WO2014083888A1 - 温度センサ - Google Patents
温度センサ Download PDFInfo
- Publication number
- WO2014083888A1 WO2014083888A1 PCT/JP2013/070338 JP2013070338W WO2014083888A1 WO 2014083888 A1 WO2014083888 A1 WO 2014083888A1 JP 2013070338 W JP2013070338 W JP 2013070338W WO 2014083888 A1 WO2014083888 A1 WO 2014083888A1
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- WIPO (PCT)
- Prior art keywords
- temperature
- temperature sensor
- circuit board
- printed circuit
- housing
- Prior art date
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01K—MEASURING TEMPERATURE; MEASURING QUANTITY OF HEAT; THERMALLY-SENSITIVE ELEMENTS NOT OTHERWISE PROVIDED FOR
- G01K7/00—Measuring temperature based on the use of electric or magnetic elements directly sensitive to heat ; Power supply therefor, e.g. using thermoelectric elements
- G01K7/16—Measuring temperature based on the use of electric or magnetic elements directly sensitive to heat ; Power supply therefor, e.g. using thermoelectric elements using resistive elements
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01K—MEASURING TEMPERATURE; MEASURING QUANTITY OF HEAT; THERMALLY-SENSITIVE ELEMENTS NOT OTHERWISE PROVIDED FOR
- G01K1/00—Details of thermometers not specially adapted for particular types of thermometer
- G01K1/08—Protective devices, e.g. casings
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01K—MEASURING TEMPERATURE; MEASURING QUANTITY OF HEAT; THERMALLY-SENSITIVE ELEMENTS NOT OTHERWISE PROVIDED FOR
- G01K1/00—Details of thermometers not specially adapted for particular types of thermometer
- G01K1/16—Special arrangements for conducting heat from the object to the sensitive element
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01K—MEASURING TEMPERATURE; MEASURING QUANTITY OF HEAT; THERMALLY-SENSITIVE ELEMENTS NOT OTHERWISE PROVIDED FOR
- G01K5/00—Measuring temperature based on the expansion or contraction of a material
- G01K5/48—Measuring temperature based on the expansion or contraction of a material the material being a solid
- G01K5/56—Measuring temperature based on the expansion or contraction of a material the material being a solid constrained so that expansion or contraction causes a deformation of the solid
- G01K5/62—Measuring temperature based on the expansion or contraction of a material the material being a solid constrained so that expansion or contraction causes a deformation of the solid the solid body being formed of compounded strips or plates, e.g. bimetallic strip
- G01K5/64—Details of the compounds system
- G01K5/68—Shape of the system
Definitions
- the present invention relates to a temperature sensor, and more particularly to a temperature sensor that correctly detects the operating temperature of a temperature control element such as a thermostat.
- thermometer element using a thermistor or a semiconductor
- the output terminal of the thermometer element mounted on the substrate is formed of a conductive foil.
- a temperature sensor has been proposed in which the core wire of the insulation-coated electric wire is connected so as to overlap the output terminal, thereby improving the reliability.
- a chip thermistor is attached as a thermal element to the tips of two leaf springs.
- a structure in which the followability to the surface of the fixing roller is improved and a cover sheet is in close contact with a portion including a chip thermistor has been proposed. (For example, see Japan, JP 2000-162052 A.)
- the present invention solves the above-described conventional problems, and an object thereof is to provide a temperature sensor that correctly detects the operating temperature of the temperature control element.
- a temperature sensor includes a temperature detection element that converts an ambient temperature into an electrical temperature information signal, and a metal or resin facing large area upper surface, a large area lower surface, and left and right narrow area side surfaces facing each other.
- a casing having a small side surface that forms one opposing surface of a small rectangular area that remains, and an opening in a portion that faces the small side surface, and the temperature detection inside the casing
- a printed circuit board having an element connected to the printed wiring, a plurality of input / output terminals of the temperature detecting element connected to the input / output printed wiring, and a connection electrode formed at each end of the input / output printed wiring, and the connection electrode One end is connected and the other end is pulled out to the outside of the housing, and the end of the printed circuit board that is closer to the opening is pressed from the top to the lower surface of the large area of the housing.
