WO2014082596A1 - 档板自动调节高效串联双轴向动态分选、回粉碾磨装置 - Google Patents
档板自动调节高效串联双轴向动态分选、回粉碾磨装置 Download PDFInfo
- Publication number
- WO2014082596A1 WO2014082596A1 PCT/CN2013/088137 CN2013088137W WO2014082596A1 WO 2014082596 A1 WO2014082596 A1 WO 2014082596A1 CN 2013088137 W CN2013088137 W CN 2013088137W WO 2014082596 A1 WO2014082596 A1 WO 2014082596A1
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- WIPO (PCT)
- Prior art keywords
- baffle
- powder
- sorting
- cone
- grinding
- Prior art date
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C19/00—Other disintegrating devices or methods
- B02C19/0012—Devices for disintegrating materials by collision of these materials against a breaking surface or breaking body and/or by friction between the material particles (also for grain)
- B02C19/005—Devices for disintegrating materials by collision of these materials against a breaking surface or breaking body and/or by friction between the material particles (also for grain) the materials to be pulverised being disintegrated by collision of, or friction between, the material particles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C23/00—Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
- B02C23/08—Separating or sorting of material, associated with crushing or disintegrating
- B02C23/14—Separating or sorting of material, associated with crushing or disintegrating with more than one separator
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B7/00—Selective separation of solid materials carried by, or dispersed in, gas currents
- B07B7/08—Selective separation of solid materials carried by, or dispersed in, gas currents using centrifugal force
- B07B7/083—Selective separation of solid materials carried by, or dispersed in, gas currents using centrifugal force generated by rotating vanes, discs, drums, or brushes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C15/00—Disintegrating by milling members in the form of rollers or balls co-operating with rings or discs
- B02C2015/002—Disintegrating by milling members in the form of rollers or balls co-operating with rings or discs combined with a classifier
Definitions
- the invention relates to a pulverized coal gas-solid two-phase fluid sorting and bag grinding device, in particular to a gear plate automatic adjusting high-efficiency series biaxial dynamic sorting and powder-returning grinding device.
- the dynamic separator has the advantages of large adjustable fineness of coal powder and high index of coal powder uniformity. It is widely used in medium speed coal mills.
- dynamic separation technology Also began to apply the storage type milling system in the ball mill.
- the dynamic separator also has problems in that the fineness of the pulverized coal is finer, the cycle magnification is increased, the separation efficiency is lowered, and the resistance is increased, which limits the development of the dynamic separation technique.
- the technical problem solved by the present invention is to solve the above-mentioned problems, and provide a high-efficiency series biaxial dynamic sorting and powder-returning grinding device for flap flapping adjustment.
- the wood invention combines the dynamic separation technology with the series of biaxial sorting technology to capture a new brand.
- Pulverized coal sorting technology uses multi-stage sorting technology such as centrifugal sorting and gravity sorting to perform multi-stage sorting and grading milling on coal powder and powder return to reduce the ratio of the qualified coal powder in the powder return and the cycle rate.
- the baffle automatically adjusts the high-efficiency series biaxial dynamic sorting and returning grinding device, including the sorting device into the U tube, the inner vertebral body, and the outer cone shell with the powder returning L tube at the bottom;
- the central height is horizontally mounted with a plurality of primary baffles along the inner circumference of the outer conical shell, and a horizontal secondary beta plate is horizontally mounted on the inner surface of the outer conical shell, the primary 3 ⁇ 4 plate and
- the second-level ⁇ 3 plates are fixed on the baffle shaft at one end, and the baffle shaft is fitted with an adjusting rod outside the outer casing of the outer cup;
- the outer part of the outer cone shell is provided with a plurality of explosion-proof doors, and the outer casing of the outer cone shell is externally mounted with a frequency conversion motor.
- the top plate is opened U and connected to the U main pipe, and is characterized in that: an inner bearing sleeve fixing pipe is fixedly mounted outside the IJ pipe of the sorting device, and an annular space between the outer cone shell and the inner bearing sleeve fixing pipe is fixed.
