CN103361680B - electroforming flat screen - Google Patents

electroforming flat screen Download PDF

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Publication number
CN103361680B
CN103361680B CN201210102076.6A CN201210102076A CN103361680B CN 103361680 B CN103361680 B CN 103361680B CN 201210102076 A CN201210102076 A CN 201210102076A CN 103361680 B CN103361680 B CN 103361680B
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CN
China
Prior art keywords
electroforming
flat screen
circular
array
hollow
Prior art date
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Expired - Fee Related
Application number
CN201210102076.6A
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Chinese (zh)
Other versions
CN103361680A (en
Inventor
魏志凌
高小平
潘世珎
张炜平
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Kunshan Power Stencil Co Ltd
Original Assignee
Kunshan Power Stencil Co Ltd
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Filing date
Publication date
Application filed by Kunshan Power Stencil Co Ltd filed Critical Kunshan Power Stencil Co Ltd
Priority to CN201210102076.6A priority Critical patent/CN103361680B/en
Publication of CN103361680A publication Critical patent/CN103361680A/en
Application granted granted Critical
Publication of CN103361680B publication Critical patent/CN103361680B/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41NPRINTING PLATES OR FOILS; MATERIALS FOR SURFACES USED IN PRINTING MACHINES FOR PRINTING, INKING, DAMPING, OR THE LIKE; PREPARING SUCH SURFACES FOR USE AND CONSERVING THEM
    • B41N1/00Printing plates or foils; Materials therefor
    • B41N1/24Stencils; Stencil materials; Carriers therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41NPRINTING PLATES OR FOILS; MATERIALS FOR SURFACES USED IN PRINTING MACHINES FOR PRINTING, INKING, DAMPING, OR THE LIKE; PREPARING SUCH SURFACES FOR USE AND CONSERVING THEM
    • B41N1/00Printing plates or foils; Materials therefor
    • B41N1/24Stencils; Stencil materials; Carriers therefor
    • B41N1/247Meshes, gauzes, woven or similar screen materials; Preparation thereof, e.g. by plasma treatment
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41NPRINTING PLATES OR FOILS; MATERIALS FOR SURFACES USED IN PRINTING MACHINES FOR PRINTING, INKING, DAMPING, OR THE LIKE; PREPARING SUCH SURFACES FOR USE AND CONSERVING THEM
    • B41N1/00Printing plates or foils; Materials therefor
    • B41N1/24Stencils; Stencil materials; Carriers therefor
    • B41N1/248Mechanical details, e.g. fixation holes, reinforcement or guiding means; Perforation lines; Ink holding means; Visually or otherwise detectable marking means; Stencil units

Landscapes

  • Printing Plates And Materials Therefor (AREA)

Abstract

The present invention relates to a kind of electroforming flat screen, in mainly solving to be existing accurate printing technology, because electroforming flat screen used has Weaving type longitude and latitude node, patterned mask plate is caused to print uneven problem, the present invention provides a kind of electroforming flat screen, main body is planar structure, zone line is network, outer rim is the lateral opening structure for fixing the electroforming flat screen, the technical scheme of the circular or oval-shaped array for being provided with hollow out of the electroforming flat screen, the problem is preferably resolved, be can be used in the industrial production of accurate printing.

