WO2015076224A1 - ステアリング用ブラケットの支持装置及びステアリング装置 - Google Patents
ステアリング用ブラケットの支持装置及びステアリング装置 Download PDFInfo
- Publication number
- WO2015076224A1 WO2015076224A1 PCT/JP2014/080388 JP2014080388W WO2015076224A1 WO 2015076224 A1 WO2015076224 A1 WO 2015076224A1 JP 2014080388 W JP2014080388 W JP 2014080388W WO 2015076224 A1 WO2015076224 A1 WO 2015076224A1
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- WIPO (PCT)
- Prior art keywords
- steering
- bracket
- hole
- capsule
- support device
- Prior art date
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62D—MOTOR VEHICLES; TRAILERS
- B62D1/00—Steering controls, i.e. means for initiating a change of direction of the vehicle
- B62D1/02—Steering controls, i.e. means for initiating a change of direction of the vehicle vehicle-mounted
- B62D1/16—Steering columns
- B62D1/18—Steering columns yieldable or adjustable, e.g. tiltable
- B62D1/19—Steering columns yieldable or adjustable, e.g. tiltable incorporating energy-absorbing arrangements, e.g. by being yieldable or collapsible
- B62D1/195—Yieldable supports for the steering column
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16M—FRAMES, CASINGS OR BEDS OF ENGINES, MACHINES OR APPARATUS, NOT SPECIFIC TO ENGINES, MACHINES OR APPARATUS PROVIDED FOR ELSEWHERE; STANDS; SUPPORTS
- F16M13/00—Other supports for positioning apparatus or articles; Means for steadying hand-held apparatus or articles
- F16M13/02—Other supports for positioning apparatus or articles; Means for steadying hand-held apparatus or articles for supporting on, or attaching to, an object, e.g. tree, gate, window-frame, cycle
Definitions
- the present invention relates to a steering bracket support device and a steering device for fixing to a vehicle body.
- Patent Document 1 and Patent Document 2 when an excessive load is applied to the steering column attached to the vehicle and the steering column is pushed forward of the vehicle, a part of the support structure is cut and the steering column moves forward of the vehicle.
- a technology of a release capsule is described which protects the driver (operator) from pushing up the steering wheel (secondary collision).
- An object of the present invention is to provide a steering bracket support device and a steering device that can be used.
- a steering bracket support device includes a steering bracket for supporting a steering column having a capsule side first hole and a capsule side second hole, and a bracket side first hole.
- a detachable capsule for fixing the vehicle body side member and the steering bracket, the bracket-side first hole, and the capsular-side first hole in a state before detachment.
- the resin member When a load is applied to the steering column attached to the vehicle due to an impact during normal use, when the steering column is pushed forward of the vehicle, the resin member receives a shearing force. Similarly, a shearing force is also applied to the shear pin. . For this reason, breakage of the resin member is suppressed, and malfunction during normal use is suppressed.
- the inertial action body pulls out the shear pin, so that a part of the support structure is cut, and the set value of the separation load that moves the steering column forward of the vehicle is lowered.
- the support device can alleviate the impact of a light operator.
- the inertial action body has a base part and a claw part obtained by dividing the base part by a slit, and the shear pin is passed through the slit, and the surface of the claw part is formed on the head of the shear pin. Is preferably brought into contact.
- the shear pin sandwiches the inertial action body between the head and the surface of the steering bracket or release capsule, and the sliding surface of the inertial action body is in close contact with the surface of the steering bracket or release capsule. For this reason, a frictional force is generated between the sliding surface of the inertial action body and the surface of the steering bracket or the release capsule, so that the movement of the inertial action body can be suppressed with a relatively weak impact. .
- the distance from the surface of the release capsule increases as the claw portion moves toward the base portion.
- an inertial action body can convert into the exercise
- the weight portion biases the center of gravity of the inertial acting body closer to the base portion. Therefore, it is possible to set a set value of an operating load for moving the inertial action body.
- the shear pin is provided at an end portion opposite to the head portion and includes a hook portion that is positioned at an edge of the bracket side second hole or the capsule side second hole. .
- the shear pin can be drawn into the bracket-side second hole or the capsule-side second hole, and the shear pin moves with the movement of the inertial action body. Is pulled out from the bracket side second hole.
- one of the bracket-side second hole and the capsule-side second hole is closer in diameter to the head of the shear pin than the other.
- a guide surface for guiding the direction in which the inertial action body moves due to the inertia acts is provided on the surface of the steering bracket or the release capsule. Even when a moment load including a rotational component is applied to the inertial action body, the inertial action body can pull out the shear pin along the guide surface.
- the steering device is preferably supported by the above-described steering bracket support device.
- the steering device can further protect a light-weight operator by lowering the set value of the separation load at which a part of the support structure is cut and the steering column moves forward of the vehicle.
- a steering bracket support device capable of suppressing malfunction during normal use even when a part of the support structure is cut and the set value of the separation load at which the steering column moves forward of the vehicle is lowered.
- a steering device can be provided.
- FIG. 1 is a configuration diagram of an electric power steering apparatus including the electric motor according to the first embodiment.
- FIG. 2 is a side view schematically showing the periphery of the steering column.
- FIG. 3 is a plan view schematically showing a steering bracket support device for attaching the steering column to the vehicle.
- FIG. 4 is a perspective view schematically showing a portion where the steering column is attached to the vehicle.
- FIG. 5 is a schematic cross-sectional view showing a state before the support device for the steering bracket according to the first embodiment is detached.
- FIG. 6 is a perspective view schematically showing the inertial action body according to the first embodiment.
- FIG. 7 is a schematic cross-sectional view illustrating a state where the shear pin is pulled out of the steering bracket support device according to the first embodiment.
- FIG. 8 is a schematic cross-sectional view illustrating a state after the support device for the steering bracket according to the first embodiment is detached.
- FIG. 9 is a schematic cross-sectional view showing a state before the support device for the steering bracket according to the second embodiment is detached.
- FIG. 10 is a schematic cross-sectional view illustrating a state in which the shear pin is pulled out of the steering bracket support device according to the second embodiment.