- a ring of grinding gear for grinding the powder back is installed in the cavity, the grinding gear is a small cone structure inside and outside, and the gear shafts of the inner end and the outer end of the grinding gear are respectively loaded by the grinding device bearing.
- the grinding device bearings at both ends of the grinding gear are provided with sealing means for preventing pulverized coal from leaking into the bearing.
- the outer cone of the inner cone is provided with an axial fan blade.
- the outer cone of the inner cone is fixedly mounted with a moving blade composed of a swaying blade, thereby performing a "heart sorting" on the pulverized coal.
- the first-stage baffle and the second-stage baffle respectively control the opening degree of the regulating baffle by an automatic adjusting mechanism of each of the cymbals, the S-moving adjusting mechanism includes a brake motor and a guiding pulley, and each baffle shaft is outside the outer cone shell Fixing a 3 ⁇ 4 straight dial with a wire rope fixing device between the outer edge of the dial and an adjusting rod fixed to the same baffle shaft; the baffle shaft is fixed in the sleeve of the D-bearing, The sleeve is welded to the outer cone and is reinforced by the rib; the output shaft of the brake motor is fixed with the wire rope, and the wire rope sequentially bypasses the guide pulley on one side of the dial, along the outer edge of the dial to the copper wire fixing device Continue to follow the guide pulley between the outer edge of the dial to the adjacent dial, connect the first-level ⁇ 3 board or the second-level ⁇ 3 board in series, and finally return to the output shaft with the brake motor and the
- Wire rope adjustment ring The brake motor with the primary baffle or the secondary baffle is mounted above the first or third slab, and the wire rope with the brake motor runs horizontally on both sides of the output shaft of the motor. After the pulley, change to a straight direction, and bypass the guide pulleys on the sides of two adjacent dials, and then connect the respective dials and adjustment levers in turn.
- a balance block for adjusting the balance of the adjusting mechanism is fixed.
- the top plate is evenly distributed with a plurality of openings connected to the u-tube, and the other end of the outlet u-tube is connected to the input end of the outlet u-tube.
- a root tube is disposed above the top plate, and the root tube is rotated by the u tube and connected to the outlet tube 14 .
- a rotor rotor for centrifugal sorting is fixedly mounted on an outer side of the upper portion of the inner cone; a gap is left between the inner cone and the first-stage 3 ⁇ 4 plate and the secondary baffle, and the inner cone is a ⁇ variable frequency motor
- the output shaft drives the rotating cavity.
- the invention consists of a dynamic sorting device, a static sorting device and a powder-returning grinding device.
- the dynamic sorting device, the variable frequency motor, the inner cone and the lower end of the inner cone, the axial flow airfoil blade and the upper end rotor blade turn
- the composition is composed of a static sorting device, an outer cone, a two-stage baffle fixed to the outer cone, and a baffle tilting adjustment device;
- the powder-returning device is driven by a variable frequency motor, with a reducer coupling, and grinding It consists of a bearing, a bearing sleeve and a wear-resistant gear set.
- the inner vertebral rotating variable frequency motor drives the entire inner cone to rotate.
- the baffle By adjusting the frequency of the inverter, changing the motor speed, adjusting the inner cone rotation speed, thereby adjusting the fineness of the pulverized coal, the baffle is fully open or some Degree, guiding the wind powder mixture; unqualified coal powder along the sorting device shell 3 ⁇ 4 to the wear-resistant gear set set in the powder collecting tube-bu, through the grinding frequency motor driving the wear-resistant gear rotation, will return Part of the unqualified pulverized coal in the powder is ground into qualified pulverized coal. If there is a fault in the dynamic sorting, the inverter motor can be stopped immediately, the flap adjustment mechanism is activated, and the dynamic separation is static sorting.
