cylindrical shape whose inner diameter gradually decreases from the top to the bottom so that the biomass filled therein may naturally gather to the bottom surface of the cylinder 40 by its own weight. It is made of a tapered structure, the lower end of the outer circumferential surface of the cylindrical body 40 is provided with a rotation driving unit 55 of the chain gear structure so that the rotation is made by receiving a rotational force by the hydraulic driving unit 30 in the circumferential direction.
상기 회전구동부(55)는 체인기어 형상으로 이루어져 통체의 외주면 하단에 부설된 가이드편(56)의 외측면에 결합되어 상기 유압구동부(30)에 맞물려 회전될 수 있도록 구성되며, 상기 통체(40)의 회전시 통체의 회전이 원활하고 안정되게 이루어질 수 있도록 통체의 회전방향으로 따라 본체의 상면 원주방향으로 복수개의 가이드편지지구(57)가 일정 간격으로 설치되는 것으로, 상기 회전구동부(55)와 가이드편지지구(57)의 일부 단면상태가 도 2에 도시되어 있다.The rotary drive unit 55 is formed in a chain gear shape is coupled to the outer surface of the guide piece 56 attached to the lower end of the outer peripheral surface of the cylinder is configured to rotate in engagement with the hydraulic drive unit 30, the cylinder 40 In order to smoothly and stably rotate the cylinder during the rotation of the plurality of guide piece support 57 is provided at regular intervals in the circumferential direction of the upper surface of the main body in the direction of rotation of the cylinder, the rotary drive unit 55 and the guide A partial cross-sectional state of the letterhead 57 is shown in FIG.
상기 가이드편 지지구(57)는 상기 가이드편(56)의 저면에 밀착되어 통체(40)의 회전에 따라 회전하는 가이드편(56)을 받쳐주면서 회전가능하도록 실패모양의 아이들롤러(58)와, 상기 아이들롤러(58)를 감싸는 커버체(59)로 구성된다.The guide piece support 57 is in close contact with the bottom surface of the guide piece 56 to support the guide piece 56 that rotates in accordance with the rotation of the cylinder 40 and the idle-shaped idle roller 58 so as to be rotatable. The cover roller 59 surrounds the idle roller 58.
한편, 도 3에는 상기 동력연결부(20)의 구성을 발췌 도시하고 있다.On the other hand, Figure 3 shows an excerpt of the configuration of the power connector 20.
도 3에 도시된 바와 같이, 상기 동력연결부(20)는 견인차량의 동력인출장치(도시생략)에 연결되어 통체(40)의 바닥면(44) 하부에 설치되는 분쇄커터(50)에 동력을 전달하는 장치이다.As shown in FIG. 3, the power connection unit 20 is connected to a power take-off device (not shown) of the tow vehicle to power the crushing cutter 50 installed below the bottom surface 44 of the cylinder 40. Is the device to deliver.
즉, 견인차량의 동력인출장치에 직접 또는 별도의 연결축에 결합된 유니버셜죠인트(도시생생략)에 일측단이 결합되고 타측단이 상기 분쇄커터(50)의 중심부에 결합되도록 일정 길이로 이루어진 구동축(22)과, 상기 구동축(22)의 일측단부에 결합되어 구동축(22)과 함께 회전되도록 외주연 테두리에서 원주방향으로 다수 분할된 센서감지부(23)가 형성된 센서스프로킷(24)이 구비된 구성으로 이루어진다.That is, one end is coupled to the universal joint (not shown) coupled directly or to a separate connecting shaft to the power take-off of the towing vehicle, the drive shaft made of a predetermined length such that the other end is coupled to the center of the crushing cutter (50) 22 and a sensor sprocket 24 having a plurality of sensor detecting portions 23 formed in a circumferential direction at an outer circumferential edge thereof so as to be coupled to one side end of the driving shaft 22 and rotated together with the driving shaft 22. Consists of the configuration.
그리고, 상기 센서스프로킷(24)이 설치된 일측에는 센서스프로킷(24)의 센서감지부(23)를 통해 그 회전수를 산출하기 위한 감지센서(25)가 본체측에 고정 설치되며, 상기 구동축 및 센서스프로킷의 회전에 따른 감지센서(25)에서 감지된 신호는 본체(10)의 전방 상면 일측에 설치된 속도제어판넬(21)로 전달되어 상기 구동축 및 센서스프로킷의 회전수를 제어할 수 있도록 구성된다.In addition, one side of the sensor sprocket 24 is installed, the sensor 25 for calculating the rotational speed through the sensor detecting unit 23 of the sensor sprocket 24 is fixed to the main body side, the drive shaft and the sensor The signal detected by the sensor 25 according to the rotation of the sprocket is transmitted to the speed control panel 21 installed on one side of the front upper surface of the main body 10 is configured to control the rotational speed of the drive shaft and the sensor sprocket.
