WO2015029960A1 - 原油回収用添加剤 - Google Patents
原油回収用添加剤 Download PDFInfo
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- WO2015029960A1 WO2015029960A1 PCT/JP2014/072211 JP2014072211W WO2015029960A1 WO 2015029960 A1 WO2015029960 A1 WO 2015029960A1 JP 2014072211 W JP2014072211 W JP 2014072211W WO 2015029960 A1 WO2015029960 A1 WO 2015029960A1
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- cellulose
- crude oil
- cellulose fiber
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08B—POLYSACCHARIDES; DERIVATIVES THEREOF
- C08B15/00—Preparation of other cellulose derivatives or modified cellulose, e.g. complexes
- C08B15/02—Oxycellulose; Hydrocellulose; Cellulosehydrate, e.g. microcrystalline cellulose
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08B—POLYSACCHARIDES; DERIVATIVES THEREOF
- C08B15/00—Preparation of other cellulose derivatives or modified cellulose, e.g. complexes
- C08B15/02—Oxycellulose; Hydrocellulose; Cellulosehydrate, e.g. microcrystalline cellulose
- C08B15/04—Carboxycellulose, e.g. prepared by oxidation with nitrogen dioxide
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09K—MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
- C09K8/00—Compositions for drilling of boreholes or wells; Compositions for treating boreholes or wells, e.g. for completion or for remedial operations
- C09K8/02—Well-drilling compositions
- C09K8/03—Specific additives for general use in well-drilling compositions
- C09K8/035—Organic additives
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09K—MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
- C09K8/00—Compositions for drilling of boreholes or wells; Compositions for treating boreholes or wells, e.g. for completion or for remedial operations
- C09K8/58—Compositions for enhanced recovery methods for obtaining hydrocarbons, i.e. for improving the mobility of the oil, e.g. displacing fluids
- C09K8/588—Compositions for enhanced recovery methods for obtaining hydrocarbons, i.e. for improving the mobility of the oil, e.g. displacing fluids characterised by the use of specific polymers
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09K—MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
- C09K8/00—Compositions for drilling of boreholes or wells; Compositions for treating boreholes or wells, e.g. for completion or for remedial operations
- C09K8/60—Compositions for stimulating production by acting on the underground formation
- C09K8/92—Compositions for stimulating production by acting on the underground formation characterised by their form or by the form of their components, e.g. encapsulated material
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09K—MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
- C09K2208/00—Aspects relating to compositions of drilling or well treatment fluids
- C09K2208/08—Fiber-containing well treatment fluids
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09K—MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
- C09K2208/00—Aspects relating to compositions of drilling or well treatment fluids
- C09K2208/10—Nanoparticle-containing well treatment fluids
Definitions
- the present invention relates to a novel crude oil recovery additive used for secondary and tertiary recovery of crude oil. More specifically, heat resistance, mechanical shear resistance is high, viscosity does not deteriorate even under high temperature and high shear conditions, and pseudo plastic fluidity is high, so there is little load during transportation, and it is naturally derived. Therefore, the present invention relates to an additive for recovering crude oil that is highly biodegradable and has a low environmental impact.
- the secondary recovery method is used for oil reservoirs where crude oil cannot be obtained by the primary recovery method.
- secondary and tertiary recovery methods include polymer attack and Myseller polymer attack. These attacks are based on the principle that a special polymer aqueous solution is pressed into the oil layer to push out the residual oil, and future development is strongly desired to increase crude oil production.
- polymers used in these methods include synthetic polymers such as acrylamide, natural polysaccharides such as xanthan gum and carboxymethylcellulose, and derivatives thereof (for example, Patent Documents 1 to 4).
- the present inventors have high heat resistance and mechanical shear resistance, the viscosity does not deteriorate even under high temperature and high shear conditions, and because the pseudoplastic fluidity is high, the load during transfer is small, Due to its origin, we have conducted extensive research to obtain an additive for oil recovery that has high biodegradability and low environmental impact.
- the first gist of the present invention is an additive for recovering crude oil containing cellulose fibers having a number average fiber diameter of 2 to 500 nm, a fiber aspect ratio of 50 or more, and a cellulose I-type crystal structure.
- the cellulose fiber preferably has a hydroxyl group on the surface of the cellulose fiber chemically modified.
- the cellulose fiber is one in which the hydroxyl group at the C6 position of each glucose unit in the molecule is selectively oxidized and modified to become one of an aldehyde group, a ketone group and a carboxyl group, and the carboxyl group content is 1.
- the range of 2 to 2.5 mmol / g is preferable.
- the cellulose fiber preferably has a total content of aldehyde groups and ketone groups of 0.3 mmol / g or less as measured by the semicarbazide method.
- the cellulose fiber is oxidized with a co-oxidant in the presence of an N-oxyl compound, and the aldehyde group and the ketone group generated by the oxidation reaction are reduced with a reducing agent.
- a reducing agent preferable.
- restoration by the said reducing agent is what is based on sodium borohydride.
- the second gist of the present invention is a crude oil recovery composition using the crude oil recovery additive.
- the additive for recovering crude oil of the present invention contains a predetermined cellulose fiber, so that it has high heat resistance and high mechanical shear resistance, does not deteriorate in viscosity even under high temperature and high shear conditions, and has pseudoplastic fluidity. Therefore, there is an effect that the load during transfer is small. This is because the cellulose fibers have a predetermined number average fiber diameter and aspect ratio, and further, the cellulose molecules are bundled by several tens and have a strong crystal structure inside. In addition, since the cellulose fiber is a naturally derived substance, the biodegradability is high and the environmental load is small.
- the crude oil collecting additive of the present invention contains a cellulose fiber having a number average fiber diameter of 2 to 500 nm, a fiber aspect ratio of 50 or more, and a cellulose I-type crystal structure.