- the powder-returning mill unit is self-contained and can be operated independently without being affected by dynamic partial faults. The impact of boiler system equipment failure on boiler operation is minimized, and the operational reliability of the system equipment is improved.
- the inner cone is a closed cavity, the upper part is provided with a turn-by-turn leaf composition, and the fine separation of the fineness of the coal powder is performed, and the lower end portion is provided with a rotary axial flow airfoil blade for the initial inlet sorting device.
- the mixture of the air flour plays a pre-sorting role, so that some of the coarse-grain coals are sorted by centrifugation.
- the rotating axial-flow airfoil blades also increase the pulverized coal that has been sorted at the upper end into the second Separation opportunities have led to the partial sorting of the selected pulverized coal powder, which has reduced the cycle rate and improved the efficiency of sorting. Further 'Axial airfoil blade further having a certain lift head, serves to reduce the resistance effect sorting apparatus 3
- the two-stage baffle of the outer cone shell is fixed at one end.
- the baffle shaft is fixed by the bearing and the bushing, which makes the baffle flexible and does not jam, and adopts sealing technology to ensure the stability of the bearing.
- the fixed ribs of the bushing ensure that the baffle works stably and does not deform.
- the baffle 5 dynamic adjustment mechanism ⁇ use the wire rope traction baffle "section link, the wire rope to change the direction by the guide pulley, to achieve the movement of the baffle, so as to automatically adjust the fineness of pulverized coal.
- the sorting device outputs u as the root pipe. Finally, after the W root pipe rotates at a certain angle in the direction of the airflow rotation, it is connected with the outlet pipe #, and merges into a 1J pipe to reduce the rotation strength and resistance of the qualified coal powder.
- baffle and axial flow airfoil blades are casted, and the worn parts are treated with anti-wear treatment to reduce wear and improve the service life of the device.
- the invention concentrates on the advantages of the series biaxial static sorting device and the dynamic sorting device, and can be operated dynamically or statically, and can also be combined with static and dynamic operation to improve operation efficiency and reliability.
- the powder-returning grinding part adopts the wear-resistant gear set, and some unqualified pulverized coal in the recycled powder is crushed and crushed into qualified coal powder through the wear-resistant gear teeth, which greatly reduces the cycle rate and improves the coal powder uniformity index. H greatly improves the sorting efficiency of the sorting device and the output of the milling system.
- the series double-axis two-stage baffle can adjust the angle to achieve the turbulent adjustment of the fineness of the coal powder in the case that the dynamic sorting device cannot operate.
- the output of the milling system and the fineness of the coal powder improve the efficiency of the boiler and reduce the emission of carbon dioxide.
- the beneficial effects of the invention are multi-stage sorting and powder grading of air-liquid two-phase fluid using pneumatic powder Milling, to greatly improve the sorting device sorting efficiency, and thus improve the milling system output, reduce the milling unit consumption, at the same time, expand the fineness adjustment range of coal powder, greatly improve the coal powder uniformity index, catch high The ability of coal-fired boilers to adapt to coal quality.
- Wood inventions can also be applied to material sorting devices in industries such as cement, metallurgy, and petrochemicals.
- ⁇ i is a longitudinal section of the overall structure of the wood invention
- Figure 2 is a magnified view of the powder back grinding gear plate.
- Figure 3 is a connection diagram of a single grinding gear and the whole.
- ⁇ 4 is an enlarged view of A in Figure 1,
- Figure 5 is a schematic view showing the unfolded state of the sill [3 ⁇ 4 motion adjustment mechanism
- Figure 6 is an enlarged cross section of the top plate at the top plate
- Figure 7 is an enlarged cross-sectional view of a primary baffle or a secondary baffle.