상기 속도제어판넬(21)은 상기 통체(40)를 회전시키는 유압구동부(30)와 전기적으로 연결되어 상기 구동축(22) 및 센서스프로킷(24)의 회전속도가 설정된 기준치 이하일 경우 상기 유압구동부(30)의 동작을 차단하여 통체의 회전을 정지시키고, 상기 구동축 및 센서스프로킷의 회전속도가 설정된 기준치 이상일 경우에만 상기 유압구동부(30)에 작동유를 공급하여 통체에 회전력을 전달할 수 있도록 구성된다.The speed control panel 21 is electrically connected to the hydraulic drive unit 30 for rotating the cylinder 40, and the hydraulic drive unit 30 when the rotational speed of the drive shaft 22 and the sensor sprocket 24 is less than or equal to a set reference value. It stops the rotation of the cylinder to stop the operation of, and supplying the hydraulic oil to the hydraulic drive unit 30 only when the rotational speed of the drive shaft and the sensor sprocket is greater than the set reference value is configured to transmit the rotational force to the cylinder.
도 4에는 상기 유압구동부(30)의 주요 구성을 간단하게 발췌 도시하고 있다.4, the main configuration of the hydraulic drive unit 30 is simply shown.
도 4에 도시된 바와 같이, 상기 유압구동부(30)는 견인차량의 유압장치와 연결되어 작동유 공급 및 리턴이 가능하도록 구성된다.As shown in Figure 4, the hydraulic drive unit 30 is configured to be connected to the hydraulic device of the towing vehicle to supply and return hydraulic oil.
즉, 상기 유압구동부(30)는 견인차량의 유압장치에 연결되는 한 쌍의 메인유압호스(32)가 연결되는 유압호스연결부(31)가 구비된 유압분배기(33)와, 상기 유압분배기(33)에서 중간유압호스(34)를 통해 작동유가 공급되어 회전이 이루어지도록상기 통체(40)의 외주면 하단에 근처에 설치되는 유압모터(35)와, 상기 유압모터(35)의 회전력을 통체(40)의 외주면 하단에 구비된 회전구동부(55)에 동력을 전달하도록 유압모터(35)의 회전축 상부에서 지면에 수평방향으로 설치되어 회전되는 구동스프로킷(36)을 포함하여 구성된다.That is, the hydraulic drive unit 30 is a hydraulic distributor 33 is provided with a hydraulic hose connecting portion 31 to which a pair of main hydraulic hoses 32 connected to the hydraulic device of the towing vehicle, and the hydraulic distributor 33 The hydraulic motor 35 is installed near the lower end of the outer circumferential surface of the cylinder 40 so that the working oil is supplied through the intermediate hydraulic hose 34 from the cylinder body 40, and the rotational force of the hydraulic motor 35 is rotated. It is configured to include a drive sprocket 36 is installed in the horizontal direction on the ground from the top of the rotary shaft of the hydraulic motor 35 so as to transmit power to the rotary drive unit 55 provided on the lower end of the outer peripheral surface.
또한, 상기 유압분배기(33)에는 유량조절구(37)가 구비되어, 유량분배기(33)를 통해 유압모터(35) 측으로 공급되는 작동유의 공급량을 조절할 수 있도록 구성되며, 상기 중간유압호스(34)에는 작동유 공급라인과 리턴라인에서 분기되는 구조로 솔레노이드밸브(38)가 설치되어 유압모터(35)측으로 공급되는 작동유 또는 유압모터(35)측에서 유압분배기(33) 측으로 리턴되는 작동유를 바이패스시켜 유압모터의 회전수를 적절하게 제어할 수 있도록 구성된다.In addition, the hydraulic distributor 33 is provided with a flow control port 37, it is configured to adjust the supply amount of the hydraulic oil supplied to the hydraulic motor 35 side through the flow distributor 33, the intermediate hydraulic hose (34) ) Bypasses the hydraulic oil supplied to the hydraulic motor 35 and the hydraulic oil returned to the hydraulic distributor 33 from the hydraulic motor 35 side by the solenoid valve 38 having a structure branched from the hydraulic oil supply line and the return line. It is configured to control the number of revolutions of the hydraulic motor appropriately.
상기 유압모터(35)는 본체(10) 상면에 고정 설치되는 유압모터 마운팅어셈블리(39) 내측에 견고히 고정되어 그 회전력이 회전구동부(55)에 제대로 전달될 수 있도록 한다.The hydraulic motor 35 is firmly fixed to the inside of the hydraulic motor mounting assembly 39 fixedly installed on the upper surface of the main body 10 so that the rotational force can be properly transmitted to the rotation driving unit 55.