- the number average fiber diameter of the cellulose fibers is 2 to 500 nm, but is preferably 2 to 150 nm, more preferably 2 to 100 nm, and particularly preferably 3 to 80 nm from the viewpoint of dispersion stability. If the number average fiber diameter is too small, it will essentially dissolve in the dispersion medium, and if the number average fiber diameter is too large, the cellulose fibers will settle and express functionality by blending the cellulose fibers. Can not do.
- the maximum fiber diameter of the cellulose fibers is preferably 1000 nm or less, and particularly preferably 500 nm or less. When the maximum fiber diameter of the cellulose fiber is too large, the cellulose fiber is settled, and the tendency of the functional expression of the cellulose fiber to decrease is observed.
- the number average fiber diameter and the maximum fiber diameter of the cellulose fibers can be measured, for example, as follows. That is, an aqueous dispersion of fine cellulose having a solid content of 0.05 to 0.1% by weight was prepared, and the dispersion was cast on a carbon film-coated grid that had been subjected to a hydrophilization treatment. (TEM) observation sample. In addition, when the fiber of a big fiber diameter is included, you may observe the scanning electron microscope (SEM) image of the surface cast on glass. Then, observation with an electron microscope image is performed at a magnification of 5000 times, 10000 times, or 50000 times depending on the size of the constituent fibers.
- SEM scanning electron microscope
- the aspect ratio of the cellulose fiber is 50 or more, preferably 100 or more, more preferably 200 or more. If the aspect ratio is less than 50, there is a possibility that sufficient pseudoplastic fluidity as a crude oil recovery composition cannot be obtained.
- the aspect ratio of the cellulose fiber can be measured, for example, by the following method, that is, a TEM image (2% uranyl acetate negatively stained after the cellulose fiber is cast on a hydrophilic-treated carbon film-coated grid ( (Magnification: 10,000 times), the number average fiber diameter and fiber length of the cellulose fibers were observed. That is, the number average fiber diameter and fiber length were calculated according to the methods described above, and the aspect ratio was calculated according to the following formula (1) using these values.
- the cellulose fiber is a fiber obtained by refining a naturally derived cellulose solid material having an I-type crystal structure. That is, in the process of biosynthesis of natural cellulose, nanofibers called microfibrils are first formed almost without exception, and these form a multi-bundle to form a higher order solid structure.
- the cellulose fiber can be produced by a known method, specifically as follows.
- it can be obtained by suspending natural cellulose in water and treating it with a high-pressure homogenizer or a grinder to make it fine.
- Natural cellulose is not particularly limited as long as it is derived from plants, animals, or microorganisms. Kraft pulp or dissolving pulp derived from conifers or hardwoods, cotton linter, lignocellulose with low cellulose purity, wood flour, plant cellulose, bacterial cellulose Etc.
- bacterial cellulose produced by bacteria can be used as the cellulose fiber.
- the bacterium include genus Acetobacter, and more specifically, Acetobacter aceti, Acetobacter subsp., Acetobacter xylinum, and the like. Can be mentioned.
- cellulose is produced from the bacteria. Since the obtained product contains bacteria and cellulose fibers (bacterial cellulose) produced from the bacteria and connected to the bacteria, the product is removed from the medium, washed with water, or treated with alkali. By removing the bacteria, water-containing bacterial cellulose that does not contain bacteria can be obtained.
- the cellulose fiber preferably has a hydroxyl group on the surface of the cellulose fiber chemically modified.
- the chemically modified cellulose include oxidized cellulose, carboxymethyl cellulose, polyvalent carboxymethyl cellulose, long chain carboxycellulose, primary amino cellulose, cationized cellulose, secondary amino cellulose, methyl cellulose, and long chain alkyl cellulose. It is done. Of these, oxidized cellulose is preferred because of excellent hydroxyl group selectivity on the fiber surface and mild reaction conditions.
- those dispersed in water in the form of a salt form a strong network structure by crosslinking by forming a salt with a polyvalent ion. An improvement in water stopping performance when used as an additive can also be expected.
- Oxidized cellulose uses natural cellulose as a raw material, an N-oxyl compound as an oxidation catalyst in water, an oxidation reaction step of oxidizing the natural cellulose by reacting with a co-oxidant to obtain reactant fibers, removing impurities. It can be obtained by a production method including a purification step of obtaining a reactant fiber impregnated with water and a dispersion step of dispersing the reactant fiber impregnated with water in a solvent.
- the hydroxyl group at the C6 position of each glucose unit in the cellulose molecule is selectively oxidized and modified to be one of an aldehyde group, a ketone group, and a carboxyl group.
- the carboxyl group content is preferably in the range of 1.2 to 2.5 mmol / g, more preferably in the range of 1.5 to 2.0 mmol / g. If the amount of the carboxyl group is too small, the cellulose fibers may be precipitated or aggregated. If the amount of the carboxyl group is too large, the water solubility may be too strong.
- the amount of carboxyl groups of the cellulose fiber for example, 60 ml of a 0.5 to 1% by weight slurry is prepared from a cellulose sample obtained by accurately weighing the dry weight, and the pH is adjusted to about 2.5 with a 0.1 M aqueous hydrochloric acid solution. Then, 0.05M sodium hydroxide aqueous solution is dripped and electrical conductivity measurement is performed. The measurement is continued until the pH is about 11.
- the amount of carboxyl groups can be determined from the amount of sodium hydroxide consumed in the neutralization step of the weak acid with a gentle change in electrical conductivity (V) according to the following formula (2).
- adjustment of a carboxyl group amount can be performed by controlling the addition amount and reaction time of the co-oxidant used at the oxidation process of a cellulose fiber so that it may mention later.
