WO2015034037A1 - 切削工具の装着装置、工具ボデーおよび切削工具 - Google Patents
切削工具の装着装置、工具ボデーおよび切削工具 Download PDFInfo
- Publication number
- WO2015034037A1 WO2015034037A1 PCT/JP2014/073455 JP2014073455W WO2015034037A1 WO 2015034037 A1 WO2015034037 A1 WO 2015034037A1 JP 2014073455 W JP2014073455 W JP 2014073455W WO 2015034037 A1 WO2015034037 A1 WO 2015034037A1
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- WO
- WIPO (PCT)
- Prior art keywords
- wall surface
- side wall
- insert
- central axis
- screw hole
- Prior art date
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23B—TURNING; BORING
- B23B27/00—Tools for turning or boring machines; Tools of a similar kind in general; Accessories therefor
- B23B27/14—Cutting tools of which the bits or tips or cutting inserts are of special material
- B23B27/16—Cutting tools of which the bits or tips or cutting inserts are of special material with exchangeable cutting bits or cutting inserts, e.g. able to be clamped
- B23B27/1662—Cutting tools of which the bits or tips or cutting inserts are of special material with exchangeable cutting bits or cutting inserts, e.g. able to be clamped with plate-like cutting inserts clamped against the walls of the recess in the shank by a clamping member acting upon the wall of a hole in the cutting insert
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23C—MILLING
- B23C5/00—Milling-cutters
- B23C5/02—Milling-cutters characterised by the shape of the cutter
- B23C5/10—Shank-type cutters, i.e. with an integral shaft
- B23C5/109—Shank-type cutters, i.e. with an integral shaft with removable cutting inserts
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23C—MILLING
- B23C5/00—Milling-cutters
- B23C5/16—Milling-cutters characterised by physical features other than shape
- B23C5/20—Milling-cutters characterised by physical features other than shape with removable cutter bits or teeth or cutting inserts
- B23C5/22—Securing arrangements for bits or teeth or cutting inserts
- B23C5/2204—Securing arrangements for bits or teeth or cutting inserts with cutting inserts clamped against the walls of the recess in the cutter body by a clamping member acting upon the wall of a hole in the insert
- B23C5/2208—Securing arrangements for bits or teeth or cutting inserts with cutting inserts clamped against the walls of the recess in the cutter body by a clamping member acting upon the wall of a hole in the insert for plate-like cutting inserts
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23B—TURNING; BORING
- B23B2205/00—Fixation of cutting inserts in holders
- B23B2205/04—Fixation screws, bolts or pins of particular form
- B23B2205/045—Fixation screws, bolts or pins of particular form orientated obliquely to the hole in the insert or to the seating surface
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23C—MILLING
- B23C2210/00—Details of milling cutters
- B23C2210/16—Fixation of inserts or cutting bits in the tool
- B23C2210/168—Seats for cutting inserts, supports for replacable cutting bits
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T407/00—Cutters, for shaping
- Y10T407/22—Cutters, for shaping including holder having seat for inserted tool
- Y10T407/2272—Cutters, for shaping including holder having seat for inserted tool with separate means to fasten tool to holder
- Y10T407/2274—Apertured tool
- Y10T407/2276—Apertured tool with means projecting through aperture to force tool laterally against reaction surface
Definitions
- the present invention relates to a cutting tool mounting apparatus, a tool body, and a cutting tool for detachably mounting a cutting insert.
- the mounting device illustrated here refers to a mounting structure having a screw hole into which a fastening screw inserted through a through hole of a cutting insert can be screwed in an insert mounting seat of a tool body.
- Patent Document 1 in an insert mounting seat having a bottom wall surface and two side wall surfaces, a cutting screw is detachable by screwing a tightening screw into a screw hole in the bottom wall surface through a through hole of the cutting insert.
- a fixed cutting tool is disclosed.
- the central axis of the screw hole in the bottom wall surface of the insert mounting seat is inclined with respect to the normal direction of the bottom wall surface.
- the cutting insert can be pressed against the side wall surface side of the insert mounting seat by screwing the fastening screw through the through hole of the cutting insert into the screw hole of the bottom wall surface. it can.
- the center axis of the screw hole corresponding to the clamping screw is parallel to the side wall surface side of the insert mounting seat with respect to the center axis of the through hole of the cutting insert.
- a mounting device in which a screw hole is formed by shifting to the above.
- the present invention was created in view of the above circumstances, and an object thereof is to further stabilize the tightening state of the cutting insert in the insert mounting seat.
- a mounting device adapted to a cutting tool in which the cutting insert is detachably mounted to the insert mounting seat by screwing a tightening screw into a screw hole of the insert mounting seat of the tool body through a through hole of the cutting insert.
- the insert mounting seat has a bottom wall surface and at least two side wall surfaces extending so as to intersect the bottom wall surface, Screw holes intersect the bottom wall, The central axis of the screw hole is inclined with respect to the normal direction of the bottom wall surface, When the cutting insert is placed on the insert mounting seat, the first passage point of the central axis of the screw hole is the second passage of the central axis of the through hole on the first virtual plane that is defined to expand the bottom wall surface.
