WO2014080749A1 - 光学材料用重合性組成物 - Google Patents
光学材料用重合性組成物 Download PDFInfo
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- WO2014080749A1 WO2014080749A1 PCT/JP2013/079790 JP2013079790W WO2014080749A1 WO 2014080749 A1 WO2014080749 A1 WO 2014080749A1 JP 2013079790 W JP2013079790 W JP 2013079790W WO 2014080749 A1 WO2014080749 A1 WO 2014080749A1
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/28—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
- C08G18/40—High-molecular-weight compounds
- C08G18/48—Polyethers
- C08G18/4829—Polyethers containing at least three hydroxy groups
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C39/00—Shaping by casting, i.e. introducing the moulding material into a mould or between confining surfaces without significant moulding pressure; Apparatus therefor
- B29C39/02—Shaping by casting, i.e. introducing the moulding material into a mould or between confining surfaces without significant moulding pressure; Apparatus therefor for making articles of definite length, i.e. discrete articles
- B29C39/10—Shaping by casting, i.e. introducing the moulding material into a mould or between confining surfaces without significant moulding pressure; Apparatus therefor for making articles of definite length, i.e. discrete articles incorporating preformed parts or layers, e.g. casting around inserts or for coating articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
- B29D11/00—Producing optical elements, e.g. lenses or prisms
- B29D11/00009—Production of simple or compound lenses
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/28—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
- C08G18/30—Low-molecular-weight compounds
- C08G18/32—Polyhydroxy compounds; Polyamines; Hydroxyamines
- C08G18/3203—Polyhydroxy compounds
- C08G18/3206—Polyhydroxy compounds aliphatic
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/28—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
- C08G18/30—Low-molecular-weight compounds
- C08G18/38—Low-molecular-weight compounds having heteroatoms other than oxygen
- C08G18/3878—Low-molecular-weight compounds having heteroatoms other than oxygen having phosphorus
- C08G18/3882—Low-molecular-weight compounds having heteroatoms other than oxygen having phosphorus having phosphorus bound to oxygen only
- C08G18/3885—Phosphate compounds
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/28—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
- C08G18/40—High-molecular-weight compounds
- C08G18/48—Polyethers
- C08G18/4833—Polyethers containing oxyethylene units
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/70—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the isocyanates or isothiocyanates used
- C08G18/72—Polyisocyanates or polyisothiocyanates
- C08G18/74—Polyisocyanates or polyisothiocyanates cyclic
- C08G18/76—Polyisocyanates or polyisothiocyanates cyclic aromatic
- C08G18/7614—Polyisocyanates or polyisothiocyanates cyclic aromatic containing only one aromatic ring
- C08G18/7621—Polyisocyanates or polyisothiocyanates cyclic aromatic containing only one aromatic ring being toluene diisocyanate including isomer mixtures
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/16—Nitrogen-containing compounds
- C08K5/34—Heterocyclic compounds having nitrogen in the ring
- C08K5/3412—Heterocyclic compounds having nitrogen in the ring having one nitrogen atom in the ring
- C08K5/3432—Six-membered rings
- C08K5/3435—Piperidines
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/49—Phosphorus-containing compounds
- C08K5/51—Phosphorus bound to oxygen
- C08K5/52—Phosphorus bound to oxygen only
- C08K5/521—Esters of phosphoric acids, e.g. of H3PO4
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- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B1/00—Optical elements characterised by the material of which they are made; Optical coatings for optical elements
- G02B1/04—Optical elements characterised by the material of which they are made; Optical coatings for optical elements made of organic materials, e.g. plastics
- G02B1/041—Lenses
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- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B1/00—Optical elements characterised by the material of which they are made; Optical coatings for optical elements
- G02B1/04—Optical elements characterised by the material of which they are made; Optical coatings for optical elements made of organic materials, e.g. plastics
- G02B1/041—Lenses
- G02B1/043—Contact lenses
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- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B5/00—Optical elements other than lenses
- G02B5/30—Polarising elements
- G02B5/3025—Polarisers, i.e. arrangements capable of producing a definite output polarisation state from an unpolarised input state
- G02B5/3033—Polarisers, i.e. arrangements capable of producing a definite output polarisation state from an unpolarised input state in the form of a thin sheet or foil, e.g. Polaroid
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2075/00—Use of PU, i.e. polyureas or polyurethanes or derivatives thereof, as moulding material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2105/00—Condition, form or state of moulded material or of the material to be shaped
- B29K2105/24—Condition, form or state of moulded material or of the material to be shaped crosslinked or vulcanised
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2105/00—Condition, form or state of moulded material or of the material to be shaped
- B29K2105/25—Solid
- B29K2105/253—Preform
- B29K2105/256—Sheets, plates, blanks or films
Definitions
- the present invention relates to a polymerizable composition for an optical material that gives a urethane molded product, an optical material obtained therefrom, and a method for producing the same.
- Plastic lenses are lighter, harder to break than inorganic lenses, and can be dyed. Therefore, plastic lenses are rapidly spreading to optical elements such as eyeglass lenses and camera lenses.
- Various resins for eyeglass lenses have been developed so far. in use. Among them, representative examples include allyl resin obtained from diethylene glycol bisallyl carbonate and diallyl isophthalate, (meth) acrylic resin obtained from (meth) acrylate, and thiourethane resin obtained from isocyanate and thiol.
- Patent Documents 1 to 5 urethane resins composed of isocyanate and alcohol having a lower refractive index than thiourethane resins. Although it has a lower refractive index than thiourethane resin, it is expected as a low-cost lens material.
- Patent Document 4 describes a urethane resin obtained from 4,4′-methylene-bis (cyclohexyl isocyanate) as an isocyanate and trimethylolpropane propoxylate and trimethylolpropane as alcohols.
- Comparative Example 5 describes an example of producing a urethane resin using tolylene diisocyanate which is inexpensive and easily available as isocyanate.
- General-purpose isocyanates include m-xylylene diisocyanate, 2,5-bis (isocyanatomethyl) -bicyclo [2.2.1] heptane, and 2,6-bis (isocyanatomethyl) -bicyclo [2.2. 1] Heptane, 1,3-bis (isocyanatomethyl) cyclohexane, hexamethylene diisocyanate, isophorone diisocyanate, 4,4'-methylene-bis (cyclohexyl isocyanate), etc.
- the present inventors have excellent workability at the time of blending and casting, heat resistance, strength (three-point bending test), excellent dyeability, and further generation of striae.
- a polymerizable composition for optical materials a urethane molded product in which color fading due to solvent washing after dyeing and dyeing was suppressed was studied earnestly.
- Alcohol (B) is glycerol, diglycerol, trimethylolpropane, pentaerythritol, di (trimethylolpropane), ethylene oxide adduct of glycerol, ethylene oxide adduct of trimethylolpropane, ethylene oxide addition of pentaerythritol And a propylene oxide adduct of glycerol, a propylene oxide adduct of trimethylolpropane, and a propylene oxide adduct of pentaerythritol, and the polymerizable composition for optical materials according to [1] .
- the alcohol (B) contains one or more compounds selected from a propylene oxide adduct of glycerol, a propylene oxide adduct of trimethylolpropane, and a propylene oxide adduct of pentaerythritol, [1] or [ 2]
- the polymerizable composition for optical materials according to the above.
- a polymerizable composition for optical materials is 2,4-tolylene diisocyanate or a mixture of 2,4-tolylene diisocyanate and 2,6-tolylene diisocyanate.
- the acidic phosphate ester (C) is contained in an amount of 0.1 to 3.0 parts by weight with respect to 100 parts by weight of the total of isocyanate (A) and alcohol (B).
- a polymerizable composition for an optical material [6] Further comprising a hindered amine compound, Any one of [1] to [5], wherein the hindered amine compound is contained in an amount of 0.1 to 2.0 parts by weight with respect to 100 parts by weight of the total of isocyanate (A) and alcohol (B).
- a method for producing a plastic polarizing lens comprising: [12] A plastic polarizing lens obtained by the production method according to [11].
- the workability at the time of preparation and casting is excellent, and the heat resistance, strength (three-point bending test), and dyeability are excellent.
- a urethane molded product in which color fading due to solvent washing is suppressed that is, a urethane molded product having an excellent balance between them can be obtained.
- Such a urethane molded body is suitably used in various optical materials that require high transparency.
- FIG. 1 is a 1 H-NMR measurement chart of a propylene oxide adduct of trimethylolpropane.
- the polymerizable composition for an optical material according to the present embodiment includes (A) one or more isocyanates (hereinafter simply referred to as isocyanate (A)) having two or more isocyanato groups including aromatic isocyanate, and (B) two hydroxyl groups.
- isocyanate (A) one or more isocyanates having two or more isocyanato groups including aromatic isocyanate, and (B) two hydroxyl groups.
- One or more kinds of alcohols hereinafter simply referred to as alcohol (B)
- C an acidic phosphate represented by the general formula (1) (hereinafter simply referred to as acidic phosphate (C)).
- Isocyanate (A) is one or more isocyanates having two or more isocyanato groups and includes aromatic isocyanate.
- An aromatic isocyanate is an isocyanate in which two or more isocyanato groups are directly bonded to an aromatic ring. Specifically, tolylene diisocyanate, 4,4′-diphenylmethane diisocyanate, 2,4′-diphenylmethane diisocyanate, phenylene diisocyanate, etc. And can be used alone or in combination of two or more.