- a curable resin to be sealed; and a space formed between the five surrounding surfaces excluding the surface connected to the printed board of the temperature detecting element and the inner surface of the housing, and the printed board Is arranged such that the entire lower surface, which is the side surface opposite to the upper surface to which the temperature detection element is connected, is in close contact with the lower surface of the large area of the housing.
- the printed circuit board is formed with a through hole of a predetermined size that penetrates vertically at a position corresponding to the center of the temperature detection element, and the through hole has a lower surface of the temperature detection element.
- An adhesive having a predetermined thermal conductivity is filled between the bottom surface of the housing and the housing.
- the temperature sensor includes a temperature detection element that converts an ambient temperature into an electrical temperature information signal, a metal or resin facing large area upper surface, a large area lower surface, and left and right narrow area side surfaces facing each other. And a casing having a small side surface that forms one opposing surface of a small rectangular area that remains, and an opening in a portion that faces the small side surface.
- a temperature detection element is connected to the printed wiring, a plurality of input / output terminals of the temperature detection element are connected to the input / output printed wiring, and connection electrodes are formed at ends of the input / output printed wiring, respectively.
- a lower fixing member that supports the lower surface of the printed circuit board that is opposite to the upper surface to which the temperature detection element is connected, the lower fixing member, and the printed circuit board.
- An adhesive having a predetermined area and thickness between a surface supported by the lower fixing member, and an end portion of the printed circuit board that is externally fitted to the support and close to the opening.
- An upper fixing member that holds the printed circuit board together with the lower fixing member by pressing from above, and the lead that is filled in a space from the opening to the upper fixing member and the lower fixing member and connected to the connection electrode
- a curable resin that seals the connection portion of the wire with the connection electrode and the lead wire covering portion on the connection portion side, the surrounding five surfaces excluding the surface connected to the printed board of the temperature detection element, and the housing.
- the lower fixing member is disposed such that the entire lower surface, which is the opposite side surface of the upper surface that supports the printed circuit board, is in close contact with the lower surface of the large area of the housing. It is characterized by.
- the printed circuit board is formed with a through hole of a predetermined size that vertically penetrates at a position corresponding to the center of the temperature detection element, and the through hole of the adhesive is formed in the through hole.
- the portion corresponding to is raised and filled.
- thermosensor that correctly detects the operating temperature of a temperature control element such as a thermostat.
- FIG. 6 is an external perspective view of a temperature control element that is a target for detecting a correct operating temperature by the temperature sensor according to the first to fourth embodiments of the present invention. It is a perspective view which shows the internal structure accommodated in the housing
- FIG. 4B is a side sectional view of a finished product in which the internal configuration of FIG. 4A is housed in the housing. It is the figure which looked at the internal structure of the temperature sensor which concerns on Example 2 from the back surface.
- FIG. 5B is a side sectional view of a finished product in which the internal configuration of FIG. 5A is housed in a housing. It is the figure which looked at the internal structure of the temperature sensor which concerns on Example 3 from the upper surface. It is the figure which looked at the internal structure of FIG. 6A from the back surface.
- FIG. 6B is a top view of the inside in which the internal configuration shown in FIGS.
- FIG. 6A and 6B is housed in the housing and the top surface of the housing is removed.
- FIG. 6C is a side cross-sectional view of the finished product with the top surface attached to FIG. 6C. It is the figure which looked at the internal structure of the temperature sensor which concerns on Example 4 from the back surface.
- FIG. 7B is a top view of the inside in which the internal configuration shown in FIG. 7A is stored in the housing and the top surface of the housing is removed.
- FIG. 7B is a side cross-sectional view of the finished product with an upper surface portion in FIG. 7B.
- FIG. 1A is an external perspective view of a temperature control element that is a target for detecting a correct operating temperature by a temperature sensor according to Examples 1 to 4 described later in detail
- FIG. 1B is an internal view of the casing shown in FIG. 1A. It is a perspective view which shows the internal structure accommodated in.
- the temperature control element 1 includes a casing 2 made of a metal or resin member and a sealing agent that seals the opening of the casing, although it is not visible in the figure.
- a casing 2 made of a metal or resin member and a sealing agent that seals the opening of the casing, although it is not visible in the figure.