Description

Electroforming flat screen
Technical field
The present invention relates to present invention relates particularly to a kind of electroforming flat screen.
Background technology
With economic fast development, the consumption of the energy is increasing, the storage of the non-renewable resources such as coal and oil Amount is increasingly reduced, and this promotes people to new energy(Such as nuclear energy, solar energy, wind energy, biomass energy, geothermal energy, ocean energy, Hydrogen Energy Deng)Continuous exploration.Wherein, as the source of many energy on the earth, solar energy occupies important in the research of new energy Status, solar cell be exactly Application of Solar Energy a core represent.
The transformation efficiency for improving solar cell is a main target of current solar cell research, except to battery Outside the selection of substrate material, the improvement of substrate manufacture craft, suitable Printing screen is selected also to improve the transformation efficiency of battery.
With the emergence of electron trade and each relevant industries, precision printing and the application of small-sized package are also increasingly extensive, The application of mask plate can be typically related in the link of precision printing and small-sized package, traditional mask plate includes metal mold Mask plate, compound mask plate.The material of current metal mold mask plate is generally nickel-base alloy;And compound mask plate constitutes phase To complex, it includes electroforming flat screen and is coated on the photoactive substance on electroforming flat screen surface.
Chinese patent CN101241956 reports a kind of manufacture method of large-area nano film solar battery, and it is special Levy and be:Monomer DSSC is made strip, and the monomer DSSC of strip is connected into solar energy in large area electricity using corrosion-resistant mutual latticing Pond, corrosion-resistant mutual latticing both sides set a protection interlayer respectively, or the low resistance grid electrode prepared using silk screen print method, and Low resistance grid electrode surface covering protection film, then using being coated with the low resistance grid electrode of diaphragm by multiple strips Monomer DSSC is simultaneously unified into the solar cell of large area, and solar energy in large area battery side glass sets a filling with the contact surface of TCO Note groove, and in the perfusion groove of solar energy in large area battery one end, after pumping into electrolyte and dyestuff from perfusion groove, fracture perfusion groove, Then sealed.
Chinese patent CN102336051A discloses a kind of solar cell silk screen printing device, including printing scraper, auxiliary Scraper, return blade, printing screen plate are helped, it is characterized in that installing two baffle plate knots against printing scraper both sides of edges on printing screen plate Structure, wherein baffle arrangement are mainly made up of baffle-panels, protection screen and mounting bracket;The bottom of baffle-panels and silk screen face detachable Contact is cohered by flexible material;The edge of return blade and printing scraper and undercutter is seamless with baffle-panels to be contacted;Print Brush head drives scraper and return blade and baffle-panels contact slide, makes what slurry was surrounded in both sides baffle-panels, scraper and return blade Range of motion, realizes that slurry does not flow to both sides.
Chinese patent CN202058761U discloses a kind of positive silver half tone of screen printing crystalline silicon solar cell, including: Silicon chip, main gate line, chamfering, secondary grid line, described silicon chip are provided with main gate line and secondary grid line, and described main gate line and secondary grid line is hung down It is straight to set, chamfering is provided with described silicon chip, front electrode grid line can effectively be extended in silicon chip surface, increase Area coverage, photoelectric current is effectively collected, so as to improve the efficiency of cell piece.
Chinese patent CN101969082A discloses the solar cell manufacture that a kind of silk-screen printing twice is combined with cutting Technique, for manufacturing a kind of solar cell for printing electrode twice, includes cutting technique and twice typography, cutting work Skill is:In the gate electrode line region cutting of silicon chip surface, gate electrode line region is set to form erosion groove;Typography is twice:A, One-step print electrode:The electrode slurry of printing is inserted into erosion groove and is dried, ground floor electrode is formed in groove is lost;B, second It is secondary to print electrode:Printed electrode in ground floor electrode outer surface, silicon chip surface gate electrode line region is formed second layer electrode.
The electroforming flat screen of conventional composite type mask plate is constituted for Weaving type metal plating flat screen or polyester webs etc., Such electroforming flat screen can cause the lower slurry effect of final molding mask plate due to the characteristic of Weaving type longitude and latitude node, such as:Under Slurry is uneven;In the manufacturing process of actual mask plate, generally require first to extrude electroforming flat screen, so as to reduce as far as possible This effect of Weaving type electroforming flat screen.But the bad effect for both so having operated and cannot completely having avoided longitude and latitude node from bringing Really.