- Isocyanate (A) contains aromatic isocyanate in an amount of 80 to 100% by weight.
- the aromatic isocyanate in this embodiment preferably contains tolylene diisocyanate, and more preferably consists of tolylene diisocyanate.
- Tolylene diisocyanate is one or more isocyanates selected from 2,4-tolylene diisocyanate and 2,6-tolylene diisocyanate.
- Tolylene diisocyanate includes 2,4-tolylene diisocyanate, 2,6-tolylene diisocyanate, or a mixture of 2,4-tolylene diisocyanate and 2,6-tolylene diisocyanate.
- a dimer, a trimer, and a prepolymer may be included.
- the tolylene diisocyanate preferably contains 2,4-tolylene diisocyanate, specifically 2,4-tolylene diisocyanate alone, or 2,4-tolylene diisocyanate and 2,6-tolylene diisocyanate. It can be used as a mixture of range isocyanates. When the mixture is used, the mixing ratio of 2,4-tolylene diisocyanate and 2,6-tolylene diisocyanate is more preferably in the range of 75:25 to 85:15.
- the isocyanate (A) can include an isocyanate having two or more isocyanato groups in addition to the aromatic isocyanate.
- isocyanate include aliphatic isocyanate, alicyclic isocyanate, and heterocyclic isocyanate.
- Aliphatic isocyanates include hexamethylene diisocyanate, 2,2,4-trimethylhexamethylene diisocyanate, 2,4,4-trimethylhexamethylene diisocyanate, lysine diisocyanatomethyl ester, lysine triisocyanate, m-xylylene diisocyanate, ⁇ , ⁇ , ⁇ ', ⁇ '-tetramethylxylylene diisocyanate, bis (isocyanatomethyl) naphthalene, mesitylylene triisocyanate, bis (isocyanatomethyl) sulfide, bis (isocyanatoethyl) sulfide, bis (isocyanatomethyl) ) Disulfide, Bis (isocyanatoethylthio) disulfide, Bis (isocyanatomethylthio) methane, Bis (isocyanatoethylthio) methane, Bis (isocyanatoe
- Alicyclic isocyanates include isophorone diisocyanate, bis (isocyanatomethyl) cyclohexane, dicyclohexylmethane diisocyanate, cyclohexane diisocyanate, methylcyclohexane diisocyanate, dicyclohexyldimethylmethane isocyanate, 2,5-bis (isocyanatomethyl) bicyclo- [2.2.
- heterocyclic isocyanate examples include 2,5-diisocyanatothiophene, 2,5-bis (isocyanatomethyl) thiophene, 2,5-diisocyanatotetrahydrothiophene, 2,5-bis (isocyanatomethyl) tetrahydrothiophene, 3,4-bis (isocyanatomethyl) tetrahydrothiophene, 2,5-diisocyanato-1,4-dithiane, 2,5-bis (isocyanatomethyl) -1,4-dithiane, 4,5-diisocyanato-1, Examples include 3-dithiolane and 4,5-bis (isocyanatomethyl) -1,3-dithiolane.
- Alcohol (B) In alcohol (B), the proportion of secondary hydroxyl groups is 50% or more with respect to the total number of moles of primary and secondary hydroxyl groups.
- the alcohol (B) may be composed of one kind of alcohol having a secondary hydroxyl group ratio of 50% or more, or two or more compounds having a secondary hydroxyl group ratio of 50% or more. Good.
- the ratio of secondary hydroxyl groups to the total number of moles of primary and secondary hydroxyl groups is preferably 60% or more, and more preferably 70% or more.
- the proportion of secondary hydroxyl groups can be calculated by proton nuclear magnetic resonance spectrum 1 H-NMR.
- the chemical shifts of the protons of the methylene group (—CH2- (OH)) and methine group (—CH (R) — (OH)), which are adjacent to each other with a hydroxyl group, are broadly overlapped and cannot be distinguished from each other.
- a carboxylic acid having an electron withdrawing group such as trifluoroacetic acid
- the magnetic field can be shifted to a lower magnetic field, and the protons of the methylene group and methine group can be identified.
- the chemical shift of the proton of the methine group is usually shifted to 5.3 to 5.6 ppm, and the methylene group is shifted to 4.2 to 4.5 ppm.
- the ratio of secondary hydroxyl groups can be calculated from the ratio of peak integration values.
- Alcohol (B) is one or more aliphatic or alicyclic alcohols, specifically, linear or branched aliphatic alcohols, alicyclic alcohols, these alcohols and ethylene oxide, propylene oxide, Examples include alcohols to which ⁇ -caprolactone is added.
- linear or branched aliphatic alcohols include ethylene glycol, diethylene glycol, triethylene glycol, propylene glycol, dipropylene glycol, tripropylene glycol, 1,3-propanediol, 2,2-dimethyl-1,3- Propanediol, 2,2-diethyl-1,3-propanediol, 1,2-butanediol, 1,3-butanediol, 1,4-butanediol, 3-methyl-1,3-butanediol, , 2-pentanediol, 1,3-pentanediol, 1,5-pentanediol, 2,4-pentanediol, 2-methyl-2,4-pentanediol, 3-methyl-1,5-pentanediol, 1 , 6-hexanediol, 2,5-hexanediol, glycerol, diglycerol Polyg
- Examples of the alicyclic alcohol include 1,2-cyclopentanediol, 1,3-cyclopentanediol, 3-methyl-1,2-cyclopentanediol, 1,2-cyclohexanediol, 1,3-cyclohexanediol, , 4-cyclohexanediol, 4,4′-bicyclohexanol, 1,4-cyclohexanedimethanol and the like.
- a compound obtained by adding these alcohols to ethylene oxide, propylene oxide, or ⁇ -caprolactone may be used.
- ethylene oxide adduct of glycerol, ethylene oxide adduct of trimethylolpropane, ethylene oxide adduct of pentaerythritol, propylene oxide adduct of glycerol, propylene oxide adduct of trimethylolpropane, propylene oxide adduct of pentaerythritol examples include caprolactone-modified glycerol, caprolactone-modified trimethylolpropane, and caprolactone-modified pentaerythritol.
- the number of moles to which ethylene oxide, propylene oxide, and ⁇ -caprolactone are added is preferably 0.7 to 2.0 moles per mole of hydroxyl group in the alcohol. Those added with a minute are more preferable.
- ethylene glycol diethylene glycol, triethylene glycol, propylene glycol, dipropylene glycol, tripropylene glycol, glycerol, diglycerol, polyglycerol, trimethylolpropane, pentaerythritol, di (tri Methylolpropane), ethylene oxide adduct of glycerol, ethylene oxide adduct of trimethylolpropane, ethylene oxide adduct of pentaerythritol, propylene oxide adduct of glycerol, propylene oxide adduct of trimethylolpropane, and propylene oxide of pentaerythritol It is preferable to use one or more selected from adducts, Glycerol, diglycerol, trimethylolpropane, pentaerythritol, di (trimethylolpropane), glycerol ethylene oxide adduct
- a propylene oxide adduct of glycerol is particularly preferable to include at least one selected from a propylene oxide adduct of glycerol, a propylene oxide adduct of trimethylolpropane, and a propylene oxide adduct of pentaerythritol.
- the propylene oxide adduct of glycerol is preferably one in which 0.7 to 1.3 mol of propylene oxide is added to 1 mol of hydroxyl group in glycerol, and the hydroxyl value is from 520 mgKOH / g to 810 mgKOH / g.
- 580 mg KOH / g to 680 mg KOH / g is more preferable.
- the propylene oxide adduct of trimethylolpropane is preferably one in which 0.8 to 1.3 mol of propylene oxide is added to 1 mol of hydroxyl group in trimethylolpropane, and has a hydroxyl value of 460 mgKOH / g to 600 mgKOH / g is preferable, and 520 mgKOH / g to 580 mgKOH / g is more preferable.
- the hydroxyl value can be determined by a known method.
- Acid phosphate ester (C) The acidic phosphoric acid ester (C) is represented by the general formula (1) and is conventionally used as a mold release agent. In the present embodiment, it is also used as a urethanization catalyst.
- m represents an integer of 1 or 2
- n represents an integer of 0 to 18
- R 1 represents an alkyl group having 1 to 20 carbon atoms
- R 2 and R 3 each independently represents a hydrogen atom or A methyl group and an ethyl group are shown.
- the number of carbon atoms in m is preferably 4 to 20.
- R 1 in the general formula (1) is, for example, linear aliphatic such as methane, ethane, propane, butane, pentane, hexane, heptane, octane, nonane, decane, undecane, dodecane, tetradecane, hexadecane, etc.
- n is preferably 0, and the compound can be represented by general formula (2).
- R 4 in the general formula (2) is, for example, an organic residue derived from a linear aliphatic compound such as octane, nonane, decane, undecane, dodecane, tetradecane, hexadecane, 2-ethylhexane, 3 -Ethylhexane, 2-methylheptane, 3-methylheptane, 4-methylheptane, 3-ethylheptane, 4-ethylheptane, 4-propylheptane, 2-methyloctane, 3-methyloctane, Organic residues derived from branched aliphatic compounds such as 4-methyloctane, 3-ethyloctane, 4-ethyloctane, 4-propyloctane, 1,2-dimethylcyclohexane, 1,3-dimethyl
- Stepan's ZelecUN Mitsui Chemicals' internal release agent for MR, Johoku Chemical Industry's JP series, Toho Chemical Industry's Phosphanol series, Daihachi AP, DP series, etc. manufactured by Kagaku Kogyo Co. can be used, and ZeleCUN manufactured by STEPAN, and an internal mold release agent for MR manufactured by Mitsui Chemicals are more preferable.