이와 같은 구성으로 이루어지는 상기 유압구동부(30)는 유압모터(35)로 공급된 작동유를 통해 유압모터(35)가 구동되고, 유압모터(35)의 회전동작에 따라 그 회전축에 결합된 구동스프로킷(36)이 회전되어 구동스프로킷(36)의 기어와 맞물린 회전구동부(55)가 회전됨으로써 통체(40) 전체가 회전된다.The hydraulic drive unit 30 having such a configuration is driven by the hydraulic motor 35 through the hydraulic oil supplied to the hydraulic motor 35, the drive sprocket coupled to the rotating shaft in accordance with the rotation operation of the hydraulic motor 35 ( 36 is rotated so that the rotary drive unit 55 engaged with the gear of the drive sprocket 36 is rotated so that the entire cylinder 40 is rotated.
도 5에는 본 발명에 따른 연속식 분쇄장치(100)에서 본체(10)의 상면으로 구성되는 통체(40)의 일부 절단상태와 통체(40)의 하부에 설치되는 걸름망(64)과 간격조절구(70)의 구성을 분리 도시하고 있다.In Figure 5 is a continuous cutting device 100 in accordance with the present invention in the cutting state of the part of the cylinder 40, which is composed of the upper surface of the main body 10 and the sieve net 64 and the gap is installed in the lower portion of the cylinder 40 The configuration of 70 is shown separately.
도 5에 도시된 바와 같이, 상기 통체(40)의 내부 바닥면(44)에는 바닥 중심부에서 외측 방향으로 소정의 폭을 갖는 장방형의 관통부(45)가 형성되어 있으며, 상기 관통부(45)가 형성된 바닥면(44) 하부로 분쇄커터(50)가 설치될 수 있도록 관통부(45)의 하단으로 일정 깊이를 갖는 커터설치공간부(46)가 형성되며, 상기 커터설치공간부(46)의 내측에는 후술하는 분쇄커터(50)가 지면에 대해 수직방향으로 설치되어 회전가능하도록 구성된다.As shown in FIG. 5, the inner bottom surface 44 of the cylindrical body 40 is formed with a rectangular through portion 45 having a predetermined width in the outward direction from the bottom center portion. A cutter installation space 46 having a predetermined depth is formed at a lower end of the penetrating portion 45 so that the grinding cutter 50 can be installed under the bottom surface 44 on which the cutter mounting space 46 is formed. Inside of the grinding cutter 50 to be described later is configured to be rotatable in a vertical direction with respect to the ground.
특히, 상기 분쇄커터(50)가 설치되는 관통부(45)의 좌우 양측에는 통체(40)의 내부 바닥면으로부터 관통부(45)를 향해 일정 기울기의 경사면을 갖는 스테빌라이져 후드(80,81)가 상호 대칭되게 각각 돌출 형성되며, 상기 통체(40)의 회전방향에 일치하는 일측 스테빌라이져 후드(81)의 상향 경사면에는 본체(10)의 외측에 설치된 핸들(85)에 연결되어 핸들(85)의 회전방향에 따라 그 높낮이가 조절될 수 있는 높이조절판(84)이 설치된 구성으로 이루어진다.In particular, stabilizer hoods 80 and 81 having inclined surfaces having a predetermined slope toward the through portion 45 from the inner bottom surface of the cylinder 40 are disposed on both left and right sides of the through portion 45 where the grinding cutter 50 is installed. Protruding from each other to be symmetrical to each other, the upward slope of the one side stabilizer hood 81 corresponding to the rotation direction of the cylinder 40 is connected to the handle 85 provided on the outside of the main body 10 to rotate the handle 85 It is made of a configuration that the height adjustment plate 84 is installed that can be adjusted according to the height.
즉, 상기 관통부(45) 양측에 각각 형성되는 스테빌라이져 후드(80,81)는 그 상면이 일정한 기울기를 갖는 경사면을 갖도록 구성되어 높이가 높은 쪽 일단이 관통부(45)에 일치하고, 그 높이가 낮은 쪽 타단이 관통부(45)에서 일정거리 이격된 바닥면(44)에 일치되도록 구성된다.That is, the stabilizer hoods 80 and 81 formed on both sides of the penetrating portion 45 are configured such that the upper surface thereof has an inclined surface having a constant inclination so that one end of the higher height coincides with the penetrating portion 45 and the height thereof is high. The other end of the lower end is configured to coincide with the bottom surface 44 spaced a predetermined distance from the through part (45).
