WO2014155698A1 - ヘリカルブレードカッター - Google Patents
ヘリカルブレードカッター Download PDFInfo
- Publication number
- WO2014155698A1 WO2014155698A1 PCT/JP2013/059607 JP2013059607W WO2014155698A1 WO 2014155698 A1 WO2014155698 A1 WO 2014155698A1 JP 2013059607 W JP2013059607 W JP 2013059607W WO 2014155698 A1 WO2014155698 A1 WO 2014155698A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- blade
- circular body
- peripheral surface
- outer peripheral
- helical blade
- Prior art date
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23C—MILLING
- B23C5/00—Milling-cutters
- B23C5/16—Milling-cutters characterised by physical features other than shape
- B23C5/20—Milling-cutters characterised by physical features other than shape with removable cutter bits or teeth or cutting inserts
- B23C5/22—Securing arrangements for bits or teeth or cutting inserts
- B23C5/2265—Securing arrangements for bits or teeth or cutting inserts by means of a wedge
- B23C5/2278—Securing arrangements for bits or teeth or cutting inserts by means of a wedge for plate-like cutting inserts fitted on an intermediate carrier, e.g. shank fixed in the cutter body
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23C—MILLING
- B23C3/00—Milling particular work; Special milling operations; Machines therefor
- B23C3/12—Trimming or finishing edges, e.g. deburring welded corners
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23C—MILLING
- B23C5/00—Milling-cutters
- B23C5/02—Milling-cutters characterised by the shape of the cutter
- B23C5/08—Disc-type cutters
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23C—MILLING
- B23C2210/00—Details of milling cutters
- B23C2210/04—Angles
- B23C2210/0485—Helix angles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23C—MILLING
- B23C2210/00—Details of milling cutters
- B23C2210/16—Fixation of inserts or cutting bits in the tool
- B23C2210/168—Seats for cutting inserts, supports for replacable cutting bits
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23C—MILLING
- B23C2270/00—Details of milling machines, milling processes or milling tools not otherwise provided for
- B23C2270/16—Constructions comprising three or more similar components
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23C—MILLING
- B23C5/00—Milling-cutters
- B23C5/16—Milling-cutters characterised by physical features other than shape
- B23C5/20—Milling-cutters characterised by physical features other than shape with removable cutter bits or teeth or cutting inserts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23C—MILLING
- B23C5/00—Milling-cutters
- B23C5/16—Milling-cutters characterised by physical features other than shape
- B23C5/20—Milling-cutters characterised by physical features other than shape with removable cutter bits or teeth or cutting inserts
- B23C5/22—Securing arrangements for bits or teeth or cutting inserts
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T407/00—Cutters, for shaping
- Y10T407/19—Rotary cutting tool
- Y10T407/1906—Rotary cutting tool including holder [i.e., head] having seat for inserted tool
- Y10T407/1932—Rotary cutting tool including holder [i.e., head] having seat for inserted tool with means to fasten tool seat to holder
Definitions
- the present invention relates to a helical blade cutter used for edge trimming of a steel plate. Specifically, a blade made of a chip row is formed on the outer peripheral surface of a circular body whose outer surface is a cylindrical peripheral surface with respect to a rotation center axis.
- the present invention relates to a helical blade cutter that is attached at a predetermined interval in the circumferential direction while being inclined, and that is rotationally driven in a state in which a rotation center axis is inclined in a direction opposite to the inclination direction of the blade.
- the steel sheet enters the forming device through a cutting machine called an edge trimmer to align the width of the steel sheet.
- an edge trimmer As one of the edge trimmers, there is a helical blade cutter described in Patent Document 1.
- the helical blade cutter has a plurality of linear blades 20 attached to the outer peripheral surface of a circular body 10 whose outer surface is a cylindrical peripheral surface at a predetermined interval in the circumferential direction, that is, the rotational direction X. have.
- Each blade 20 is configured by linearly aligning a plurality of cutting tips 21 from one end side to the other end side in the direction of the rotation center axis of the circular body 10, and an outer periphery parallel to the rotation center axis O. It tilts backward at an angle ⁇ with respect to the straight line P on the surface.
- the rearward inclination angle ⁇ is called a twist angle ⁇ in the axial direction, and in the plurality of slit-like cuts 12 obliquely engraved on the outer peripheral surface of the circular body 10 at the same inclination angle as the twist angle ⁇ ,
- the blade 20 is inserted and fixed together with a chip holder 30 and a wedge-shaped chip fixing member 40.
- a concave arcuate surface 11 inclined at the same angle as the twist angle ⁇ with respect to the straight line P on the outer peripheral surface parallel to the rotation center axis O is provided in the circumferential direction.
