WO2013152694A1 - Metal mesh fabric - Google Patents
Metal mesh fabric Download PDFInfo
- Publication number
- WO2013152694A1 WO2013152694A1 PCT/CN2013/073773 CN2013073773W WO2013152694A1 WO 2013152694 A1 WO2013152694 A1 WO 2013152694A1 CN 2013073773 W CN2013073773 W CN 2013073773W WO 2013152694 A1 WO2013152694 A1 WO 2013152694A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- mesh
- metal mesh
- area
- wire
- metal
- Prior art date
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F15/00—Screen printers
- B41F15/14—Details
- B41F15/34—Screens, Frames; Holders therefor
- B41F15/36—Screens, Frames; Holders therefor flat
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41N—PRINTING PLATES OR FOILS; MATERIALS FOR SURFACES USED IN PRINTING MACHINES FOR PRINTING, INKING, DAMPING, OR THE LIKE; PREPARING SUCH SURFACES FOR USE AND CONSERVING THEM
- B41N1/00—Printing plates or foils; Materials therefor
- B41N1/24—Stencils; Stencil materials; Carriers therefor
Definitions
- the present invention relates to a metal mesh.
- Increasing the conversion efficiency of solar cells is a major goal of solar cell research.
- selecting a suitable printing stencil can also improve the conversion efficiency of the battery.
- the traditional masks include metal masks. Template, composite mask.
- the material of the metal type mask is generally a nickel-based alloy; and the composite type mask is relatively complicated, and includes a screen and a photosensitive material applied to the surface of the screen.
- Chinese patent CN101241956 reports a method for manufacturing a large-area nano-thin film solar cell, which is characterized in that: the single DSSC is made into strips, and the strip-shaped single DSSCs are connected in series to form a large-area solar cell by using corrosion-resistant interconnect strips.
- a protective barrier layer is disposed on both sides of the corrosion interconnecting strip, or a low-resistance grid electrode prepared by a mesh printing method, and a protective film is covered on the surface of the low-resistance grid electrode, and then a low-resistance grid covered with a protective film is used.
- the electrode connects a plurality of strip-shaped single-cell DSSCs into a large-area solar cell, a large-area solar cell side glass and a TC0 contact surface are provided with a filling tank, and a large-area solar cell end-injection tank, from the perfusion tank pump After the electrolyte and dye are added, the infusion tank is broken and then sealed.
- Cigar patent CN102336051A discloses a solar cell mesh printing device, which comprises a printing blade, an auxiliary blade, a returning knife and a printing screen, which are characterized in that two baffle structures are mounted on the printing screen on both sides of the edge of the printing blade.
- the baffle structure is mainly composed of a baffle surface, a baffle frame and a mounting frame; the bottom of the baffle surface can be separated from the mesh surface or bonded by a flexible material; the edge of the returning knife and the printing blade and the auxiliary blade are The baffle surface is in seamless contact; the printing head drives the scraper and the returning knife to slide in contact with the baffle surface, so that the slurry moves in the range surrounded by the baffle surfaces, the scraper and the returning knife, so that the slurry is not oriented Flowing on both sides.
- Chinese Patent CN202058761U discloses a screen printing crystalline silicon solar cell positive silver screen, comprising: a silicon wafer, a main gate line, a chamfering, a sub-gate line, and a main gate line and a sub-gate line on the silicon wafer.
- the main gate line and the sub-gate line Straight setting, chamfering on the silicon wafer, can effectively spread the front electrode grid line on the surface of the silicon wafer, increase the coverage area, and effectively collect the photocurrent, thereby improving the efficiency of the cell.
- Chinese patent CN101969082A discloses a solar cell manufacturing process combining two mesh printing and engraving, which is used for manufacturing a solar cell with two printing electrodes, which comprises a groove process and two printing processes, and the groove process is :
- the groove is formed in the electrode grid line area on the surface of the silicon wafer to form an etching groove in the electrode grid line region;
- the two printing processes are: a.
- the first printing electrode the printed electrode slurry is filled into the etching groove and dried. Forming a first layer of electrodes in the etching groove;
- printing the second time electrode printing the electrode on the outer surface of the first layer electrode to form a second layer electrode on the surface of the surface electrode of the silicon wafer.
- the screen constituting the conventional composite type reticle is a woven type wire mesh or a polyester net or the like, and such a screen may cause a sizing effect of the final formed reticle due to the characteristics of the woven type warp and weft joints, such as: uneven sizing;
- a sizing effect of the final formed reticle due to the characteristics of the woven type warp and weft joints, such as: uneven sizing;
- this operation does not completely avoid the adverse effects of the warp and weft nodes.