따라서, 시계방향으로 회전하는 통체(40)에 의해 통체(40)의 내부에서 강제로 회전되는 바이오매스가 일측 스테빌라이져 후드(81)의 상향 경사면을 따라 일정 높이로 상승된 상태에서 분쇄커터에 의해 절단 및 분쇄되고, 미쳐 분쇄가 안된 상태로 회전하는 미분쇄 바이오매스는 대향측 스케빌라이져 후드(80)의 하향 경사면을 따라 자연스럽게 이동될 수 있도록 구성된다.Therefore, the biomass, which is forcibly rotated inside the cylinder 40 by the cylinder 40 rotating in the clockwise direction, is cut by the grinding cutter in a state in which it is raised to a certain height along the upward inclined surface of the one side stabilizer hood 81. And the pulverized biomass, which is pulverized and rotated without being crushed, is configured to be naturally moved along the downward inclined surface of the opposite side stabilizer hood 80.
그리고, 상기 분쇄커터(50)가 회전되면서 분쇄된 분쇄물은 통체(40) 하단의 커터설치공간부(46)를 통해 통체(40)의 외측으로 돌출된 분쇄물 배출대기부(60)로 이동하여 본체(10)의 외측에 별도로 설치된 집진장치(도시생략)를 통해 본체(10)의 외부로 배출되도록 구성되는데, 이때 상기 분쇄물 배출대기부(60)로 배출되는 분쇄물이 균일하도록 상기 커터설치공간부(46) 하단측과 분쇄물 배출대기부(60) 사이에 걸름망(64)이 설치된다.Then, the pulverized product pulverized while the crushing cutter 50 is rotated is moved to the pulverized material discharge waiting part 60 protruding to the outside of the cylindrical body 40 through the cutter installation space 46 of the lower end of the cylindrical body 40. It is configured to be discharged to the outside of the main body 10 through a dust collector (not shown) separately installed on the outside of the main body 10, wherein the cutter to be discharged to the pulverized discharge outlet 60 is uniform The strainer 64 is installed between the lower side of the installation space 46 and the pulverized discharge outlet 60.
상기 걸름망(64)은 판재형으로 이루어져 일정한 곡률을 갖는 라운드형으로 이루어지며, 그 표면에는 일정한 크기의 배출공(67)이 타공되어 규정된 크기 이하로 절단 및 분쇄된 분쇄물만 통과되도록 하여 균일한 크기의 분쇄물을 얻을 수 있도록 한다.The strainer 64 is made of a plate shape is made of a round shape having a predetermined curvature, the discharge hole 67 of a predetermined size is perforated on the surface to pass only the pulverized product cut and pulverized to less than the prescribed size. Make sure you get a sized one.
상기 걸름망(64)은 일단이 본체(10)에 고정되고 타단이 본체(10)의 외측방향으로 회동가능한 구조로 이루어진 걸름망 고정가드(65)에 의해 고정되어 상기 걸름망 고정가드(65)시에 필요한 크기의 배출공을 갖는 다른 걸름망으로 교체가능한 구조로 이루어진다.The strainer 64 is fixed by the strainer fixing guard 65 having one end is fixed to the main body 10 and the other end is rotatable in the outward direction of the main body 10 is required when the strainer fixing guard 65 It is made of a structure that can be replaced with another strainer having an outlet hole of a size.
그리고, 상기 걸름망(64)이 설치된 대향측의 본체(10) 하부에는 상기 걸름망(64)과 대칭 형상으로 이루어진 라운드형(콘 형상)의 간격조절구(70)가 분리가능하게 결합된다.In addition, the lower portion of the main body 10 on the opposite side on which the strainer 64 is installed is detachably coupled to the round-shaped (cone-shaped) spacer 70 formed in a symmetrical form with the strainer 64.
상기 간격조절구(70)는 도 5에 도시된 바와 같이, 상기 걸름망(64)이 설치된 대향측의 커터설치공간부(46)의 내벽면을 형성하면서 분쇄커터 측을 향해 일정 길이 돌출된 절단판(72)이 상하 방향으로 일정간격 이격되게 복수개가 설치되어 상기 분쇄커터(50)와 간격을 조절하여 분쇄커터(50)에 의해 분쇄되는 분쇄물의 크기를 조절할 수 있도록 본체(10)의 내외측 방향으로 깊이 조절이 가능하도록 구성된다.As shown in FIG. 5, the gap adjusting device 70 forms a inner wall surface of the cutter installation space 46 on the opposite side on which the strainer 64 is installed, and protrudes a predetermined length toward the grinding cutter side. A plurality of 72 are installed to be spaced apart at regular intervals in the vertical direction to adjust the distance with the grinding cutter 50 to adjust the size of the pulverized product pulverized by the grinding cutter 50 in and outward direction It is configured to be able to adjust the depth.