- the addition amount of the acidic phosphoric acid ester (C) is preferably 0.1 to 3.0 parts by weight with respect to 100 parts by weight in total of the isocyanate (A) and the alcohol (B), and from 0.2 parts by weight. 2.0 parts by weight is more preferable.
- tertiary amines, amine carboxylates, metal catalysts, and the like are used as catalysts for urethane resins.
- the reactivity increases. For this reason, the viscosity of the polymerizable composition for an optical material becomes too high at the time of casting to deteriorate workability, and striae may occur in the obtained molded product.
- Specific cyclic amines include, for example, imidazoles such as imidazole, 1,2-dimethylimidazole, benzylmethylimidazole, and 2-ethyl-4-imidazole, such as 1,2,2,6,6-pentamethyl-4.
- cyclic amines imidazoles and hindered amines are preferable, and hindered amines are more preferable.
- Hindered amines are also used as light stabilizers.
- Commercially available products such as Chemuita Lowilite 76, Lowilite 92, BASF Tinuvin 144, Tinuvin 292, Tinuvin 765, ADEKA ADK STAB LA-52, LA-72, Johoku Chemical An example is JF-95 manufactured by Kogyo Co., Ltd.
- the polymerizable composition for optical materials of the present embodiment is a light stabilizer, ultraviolet absorber, antioxidant, anti-coloring agent, dye, resin modification depending on the purpose. Additives such as agents can be included.
- a hindered amine compound can be used as the light stabilizer.
- As hindered amine compounds commercially available products such as Chemila's Lowilite 76, Lowilite 92, BASF's Tinuvin 144, Tinuvin 292, Tinuvin 765, ADEKA's Adeka Stub LA-52, LA-72, Johoku Chemical Co., Ltd., JF-95, etc. Can be mentioned.
- the amount of the hindered amine compound added is preferably 0.1 to 2.0 parts by weight, preferably 0.2 to 1.5 parts by weight based on 100 parts by weight of the total of the total of the total of the total of the total of isocyanate (A) and alcohol (B). Is more preferable. If it is the said numerical range, the molded object which was excellent in the hue and suppressed striae can be obtained.
- benzotriazole compounds triazine compounds, benzophenone compounds, and benzoate compounds are preferable, and benzotriazole compounds are more preferable.
- the addition amount is preferably 0.05 to 2.0 parts by weight, more preferably 0.05 to 1.5 parts by weight, with respect to 100 parts by weight of the total of components (A) and (B).
- the molar ratio of the hydroxyl group in the alcohol to the isocyanato group in the isocyanate is in the range of 0.8 to 1.2, preferably in the range of 0.85 to 1.15, and more preferably Is in the range of 0.9 to 1.1.
- a resin suitably used as an optical material particularly as a spectacle lens.
- the light resistance is remarkably deteriorated.
- a primary amine or a secondary amine is added as an amine, the reaction with the isocyanate of this embodiment proceeds rapidly, so that the viscosity of the polymerizable composition for optical materials becomes too high during casting. The properties deteriorate, and striae occur in the resulting molded article.
- the troubles when adding a metal catalyst are as described above.
- the metal catalyst used in the thiourethane resin is mostly an organic tin compound, but the polymerizable composition for optical materials of this embodiment has a problem of harmfulness to the human body due to its high toxicity and environmental hormones.
- a resin for spectacles can be produced without containing an organic tin compound, the safety of the molded product obtained in the production process and obtained is higher.
- propylene oxide of tolylene diisocyanate as isocyanate (A) and glycerol as alcohol (B) from the viewpoint that it is excellent in workability at the time of preparation and casting, and generation of striae is effectively suppressed. It is preferable to use a combination of at least one compound selected from an adduct, a propylene oxide adduct of trimethylolpropane, and a propylene oxide adduct of pentaerythritol.
- the workability at the time of preparation and casting is excellent, and the heat resistance, strength (three-point bending test), and dyeability are excellent, and further generation of striae and dyeing.
- a urethane molded product in which color fading due to subsequent solvent washing can be suppressed can be obtained, and further, a urethane molded product excellent in light resistance and impact resistance (falling ball test based on US FDA) can be obtained. That is, according to this embodiment, it is possible to obtain a urethane molded body excellent in these balances.
- the urethane molded body of the present embodiment can be obtained in various shapes by changing the mold during casting polymerization.
- the urethane molded body of this embodiment has high transparency and is used for various applications as optical resins such as plastic lenses, camera lenses, light emitting diodes (LEDs), prisms, optical fibers, information recording substrates, filters, and light emitting diodes. Is possible. Particularly, it is suitable as an optical material and an optical element such as a plastic lens, a camera lens, and a light emitting diode.
- plastic lens examples include a plastic spectacle lens made of polyurethane resin, and a plastic polarized lens in which a layer made of polyurethane resin is laminated on at least one surface of a polarizing film.
- Step (2) the polymerizable composition for an optical material of the present embodiment is injected into a molding mold (mold) held by a gasket or a tape.
- a defoaming treatment under reduced pressure, a filtration treatment such as pressurization, reduced pressure, or the like, if necessary.
- Process (3) polymerization of the polymerizable composition for an optical material cast in a molding mold is started, and the composition is polymerized.
- the temperature at which the polymerization is started is preferably 30 ° C. or lower because the moldability after polymerization is good and the resulting molded product does not have striae.
- the polymerization conditions are not limited because the conditions vary greatly depending on the type of isocyanate or alcohol used, the shape of the mold, etc., but the polymerization is carried out at a temperature of about 0 to 140 ° C. for 1 to 48 hours.
- the preparation procedure varies depending on the isocyanate (A), alcohol (B), type of additive used and the amount of the additive used. Is selected as appropriate in consideration of safety, safety, convenience, and the like.
- the urethane molded body of the present embodiment may be subjected to a treatment such as annealing as necessary.
- the treatment temperature is usually in the range of 50 to 150 ° C., preferably 90 to 140 ° C., more preferably 100 to 130 ° C.
- the plastic lens using the urethane molded body of the present embodiment may be used with a coating layer on one side or both sides, if necessary.
- the coating layer include a primer layer, a hard coat layer, an antireflection film layer, an antifogging coat film layer, an antifouling layer, and a water repellent layer.
- Each of these coating layers may be used alone, or a plurality of coating layers may be used in multiple layers. When a coating layer is applied to both sides, a similar coating layer or a different coating layer may be applied to each surface.
- Each of these coating layers is an ultraviolet absorber for the purpose of protecting the lens and eyes from ultraviolet rays, an infrared absorber for the purpose of protecting the eyes from infrared rays, a light stabilizer, an antioxidant, and a lens for the purpose of improving the weather resistance of the lens.
- an ultraviolet absorber for the purpose of protecting the lens and eyes from ultraviolet rays
- an infrared absorber for the purpose of protecting the eyes from infrared rays
- a light stabilizer for the purpose of protecting the eyes from infrared rays
- an antioxidant for the purpose of improving the weather resistance of the lens.
- a lens for the purpose of improving the weather resistance of the lens.
- dyes and pigments, photochromic dyes and photochromic pigments, antistatic agents, and other known additives for enhancing the performance of the lens may be used in combination.
- various leveling agents for the purpose of improving coating properties may be used.
- the primer layer is usually formed between a hard coat layer described later and the optical lens.
- the primer layer is a coating layer for the purpose of improving the adhesion between the hard coat layer formed thereon and the lens, and in some cases, the impact resistance can also be improved.
- Any material can be used for the primer layer as long as it has high adhesion to the obtained optical lens, but usually it is mainly composed of urethane resin, epoxy resin, polyester resin, melanin resin, and polyvinyl acetal.
- a primer composition or the like is used.
- the primer composition may use an appropriate solvent that does not affect the lens for the purpose of adjusting the viscosity of the composition. Of course, you may use it without a solvent.
- the primer composition can be formed by either a coating method or a dry method.
- a primer layer is formed by solidifying after applying to a lens by a known coating method such as spin coating or dip coating.
- a dry method it forms by well-known dry methods, such as CVD method and a vacuum evaporation method.
- the surface of the lens may be subjected to a pretreatment such as an alkali treatment, a plasma treatment, or an ultraviolet treatment as necessary for the purpose of improving adhesion.
- the hard coat layer is a coating layer for the purpose of imparting functions such as scratch resistance, abrasion resistance, moisture resistance, warm water resistance, heat resistance, and weather resistance to the lens surface.
- the hard coat layer is generally composed of an organic silicon compound having a curing property and an element selected from the element group of Si, Al, Sn, Sb, Ta, Ce, La, Fe, Zn, W, Zr, In, and Ti.
- a hard coat composition containing at least one kind of fine particles composed of one or more kinds of oxide fine particles and / or a composite oxide of two or more elements selected from these element groups is used.
- the hard coat composition includes at least amines, amino acids, metal acetylacetonate complexes, organic acid metal salts, perchloric acids, perchloric acid salts, acids, metal chlorides and polyfunctional epoxy compounds. It is preferable to include any of them.
- An appropriate solvent that does not affect the lens may be used in the hard coat composition. Of course, you may use it without a solvent.
- the hard coat layer is usually formed by applying a hard coat composition by a known coating method such as spin coating or dip coating and then curing.