- the cellulose fiber is reduced with a reducing agent after the oxidative modification. As a result, part or all of the aldehyde group and the ketone group are reduced to return to the hydroxyl group. Note that the carboxyl group is not reduced. Then, by the reduction, the total content of aldehyde groups and ketone groups as measured by the semicarbazide method of the cellulose fiber is preferably 0.3 mmol / g or less, particularly preferably 0 to 0.1 mmol / g. Range, most preferably substantially 0 mmol / g. As a result, the dispersion stability is higher than that obtained by simply oxidative modification, and the dispersion stability is excellent over a long period of time regardless of the temperature. *
- the cellulose fiber is oxidized using a co-oxidant in the presence of an N-oxyl compound such as 2,2,6,6-tetramethylpiperidine (TEMPO), and an aldehyde group generated by the oxidation reaction.
- N-oxyl compound such as 2,2,6,6-tetramethylpiperidine (TEMPO)
- TEMPO 2,2,6,6-tetramethylpiperidine
- the ketone group is reduced with a reducing agent because the cellulose fiber can be easily obtained.
- reduction with the reducing agent the is by hydrogenation sodium borohydride (NaBH 4), more preferable from the viewpoint.
- the amount of carbonyl groups (total content of aldehyde groups and ketone groups) can be determined.
- Semicarbazide reacts with an aldehyde group or a ketone group to form a Schiff base (imine), but does not react with a carboxyl group. Therefore, it is considered that only the aldehyde group and the ketone group can be quantified by the above measurement.
- cellulose fiber only the hydroxyl group at the C6 position of each glucose unit in the cellulose molecule on the fiber surface is selectively oxidized and modified to become one of an aldehyde group, a ketone group and a carboxyl group. Whether or not only the hydroxyl group at the C6 position of the glucose unit on the surface of the cellulose fiber is selectively oxidized can be confirmed by, for example, a 13 C-NMR chart.
- a 62 ppm peak corresponding to the C6 position of the primary hydroxyl group of the glucose unit which can be confirmed by a 13 C-NMR chart of cellulose before oxidation, disappears after the oxidation reaction, and instead a peak derived from a carboxyl group or the like (178 ppm)
- the peak of is a peak derived from a carboxyl group). In this way, it can be confirmed that only the C6 hydroxyl group of the glucose unit is oxidized to a carboxyl group or the like.
- the detection of the aldehyde group in the cellulose fiber can be performed by, for example, a Faring reagent. That is, for example, after adding a Fering reagent (a mixed solution of sodium potassium tartrate and sodium hydroxide and an aqueous solution of copper sulfate pentahydrate) to a dried sample, the supernatant is obtained when heated at 80 ° C. for 1 hour. When blue and cellulose fiber parts are amber, it can be determined that aldehyde groups have not been detected, and when the supernatant is yellow and cellulose fiber parts are red, it can be determined that aldehyde groups have been detected. .
- a Fering reagent a mixed solution of sodium potassium tartrate and sodium hydroxide and an aqueous solution of copper sulfate pentahydrate
- the cellulose fibers are preferably produced by (1) an oxidation reaction step, (2) a reduction step, (3) a purification step, (4) a dispersion step (a refinement treatment step) and the like. It is preferable to manufacture by a process.
- Oxidation reaction step After dispersing natural cellulose and N-oxyl compound in water (dispersion medium), a co-oxidant is added to start the reaction. During the reaction, a 0.5 M aqueous sodium hydroxide solution is added dropwise to maintain the pH at 10 to 11, and the reaction is regarded as complete when no change in pH is observed.
- the co-oxidant is not a substance that directly oxidizes a cellulose hydroxyl group but a substance that oxidizes an N-oxyl compound used as an oxidation catalyst.
- the natural cellulose means purified cellulose isolated from a cellulose biosynthetic system such as a plant, animal, or bacteria-producing gel. More specifically, softwood pulp, hardwood pulp, cotton pulp such as cotton linter and cotton lint, non-wood pulp such as straw pulp and bagasse pulp, bacterial cellulose (BC), cellulose isolated from sea squirt, seaweed Cellulose isolated from can be mentioned. These may be used alone or in combination of two or more. Among these, soft wood pulp, hardwood pulp, cotton pulp such as cotton linter and cotton lint, and non-wood pulp such as straw pulp and bagasse pulp are preferable.
- the natural cellulose is preferably subjected to a treatment for increasing the surface area such as beating, because the reaction efficiency can be increased and the productivity can be increased.
- a treatment for increasing the surface area such as beating
- the reaction efficiency can be increased and the productivity can be increased.
- the natural cellulose that has been stored after being isolated and purified and not dried (never dry) is used, the microfibril bundles are likely to swell. This is preferable because the number average fiber diameter after the crystallization treatment can be reduced.
- the dispersion medium of natural cellulose in the above reaction is water, and the concentration of natural cellulose in the reaction aqueous solution is arbitrary as long as the reagent (natural cellulose) can be sufficiently diffused. Usually, it is about 5% or less based on the weight of the reaction aqueous solution, but the reaction concentration can be increased by using a device having a strong mechanical stirring force.
- examples of the N-oxyl compound include compounds having a nitroxy radical generally used as an oxidation catalyst.
- the N-oxyl compound is preferably a water-soluble compound, more preferably a piperidine nitroxyoxy radical, particularly 2,2,6,6-tetramethylpiperidinooxy radical (TEMPO) or 4-acetamido-TEMPO. preferable.
- the N-oxyl compound is added in a catalytic amount, preferably 0.1 to 4 mmol / l, more preferably 0.2 to 2 mmol / l.
- co-oxidant examples include hypohalous acid or a salt thereof, halous acid or a salt thereof, perhalogen acid or a salt thereof, hydrogen peroxide, a perorganic acid, and the like. These may be used alone or in combination of two or more. Of these, alkali metal hypohalites such as sodium hypochlorite and sodium hypobromite are preferable. And when using the said sodium hypochlorite, it is preferable to advance reaction in presence of alkali metal bromides, such as sodium bromide, from the point of reaction rate. The addition amount of the alkali metal bromide is about 1 to 40 times mol, preferably about 10 to 20 times mol for the N-oxyl compound.