- the point is shifted to at least one of at least two side wall surfaces, On the first imaginary plane, the shift direction of the center axis of the through hole of the first passage point from the second passage point on the first imaginary plane is the centering direction, and the center axis of the screw hole on the first imaginary plane If the direction of the imaginary line projected is the tilt direction, The centering direction and the inclination direction are different directions.
- a mounting device is provided.
- the center axis of the screw hole is a portion of the bottom wall surface on the side of at least two side wall surfaces in the second imaginary plane. It is inclined so as to form an acute angle in the insert.
- the direction of inclination of the central axis of the screw hole on the first virtual plane is a direction on the side of at least two side wall surfaces from the first passing point.
- the at least two side wall surfaces may include a first side wall surface as a main constraining surface and a second side wall surface as a sub constraining surface.
- the centering direction faces the first side wall surface side of the first and second side wall surfaces, and the tilt direction is the second side wall surface of the first and second side wall surfaces compared to the centering direction. It should be close to the side.
- the intersection angle between the first sidewall surface and the second sidewall surface is divided into two equal parts.
- a third virtual plane extending substantially perpendicular to the bottom wall surface can be defined.
- the tilt direction and the centering direction can be directed to a region on the first side wall surface side of the two regions bounded by the third virtual plane.
- both the tilt direction and the centering direction may be oriented to intersect the first sidewall surface.
- the angle of the centering direction with respect to the third virtual plane is preferably in the range of 20 ° or more and 90 ° or less.
- the angle difference between the tilt direction and the centering direction is preferably in the range of 1 ° or more and 80 ° or less.
- the cutting insert has a substantially triangular plate shape.
- the intersection angle of the intersection defined by the respective extensions of the first sidewall surface and the second sidewall surface is an acute angle.
- the intersection angle may be an obtuse angle or a right angle.
- the tightening screw contacts substantially the entire circumference with the surface defining the through hole.
- the present invention also resides in a tool body to which the mounting device of the above aspect is applied.
- the present invention also resides in a cutting tool to which the mounting device of the above aspect is applied.
- the centering direction and the inclination direction on the first virtual plane are different directions. Therefore, by inserting the tightening screw through the through hole of the cutting insert into the screw hole opened in the bottom wall surface of the insert mounting seat of the tool body, the cutting insert is placed on the desired side wall surface portion of the insert mounting seat according to the centering direction. Can be pressed toward. Furthermore, by tightening the tightening screw, the cutting insert can be pressed toward another desired side wall surface portion in accordance with the inclination direction. Therefore, according to one aspect of the present invention, the cutting insert can be firmly fixed by the insert mounting seat, and an exceptional effect that the tightening state of the cutting insert in the insert mounting seat can be further stabilized is brought about.
- FIG. 1 is a perspective view of a cutting tool according to an embodiment of the present invention.
- FIG. 2 is an enlarged perspective view of the insert mounting seat and its periphery of the tool body from which the cutting insert and the fixing screw are removed in the cutting tool of FIG.
- FIG. 3 is an enlarged view of a part of the tool body when the insert mounting seat of FIG. 2 is viewed from the direction facing the bottom wall surface.
- 4 is an enlarged view of a part of the cutting tool of FIG. 1 from the same direction as FIG.
- FIG. 5 is an enlarged cross-sectional view of the cutting tool of FIG. 1 taken along the line VV of FIG.
- FIG. 6 is a schematic diagram exaggeratingly showing a state in which the cutting insert is mounted on the insert mounting seat in the cutting tool of FIG.
- FIG. 1 is a perspective view of a cutting tool according to an embodiment of the present invention.
- FIG. 2 is an enlarged perspective view of the insert mounting seat and its periphery of the tool body from which the cutting insert and the fixing screw are removed in the cutting tool of FIG.
- FIG. 3 is an enlarged view of the insert mounting seat of FIG. 2 as viewed from the direction facing the bottom wall surface.
- 4 is an enlarged view of a part of the cutting tool of FIG. 1 from the same direction as FIG.
- FIG. 5 is an enlarged sectional view of the cutting tool along the line VV in FIG.
- FIG. 6 is a schematic view exaggeratingly showing a state in which the cutting insert is mounted on the insert mounting seat, and is a view in which screws are omitted.
- the cutting tool 1 of this embodiment is a rotary cutting tool to which a cutting insert 2 is detachably attached.
- the cutting tool 1 includes a tool body 3.
- the tool body 3 has an axis 3a, and the axis 3a extends from the front end 3b side to the rear end 3c side of the tool body 3.
- the tool body 3 has a substantially cylindrical outline as a whole.
- the tool body 3 has a plurality (three in this embodiment) of insert mounting seats 4. These insert mounting seats 4 are arranged at equal distances from each other in the circumferential direction around the axis 3 a at the tip 3 b of the tool body 3.
- the number of insert mounting seats on the tool body may be one or more than two.
- the cutting insert 2 is detachably attached to each insert mounting seat 4. Therefore, in the cutting tool 1, a plurality of (three in the present embodiment) cutting inserts 2 are used, and a plurality of fastening screws (fixing screws) 10 are used to fix each of them.