- Two lead wires 3 (3a, 3b) that penetrate and extend to the outside are provided.
- the lead wire 3 is entirely covered with an insulating covering material 4 (4a, 4b) except for both ends.
- the thermostat 5 shown in FIG. 1B is accommodated in the housing 2.
- the thermostat 5 is provided with a bimetal 6 that reverses the warping direction that is convex upward as shown in the drawing at a predetermined temperature.
- the bimetal 6 is held at its free end (the end in the diagonally lower left direction in FIG. 1B) by a claw 8 formed at one end of the movable plate 7, and the opposite end is the other end of the movable plate 7. Together with the ends, the upper support member 9 and the lower support member 11 that are insulative from above and below are supported and fixed to the lower support member 11.
- a through hole 12 is formed in the center of the upper support member 9.
- a column 13 is erected on the lower support member 11 at the center. The support column 13 passes through a through hole formed at the other end of the movable plate 7 that is hidden and cannot be seen in the drawing, and is further fitted into the through hole 12 of the upper support member 9 to position the mutual position between the members. .
- Two lead wires 3 (3a, 3b) extend from the upper support member 9 and the lower support member 11 in the external direction (in the diagonally upper right direction in FIG. 1B).
- the lower support member 11 is integrally formed with a plate-like heat conduction member 14 having a predetermined thermal conductivity that extends in a direction opposite to the lead wire 3.
- one end 15a of the fixing plate 15 formed in a bowl shape is disposed further ahead of the extended tip of the heat conducting member 14.
- a fixed contact 16 is formed at one end 15 a of the fixed plate 15. The other end of the fixed plate 15 extends around the side surface of the fixed plate member 14 to the lower support member 11 and is connected to the end portion of the lead wire 3a.
- a movable contact is formed on the lower surface of the end of the movable plate 7 corresponding to the fixed contact 16 of the fixed plate 15, although it is not visible in the shade in FIG. 1B.
- the movable contact is in pressure contact with the fixed contact by the biasing force of the bimetal 6 in a normal state.
- the end portions supported by the upper support member 9 and the lower support member 11 of the movable plate 7 are connected to the end portions of the lead wires 3b.
- the temperature control element 1 is disposed in the vicinity of the heat generating part of the electronic device that generates heat, and the lead wires 3a and 3b are connected in series with any of the internal wirings of the electronic device.
- the bimetal 6 is depressed upward to reverse the warping direction in response to the temperature, the fixed contact 16 and the movable contact are opened, and energization between the lead wires 3a and 3b is performed. Blocked.
- FIG. 2 is an external perspective view of a temperature sensor according to Examples 1 to 4 described later in detail of the present invention.
- the temperature sensor 20 includes a casing 21 made of metal or resin, and three lead wires 22 (22a, 22b, 22c) extending outward from the opening of the casing 21.
- the lead wire 22 is entirely covered with an insulating covering material 23 (23a, 23b, 23c) except for both ends.
- the casing 21 includes a large area upper surface 24 and a lower surface 25 opposed to each other in the vertical direction, a narrow area left side surface 26 and a right side surface 27 opposed to each other in the left and right direction, and a small side surface 28 and the other side forming one surface opposed in the front and rear direction. It is formed in a rectangular shape with an opening 29 formed in a portion that hits the surface.
- the dimensions and material of the casing 21 are the same as the dimensions and material of the casing 2 of the temperature control element 1.
- FIG. 3A, FIG. 3B, and FIG. 3C are perspective views showing the internal configuration housed in the case 21 of the temperature sensor according to the first and second embodiments in the order of assembly.
- FIG. 3A shows a printed circuit board 31 and a temperature detection element 32 mounted on the printed circuit board 31.
- This printed circuit board 31 has a thickness of 0.8 mm or more.
- the temperature detection element 32 is connected to a plurality of connection printed wirings 34 of the printed circuit board 31 by a plurality of leads 33 protruding from the side surface.
- three printed wirings 35 (35a, 35b, 35c) for input / output are wired on the printed circuit board 31.