한편, 도 6에는 상기 분쇄커터(50)를 발췌하여 일부 구성을 분리 도시하고 있다.On the other hand, Figure 6 shows a part of the configuration by extracting the grinding cutter 50.
본 발명에 이용되는 분쇄커터(50)는 도면에 도시된 바와 같이, 정육각 판재형으로 이루어진 회전판(51) 복수개가 수직상태에서 일정간격 유지되게 횡방향으로 일체로 결합 구성되고, 상기 복수개의 회전판(51) 사이의 내측 각 모서리부에는 일정길이의 분쇄용햄머(53) 일단이 고정되고 그 타단이 회전판(51)의 회전시 회전판(51)의 외측으로 돌출되어 상기 관통부(45) 상부에 위치한 바이오매스를 분쇄하도록 구성되며, 상기 복수의 분쇄용햄머(53)는 양측 회전판(51) 사이에 고정 설치되어 회전이 가능하도록 복수의 와셔(52) 및 고정핀(54)으로 고정된다.The crushing cutter 50 used in the present invention, as shown in the drawing, a plurality of rotating plate 51 made of a regular hexagonal plate shape is configured to be integrally coupled in the transverse direction so as to maintain a constant interval in the vertical state, the plurality of rotating plate One end of the grinding hammer 53 having a predetermined length is fixed to each inner corner portion between the 51 and the other end thereof protrudes outward of the rotating plate 51 when the rotating plate 51 is rotated, so that the upper portion of the penetrating part 45 is upper. It is configured to grind the located biomass, the plurality of grinding hammers 53 are fixed between a plurality of washers 52 and the fixing pins 54 so as to be fixed between the rotating plate 51 is rotated.
이와 같이 구성된 상기 분쇄커터(50)는 도리깨와 같은 원리로 판형의 회전판(51)이 동력을 전달받아 회전하게 되면, 상기 회전판(51)의 내측 모서리부에 설치된 복수개의 분쇄용햄머(53)는 도리깨의 휘추리처럼 회전에 따른 원심력으로 회전판(51) 외측으로 돌출되어 통체(40)의 바닥면(44)에 형성된 관통부(45)의 상부에 위치하는 바이오매스를 타격하여 잘게 부수는 분쇄역할을 하게 된다.The grinding cutter 50 configured as described above has a plurality of grinding hammers 53 installed on the inner edge of the rotating plate 51 when the plate-shaped rotary plate 51 is rotated by receiving power. Like the whirlwind of the flail, the crushing role protrudes out of the rotating plate 51 by the centrifugal force due to the rotation and strikes the biomass positioned on the upper part of the through part 45 formed on the bottom surface 44 of the cylinder 40. Done.
그리고, 도 7에는 상술한 분쇄커터(50)와 걸름망(64) 및 간격조절구(70)가 설치된 본체(10)의 수직단면도를 도시하고 있다.In addition, FIG. 7 illustrates a vertical cross-sectional view of the main body 10 in which the above-described grinding cutter 50, the strainer 64, and the gap adjusting device 70 are installed.
도 7에 도시된 바와 같이, 상기 분쇄커터(50)가 회전하는 회전둘레의 전체 범위 중 통체(40)의 바닥면(44) 상부를 제외한 바닥면 하부 일측 방향에 절단판(72) 및 간격조절판(71)으로 구성된 간격조절구(70)가 설치되고, 상기 간격조절구(70)가 설치된 대향측에는 회전하는 분쇄커터(50)에 의해 분쇄된 분쇄물이 통과되어 배출되도록 걸름망(64)이 설치된다.As shown in FIG. 7, the cutting plate 72 and the spacing control plate at one side of the bottom surface except for the top of the bottom surface 44 of the cylinder 40 in the entire range of the rotational circumference of the grinding cutter 50. The gap adjusting device 70 consisting of 71 is installed, and on the opposite side where the gap adjusting device 70 is installed, a strainer 64 is installed so that the pulverized material passed by the rotating grinding cutter 50 passes and is discharged. do.
따라서, 분쇄커터(50)의 회전판(51)이 회전됨에 따라 분쇄용 햄머(53)가 통체의 바닥면(44) 상부로 일부 노출되어 바닥면(44)에 쌓여진 바이오매스를 타격하여 바이오매스를 일정 크기로 분쇄하게 된다.Accordingly, as the rotating plate 51 of the grinding cutter 50 is rotated, the grinding hammer 53 is partially exposed to the upper surface of the bottom 44 of the cylinder to hit the biomass accumulated on the bottom 44 so that the biomass is accumulated. It is ground to a certain size.