- FIG. 11 is a schematic cross-sectional view illustrating a state before the support device for the steering bracket according to the third embodiment is detached.
- FIG. 12 is a schematic cross-sectional view illustrating a state before the support device for the steering bracket according to the fourth embodiment is detached.
- FIG. 13 is a plan view schematically showing a support device for a steering bracket for attaching a steering column to a vehicle.
- FIG. 14 is a perspective view schematically showing a portion where the steering column is attached to the vehicle.
- FIG. 15 is a perspective view schematically showing a portion where the steering column according to the fifth embodiment is attached to a vehicle.
- FIG. 16 is a schematic cross-sectional view showing a state before the support device for the steering bracket according to the fifth embodiment is detached.
- FIG. 17 is a perspective view schematically showing a convex portion of the cam rotor of the cam mechanism according to the fifth embodiment.
- FIG. 18 is a schematic cross-sectional view illustrating a state where the shear pin is pulled out of the steering bracket support device according to the fifth embodiment.
- FIG. 19 is a schematic cross-sectional view showing a state after the support device for the steering bracket according to the fifth embodiment is detached.
- FIG. 20 is a schematic cross-sectional view illustrating a state before the support device for the steering bracket according to the sixth embodiment is detached.
- FIG. 21 is a schematic cross-sectional view illustrating a state before the support device for the steering bracket according to the seventh embodiment is detached.
- FIG. 22 is a schematic view of a washer of the steering bracket support device according to the seventh embodiment.
- FIG. 1 is a configuration diagram of an electric power steering apparatus including the electric motor according to the first embodiment.
- FIG. 2 is a side view schematically showing the periphery of the steering column.
- FIG. 3 is a plan view schematically showing a steering bracket support device for attaching the steering column to the vehicle.
- FIG. 4 is a perspective view schematically showing a portion where the steering column is attached to the vehicle.
- FIG. 5 is a schematic cross-sectional view showing a state before the support device for the steering bracket according to the first embodiment is detached.
- FIG. 5 is a cross-sectional view taken along the direction AA of FIG.
- An outline of the electric power steering apparatus 80 will be described with reference to FIGS. 1 to 5.
- the front of the vehicle when the electric power steering device 80 is attached to the vehicle is simply referred to as the front
- the rear of the vehicle when the electric power steering device 80 is attached to the vehicle is simply referred to as the rear.
- the electric power steering device 80 includes a steering wheel 81, a steering shaft 82, a steering force assist mechanism 83, a universal joint 84, a lower shaft 85, a universal shaft in the order in which the force given by the driver (operator) is transmitted.
- a joint 86, a pinion shaft 87, a steering gear 88, and a tie rod 89 are provided.
- the electric power steering device 80 includes an ECU (Electronic Control Unit) 90 and a torque sensor 91a.
- the vehicle speed sensor 91b is provided in the vehicle and inputs a vehicle speed signal V to the ECU 90 by CAN (Controller Area Network) communication.
- the steering shaft 82 includes an input shaft 82a and an output shaft 82b.
- the input shaft 82a has one end connected to the steering wheel 81 and the other end connected to the steering force assist mechanism 83 via the torque sensor 91a.
- the output shaft 82 b has one end connected to the steering force assist mechanism 83 and the other end connected to the universal joint 84.
- the input shaft 82a and the output shaft 82b are made of a magnetic material such as iron.
- the lower shaft 85 has one end connected to the universal joint 84 and the other end connected to the universal joint 86.
- the pinion shaft 87 has one end connected to the universal joint 86 and the other end connected to the steering gear 88.
- the steering gear 88 includes a pinion 88a and a rack 88b.
- the pinion 88a is connected to the pinion shaft 87.
- the rack 88b meshes with the pinion 88a.
- the steering gear 88 is configured as a rack and pinion type.
- the steering gear 88 converts the rotational motion transmitted to the pinion 88a into a linear motion by the rack 88b.
- the tie rod 89 is connected to the rack 88b.
- the steering force assist mechanism 83 includes a speed reducer 92 and an electric motor (motor) 70.
- the electric motor 70 is described as an example of a so-called brushless motor, but may be an electric motor including a brush (slider) and a commutator (commutator).
- the reduction gear 92 is connected to the output shaft 82b.
- the electric motor 70 is an electric motor that is connected to the speed reducer 92 and generates auxiliary steering torque.
- a steering column is constituted by the steering shaft 82, the torque sensor 91a, and the speed reducer 92.
- the electric motor 70 gives auxiliary steering torque to the output shaft 82b of the steering column. That is, the electric power steering apparatus 80 of this embodiment is a column assist system.
- the steering force assist mechanism 83 of the electric power steering device 80 is a mechanism that supports each part such as the ECU 90 and the electric motor 70, and includes a steering column 50, a steering bracket 52 called an upper mounting bracket, Have The steering column 50 rotatably supports the input shaft 82a.
- the steering column 50 has a double pipe structure composed of an outer column 51 and an inner column 54 that absorb impact energy at the time of collapse and secure a predetermined collapse stroke at a connecting portion with the speed reducer 92.
- the steering bracket 52 is disposed above the outer column 51 in the vertical direction.
- the steering bracket 52 is attached to the vehicle body and supports the outer column 51.
- the steering bracket 52 includes an attachment plate portion 52b, a frame-like support portion 52a formed integrally with the attachment plate portion 52b, and a tilt mechanism that supports the outer column 51.
- the mounting plate portion 52 b of the steering bracket 52 includes a capsule support portion 59 that extends outward from the outer column 51.
- the tilt mechanism is formed on the frame-shaped support portion 52a.
- the steering bracket 52 is fixed to a steering bracket support device 10 (hereinafter referred to as the support device 10) for supporting the vehicle body side member 21 shown in FIG.
- the support state is released by rotating the tilt lever 53 of the tilt mechanism. By this operation, the tilt position of the steering column 50 can be adjusted up and down.
- the torque sensor 91a shown in FIG. 1 detects the driver's steering force transmitted to the input shaft 82a through the steering wheel 81 as a steering torque.