- the printed wiring 35a is, for example, a wiring for output from the temperature detection element 32
- the printed wiring 35b is, for example, a ground wiring
- the printed wiring 35c is, for example, a wiring for inputting a drive control signal from the outside.
- These printed wirings 35 extend to the outer end (obliquely upper right side in FIG. 3A) of the printed circuit board 31 and are formed with connection electrodes 36, respectively.
- connection electrodes 36 is formed with a connection insertion hole 37, and one end 22 a-1, 22 b ⁇ bent under the lead wire 22 as shown in FIG. 3B. 1 and 22c-1 are inserted.
- connection electrode 36 The portions of the ends 22a-1, 22b-1, and 22c-1 bent under the lead wires 22 inserted into the connection insertion holes 37 of the connection electrodes 36 are as shown in FIG. 3C. It is fixed by the solder 38 and is securely connected to the connection electrode 36.
- the temperature detection element 32 is an element that converts the ambient temperature into an electrical temperature information signal, and has a built-in control circuit. For example, in response to an instruction signal input from an external host device via the printed wirings 35b and 35c, An electrical temperature information signal is sent to the outside through the printed wirings 35a and 35b.
- the temperature detection element 32 outputs an electrical temperature information signal as an analog signal when an instruction from the outside indicates an analog output, and outputs an electrical signal when the instruction from the outside indicates a digital output.
- the temperature information signal is output as a digital signal.
- Example 1 4A is a diagram of the configuration of FIG. 3C as viewed from the back surface in Example 1.
- FIG. 4B is a side cross-sectional view of a finished product in which the internal configuration shown in FIG.
- the appearance of the temperature sensor 20-1 according to the first embodiment is the same as that shown in FIG.
- the same components as those in FIG. 2 or 3A, 3B, and 3C are denoted by the same reference numerals as those in FIG. 2, FIG. 3A, FIG. 3B, and FIG. Yes.
- the printed circuit board 31 is fixed to the inner lower surface 25 a of the housing 21 by pressing the end side closer to the opening 29 from above with a fixing member 39.
- the printed circuit board 31 is disposed such that the entire lower surface, which is the side surface opposite to the upper surface to which the temperature detection element 32 is connected, is in close contact with the inner lower surface 25 a of the housing 21.
- a space between the opening 29 and the fixing member 39 is filled with a curable resin 41.
- the curable resin 41 is obtained by curing a filled liquid resin.
- the curable resin 41 seals the opening 29 from the outside and also connects the connection electrode 22 of the lead wire 22 connected to the connection electrode 36 (see also FIGS. 3A, 3B, and 3C). -1, 22b-1, and 22c-1 and the lead wire covering portions 23a, 23b, and 23c on the connection portion side are sealed.
- the other end side of the lead wire 22 having one end connected to the connection electrode 36 is drawn out of the housing 21 in a state of penetrating the curable resin 41.
- a space 42 is formed between the five surrounding surfaces excluding the surface connected to the printed circuit board 31 of the temperature detection element 32 and the inner surface of the housing 21.
- the arrangement of the temperature detection element 32 inside the casing 21 of the temperature sensor 20-1 described above is similar to the arrangement of the bimetal 6 shown in FIG. 1B inside the casing 2 of the temperature control element 1 shown in FIG. 1A. This is an arrangement mode for approximating as much as possible.
- the difference in heat capacity between the temperature control element 1 and the temperature sensor 20-1 is as much as possible. It is getting smaller.
- the difference between the heat capacities and the difference between the heat sensitive positions becomes as small as possible, the difference in the thermal responsiveness between the temperature control element 1 and the temperature sensor 20-1 becomes as small as possible.
- a temperature sensor having a thermal characteristic equivalent to that of the temperature control element is realized.
- the temperature control element 1 when the temperature sensor 20-1 is placed close to the temperature control element 1 and placed in the electronic device for a test for measuring or setting the operating temperature of the temperature control element 1, the temperature control element 1 operates.
- the temperature indicated by the electrical temperature information signal output from the temperature sensor 20-1 at that time accurately matches.
- the temperature control element has an operating temperature when there is no current flowing inside due to heat generated by the current flowing inside, that is, Joule heat generated inside the housing, and an operating temperature when current flowing inside is generated in the mounted state. Make a difference. This difference is digital information based on standard data.