- ⁇ i a sorting device into U1 tube, 2 - expansion cone, 3 - axial flow airfoil blade, 4 - impact cone, 5 - inner cone, 6 - first gear, 7 - second gear , 8 - top cone, 9 - output shaft, 10 - rotor rotor, 11 - inner cone rotating frequency motor, 12 - out L4 tube, 13 - explosion-proof door, 14 one out U main tube, 15 - oblique back powder U tube, 16-ribbed plate, 17-bearing, 18-sleeve, 19-plate shaft, 20-fixing frame, 21-adjusting rod, 22-wire rope fixing device, 23-brake motor, 24-wire rope, 25 - Balance block, 26 - Guide pulley, 27 - Outer cone shell, 28 - Inner bearing sleeve fixed tube, 29 - Complement bearing sleeve 0 fixed tube, 30 - Rubbing device bearing, 31 - Milling variable frequency motor, 32 - with speed reduction Box coupling, 33
- the baffle plate is adjusted to adjust the high efficiency ⁇ -linked biaxial dynamic sorting and powder-returning grinding device, including the sorting device into the LI tube 1, and the closed
- the vertebral body 5, the outer cone shell 27 of the U tube 15 is returned to the powder;
- the sorting device is usually inserted into the U tube 1 at the top with the expanding cone 2, the bottom of the inner cone 5 is with the impact cone 4 and the top is with the top cone 8, and the powder is returned.
- the U-tube 15 is coaxial with the inner vertebral body, and is mounted at the bottom of the inner cone to obliquely exit L4.
- the outer cone shell 27 is internally provided with a plurality of first-stage baffles 6 on the inside, and a second-stage rafter 7 is also arranged along the outer cone shell 27 on the first-stage baffle plate 6, and the first-stage 3 ⁇ 4 plate 6 is And the secondary baffle 7 is fixed at one end to the baffle shaft 19, and the baffle shaft is disposed outside the outer cone shell with an adjusting rod 21; the outer part of the outer cone shell is provided with an explosion-proof door 13 and the top plate 38 of the outer cone shell is externally mounted
- the inner vertebral body rotates the variable frequency motor 11 , the output shaft of the variable frequency motor is connected with the reduction box with the coupling, and the output shaft of the reduction box is connected to the inner vertebral body 5 through the top plate, as shown in FIG.
- the sorting device is inserted into the U-tube 1 and has an inner bearing sleeve fixing tube 28, and a ring is arranged in the annular cavity between the outer cone shell 27 and the inner bearing sleeve fixing tube 28 for classifying and grinding the powder.
- the grinding gear 34 is a cone structure, and the inner end and the outer end of the gear shaft 35 are respectively mounted on the inner bearing sleeve fixing tube 28 and the outer cone shell through the grinding device bearing 30, adjacent to the two The grinding gears mesh with each other, and the rotating shaft of one of the grinding gears 34 is fixed to the output shaft of the milling inverter motor 31 via the reduction gearbox 32 Increasing the grinding disc of the powder backing can greatly improve the fineness of the backing, so that the sorting system has again milled the coarse particles returned to the powder in the loading S, so that most of the unqualified powders become Qualified pulverized coal.
- the top end of the U-tube 1 is provided with a taper 2, and the taper 2 is welded to the top end of the U-tube 1 by the sorting device, and when the air-melt mixture passes through the taper 2 whose flow area is gradually increased, the speed is lowered. Gravity sorting occurs, and some large particles of coal powder are sorted due to stall.
- the inner cone 5 is designed to close the hollow body, fit inside the outer cone shell 27, and is coaxial with the outer vertebral shell 27, and the flow passage of the air powder mixture between the inner cone and the outer cone shell; the inner cone 5 is disposed
- the inner vertebral rotating variable frequency motor 11 on the top of the sorting device drives the rotation.
- the powder-returning mill is installed with the slanting back to the U-tube 15 position, and the wear-resistant gear is used to grind the powder back by crushing and grinding.