- a known coating method such as spin coating or dip coating and then curing.
- the curing method include thermal curing, a curing method by irradiation with energy rays such as ultraviolet rays and visible rays, and the like.
- the refractive index of the hard coat layer is preferably in the range of ⁇ 0.1 in the difference in refractive index from the lens.
- the antireflection layer is usually formed on the hard coat layer as necessary.
- inorganic oxides such as SiO 2 and TiO 2 are used, and vacuum deposition, sputtering, ion plating, ion beam assist, and CVD are used. It is formed by the dry method.
- an organic type it is formed by a wet method using a composition containing an organosilicon compound and silica-based fine particles having internal cavities.
- the antireflection layer has a single layer and a multilayer, and when used in a single layer, the refractive index is preferably at least 0.1 lower than the refractive index of the hard coat layer.
- a multilayer antireflection film is preferably used. In that case, a low refractive index film and a high refractive index film are alternately laminated. Also in this case, the refractive index difference between the low refractive index film and the high refractive index film is preferably 0.1 or more.
- Examples of the high refractive index film include ZnO, TiO 2 , CeO 2 , Sb 2 O 5 , SnO 2 , ZrO 2 , and Ta 2 O 5, and examples of the low refractive index film include an SiO 2 film. .
- an antifogging coating film layer On the antireflection film layer, an antifogging coating film layer, a contamination prevention layer, and a water repellent layer may be formed as necessary.
- a method for forming the antifogging coat layer, the antifouling layer, and the water repellent layer there is no particular limitation on the treatment method, treatment material, and the like as long as the antireflection function is not adversely affected.
- a coating treatment method, antifouling treatment method, water repellent treatment method, and material can be used.
- a method of covering the surface with a surfactant a method of adding a hydrophilic film to the surface to make it water-absorbing, a method of covering the surface with fine irregularities and increasing water absorption
- examples thereof include a method of absorbing water using photocatalytic activity and a method of preventing water droplet adhesion by applying a super water-repellent treatment.
- a water repellent treatment layer is formed by vapor deposition or sputtering of a fluorine-containing silane compound or the like, or after the fluorine-containing silane compound is dissolved in a solvent, it is coated to form a water repellent treatment layer. And the like.
- the plastic lens using the urethane molded body of this embodiment may be dyed using a dye according to the purpose for the purpose of imparting fashionability or photochromic properties.
- the lens can be dyed by a known dyeing method, it is usually carried out by the following method.
- the lens is heated as necessary to obtain the dye.
- the pigment used in the dyeing process is not particularly limited as long as it is a known pigment, but usually an oil-soluble dye or a disperse dye is used.
- the solvent used in the dyeing process is not particularly limited as long as the dye used is soluble or can be uniformly dispersed.
- a surfactant for dispersing the dye in the dyeing solution or a carrier for promoting dyeing may be added as necessary.
- a dyeing bath is prepared by dispersing a dye and an optionally added surfactant in water or a mixture of water and an organic solvent, and an optical lens is immersed in the dyeing bath, and a predetermined temperature is set. And dye for a predetermined time.
- the dyeing temperature and time vary depending on the desired color density, but it is usually from 120 ° C. or less to several minutes to several tens of hours, and the dye concentration in the dye bath is 0.01 to 10% by weight. Moreover, when dyeing is difficult, you may carry out under pressure.
- the post-dyeing annealing step performed as necessary is a step of performing heat treatment on the dyed lens fabric.
- the heat treatment is performed by removing water remaining on the surface of the lens fabric dyed in the dyeing process with a solvent or air-drying the solvent, and then, for example, in a furnace such as an infrared heating furnace in an atmospheric atmosphere or a resistance heating furnace. Let it stay for a predetermined time.
- a furnace such as an infrared heating furnace in an atmospheric atmosphere or a resistance heating furnace.
- the manufacturing method of the plastic polarizing lens of this embodiment includes the following steps.
- a polymerizable composition according to any one of claims 1 to 6 is obtained.
- the process (a) can be performed similarly to the process (1) of the above-mentioned “method for producing a urethane molded product”, the description thereof is omitted.
- Step (b) A polarizing film made of thermoplastic polyester or the like is placed in the lens casting mold space so that at least one of the film surfaces is parallel to the opposing mold inner surface. A gap is formed between the polarizing film and the mold.
- the polarizing film may be pre-shaped.
- Step (c) Next, in the space of the lens casting mold, the polymerizable composition for an optical material of the present embodiment is injected into a gap between the mold and the polarizing film by a predetermined injection means.
- Step (d) the lens casting mold to which the polarizing film into which the polymerizable composition for an optical material is injected is fixed is heated in an oven or in a heatable apparatus such as water in a predetermined temperature program over several hours to several tens of hours. Heat to mold.
- the polymerization curing temperature is not limited because the conditions vary depending on the composition of the polymerizable composition, the type of catalyst, the shape of the mold, and the like, but it is carried out at a temperature of 0 to 140 ° C. for 1 to 48 hours.
- the plastic polarizing lens of this embodiment in which a layer made of polyurethane resin is laminated on at least one surface of the polarizing film can be obtained by taking out from the lens casting mold.
- the plastic polarizing lens of the present embodiment is preferably subjected to annealing treatment by heating the released lens for the purpose of alleviating distortion due to polymerization.
- the plastic polarizing lens of this embodiment is used with a coating layer on one side or both sides as required.
- the coating layer include a primer layer, a hard coat layer, an antireflection film layer, an antifogging coat layer, a stain proof layer, a water repellent layer, and the like, as in the case of a plastic spectacle lens.
- plastic lenses for spectacles may be stored for a relatively long time in a packaged state, and the lens will be damaged depending on the left and right due to scratches, deformation due to moisture absorption, and differences in the storage period of the lens due to discoloration of the lens.
- quality problems such as different.
- it can be suppressed or improved by a known packaging technique (for example, JP-A-2007-99313, JP-A-2007-24998, JP-A-9-216674, etc.).
- a known packaging technique for example, JP-A-2007-99313, JP-A-2007-24998, JP-A-9-216674, etc.
- it is made of a material having a property of suppressing the permeation of oxygen or oxygen and water vapor (gas barrier property), and is stored in a packaging material filled with an inert gas, or the permeation of oxygen or oxygen and water vapor.
- an oxygen scavenger composition that absorbs oxygen is wrapped with a breathable packaging material.
- a composition that absorbs oxygen using an oxidation reaction of a reducing metal can be used.
- the oxygen absorber using such an oxygen absorber composition includes a moisture-dependent oxygen absorber that needs to be replenished with water from the atmosphere in deoxidation, and a self-reaction that does not require rehydration from the atmosphere.
- a desiccant such as silica gel
- a desiccant is preferably enclosed in the packaging material.
- an oxygen scavenger having both a oxygen scavenging function and a drying function may be used (for example, Pharma Keep (KD, KC type) manufactured by Mitsubishi Gas Chemical Co., Ltd.). Moreover, you may use the deoxidation agent which exhibits a deoxidation function in a dry atmosphere, without requiring a moisture donor.
- an oxygen scavenger include an oxygen scavenger having a oxygen scavenging component made of a crosslinked polymer having a carbon-carbon unsaturated bond (see, for example, JP-A-11-70331), a transition metal supported on a carrier.
- An oxygen scavenger mainly composed of activated metal see, for example, JP-A-8-38883, or an oxygen scavenger based on activated magnesium obtained by reduction after supporting a magnesium compound on a carrier (See, for example, JP-A-2001-37457), an oxygen scavenger having an oxygen-absorbing composition in which a liquid hydrocarbon oligomer having an unsaturated group as a main ingredient and an oxygen-absorption-promoting substance is supported on a carrier (for example, No. 10-113555).
- Commercially available products include PharmaKeep (KH type) manufactured by Mitsubishi Gas Chemical Co., Ltd.
- As the self-reactive oxygen absorber for example, a water donor is present in the oxygen absorber described in Japanese Patent Publication No. 57-31449, and water necessary for oxygen removal is supplied therefrom. There are also things.
- Filling the packaging material with inert gas and sealing the packaging material is performed by replacing the air in the packaging material with inert gas by filling the inert gas after degassing the air in the packaging material. This can be done by sealing the opening of the packaging material.
- the inert gas filled in the packaging material nitrogen, argon, helium, neon, or the like can be used. Nitrogen gas is preferably used from the economical viewpoint.
- a desiccant such as silica gel
- a preferable example of the packaging material is a material having a metal foil layer such as aluminum having a low oxygen permeability, which is made of a material that suppresses at least oxygen permeation.
- the ratio of secondary hydroxyl groups to the total number of moles of primary and secondary hydroxyl groups contained in the alcohol was calculated using proton nuclear magnetic resonance spectrum 1 H-NMR (400 MHz).
- the measurement conditions are as follows. Equipment: ECP-400P (manufactured by JEOL Ltd.) Integration count: 16 times Observation range: 8000 Hz Measurement temperature: Room temperature (21-22 ° C) Sequence; Single pulse Pulse width: 5.75 ⁇ s (45 ° pulse) Repeat time: 7.2 s After diluting 30 mg to 35 mg of alcohol in deuterated chloroform, 0.1 ml of trifluoroacetic anhydride was charged and reacted at 20 to 25 ° C. for 1 hour to confirm that the reaction was complete.