- the temperature sensor since there is no current flowing inside the housing, the temperature sensor does not generate Joule heat, and therefore can accurately measure the environmental temperature. Therefore, if the output of the temperature sensor is a digital signal, the controller that receives the output of the temperature sensor can grasp the degree of change in the operating temperature due to the Joule heat of current conduction of the temperature control element.
- the temperature control element can be simulated by operating the electronic device by incorporating the temperature sensor together with the temperature control element.
- the temperature sensor When performing simulation of these temperature control elements, the temperature sensor is required to have thermal characteristics equivalent to those of the temperature control element. If the temperature sensor according to the embodiment of the present invention is used, the heat capacity and the temperature sensing position are equivalent to those of the temperature control element, so that the thermal characteristics are also equivalent.
- FIG. 5A is a diagram of the internal configuration of the temperature sensor according to the second embodiment as viewed from the back side.
- FIG. 5B is a side sectional view of a finished product in which the internal configuration of FIG. 5A is housed in a housing.
- the same components as those shown in FIGS. 2 to 4 are denoted by the same reference numerals as those in FIGS.
- FIG. 5A shows a state in which a through hole 43 having a diameter a penetrating vertically is formed in the portion of the printed circuit board 31 corresponding to the center of the temperature detecting element 32 shown in FIG. 4A.
- the adhesive 44 having a predetermined thermal conductivity is filled in the through hole 43.
- the appearance of the temperature sensor 20-2 according to the second embodiment is the same as that shown in FIG.
- the operation, function, action and effect of the temperature sensor 20-2 are the same as those of the temperature sensor 20-1 shown in FIG.
- the detected temperature can be varied in advance. That is, the size of the through-hole 43 (the size of the diameter a) and the thermal conductivity of the adhesive 44 are selected in advance before the assembly is completed, and the temperature detected by the temperature sensor 20-2 is set to a desired temperature. Can be set.
- the detection temperature of the temperature sensor 20-2 can be set according to the temperature to be measured in the surrounding environment of the casing 21 of the temperature sensor 20-2.
- a relational expression of the size (diameter a) of the through-hole 43, the thermal conductivity of the adhesive 44, and the detected temperature is created based on a plurality of experimental results, and the setting is made based on this relational expression. Can do.
- FIG. 6A is a diagram of the internal configuration of the temperature sensor according to the third embodiment as viewed from above.
- 6B is a view of the internal configuration shown in FIG. 6A as viewed from the back side.
- FIG. 6C is a top view showing the inside of the case with the internal configuration housed in the case and the upper surface 24 of the large area shown in FIG. 2 removed from the case.
- FIG. 6D is a side sectional view of the finished product with the top surface 24 attached.
- FIGS. 6A to 6D the same components or functions as those shown in FIGS. 2 to 5 are denoted by the same reference numerals as those in FIGS.
- the printed circuit board 31 is indicated by the same reference numerals as those in FIGS. 3 to 5, but the thickness is 0.1 mm or less.
- the support through hole 45 is formed in the middle of the temperature detection element 32 and the connection electrode 26, the grounded print wiring 35b of the input / output printed wiring 35 passes through.
- the wiring is largely bent so as to avoid the hole 45.
- the printed circuit board 31 fixes the lower surface on the opposite side of the upper surface to which the temperature detecting element 32 is connected to the bottom. Supported by member 46.
- a column 46a is erected at a position corresponding to the through hole 45 of the printed circuit board 31.
- the support 46 a positions the printed circuit board 31 by penetrating the through hole 45 and bringing the upper surface into contact with the inner upper surface 24 a of the housing 21.
- the end of the printed circuit board 31 closer to the opening 29 of the casing 21 is pressed from above by the upper fixing member 47 and fixed to the inner lower surface 25 a of the casing 21 together with the lower fixing member 46.
- the upper fixing member 47 is arranged in a shape that is externally fitted to the support column 46a, and presses the end portion of the printed circuit board 31 closer to the opening 29 from above.
- the lower fixing member 46 is disposed such that the entire lower surface, which is the side surface opposite to the upper surface that supports the printed circuit board 31, is in close contact with the inner lower surface 25a of the housing 21.