- the present invention mainly proposes a screen for this problem, which better solves the above problems.
- One of the technical problems to be solved by the present invention is that in the existing precision printing technology, since the screen used has a woven type warp and weft node, resulting in uneven printing of the forming mask, the present invention provides a new metal mesh, the net The cloth does not have a braided node, the surface is smooth, and has the advantage of high printing uniformity.
- a second technical problem to be solved by the present invention is to provide a mask plate made of the above-mentioned metal mesh cloth, which has the advantage of uniform printing.
- the intermediate portion of the mesh region of the metal mesh is provided with a pattern region, wherein the pattern is formed by the absence of the wire mesh in the lateral or longitudinal direction of the metal mesh; the mesh mesh number is 100 to 600 mesh, and the wire diameter is It is 10 ⁇ 100um and has a thickness of 10 ⁇ 45um.
- a preferred technical solution is that the grid lines of the metal mesh grid area are uniform in diameter; and the force buffer strip and the side hole strip connected to the buffer strip are disposed on the periphery of the non-mesh area;
- the mesh size of the metal mesh is 200 to 450 mesh, the wire diameter is 15 to 30 um, and the thickness is 15 to 30 um; the remaining wire diameter of the wire in the pattern area on the metal mesh is not larger than the wire diameter of the non-graphic area;
- the remaining wire mesh lines in the pattern area on the metal mesh are uniform in diameter or thin in both ends.
- the metal mesh wire mesh is a continuous non-woven type; the metal mesh structure is integrally formed, the surface is smooth, and there is no woven type warp and weft node.
- the metal mesh is produced by an electroforming process and is made of a pure nickel material or a nickel-based alloy material.
- the technical solution adopted by the present invention is as follows: A method made by using the above metal mesh cloth
- the reticle is characterized in that the opening size of the pattern area of the reticle is not larger than the size of the missing area of the screen line of the corresponding pattern on the metal mesh.
- a preferred technical solution is that the pattern formed by the missing grid lines of the metal mesh is a set of mutually parallel lines corresponding to the fine grid lines of the mask.
- the metal mesh provided by the invention has the following advantages: 1.
- the metal mesh cloth is obtained by an electroforming process, and has the characteristics of smooth surface and no warp and weft joints, and the solar cell electrode printing network produced thereby The plate is evenly smeared during printing; 2.
- the metal mesh is in a grid line corresponding to the direction of the fine grid line of the corresponding solar cell electrode printing screen, and the metal mesh is reduced to the printing paste. The hindrance of the material.
- Non-woven type wire mesh the surface of the wire mesh is smooth, and the mask plate made thereof does not cause damage to the mask plate due to unevenness of the surface during the cleaning and wiping process.
- the screen can be designed according to the needs of different opening ratio, wire mesh diameter and wire mesh shape to ensure the good sizing effect of the wire mesh while ensuring the life of the wire mesh.
- the solar cell electrode printing screen plate further prepared by the metal mesh cloth can print the silicon solar cell electrode grid line structure with superior "aspect ratio", which is beneficial to the collection and transmission of current by the solar cell sheet. Therefore, the conversion efficiency of the solar cell sheet is correspondingly improved.
- Figure 1 is a schematic view of the structure of a metal mesh.
- Fig. 2 is a partially enlarged schematic view showing the wire mesh of the embodiment 1.
- Figure 3 is a partially enlarged schematic view of the metal mesh cloth buffer zone.
- Figure 4 is a schematic view of a metal mesh having a pattern of missing screen wires.
- Figure 5 is an enlarged schematic view of a portion III of Figure 4.
- Figure 6 is an enlarged schematic view of a portion IV of Figure 5.
- Figure 7 shows the remaining wire diameter of the wire in the graphics area where the grid lines are missing.
- Figure 8 is a partial schematic view of a mask after coating a masking material on a metal mesh.
- l a is a grid line.
- rl, r2, and r3 are the grid line diameters of different grid regions.
- the diameter of the wire from the middle to the edge of the metal mesh is gradually increased, that is, rl ⁇ r2 ⁇ r3.
- III is a mesh area; 4a is an area lacking horizontal grid lines.
- IV is a mesh region lacking lateral grid lines
- 5a is a region lacking lateral grid lines
- R1 is an opening size of a metal mesh wire missing region
- rl is the wire diameter of the metal mesh body
- r4 is the wire diameter of the two ends of the wire mesh in the pattern area
- r5 is the wire diameter of the middle portion of the wire mesh inside the pattern area
- the wire diameter of both ends of the wire is r4> The wire diameter r5 of the middle of the wire mesh inside the graphics area.