- the pH of the aqueous reaction solution is preferably maintained in the range of about 8-11.
- the temperature of the aqueous solution is arbitrary at about 4 to 40 ° C., but the reaction can be performed at room temperature (25 ° C.), and the temperature is not particularly required to be controlled.
- the degree of oxidation is controlled by the amount of co-oxidant added and the reaction time. Usually, the reaction time is about 5-120 minutes and is completed within 240 minutes at the most.
- the cellulose fiber further undergoes a reduction reaction after the oxidation reaction.
- fine oxidized cellulose after the oxidation reaction is dispersed in purified water, the pH of the aqueous dispersion is adjusted to about 10, and the reduction reaction is performed with various reducing agents.
- a general reducing agent can be used, and preferred examples include LiBH 4 , NaBH 3 CN, NaBH 4 and the like. Of these, NaBH 4 is preferable from the viewpoint of cost and availability.
- the amount of the reducing agent is preferably in the range of 0.1 to 4% by weight, particularly preferably in the range of 1 to 3% by weight, based on the fine oxidized cellulose.
- the reaction is usually carried out at room temperature or slightly higher than room temperature, usually for 10 minutes to 10 hours, preferably 30 minutes to 2 hours.
- the pH of the reaction mixture is adjusted to about 2 with various acids, and solid-liquid separation is performed with a centrifuge while sprinkling purified water to obtain cake-like fine oxidized cellulose. Solid-liquid separation is performed until the electric conductivity of the filtrate is 5 mS / m or less.
- Purification step purification is performed for the purpose of removing unreacted co-oxidant (such as hypochlorous acid) and various by-products.
- the reactant fibers are usually not dispersed evenly to the nanofiber unit. Therefore, by repeating the usual purification method, that is, washing with water and filtration, the reactant fibers are highly purified (99% by weight or more). Use water dispersion.
- the purification method in the purification step may be any device as long as it can achieve the above-described purpose, such as a method using centrifugal dehydration (for example, a continuous decanter).
- the aqueous dispersion of reactant fibers thus obtained is in the range of approximately 10 wt% to 50 wt% as the solid content (cellulose) concentration in the squeezed state.
- the solid content concentration is higher than 50% by weight, it is not preferable because extremely high energy is required for dispersion.
- the reaction fiber (water dispersion) impregnated with water obtained in the purification step is dispersed in a dispersion medium and subjected to a dispersion treatment. With the treatment, the viscosity increases, and a dispersion of finely pulverized cellulose fibers can be obtained. Thereafter, the cellulose fibers may be dried as necessary. Examples of the method for drying the cellulose fiber dispersion include spray drying, freeze drying, and vacuum drying when the dispersion medium is water. When the dispersion medium is a mixed solution of water and an organic solvent, a drying method using a drum dryer, a spray drying method using a spray dryer, or the like is used. The cellulose fiber dispersion may be used in the state of dispersion without drying.
- Dispersers used in the above dispersion step include homomixers under high speed rotation, high pressure homogenizers, ultra high pressure homogenizers, ultrasonic dispersion processors, beaters, disc type refiners, conical type refiners, double disc type refiners, grinders, etc.
- Use of a powerful and beating-capable device is preferable in that a more efficient and advanced downsizing is possible, and a water-containing lubricant composition can be obtained economically advantageously.
- the disperser include a screw mixer, paddle mixer, disper mixer, turbine mixer, disper, propeller mixer, kneader, blender, homogenizer, ultrasonic homogenizer, colloid mill, pebble mill, and bead mill grinder. It can be used. Further, two or more types of dispersers may be used in combination.
- the crude oil recovery composition using the crude oil recovery additive of the present invention is an aqueous solution in which the cellulose fibers and other additives are dispersed in water.
- the content of the cellulose fiber in the crude oil recovery composition of the present invention is not particularly limited, but is preferably 0.01% by mass to 10.0% by mass, and more preferably 0.1% by mass to 2% by mass. If the cellulose fiber content is 0.01% by mass or more and 10% by mass or less, the composition for crude oil recovery exhibits good pseudoplastic fluidity.
- the oil layer suitable for conducting the polymer flooding using the crude oil recovery composition is not particularly limited, and is a sandstone layer or a limestone oil layer having a permeability of 10 mD or more, preferably 50 from the viewpoint of the permeability of the aqueous cellulose solution. It is a layer of millidal or more.
- the crude oil recovery composition may be an inorganic salt [a metal of an inorganic acid such as hydrochloric acid, sulfuric acid, nitric acid, phosphoric acid, carbonic acid [an alkali metal (Na, K, etc.), an alkaline earth metal (Ca, Mg, etc.) Etc.] salts or ammonium salts, such as sodium carbonate, potassium carbonate, ammonium carbonate, sodium sulfate, ammonium sulfate, sodium hydrogen sulfate, etc.], organic acids (salts) [organic acids such as carboxylic acids, sulfonic acids, phenols, and the like Metal (above) salts or ammonium salts such as sulfamic acid, sodium acetate, sodium lactate and the like], surfactants [surfactants described in US Pat.
- an inorganic salt a metal of an inorganic acid such as hydrochloric acid, sulfuric acid, nitric acid, phosphoric acid, carbonic
- the amount of these additives used is usually 10% by mass or less for inorganic salts and organic acids (salts), usually 5% by mass or less for surfactants, and 20% by mass for antioxidants based on the mass of the cellulose fiber. More preferably, the inorganic salt and organic acid (salt) are 0 to 5% by mass, the surfactant is 0 to 3% by mass, and the antioxidant is 0 to 10% by mass.
- % means mass basis unless otherwise specified.