- an adhesive 48 having a predetermined area and thickness is interposed between the lower fixing member 46 and the lower surface of the printed board 31.
- the space between the opening 29 and the upper fixing member 47 and the lower fixing member 46 is filled with the curable resin 41.
- the curable resin 41 seals from the outside the connecting portion of the lead wire 22 connected to the connecting electrode 36 with the connecting electrode 36 by the solder 38 and the insulating covering material 23 forming the lead wire covering portion on the connecting portion side. It has stopped.
- the other end side of the lead wire 22 having one end connected to the connection electrode 36 is drawn out of the housing 21 in a state of penetrating the curable resin 41.
- a space 42 is formed between the five surrounding surfaces excluding the surface connected to the printed circuit board 31 of the temperature detection element 32 and the inner surface of the housing 21.
- FIG. 1B the arrangement of the temperature detection elements 32 inside the casing 21 of the temperature sensor 20-3 described above is shown in FIG. 1B inside the casing 2 of the temperature control element 1 shown in FIG. 1A. This is an arrangement mode for approximating the arrangement mode of the bimetal 6 as much as possible.
- the appearance of the temperature sensor 20-3 according to the third embodiment is the same as that shown in FIG.
- the operation, function, action and effect of the temperature sensor 20-3 are the same as those of the temperature sensor 20-2 shown in FIG.
- the detected temperature can be varied in advance.
- the adhesive 48 is changed to another adhesive 48 having a different thermal conductivity. It's easy to do. It is also easy to change the application area of the adhesive 48.
- the application area and thermal conductivity of the adhesive 44 are selected in advance before the assembly is completed, and the detection temperature of the temperature sensor 20-3 is set according to the temperature to be measured in the surrounding environment of the casing 21 of the temperature sensor 20-3.
- the desired detection temperature can be set in advance.
- FIG. 7A is a diagram of the internal configuration of the temperature sensor according to the fourth embodiment as viewed from the back side.
- FIG. 7B is a top view showing the inside of the case with the internal configuration housed in the case and the upper surface 24 having the large area shown in FIG.
- FIG. 7C is a cross-sectional side view of the finished product with the top surface 24 attached to FIG. 7B.
- the same components as those shown in FIG. 6 are denoted by the same reference numerals as those in FIG. Also in this example, the printed circuit board 31 is configured with a thickness of 0.1 mm or less.
- the appearance of the temperature sensor 20-4 according to the fourth embodiment is the same as that shown in FIG.
- the operation, function, action and effect of the temperature sensor 20-4 are the same as those of the temperature sensor 20-3 shown in FIG.
- a through hole 49 having a diameter b penetrating vertically is formed in the portion of the printed circuit board 31 corresponding to the center of the temperature detection element 32.
- the adhesive 48 is directly bonded to the bottom surface of the temperature detection element 32 through the through hole 49.
- the heat conduction of the adhesive 48 whose thermal conductivity is changed is transmitted to the bottom surface of the temperature detecting element 32 through the printed circuit board 31.
- the adhesive 48 is passed through the through hole 49. Therefore, the heat conduction of the adhesive 48 whose thermal conductivity has been changed can be directly transmitted to the bottom surface of the temperature detection element 32.
- the application area and the thermal conductivity of the adhesive 44 are selected in advance before the assembly is completed, so that the temperature sensor further depends on the temperature to be measured in the surrounding environment of the casing 21 of the temperature sensor 20-4. It becomes easy to preset the detection temperature of 20-4 to a desired detection temperature.
- the present invention is not limited to this, and the external shape and material of the temperature sensor housing can be controlled by temperature control. Needless to say, any configuration that approximates the external shape and material of the housing of the element may be used.
- some temperature control elements have a cylindrical casing.
- the temperature sensor casing may be formed in a cylindrical shape. Then, the printed circuit board 31 is pressed from the back surface by an urging member provided inside the housing, and the temperature detection element 32 mounted on the printed circuit board 31 is assembled so as to be pressed against the inner surface of the metal cap of the cylindrical housing.
- connection electrode of the printed circuit board 31 and the external connection terminal are connected by a wiring having a bent shape so as to be deformable in the housing.