- a grinding gear 34 is arranged at a position of the U-tube 15 obliquely back, and one end of the grinding gear 34 is fixed to the outer end bearing sleeve 33 and the inner end bearing sleeve 36 through the outer ring of the bearing of the grinding device, and the outer end bearing
- the sleeve 33 and the inner end bearing sleeve 36 are respectively welded to the outer vertebral shell 27 and the inner bearing sleeve fixing tube 28, and the inner bearing sleeve fixing tube 28 and the sorting device into the U tube 1 form a closed cavity at the bottom end of the closed cavity
- the pipeline is connected to the clean instrumented compressed air pipe to ensure that the pressure in the cavity is slanted back to the pressure in the U pipe 15 .
- the milled variable frequency motor 31 passes through the shaft reducer 32 with a reduction gearbox A certain grinding gear 34 is connected, the inverter speed is adjusted, the rotation speed of the grinding gear 34 is changed, and the other "grinding gears are rotated, and some unqualified powders are milled into qualified coal powder.
- Milling device bearings 30 at both ends of the grinding gear 34 are mounted outside the annular cavity to reduce the contamination of the grinding device bearing 30.
- the outer side of the inner cone 5 is provided with an axial fan blade 3 .
- the axial flow wing blade is arranged at the lower end of the inner cone, and the air powder mixture is rotated by the rotation of the axial flow airfoil blade 3, and part of the coarse particle coal powder is thrown into the outer cone shell 27 by centrifugal separation to generate centrifugal separation.
- some of the qualified pulverized coal powders that have been sorted - have the opportunity to participate in the second sorting, reduce the cycle rate, improve the sorting efficiency, and improve the sorting device head Reduce the resistance of the sorting device.
- the rotor rotor 10 for centrifugal sorting is fixedly mounted on the outer side of the top cone 8 of the inner cone 5.
- the upper end of the inner cone 5 is provided with a rotatable moving blade turned 10, and the final centrifugal separation of the pulverized coal subjected to multi-stage sorting, the qualified pulverized coal enters the sorting device and exits the LI tube 12, and the unqualified coal powder is centrifuged. After the stall is selected, it falls along the inner wall of the outer cone shell 27.
- the ⁇ -motion adjustment mechanism includes a brake motor 23, a guide pulley 26, and each of the baffle shafts 19 passing through a dial 37 outside the outer cone shell and fixed opposite to the dial, the outer edge of the dial and the adjusting rod fixed to the same baffle shaft 19 are provided with a wire rope fixing device 22;
- the shaft 19 is fixed in the sleeve 18 by a bearing 17, and the sleeve is welded to the outer cone and reinforced by the rib 16;
- the output shaft of the brake motor 23 is fixed to the wire 24, and the wire 24 sequentially bypasses the dial 37.
- the first baffle 6 and the secondary baffle 7 are both equipped with a
- the brake motor 23 of the 6 or secondary baffle 7 is mounted on the primary baffle 6 or the secondary baffle plate Above the seventh, the two sides of the wire rope 24 with the brake motor 23 are respectively changed to a vertical direction by pulleys, and bypass the guide pulleys 26 on the sides of two adjacent dials 37, and the respective dials 37 and adjustment rods are sequentially connected. twenty one.
- a balance block 25 for adjusting the yaw adjustment mechanism Y balance is fixed.
- the foot end of the baffle adjusting rod 21 is connected with the baffle shaft 19, and the baffle adjusting rod 21 rotates to drive the baffle shaft 19 to rotate, thereby adjusting the opening degree of the first and second baffles 6, 7 to adjust the fineness of the pulverized coal. .
- the top end of the baffle adjusting rod 21 is clamped in the fixing frame, and the card slot serves as a guide for facilitating the left and right rotation of the baffle adjusting rod.
- the upper part of the baffle adjusting rod is connected with the wire rope 24, and the wire rope 24 is redirected by the guiding pulley 26 and Adjacent baffle adjustment levers are connected.
- the top end of the last baffle adjustment lever 21 is connected to the brake motor 23 through the balance block 25, and the wire rope is driven by the motor forward and reverse, and the baffle adjustment lever is rotated to realize the baffle adjustment of the baffle, thereby adjusting the coal. Fineness.