- Each cutting insert 2 has a substantially triangular plate-like contour shape.
- Each cutting insert 2 is a positive type cutting insert, but may be a negative type cutting insert.
- the cutting insert 2 includes an upper surface 2a and a lower surface 2b as two end surfaces, and a peripheral side surface 2c extending between the upper and lower surfaces.
- the cutting insert 2 has a through hole 2d corresponding to each fastening screw 10 extending so as to penetrate the upper and lower surfaces.
- the through hole 2d has a central axis B, and has a receiving recess 2f in the upper surface side opening along the axis B.
- the fastening screw 10 has an axial line (not shown) extending in the longitudinal direction thereof, and includes a screw part 10a in which a screw thread is formed, and a head part 10b disposed at one end of the screw part 10a in the axial direction. .
- the head portion 10b is configured so that a tightening tool such as a wrench can be engaged, and here, a recess is formed.
- the head portion 10b has a larger diameter than the screw portion 10a.
- the threaded portion 10a side portion of the outer peripheral portion of the head portion 10b has a truncated conical shape.
- the outer peripheral portion of the head portion 10b may have a convex arc shape in cross section so as to swell further outward partially or entirely.
- a cutting edge 2g is formed along the intersection of the upper surface 2a and the peripheral side surface 2c.
- the cutting insert 2 has a plurality of (here, three) cutting edges 2g over the entire circumference of the intersection of the upper surface 2a and the peripheral side surface 2c, but at least one cutting edge only at least at a part of the intersection. May be formed.
- the upper surface 2a has a substantially triangular shape and has three corner portions. Since the cutting edge 2g is associated with each corner portion, the cutting insert 2 has three cutting edges 2g.
- Each cutting edge 2g has a corner cutting edge 2h along the corner, a first cutting edge 2i extending from the corner cutting edge 2h, and the corner cutting edge 2h toward the side opposite to the first cutting edge 2i.
- a second cutting edge 2j extending.
- the three cutting edges 2g are arranged in 120 ° rotational symmetry with respect to the central axis B of the through hole 2d.
- the cutting insert 2 is formed so as to be 120 ° rotationally symmetric with respect to the central axis B of the through hole 2d.
- the three cutting edges 2g are continuous with each other, but may be independent from each other.
- a part of the upper surface 2a is configured to function as a rake face of one action cutting edge 2g ', and a part of the peripheral side face 2c is the same action cutting edge 2g. It is comprised so that it may function as '' flank.
- an inclined surface as a rake surface, a concave portion including the inclined surface, and cutting edges on both surfaces of the cutting insert for giving a positive rake angle to the upper surface 2 a.
- a rising wall surface may be provided in whole or in part, and the portion of the cutting edge may be linear or curved.
- the plurality of cutting inserts 2 are all the same shape.
- the rotary cutting tool 1 has a number of blades corresponding to the number of cutting inserts 2 used. Therefore, for simplification of description, the following description will be made with respect to one cutting insert 2, but the same applies to all other cutting inserts 2.
- the plurality of tightening screws 10 and the insert mounting seat 4 are all the same shape. In the following, one tightening screw 10 and the insert mounting seat 4 will be described, but the same applies to all other tightening screws 10 and the insert mounting seat 4.
- Each insert mounting seat 4 has a bottom wall surface 5 and a side wall surface 6.
- the contour shape of the bottom wall surface 5 of the insert mounting seat 4 corresponds to the contour shape of the cutting insert 2.
- the contour shape of the bottom wall surface 5 is substantially triangular.
- a screw hole 7 corresponding to the fastening screw 10 intersects the bottom wall surface 5 of the insert mounting seat 4. That is, a screw hole 7 is opened in the bottom wall surface 5.
- the fastening screw 10 can be screwed into the screw hole 7.
- the fastening screw 10 can engage with the screw hole 7 so as to be able to advance and retreat along the central axis A of the screw hole 7. That is, the tightening screw 10 can be tightened or loosened with respect to the screw hole 7.
- the mounting structure 20 for mounting the cutting insert 2 including the insert mounting seat 4 with the screw hole 7 is referred to herein as a mounting device.
- the fastening screw 10 is a component of the mounting device 20.
- the tightening screw 10 is an independent structure, a mounting structure excluding the tightening screw may be used as the mounting device.
- the insert mounting seat 4 of the tool body 3 of this embodiment has two side wall surfaces (side wall surface portions) 6 that are wall surfaces extending so as to intersect the bottom wall surface 5.
- One is a first side wall surface 6a that serves as a main restraint surface.
- the other is a second side wall surface 6b that serves as a secondary restraint surface.
- the main constraining surface is a side wall surface (surface portion) that acts mainly among the side wall surfaces 6 in contact with the cutting insert 2.
- the sub-constraint surface is a side wall surface (surface portion) other than the main constrained surface among the side wall surfaces 6 in contact with the cutting insert 2.
- the main constraining surface is preferably formed larger than the sub constraining surface.