분쇄커터(50)에 의해 분쇄된 바이오매스 분쇄물은 분쇄커터(50)의 회전력에 의해 커터설치공간부(46)로 유입되면서 일측 내벽에 설치된 간격조절구(70)의 절단판(72)에 충돌되면서 다시 미세하게 분쇄되고, 분쇄된 세절물은 분쇄커터(50)의 회전방향에 따라 커터설치공간부(46) 하단을 경유하면서 본체(10)의 외측방향에 설치된 걸름망(64)측으로 이송되고, 걸름망(64)측으로 이송된 분쇄물은 걸름망(64)의 배출공을 통해 분쇄물 배출대기부(60)로 빠져나오게 된다.The biomass pulverized product pulverized by the pulverizing cutter 50 is introduced into the cutter installation space 46 by the rotational force of the pulverizing cutter 50, and cuts into the cutting plate 72 of the gap adjusting device 70 installed at one inner wall. Finely pulverized again while being collided, the crushed fines are transferred to the strainer 64 provided in the outer direction of the main body 10 while passing through the lower end of the cutter installation space 46 according to the rotation direction of the crushing cutter 50. , The pulverized material transported to the sieve net 64 is discharged to the pulverized material discharge standby part 60 through the discharge hole of the sieve net 64.
따라서, 분쇄물 배출대기부(60)로 빠져 나온 분쇄물은 별도의 집진장치를 통해 본체 외부로 배출되고, 상기 걸름망(64)을 통과하지 못한 거친 분쇄물은 분쇄커터의 회전과 함께 다시 회전되면서 상기 간격조절구(70)의 분쇄판(72)과 분쇄용햄머(53) 사이에 작용하는 전단력에 의해 다시 한번 잘게 분쇄된 후에 걸름망(64)을 통과하게 되고, 걸름망(64)을 통과하지 못한 분쇄물은 계속해서 분쇄커터와 회전되면서 상술한 과정을 반복적으로 수행하면서 균일한 크기의 분쇄물이 생산될 수 있도록 구성된다.Therefore, the pulverized product exited into the pulverized material discharge standby part 60 is discharged to the outside of the main body through a separate dust collector, and the coarse crushed material that does not pass through the strainer 64 is rotated again with the rotation of the crusher cutter. After pulverizing finely once again by the shear force acting between the crushing plate 72 and the crushing hammer 53 of the gap adjusting device 70 passes through the strainer 64, not passed through the strainer 64 The pulverized product is continuously rotated with the pulverized cutter while repeatedly performing the above-described process so that a pulverized product of uniform size can be produced.
Claims (6)
- 견인차량과 연결되도록 전방에 구비되는 연결부와, 견인차량의 동력인출장치(PTO)에 연결되어 동력을 전달받도록 전방 일측에 구비되는 동력연결부와, 피견인시 이동 가능하도록 하부에 이동바퀴가 구비되는 트레일러형태의 본체;A connection part provided at the front side to be connected to the tow vehicle, a power connection unit provided at one side of the front side to receive power by being connected to the power take-off device (PTO) of the tow vehicle, and a moving wheel is provided at the lower part so as to be movable when being towed A trailer-shaped body;견인차량의 유압장치에 연결되어 회전 가능하도록 상기 본체의 상면 일측에 구비되는 유압구동부;A hydraulic driving unit provided at one side of the upper surface of the main body so as to be connected to the hydraulic device of the towing vehicle and rotatable;상부에 개방된 투입구가 형성된 둥근 원통형으로 이루어져 상기 본체의 상면 중앙부에 설치되되, 상기 유압구동부에 연결되어 회전이 이루어지는 통체(TUB);A cylindrical body formed of a round cylindrical shape having an opening formed in an upper portion thereof and installed in a central portion of the upper surface of the main body, the cylinder being connected to the hydraulic driving part to rotate;상기 통체의 내측 바닥면 일측에 일정 크기의 관통부가 형성되고, 상기 관통부의 하부로 지면에 대해 수직방향의 커터설치공간부가 형성되며, 상기 커터설치공간부 내에서 지면에 수직으로 설치되어 상기 동력연결부에서 전달된 회전력으로 회전되면서 상기 통체에 투입된 억새를 분쇄하는 분쇄커터;A penetrating portion having a predetermined size is formed on one side of the inner bottom surface of the cylinder, and a cutter installation space portion perpendicular to the ground is formed below the through portion, and is vertically installed on the ground in the cutter installation space portion to connect the power connection