- the vehicle speed sensor 91b detects the traveling speed (vehicle speed) of the vehicle on which the electric power steering device 80 is mounted.
- the ECU 90 is electrically connected to the electric motor 70, the torque sensor 91a, and the vehicle speed sensor 91b.
- the ECU 90 controls the operation of the electric motor 70. Moreover, ECU90 acquires a signal from each of the torque sensor 91a and the vehicle speed sensor 91b. That is, the ECU 90 acquires the steering torque T from the torque sensor 91a, and acquires the vehicle speed signal V of the vehicle from the vehicle speed sensor 91b.
- the ECU 90 is supplied with electric power from a power supply device (for example, a vehicle-mounted battery) 99 with the ignition switch 98 turned on.
- the ECU 90 calculates an assist steering command value of the assist command based on the steering torque T and the vehicle speed signal V. Then, the ECU 90 adjusts the power value X supplied to the electric motor 70 based on the calculated auxiliary steering command value.
- the ECU 90 acquires information on the induced voltage or information on the rotation of a rotor such as a resolver described later as operation information Y from the electric motor 70.
- the steering force of the driver (driver) input to the steering wheel 81 is transmitted to the speed reduction device 92 of the steering force assist mechanism 83 via the input shaft 82a.
- the ECU 90 acquires the steering torque T input to the input shaft 82a from the torque sensor 91a, and acquires the vehicle speed signal V from the vehicle speed sensor 91b.
- the ECU 90 controls the operation of the electric motor 70.
- the auxiliary steering torque created by the electric motor 70 is transmitted to the speed reducer 92.
- the steering torque (including auxiliary steering torque) output via the output shaft 82 b is transmitted to the lower shaft 85 via the universal joint 84 and further transmitted to the pinion shaft 87 via the universal joint 86.
- the steering force transmitted to the pinion shaft 87 is transmitted to the tie rod 89 via the steering gear 88 to steer the steered wheels.
- the release capsule 11 shown in FIGS. 3, 4 and 5 is formed by die-casting aluminum.
- the detachment capsule 11 is provided with a capsule attachment hole 11h (see FIGS. 3 and 4) for fixing the detachment capsule 11 to the vehicle body side member 21 with the bolt 22 and the nut 23 shown in FIG.
- the release capsule 11 has three resin injection holes 12h (capsule side first holes) communicating with resin injection holes 59h (bracket side first holes) provided in the capsule support part 59 of the steering bracket 52.
- the resin member 12P is located at a position straddling the resin injection hole 59h and the resin injection hole 12h.
- the resin member 12P is a mechanical fuse for the resin member 12P injected into the resin injection hole 12h of the release capsule 11 to be broken by receiving a shearing force at the time of a secondary collision.
- the separation load at which the resin member 12P breaks depends on the material of the resin member 12P and the cross-sectional area of the shear surface.
- the shear pin 13 is provided so that it can withstand the impact of, for example, telescopic operation in normal use even if a part of the resin member 12P is cut and the set value of the separation load at which the steering column moves forward of the vehicle is lowered. In the state before detachment, it is in a position straddling the bracket side second hole 59I and the capsule side second hole 11J. Note that normal use includes a state where inertia or impact due to acceleration / deceleration during operation is applied.
- the shear pin 13 may be the same resin as the resin member 12P or may be made of metal.
- the shear pin 13 is made of resin, if a considerably large load is applied in a short time so that the operation of an inertial action body described later cannot catch up, the shear pin 13 is broken simultaneously with the resin member 12P and fixed to the vehicle body side member 21.
- the steering bracket 52 can be detached from the detached capsule 11.
- the shear pin 13 is provided at one end of a cylindrical shear pin main body 13B and the shear pin main body 13B, and has a head 13P having a diameter larger than the diameter of the shear pin main body 13B and the other end of the shear pin main body 13B.
- a hook portion 13T that is provided and is positioned at the edge of the bracket side second hole 59I of the capsule support portion 59 is provided.
- the hook portion 13T has a diameter larger than that of the shear pin main body 13B, and has a smaller thickness and a fragile structure than the head portion 13P.
- FIG. 6 is a perspective view schematically showing the inertial action body according to the first embodiment.
- the inertial action body 15 has a shape like a so-called nail pulling head.
- the inertial action body 15 includes a base portion 15B and claw portions 15F and 15F which are divided into two portions by dividing a portion of the base portion 15B with slits 15M.
- the claw portions 15F and 15F are inclined surfaces or curved surfaces so that the distance from the surface of the release capsule 11 increases toward the base portion 15B.
- the inertial action body 15 can convert into a movement in which the shear pin 13 is pulled out from the bracket side second hole 59I by the action of inertia.
- the share pin 13 penetrates the slit 15M, and the head portion 13P is in contact with the surface 15Q of the claw portion 15F.
- the shear pin 13 sandwiches the inertial action body 15 between the head 13P and the surface of the release capsule 11, and the sliding contact surface 15U of the inertial action body 15 is in close contact with the release capsule 11. For this reason, a frictional force is generated between the sliding contact surface 15U of the inertial action body 15 and the release capsule 11, and the movement of the inertial action body 15 can be suppressed with a relatively weak impact.
- the inertial action body 15 inserts a weight part 15G into the hole 15H such that the center of gravity of the inertial action body 15 approaches the base part 15B. Thereby, it is possible to set the set value of the operating load at which the inertial action body 15 moves.
- the inertial action body 15 includes the weight part 15G separately from the base part 15B.
- the inertial action body 15 may be a weight part from which the center of gravity of the inertial action body 15 approaches depending on the material and shape of the base part 15B.
- the weight portion 15G biases the center of gravity of the inertial action body 15 toward the base portion 15B.
- the inertial action body 15 has a base portion 15B and a claw portion 15F made of an iron material such as stainless steel, and the weight portion 15G is made of a material having a specific gravity larger than that of the base portion 15B such as tungsten carbide.
- FIG. 7 is a schematic cross-sectional view illustrating a state where the shear pin is pulled out of the steering bracket support device according to the first embodiment.
- the inertial action body 15 moves in the vehicle front F direction.
- the head portion 13P is moved along the surface 15Q, and the hook portion 13T shown in FIG. 5 is broken.