- the refractive index, Abbe number, specific gravity, transparency, striae, heat resistance, dyeability, color fading in washing with an organic solvent after dyeing, and strength were evaluated by the following methods.
- Refractive index (ne), Abbe number ( ⁇ e) Measured at 20 ° C. using a Purfrich refractometer. Specific gravity: Measured by Archimedes method.
- -Transparency The obtained lens was irradiated on a projector in a dark place, and the presence or absence of cloudiness, opaque material, and adhesion component elution from the tape was visually determined. Cloudy, opaque substances, and those in which no elution from the tape was confirmed were “transparent”, and those that were confirmed were “not transparent”.
- -Striae The obtained lens was projected onto a high-pressure mercury lamp, and those without distortion in the lens were defined as "no striae", and those that were seen as "striate”.
- Heat resistance The glass transition temperature Tg was measured by the TMA penetration method (50 g load, pin tip 0.5 mm ⁇ , heating rate 10 ° C./min).
- Dyeability Pure water 3000g, "FSP Red EA” (Futaba Sangyo Co., Ltd.) 1.0g, “FSP Yellow PE” (Futaba Sangyo Co., Ltd.) 1.0g, “FSP Blue AUL-S” (Futaba Sangyo Co., Ltd.) 4.0 g, “Nikka Sun Salt # 7000” (Nikka Chemical Co., Ltd.) 28.2 g, “DK-CN” (Daiwa Chemical Industry Co., Ltd.) 8.0 g was added, and the dye dispersion was added. Adjusted. A resin having a thickness of 9 mm was immersed in this at 95 ° C. for 5 minutes and dyed. The transmittance (% T) at 638 nm of the dyed resin was measured.
- Example 1 52.9 g of propylene oxide adduct of trimethylol propane (manufactured by Bayer; Desmophen 4011T) (ratio of secondary hydroxyl groups determined by the above measurement method: 70%), 0.8 g of ZelecUN (manufactured by STEPAN; acidic phosphate ester) TINUVIN292 (manufactured by BASF; light stabilizer) was mixed and dissolved to obtain a uniform solution.
- propylene oxide adduct of trimethylol propane manufactured by Bayer; Desmophen 4011T
- ZelecUN manufactured by STEPAN; acidic phosphate ester
- TINUVIN292 manufactured by BASF; light stabilizer
- the obtained molded body was further annealed at 120 ° C. for 2 hours.
- the obtained molded body was transparent, and had a refractive index (ne) of 1.55, an Abbe number ( ⁇ e) of 34, a specific gravity of 1.20, and a Tg of 100 ° C. or more, which was suitable for use as an optical material.
- the results are shown in Table 1.
- a 1 H-NMR measurement chart of the propylene oxide adduct of trimethylolpropane is shown in FIG. In FIG. 1, “A” indicates a peak with a chemical shift of 5.3 to 5.6 ppm, and “B” indicates a peak with a chemical shift of 4.2 to 4.5 ppm.
- Example 2 to 9 A molded product was obtained in the same manner as in Example 1 except that isocyanate and alcohol were changed to the compositions shown in Table 1. The results are shown in Table 1.
- i-1 Mixture of 2,4-tolylene diisocyanate and 2,6-tolylene diisocyanate
- i-2 2,4-Tolylene diisocyanate
- i-3 4,4'-methylene-bis (cyclohexyl isocyanate)
- A-1 Propylene oxide adduct of trimethylolpropane (Bayer, Desmophen 4011T)
- A-2 Trimethylolpropane (manufactured by Tokyo Chemical Industry Co., Ltd., product number T0480)
- A-3 Di (trimethylolpropane) (Aldrich, product number 416134)
- A-4 Tripropylene glycol (manufactured by Tokyo Chemical Industry Co., Ltd., product number T0523)
- A-5 Glycerol (manufactured by Wako Pure Chemical Industries, product number 075-00616)
- A-6 Diglycerol (manufactured by Tokyo Chemical Industry Co., Ltd., product number T0119)
- Comparative Examples 1 to 4 when the ratio of secondary hydroxyl groups to the total number of moles of primary and secondary hydroxyl groups contained in alcohol (B) is less than 50%, the composition is When blended, heat was suddenly generated and cured, so that it could not be cast into a molding mold and a molded body could not be obtained. Further, as shown in Comparative Examples 5 and 6, even when the ratio of secondary hydroxyl groups is 50% or more, when aromatic isocyanate is not included, heat resistance is low, and color fading due to solvent washing after dyeing is recognized. Further, the strength (three-point bending test) was low.
- the workability at the time of preparation and casting is excellent, and the heat resistance, strength (three-point bending test), dyeability are excellent, and further It has been clarified that a urethane molded product in which color fading due to generation of water and solvent washing after dyeing is suppressed, that is, a urethane molded product having an excellent balance between these can be obtained.
- the urethane molded product obtained from the polymerizable composition for an optical material of the present invention can be suitably used in various optical materials that are required to have high transparency, particularly spectacle lenses.
- the present invention can also take the following aspects.
- (C) The following general formula (1) (Wherein m represents an integer of 1 or 2, n represents an integer of 0 to 18, R 1 represents an alkyl group having 1 to 20 carbon atoms, R 2 and R 3 each independently represents a hydrogen atom, Represents a methyl group or an ethyl group.)
- An acidic phosphate ester represented by The polymeric composition whose ratio of a secondary hydroxyl group is 50% or more with respect to the total number of moles of the hydroxyl group contained in alcohol (B).
- Alcohol (B) is glycerol, diglycerol, trimethylolpropane, pentaerythritol, di (trimethylolpropane), ethylene oxide adduct of glycerol, ethylene oxide adduct of trimethylolpropane, ethylene oxide addition of pentaerythritol And a propylene oxide adduct of glycerol, a propylene oxide adduct of trimethylolpropane, and a propylene oxide adduct of pentaerythritol, the polymerizable composition according to [1].
- the alcohol (B) contains one or more compounds selected from a propylene oxide adduct of glycerol, a propylene oxide adduct of trimethylolpropane, and a propylene oxide adduct of pentaerythritol, [1] or [ 2].
- the aromatic isocyanate is 2,4-tolylene diisocyanate, or a mixture of 2,4-tolylene diisocyanate and 2,6-tolylene diisocyanate, according to any one of [1] to [3] Polymerizable composition.
- the acidic phosphate ester (C) is contained in an amount of 0.1 to 3.0 parts by weight with respect to 100 parts by weight of the total of isocyanate (A) and alcohol (B).
- [7] A step of mixing the alcohol (B) and the acidic phosphate ester (C), and then mixing the isocyanate (A) containing the aromatic isocyanate at 30 ° C. or lower to obtain the polymerizable composition according to [1].
- Casting the polymerizable composition into a mold Starting polymerization of the polymerizable composition from 30 ° C. or less, and polymerizing the composition; The manufacturing method of the molded object containing this.
- [8] A molded product obtained by the production method according to [7].
- An optical material comprising the molded article according to [8].
- [10] A plastic lens made of the optical material according to [9].