- a slit-shaped cut 12 is formed from a portion between the adjacent arc surfaces 11 and 11 to a portion of the arc surface 11 at the front in the rotation direction.
- a plurality of cutting tips 21 constituting the blade 20 are held in a chip holder 30 and are almost completely fitted in each of the cuts 12.
- the plurality of wedge-shaped tip fixing members 40 fitted into the notches 12 corresponding to the respective tips 21 are screwed to the bottom surface of the notches 12, whereby the plurality of cutting tips 21 are fixed in the notches 12 together with the tip holder 30. ing.
- the linear blade 20 held in the notch 12 of the circular body 10 is inclined backward at an angle ⁇ with respect to the radial line R of the circular body 10 in the rearward direction of the rotation direction X.
- This backward inclination angle ⁇ is called a rake angle ⁇ in the negative direction with respect to the radial line R (hereinafter simply referred to as a rake angle ⁇ ), and the inclination angle in the elevation direction with respect to the tangent T of the outer peripheral surface of the circular body 10, that is, the elevation angle Match.
- the upper surface of the wedge-shaped chip fixing member 40 is an arc surface that is continuous with the arc surface 11 of the circular body 10 in order to form a chip pocket.
- the helical blade cutter is rotationally driven in a state where the rotation center axis is tilted forward in the direction opposite to the inclination direction of the blade 20.
- the rotation center axis O is inclined forward by an angle ⁇ approximate to the twist angle ⁇ in the forward direction of the steel strip, and as a result, the blade 20 tilted backward by the twist angle ⁇ in the backward direction of the steel strip is Then, it comes into contact with the edge of the steel strip with a slight backward inclination angle ( ⁇ ) (see FIG. 4).
- the rotational direction X of the helical blade cutter is the same as the traveling direction Y of the steel strip, but since the rotational speed is faster than the traveling speed of the steel strip, edge cutting of the steel strip is performed due to the speed difference.
- the twist angle ⁇ and the rake angle ⁇ in the axial direction are essential requirements for cutting the edge at a right angle and flat.
- the blade 20 has a predetermined twist angle ⁇ and a rake angle ⁇ and has a two-way backward inclination angle [( ⁇ ) and a rake angle ⁇ ] so as to hit the edge of the steel strip.
- the cutting distance is suppressed to be relatively small. For this reason, the burden of each cutting tip 21 on the blade 20 is small. Since the cutting arc at the edge portion becomes an ellipse, the maximum chip thickness is reduced, and the burden on the cutting tip 21 is reduced also from this point.
- the helical blade cutter is characterized in that the burden on the blade 20 and each cutting tip 21 constituting the blade 20 is small.
- this is used for the edge trimmer described above, there are the following problems.
- the helical blade cutter follows the displacement in the width direction of the steel plate by an edge detection sensor or a copying device so that the contact between the blade 20 and the steel plate edge is maintained at the original cutting margin.
- an edge detection sensor or a copying device so that the contact between the blade 20 and the steel plate edge is maintained at the original cutting margin.
- the rear side of the tip holder 30 in the rotation direction is a holder holding portion 18, which is a portion sandwiched between adjacent arcuate surfaces 11, 11, but the thickness is essentially thin because the notch 12 is formed. .
- the outer peripheral portion (tip portion) is thinner. For this reason, when the chip holder 30 is damaged, the holder holding portion 18 is easily damaged. Specifically, the tip is bent and the base is bent.
- the circular body 10 Since the circular body 10 is made of a high-hardness material that has been subjected to heat treatment such as quenching, it is difficult to repair the overlay, and it is also difficult to repair the bending. For this reason, even if a part of the circular body 10 is damaged, the entire body must be discarded and replaced.
- the circular body 10 not only has a high material cost, but also has a complicated shape because a large number of circular arc surfaces 11 and notches 12 formed on the surface have a three-dimensional shape having two-direction inclinations on the circumferential surface. Processing is required, processing costs are significantly increased, and subsequent heat treatment costs are also required, resulting in a very expensive product, and its disposal and replacement is a great economic loss.
- An object of the present invention is to provide a helical blade excellent in economic efficiency and handleability that can suppress economic loss due to blade damage as much as possible, is easy to mount and replace the blade, and is low in manufacturing cost. To provide a cutter.
- the twist angle ⁇ and the rake angle ⁇ in the axial direction of the circular body are important as described above, and the role of the circular body to which the blade is attached is also in this angle setting. Apart from that, it is merely a mounting base for the blade and is only a positioning member for the blade.
- the present inventor has paid attention to the role of the circular body to which the blade is attached, and intensively studied the attachment form of the blade to the circular body.
- the attachment portion of the blade does not need to be a combination of an arc groove and a notch, and a step is formed on the attachment surface having an inclination in the elevation direction corresponding to the twist angle ⁇ and the rake angle ⁇ in the axial direction of the circular body. It was concluded that a stepped structure continuous in the circumferential direction is sufficient.