- the hook portion 13T is deformed like the end portion 13Tk and pulled into the bracket side second hole 59I and the capsule side second hole 11J, and is pulled out from the bracket side second hole 59I as the inertial action body 15 moves. It is.
- the shear pin 13 is pulled out from the bracket-side second hole 59I as the shear pin 13 falls in the Fu direction or the inertial action body 15 moves.
- the weight portion 15G moves forward of the vehicle due to the inertia due to the primary collision, whereby the shear pin 13 can be pulled out from the bracket-side second hole 59I along with the movement.
- FIG. 8 is a schematic cross-sectional view illustrating a state after the support device for the steering bracket according to the first embodiment is detached.
- an excessive load is applied to the steering column 50 attached to the vehicle, which exceeds the load setting value of the secondary collision, and the steering column 50 is pushed in the vehicle front F direction, a part of the resin member 12P becomes a resin piece 12Pk.
- the resin column 12Pkk are cut, the steering column 50 moves forward of the vehicle, the capsule support 59 is released from the release capsule 11, and the support device 10 pushes the driver (operator) up to the steering handle (2 Protect from next collision.
- the support device 10 includes the capsule support portion 59 of the steering bracket 52 that supports the steering column 50 in which the capsule side first hole 12h and the capsule side second hole 11J are opened, and the bracket side.
- the vehicle body side member 21 and the release capsule 11 for fixing the steering bracket 52 are provided, in which the first hole 59h and the bracket side second hole 59I are opened.
- the resin member 12P is in a position straddling the bracket-side first hole 59h and the capsule-side first hole 12h in a state before detachment.
- the shear pin 13 is in a position straddling the bracket-side second hole 59I and the capsule-side second hole 11J in a state before detachment.
- the inertial action body 15 is moved by inertia acting independently of the steering column, and the shear pin 13 can be pulled out from the bracket-side second hole 59I along with the movement.
- the resin member 12P receives a shearing force when the steering column 50 is pushed in the vehicle front F direction. Shear force is also applied. For this reason, the fracture of the resin member 12P is suppressed, and malfunction during normal use is suppressed.
- the inertial action body 15 moves and the shear pin 13 is moved along with the movement. Is pulled out from the bracket-side second hole 59I. Thereafter, a part of the resin member 12P is cut into a resin piece 12Pk and a resin piece 12Pkk, the steering column moves forward of the vehicle, and the capsule support portion 59 is released from the release capsule 11, and the support device 10 is operated by the driver. Mitigates the impact of the (operator) colliding with the steering wheel (secondary collision). As a result, the support device 10 can further protect an operator with a light weight by lowering the set value of the separation load at which a part of the support structure is cut and the steering column 50 moves in the vehicle front F direction.
- the inertial action body 15 is fixed to the release capsule 11 side, it may be fixed to the capsule support portion 59 side.
- the electric power steering device 80 (steering device) is supported by the support device 10 described above. As a result, the steering device can further protect a lighter operator by lowering the set value of the separation load at which a part of the support structure is cut and the steering column 50 moves forward of the vehicle.
- FIG. 9 is a schematic cross-sectional view showing a state before the support device for the steering bracket according to the second embodiment is detached.
- FIG. 10 is a schematic cross-sectional view illustrating a state in which the shear pin is pulled out of the steering bracket support device according to the second embodiment.
- symbol is attached
- one of the bracket side second hole 59I and the capsule side second hole 11J near the head 13P of the shear pin 13 is larger in diameter than the other.
- the capsule-side second hole 11J has a larger diameter than the bracket-side second hole 59I.
- the capsule-side second hole 11J maintains the posture of the shear pin main body 13B.
- the inertial action body 15 moves in the vehicle front F direction.
- the head portion 13P is moved along the surface 15Q, and the hook portion 13T shown in FIG. 9 is broken.
- the shear pin 13 is deformed like the end portion 13Tk and is drawn into the bracket-side second hole 59I and the capsule-side second hole 11J, and from the bracket-side second hole 59I as the inertial action body 15 moves. Pulled out.
- the shear pin 13 is pulled out from the bracket-side second hole 59I as the shear pin 13 falls in the Fu direction or the inertial action body 15 moves.
- the surface 15Q is an inclined surface or a curved surface
- the relationship between the surface 15Q and the head portion 13P is not pulled out parallel to the Fu direction.
- the capsule-side second hole 11J is larger in diameter than the bracket-side second hole 59I, the probability that the capsule-side second hole 11J can be pulled out can be increased even if the shear pin main body 13B is inclined.
- FIG. 11 is a schematic cross-sectional view illustrating a state before the support device for the steering bracket according to the third embodiment is detached.
- symbol is attached
- a guide surface 59 ⁇ / b> G is provided on the surface of the capsule support portion 59 of the steering bracket or the release capsule 11 to guide the direction in which the inertial action body 15 moves due to the inertia. For example, even if a moment load including a rotational component is applied to the weight portion 15G, the inertial action body 15 can pull out the shear pin 13 along the guide surface 59G.
- FIG. 12 is a schematic cross-sectional view illustrating a state before the support device for the steering bracket according to the fourth embodiment is detached.
- symbol is attached
- the shear pin 13 according to the fourth embodiment includes a cylindrical shear pin main body 13B, a head 13P provided at one end of the shear pin main body 13B and having a diameter larger than the diameter of the shear pin main body 13B, and a shear pin main body.
- a hook portion 13TF is provided at the other end of 13B and is positioned at the edge of the bracket side second hole 59I of the capsule support portion 59.
- the share pin main body 13B has a hollow bottomed hollow portion 13S, and the hook portion 13TF is urged by an outward elastic force. For this reason, in the shear pin 13 according to the fourth embodiment, the diameter of the hook portion 13TF is easily reduced, and the shear pin 13 can be pulled out without being broken.
- FIG. 13 is a plan view schematically showing a support device for a steering bracket for attaching a steering column to a vehicle.
- FIG. 14 is a perspective view schematically showing a portion where the steering column is attached to the vehicle.