- a metal cap is used as a heat-sensitive member, and the temperature sensor is attached by bringing the outer surface of the metal cap into contact with a surface that requires heat sensing.
- the temperature sensor of the present invention can be used in all industries that require a temperature sensor that correctly detects the operating temperature of a temperature control element such as a thermostat.
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Abstract
Description
2 筐体
3(3a、3b) リード線
4(4a、4b) 絶縁性被覆材
5 サーモスタット
6 バイメタル
7 可動板
8 爪
9 上支持部材
11 下支持部材
12 貫通孔
13 支柱
14 熱伝導部材
15 固定板
15a 一端
16 固定接点
20、20-1、20-2、20-3、20-4 温度センサ
21 筐体
22(22a、22b、22c) リード線
22a-1、22b-1、22c-1 接続端部
23(23a、23b、23c) 絶縁性被覆材
24 上面
24a 内部上面
25 下面
25a 内部下面
26 左側面
27 右側面
28 小側面
29 開口部
31 プリント基板
32 温度検出素子
33 リード
34 接続用のプリント配線
35(35a、35b、35c) 入出力用のプリント配線
36 接続電極
37 接続用差込孔
38 半田
39 固定部材
41 硬化性樹脂
42 空間部
43 貫通孔
44 接着剤
45 貫通孔
46 下固定部材
46a 支柱
47 上固定部材
48 接着剤
49 貫通孔
図4Aは、実施例1において、図3Cの構成を裏面から見た図である。図4Bは図4Aに示す内部構成を、筐体21の内部に収納した完成品の側断面図である。この実施例1に係る温度センサ20-1の外観は図2に示したものと同一である。
図5Aは実施例2に係る温度センサの内部構成を裏面から見た図である。図5Bは図5Aの内部構成を筐体に収納した完成品の側断面図である。なお、図5A、図5Bには、図2ないし図4に示した構成と同一の構成部分には図2ないし図4と同一の番号を付与して示している。
図6Aは、実施例3に係る温度センサの内部構成を上面から見た図である。図6Bは図6Aに示す内部構成を裏面から見た図である。図6Cはその内部構成を筐体に収納してその筐体の図2に示した広面積の上面24を取り除いて内部を示す上面図である。図6Dは上面24の付いた状態の完成品の側断面図である。
図7Aは、実施例4に係る温度センサの内部構成を裏面から見た図である。図7Bはその内部構成を筐体に収納してその筐体の図2に示した広面積の上面24を取り除いて内部を示す上面図である。図7Cは図7Bに上面24が付いた状態の完成品の側断面図である。
Claims (12)
- 周囲温度を電気的温度情報信号に変換する温度検出素子と、
金属製又は樹脂製の対向する広面積上面及び広面積下面並びに対向する左右の狭面積側面とで形成される直方形の残る対向する小面積の対向する一方の面を形成する小側面と該小側面に対向する部位にある開口部とを有する筐体と、
該筐体の内部において前記温度検出素子をプリント配線に接続され前記温度検出素子の複数の入出力端子を入出力プリント配線にそれぞれ接続され該入出力プリント配線の端部にそれぞれ接続電極を形成されたプリント基板と、
前記接続電極にそれぞれ一端を接続され他端側を前記筐体の外部へ引き出されたリード線と、
前記プリント基板の前記開口部に近い方の端部側を上から押さえて前記筐体の前記広面積下面に固定する固定部材と、
前記開口部から前記固定部材までの間の空間に充填され前記接続電極に接続された前記リード線の前記接続電極との接続部と該接続部側のリード線被覆部とを封止する硬化性樹脂と、
前記温度検出素子の前記プリント基板に接続された面を除く周囲五面と前記筐体の内面との間に形成された空間部と、
を有し、