- the invention changes the current state of manual adjustment to the manual adjustment of the vertebral body in the prior art, greatly reduces the labor intensity of the baffle adjustment personnel, and facilitates the operation personnel to optimize the boiler combustion due to the unit load and the coal quality change. .
- the top plate 38 at the top of the outer cone shell 27 is provided with a U-tube 12, and the other end of the U-tube is U-connected to the U-generator 14.
- a U-tube 12 is provided, and the other end is open U to the 1J manifold 14, and the W-out tube 12 is spirally rotated in the direction of the airflow, and is connected to the U-tube 14.
- the U-tube 12 of the sorting device with the LJ setting has a certain angle with the top plate 38 of the sorting device, the angle of the U-tube 12 is consistent with the direction of rotation of the pulverized coal, and after rotating a certain angle around the U-generator, it is welded with the U-generator 14 In order to reduce the U tube wear and resistance, improve the output of the milling system.
- the air flour mixture is fed into the U tube 1 through the sorting device.
- the flow rate decreases, part of the coal powder is sorted by gravity, and a part of the coarse coal in the remaining coal powder is sorted by colliding with the impact cone 4
- the inner cone rotating variable frequency motor 11 drives the inner cone driven by the output shaft 9 to rotate as a whole, a part of the pulverized coal rotates with the axial flow vane blade 3, and some coarse granular coal powder is sorted and passed through the axial flow wing.
- the air flour mixture of the type blade 3 passes through the first baffle 6 and the second stage After the baffle 7 is guided, part of the coarse-grained coal powder is sorted, and the remaining wind-pure mixture is sorted by the rotor rotor 10 composed of the blades, and a part of the coarse-grained coal powder is thrown to the outer cone shell, along the outer Under the conical shell, the qualified pulverized coal enters the net root out of the U-tube 12, mixes it into the U-generator 14 and enters the fine-powder separator.
- the speed of the variable-frequency motor is adjustable, thus expanding the range of coal»fineness, i-week
- the pulverized coal uniformity index a very small amount of qualified coal powder falls on the top cone 8, and slides along the top cone 8 - Bu-, coarse coarse coal powder and qualified coal powder mixture Cai to the 3 ⁇ 4 type blade of the axial flow machine,
- the axial fan blade 3 rotates, which improves the kinetic energy of the selected pulverized coal. This greatly increases the probability of partial sorting of the qualified pulverized coal. Therefore, the sorting is improved.
- the sorting efficiency of the device the back powder of the U-tube 15 back to the oblique back is sorted by the grinding gear disc, so that some of the unqualified powder is ground into the qualified coal powder, therefore, the powder is milled.
- the device reduces the ratio of qualified pulverized coal in the powder returning, reduces the resistance, and mentions The separation efficiency, thereby improving the braking system output Weng, reducing system
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Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US14/648,683 US10105711B2 (en) | 2012-11-30 | 2013-11-29 | High-efficiency, serial biaxial dynamic classification and recovered dust milling apparatus with automatic baffleplate regulation |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201210507389.X | 2012-11-30 | ||
CN201210507389.XA CN103846126B (zh) | 2012-11-30 | 2012-11-30 | 档板自动调节高效串联双轴向动态分选、回粉碾磨装置 |
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Publication Number | Publication Date |
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WO2014082596A1 true WO2014082596A1 (zh) | 2014-06-05 |
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PCT/CN2013/088137 WO2014082596A1 (zh) | 2012-11-30 | 2013-11-29 | 档板自动调节高效串联双轴向动态分选、回粉碾磨装置 |
Country Status (3)
Country | Link |
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US (1) | US10105711B2 (zh) |
CN (1) | CN103846126B (zh) |
WO (1) | WO2014082596A1 (zh) |
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CN103846126A (zh) | 2014-06-11 |
CN103846126B (zh) | 2016-03-30 |
US10105711B2 (en) | 2018-10-23 |
US20150314330A1 (en) | 2015-11-05 |
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