- a blade mounting surface having a twist angle ⁇ and a rake angle ⁇ in the axial direction is formed on the outer peripheral surface of the circular body, the blade mounting surface has an inclination in the elevation direction corresponding to the rake angle ⁇ , As a result, a step is formed, so that the outer peripheral surface of the circular body has a step structure in which the blade mounting surface is continuous in the circumferential direction through the step.
- the step here is basically due to the rake angle ⁇ and is low in height, and is combined with the twist angle ⁇ in the axial direction, so that the height from the one end side to the other end side in the axial direction of the circular body increases.
- the helical blade cutter of the present invention has been completed on the basis of such knowledge, and the outer surface is a cylindrical peripheral surface and the outer peripheral surface parallel to the rotation center axis on the outer peripheral surface of the circular body that is rotationally driven in the circumferential direction.
- the outer surface is a cylindrical peripheral surface and the outer peripheral surface parallel to the rotation center axis on the outer peripheral surface of the circular body that is rotationally driven in the circumferential direction.
- an outer periphery parallel to the rotation center axis O is provided on the outer peripheral surface of the circular body.
- the blade mounting surface which is inclined at the same angle as the twist angle ⁇ of the blade with respect to the straight line P on the surface and inclined in the elevation direction with respect to the tangent line T of the outer peripheral surface passes through a level difference caused by the inclination in the elevation direction.
- the blade is detachably attached via a tip holder to a blade attachment portion having an L-shaped cross section surrounded by a blade attachment surface and the step. This is a characteristic feature of the configuration.
- a large number of straight blades are attached at a predetermined interval in the circumferential direction of the outer periphery of the circular body, but there may be one, and a small number such as two or three is spaced at a predetermined interval in the circumferential direction of the outer peripheral surface. It may be installed with. Further, the chip holder is fixed on the blade mounting surface on the outer peripheral surface of the circular body, but generates a rotational moment backward in the rotational direction when subjected to an impact through a plurality of chips constituting the blade.
- the tip holder is screwed on both sides with respect to the blade mounting surface, and the part between the screwing parts on both sides is rotated in the direction of rotation from the line connecting the screwing parts on both sides.
- a configuration that is screwed forward is preferred.
- the height of the step changes continuously from one end side to the other end side in the direction of the rotation center axis in accordance with the inclination with respect to the straight line P on the outer peripheral surface parallel to the rotation center axis O of the circular body. It will be.
- the blade is composed of a plurality of cutting chips arranged in a straight line, and has a L-shaped blade mounting portion surrounded by the blade mounting surface and the step, and is attached to the chip holder screwed to the blade mounting surface. Be contained.
- the plurality of cutting tips in the tip holder are detachably fixed in the tip holder for each cutting tip by a wedge-shaped tip fixing member screwed to the tip holder in front of each cutting tip in the rotation direction.
- a wedge-shaped tip fixing member screwed to the tip holder in front of each cutting tip in the rotation direction.
- the helical blade cutter of the present invention uses a low step structure utilizing an inclination in the elevation direction with respect to the tangent to the outer peripheral surface as an attachment form for attaching a linear inclined blade to the outer peripheral surface of a circular body whose outer surface is a cylindrical peripheral surface.
- the blade can be securely fixed in place, and when the cutting tips that make up the blade are damaged, there is no risk of the damage reaching the lower step behind, effectively preventing damage to the circular body. it can. Therefore, the replacement frequency of the expensive circular body can be greatly reduced, and the economy is excellent.
- the process of forming a step on the outer peripheral surface of the circular body is simpler than the process of forming a curved surface and a slit-like cut, so the manufacturing cost of the circular body itself can be reduced. In terms of economic efficiency.
- the cutting tip is damaged, it is necessary to replace it.
- the replacement operation is easy, and the blade assembly operation at the time of manufacture is also easy. Therefore, it is excellent in handling including assembly at the time of manufacture and workability at the time of repair, and this also contributes to the improvement of economy.
- FIG. 1 It is a schematic top view of a helical mirror in the use condition explanatory view of the helical blade cutter which shows one embodiment of the present invention. It is a schematic rear view of the helical edge mirror. It is a top view of the helical blade cutter in the helical edge mirror. It is a side view of the helical blade cutter. It is a perspective view which shows the detailed structure of the outer peripheral part which is the principal part of the helical blade cutter. It is a perspective view which shows the detailed structure of the inclination blade used for the helical blade cutter. It is a perspective view which shows the detailed structure of the chip holder used for the same inclination blade. It is a partially expanded side view of the helical blade cutter. FIG.
- FIG. 9 is a cross-sectional view taken along line AA in FIG.