portion. Grinding cutter for grinding the silver grass put into the cylinder while being rotated by the rotational force transmitted from;상기 분쇄커터의 회전으로 분쇄된 분쇄물이 커터설치공간부 하부로 낙하된 후에 분쇄커터의 회전력으로 본체 외측으로 배출되도록 상기 커터설치공간부 하부에 연통되어 본체의 외측방향으로 돌출 형성된 분쇄물 배출대기부;The pulverized product discharge table communicated with the lower part of the cutter installation space so as to be discharged to the outside of the main body by the rotational force of the crushing cutter after the pulverized product dropped by the rotation of the crusher cutter is formed to protrude outwardly of the main body. donate;상기 분쇄커터로 분쇄된 분쇄물 중 일정 크기 이하로 분쇄된 분쇄물만 상기 커터설치공간부 하단에서 분쇄물 배출대기부로 빠져나오도록 다수개의 배출공이 형성되어 상기 커터설치공간부와 분쇄물 배출대기부 사이에 설치되는 걸름망;Of the pulverized crushed by the grinding cutter, a plurality of discharge holes are formed so that only the pulverized powder pulverized to a predetermined size or less exits the pulverized material discharge standby part from the bottom of the cutter installation space part, and thus the cutter installation space part and the pulverized material discharge waiting part. Filtering net installed between;상기 본체와 별도로 구성된 집진장치에 연결되어 분쇄물 배출대기부에 채워진 분쇄물이 외부로 강제 배출되도록 상기 분쇄물 배출대기부 하단 일측에 일정 크기로 관통 형성된 배출구;를 포함하여 이루어지는 것을 특징으로 하는 억새 분쇄물의 크기조절이 가능한 연속식 분쇄장치.An exhaust hole connected to a dust collecting device configured separately from the main body and penetrated to a predetermined size at one side of the lower side of the pulverized product discharge standby part so that the pulverized material filled in the pulverized material discharge atmosphere is forced out to the outside; Continuous grinder with adjustable grind size.
- 제1항에 있어서,The method of claim 1,상기 걸름망이 설치된 대향측의 커터설치공간부 내벽면에는 내측을 향해 일정 길이 돌출된 절단판이 상하 방향으로 일정간격 이격되게 복수개가 설치된 간격조절판이 구비되어 상기 분쇄커터와 간격조절이 가능하도록 구성된 것을 특징으로 하는 억새 분쇄물의 크기조절이 가능한 연속식 분쇄장치.The inner wall surface of the cutter installation space portion on the opposite side where the strainer is installed is provided with a plurality of gap adjusting plates provided with a plurality of cutting plates protruding a predetermined length toward the inside spaced apart at regular intervals in the vertical direction, so that the grinding cutter and the gap can be adjusted. Continuous grinding device that can adjust the size of the pampas grass.
- 제1항 또는 제2항에 있어서,The method according to claim 1 or 2,상기 분쇄커터가 통체의 내부 바닥면에 형성된 상기 관통부의 좌우측에는 통체의 내부 바닥면으로부터 관통부를 향해 일정 기울기의 경사면을 갖도록 스테빌라이져 후드가 각각 설치되되, 상기 일측 스테빌라이져 후드에는 본체의 외측에 설치된 핸들에 연결되어 핸들의 회전방향에 따라 그 높낮이가 조절되는 높이조절판이 구비되어 있는 것을 특징으로 하는 억새 분쇄물의 크기조절이 가능한 연속식 분쇄장치.Stabilizer hoods are respectively installed on the left and right sides of the penetrating portion formed on the inner bottom surface of the cylinder to have an inclined surface of a predetermined inclination from the inner bottom surface of the cylinder to the penetrating portion. Continuous crushing device capable of adjusting the size of the aviator grind, characterized in that the height adjusting plate is provided is connected to the height of the handle according to the rotation direction of the handle.
- 제3항에 있어서,The method of claim 3,상기 걸름망은 일단이 본체에 고정되고 타단이 본체 외측방향으로 회동가능한 구조로 이루어진 걸름망 고정가드에 의해 고정되어 교체가능한 구조로 이루어진 것을 특징으로 하는 억새 분쇄물의 크기조절이 가능한 연속식 분쇄장치.Wherein the strainer is fixed to the main body and the other end is fixed by a strainer fixed guard consisting of a structure that is made of a structure that can be rotated toward the outside of the main body continuous crushing device capable of adjusting the size of the aviary pulverized.