The present invention proposes a kind of electroforming flat screen primarily directed to this problem, preferably solves problems described above.
The content of the invention
During the technical problems to be solved by the invention are existing accurate printing technology, due to the mechanical resistance of flat screen used The relatively low problem of tensile strength, the present invention provides a kind of new electroforming flat screen, and the flat screen has preferably machinery tension Intensity.
In order to solve the above technical problems, the technical solution adopted by the present invention is as follows:A kind of electroforming flat screen, main body is flat Face structure, zone line is network, and outer rim is the lateral opening structure for fixing the electroforming flat screen, the electroforming plane silk The circle or oval-shaped array that are provided with hollow out of net.
In above-mentioned technical proposal, preferred technical scheme is that the figure of hollow out shape is provided with the electroforming flat screen Shape array, the graphic array of the hollow out shape forms preset pattern on the circular or oval-shaped array region.
Constitute the peripheral bridged linkage 201 or 301 of the part of the non-circular void region 20 or 30 and constitute circular array The connection of peripheral skeleton 211 or 311 of the part of void region 21 or 31 is coherent.The center spacing of two adjacent circular hollow-out units is d, 20um≤d≤300um;The circular radius of circular hollow-out unit are r, 5um≤r≤150um.
The skeleton size of peripheral edge portion 11 of the electroforming flat screen is big with respect to the skeleton size of zone line, electroforming plane The peripheral edge portion of silk screen is connected with outside 12, is provided with outside due to fixed lateral opening.Electroforming flat screen surface be coated with or After overlaying one layer of photopolymer, it constitutes the half tone for printing solar cell piece.Photopolymer is distributed in electroforming and puts down Subregion in the agent structure of face silk screen and on list structure 10, region that is uncoated or overlaying photopolymer forms hollow out Shape.The width dimensions D1 of the width dimensions D2≤original list structure 10 of the structure void region of photopolymer is covered with, and is had 25um≤D2≤D1≤300um。
In above-mentioned technical proposal, preferred technical scheme is, the structure of electroforming flat screen be by electroforming process integrally Shaping, surface is smooth, the longitude and latitude node without Weaving type;Its material is pure nickel material or nickel-bass alloy material.
The electroforming flat screen that the present invention is provided, it has advantages below:1st, the electroforming flat screen is by electroforming Technique is obtained, and it has surfacing, the characteristic without establishment type longitude and latitude node, is printed by its electrode of solar battery for making Web plate starches uniform at present in printing;2nd, thin grid line of the electroforming flat screen in corresponding electrode of solar battery Printing screen Corresponding region reduces inhibition of the electroforming flat screen to printing slurry without the grid lines on direction where thin grid line.
The metal plating flat screen of non-woven, electroforming flat screen surface is smooth, and the mask plate that it is made is in cleaning Will not be due to the uneven damage for causing mask plate on surface in wiping process.Electroforming flat screen can be designed as needed Different percent opening, electroforming flat screen line footpath size and electroforming flat screen wire shaped, ensure electroforming flat screen have compared with Also the life-span of electroforming flat screen can be ensured while the lower slurry effect got well.Advantage based on the above, the electroforming flat screen Further obtained electrode of solar battery Printing screen can print " depth-width ratio " preferably silicon solar battery electrode grid line Structure, it is conducive to collection and transmission of the solar battery sheet to electric current, so as to be correspondingly improved turning for solar battery sheet Change efficiency.
Brief description of the drawings
Fig. 1 is electroforming flat screen overall structure diagram.
Fig. 2 is the enlarged diagram of I parts in Fig. 1.
Fig. 3 is the multi-form enlarged diagram of I parts in Fig. 1.
Fig. 4 is that the electroforming flat screen surface corresponding to Fig. 3 is coated with the schematic diagram after one layer of photopolymer.
Fig. 5 is 41 partial schematic diagrams in Fig. 4.
Fig. 6 is 42 partial schematic diagrams in Fig. 4.
In Fig. 1, I is grid regions;II is non-grid area;10 is bar paten, and 11 is peripheral edge portion;12 is outside;
In Fig. 2,20 is non-circular void region;21 is circular array void region;201 is peripheral bridged linkage;211 are Peripheral skeleton.