- FIG. 9 is a sectional view taken along line BB in FIG.
- FIG. 9 is a cross-sectional view taken along line CC in FIG. 8.
- FIG. 9 is a sectional view taken along line DD in FIG. It is a model side view of the conventional helical blade cutter.
- FIG. 14 is a sectional view taken along line EE in FIG. 13.
- the helical blade cutter of this embodiment is mounted on a helical mirror installed at the entrance of the ERW pipe production line.
- the helical mirror trims both edges in order to align the width of the steel strip 50 entering the ERW pipe manufacturing line, and is equipped with helical blade cutters C and C as rotary cutters on both sides.
- This helical mirror includes a horizontal fixed base B1 and movable bases B2 and B2 on both sides, which are arranged on the fixed base B1 so as to be able to traverse across the travel line of the steel strip 50.
- the movable bases B2 and B2 on both sides are traversed by a screw-screw drive mechanism (not shown).
- the helical blade cutter C is rotatably supported by the support S on each movable base B ⁇ b> 2 in a posture inclined forward in the traveling direction of the steel strip 50. It is rotationally driven in the same direction as the traveling direction of the steel strip 50 by a motor M located on the side and installed on the movable base B2.
- the steel strip 50 passes horizontally between the rotating helical blade cutters C, C on both sides while being supported by various guides (not shown). Since the rotational peripheral speed of the helical blade cutters C, C on both sides is higher than the traveling speed of the steel strip 50, both edges of the steel strip 50 are trimmed by the helical blade cutters C, C on both sides. Further, the movable bases B2 and B2 on both sides are transversely driven, so that the distance between the helical blade cutters C and C on both sides is adjusted first, and the plate width after cutting the steel strip 50 is set. Secondly, the movable bases B2 and B2 on both sides are synchronously driven in response to displacement in the plate width direction such as meandering of the steel strip 10 that advances, and the helical blade cutters C and C on both sides follow the displacement.
- FIGS. 5 to 7 The above is a schematic description of the helical mirror using the helical blade cutter of this embodiment.
- the detailed structure of the helical blade cutter of this embodiment will be described below with reference to the perspective views of FIGS. 5 to 7, the partially enlarged side view of FIG. 8, and the cross-sectional views of FIGS.
- the helical blade cutter of the present embodiment includes a circular body 10 whose outer surface is a cylindrical peripheral surface, and blade units 60 that are arranged and fixed on the outer peripheral surface at predetermined intervals in the circumferential direction. ing.
- the blade unit 60 includes a plurality of cutting tips 21 constituting the blade 20 in a chip holder 30 having an L-shaped cross section by a plurality of wedge-shaped tip fixing members 40 corresponding to the cutting tips 21.
- the blade 20 is inclined so as to have a predetermined twist angle ⁇ with respect to a straight line P on the outer peripheral surface parallel to the rotation center axis O.
- the circular body 10 is a cylindrical body in which the driving side (lower surface side) is open and the non-driving side (upper surface side) is an annular mounting portion.
- a large number of blade mounting surfaces 13 to which the blade unit 60 is screwed are formed on the outer peripheral surface of the circular body 10 corresponding to the blade unit 60.
- Each blade mounting surface 13 is a strip-shaped flat surface having an equal width extending from the non-driving side (upper side) that is one end side in the rotation center axis direction of the circular body 10 to the driving side (lower side) that is the other end side. Further, it is inclined backward in the rotational direction X with respect to a straight line P on the outer peripheral surface parallel to the rotation center axis O at an angle ⁇ corresponding to the twist angle ⁇ of the blade 20.
- each blade mounting surface 13 has a parallelogram shape whose both ends in the longitudinal direction are inclined corresponding to the outer peripheral circles on both ends in the axial direction of the circular body 10.
- Each blade mounting surface 13 is also at an angle ⁇ in the direction of elevation (upward in the forward direction of the rotational direction X) of the blade 20 with respect to the tangent line T of the outer peripheral surface of the circular body 10 in the rotational direction X of the circular body 10. Inclined.
- the inclination angle ⁇ gives the blade 20 a rearward inclination angle with respect to the radial line R of the circular body 10, that is, a rake angle ⁇ (see FIGS. 8 to 12).
- a step 14 is formed between adjacent blade mounting surfaces 13 and 13.
- Each step 14 and the blade mounting surface 13 in front of the rotation direction intersect at right angles, and a blade mounting portion 17 having an L-shaped cross section in which the blade unit 60 is accommodated is formed in a region surrounded by the steps 14 ( (See FIGS. 9 to 12).
- the height of the step 14 extends from the non-driving side (upper side) to the driving side (lower side) of the circular body 10 as the blade mounting surface 13 has an inclination corresponding to the twist angle ⁇ in the axial direction of the blade 20. It is getting higher gradually.