- 제4항에 있어서,The method of claim 4, wherein상기 동력연결부는 견인차량의 동력인출장치에 일단이 연결되고 타단이 본체의 하부로 일정길이 연장된 말단에 상기 분쇄커터의 중심부가 결합되는 구동축과,외주연 테두리에 원주방향으로 분할 형성된 센서감지부가 구비되어 상기 구동축의 일단 선단부에 설치되는 센서스프로킷과, 상기 센서스프로킷의 회전수를 측정하도록 센서스프로킷의 일측으로 본체에 고정 설치되는 감지센서를 포함하여 구성되고, The power connecting portion is connected to the power take-off device of the traction vehicle, the other end of the drive shaft coupled to the center of the crushing cutter to the end extending a predetermined length to the lower portion of the main body, and the sensor sensing portion formed in the circumferential direction divided on the outer rim A sensor sprocket provided at one end of the driving shaft and a sensing sensor fixed to the main body to one side of the sensor sprocket to measure the rotational speed of the sensor sprocket,상기 감지센서에서 감지된 구동축의 회전속도가 설정된 기준치 이하일 경우 상기 유압구동부의 동작을 차단하고, 구동축의 회전속도가 설정된 기준치 이상일 경우 상기 유압구동부를 동작시키도록 상기 감지센서는 본체의 상면 일측에 구비된속도제어판넬에 연결된 구조로 이루어지는 것을 특징으로 하는 억새 분쇄물의 크기조절이 가능한 연속식 분쇄장치.The detection sensor is provided on one side of the upper surface of the main body to block the operation of the hydraulic drive unit when the rotational speed of the drive shaft detected by the detection sensor is below the set reference value, and to operate the hydraulic drive unit when the rotational speed of the drive shaft is above the set reference value. Continuous grinding device capable of adjusting the size of the aviator grind, characterized in that the structure is connected to the old speed control panel.
- 제1항 또는 제5항에 있어서,The method according to claim 1 or 5,상기 분쇄커터는 정육각 판재형으로 이루어진 복수개가 수직상태에서 일정간격 유지되게 횡방향으로 결합되는 회전판과, 상기 회전판의 내측 각 모서리부에 일단이 고정되어 타단이 회전판의 회전시 회전판의 외측으로 돌출되어 관통부 상부에 위치하는 억새를 타격하여 분쇄하는 분쇄용햄머로 구성되는 것을 특징으로 하는 억새 분쇄물의 크기조절이 가능한 연속식 분쇄장치.The pulverizing cutter is a rotary plate coupled to the transverse direction so that a plurality of regular hexagonal plate shape is maintained at a constant interval in the vertical state, and one end is fixed to each inner corner of the rotary plate and the other end protrudes out of the rotary plate during the rotation of the rotary plate A continuous grinding device capable of adjusting the size of the aviary pulverized product, characterized in that consisting of a pulverizing hammer for crushing by hitting the aviator located in the upper portion of the through.
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KR1020130145827A KR101573892B1 (en) | 2013-11-28 | 2013-11-28 | Continuous crushing device of miscanthus |
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Cited By (7)
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CN106269163A (en) * | 2016-08-29 | 2017-01-04 | 陈拥军 | A kind of powder process units |
CN106669896A (en) * | 2017-03-20 | 2017-05-17 | 成都冠禹科技有限公司 | Efficient smashing device for medical medicinal materials |
CN107413474A (en) * | 2017-06-22 | 2017-12-01 | 郭帅 | A kind of medicament grinder |
CN108325723A (en) * | 2018-02-23 | 2018-07-27 | 张迪超 | A kind of novel antihypertensive medicament device |
CN108855503A (en) * | 2018-04-18 | 2018-11-23 | 广州立杏科技有限公司 | A kind of natural drug Preparation equipment |
CN109847904A (en) * | 2017-10-17 | 2019-06-07 | 李欢欢 | A kind of fine gtinding type Chinese medicine processing unit (plant) |
CN115041506A (en) * | 2022-07-05 | 2022-09-13 | 昆山合纵生态科技有限公司 | Carriage is smashed in pull type removal |
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CN106269163A (en) * | 2016-08-29 | 2017-01-04 | 陈拥军 | A kind of powder process units |
CN106669896A (en) * | 2017-03-20 | 2017-05-17 | 成都冠禹科技有限公司 | Efficient smashing device for medical medicinal materials |
CN107413474A (en) * | 2017-06-22 | 2017-12-01 | 郭帅 | A kind of medicament grinder |
CN109847904A (en) * | 2017-10-17 | 2019-06-07 | 李欢欢 | A kind of fine gtinding type Chinese medicine processing unit (plant) |
CN108325723A (en) * | 2018-02-23 | 2018-07-27 | 张迪超 | A kind of novel antihypertensive medicament device |
CN108855503A (en) * | 2018-04-18 | 2018-11-23 | 广州立杏科技有限公司 | A kind of natural drug Preparation equipment |
CN115041506A (en) * | 2022-07-05 | 2022-09-13 | 昆山合纵生态科技有限公司 | Carriage is smashed in pull type removal |
Also Published As
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KR20150061747A (en) | 2015-06-05 |
KR101573892B1 (en) | 2015-12-04 |
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