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Abstract
Description
[1] (A)芳香族イソシアネートを含む、イソシアナト基を二つ以上有する一種以上のイソシアネートと、
(B)水酸基を二つ以上有する一種以上のアルコールと、
(C)下記一般式(1)
で表される酸性リン酸エステルと、を含んでなり、
アルコール(B)に含まれる1級と2級の水酸基の合計モル数に対して、2級の水酸基の割合が50%以上である、光学材料用重合性組成物。
[2] アルコール(B)が、グリセロール、ジグリセロール、トリメチロールプロパン、ペンタエリスリトール、ジ(トリメチロールプロパン)、グリセロールのエチレンオキサイド付加体、トリメチロールプロパンのエチレンオキサイド付加体、ペンタエリスリトールのエチレンオキサイド付加体、グリセロールのプロピレンオキサイド付加体、トリメチロールプロパンのプロピレンオキサイド付加体、およびペンタエリスリトールのプロピレンオキサイド付加体から選ばれる1種以上の化合物を含む、[1]に記載の光学材料用重合性組成物。
[3] アルコール(B)が、グリセロールのプロピレンオキサイド付加体、またはトリメチロールプロパンのプロピレンオキサイド付加体、およびペンタエリスリトールのプロピレンオキサイド付加体から選ばれる1種以上の化合物を含む、[1]または[2]に記載の光学材料用重合性組成物。
[4] 前記芳香族イソシアネートが、2,4-トリレンジイソシアネート、または2,4-トリレンジイソシアネートと2,6-トリレンジイソシアネートの混合物である、[1]から[3]のいずれかに記載の光学材料用重合性組成物。
[5] 酸性リン酸エステル(C)が、イソシアネート(A)とアルコール(B)の合計100重量部に対して、0.1重量部~3.0重量部の量で含まれる、[1]から[4]のいずれかに記載の光学材料用重合性組成物。
[6] ヒンダードアミン系化合物をさらに含み、
該ヒンダードアミン系化合物が、イソシアネート(A)とアルコール(B)の合計100重量部に対して、0.1重量部~2.0重量部の量で含まれる、[1]から[5]のいずれかに記載の光学材料用重合性組成物。
[7] アルコール(B)と酸性リン酸エステル(C)とを混合した後に、芳香族イソシアネートを含む、イソシアナト基を二つ以上有する一種以上のイソシアネート(A)を30℃以下で混合し、[1]から[6]のいずれかに記載の重合性組成物を得る工程と、
前記重合性組成物を鋳型内に注型する工程と、
30℃以下から前記重合性組成物の重合を開始し、該組成物を重合する工程と、
を含む成形体の製造方法。
[8] [1]から[7]のいずれか1項に記載の光学材料用重合性組成物で得られる成形体。
[9] [8]に記載の成形体からなる光学材料。
[10] [9]に記載の光学材料からなるプラスチックレンズ。
[11] アルコール(B)と酸性リン酸エステル(C)とを混合した後に、芳香族イソシアネートを含む、イソシアナト基を二つ以上有する一種以上のイソシアネート(A)を30℃以下で混合し、[1]から[6]のいずれかに記載の重合性組成物を得る工程と、
レンズ注型用鋳型内に、偏光フィルムの少なくとも一方の面がモールドから離隔した状態で、該偏光フィルムを固定する工程と、
前記偏光フィルムと前記モールドとの間の空隙に、前記重合性組成物を注入する工程と、
30℃以下から前記重合性組成物の重合を開始し、該組成物を重合硬化して、前記偏光フィルムの少なくとも一方の面にポリウレタン樹脂からなる層を積層する工程と、
を含む、プラスチック偏光レンズの製造方法。
[12] [11]に記載の製造方法により得られたプラスチック偏光レンズ。
本実施形態の光学材料用重合性組成物は、(A)芳香族イソシアネートを含む、イソシアナト基を二つ以上有する一種以上のイソシアネート(以下、単にイソシアネート(A))と、(B)水酸基を二つ以上有する一種以上のアルコール(以下、単にアルコール(B))、及び(C)一般式(1)で表される酸性リン酸エステル(以下、単に酸性リン酸エステル(C))を含有する。
イソシアネート(A)は、イソシアナト基を二つ以上有する一種以上のイソシアネートであり、芳香族イソシアネートを含む。芳香族イソシアネートは、芳香環に二つ以上のイソシアナト基が直接結合したイソシアネートであり、具体的には、トリレンジイソシアネート、4,4'-ジフェニルメタンジイソシアネート、2,4'-ジフェニルメタンジイソシアネート、フェニレンジイソシアネート等を挙げることができ、1種又は2種以上組み合わせて用いることができる。イソシアネート(A)は、芳香族イソシアネートを80~100重量%となる量で含む。
アルコール(B)は、1級と2級の水酸基の合計モル数に対して2級の水酸基の割合が50%以上である。アルコール(B)は、2級の水酸基の割合が50%以上である1種のアルコールから構成されていてもよく、2種以上の化合物で2級の水酸基の割合が50%以上であってもよい。作業性を考慮すると、1級と2級の水酸基の合計モル数に対して2級の水酸基の割合は60%以上が好ましく、70%以上がさらに好ましい場合がある。
2級の水酸基の割合は、プロトン核磁気共鳴スペクトル1H-NMRにより算出することができる。水酸基が隣接する、メチレン基(-CH2-(OH))、メチン基(-CH(R)-(OH))のプロトンの化学シフトはブロード状に重なり合うためにそれぞれを判別することができない。しかしトリフルオロ酢酸等の電子吸引基を有するカルボン酸で水酸基をエステル化することでより低磁場シフトさせ、メチレン基、メチン基のプロトンを識別することができる。例えば、トリフルオロ酢酸無水物によりエステル化したものは、通常の場合、メチン基のプロトンの化学シフトは5.3~5.6ppm、メチレン基は4.2~4.5ppmにシフトするため、そのピークの積分値の割合により2級の水酸基の割合を算出できる。化学シフト5.3~5.6ppmの積分値をA、化学シフト4.2~4.5ppmの積分値をBとした場合、2級水酸基の割合Xは、次式
X=A/(A+B/2)×100により算出できる。
グリセロール、ジグリセロール、トリメチロールプロパン、ペンタエリスリトール、ジ(トリメチロールプロパン)、グリセロールのエチレンオキサイド付加体、トリメチロールプロパンのエチレンオキサイド付加体、ペンタエリスリトールのエチレンオキサイド付加体、グリセロールのプロピレンオキサイド付加体、トリメチロールプロパンのプロピレンオキサイド付加体、およびペンタエリスリトールのプロピレンオキサイド付加体から選ばれる1種以上を用いることがより好ましい。
グリセロールのプロピレンオキサイド付加体は、グリセロール中の水酸基1モルに対して、0.7から1.3モル分のプロピレンオキサイドが付加したものが好ましく、水酸基価では520mgKOH/gから810mgKOH/gのものが好ましく、580mgKOH/gから680mgKOH/gのものがさらに好ましい。トリメチロールプロパンのプロピレンオキサイド付加体は、トリメチロールプロパン中の水酸基1モルに対して、0.8から1.3モル分のプロピレンオキサイドが付加したものが好ましく、水酸基価では460mgKOH/gから600mgKOH/gのものが好ましく、520mgKOH/gから580mgKOH/gのものがさらに好ましい。水酸基価は、公知の方法で求めることができる。
酸性リン酸エステル(C)は、一般式(1)で表され、離型剤として従来使用されるものであるが、本実施形態では同時にウレタン化触媒としても使用される。
また、式(1)中、nは0が好ましく、当該化合物は一般式(2)で表すことができる。
一般式(2)中のR4としては、例えば、オクタン、ノナン、デカン、ウンデカン、ドデカン、テトラデカン、へキサデカン等の直鎖の脂肪族化合物から誘導される有機残基、2-エチルヘキサン、3-エチルヘキサン、2-メチルへプタン、3-メチルへプタン、4-メチルへプタン、3-エチルへプタン、4-エチルへプタン、4-プロピルへプタン、2-メチルオクタン、3-メチルオクタン、4-メチルオクタン、3-エチルオクタン、4-エチルオクタン、4-プロピルオクタン等の分岐鎖の脂肪族化合物から誘導される有機残基、1,2-ジメチルシクロヘキサン、1,3-ジメチルシクロヘキサン、1,4-ジメチルシクロヘキサン等の脂環族化合物から誘導される有機残基等を挙げることができるが、これら例示化合物のみに限定されるものではなく、これらの混合物であってもよい。
一般的にウレタン樹脂の触媒としては、3級アミン、アミンカルボン酸塩、金属触媒等が使用されるが、本実施形態の光学材料用重合性組成物の触媒として使用すると、反応性が高くなるため、注型時に光学材料用重合性組成物の粘性が高くなりすぎて作業性を悪化させ、また得られる成形体に脈理が発生する場合がある。本実施形態においては、特定の環状アミン類と特定の酸性リン酸エステルを併用すると、調合や注型時における作業性により優れ、脈理の発生が効果的に抑制され、本実施形態のイソシアネートとアルコールからなる成形体を眼鏡用途に適用可能な、作業性と品質確保を実現することができ、好ましい。
本実施形態の光学材料用重合性組成物は、目的に応じて、光安定剤、紫外線吸収剤、酸化防止剤、着色防止剤、染料、樹脂改質剤等の添加剤を含むことができる。
ヒンダードアミン系化合物の添加量はイソシアネート(A)とアルコール(B)の合計100重量部に対して、0.1重量部から2.0重量部が好ましく、0.2重量部から1.5重量部がより好ましい。上記数値範囲であれば、色相に優れ、脈理が抑制された成形体を得ることができる。
本実施形態のウレタン成形体は、注型重合時のモールドを変えることにより種々の形状として得ることができる。本実施形態のウレタン成形体は、高い透明性を備え、プラスチックレンズ、カメラレンズ、発光ダイオード(LED)、プリズム、光ファイバー、情報記録基板、フィルター、発光ダイオード等の光学用樹脂としての各種用途に使用することが可能である。特に、プラスチックレンズ、カメラレンズ、発光ダイオード等の光学材料、光学素子として好適である。
本実施形態のウレタン成形体の製造方法は、アルコール(B)と酸性リン酸エステル(C)を混合した後に、トリレンジイソシアネート(A)を混合し、上記の光学材料用重合性組成物を得る工程(1)と、前記重合性組成物を鋳型内に注型する工程(2)と、前記重合性組成物の重合を開始し、該組成物を重合する工程(3)と、を含む。