- the blade mounting surface 13 is provided with a first screw hole 15 and a second screw hole 16 for fixing the tip holder 30 of the blade unit 60, in particular.
- the first screw holes 15 are located at both longitudinal ends of the blade mounting surface 13 (both sides facing forward in the rotational direction), and the second screw holes 16 are lines connecting the first screw holes 15 and 15 on both sides. Are arranged at predetermined intervals on a line ahead of the rotation direction.
- the blade unit 60 attached to the blade attachment surface 13 is used to hold the straight blade 20 on the outer peripheral surface of the circular body 10, as shown in detail in FIGS. 6 (a) and 6 (b) and FIGS.
- a chip holder 30 that fits and is screwed to the blade mounting portion 17 on the blade mounting surface 13, and a plurality of screws that are screwed to the chip holder 30 in order to hold and fix the blade 20 in the chip holder 30.
- a wedge-shaped tip fixing member 40 is used to hold the straight blade 20 on the outer peripheral surface of the circular body 10, as shown in detail in FIGS. 6 (a) and 6 (b) and FIGS.
- a chip holder 30 that fits and is screwed to the blade mounting portion 17 on the blade mounting surface 13, and a plurality of screws that are screwed to the chip holder 30 in order to hold and fix the blade 20 in the chip holder 30.
- a wedge-shaped tip fixing member 40 is arranged in order to hold and fix the blade 20 in the chip holder 30.
- the chip holder 30 is a horizontally long metal block corresponding to the strip-shaped blade mounting surface 13 in the circular body 10, and is provided on both sides.
- a blade accommodating portion 31 having an L-shaped cross section that is open toward the front in the rotational direction of the circular body 10 is provided in a portion excluding the end portion.
- the bottom upper surface and the rear front surface of the blade accommodating portion 31 are orthogonal to each other.
- the upper surface of the bottom part of the blade housing part 31 has two levels, the upper part of the first stage part 31a at the rear in the rotational direction is the original blade housing part, and the upper part of the lower second stage part 31b at the front in the rotational direction is fixed to the chip.
- This is a housing portion for the member 40.
- a plurality of first through holes 32 are provided at predetermined intervals in the lateral width direction, and a plurality of chip fixing members 40 are provided.
- a plurality of third screw holes 33 are provided corresponding to the fixing positions of the plurality of chip fixing members 40 while avoiding the first through holes 32 in order to be screwed into the blade accommodating portion 31.
- the back of the blade accommodating portion 31 is a thick blade holding portion 34 that holds the blade 20 except for both end portions.
- the height of the blade holder 34 is set to be the same as the height of the blade 20.
- Both side end portions of the blade accommodating portion 31 are spacer accommodating portions for accommodating the short chip-like spacers 22 used for lateral positioning of the blade 20, and the back of the spacer accommodating portion is the height of the chip-like spacer 22. Accordingly, the spacer holding portion 36 is shorter than the blade holding portion 34.
- the side end portions on both sides of the chip holder 30 are plate-like screwing portions 37 and 37.
- the thickness of the screwing portions 37 and 37 is substantially the same as the thickness of the bottom portion of the blade accommodating portion 31.
- the screwing portions 37, 37 are provided with second through holes 38, 38 for screwing the chip holder 30 to the blade mounting surface 13 of the circular body 10.
- the line connecting the centers of the second through holes 38, 38 corresponds to the positional relationship between the first screw hole 15 and the second screw hole 16 on the blade mounting surface 13, and the rotational direction from the array line of the first through holes 32. Located behind.
- the bottom surface of the chip holder 30 is flat over the entire width (full length in the longitudinal direction), and is orthogonal to the back surface which is also a flat surface. Both side surfaces of the chip holder 30 are inclined in order to make the chip holder 30 correspond to the outer peripheral surfaces of both ends of the circular body 10 in the axial direction. Accordingly, the strip-shaped blade mounting surface 13 and the bottom surface of the chip holder 30 that abuts on the blade-shaped blade mounting surface 13 are strictly parallelograms.
- the blade 20 is composed of a plurality (six in this case) of cutting chips 21 aligned horizontally.
- the plurality of cutting tips 21 are all the same shape and are thin rectangular parallelepipeds, and on the bottom of the blade accommodating portion 31 of the tip holder 30, particularly on the first step portion 31 a, the short tip-like spacers 22 on both sides. , 22 and aligned.
- the width for the wedge-shaped tip fixing member 40 and the tip spacers 22 and 22 is narrower in front of the tip row, that is, between the tip row and the blade holding portion 34 of the tip holder 30 in the rotational direction.