前記プリント基板は、前記温度検出素子を接続された上面の反対側面となる下面全面を前記筐体の前記広面積下面に密着させて配置されている、
ことを特徴とする温度センサ。 - 前記プリント基板は、0.8mm以上の厚さを有する、ことを特徴とする請求項1記載の温度センサ。
- 前記プリント基板は、前記温度検出素子の中心に対応する位置に上下に貫通する所定の大きさの貫通孔を形成され、該貫通孔には前記温度検出素子の下面と前記筐体の底面との間に所定の熱伝導率を有する接着剤を充填されている、ことを特徴とする請求項1又は2記載の温度センサ。
- 前記貫通孔の大きさ、及び前記熱伝導率は、前記筐体の周囲環境の計測すべき温度に応じて予め設定される、ことを特徴とする請求項3記載の温度センサ。
- 周囲温度を電気的温度情報信号に変換する温度検出素子と、
金属製又は樹脂製の対向する広面積上面及び広面積下面並びに対向する左右の狭面積側面とで形成される直方形の残る対向する小面積の対向する一方の面を形成する小側面と該小側面に対向する部位にある開口部とを有する筐体と、
該筐体の内部において前記温度検出素子をプリント配線に接続され前記温度検出素子の複数の入出力端子を入出力プリント配線にそれぞれ接続され該入出力プリント配線の端部にそれぞれ接続電極を形成され該接続電極と前記温度検出素子との間に貫通孔を形成されたプリント基板と、
前記接続電極にそれぞれ一端を接続され他端側を前記筐体の外部へ引き出されたリード線と、
前記プリント基板の前記貫通孔を貫通する支柱を備え該支柱により前記プリント基板を位置決めし該プリント基板の前記温度検出素子を接続された上面の反対側面となる下面を支持する下固定部材と、
該下固定部材と前記プリント基板の前記下固定部材が支持する面との間に所定の面積と厚みを有して介装された接着剤と、
前記支柱に外嵌し前記プリント基板の前記開口部に近い方の端部側を上から押さえて前記下固定部材と共に前記プリント基板を固定する上固定部材と、
前記開口部から前記上固定部材及び前記下固定部材までの間の空間に充填され前記接続電極に接続された前記リード線の前記接続電極との接続部と該接続部側のリード線被覆部とを封止する硬化性樹脂と、
前記温度検出素子の前記プリント基板に接続された面を除く周囲五面と前記筐体の内面との間に形成された空間部と、
を有し、
前記下固定部材は、前記プリント基板を支持する上面の反対側面となる下面全面を前記筐体の前記広面積下面に密着させて配置されている、
ことを特徴とする温度センサ。 - 前記プリント基板の厚さは、0.1mm以下である、ことを特徴とする請求項5記載の温度センサ。
- 前記接着剤は所定の熱伝導率を有し、該熱伝導率は、前記接着剤の面積と厚さと共に、前記筐体の周囲環境の計測すべき温度に応じて予め設定される、ことを特徴とする請求項5記載の温度センサ。
- 前記プリント基板は、前記温度検出素子の中心に対応する位置に上下に貫通する所定の大きさの貫通孔を形成され、該貫通孔には前記接着剤の前記貫通孔に対応する部分が盛り上がって充填されている、ことを特徴とする請求項5又は6記載の温度センサ。
- 前記接着剤は所定の熱伝導率を有し、該熱伝導率は、前記接着剤の面積と厚み及び前記貫通孔の大きさと共に、前記筐体の周囲環境の計測すべき温度に応じて予め設定される、ことを特徴とする請求項8記載の温度センサ。
- 前記温度検出素子は、検出した温度を抵抗値又は電圧値に変換し、該変換した抵抗値又は電圧値をアナログ信号として前記リード線に送出する、ことを特徴とする請求項1又は5記載の温度センサ。
- 前記温度検出素子は、検出した温度を抵抗値又は電圧値に変換し、該変換した抵抗値又は電圧値をデジタル信号として前記リード線に送出する、ことを特徴とする請求項1又は5記載の温度センサ。
- 前記筐体は、当該温度センサが動作温度を測定する対象となる温度制御素子の筐体と、同一材質かつ同一寸法で構成され、
前記温度検出素子は、前記温度制御素子の筐体内部における温度応動素子の配置位置と同様の態様で当該温度センサの筐体内部に配置される、ことを特徴とする請求項1又は5記載の温度センサ。
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JP2014550048A JP6110408B2 (ja) | 2012-11-30 | 2013-07-26 | 温度センサ |
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