- “Manufacture of cellulose fibers] [Production of Cellulose Fiber A1 (for Examples)] 50 g of softwood bleached kraft pulp (NBKP) was dispersed in 4950 g of water to prepare a dispersion having a pulp concentration of 1% by mass. This dispersion was treated 30 times with a serendipeater MKCA6-3 (manufactured by Masuko Sangyo Co., Ltd.) to obtain cellulose fiber A1.
- Cellulose fiber A4 was produced according to the production of cellulose fiber A2, except that the amount of sodium hypochlorite aqueous solution added was 12.0 mmol / g with respect to 1.0 g of the pulp.
- Softwood pulp was oxidized in the same manner as in the production of cellulose fiber A2, and then solid-liquid separated with a centrifuge, and pure water was added to adjust the solid content concentration to 4%. Thereafter, the pH of the slurry was adjusted to 10 with a 24% NaOH aqueous solution. The slurry was reduced to 30 ° C.
- TEM transmission electron microscope
- the number average fiber diameter was determined according to the method described above. And fiber length were calculated. Furthermore, the aspect ratio was calculated according to the following formula (1) using these values.
- the cellulose fibers A1 to A7 for Examples all have a number average fiber diameter in the range of 2 to 500 nm and have a cellulose I type crystal structure. Furthermore, regarding the cellulose fibers A2 to A7, the carboxyl group content was in the range of 1.2 to 2.5 mmol / g. On the other hand, as for the cellulose fiber A'1 for comparative examples, the number average fiber diameter exceeded the upper limit, and the amount of carboxyl groups was less than the lower limit. Cellulose fiber A′2 had a number average fiber diameter that was too small to be measured (1 nm or less), and the carboxyl group content exceeded the upper limit.
- Measurement solutions 1 to 9 A measurement solution was prepared in the same manner as the measurement solution 1 except that the cellulose fiber A1 was changed to cellulose fibers A2 to A7, A′1, and A′2.
- Measurement solution 10 Purified water, sodium chloride, and calcium chloride are added to commercially available polyacrylamide (Telcoat DP, manufactured by Ternite), and stirred at 4,000 rpm for 5 minutes using a homomixer MARK II2.5 type (manufactured by PRIMIX). 1,000 g of a measuring solution having 0.4%, sodium chloride concentration of 0.5% and calcium chloride concentration of 0.1% was prepared.
- thixotropy index (TI) 250 g of the obtained measurement liquid was allowed to stand at 25 ° C. for 1 day, and then the viscosity was measured using a B-type viscometer (manufactured by BROOKFIELD, rotor No. 4, 6 rpm, 3 minutes, 25 ° C.). Subsequently, the viscosity was measured under the same conditions except that the rotation speed was changed to 60 rpm. TI was calculated from the following viscosity (4) from the obtained viscosity.
- TI was evaluated according to the following criteria. ⁇ : 6 or more ⁇ : 4 or more and less than 6 ⁇ : 3 or more and less than 4 ⁇ : less than 3 [Evaluation of viscosity deterioration due to high temperature and mechanical shear] 500 g of the obtained measurement liquid was allowed to stand at 25 ° C. for 1 day, and then the viscosity was measured using a B-type viscometer (manufactured by BROOKFIELD, rotor No. 4, 6 rpm, 3 minutes, 25 ° C.).
- Viscosity degradation was evaluated according to the following criteria. ⁇ : 85% or more ⁇ : 70% or more and less than 85% ⁇ : 55% or more and less than 70% ⁇ : less than 55% From Table 2, cellulose having a fiber aspect ratio lower than the cellulose fibers A1 to A7 of the present invention.
- Fiber A′1 has a low TI value (Comparative Example 1) and is considered not to exhibit sufficient pseudoplastic flow when used in a crude oil recovery composition.
- cellulose fiber A'2 that does not have type I crystal structure is inferior in terms of viscosity deterioration (Comparative Example 2), and when used in a crude oil recovery composition, the viscosity deteriorates even under high temperature and high shear conditions. There is a risk.
- the cellulose fibers A1 to A7 of the present invention are superior in viscosity deterioration and TI. Thus, it was revealed that when used in a composition for recovering crude oil, an excellent effect was exhibited.
- the crude oil recovery additive of the present invention can be used for secondary and tertiary recovery of crude oil.