- the chip fixing members 41 and 41 are inserted corresponding to the respective chip members, and are screwed onto the bottom of the blade accommodating portion 31 of the chip holder 30, particularly to the second stage portion 31b thereof, thereby forming a cutting chip row.
- the blade 20 is fixed at a fixed position (on the first stage portion 31a) in the blade accommodating portion 31 together with the chip-like spacers 22 on both sides.
- the upper surfaces of the fixing members 40 and 41 positioned forward in the rotational direction of the blade 20 are lower than the upper surface of the cutting tip 21 and protrude downward to form chips pockets generated by cutting by the blade 20. It is a curved surface.
- a chamfered portion 39 having a downwardly curved curved surface is formed at the upper rear portion in the rotational direction of the blade holding portion 34 positioned rearward in the rotational direction of the blade 20.
- the chamfered portion 39 is designed to gradually become deeper from the drive side (lower side) to the non-drive side (upper side) of the circular body 10 with the chip holder 30 fixed to the blade mounting surface 13.
- the chip holder 30 is attached to the blade mounting surface 13 of the circular body 10. Specifically, the chip holder 30 is placed on the blade mounting surface 13 of the circular body 10, and the mounting screws 70, 70 are inserted into the blade mounting surface 13 through the second through holes 38, 38 provided at both end portions of the chip holder 30. Are screwed into the first screw holes 15, 15 formed at both ends. A collar 73 is combined with the mounting screws 70, 70. At the same time, the plurality of mounting screws 71 are screwed into the plurality of second screw holes 16 formed in the central portion of the blade mounting surface 13 through the plurality of first through holes 32 formed in the bottom of the blade accommodating portion 31. By repeating this, the chip holder 30 is fixed to all the blade mounting surfaces 13 of the circular body 10.
- the wedge-shaped tip fixing member 40 is press-fitted between the cutting tip 21 and the blade holder 34 of the tip holder 30 at the front in the rotational direction, and the tip-like spacers 22 and 22 on both sides and the front in the rotational direction are inserted.
- wedge-shaped tip fixing members 41, 41 are press-fitted between the spacer holding portions 36, 36, and as a result, the plurality of cutting tips 21 constituting the blade 20 are moved forward to the plurality of tip fixing members 40. And the blade holding part 34 at the rear in the rotational direction.
- the chip-like spacers 22 and 22 on both sides of the blade 20 are fixed between the plurality of chip fixing members 41 and 41 on the front side in the rotation direction and the spacer holding portions 36 and 36 on the rear side in the rotation direction.
- the helical blade cutter C By performing the above operation on all the chip holders 30 fixed on the outer peripheral surface of the circular body 10, all the blade units 60 are attached to all the blade mounting blades 17 on the outer peripheral surface, and the blade 20 Is completed, and the helical blade cutter C is completed. All the blades 20 in the helical blade cutter C have a twist angle ⁇ and a rake angle ⁇ in the axial direction of the circular body 10. In the actual edge grinding of the steel strip 50, as described above, the helical blade cutter C can rotate in a posture inclined forward at an angle ⁇ in the traveling direction of the steel strip 50 on both sides of the line along which the steel strip 50 travels. It is supported and rotationally driven in the same direction as the traveling direction of the steel strip 50.
- the rotational center axis O of the helical blade cutter C is tilted forward by an angle ⁇ forward of the steel strip traveling direction, but the blade 20 is tilted backward by a twist angle ⁇ approximating the forward tilt angle ⁇ backward of the steel strip traveling direction. Therefore, it comes into contact with the edge of the steel strip 50 with a slight backward inclination angle ( ⁇ ) (see FIG. 4).
- the helical blade cutter C is rotationally driven in the same direction as the traveling direction Y of the steel strip 50. However, since the rotational peripheral speed is higher than the traveling speed of the steel strip 50, the edge of the steel strip 50 is ground by the speed difference. .
- the tip fixing member 40 at the front in the rotation direction is removed from the bottom of the blade accommodating portion 31 in the tip holder 30 or the mounting screw 72 is loosened.
- the damaged cutting tip 21 can be removed, the cutting tip 21 is replaced with a new cutting tip 21, and the tip fixing member 40 is screwed to the bottom of the blade accommodating portion 31 again.
- the damage to the cutting tip 21 is remarkable and the damage reaches the rear blade holding portion 34, it does not reach the step 14 of the circular body 10 located behind it. This is because the height of the step 14 is significantly lower than the height of the blade holder 34. Further, even if the height of the step 14 is low, it is orthogonal to the blade mounting surface 13 at the front in the rotational direction. Therefore, the holder unit 60 is fixed on the blade mounting surface 13 in cooperation with the blade mounting surface 13. Positioning and holding can be reliably performed at the position.