- the side wall surface having the largest area in contact with the cutting insert 2 may be referred to as a main restraint surface.
- the contour shape of the cutting insert 2 is a substantially triangular plate shape
- the first side wall surface 6a is disposed on the base end portion 3c side of the tool body, and the second side wall surface. 6b is arrange
- the first side wall surface 6a is wider than the second side wall surface 6b (which is a width along the bottom wall surface) and acts mainly when the cutting insert 2 is fixed.
- the second side wall surface 6b assists the first side wall surface 6a to support and restrain the cutting insert 2. That is, in the insert mounting seat 4, the first side wall surface 6a is a main restraint surface, and the second side wall surface 6b is a sub restraint surface.
- the cutting insert 2 is in contact with the first side wall surface 6a that is the main restraint surface, so that the movement in the direction of the rotation direction is restrained, and further, the cutting insert 2 is in contact with the second side wall surface 6b that is the sub restraint surface. It is preferable that the position is particularly determined.
- the bottom wall surface 5, the first side wall surface 6a, and the second side wall surface 6b are each substantially configured as a flat surface. However, these wall surfaces may be provided with unevenness corresponding to the cutting insert.
- the first side wall surface 6 a is provided with a recess 6 c in the middle of the direction along the bottom wall surface 5. The recess 6c divides the first side wall surface 6a into two wall surface portions, but may not be provided.
- FIGS. 3 and 4 are views from the direction facing the bottom wall surface 5 of the insert mounting seat 4, and in FIGS. 3 and 4, the bottom wall surface 5 is substantially parallel to the paper surface. 3 and 4, the central axis A of the screw hole 7 in the bottom wall surface 5 is projected and shown as a virtual line.
- FIG. 5 is a cross-sectional view of the cutting tool 1 on a plane including the central axis A of the screw hole 7. 4 shows a state in which the cutting insert 2 is mounted on the insert mounting seat 4 of FIG. 3 as viewed from a position just opposite to the bottom wall surface 5 of the insert mounting seat 4, and therefore FIG. 5 is orthogonal to the bottom wall surface 5. It is a figure in a cross section. In FIG.
- the central axis A of the screw hole 7 is inclined with respect to the normal direction of the bottom wall surface 5 of the insert mounting seat 4 (that is, the line L1).
- the inclination of the central axis A of the screw hole 7 in FIG. 5 with respect to the line L1 along the normal direction of the bottom wall surface 5 (hereinafter referred to as normal direction inclination) is represented by an inclination angle F defined in FIG.
- the inclination angle F (that is, the angle formed between the line L1 and the central axis A in FIG. 5) is about 5 °.
- the center axis A of the screw hole 7 is inclined toward the outside of the cutting tool 1 above the insert mounting seat 4 with respect to the line L1. Therefore, when the fastening screw 10 is screwed into the screw hole 7, the screw 10 advances in the direction toward the inside of the tool body 3. Since the insert mounting seat 4 has two seat inner side portions 4a on the side wall surfaces 6a and 6b side and a seat outer side portion 4b that opens to the outside of the tool body 3 unlike the seat inner side portion, in other words, the screw hole 7 The central axis A is inclined so as to be closer to the seat inner side portion 4a than to the seat outer side portion 4b as it is further away from the bottom wall surface 5 toward the hole back side. Thus, in the cutting tool 1, in the cross-sectional view (second imaginary plane) of FIG. 5, the central axis A of the screw hole 7 forms an acute angle ⁇ in the insert with the portion of the bottom wall surface on the side wall surface 6 side. It is inclined.
- the central axis A of the screw hole 7 represented as a virtual line in FIGS. 3 and 4 extends in a predetermined direction.
- the direction of the central axis A of the screw hole 7 on the first virtual plane P (which is a plane substantially parallel to the bottom wall surface 5) (hereinafter, referred to as an inclination direction) is, in the narrow sense, particularly on the first virtual plane.
- the direction from the passing point Pa of the axis A of the screw hole 7 to the side wall surface 6 side see arrow A1 in FIG. 6).
- the inclination direction of the central axis A of the screw hole 7 in FIG. 3 can be determined with respect to a reference line (reference plane) G.
- the corner intersection 4c between the first side wall surface 6a and the second side wall surface 6b is defined by the extended surface of the first side wall surface 6a and the extended surface of the second side wall surface 6b. It can be approximated as an intersection 6d (see FIG. 3). Since the cutting insert 2 has a substantially triangular plate shape, the cutting insert 2 mainly has three side surfaces. The crossing angle of the intersecting portion 6d corresponds to an insert inner angle between two adjacent side surfaces of the cutting insert 2 and is an acute angle. In the corner intersection 4c (that is, the intersection 6d), the intersection angle of the corner intersection is divided into two equal parts so that the angle is substantially perpendicular to the bottom wall surface 5 between the first sidewall surface 6a and the second sidewall surface 6b.
- a reference plane (third virtual plane) extending so as to be defined is defined.
- This reference plane is represented as line G in FIG. Therefore, in FIG. 3, the reference line G is an extension of the two extended lines when the line along the first side wall surface 6 a and the line along the second side wall surface 6 b extend and intersect each other. It extends in the direction of the bisector of the intersection angle of the intersection.