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Abstract
Description
すなわち、本発明は、数平均繊維径が2~500nmで、繊維のアスペクト比が50以上、及びセルロースI型結晶構造を有するセルロース繊維を含有する原油回収用添加剤を第一の要旨とする。
前記セルロース繊維は、セルロース繊維表面の水酸基が化学修飾されていることが好ましい。
また、前記セルロース繊維は、分子中の各グルコースユニットのC6位の水酸基が選択的に酸化変性されてアルデヒド基,ケトン基およびカルボキシル基のいずれかとなったものであり、カルボキシル基の含量が1.2~2.5mmol/gの範囲である事が好ましい。
更に、前記セルロース繊維はアルデヒド基とケトン基の合計含量が、セミカルバジド法による測定において0.3mmol/g以下であることが好ましい。
また、前記セルロース繊維が、N-オキシル化合物の存在下、共酸化剤を用いて酸化されたものであり、上記酸化反応により生じたアルデヒド基およびケトン基が、還元剤により還元されていることが好ましい。
また、前記還元剤による還元が、水素化ホウ素ナトリウムによるものであることが好ましい。
本発明の第2の要旨は、前記原油回収用添加剤を使用する原油回収用組成物である。
。
試料および観察条件(倍率等)を調節する。そして、この条件を満たす観察画像を得た後、この画像に対し、1枚の画像当たり縦横2本ずつの無作為な軸を引き、軸に交錯する繊維の繊維径を目視で読み取っていく。このようにして、最低3枚の重複しない表面部分の画像を、電子顕微鏡で撮影し、各々2つの軸に交錯する繊維の繊維径の値を読み取る(したがって、最低20本×2×3=120本の繊維径の情報が得られる)。このようにして得られた繊維径のデータにより、最大繊維径および数平均繊維径を算出する。
クテリアを除去することにより、バクテリアを含まない含水バクテリアセルロースを得ることができる。
剤として用いた場合の止水性能の向上も期待できる。
、セミカルバジドは、アルデヒド基やケトン基と反応しシッフ塩基(イミン)を形成するが、カルボキシル基とは反応しないことから、上記測定により、アルデヒド基とケトン基のみを定量できると考えられる。
消失し、代わりにカルボキシル基等に由来するピーク(178ppmのピークはカルボキシル基に由来するピーク)が現れる。このようにして、グルコース単位のC6位水酸基のみがカルボキシル基等に酸化されていることを確認することができる。
天然セルロースとN-オキシル化合物とを水(分散媒体)に分散させた後、共酸化剤を添加して、反応を開始する。反応中は0.5Mの水酸化ナトリウム水溶液を滴下してpHを10~11に保ち、pHに変化が見られなくなった時点で反応終了と見なす。ここで、共酸化剤とは、直接的にセルロース水酸基を酸化する物質ではなく、酸化触媒として用いられるN-オキシル化合物を酸化する物質のことである。
高めることができ、生産性を高めることができるため好ましい。また、上記天然セルロースとして、単離、精製の後、乾燥させない(ネバードライ)で保存していたものを使用すると、ミクロフィブリルの集束体が膨潤しやすい状態であるため、反応効率を高め、微細化処理後の数平均繊維径を小さくすることができるため好ましい。
上記セルロース繊維は、上記酸化反応後に、さらに還元反応を行うことが好ましい。具体的には、酸化反応後の微細酸化セルロースを精製水に分散し、水分散体のpHを約10に調整し、各種還元剤により還元反応を行う。本発明に使用する還元剤としては、一般的なものを使用することが可能であるが、好ましくは、LiBH4、NaBH3CN、NaBH4等があげられる。なかでも、コストや利用可能性の点から、NaBH4が好ましい。
つぎに、未反応の共酸化剤(次亜塩素酸等)や、各種副生成物等を除く目的で精製を行う。反応物繊維は通常、この段階ではナノファイバー単位までばらばらに分散しているわけではないため、通常の精製法、すなわち水洗とろ過を繰り返すことで高純度(99重量%以上)の反応物繊維と水の分散体とする。
上記精製工程にて得られる水を含浸した反応物繊維(水分散体)を、分散媒体中に分散させ分散処理を行う。処理に伴って粘度が上昇し、微細化処理されたセルロース繊維の分散体を得ることができる。その後、必要に応じて上記セルロース繊維を乾燥してもよく、上記セルロース繊維の分散体の乾燥法としては、例えば、分散媒体が水である場合は、スプレードライ、凍結乾燥法、真空乾燥法等が用いられ、分散媒体が水と有機溶媒の混合溶液である場合は、ドラムドライヤーによる乾燥法、スプレードライヤーによる噴霧乾燥法等が用いられる。なお、上記セルロース繊維の分散体を乾燥することなく、分散体の状態で用いても差し支えない。
用いても差し支えない。また、2種類以上の分散機を組み合わせて用いても差し支えない
。
(ハイドロキノン、カテコールなど)、ヒンダードアミン[2-(5-メチル-2-ヒドロキシフェニル)ベンゾトリアゾール、コハク酸ジメチル-1-(2-ヒドロキシエチル)-4-ヒドロキシ-2,2,6,6-テトラメチルピペリジン重縮合物、ビス(1-オクチロキシ-2,2,6,6-テトラメチル-4-ピペリジル)セバケートなど]、含硫化合物[2-メルカプトベンゾチアゾールおよびその塩(金属塩またはアンモニウム塩など)、チオ尿素、テトラメチルチウラムジサルファイド、ジメチルジチオカルバミン酸およびその塩(金属塩またはアンモニウム塩など)、亜硫酸ナトリウム、チオ硫酸ナトリウムなど]、含リン化合物(トリフェニルホスファイト、トリエチルホスファイト、亜リン
酸ナトリウム、次亜リン酸ナトリウムなど)、含窒素化合物(グアニジン硫酸塩など)〕
などの添加剤と併用して使用できる。
〔セルロース繊維の製造〕
〔セルロース繊維A1(実施例用)の製造〕
針葉樹漂白クラフトパルプ(NBKP)50gを水4950gに分散させ、パルプ濃度1質量%の分散液を調整した。この分散液をセレンディピターMKCA6-3(増幸産業(株)製)で30回処理し、セルロース繊維A1を得た。
〔セルロース繊維A2(実施例用)の製造〕