- the step 14 at the rear in the rotational direction is low, so the tip holder 30 rotates in the rotation direction around the corner where the back surface and the bottom surface intersect. A large rotational moment is generated backward.
- the chip holder 30 is not only fixed on both sides of the blade mounting surface 13 with mounting screws 70, 70 but also fixed by a plurality of mounting screws 71 arranged on a line ahead of the line connecting them. Therefore, it is possible to show a sufficient proof stress even with a large rotational moment in the rearward direction of the rotation.
- the blade holder 34 of the chip holder 30 is damaged, replace it.
- the procedure first, all the cutting tips 21 constituting the blade 20 are removed. Specifically, with respect to all the cutting tips 21, the tip fixing members 40 at the front in the rotation direction are removed by loosening the mounting screws 72, and the tip-like spacers 22 and 22 on both sides and their tip fixing members 41 are combined. , 41 are also removed. Thereby, the blade accommodating part 31 in the chip holder 30 is exposed. Then, the mounting screws 70 and 71 for fixing the bottom of the blade housing 31 to the holder mounting surface 13 are loosened and extracted. As a result, the chip holder 30 is removed from the blade mounting surface 13 of the circular body 10.
- the damaged tip holder 30 When the damaged tip holder 30 is removed, it is replaced with a new tip holder 30 and attached to the blade mounting surface 13 of the circular body 10.
- the method is as described above.
- the chip holder 30 When the chip holder 30 is attached, the blade 20 and the chip-like spacer 22 are assembled to the chip holder 30 by the chip fixing members 40 and 41. The details of the method are as described above.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Milling Processes (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
- Processing Of Stones Or Stones Resemblance Materials (AREA)
Abstract
Description
11 円弧溝
12 切り込み
13 ブレード取付け面
14 段差
15 第1ねじ孔
16 第2ねじ孔
17 ブレード取付け部
18 ホルダー保持部
20 ブレード
21 切削チップ
22 チップ状スペーサ
30 チップホルダー
31 ブレード収容部
31a 底部の1段目部分
31b 底部の2段目部分
32 第1貫通孔
33 第3ねじ孔
34 ブレード保持部
36 スペーサ保持部
37 ねじ止め部
38 第2貫通孔
40,41 チップ固定部材
42 第3貫通孔
50 鋼板
60 ブレードユニット
70,71,72 取付けねじ
73 カラー
α ブレード20のねじれ角
β ブレード20のすくい角
γ ヘリカルブレードカッターの前傾角
O 円形ボディ10の回転中心軸
P 円形ボディ10の回転中心軸Oに平行な外周面上の直線
R 円形ボディ10の半径線
T 円形ボディ10の外周面に対する接線
X 円形ボディ10の回転方向
Y 鋼帯50の進行方向
C ヘリカルブレードカッター
B1 固定ベース
B2 可動ベース
M モーター
Claims (6)
- 外面が円筒状周面であり周方向に回転駆動される円形ボディの外周面に、回転中心軸に平行な外周面上の直線に対して所定のねじれ角αで傾斜した少なくとも1個の直線状のブレードが前記外周面の周方向に所定間隔で取付けられたヘリカルブレードカッターにおいて、前記円形ボディの外周面に、回転中心軸に平行な外周面上の直線に対して前記ブレードのねじれ角αと同じ角度で傾斜すると共に外周面の接線に対して仰角方向に傾斜したブレード取付け面が、仰角方向の傾斜に伴って生じる段差を介して形成されており、ブレード取付け面と前記段差とで囲まれた断面L状のブレード取付け部に、前記ブレードがチップホルダーを介して脱着可能に取付けられているヘリカルブレードカッター。
- 請求項1に記載のヘリカルブレードカッターにおいて、前記チップホルダーは円形ボディ外周面のブレード取付け面に対して両側部をねじ止めされると共に、両側のねじ止め部の間の部分を両側のねじ止め部をつなぐ線より回転方向前方でねじ止めされるヘリカルブレードカッター。
- 請求項1又は2に記載のヘリカルブレードカッターにおいて、円形ボディの回転中心軸に平行な外周面上の直線に対する傾斜に伴って、前記段差の高さが回転中心軸方向の一端側から他端側にかけて連続的に変化するヘリカルブレードカッター。
- 請求項1~3の何れかに記載のヘリカルブレードカッターにおいて、前記ブレードは直線状に配列された複数の切削チップからなり、前記円形ボディのブレード取付け面と前記段差とで囲まれた断面L状のブレード取付け部にあってブレード取付け面にねじ止めされたチップホルダーに収容されているヘリカルブレードカッター。
- 請求項4に記載のヘリカルブレードカッターにおいて、チップホルダー内の複数の切削チップは、各切削チップの回転方向前方においてチップホルダーにねじ止めされる楔状のチップ固定部材により切削チップ毎にチップホルダー内に脱着可能に固定されるヘリカルブレードカッター。
- 請求項1~5の何れかに記載のヘリカルブレードカッターにおいて、直線状のブレードは、複数個が円形ボディの外周面周方向に所定間隔で配列されているヘリカルブレードカッター。