- FIG. 15 is a perspective view schematically showing a portion where the steering column according to the fifth embodiment is attached to a vehicle.
- FIG. 15 is a cross-sectional view taken along the line BB in FIG.
- FIG. 16 is a schematic cross-sectional view showing a state before the support device for the steering bracket according to the fifth embodiment is detached.
- symbol is attached
- the release capsule 11 shown in FIGS. 13, 14, 15 and 16 is formed by die-casting aluminum.
- the detachment capsule 11 is provided with a capsule attachment hole 11h (see FIGS. 3 and 15) for fixing the detachment capsule 11 to the vehicle body side member 21 with bolts 22 and nuts 23 shown in FIG.
- the release capsule 11 has three resin injection holes 12h (capsule side first holes) communicating with resin injection holes 59h (bracket side first holes) provided in the capsule support part 59 of the steering bracket.
- the resin member 12P is located at a position straddling the resin injection hole 59h and the resin injection hole 12h.
- the resin member 12P injected into the resin injection hole 12h of the release capsule 11 is a mechanical fuse for receiving a shearing force and breaking at the time of a secondary collision.
- the separation load at which the resin member 12P breaks depends on the material of the resin member 12P and the cross-sectional area of the shear surface.
- the shear pin 13D is configured so that it can withstand the impact of, for example, telescopic operation even when the set value of the separation load in which the resin member 12P is partially cut and the steering column moves forward of the vehicle is lowered. In the state before detachment, it is in a position straddling the bracket-side second hole 11I and the capsule-side second hole 11J. Note that normal use includes a state where inertia or impact due to acceleration / deceleration during operation is applied.
- the resin member 12P In a normal use, for example, when a load is applied to the steering column 50 attached to the vehicle due to an impact of a telescopic operation, the resin member 12P receives a shearing force when the steering column 50 is pushed forward of the vehicle. Shear force is also applied. For this reason, the fracture of the resin member 12P is suppressed, and malfunction during normal use is suppressed.
- the share pin 13D may be the same resin as the resin member 12P or may be made of metal.
- the share pin 13D is formed of resin, when a considerably large load that does not catch up with the operation of the cam mechanism described later is applied in a short time, the share pin 13D breaks simultaneously with the resin member 12P and is fixed to the vehicle body side member 21.
- the steering bracket 52 can be detached from the detached capsule 11.
- the shear pin 13 ⁇ / b> D includes a head 13 ⁇ / b> P that is provided at one end of a solid cylindrical shear pin main body and has a diameter larger than the diameter of the shear pin main body.
- the pin tip 13PT which is the other end of the shear pin body of the shear pin 13D, is inserted into the bracket-side second hole 11I of the capsule support portion 59 and positioned in the cam mechanism 13A before being detached.
- the pin tip 13PT may penetrate the bracket-side second hole 11I.
- the cam mechanism 13A includes a cam rotor 13CM interlocked with the shear pin 13D, and a cam stator 13CF fixed to the capsule support portion 59 of the steering bracket or the release capsule 11.
- FIG. 17 is a perspective view schematically showing a convex portion of the cam rotor of the cam mechanism according to the fifth embodiment. As shown in FIG. 17, the cam rotor 13CM has a convex portion 13Q on the opposing surface of the cam stator 13CF.
- the cam stator 13CF has a convex portion 13FB similar to the convex portion 13Q shown in FIG. 17 on the opposing surface of the cam rotor 13CM.
- the convex portion 13FB of the cam stator 13CF is located in the concave portion between the convex portions 13Q of the cam rotor 13CM, and the convex portion 13Q and the convex portion 13FB are approximately the same height, and thus the convex portion 13Q and the convex portion 13FB are fitted. .
- the phase of the convex portion 13Q and the convex portion 13FB coincide as shown in FIG. In this case, the convex portion 13Q rides on the convex portion 13FB, and the distance between the cam rotor 13CM and the cam stator 13CF increases.
- the share pin 13D penetrates a later-described lever member 13L and a washer 13w, and a head portion 13P is supported by the washer 13w. For this reason, the distance between the cam rotor 13CM and the cam stator 13CF increases in accordance with the amount of rotation by which the cam rotor 13CM rotates relative to the cam stator 13CF.
- the insertion length for inserting the shear pin 13D into the bracket-side second hole 11I varies depending on the distance between the cam rotor 13CM and the cam stator 13CF. Accordingly, the cam mechanism 13A can convert the shear pin 13D into a motion of pulling out the shear pin 13D from the bracket-side second hole 11I according to the rotation amount on which the inertia acts.
- the lever member 13L is a rod-like member that rotates in conjunction with the rotation of the cam rotor 13CM. Since the lever member 13L applies a load to a part of the cam rotor 13CM, the lever member 13L is a member that moves the center of gravity outward from the rotation center of the cam rotor 13CM. Thereby, the set value of the operating load at which the cam mechanism 13A operates can be set.
- the lever member 13L includes a weight portion 13W on the side far from the cam rotor 13CM.
- the weight portion 13W is made of a material having a specific gravity greater than that of the cam rotor 13CM, such as tungsten carbide.
- distance which moves a gravity center to the outer side from the rotation center of cam rotor 13CM can be enlarged.
- the weight portion 13W biases the center of gravity of the lever member 13L toward the outside from the rotation center of the cam rotor 13CM.
- the lever member 13L is arranged in a direction orthogonal to the front of the vehicle when the surface of the release capsule 11 is viewed in a plan view.
- the lever member 13L of the cam mechanism 13A rotates in the FR direction toward the front of the vehicle.
- the distance between the cam rotor 13CM and the cam stator 13CF increases in accordance with the amount of rotation by which the cam rotor 13CM rotates relative to the cam stator 13CF.
- the cam rotor 13CM moves, the amount of insertion of the shear pin 13D into the bracket-side second hole 11I decreases.
- the shear pin 13D is pulled out from the bracket-side second hole 11I with the movement of the cam rotor 13CM.
- FIG. 19 is a schematic cross-sectional view showing a state after the support device for the steering bracket according to the fifth embodiment is detached.
- a part of the resin member 12P is made of the resin piece 12Pk and the resin piece 12Pkk.