- rl is the wire diameter of the metal mesh body; r6 is the wire diameter of the wire mesh inside the pattern area; the wire diameter of the wire mesh inside the pattern area is uniform, and the wire diameter of the main body of the metal mesh is rl. Wire diameter r6.
- 8a is the screen bridge at the opening of the mask;
- R2 is the opening size of the corresponding area of the mask pattern;
- the opening size of the missing area of the metal mesh line is Rl The opening size of the corresponding area of the mask pattern.
- a metal mesh as shown in FIG. 1, is provided with a mesh area, wherein the mesh area is composed of two sets of mutually orthogonal grid lines, and the middle area of the mesh area of the metal mesh is provided a pattern region, wherein the pattern is composed of a metal mesh cloth having a missing line in a horizontal or vertical direction; the metal mesh cloth has a weft-free warp and weft node, and the structure is integrally formed, and the surface is smooth, that is, the metal mesh is formed.
- the wire mesh is continuous and non-woven.
- FIG. 2 is a partially enlarged schematic view of the wire mesh, which is composed of mutually interlaced wire lines la, in which the mesh size of the metal mesh is 330 mesh, the mesh wire diameter is 20 um, and the thickness of the wire mesh is It is 25um.
- FIG. 3 is a partially enlarged schematic view showing the stress buffering strip of the metal mesh cloth.
- the diameter of the buffering strip varies according to a certain variation rule. The law described in this embodiment is shown in FIG.
- the outer edge of the wire diameter of 40um is connected to the edge area of the mesh. This design allows the mesh to withstand the tension provided by the outside when it is tight.
- a metal mesh has the same basic structure as that of Embodiment 1, and the transformed parts are as follows:
- the mesh has a mesh size of 400 mesh, the mesh wiring diameter is 25 ⁇ m, and the mesh cloth has a thickness of 20 ⁇ m.
- the metal mesh has the following structural changes:
- the metal mesh is provided with a pattern, and the pattern described in this embodiment is a set of mutually parallel lines 4a, as shown in FIG. Fig. 5 is an enlarged view showing a portion I I I in Fig. 4, and 5a in Fig. 5 is a line 4a shown in Fig. 4, and a lateral grid line is absent at 5a.
- Figure 6 is an enlarged schematic view of the portion IV of Figure 5, the remaining wire mesh diameter in the pattern area where the grid lines are missing There are the following rules: Metal mesh body diameter rl> Graphic area Internal wire line wire diameter r4> Graphic area Internal wire line intermediate area wire diameter r5, which is a rounded structure; The missing grid line graphic area The remaining wire diameter of the wire mesh may also be as follows: As shown in Fig. 7, the wire diameter of the wire mesh inside the pattern area is uniform, and the wire diameter r6 of the wire mesh inside the wire mesh main body RL pattern area is uniform.
- Figure 8 is a partial schematic view of a mask after coating a masking material on the metal mesh (corresponding to the portion shown in Figure 5), as shown in the figure, there is only one opening in the mask.
- the direction of the wire mesh 8a serves as a bridge. Comparing Figs. 5 and 8, there are: the opening size R1 of the missing area of the metal mesh wire and the opening size R2 of the corresponding area of the mask pattern.
- Such a design can reduce the coating difficulty factor of the mask material of the mask, and since the screen line has only one direction at the opening, relatively less bridging reduces the influence on the printing paste, and the blanking of the mask can be ensured. The effect is good.
- a metal mesh the basic structure of which is similar to that of the first embodiment and the second embodiment, and the transformed portion thereof is as follows: the mesh size of the metal mesh is between 200 and 450 mesh, and the wire diameter is between 15 and 30 um, and the thickness is Between 15 ⁇ 30um.