Priority Applications (7)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201380075228.0A CN105121079B (zh) | 2013-03-29 | 2013-03-29 | 螺旋刀条刀具 |
PCT/JP2013/059607 WO2014155698A1 (ja) | 2013-03-29 | 2013-03-29 | ヘリカルブレードカッター |
JP2014545992A JP5757642B2 (ja) | 2013-03-29 | 2013-03-29 | ヘリカルブレードカッター |
KR1020157031026A KR102044757B1 (ko) | 2013-03-29 | 2013-03-29 | 헬리컬 블레이드 커터 |
EP13880684.9A EP2979796A4 (en) | 2013-03-29 | 2013-03-29 | CUTTING DEVICE WITH SPIRAL BLADE |
RU2015146551A RU2621544C2 (ru) | 2013-03-29 | 2013-03-29 | Винтовая резцовая фреза |
US14/780,812 US9764398B2 (en) | 2013-03-29 | 2013-03-29 | Helical blade cutter |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PCT/JP2013/059607 WO2014155698A1 (ja) | 2013-03-29 | 2013-03-29 | ヘリカルブレードカッター |
Publications (1)
Publication Number | Publication Date |
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WO2014155698A1 true WO2014155698A1 (ja) | 2014-10-02 |
Family
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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PCT/JP2013/059607 WO2014155698A1 (ja) | 2013-03-29 | 2013-03-29 | ヘリカルブレードカッター |
Country Status (7)
Country | Link |
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US (1) | US9764398B2 (ja) |
EP (1) | EP2979796A4 (ja) |
JP (1) | JP5757642B2 (ja) |
KR (1) | KR102044757B1 (ja) |
CN (1) | CN105121079B (ja) |
RU (1) | RU2621544C2 (ja) |
WO (1) | WO2014155698A1 (ja) |
Families Citing this family (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE202014011091U1 (de) * | 2014-04-30 | 2017-10-19 | Betek Gmbh & Co. Kg | Gegenschneide |
CN106238791A (zh) * | 2016-08-25 | 2016-12-21 | 卡姆丹克太阳能(江苏)有限公司 | —种用于加工不锈钢地坎的切削刀具 |
DE102017202394A1 (de) * | 2017-02-15 | 2018-08-16 | Hoffmann GmbH Qualitätswerkzeuge | Vorrichtung zur Bearbeitung von Zylinderwänden von Verbrennungsmotoren |
US10974413B2 (en) | 2017-04-12 | 2021-04-13 | Webco Mill Supply Ltd. | Feed rolls having flute assemblies of matingly engageable mounts and flute insert elements |
DE102019116945A1 (de) | 2019-06-24 | 2020-12-24 | Betek Gmbh & Co. Kg | Gegenschneide |
CN114290002B (zh) * | 2021-12-31 | 2023-03-10 | 中国重汽集团济南动力有限公司 | 一种模块化铣磨复合加工刀具及刀条涂层的制备方法 |
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2013
- 2013-03-29 CN CN201380075228.0A patent/CN105121079B/zh not_active Expired - Fee Related
- 2013-03-29 RU RU2015146551A patent/RU2621544C2/ru not_active IP Right Cessation
- 2013-03-29 US US14/780,812 patent/US9764398B2/en not_active Expired - Fee Related
- 2013-03-29 WO PCT/JP2013/059607 patent/WO2014155698A1/ja active Application Filing
- 2013-03-29 JP JP2014545992A patent/JP5757642B2/ja not_active Expired - Fee Related
- 2013-03-29 KR KR1020157031026A patent/KR102044757B1/ko active IP Right Grant
- 2013-03-29 EP EP13880684.9A patent/EP2979796A4/en not_active Withdrawn
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Also Published As
Publication number | Publication date |
---|---|
CN105121079A (zh) | 2015-12-02 |
RU2621544C2 (ru) | 2017-06-06 |
EP2979796A4 (en) | 2016-11-16 |
KR20150125737A (ko) | 2015-11-09 |
US20160045962A1 (en) | 2016-02-18 |
CN105121079B (zh) | 2017-09-22 |
JP5757642B2 (ja) | 2015-07-29 |
KR102044757B1 (ko) | 2019-11-15 |
EP2979796A1 (en) | 2016-02-03 |
RU2015146551A (ru) | 2017-05-11 |
JPWO2014155698A1 (ja) | 2017-02-16 |
US9764398B2 (en) | 2017-09-19 |
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