- the steering column moves to the front of the vehicle so that the capsule support portion 59 is released from the release capsule 11, and the support device 10 has an impact that the driver (operator) collides with the steering handle (secondary collision).
- the support device 10 includes the capsule support portion 59 of the steering bracket 52 that supports the steering column 50 in which the capsule side first hole 12h and the capsule side second hole 11J are opened, and the bracket side.
- the vehicle body side member 21 and the release capsule 11 for fixing the steering bracket are provided with the first hole 59h and the bracket side second hole 11I.
- the shear pin 13D is in a position straddling the bracket side first hole 59h and the capsule side first hole 12h in a state before separation.
- the resin member 12P is in a position straddling the bracket-side second hole 11I and the capsule-side second hole 11J in a state before detachment.
- the support device 10 rotates due to the inertia of the cam mechanism 13A. That is, the weight portion 13W rotates around the shear pin 13D due to inertia due to the primary collision and moves forward of the vehicle.
- the cam mechanism 13A can pull out the shear pin 13D from the bracket-side second hole 11I with rotation.
- the resin member 12P receives a shearing force when the steering column 50 is pushed forward of the vehicle. Shear force is applied. For this reason, the fracture of the resin member 12P is suppressed, and malfunction during normal use is suppressed.
- the cam mechanism 13A rotates due to inertia, As the shear pin 13D is pulled out from the bracket-side second hole 11I with the rotation, a part of the resin member 12P is cut into the resin piece 12Pk and the resin piece 12Pkk, and the steering column moves forward of the vehicle to support the capsule from the release capsule 11
- the part 59 enters the detached state, and the support device 10 reduces the impact of the driver (operator) colliding with the steering wheel (secondary collision).
- the support device 10 can further protect an operator with a light weight by lowering the set value of the separation load at which a part of the support structure is cut and the steering column 50 moves in the vehicle front F direction.
- the cam mechanism 13A according to the fifth embodiment is fixed to the surface of the capsule support portion 59, it may be fixed to the release capsule 11 side.
- the electric power steering device 80 (steering device) is supported by the support device 10 described above. As a result, the steering device can further protect a lighter operator by lowering the set value of the separation load at which a part of the support structure is cut and the steering column 50 moves forward of the vehicle.
- FIG. 20 is a schematic cross-sectional view illustrating a state before the support device for the steering bracket according to the sixth embodiment is detached.
- symbol is attached
- the function of the cam rotor 13CM of the fifth embodiment may be integrated with the lever member 13L.
- the lever member 13L includes a convex portion 13Q.
- the lever member 13L may be integrated with or fixed to the head portion 13P of the shear pin 13D.
- FIG. 21 is a schematic cross-sectional view illustrating a state before the support device for the steering bracket according to the seventh embodiment is detached.
- FIG. 22 is a schematic view of a washer of the steering bracket support device according to the seventh embodiment.
- symbol is attached
- the function of the cam rotor 13CM of the fifth embodiment may be integrated with the washer 13w.
- the washer 13w includes a convex portion 13Q that can be bent by a slit. The washer 13w cuts and raises the convex portion 13Q and protrudes toward the convex portion 13FB side of the lever member 13L.