イソシアネート(A)と酸性リン酸エステル(C)を混合すると、溶解性の低い白色の固形物が析出する場合があるため、そのまま重合すると得られる樹脂の透明性が損なわれて、眼鏡用途としては適さない場合がある。したがって、アルコール(B)と酸性リン酸エステル(C)とを先に混合し、次いでイソシアネート(A)を混合することが好ましい。これにより、溶解性の低い白色の固形物の発生が抑制され、透明性良好な成形体が得られる。
また、イソシアネート(A)の混合時の温度は、光学材料用重合性組成物の粘性を抑え、作業性を悪化させることなく成形体の製造が可能であるため、30℃以下とすることが好ましい。
本工程においては、ガスケットまたはテープ等で保持された成型モールド(鋳型)内に、本実施形態の光学材料用重合性組成物を注入する。この時、得られる成形体に要求される物性によっては、必要に応じて、減圧下での脱泡処理や加圧、減圧等の濾過処理等を行うことが好ましい。
本工程においては、成型モールド内に注型された光学材料用重合性組成物の重合を開始し、該組成物を重合する。重合を開始する温度は、重合後の成形体の離型性が良く、得られる成形体に脈理が発生しないことから、30℃以下が好ましい。重合条件については、使用するイソシアネートやアルコールの種類、モールドの形状等によって大きく条件が異なるため限定されるものではないが、およそ0~140℃の温度で1~48時間かけて行われる。
ハードコート層は、レンズ表面に耐擦傷性、耐摩耗性、耐湿性、耐温水性、耐熱性、耐候性等機能を与えることを目的としたコーティング層である。
本実施形態のプラスチック偏光レンズの製造方法は、以下の工程を備える。
工程(a):アルコール(B)と酸性リン酸エステル(C)とを混合した後に、芳香族イソシアネートを含む、イソシアナト基を二つ以上有する一種以上のイソシアネート(A)を30℃以下で混合し、請求項1から6のいずれかに記載の重合性組成物を得る。
工程(b):レンズ注型用鋳型内に、偏光フィルムの少なくとも一方の面がモールドから離隔した状態で、該偏光フィルムを固定する工程と、
工程(c):前記偏光フィルムと前記モールドとの間の空隙に、本実施形態の重合性組成物を注入する。
工程(d):30℃以下から前記重合性組成物の重合を開始し、該組成物を重合硬化して、前記偏光フィルムの少なくとも一方の面にポリウレタン樹脂からなる層を積層する。
以下、各工程に沿って順に説明する。なお、工程(a)は、前述の「ウレタン成形体の製造方法」の工程(1)と同様に行うことができるため説明を省略する。
レンズ注型用鋳型の空間内に、熱可塑性ポリエステル等からなる偏光フィルムを、フィルム面の少なくとも一方が対向するモールド内面と並行となるように設置する。偏光フィルムとモールドとの間には、空隙部が形成される。偏光フィルムは予め附形されていてもよい。
次いで、レンズ注型用鋳型の空間内において、モールドと偏光フィルムとの間の空隙部に、所定の注入手段により本実施形態の光学材料用重合性組成物を注入する。
次いで、光学材料用重合性組成物が注入された偏光フィルムが固定されたレンズ注型用鋳型をオーブン中または水中等の加熱可能装置内で所定の温度プログラムにて数時間から数十時間かけて加熱して硬化成型する。
本実施形態のプラスチック偏光レンズは、重合による歪みを緩和することを目的として、離型したレンズを加熱してアニール処理を施すことが望ましい。
その場合、公知(例えば、特開2007-99313公報、特開2007-24998公報、特開平9-216674など)の包装技術により抑制、改善することができる。
具体的には、酸素もしくは酸素および水蒸気の透過を抑制する性質(ガスバリア性)を有する材質からなり、不活性ガスが充填された包装材中に密閉保存する方法や、酸素もしくは酸素および水蒸気の透過を抑制する性質(ガスバリア性)を有する材質からなる包装材中に、脱酸素剤とともに密閉保存する方法、レンズを真空に密封する方法などがある。
また、自力反応型脱酸素剤としては、例えば特公昭57-31449号公報に記載され
た脱酸素剤中に水分供与体を存在させて、そこから脱酸素に必要な水分を供給するようにしたものもある。
包装材内に充填される不活性ガスとしては、窒素、アルゴン、ヘリウム、ネオン等を用いることができる。経済性の観点から窒素ガスを使用することが好ましい。
水分によるレンズ変形などの劣化防止や包装材中に残存した空気中の水分を除去するために、乾燥剤(例えばシリカゲルなど)を包装材中にレンズとともに同封してもよい。
包装材としては、少なくとも酸素の透過を抑制する材質からなる、酸素透過率の低いアルミニウムなどの金属箔層を有するものが好ましい例としてあげられる。
装置:ECP-400P(日本電子社製)
積算回数:16回
観測範囲:8000Hz
測定温度:室温(21-22℃)
シーケンス;シングルパルス
パルス幅:5.75μs(45°パルス)
繰り返し時間:7.2s
30mg~35mgのアルコールを重クロロホルムに希釈した後、0.1mlのトリフルオロ酢酸無水物を装入して20~25℃で1時間反応させ、反応が完結していることを確認した。その反応液を用いて、1H-NMRを測定して、次式から2級水酸基の割合を算出した。
X=A/(A+B/2)×100
X:2級水酸基の割合
A:化学シフト5.3~5.6ppm(メチン基のプロトンの化学シフト)の積分値
B:化学シフト4.2~4.5ppm(メチレン基のプロトンの化学シフト)の積分値
・比重:アルキメデス法により測定した。
・透明性:得られたレンズを暗所にてプロジェクターに照射して、曇り、不透明物質、テープからの粘着成分の溶出の有無を目視にて判断した。曇り、不透明物質、テープからの溶出が確認されないものを「透明性あり」、確認されたものを「透明性なし」とした。
・脈理:得られたレンズを高圧水銀ランプに投影して、レンズ内に歪みが見られてないものを「脈理なし」、見られるものを「脈理あり」とした。
・耐熱性:TMAペネートレーション法(50g荷重、ピン先0.5mmφ、昇温速度10℃/min)でのガラス転移温度Tgを測定した。
トリメチロールプロパンのプロピレンオキサイド付加体(Bayer社製;Desmophen 4011T)52.9g(上記測定法により求めた2級水酸基の割合:70%)、ZelecUN(STEPAN社製;酸性リン酸エステル)0.8g、TINUVIN292(BASF社製;光安定剤)0.4gを混合溶解し、均一溶液とした。2,4-トリレンジイソシアネートと2,6-トリレンジイソシアネートの混合物47.1gに、紫外線吸収剤(共同薬品社製;バイオソーブ583)1.50gを混合溶解し、均一溶液とした。それぞれの溶液を20℃で混合して、400Paにて脱泡を行った後に成型モールドへ注入した。これを重合オーブンへ投入して、15℃~120℃まで24時間かけて徐々に昇温して重合した。重合終了後、オーブンから取り出して成型モールドからの離型作業を行った。離型性は良好であり、モールドの剥離は見られなかった。得られた成形体をさらに120℃で2時間アニール処理を行った。得られた成形体は透明性があり、屈折率(ne)1.55、アッベ数(νe)34、比重1.20、Tgは100℃以上あり、光学材料用途として好適であった。結果を表-1に示す。
また、トリメチロールプロパンのプロピレンオキサイド付加体の1H-NMR測定チャートを図1に示す。図1中、「A」は化学シフト5.3~5.6ppmのピークを示し、「B」は化学シフト4.2~4.5ppmのピークを示す。
イソシアネートやアルコールを表-1に記載の組成に変えた以外は、実施例1と同様な方法で成形体を得た。結果を表-1に示す。
特開昭57-136601号公報の記載に従い、イソシアネートとして2,4-トリレンジイソシアネートと2,6-トリレンジイソシアネートの混合物、アルコールとしてトリメチロールプロパンと1,4-シクロヘキサンジメタノールの混合物(上記測定法により求めた2級水酸基の割合:0%)を用い、表-1の組成とした以外は、実施例1と同様な方法で、成形体の製造を試みた。イソシアネートとアルコールとの混合を20℃で行ったが、均一に溶解しなかった。そこで攪拌しながら徐々に昇温したところ、70℃で均一に溶解することを確認した。しかし均一に溶解した2分後に、白煙が生じるとともに急激に発熱して硬化してしまったため、成型モールドに注型することができなかった。結果を表-1に示す。
イソシアネートとして2,4-トリレンジイソシアネートと2,6-トリレンジイソシアネートの混合物、アルコールとして1,4-ブタンジオール(上記測定法により求めた2級水酸基の割合:0%)を用い、表-1の組成とした以外は、実施例1と同様な方法で、成形体の製造を試みた。イソシアネートとアルコールとの混合を20℃で行い、数十秒で均一に溶解することを確認した。しかし2分後に内温が約80℃まで達するほど急激な発熱が見られた。直後に白煙が生じるとともに硬化してしまったため、成型モールドに注型することができなかった。結果を表-1に示す。
イソシアネートとして2,4-トリレンジイソシアネートと2,6-トリレンジイソシアネートの混合物、アルコールとしてグリセロール(上記測定法により求めた2級水酸基の割合:32%)を用い、表-1の組成とした以外は、実施例1と同様な方法で、成形体の製造を試みた。イソシアネートとアルコールとの混合を20℃で行ったが、均一に溶解しなかった。そこで攪拌しながら徐々に昇温したところ、60℃で均一に溶解することを確認した。しかし均一に溶解した直後に、白煙が生じるとともに急激に発熱して硬化してしまったため、成型モールドに注型することができなかった。結果を表-1に示す。
イソシアネートとして2,4-トリレンジイソシアネートと2,6-トリレンジイソシアネートの混合物、アルコールとして、ペンタエリスリトールのエチレンオキサイド付加体29.7gとジプロピレングリコール12.7gの混合物(上記測定法により求めた2級水酸基の割合:35%)を用い、表-1の組成とした以外は、実施例1と同様な方法で、成形体の製造を試みた。イソシアネートとアルコールの混合を20℃で行い、9分後に均一に溶解することを確認した。しかし均一に溶解した直後に、白煙が生じるとともに急激に発熱して硬化してしまったため、成型モールドに注型することができなかった。結果を表-1に示す。