- the central axis A of the projected screw hole 7 is not parallel to the reference line G but is inclined.
- the inclination of the central axis A of the screw hole 7 in FIG. 3 with respect to the reference line G is represented by an angle D defined in FIG.
- the angle D is determined on the side of the seat inner side 4a with respect to the intersection of the central axis A and the reference line G.
- the sign of the angle D is determined such that the direction from the second side wall surface 6 side b to the first side wall surface 6a side is positive.
- the fastening screw 10 is screwed into the screw hole 7 of the insert mounting seat 4 through the through hole 2d of the cutting insert 2 to thereby obtain the first
- the tightening force applied to the tightening screw 10 can be distributed almost evenly between the side wall surface 6a and the second side wall surface 6b.
- the angle D is a positive angle as in the mounting device 20 of the cutting tool 1
- the cutting insert 2 can be mainly restrained by the first side wall surface 6a in the circumferential direction.
- the angle D of the central axis A in the inclination direction is about 30 °.
- the cutting insert 2 is placed on the insert mounting seat 4.
- the tightening screw 10 is tightened, the cutting insert 2 is pressed toward the side wall surface 6 of the insert mounting seat 4 at the tip of the inclined direction.
- the normal direction inclination angle F is preferably in the range of 1 ° or more and 10 ° or less.
- the angle F is more preferably in the range of 3 ° or more and 6 ° or less.
- the angle D in the inclination direction of the central axis A is preferably 1 ° or more and 50 ° or less.
- the angle D in the inclination direction of the central axis A is more preferably 20 ° or more and 40 ° or less. If the angle F of the normal direction inclination and the angle D of the inclination direction are within such an angle range, the effect of increasing the tightening force while greatly reducing the effect of acting on the tightening screw 10 so as to break it is obtained. Get the maximum.
- the angle F and the angle D are respectively the first side wall surface 6a as a main constraining surface and the second side wall surface 6b as a sub constraining surface in the circumferential direction of the cutting insert 2 (direction around the axis B of the through hole 2d). It may be determined so that the cutting insert 2 can be suitably supported.
- the center axis A of the screw hole 7 is centered from the center axis B of the through hole of the cutting insert 2 to the inside of the insert mounting seat 4 (that is, the side wall surface side). It is shifted by H.
- the center axis B of the through hole 2d of the cutting insert 2 does not actually appear in the sectional view of FIG. 5 in which the center axis A of the screw hole 7 extends completely.
- the central axis B of the through hole 2d shown in FIG. 6 is projected for reference.
- FIG. 6 is a schematic diagram exaggeratingly showing a state in which they are displaced, and further explanation will be continued using FIG.
- FIG. 6 is a view from the direction facing the bottom wall surface 5 of the insert mounting seat 4.
- the bottom wall surface 5 is substantially parallel to the paper surface. Therefore, in FIG. 6, the central axis B of the through hole 2d of the cutting insert 2 represented therein is substantially a point.
- the center axis A of the screw hole 7 is inclined with respect to the bottom wall surface 5, the center axis A of the screw hole 7 and the center axis B of the through hole 2 d of the cutting insert 2 on the insert mounting seat 4. Is not parallel. Further, the center axis A of the screw hole 7 is shifted to the inside of the insert mounting seat (on the seat inner side 4a side) with respect to the center axis B of the through hole 2d of the cutting insert 2.
- the amount of deviation is represented here by a centering amount H.
- the centering amount H is a shift amount between the central axes A and B on the first virtual plane P along the bottom wall surface 5 of the insert mounting seat 4. In FIG.
- the passing point Pa of the central axis A of the screw hole 7 in the first virtual plane P and the passing point Pb of the central axis B of the through hole 2d of the cutting insert 2 in the first virtual plane P are represented.
- the position of the through hole 2d is a position in the cutting insert 2 placed so as to firmly contact the wall surfaces 5 and 6 of the insert mounting seat 4.
- the first virtual plane P is an extended surface of the bottom wall surface 5 that is defined so as to extend the bottom wall surface 5 to the inside of the through hole.
- a direction in which the passing point Pa of the central axis A of the screw hole 7 is shifted from the passing point Pb of the central axis B of the through hole 2d is defined as a centering direction.
- the centering direction is a direction along line L2 in FIG. 6 (see arrow A2).
- the misalignment amount H of the central axis A of the screw hole 7 is about 0.5 mm. However, it is not limited to this. In this embodiment, the misalignment amount H is increased to about 0.5 mm, but due to the synergistic effect with the inclination of the central axis A of the screw hole 7, the screw 10 is not broken and the cutting insert 2 is fixed. Can be obtained.
- the centering direction can be evaluated by an angle C between the line L2 passing through the point Pa and the point Pb in FIG. 6 also shows the reference line G shown in FIG.
- the angle C in the centering direction is determined in the same manner as the angle D, and the sign is determined with the direction from the second side wall surface 6b side to the first side wall surface 6a side being positive.