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Abstract
Description
図1は、実施形態1に係る電動モータを備える電動パワーステアリング装置の構成図である。図2は、ステアリングコラムの周囲を模式的に示す側面図である。図3は、ステアリングコラムを車両に取り付けるステアリング用ブラケットの支持装置を模式的に示す平面図である。図4は、ステアリングコラムを車両に取り付ける部分を模式的に示す斜視図である。図5は、実施形態1に係るステアリング用ブラケットの支持装置の離脱前の状態を示す断面模式図である。図5は、図3のA-A方向でみた断面図である。図1から図5を用いて、電動パワーステアリング装置80の概要を説明する。以下の説明において、電動パワーステアリング装置80を車両に取り付けた場合の車両の前方は、単に前方と記載され、電動パワーステアリング装置80を車両に取り付けた場合の車両の後方は、単に後方と記載される。
電動パワーステアリング装置80は、運転者(操作者)から与えられる力が伝達する順に、ステアリングホイール81と、ステアリングシャフト82と、操舵力アシスト機構83と、ユニバーサルジョイント84と、ロアシャフト85と、ユニバーサルジョイント86と、ピニオンシャフト87と、ステアリングギヤ88と、タイロッド89とを備える。また、電動パワーステアリング装置80は、ECU(Electronic Control Unit)90と、トルクセンサ91aとを備える。車速センサ91bは、車両に備えられ、CAN(Controller Area Network)通信により車速信号VをECU90に入力する。
ECU90は、電動モータ70の動作を制御する。また、ECU90は、トルクセンサ91a及び車速センサ91bのそれぞれから信号を取得する。すなわち、ECU90は、トルクセンサ91aから操舵トルクTを取得し、かつ、車速センサ91bから車両の車速信号Vを取得する。ECU90は、イグニッションスイッチ98がオンの状態で、電源装置(例えば車載のバッテリ)99から電力が供給される。ECU90は、操舵トルクTと車速信号Vとに基づいてアシスト指令の補助操舵指令値を算出する。そして、ECU90は、その算出された補助操舵指令値に基づいて電動モータ70へ供給する電力値Xを調節する。ECU90は、電動モータ70から誘起電圧の情報又は後述するレゾルバ等のロータの回転の情報を動作情報Yとして取得する。
図3、図4及び図5に示す離脱カプセル11はアルミニウムをダイキャスト成形して形成されている。この離脱カプセル11には、図5に示すボルト22、ナット23により離脱カプセル11を車体側部材21に固定するためのカプセル取付孔11h(図3、図4参照)が設けられている。また、離脱カプセル11は、ステアリング用ブラケット52のカプセル支持部59に設けられた樹脂インジェクション孔59h(ブラケット側第1孔)と連通する三つの樹脂インジェクション孔12h(カプセル側第1孔)を有しており、離脱前の状態において、樹脂インジェクション孔59hと、樹脂インジェクション孔12hとに跨がる位置に樹脂部材12Pがある。
図9は、実施形態2に係るステアリング用ブラケットの支持装置の離脱前の状態を示す断面模式図である。図10は、実施形態2に係るステアリング用ブラケットの支持装置のシェアピン引き抜きの状態を示す断面模式図である。なお、上述したものと同じ部材には同一の符号を付して重複する説明は省略する。図9及び図10に示すように、ブラケット側第2孔59Iと、カプセル側第2孔11Jとは、シェアピン13の頭部13P寄りの一方が他方よりも直径が大きい。例えば、カプセル側第2孔11Jは、ブラケット側第2孔59Iよりも直径が大きい。これにより、離脱前は、図9に示すように、カプセル側第2孔11Jは、シェアピン本体13Bの姿勢を保持している。例えば、慣性作用体15が動作する動作荷重の設定値を超える、車両の1次衝突などの衝撃を支持装置10に加えた場合、慣性作用体15が車両前方F方向へ移動する。シェアピン13は、頭部13Pが表面15Qに沿って移動させられ、図9に示すフック部13Tが破壊される。又は、シェアピン13は、端部13Tkのように変形してブラケット側第2孔59Iと、カプセル側第2孔11Jとに引き込まれ、慣性作用体15の移動に伴ってブラケット側第2孔59Iから引き抜かれる。その結果、シェアピン13は、Fu方向へ、落下又は慣性作用体15の移動に伴ってブラケット側第2孔59Iからシェアピン本体13Bが引き抜かれる。この場合、図10に示すように、表面15Qと頭部13Pとの関係は、表面15Qが傾斜面又は曲面となっている場合、Fu方向に平行に引き抜けるわけでない。実施形態2のように、カプセル側第2孔11Jは、ブラケット側第2孔59Iよりも直径が大きいと、シェアピン本体13Bの姿勢が傾いても、引き抜きできる確率を高めることができる。
図11は、実施形態3に係るステアリング用ブラケットの支持装置の離脱前の状態を示す断面模式図である。なお、上述したものと同じ部材には同一の符号を付して重複する説明は省略する。図11に示すように、ステアリング用ブラケットのカプセル支持部59又は離脱カプセル11の表面には、慣性が作用して慣性作用体15が移動する方向を案内する案内面59Gが設けられている。例えば、錘部15Gに回転成分を含むモーメントの荷重がかかっても、慣性作用体15は、案内面59Gに沿って、シェアピン13を引き抜くことができる。
図12は、実施形態4に係るステアリング用ブラケットの支持装置の離脱前の状態を示す断面模式図である。なお、上述したものと同じ部材には同一の符号を付して重複する説明は省略する。実施形態4に係るシェアピン13は、図12に示すように、円筒のシェアピン本体13Bと、シェアピン本体13Bの一端に設けられ、シェアピン本体13Bの直径よりも大きい直径を有する頭部13Pと、シェアピン本体13Bの他端に設けられ、カプセル支持部59のブラケット側第2孔59Iの縁に位置決めするフック部13TFを備える。シェアピン本体13Bには、中空で有底の中空部13Sが開けられており、フック部13TFには外側への弾性力が付勢されている。このため、実施形態4に係るシェアピン13は、フック部13TFの直径が縮み易くなっており、破壊しなくても、シェアピン13を引き抜くことができる。
図13は、ステアリングコラムを車両に取り付けるステアリング用ブラケットの支持装置を模式的に示す平面図である。図14は、ステアリングコラムを車両に取り付ける部分を模式的に示す斜視図である。図15は、実施形態5に係るステアリングコラムを車両に取り付ける部分を模式的に示す斜視図である。図15は、図13のB-B方向でみた断面図である。図16は、実施形態5に係るステアリング用ブラケットの支持装置の離脱前の状態を示す断面模式図である。なお、上述したものと同じ部材には同一の符号を付して重複する説明は省略する。図13、図14、図15及び図16に示す離脱カプセル11はアルミニウムをダイキャスト成形して形成されている。この離脱カプセル11には、図16に示すボルト22、ナット23により離脱カプセル11を車体側部材21に固定するためのカプセル取付孔11h(図3、図15参照)が設けられている。また、離脱カプセル11は、ステアリング用ブラケットのカプセル支持部59に設けられた樹脂インジェクション孔59h(ブラケット側第1孔)と連通する三つの樹脂インジェクション孔12h(カプセル側第1孔)を有しており、離脱前の状態において、樹脂インジェクション孔59hと、樹脂インジェクション孔12hとに跨がる位置に樹脂部材12Pがある。
図20は、実施形態6に係るステアリング用ブラケットの支持装置の離脱前の状態を示す断面模式図である。なお、上述したものと同じ部材には同一の符号を付して重複する説明は省略する。図20に示すように、実施形態5のカムロータ13CMの機能は、レバー部材13Lと一体であってもよい。レバー部材13Lは、凸部13Qを備えている。レバー部材13Lは、シェアピン13Dの頭部13Pと一体又は固定されていてもよい。
図21は、実施形態7に係るステアリング用ブラケットの支持装置の離脱前の状態を示す断面模式図である。図22は、実施形態7に係るステアリング用ブラケットの支持装置のワッシャーの模式図である。なお、上述したものと同じ部材には同一の符号を付して重複する説明は省略する。図21に示すように、実施形態5のカムロータ13CMの機能は、ワッシャー13wと一体であってもよい。図22に示すように、ワッシャー13wは、スリットで折り曲げ可能な凸部13Qを備えている。ワッシャー13wは、凸部13Qを切り起こし、レバー部材13Lの凸部13FB側へ突出させている。
11 離脱カプセル
11h カプセル取付孔
11J カプセル側第2孔
12h 樹脂インジェクション孔(カプセル側第1孔)
12P 樹脂部材