- a metal mesh the basic structure of which is similar to that of the first embodiment and the second embodiment, and the transformed portion thereof is as follows: the metal mesh number, the wire diameter size, and the thickness may be any value of the numerical interval value described in the third embodiment. combination. While the embodiments of the present invention have been shown and described, the embodiments of the invention may The scope of the invention is defined by the claims and their equivalents.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Printing Plates And Materials Therefor (AREA)
- Screen Printers (AREA)
- Manufacture Or Reproduction Of Printing Formes (AREA)
- Photovoltaic Devices (AREA)
Abstract
Description
Claims
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2015504852A JP5933813B2 (en) | 2012-04-10 | 2013-04-07 | Metal mesh cloth and mask manufacturing method |
KR20147031428A KR20150020267A (en) | 2012-04-10 | 2013-04-07 | Metal Mesh Fabric |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201210102080.2 | 2012-04-10 | ||
CN201210102080.2A CN103358672B (en) | 2012-04-10 | 2012-04-10 | Metal screen cloth |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2013152694A1 true WO2013152694A1 (en) | 2013-10-17 |
Family
ID=49327098
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/CN2013/073773 WO2013152694A1 (en) | 2012-04-10 | 2013-04-07 | Metal mesh fabric |
Country Status (5)
Country | Link |
---|---|
JP (1) | JP5933813B2 (en) |
KR (1) | KR20150020267A (en) |
CN (1) | CN103358672B (en) |
TW (2) | TWI615280B (en) |
WO (1) | WO2013152694A1 (en) |
Families Citing this family (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103722871A (en) * | 2013-12-31 | 2014-04-16 | 昆山允升吉光电科技有限公司 | Wire mesh |
CN103770452A (en) * | 2014-01-26 | 2014-05-07 | 昆山允升吉光电科技有限公司 | Metal wire mesh |
CN103832055B (en) * | 2014-03-17 | 2016-05-04 | 浙江硕克科技有限公司 | A kind of silk-screen plate |
CN103832054B (en) * | 2014-03-17 | 2016-06-01 | 浙江硕克科技有限公司 | A kind of screen cloth and weaving method thereof |
CN104290433B (en) * | 2014-09-03 | 2020-04-10 | 安徽省大富光电科技有限公司 | Screen unit for printing and method for manufacturing the same |
TWI566959B (en) * | 2014-09-11 | 2017-01-21 | Liquid metal mesh and manufacturing method thereof | |
CN107081958A (en) * | 2017-06-12 | 2017-08-22 | 通威太阳能(合肥)有限公司 | Cost-reducing and efficiency-improving positive electrode screen printing plate and using method thereof |
CN109358437A (en) * | 2018-09-12 | 2019-02-19 | 东莞通华液晶有限公司 | A kind of etch tool and technique applied to RTP |
KR102155464B1 (en) * | 2020-01-31 | 2020-09-11 | (주) 태양멀티텍 | Aluminum foil printed screen and the method for manufacturing |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN1275483A (en) * | 1999-06-01 | 2000-12-06 | 株式会社村上 | Screen printing plate and making technology |
JP2002307857A (en) * | 2001-04-12 | 2002-10-23 | Murata Mfg Co Ltd | Screen printing plate and manufacturing method therefor |
US20080034991A1 (en) * | 2006-08-08 | 2008-02-14 | Fujitsu Hitach Plasma Display Limited | Screen mask, printing device, printing method and manufacturing method of flat display panel |
CN201633259U (en) * | 2010-03-17 | 2010-11-17 | 深圳市硕克网版科技有限公司 | High-strength composite steel wire printing screen |
CN202573247U (en) * | 2012-04-10 | 2012-12-05 | 昆山允升吉光电科技有限公司 | Metal screen cloth |
Family Cites Families (13)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP3148376B2 (en) * | 1992-06-29 | 2001-03-19 | 株式会社トーキン | Printing screen manufacturing method |
JPH09226265A (en) * | 1996-02-23 | 1997-09-02 | Shinsei:Kk | Metal plate mesh and forming method thereof |
JP3705313B2 (en) * | 1997-05-22 | 2005-10-12 | 凸版印刷株式会社 | Screen printing screen plate and manufacturing method thereof |
JP4488589B2 (en) * | 2000-05-29 | 2010-06-23 | 株式会社 旺電舎 | Manufacturing method of mesh and pattern integrated screen mask for precision printing |
JP2006347099A (en) * | 2005-06-20 | 2006-12-28 | Kenseidou Kagaku Kogyo Kk | Metal mask with mesh layer |
JP2007118589A (en) * | 2005-09-28 | 2007-05-17 | Bonmaaku:Kk | Metal mask screen plate and its manufacturing method |
JP5236168B2 (en) * | 2006-08-17 | 2013-07-17 | 株式会社神戸製鋼所 | Master plate for mesh-integrated mask and manufacturing method thereof |
CN201020914Y (en) * | 2007-04-23 | 2008-02-13 | 无锡美微科技有限公司 | Double layer nickel metal composite electromoulding printing screen |
JP5343390B2 (en) * | 2008-04-14 | 2013-11-13 | 株式会社村田製作所 | Mask manufacturing method |