イソシアネートとして4,4'-メチレン-ビス(シクロヘキシルイソシアネート)、アルコールとして、トリメチロールプロパンのプロピレンオキサイド付加体25.8gとトリメチロールプロパン2.8gとジ(トリメチロールプロパン)2.0gとトリプロピレングリコール8.0gとの混合物(上記測定法により求めた2級水酸基の割合:54%)を用い、表-1の組成とした以外は、実施例1と同様な方法で、成形体の製造を試みた。イソシアネートとアルコールの混合を20℃で行ったが、均一に溶解しなかった。そこで攪拌しながら徐々に昇温したところ、60℃で均一に溶解することを確認した。その後は、実施例と同様な方法で成形体を得た。結果を表-1に示す。
イソシアネートとして4,4'-メチレン-ビス(シクロヘキシルイソシアネート)、アルコールとしてグリセロールのプロピレンオキサイド付加体(上記測定法により求めた2級水酸基の割合:88%)を用い、表-1の組成とした以外は、実施例1と同様な方法で、成形体の製造を試みた。イソシアネートとアルコールの混合を20℃で行ったが、均一に溶解しなかった。そこで攪拌しながら徐々に昇温したところ、60℃で均一に溶解することを確認した。その後は、実施例と同様な方法で成形体を得た。結果を表-1に示す。
i-2: 2,4-トリレンジイソシアネート
i-3: 4,4'-メチレン-ビス(シクロヘキシルイソシアネート)
A-1: トリメチロールプロパンのプロピレンオキサイド付加体(Bayer社製、Desmophen 4011T)
A-2: トリメチロールプロパン(東京化成社製、製品番号T0480)
A-3: ジ(トリメチロールプロパン)(Aldrich社製、製品番号416134)
A-4: トリプロピレングリコール(東京化成社製、製品番号T0523)
A-5: グリセロール(和光純薬社製、製品番号075-00616)
A-6: ジグリセロール(東京化成社製、製品番号T0119)
A-7: トリメチロールプロパンのエチレンオキサイド付加体(Aldrich社製、製品番号409782、平均分子量:約730)
A-8: グリセロールのプロピレンオキサイド付加体(Aldrich社製、製品番号410284、平均分子量:約266)
A-9: グリセロールのエチレンオキサイド付加体(Aldrich社製、製品番号441864、平均分子量:約1000)
A-10: ペンタエリスリトールのエチレンオキサイド付加体(Aldrich社製、製品番号416150、平均分子量:約270)
A-11: ジプロピレングリコール(東京化成社製、製品番号D0933)
A-12: ペンタエリスリトールのプロピレンオキサイド付加体(Aldrich社製、製品番号418749、平均分子量:約428)
A-13: 1,4-シクロヘキサンジメタノール(東京化成社製、製品番号C0479)
A-14: 1,4-ブタンジオール(東京化成社製、製品番号B0680)
これに対して、本発明の光学材料用重合性組成物によれば、調合や注型時における作業性に優れ、耐熱性、強度(3点曲げ試験)、染色性に優れるとともに、さらに脈理の発生や染色後の溶剤洗浄による色落ちが抑制されたウレタン成形体、すなわちこれらのバランスに優れたウレタン成形体が得られることが明らかとなった。
[1] (A)芳香族イソシアネートを含むイソシアネートと、
(B)アルコールと、
(C)下記一般式(1)
で表される酸性リン酸エステルと、を含んでなり、
アルコール(B)に含まれる水酸基の合計モル数に対して、2級の水酸基の割合が50%以上である、重合性組成物。
[2] アルコール(B)が、グリセロール、ジグリセロール、トリメチロールプロパン、ペンタエリスリトール、ジ(トリメチロールプロパン)、グリセロールのエチレンオキサイド付加体、トリメチロールプロパンのエチレンオキサイド付加体、ペンタエリスリトールのエチレンオキサイド付加体、グリセロールのプロピレンオキサイド付加体、トリメチロールプロパンのプロピレンオキサイド付加体、およびペンタエリスリトールのプロピレンオキサイド付加体から選ばれる1種以上の化合物を含む、[1]に記載の重合性組成物。
[3] アルコール(B)が、グリセロールのプロピレンオキサイド付加体、またはトリメチロールプロパンのプロピレンオキサイド付加体、およびペンタエリスリトールのプロピレンオキサイド付加体から選ばれる1種以上の化合物を含む、[1]または[2]に記載の重合性組成物。
[4] 芳香族イソシアネートが、2,4-トリレンジイソシアネート、または2,4-トリレンジイソシアネートと2,6-トリレンジイソシアネートの混合物である、[1]~[3]のいずれかに記載の重合性組成物。
[5] 酸性リン酸エステル(C)が、イソシアネート(A)とアルコール(B)の合計100重量部に対して、0.1重量部~3.0重量部の量で含まれる、[1]~[4]のいずれかに記載の重合性組成物。
[6] ヒンダードアミン系化合物をさらに含み、
該ヒンダードアミン系化合物が、イソシアネート(A)とアルコール(B)の合計100重量部に対して、0.1重量部~2.0重量部の量で含まれる、[1]~[5]のいずれかに記載の重合性組成物。
[7] アルコール(B)と酸性リン酸エステル(C)を混合した後に、芳香族イソシアネートを含むイソシアネート(A)を30℃以下で混合し、[1]に記載の重合性組成物を得る工程と、
前記重合性組成物を鋳型内に注型する工程と、
30℃以下から前記重合性組成物の重合を開始し、該組成物を重合する工程と、
を含む成形体の製造方法。
[8] [7]に記載の製造方法で得られる成形体。
[9] [8]に記載の成形体からなる光学材料。
[10] [9]に記載の光学材料からなるプラスチックレンズ。
Claims (12)
- アルコール(B)が、グリセロール、ジグリセロール、トリメチロールプロパン、ペンタエリスリトール、ジ(トリメチロールプロパン)、グリセロールのエチレンオキサイド付加体、トリメチロールプロパンのエチレンオキサイド付加体、ペンタエリスリトールのエチレンオキサイド付加体、グリセロールのプロピレンオキサイド付加体、トリメチロールプロパンのプロピレンオキサイド付加体、およびペンタエリスリトールのプロピレンオキサイド付加体から選ばれる1種以上の化合物を含む、請求項1に記載の光学材料用重合性組成物。
- アルコール(B)が、グリセロールのプロピレンオキサイド付加体、またはトリメチロールプロパンのプロピレンオキサイド付加体、およびペンタエリスリトールのプロピレンオキサイド付加体から選ばれる1種以上の化合物を含む、請求項1または2に記載の光学材料用重合性組成物。
- 前記芳香族イソシアネートが、2,4-トリレンジイソシアネート、または2,4-トリレンジイソシアネートと2,6-トリレンジイソシアネートの混合物である、請求項1から3のいずれか1項に記載の光学材料用重合性組成物。
- 酸性リン酸エステル(C)が、イソシアネート(A)とアルコール(B)の合計100重量部に対して、0.1重量部~3.0重量部の量で含まれる、請求項1から4のいずれか1項に記載の光学材料用重合性組成物。
- ヒンダードアミン系化合物をさらに含み、
該ヒンダードアミン系化合物が、イソシアネート(A)とアルコール(B)の合計100重量部に対して、0.1重量部~2.0重量部の量で含まれる、請求項1から5のいずれか1項に記載の光学材料用重合性組成物。 - アルコール(B)と酸性リン酸エステル(C)とを混合した後に、芳香族イソシアネートを含む、イソシアナト基を二つ以上有する一種以上のイソシアネート(A)を30℃以下で混合し、請求項1から6のいずれかに記載の重合性組成物を得る工程と、
前記重合性組成物を鋳型内に注型する工程と、
30℃以下から前記重合性組成物の重合を開始し、該組成物を重合する工程と、
を含む成形体の製造方法。 - 請求項1から6のいずれか1項に記載の光学材料用重合性組成物から得られる成形体。
- 請求項8に記載の成形体からなる光学材料。
- 請求項9に記載の光学材料からなるプラスチックレンズ。
- アルコール(B)と酸性リン酸エステル(C)とを混合した後に、芳香族イソシアネートを含む、イソシアナト基を二つ以上有する一種以上のイソシアネート(A)を30℃以下で混合し、請求項1から6のいずれかに記載の重合性組成物を得る工程と、
レンズ注型用鋳型内に、偏光フィルムの少なくとも一方の面がモールドから離隔した状態で、該偏光フィルムを固定する工程と、
前記偏光フィルムと前記モールドとの間の空隙に、前記重合性組成物を注入する工程と、
30℃以下から前記重合性組成物の重合を開始し、該組成物を重合硬化して、前記偏光フィルムの少なくとも一方の面にポリウレタン樹脂からなる層を積層する工程と、
を含む、プラスチック偏光レンズの製造方法。 - 請求項11に記載の製造方法により得られたプラスチック偏光レンズ。
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US10131767B2 (en) | 2013-03-26 | 2018-11-20 | Mitsui Chemicals, Inc. | Polymerizable composition for optical material, optical material obtained from polymerizable composition, and manufacturing method of optical material |
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US20150293265A1 (en) | 2015-10-15 |
JP5580503B1 (ja) | 2014-08-27 |
JP2014208843A (ja) | 2014-11-06 |
US9678246B2 (en) | 2017-06-13 |
EP2924057A1 (en) | 2015-09-30 |
CN104797619A (zh) | 2015-07-22 |
EP2924057B1 (en) | 2020-10-21 |
JPWO2014080749A1 (ja) | 2017-01-05 |
CN104797619B (zh) | 2017-11-17 |
EP2924057A4 (en) | 2016-06-01 |
KR20150070233A (ko) | 2015-06-24 |
IN2015DN03858A (ja) | 2015-10-02 |
KR101745811B1 (ko) | 2017-06-09 |
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