12Pk、12Pkk 樹脂片
13、13D シェアピン
13A カム機構
13B シェアピン本体
13CF カムステータ
13CM カムロータ
13L レバー部材
13P 頭部
13PT ピン先端
13Q 凸部
13FB 凸部
13T フック部
13TF フック部
13S 中空部
13W 錘部
13w ワッシャー
15 慣性作用体
15M スリット
15B 基部
15H 孔
15G 錘部
15U 摺接面
15F 爪部
15Q 表面
21 車体側部材
22 ボルト
23 ナット
50 ステアリングコラム
51 アウターコラム
52 ステアリング用ブラケット
53 チルトレバー
54 インナーコラム
59 カプセル支持部
59h 樹脂インジェクション孔(ブラケット側第1孔)
59I、11I ブラケット側第2孔
70 電動モータ
80 電動パワーステアリング装置
81 ステアリングホイール
82 ステアリングシャフト
82a 入力軸
82b 出力軸
83 操舵力アシスト機構
84 ユニバーサルジョイント
85 ロアシャフト
86 ユニバーサルジョイント
87 ピニオンシャフト
88 ステアリングギヤ
88a ピニオン
88b ラック
89 タイロッド
90 ECU
91a トルクセンサ
91b 車速センサ
92 減速装置
98 イグニッションスイッチ
99 電源装置
Claims (8)
- カプセル側第1孔と、カプセル側第2孔とが開けられた、ステアリングコラムを支持するステアリング用ブラケットと、
ブラケット側第1孔と、ブラケット側第2孔とが開けられた、車体側部材と前記ステアリング用ブラケットを固定するための離脱カプセルと、
離脱前の状態において、前記ブラケット側第1孔と、前記カプセル側第1孔とに跨がる位置にある、樹脂部材と、
離脱前の状態において、前記ブラケット側第2孔と、前記カプセル側第2孔とに跨がる位置にある、シェアピンと、
1次衝突による慣性によって錘部が車両前方に移動すると共に、移動に伴い前記シェアピンを前記ブラケット側第2孔から引き抜く、慣性作用体と、
を備えるステアリング用ブラケットの支持装置。 - 前記慣性作用体は、基部と、前記基部をスリットで分割した爪部を有し、前記スリットに前記シェアピンを貫通させて、前記シェアピンの頭部に前記爪部の表面を接触させる請求項1に記載のステアリング用ブラケットの支持装置。
- 前記爪部は、前記基部に向かうにつれて、前記離脱カプセルの表面からの距離が大きくなる、請求項2に記載のステアリング用ブラケットの支持装置。
- 前記錘部は、前記基部寄りに前記慣性作用体の重心を偏らせる、請求項1から3のいずれか1項に記載のステアリング用ブラケットの支持装置。
- 前記シェアピンは、前記頭部とは反対側の端部に備えられ、前記ブラケット側第2孔又は前記カプセル側第2孔の縁に位置決めするフック部を備える、請求項1から4のいずれか1項に記載のステアリング用ブラケットの支持装置。
- 前記ブラケット側第2孔と、前記カプセル側第2孔とは、前記シェアピンの前記頭部寄りの一方が他方よりも直径が大きい、請求項1から5のいずれか1項に記載のステアリング用ブラケットの支持装置。
- 前記ステアリング用ブラケット又は前記離脱カプセルの表面には、慣性が作用して前記慣性作用体が移動する方向を案内する案内面が設けられている、請求項1から6のいずれか1項に記載のステアリング用ブラケットの支持装置。
- 請求項1から7のいずれか1項に記載のステアリング用ブラケットの支持装置で支持されたステアリング装置。
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US14/894,639 US9446784B2 (en) | 2013-11-20 | 2014-11-17 | Steering-bracket supporting apparatus and steering apparatus |
JP2015539328A JP5835538B2 (ja) | 2013-11-20 | 2014-11-17 | ステアリング用ブラケットの支持装置及びステアリング装置 |
EP14863479.3A EP2993109B1 (en) | 2013-11-20 | 2014-11-17 | Support device for steering bracket, and steering device |
CN201480031335.8A CN105283368B (zh) | 2013-11-20 | 2014-11-17 | 转向用支架的支承装置以及转向装置 |
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PCT/JP2014/080388 WO2015076224A1 (ja) | 2013-11-20 | 2014-11-17 | ステアリング用ブラケットの支持装置及びステアリング装置 |
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EP2700560B1 (en) * | 2011-04-22 | 2016-04-06 | NSK Ltd. | Support device for steering column and method for manufacturing same |
WO2015076225A1 (ja) * | 2013-11-20 | 2015-05-28 | 日本精工株式会社 | ステアリング用ブラケットの支持装置及びステアリング装置 |
DE112015001027T5 (de) * | 2014-02-27 | 2016-12-22 | Kyb Corporation | Lenkvorrichtung |
GB201705272D0 (en) * | 2016-07-07 | 2017-05-17 | Trw Steering Systems Poland Sp Z O O | A steering column assembly |
CN107140004B (zh) * | 2017-05-10 | 2023-07-07 | 上海蔚来汽车有限公司 | 用于转向管柱的自适应调节装置 |
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- 2014-11-17 US US14/894,639 patent/US9446784B2/en active Active
- 2014-11-17 US US14/767,313 patent/US9399483B2/en active Active
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- 2014-11-17 JP JP2015542077A patent/JP5843057B2/ja active Active
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Also Published As
Publication number | Publication date |
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WO2015076225A1 (ja) | 2015-05-28 |
US20160129929A1 (en) | 2016-05-12 |
US9399483B2 (en) | 2016-07-26 |
CN105283368B (zh) | 2017-05-31 |
JP5843057B2 (ja) | 2016-01-13 |
CN105452088B (zh) | 2017-09-22 |
US20150375774A1 (en) | 2015-12-31 |
EP3009328A1 (en) | 2016-04-20 |
JPWO2015076225A1 (ja) | 2017-03-16 |
JP5835538B2 (ja) | 2015-12-24 |
EP2993109A4 (en) | 2017-01-04 |
EP2993109B1 (en) | 2018-02-14 |
EP3009328B1 (en) | 2018-04-04 |
EP2993109A1 (en) | 2016-03-09 |
EP3009328A4 (en) | 2017-01-04 |
CN105283368A (zh) | 2016-01-27 |
JPWO2015076224A1 (ja) | 2017-03-16 |
US9446784B2 (en) | 2016-09-20 |
CN105452088A (zh) | 2016-03-30 |
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