In Fig. 3,30 is non-circular void region;31 is circular array void region;301 is peripheral bridged linkage;311 are Peripheral skeleton;D is the center spacing of two adjacent circular hollow-out units, and r is the circular radius of circular hollow-out unit.
In Fig. 4,41 is main grid region;42 is thin grid region.
D1 is the width dimensions in flagpole pattern region in Fig. 5, and D2 is to coat the hollow out figure opening size after photoresists.
Below by specific embodiment, the invention will be further elaborated.
Specific embodiment
【Embodiment 1】
A kind of electroforming flat screen, the main body of the electroforming flat screen is planar structure, is provided with the circle of hollow out Shape or oval-shaped array.The graphic array of another difference hollow out shape, the different hollow outs are provided with electroforming flat screen The graphic array of shape forms preset pattern on circular or oval-shaped array region described in former.
A kind of overall structure of the electroforming flat screen shown in Fig. 1, its middle bar paten 10 is the above electricity The figure that the graphic array of different hollow out shapes is formed on circular or oval-shaped array region described in former on casting flat screen Shape.
Fig. 2 show two kinds of multi-form enlarged diagrams of I parts in Fig. 1, thereon the part of non-circular void region 20 And corresponding to the linear 10 shown in Fig. 1, structure and the parts of II shown in Fig. 1 of the part of circular array void region 21 are tied Structure is identical.Constitute the peripheral bridged linkage 201 of the part of non-circular void region 20 and constitute circular array void region 21 The partial connection of peripheral skeleton 211 is coherent, as shown in Figure 2.Be so designed that may be such that described electroforming flat screen have compared with Good mechanical tensile strength.
Circular void region on the electroforming flat screen is by default array angular array by circular hollow-out unit Obtain, the array angle is 0 °
The skeleton size of the skeleton size of peripheral edge portion 11 with respect to zone line of the electroforming flat screen as shown in Figure 1 Greatly, the peripheral edge portion of electroforming flat screen is connected with outside 12, is provided with outside due to fixed lateral opening.
【Embodiment 2】
A kind of electroforming flat screen, the main body of the electroforming flat screen is planar structure, is provided with the circle of hollow out Shape or oval-shaped array.The graphic array of another difference hollow out shape, the different hollow outs are provided with electroforming flat screen The graphic array of shape forms preset pattern on circular or oval-shaped array region described in former.
A kind of overall structure of the electroforming flat screen shown in Fig. 1, its middle bar paten 10 is the above electricity The figure that the graphic array of different hollow out shapes is formed on circular or oval-shaped array region described in former on casting flat screen Shape.
Fig. 3 show two kinds of multi-form enlarged diagrams of I parts in Fig. 1, thereon the part of non-circular void region 30 And corresponding to the linear 10 shown in Fig. 1, structure and the parts of II shown in Fig. 1 of the part of circular array void region 31 are tied Structure is identical.
Constitute the peripheral bridged linkage 301 of the part of non-circular void region 30 and constitute circular array void region 31 The partial connection of peripheral skeleton 311 is coherent, as shown in Figure 3.Be so designed that may be such that described electroforming flat screen have compared with Good mechanical tensile strength.
Circular void region on the electroforming flat screen is by default array angular array by circular hollow-out unit Obtain, the array angle is 60 °.
The center spacing of two adjacent circular hollow-out units is d, and the circular radius of circular hollow-out unit are r, d=40, r=18.
【Embodiment 3】
A kind of electroforming flat screen, structure is same as Example 1, and the circular void region on electroforming flat screen is by circle Shape hollow-out unit is obtained by default array angular array, and array angle is 90 °.
The relative dimensions of electroforming flat screen are defined, defined below:The center spacing of two adjacent circular hollow-out units It is d, d=100um;The circular radius of circular hollow-out unit are r, r=45um.
【Embodiment 4】
A kind of electroforming flat screen, structure is same as Example 2.Fig. 4 is shown the electroforming flat screen corresponding to Fig. 3 Surface is coated with or overlays the schematic diagram after one layer of photopolymer, and it constitutes the half tone for printing solar cell piece.Fig. 5, Defined below is made 41,42 parts that Fig. 6 corresponds in Fig. 4 to dimensions above:D2=35um, D1=120um.
Although an embodiment of the present invention has been shown and described, it will be understood by those skilled in the art that:Not Can these embodiments be carried out with various changes, modification, replacement and modification in the case of departing from principle of the invention and objective, this The scope of invention is limited by claim and its equivalent.