- the angle C in the centering direction is about 0 °
- the tightening force to the tightening screw can be distributed almost evenly on the first side wall surface 6a and the second side wall surface 6b.
- the angle C in the centering direction is a positive angle
- the cutting insert 2 is positively pressed against the first side wall surface 6a by tightening the tightening screw, and as a result, the first side wall surface 6a It can be restrained independently.
- the cutting insert 2 is placed on the insert mounting seat 4 and the tightening screw 10 is tightened, the cutting insert 2 is moved toward at least one predetermined side wall surface 6 of the insert mounting seat 4 in the centering direction.
- the angle C in the centering direction that can disperse the tightening force almost uniformly between the first side wall surface 6a and the second side wall surface 6b is not strictly 0 °.
- the right-handed tightening screw 10 is used when the angle C in the centering direction is about 0 °, the first side wall surface 6a is cut more than the second side wall surface 6b. Is strongly restrained.
- the present invention is greatly characterized in that the centering direction and the screw inclination direction are different directions. That is, by adjusting the centering direction and the direction of the projected inclination of the screw hole axis as independent parameters, the cutting insert 2 can be firmly fixed, which has not been obtained conventionally.
- the centering direction is the direction toward the first side wall surface 6a. This is apparent from the fact that the line L2 intersects the first side wall surface 6a in FIG.
- the angle C in the centering direction is preferably in the range of 20 ° or more and 90 ° or less.
- the angle C in the centering direction is more preferably in the range of 30 ° or more and 50 ° or less.
- the angle C in the centering direction is less than 20 °, it is difficult to obtain a remarkable improvement effect of the tightening force as compared with the conventional cutting tool.
- the tightening force to the screw is not preferable because it acts in a direction in which the cutting insert 2 is pulled away from the second side wall surface 6b.
- the angle C in the centering direction is about 35 °.
- the centering direction is such a direction, when the fastening screw is fastened to the insert mounting seat 4 through the through hole 2d of the cutting insert 2, the cutting insert 2 is firmly pressed against the first side wall surface 6a. Being able to adhere to it.
- the tightening screw is inclined and screwed with respect to the bottom wall surface, and the inclined direction faces the first side wall surface 6a side.
- the first side wall surface 6a can be made to act on the support of the cutting insert 2 more mainly by a further synergistic effect between the centering direction and the screw inclination direction.
- the present invention is greatly characterized in that the centering direction (arrow A2 in FIG. 6) and the inclination direction (arrow A1 in FIG. 6) are different directions (in FIG. 6, line L2 and line A are not parallel). ).
- the sign of the angle difference E is positive in the direction toward the second side wall surface 6b with reference to the centering direction, that is, the line L2.
- the angle difference E may simply be an angle formed by the screw inclination direction and the centering direction.
- the inclination direction is made to be a direction toward the second side wall surface 6b (that is, a direction closer to the second side wall surface 6b) compared to the centering direction.
- the angle difference E is preferably in the range of 1 ° or more and 80 ° or less.
- the angle difference E is more preferably in the range of 3 ° or more and 10 ° or less. In this embodiment, the angle difference E is about 5 °.
- the angle difference E exceeds 80 °, particularly when it exceeds 90 °, either the movement of the cutting insert due to the inclination of the screw or the movement of the cutting insert due to the centering pulls the cutting insert 2 away from the second side wall surface 6b. Since it acts in the direction, it is not preferable.
- the cutting insert 2 can be fixed more stably. This is because when the tightening screw 10 is tightened, the cutting insert 2 is first moved in the centering direction and is in close contact with the first side wall surface 6a serving as the main restraining surface. When the tightening screw 10 is further tightened, the cutting insert 2 moves in parallel to the second side wall surface 6b side so as to come into closer contact with the second side wall surface 6b while being in close contact with the first side wall surface 6a. Accordingly, the cutting insert 2 is also firmly fixed in contact with the second side wall surface 6b while being in close contact with the first side wall surface 6a.
- the two side wall surfaces 6 of the insert mounting seat 4 have the first side wall surface 6a as the main constraining surface and the second side wall surface 6b as the sub-constraint. It is possible to exert functions and operations as intended. Therefore, according to the present embodiment, the posture of the cutting edge is mainly determined by the first side wall surface 6a that is the main restraining surface, the reproducibility of the cutting edge position is high, and high-precision cutting can be handled. . Alternatively, damage to the cutting insert is suppressed.
- the peripheral side surface of the cutting insert 2 One side surface (side surface along one side portion of the upper surface 2a) is securely brought into close contact with the first side wall surface 6a, while another side surface of the cutting insert 2 (along another side portion of the upper surface 2a). It is difficult to make the side surface) firmly contact the second side wall surface 6b. Because, when the inclination direction and the centering direction are the same direction, the cutting insert 2 is pressed in the direction in which both of the two side wall surfaces 6 are in contact with each other.
- the centering direction and the inclination direction are different from each other as described above, so that the centering direction is a direction mainly toward the first side wall surface 6a, and the inclination direction is the core direction. It is set as the direction which goes to both side wall surfaces 6a and 6b compared with the approach direction. Therefore, the cutting insert 2 can be securely brought into contact with the second side wall surface 6b while being reliably pressed against the first side wall surface 6a, so that the cutting insert 2 is firmly fixed.