針葉樹パルプ2gに、水150ml、臭化ナトリウム0.25g、TEMPO0.025gを加え、充分撹拌して分散させた後、13重量%次亜塩素酸ナトリウム水溶液(共酸化剤)を、上記パルプ1.0gに対して次亜塩素酸ナトリウム量が5.2mmol/gとなるように加え、反応を開始した。反応の進行に伴いpHが低下するため、pHを10~11に保持するように0.5N水酸化ナトリウム水溶液を滴下しながら、pHの変化が見られなくなるまで反応させた(反応時間:120分)。反応終了後、0.1N塩酸を添加して中和した後、ろ過と水洗を繰り返して精製し、繊維表面が酸化されたセルロース繊維を得た。つぎに、上記セルロース繊維に純水を加えて1%に希釈し、高圧ホモジナイザー(
三和エンジニアリング製、H11)を用いて圧力100MPaで1回処理することにより、セルロース繊維A2を製造した。
〔セルロース繊維A3(実施例用)の製造〕
次亜塩素酸ナトリウム水溶液の添加量を、上記パルプ1.0gに対して6.5mmol/gとした以外は、セルロース繊維A2の製造に準じて、セルロース繊維A3を製造した。
〔セルロース繊維A4(実施例用)の製造〕
次亜塩素酸ナトリウム水溶液の添加量を、上記パルプ1.0gに対して12.0mmol/gとした以外は、セルロース繊維A2の製造に準じて、セルロース繊維A4を製造した。
〔セルロース繊維A5(実施例用)の製造〕
セルロース繊維A2の製造と同様の手法で針葉樹パルプを酸化した後、遠心分離機で固液分離し、純水を加えて固形分濃度4%に調整した。その後、24%NaOH水溶液にてスラリーのpHを10に調整した。スラリーの温度を30℃として水素化ホウ素ナトリウムをセルロース繊維に対して0.2mmol/g加え、2時間反応させることで還元処理した。反応後、0.1N塩酸を添加して中和した後、ろ過と水洗を繰り返して精製し、セルロース繊維を得た。つぎに、上記セルロース繊維に純水を加えて1%に希釈し、高圧ホモジナイザー(三和エンジニアリング製、H11)を用いて圧力100MPaで1回処理することにより、セルロース繊維A5を製造した。
〔セルロース繊維A6(実施例用)の製造〕
セルロース繊維A3の製造と同様の手法で針葉樹パルプを酸化した後、セルロース繊維A4の製造と同様の手法で還元、精製した。つぎに、上記セルロース繊維に純水を加えて1%に希釈し、高圧ホモジナイザー(三和エンジニアリング製、H11)を用いて圧力100MPaで1回処理することにより、セルロース繊維A6を製造した。
〔セルロース繊維A7(実施例用)の製造〕
セルロース繊維A4の製造と同様の手法で針葉樹パルプを酸化した後、セルロース繊維A4の製造と同様の手法で還元、精製した。つぎに、上記セルロース繊維に純水を加えて1%に希釈し、高圧ホモジナイザー(三和エンジニアリング製、H11)を用いて圧力100MPaで1回処理することにより、セルロース繊維A7を製造した。
〔セルロース繊維A´1(比較例用)の製造〕
針葉樹漂白クラフトパルプ(NBKP)50gを水4950gに分散させ、パルプ濃度1質量%の分散液を調整した。この分散液をセレンディピターMKCA6-3(増幸産業(株)製)で10回処理し、セルロース繊維A´1を得た。
〔セルロース繊維A´2(比較例用)の製造〕
原料の針葉樹パルプに替えて再生セルロースを使用するとともに、次亜塩素酸ナトリウム水溶液の添加量を、再生セルロース1.0gに対して27.0mmol/gとした以外は、セルロース繊維A2の製造に準じて、セルロース繊維A´2を製造した。
上記のようにして得られた各セルロース繊維について、下記の基準に従って、各特性の評価を行った。その結果を、上記表1に併せて示した。
X線回折装置(リガク社製、RINT‐Ultima3)を用いて、各セルロース繊維の回折プロファイルを測定し、2シータ=14~17°付近と、2シータ=22~23°付近の2つの位置に典型的なピークが見られる場合は結晶構造(I型結晶構造)が「あり」と評価し、ピークが見られない場合は「なし」と評価した。
〔数平均繊維径、アスペクト比の測定〕
セルロース繊維の数平均繊維径、および繊維長を、透過型電子顕微鏡(TEM)(日本電子社製、JEM-1400)を用いて観察した。すなわち、各セルロース繊維を親水化処理済みのカーボン膜被覆グリッド上にキャストした後、2%ウラニルアセテートでネガティブ染色したTEM像(倍率:10000倍)から、先に述べた方法に従い、数平均繊維径、および繊維長を算出した。
さらに、これらの値を用いてアスペクト比を下の式(1)に従い算出した。
セルロース繊維0.25gを水に分散させたセルロース水分散体60mlを調製し、0.1Mの塩酸水溶液によってpHを約2.5とした後、0.05Mの水酸化ナトリウム水溶液を滴下して、電気伝導度測定を行った。測定はpHが11になるまで続けた。電気伝導度の変化が緩やかな弱酸の中和段階において、消費された水酸化ナトリウム量(V)から、下の式(2)に従いカルボキシル基量を求めた。
セルロース繊維を約0.2g精秤し、これに、リン酸緩衝液によりpH=5に調整したセミカルバジド塩酸塩3g/l水溶液を正確に50ml加え、密栓し、二日間振とうした。つぎに、この溶液10mlを正確に100mlビーカーに採取し、5N硫酸25ml、0.05Nヨウ素酸カリウム水溶液5mlを加え、10分間撹拌した。その後、5%ヨウ化カリウム水溶液10mlを加え、直ちに自動滴定装置を用いて、0.1Nチオ硫酸ナトリウム溶液にて滴定し、その滴定量等から、下記の式(3)に従い、試料中のカルボニル基量(アルデヒド基とケトン基との合計含量)を求めた。
セルロース繊維を0.4g精秤し、日本薬局方に従って調製したフェーリング試薬(酒石酸ナトリウムカリウムと水酸化ナトリウムとの混合溶液5mlと、硫酸銅五水和物水溶液5ml)を加えた後、80℃で1時間加熱した。そして、上澄みが青色、セルロース繊維部分が紺色を呈するものはアルデヒド基が検出されなかったと判断し、「なし」と評価した。また、上澄みが黄色、セルロース繊維部分が赤色を呈するものは、アルデヒド基が検出されたと判断し、「あり」と評価した。