CN101644897B (en) * | 2009-09-02 | 2011-11-16 | 中国印钞造币总公司 | Method for manufacturing nonwoven metal porous plate used for printing |
CN201633261U (en) * | 2010-04-23 | 2010-11-17 | 昆山美微电子科技有限公司 | Solar energy H-shaped composite halftone |
JP2012035451A (en) * | 2010-08-04 | 2012-02-23 | Kobe Steel Ltd | Method for manufacturing mesh member for screen printing |
TWM415811U (en) * | 2011-01-07 | 2011-11-11 | Faithful Printing Equipment & Supply Co Ltd | Printing template with ink penetration rate adjustable |
-
2012
- 2012-04-10 CN CN201210102080.2A patent/CN103358672B/en not_active Expired - Fee Related
-
2013
- 2013-04-07 KR KR20147031428A patent/KR20150020267A/en active IP Right Grant
- 2013-04-07 JP JP2015504852A patent/JP5933813B2/en not_active Expired - Fee Related
- 2013-04-07 WO PCT/CN2013/073773 patent/WO2013152694A1/en active Application Filing
- 2013-04-09 TW TW102112579A patent/TWI615280B/en not_active IP Right Cessation
- 2013-04-09 TW TW102206426U patent/TWM462880U/en unknown
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN1275483A (en) * | 1999-06-01 | 2000-12-06 | 株式会社村上 | Screen printing plate and making technology |
JP2002307857A (en) * | 2001-04-12 | 2002-10-23 | Murata Mfg Co Ltd | Screen printing plate and manufacturing method therefor |
US20080034991A1 (en) * | 2006-08-08 | 2008-02-14 | Fujitsu Hitach Plasma Display Limited | Screen mask, printing device, printing method and manufacturing method of flat display panel |
CN201633259U (en) * | 2010-03-17 | 2010-11-17 | 深圳市硕克网版科技有限公司 | High-strength composite steel wire printing screen |
CN202573247U (en) * | 2012-04-10 | 2012-12-05 | 昆山允升吉光电科技有限公司 | Metal screen cloth |
Also Published As
Publication number | Publication date |
---|---|
TWM462880U (en) | 2013-10-01 |
JP5933813B2 (en) | 2016-06-15 |
CN103358672B (en) | 2017-04-05 |
KR20150020267A (en) | 2015-02-25 |
CN103358672A (en) | 2013-10-23 |
TWI615280B (en) | 2018-02-21 |
TW201341203A (en) | 2013-10-16 |
JP2015519223A (en) | 2015-07-09 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
WO2013152694A1 (en) | Metal mesh fabric | |
CN202782135U (en) | Plane silk screen used for manufacturing solar cell piece printing screen | |
CN102615951B (en) | Metal gauze | |
CN202573247U (en) | Metal screen cloth | |
TWI572493B (en) | Honeycomb screen and mask plate using the screen made | |
CN103358669B (en) | For making the flat screen of solar battery sheet printing screen plate | |
CN202782136U (en) | Printing screen | |
CN210501838U (en) | Scraper face thickening type solar energy half tone | |
CN202782134U (en) | Metal silk screen | |
CN103361680B (en) | electroforming flat screen | |
CN202782133U (en) | Silk screen lithographic plate | |
CN203995044U (en) | Can eliminate the solar energy steel plate half tone of edge grid line distortion | |
CN103192619B (en) | A kind of printing process of solar battery sheet | |
CN102717591B (en) | Silk screen offset | |
CN202685523U (en) | Flat silk screen with adjustable open pores and printing screen plate composed of same | |
CN103358667B (en) | The printing screen plate of the adjustable flat screen of perforate and its composition | |
CN202986318U (en) | Honeycomb wire mesh | |
CN111640818B (en) | Distribution and manufacturing method of solar cell conductive electrode wires | |
CN103358668B (en) | Silk screen | |
CN202576611U (en) | Electric-casting planar wire mesh | |
CN202986317U (en) | Silk screen and mask plate made of the silk screen | |
CN103358670B (en) | Printing screen plate | |
CN111332006A (en) | Full-opening solar printing plate and composite structure thereof | |
CN104157708A (en) | Solar steel-plate screen printing plate capable of eliminating deformation of edge grid lines | |
TWM442582U (en) | Solar cell electrode screen printing |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
121 | Ep: the epo has been informed by wipo that ep was designated in this application |
Ref document number: 13775093 Country of ref document: EP Kind code of ref document: A1 |
|
ENP | Entry into the national phase |
Ref document number: 2015504852 Country of ref document: JP Kind code of ref document: A |
|
NENP | Non-entry into the national phase |
Ref country code: DE |
|
ENP | Entry into the national phase |
Ref document number: 20147031428 Country of ref document: KR Kind code of ref document: A |
|
122 | Ep: pct application non-entry in european phase |
Ref document number: 13775093 Country of ref document: EP Kind code of ref document: A1 |