- the tightening screw 10 may partially have a gap between the through hole 2 d of the cutting insert when firmly tightened.
- the head portion 10b of the tightening screw 10 contacts substantially the entire circumference with respect to the surface defining the through hole 2d of the cutting insert 2 and the periphery of the central axis B of the through hole 2d. It is preferable to do.
- the outer peripheral portion of the head portion 10b of the tightening screw 10 have an arcuate cross section so as to bulge outward as described above, it is possible to achieve this all-round contact.
- the receiving recess 2f of the cutting insert may be further shaped to achieve such full circumference contact. If it does in this way, the effect which prevents that the fastening screw 10 will fracture
- the cutting insert 2 of this embodiment has a substantially triangular plate shape.
- the present invention is not limited to this.
- the cutting insert of the present invention can adopt various polygonal plate shapes, circular plate shapes, and the like as long as it has a through hole corresponding to the fastening screw.
- the present invention is applicable to a cutting tool using a hexagonal plate-shaped cutting insert. It is not limited to a plate shape, and various applications are possible.
- the present invention is particularly effective when the side wall surface 6 of the insert mounting seat 4 has a main restraint surface (or a corresponding portion) and a sub restraint surface (or a corresponding portion).
- the present invention is particularly effective when the first side wall surface 6a serving as the main constraining surface functions mainly.
- the side wall surface 6 of the insert mounting seat 4 mainly consists of two wall surface portions, and the lengths of the two wall surfaces are different. 1 side wall surface 6a and second side wall surface 6b.
- the substantially triangular plate-shaped cutting insert 2 can increase the length of the cutting edge (that is, the first cutting edge 2 i extending generally in the tool axis direction), so that cutting with a large depth of cut is possible. Is possible. In cutting with a large depth of cut, the cutting insert 2 is easy to move during cutting. Therefore, the present invention is particularly effective in the cutting tool 1 using the substantially triangular plate-shaped cutting insert 2.
- the material of the cutting insert 2 is made of cemented carbide, cermet, ceramics and cubic boron nitride, a material coated with a hard material surface, or a burned material such as diamond, at least at the cutting edge and in the vicinity thereof. It is good to use as a binding material.
- the cutting tool 1 can be used for cutting steel materials by being mounted on a machine tool.
- the present invention is not limited to the above-described embodiments, and can be applied to various turning tools used for lathe tools, milling machines, and the like.
- the present invention can be applied to various tools, and there are almost no restrictions on the applicable cutting tools. Although only the rotary cutting tool is described in the embodiment, the present invention can be applied to various tools for lathes.
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- Milling Processes (AREA)
- Cutting Tools, Boring Holders, And Turrets (AREA)
Abstract