Claims (7)

1. a kind of electroforming flat screen, main body is planar structure, and zone line is network, and outer rim is put down for the fixation electroforming The lateral opening structure of face silk screen, the circle or oval-shaped array that are provided with hollow out of the electroforming flat screen;Constitute not rounded Shape void region(20)Or(30)Partial peripheral bridged linkage(201)Or(301)With composition circular array void region(21) Or(31)Partial peripheral skeleton (211) or (311)Connection is coherent;The structure of the electroforming flat screen is by electroforming process It is integrally formed, surface is smooth, the longitude and latitude node without Weaving type.
2. electroforming flat screen according to claim 1, it is characterised in that be provided with difference on the electroforming flat screen The graphic array of hollow out shape, the graphic array of the different hollow out shapes is formed on the circular or oval-shaped array region Preset pattern.
3. electroforming flat screen according to claim 1, it is characterised in that the center spacing of two adjacent circular hollow-out units It is d, 20 μm≤d≤300 μm;The circular radius of circular hollow-out unit are r, 5 μm≤r≤150 μm.
4. electroforming flat screen according to claim 1, it is characterised in that the center spacing of two adjacent circular hollow-out units It is d, 30 μm≤d≤100 μm;The circular radius of circular hollow-out unit are r, 12 μm≤r≤50 μm.
5. electroforming flat screen according to claim 1, it is characterised in that the peripheral edge portion of the electroforming flat screen (11)Skeleton size is big with respect to the skeleton size of zone line, and the peripheral edge portion of electroforming flat screen is connected with outside(12), outward It is provided with side for fixed lateral opening.
6. electroforming flat screen according to claim 1, it is characterised in that electroforming flat screen surface is coated with or overlays After layer photopolymer, it constitutes the half tone for printing solar cell piece.
7. electroforming flat screen according to claim 1, it is characterised in that the electroforming flat screen material is pure nickel material Material or nickel-bass alloy material.
CN201210102076.6A 2012-04-10 2012-04-10 electroforming flat screen Expired - Fee Related CN103361680B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201210102076.6A CN103361680B (en) 2012-04-10 2012-04-10 electroforming flat screen

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Application Number Priority Date Filing Date Title
CN201210102076.6A CN103361680B (en) 2012-04-10 2012-04-10 electroforming flat screen

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CN103361680B true CN103361680B (en) 2017-06-06

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2020016624A1 (en) * 2018-07-16 2020-01-23 Saati S.P.A. Asymmetric metal screen for fine line screen printing and screen for printing fine lines comprising said metal screen

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP6003872B2 (en) * 2013-11-22 2016-10-05 トヨタ自動車株式会社 Method for manufacturing rotary screen plate and secondary battery
KR102026756B1 (en) * 2016-09-01 2019-09-30 가부시키가이샤 씽크. 라보라토리 Manufacturing Method Of Mesh Filter And Mesh Filter

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2858463A (en) * 1955-07-01 1958-10-28 Hughes Aircraft Co Storage screen for direct-viewing storage tube
CN101306601A (en) * 2008-05-26 2008-11-19 苏州栗田精密制版有限公司 Screen printing plate
CN101609848A (en) * 2009-07-13 2009-12-23 江苏林洋新能源有限公司 The positive backplate and the manufacture method thereof of screen printing crystalline silicon solar cell
CN201633260U (en) * 2010-04-23 2010-11-17 昆山美微电子科技有限公司 Composite halftone for solar-energy electroforming metal flat screen
CN202576611U (en) * 2012-04-10 2012-12-05 昆山允升吉光电科技有限公司 Electric-casting planar wire mesh

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2858463A (en) * 1955-07-01 1958-10-28 Hughes Aircraft Co Storage screen for direct-viewing storage tube
CN101306601A (en) * 2008-05-26 2008-11-19 苏州栗田精密制版有限公司 Screen printing plate
CN101609848A (en) * 2009-07-13 2009-12-23 江苏林洋新能源有限公司 The positive backplate and the manufacture method thereof of screen printing crystalline silicon solar cell
CN201633260U (en) * 2010-04-23 2010-11-17 昆山美微电子科技有限公司 Composite halftone for solar-energy electroforming metal flat screen
CN202576611U (en) * 2012-04-10 2012-12-05 昆山允升吉光电科技有限公司 Electric-casting planar wire mesh

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2020016624A1 (en) * 2018-07-16 2020-01-23 Saati S.P.A. Asymmetric metal screen for fine line screen printing and screen for printing fine lines comprising said metal screen

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