前記表1の結果から、実施例用のセルロース繊維A1~A7は、いずれも数平均繊維径が2~500nmの範囲内で、セルロースI型結晶構造を有していた。さらに、セルロース繊維A2~A7については、カルボキシル基の含量が1.2~2.5mmol/gの範囲内であった。これに対して、比較例用のセルロース繊維A´1は、数平均繊維径が上限を超え、カルボキシル基量は下限未満であった。セルロース繊維A´2は、数平均繊維径が小さすぎて測定不可(1nm以下)であり、カルボキシル基量は上限を超えていた。
また、セルロース繊維A2~A7に関し、セルロース繊維表面上のグルコースユニットのC6位の水酸基のみが選択的にカルボキシル基等に酸化されているかどうかについて、13C‐NMRチャートで確認した結果、酸化前のセルロースの13C‐NMRチャートで確認できるグルコース単位の1級水酸基のC6位に相当する62ppmのピークが、酸化反応後は消失し、代わりに178ppmにカルボキシル基に由来するピークが現れていた。このことから、セルロース繊維A2~A7は、いずれもグルコース単位のC6位水酸基のみがアルデヒド基等に酸化されていることが確認された。
〔前記セルロース繊維及びその他比較品の測定液の調整〕
以下の手順により前記セルロース繊維及びその他比較品の測定液を調整した。
〔測定液1〕
上記で得られたセルロース繊維A1に、純水、塩化ナトリウム、および塩化カルシウムを添加し、ホモミクサーMARKII2.5型(PRIMIX製)を用いて4,000rpmで5分間撹拌し、セルロース繊維濃度0.4%、塩化ナトリウム濃度0.5%、塩化カルシウム濃度0.1%の測定液を1,000g調製した。
〔測定液1~9〕
前記セルロース繊維A1をセルロース繊維A2~7、A´1、およびA´2に変更した以外は測定液1と同様の方法で測定液を調製した。
〔測定液10〕
市販のポリアクリルアミド(テルコートDP、テルナイト製)に、純水、塩化ナトリウム、および塩化カルシウムを添加し、ホモミクサーMARKII2.5型(PRIMIX製)を用いて4,000rpmで5分間撹拌し、ポリアクリルアミド濃度0.4%、塩化ナトリウム濃度0.5%、塩化カルシウム濃度0.1%の測定液を1,000g調製した。
〔測定液11〕
市販のキサンタンガム(K-OB、大日本住友製薬製)に、純水、塩化ナトリウム、および塩化カルシウムを添加し、ホモミクサーMARKII2.5型(PRIMIX製)を用いて4,000rpmで5分間撹拌し、キサンタンガム濃度0.4%、塩化ナトリウム濃度0.5%、塩化カルシウム濃度0.1%の測定液を1,000g調製した。
〔測定液の評価〕
得られた測定液を用いて以下の評価方法でTIの測定および粘性劣化の評価をおこなった。評価結果を下記表2に示す。
得られた測定液のうち250gを25℃で1日静置した後、B型粘度計(BROOKFIELD製、ローターNo.4、6rpm、3分、25℃)を用いて粘度を測定した。続いて回転数を60rpmに変更した以外は同条件で粘度を測定した。
得られた粘度から下記の式(4)よりTIを算出した。
◎:6以上
○:4以上6未満
△:3以上4未満
×:3未満
[高温、機械的せん断による粘性劣化の評価]
得られた測定液のうち500gを25℃で1日静置した後、B型粘度計(BROOKFIELD製、ローターNo.4、6rpm、3分、25℃)を用いて粘度を測定した。その後、ウォーターバスを用いて60℃に加温し、測定液の温度を60℃に保持したままホモミクサーMARKII2.5型(PRIMIX製)を用いて12,000rpmで60分間撹拌した。その後、処理液をさらに25℃で1日静置した後、B型粘度計(BROOKFIELD製、ローターNo.4、6rpm、3分、25℃)を用いて粘度を測定した。
せん断処理前後での粘度から下記の式(5)より粘度保持率(%)を算出し、粘性劣化の度合いを評価した。
◎:85%以上
○:70%以上85%未満
△:55%以上70%未満
×:55%未満
表2より、本発明品であるセルロース繊維A1からA7に対し、繊維のアスペクト比が低いセルロース繊維A’1はTI値が低く(比較例1)原油回収用組成物に使用した場合には、十分な擬塑性流動を示さないと考えられる。また、I型結晶構造を有さないセルロース繊維A’2は粘性劣化の点で劣る為(比較例2)、原油回収用組成物に使用した場合には高温、高せん断条件下でも粘性が劣化する虞が有る。また従来から原油回収用添加剤として使用されてきたホ゜リアクリルアミト゛(比較例3)、キサンタンカ゛ム(比較例4)に対し、本発明品であるセルロース繊維A1からA7は粘性劣化、TIにおいて優れていることから、原油回収用組成物に使用した場合に優れた効果を奏するとことが明らかとなった。
Claims (7)
- 数平均繊維径が2~500nm、繊維のアスペクト比が50以上、及びセルロースI型結晶構造を有するセルロース繊維を含有することを特徴とする原油回収用添加剤。
- 前記セルロース繊維において、セルロース繊維表面の水酸基が化学修飾されていることを特徴とする請求項1に記載の原油回収用添加物
- 前記セルロース繊維において、分子中の各グルコースユニットのC6位の水酸基が選択的に酸化変性されてアルデヒド基,ケトン基およびカルボキシル基のいずれかとなったものであり、カルボキシル基の含量が1.2~2.5mmol/gの範囲であることを特徴とする請求項2記載の原油回収用添加剤。
- 前記セルロース繊維におけるアルデヒド基とケトン基の合計含量が、セミカルバジド法による測定において0.3mmol/g以下であることを特徴とする請求項3記載の原油回収用添加剤。
- 前記セルロース繊維が、N-オキシル化合物の存在下、共酸化剤を用いて酸化されたものであり、上記酸化反応により生じたアルデヒド基およびケトン基が、還元剤により還元されていることを特徴とする請求項3又は4記載の原油回収用添加剤。
- 前記還元剤による還元が、水素化ホウ素ナトリウムによるものである請求項5記載の原油回収用添加剤。
- 請求項1ないし6のいずれか1項に記載の原油回収用添加剤を含有することを特徴とする原油回収用組成物。
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