Description
切削インサートの貫通穴を通して締めつけねじを工具ボデーのインサート取付座のねじ穴に螺入することで該切削インサートが該インサート取付座に着脱自在に装着される切削工具に適合される装着装置であって、
インサート取付座は、底壁面と、該底壁面に交差するように延在する少なくとも2つの側壁面とを有し、
底壁面には、ねじ穴が交差し、
ねじ穴の中心軸線は、底壁面の法線方向に対して傾斜し、
インサート取付座に切削インサートが載置されたとき、底壁面を拡張するように定められる第1仮想平面上において、ねじ穴の中心軸線の第1通過点は、貫通穴の中心軸線の第2通過点から、少なくとも2つの側壁面のうちの少なくともいずれか一方側にずれていて、
第1仮想平面上においてねじ穴の中心軸線の第1通過点の貫通穴の中心軸線の第2通過点からのずれ方向を芯寄せ方向とし、かつ、第1仮想平面上にねじ穴の中心軸線を投影した仮想線の方向を傾斜方向とすると、
芯寄せ方向と傾斜方向とは異なる方向である、
装着装置が提供される。
Claims (11)
- 切削インサート(2)の貫通穴(2d)を通して締めつけねじ(10)を工具ボデー(3)のインサート取付座(4)のねじ穴(7)に螺入することで該切削インサートが該インサート取付座に着脱自在に装着される切削工具(1)に適合される装着装置(20)であって、
前記インサート取付座(4)は、底壁面(5)と、該底壁面に交差するように延在する少なくとも2つの側壁面(6)とを有し、
前記底壁面(5)には、前記ねじ穴(7)が交差し、
前記ねじ穴(7)の中心軸線(A)は、前記底壁面(5)の法線方向に対して傾斜し、
前記インサート取付座に前記切削インサートが載置されたとき、前記底壁面(5)を拡張するように定められる第1仮想平面上において、前記ねじ穴(7)の前記中心軸線(A)の第1通過点は、前記貫通穴の中心軸線(B)の第2通過点から、前記少なくとも2つの側壁面(6)のうちの少なくともいずれか一方側にずれていて、
前記第1仮想平面上において前記ねじ穴の前記中心軸線(A)の前記第1通過点の前記貫通穴の前記中心軸線(B)の前記第2通過点からのずれ方向を芯寄せ方向とし、かつ、前記第1仮想平面上に前記ねじ穴(7)の前記中心軸線(A)を投影した仮想線の方向を傾斜方向とすると、
前記芯寄せ方向と前記傾斜方向とは異なる方向である、
装着装置(20)。 - 前記ねじ穴(7)の前記中心軸線(A)を含み前記底壁面に略直交するように第2仮想平面を定めるとき、
前記ねじ穴(7)の前記中心軸線(A)は、該第2仮想平面において前記少なくとも2つの側壁面(6)側の前記底壁面の部分とインサート内鋭角をなすように、傾斜している、
請求項1に記載の装着装置(20)。 - 前記第1仮想平面上における前記ねじ穴(7)の前記中心軸線(A)の前記傾斜方向は、前記第1通過点から前記少なくとも2つの側壁面(6)側の方向であり、
前記少なくとも2つの側壁面(6)は、主拘束面としての第1の側壁面(6a)と、副拘束面としての第2の側壁面(6b)とを含み、
前記芯寄せ方向は前記第1および第2の側壁面のうちで前記第1の側壁面(6a)側を向き、前記傾斜方向は前記芯寄せ方向と比較して前記第1および第2の側壁面のうちで前記第2の側壁面(6b)側寄りである、
請求項1または2に記載の装着装置(20)。 - 前記第1仮想平面上における前記ねじ穴(7)の前記中心軸線(A)の前記傾斜方向は、前記第1通過点から前記少なくとも2つの側壁面(6)側の方向であり、
前記少なくとも2つの側壁面(6)は、主拘束面としての第1の側壁面(6a)と、副拘束面としての第2の側壁面(6b)とを含み、
前記第1の側壁面(6a)と前記第2の側壁面(6b)とのそれぞれの延長により定められる交差部において、該交差部における交差角度を2等分するように前記第1の側壁面(6a)と前記第2の側壁面(6b)との間に前記底壁面(5)に略直交するように延びる第3仮想平面を定めるとき、
前記傾斜方向および前記芯寄せ方向は該第3仮想平面により境界付けられた2つの領域のうちの前記第1の側壁面(6a)側の領域へ方向付けられている、
請求項1から3のいずれか一項に記載の装着装置(20)。 - 前記傾斜方向および前記芯寄せ方向は共に、前記第1の側壁面(6a)と交差するように方向付けられている、
請求項3または4に記載の装着装置(20)。 - 前記第1の側壁面(6a)と前記第2の側壁面(6b)とのそれぞれの延長により定められる交差部において、該交差部における交差角度を2等分するように前記第1の側壁面(6a)と前記第2の側壁面(6b)との間に前記底壁面(5)に略直交するように延びる第3仮想平面を定めるとき、
前記第1仮想平面上において、前記芯寄せ方向の該第3仮想平面に対する角度(C)は、20°以上、かつ90°以下の範囲である、
請求項3から5のいずれか一項に記載の装着装置(20)。 - 前記第1仮想平面上において、前記傾斜方向と前記芯寄せ方向との角度差(E)は、1°以上、かつ80°以下の範囲である、請求項3から6のいずれか一項に記載の装着装置(20)。
- 前記第1の側壁面(6a)と前記第2の側壁面(6b)とのそれぞれの延長により定められる交差部の交差角度は、鋭角である、
請求項3から7のいずれか一項に記載の装着装置(20)。 - 前記締めつけねじ(10)を前記切削インサート(2)の貫通穴(2d)を通して前記ねじ穴(7)に対してねじ込んだとき、該締めつけねじ(10)は、前記貫通穴(2d)を定める面にその実質的に全周で接触する、請求項1から8のいずれか一項に記載の装着装置(20)。
- 請求項1から9のいずれかに記載の装着装置(20)が適用された工具ボデー(3)。
- 請求項1から9のいずれかに記載の装着装置(20)が適用された切削工具(1)。
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EP14841456.8A EP2954964B1 (en) | 2013-09-06 | 2014-09-05 | Mounting device for cutting tool, tool body, and cutting tool |
JP2015515751A JP5800111B2 (ja) | 2013-09-06 | 2014-09-05 | 切削工具の装着装置、工具ボデーおよび切削工具 |
CN201480005281.8A CN104936731B (zh) | 2013-09-06 | 2014-09-05 | 切削工具的装配装置、工具主体及切削工具 |
US14/767,118 US9889505B2 (en) | 2013-09-06 | 2014-09-05 | Mounting device for cutting tool, tool body and cutting tool |
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JP5800111B2 (ja) | 2015-10-28 |
EP2954964B1 (en) | 2017-12-06 |
CN104936731B (zh) | 2016-11-09 |
JPWO2015034037A1 (ja) | 2017-03-02 |
CN104936731A (zh) | 2015-09-23 |
US9889505B2 (en) | 2018-02-13 |
EP2954964A1 (en) | 2015-12-16 |
US20150367422A1 (en) | 2015-12-24 |
EP2954964A4 (en) | 2016-09-21 |
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